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Fuel
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a r t i c l e i n f o a b s t r a c t
Article history: The increasing production of sewage sludge and its properties and methods of disposal are impacting the
Received 28 July 2015 environment and legislation in Poland. According to Regulation of the Economy Minister of 16 July 2015
Received in revised form 1 October 2015 on procedures for the release of waste for landfilling of waste [29], thermal disposal of such waste has
Accepted 2 December 2015
become extremely important due to its gross calorific value, which is greater than 6 MJ/kg, as well as
Available online 28 December 2015
problems regarding its use and application. Consequently, increasingly restrictive legislation (beginning
1 January 2016) has been introduced concerning sewage sludge storage in Poland.
Keywords:
Sewage sludge incineration is an attractive option because it minimizes odour, significantly reduces the
Sewage sludge
Coal
volume of the starting material and thermally destroys organic and toxic components of the off pads.
Biomass Additionally, it is possible that ashes could be used. Currently, as many as 11 plants use sewage sludge
Pellet as fuel in Poland; thus, this technology must be further developed in Poland while considering the ben-
Combustion efits of co-combustion with other fuels.
This paper presents the results of experimental studies from a comparative analysis of the mechanisms
and kinetics of the combustion of pellets of sewage sludge, coal and biomass. The process of fuel-pellet
combustion, which was conducted under air-stream conditions, operates via kinetic diffusion under the
predominant influence of diffusion factors. In comparison with biomass, a higher temperature is required
to ignite sewage sludge by flame. The properties of biomass and sewage sludge result in intensification of
the combustion process. Unlike coal, the combustion process for sewage sludge not only involves char
combustion but also devolatilisation and the combustion of volatiles.
Ó 2015 Elsevier Ltd. All rights reserved.
1. Introduction of such waste has become extremely important due to its gross
calorific value, which is greater than 6 MJ/kg. The combustion
According to a Law that took effect on 14 December 2012 [1], processes for coal and biomass and the properties and thermal util-
sewage sludge is a waste. Wastes are defined as substances that isation of sewage sludge and its combustion in relation to coal and
the holder discards, intends to discard or is required to discard. biomass fuels are presented in [2,7,8,10–14,17–21,24,28,31,32,34,
As characterised by Polish standard PN-EN 12832: 2004 [27], sew- 35,37]. Choosing an appropriate method for sludge disposal should
age sludge is a mixture of water and solids that are separated from depend on the properties of the sludge. The physical, chemical,
various types of plants as a result of natural or artificial processes. sanitary, and technological properties of sewage sludge are impor-
According to the EU definition [5], sewage sludge is the same entity tant and change depending on the type and method of sewage
as biomass. Experimental research regarding the combustion of treatment. Because of its unusual properties, sewage sludge is dif-
sewage sludge compared to biomass and coal is, therefore, neces- ferent from coal and biomass. Sewage sludge combustion (similar
sary. On the one hand, sewage sludge is treated as waste; on the to coal and biomass) includes drying, devolatilization and the com-
other hand, it is treated as a full-fledged energy fuel that exhibits bustion of volatiles and char. Among other fuels, sewage sludge is
dry combustion kinetics similar to brown coal. According to Regu- distinguished by its high hydration levels (92–99.5%), its high
lation of the Economy Minister of 16 July 2015 on procedures for organic-compound composition, and its primary dependency on
the release of waste for landfilling of waste [29], thermal disposal the types of plants and processes used for treatment. For example,
raw sludge contains 75–85% of the organic content in the dry
weight; sludge stabilised approx. 50% of organic matter in content
⇑ Corresponding author.
of the fertilizer compounds. Furthermore, sewage sludge exhibits
E-mail address: kijo@imc.pcz.czest.pl (A. Kijo-Kleczkowska).
http://dx.doi.org/10.1016/j.fuel.2015.12.026
0016-2361/Ó 2015 Elsevier Ltd. All rights reserved.
142 A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160
higher secretion odour and bacteriological contamination and may – Municipal and industrial sewage sludge were often used to
contain substances that are particularly harmful to the environ- grow plants and produce agriculture compost; however, more
ment, including heavy metals [9]. attention was given to this disposal method for industrial
Fig. 1 summarises the methods of sewage sludge disposal in sludge in 2013. Sewage sludge was used for land reclamation,
municipal and industrial wastewater treatment plants in 2000, including for agricultural purposes after 2000.
2005, 2010, and 2013 in Poland [6]. Overall, the following conclu-
sions were made: The specific properties of sewage sludge result in a thermal util-
isation process that is not neutral to the environment. Among
– Municipal sewage sludge and industrial sewage sludge were other considerations, this is due to emissions of CO, SO2, NOx, par-
managed differently depending on the year, with the greatest ticulate matter, PAHs, dioxins and furans, as well as the possibility
interest in this method for the disposal of municipal sewage that the resulting ash has accumulated loads of heavy metals.
sludge and industrial sludge occurring in 2010 and 2013, As shown in Fig. 1, the amount of sewage sludge recycled by
respectively. thermal methods increased for both municipal sludge and indus-
– Similar amounts of municipal and industrial sewage sludge trial applications, potentially due to their nature, which was influ-
were stored. enced by contamination associated with heavy metals and
– Larger quantities of industrial sewage sludge than municipal pathogenic organisms.
sewage sludge were stored until 2013.
– Thermal treatment was subjected to more industrial sewage 2. Thermal utilisation of sewage sludge
sludge than municipal sewage sludge.
– Sewage sludge was only used for agricultural and industrial Depending on the fuel and the type of sewage sludge burned,
purposes in 2000, when more industrial sewage sludge was the combustion process can be divided into two types of thermal
disposed of. utilisation processes, conventional burning and incineration. The
Fig. 1. Sewage sludge management methods in 2000, 2005, 2010, and 2013 in Poland: (a) municipal, (b) industrial [6].
A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160 143
removal,
– 250 °C – deoxidation; the structural breakdown of a substance
Thermal decomposition of sewage sludge occurs at significantly
due to water separation and its associated carbon atoms;
lower temperatures than coal. Like coal, a drying phase is required
depolymerisation; release of sulphur compounds and initiation
for separation and pyrolysis. During thermal decomposition of
of hydrogen sulphide decomposition,
these waste materials, gaseous, liquid, and char states are
– 340 °C – the beginning of the formation of aliphatic compounds
obtained. As the temperature distribution increases, the proportion
and the release of other aliphatic compounds and methane,
of gaseous substances increases and the proportions of liquid and
– 380 °C – carbonising phase,
char decrease [15,36].
– 400 °C – the beginning of the formation of compounds from CO
In contrast with the combustion of solid fuels such as coal, the
and C and N,
combustion of char from sewage sludge requires less material than
– 400–600 °C – the processing of bituminous compounds in oil
degassing and separated volatile matter combustion. This may be
and tar,
due not only to the slow rate of thermal decomposition of these
– 600 °C – the cracking of bituminous substances; formation of
wastes, but also due to a small share of the carbon in char (approx-
aromatic compounds (benzene derivatives),
imately 10%). Undoubtedly, this factor favours rapid char oxidation
– >600 °C – olefin–ethylene–butylene dimerisation; transforma-
and sediments with high porosities [36].
tion reactions of ethylene cyclohexane; dehydrogenation to
Particularly, the incineration of sewage sludge is important
butadiene; thermal aromatisation to benzene and hydrocarbons
when considering the benefits of recycling these wastes, including
of higher orders,
odours minimisation, significant reduction in the volume of the
– >1200 °C – the melting of inorganic substances, the formation of
input material, the possibility of further using the fly ash, and
liquid slag and the disintegration of the pyrolysis of methane
the thermal destruction of organic and toxic ingredients. In addi-
into hydrogen and carbon.
tion, sewage sludge is attractive for using as an energy fuel because
its calorific value is comparable to that of lignite. Consequently, it
Physical changes that occur during sewage sludge drying can be
is reasonable to burn the waste to recover its energy content. Given
distinguished by three states: wet (70–80% water), pitting (60–65%
the considerable development of combustion technology, the
water), and granular (20–25% water). Waste incineration furnace
competitiveness of this method relative to other sewage sludge
shelves and fluidized beds are used because sewage sludge can
disposal methods should be emphasised. However, incineration,
contain up to 60–65% water [15,36].
like all waste disposal methods, has its own various problems,
Table 1
Classification of thermal processes [22].
Fig. 3. Diagram of test stand: 1 – combustion chamber, 2 – PtRh10 thermocouples, 3 – electronic balance, 4 – measurement card, 5 – computer, 6 – expansion chamber,
7 – flue gas exhaust, 8 – NiCr–Ni thermocouple (to measure temperature in the combustion chamber), 9 – microprocessor temperature controllers, 10 – float flow meter,
11 – control valves, 12 – gas heater, 13 – fuel sample, and 14 – power controller.
Table 2
Proximate and ultimate analyses of the tested sewage sludge, coal and biomass.
Table 3
Fuel combustion research programme (rotal-uniformal plan).
u ^
xk xk
^
x1 ^
x2 ^
x3 x1 x2 x3
1 1 1 1 6 820 2.3
2 1 1 1 9 820 2.3
3 1 1 1 6 880 2.3
4 1 1 1 9 880 2.3
Fig. 5. Flow diagram of fuel pellet production [16].
5 1 1 1 6 820 3.2
6 1 1 1 9 820 3.2
7 1 1 1 6 880 3.2
8 1 1 1 9 880 3.2
9 a 0 0 5 850 2.8
10 a 0 0 10 850 2.8
11 0 a 0 7.5 800 2.8
12 0 a 0 7.5 900 2.8
13 0 0 a 7.5 850 2
14 0 0 a 7.5 850 3.5
15 0 0 0 7.5 850 2.8
16 0 0 0 7.5 850 2.8
17 0 0 0 7.5 850 2.8
18 0 0 0 7.5 850 2.8
19 0 0 0 7.5 850 2.8
20 0 0 0 7.5 850 2.8
Where:
2 a ðxk xk Þ
^xk ¼ ð1Þ
xk max xk min
Fig. 6. System for forming pellets; 1-upper punch, 2-matrix and 3-lower punch The research stand (Fig. 3) was built from two blocks made of
[16].
ceramic material (1, 12). The ceramic block (12) contains a gas pre-
maximum temperatures at the fuel surface and on the surface of heater that consists of three coils, each with a 2 kW of power and
the fuel, as well as the maximum char combustion times and total arranged in six quartz tubes. These tubes were built in a quartz
fuel combustion. Thus, this paper is innovative. tube with thermally insulated Al2O3 fibre material and a shielded
stainless steel sheet. The test chamber (1) consists of a quartz tube
with a height of 65 cm that was placed vertically in the ceramic
3. Experimental studies block and was further equipped with a heating coil power of
2.2 kW to eliminate heat loss. The ceramic block (1) was used to
This paper presents the results of experimental studies aimed at obtain measurements 100 mm above the grate. The entire appara-
determining the mechanisms and kinetics of fuel combustion in an tus was blanketed with stainless steel. To achieve the desired
146 A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160
Fig. 7. Visualisation of pellets combustion; I-heating and evaporation (1), II-devolatilisation and volatiles combustion (2–4), III-char combustion (5), ash (6); (a) hard coal, (b)
brown coal (c) sewage sludge, (d) energetic willow, (e) wheat straw, (f) pine-chips.
X
i X
n
b0 ¼ D ð0zÞ þ E ðkkzÞ; ð2Þ ðkzÞ ¼ ^xk=u zðuÞ ; ð7Þ
k¼1 u¼1
X
n
ðkzÞ ðkkzÞ ¼ ^x2k=u zðuÞ ; ð8Þ
bk ¼ ; ð3Þ
e u¼1
X
i X
n
bkk ¼ ðF GÞ ðkkzÞ þ G ðkkzÞ þ E ð0zÞ; ð4Þ ðqkzÞ ¼ ^xq=u ^xk=u zðuÞ ; ð9Þ
u¼1
k¼1
X
i X
i X
n
ðqkzÞ ðkkzÞ ¼ ^x2k=u zðuÞ ¼ ð11zÞ þ ð22zÞ þ . . . þ ðiizÞ: ð10Þ
bqk ¼ ; ð5Þ
nK k¼1 k¼1 u¼1
where: where:
zðuÞ – mean measured output value for this measurement,
X
n
ðqkÞ – means: (12), (13), (23),
ð0zÞ ¼ zðuÞ ; ð6Þ
xk=u – value of ^
^ xk for u – measurement system.
u¼1
148 A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160
Fig. 8. Example of how the output data were obtained during the sewage sludge combustion.
Table 7 Table 9
Output data during combustion of solid fuels briquettes (d = 10 mm). Coefficient values for the function approximating the time required for volatiles of
fuels to be ignited.
Measurement/fuel Hard Brown Sewage Wheat Scots Willow
coal coal sludgea straw pine Coefficient Coefficient value for ignition time for fuels
ss, s 451 244 169 61 50 86 Sewage Willow Scots Wheat Hard Brown
sz, s 10 6 8 2 2 3 sludge pine straw coal coal
tz, °C 546 461 542 307 340 377
b00 7.80 4.44 2.95 3.25 5.63 6.30
stmax, s 52 56 47 19 16 26
b01 0.05 0.18 0.12 0.01 0.11 0.05
tmax, °C 1124 1169 1138 1119 1182 1195
b02 1.26 0.82 0.12 0.17 0.33 0.72
sczl, s 42 50 39 17 13 23
b03 0.92 0.13 0.39 0.14 0.41 0.89
sk, s 399 188 122 42 34 60
b11 0.04 0.16 0.04 0.09 0.97 0.45
sczl/ ss 9% 20% 23% 27% 26% 27%
b12 0.04 0.17 0.19 0.18 0.12 0.14
sk/ ss 88% 77% 72% 69% 68% 70%
b13 0.12 0.25 0.19 0.14 0.21 0.09
a
Data presented in Fig. 8. b22 0.27 0.07 0.26 0.14 0.32 0.19
b23 0.62 0.00 0.25 0.01 0.62 0.81
b33 0.30 0.07 0.02 0.17 0.08 0.21
Table 8
Coefficient values for the function approximating the combustion time of fuels.
Table 10
Coefficient Coefficient value for combustion time for fuels Coefficient values for the function approximating the temperature on the surface of
the particle at the moment that the volatile content of the fuel is ignited.
Sewage Willow Scots Wheat Hard Brown
sludge pine straw coal coal Coefficient Coefficient value for temperature on the surface of the particle at
b00 125.75 43.46 50.25 61.87 323.93 179.32 the moment of ignition of volatiles for fuels
b01 40.82 11.42 11.53 15.62 100.99 53.32 Sewage Willow Scots Wheat Hard Brown
b02 1.31 1.71 0.18 0.82 9.50 1.54 sludge pine straw coal coal
b03 3.90 0.17 2.53 3.08 5.08 17.75
b11 1.82 0.39 1.05 2.09 4.03 3.43 b00 450.78 322.90 413.14 321.50 412.32 559.25
b12 0.29 1.37 0.12 1.62 3.83 1.00 b01 22.78 11.15 37.60 28.71 3.21 22.74
b13 2.29 0.54 0.79 0.54 4.83 7.50 b02 0.70 8.67 6.79 8.98 10.68 14.16
b22 2.59 0.79 1.23 0.44 7.15 4.08 b03 12.94 9.14 39.72 36.10 12.58 20.68
b23 4.12 0.04 0.04 0.29 1.42 0.58 b11 9.37 14.04 17.33 19.56 32.97 31.42
b33 3.53 0.85 0.52 0.09 5.46 1.96 b12 12.16 2.00 46.29 28.46 10.17 25.71
b13 0.92 6.58 5.29 19.62 8.25 8.71
b22 22.86 27.55 21.50 5.71 3.68 22.85
b23 29.00 13.00 39.54 16.62 7.33 50.96
3.2. The results of experimental studies b33 5.77 0.85 0.17 30.94 4.92 25.53
Table 11 Table 14
Coefficient values for the function approximating the time required to achieve Coefficient values for the function approximating the time required for char
maximum temperature on the fuel surface. combustion.
Coefficient Coefficient value for achieving time of maximum temperature Coefficient Coefficient value for char combustion time for fuels
on the fuel the surface for fuels
Sewage Willow Scots Wheat Hard Brown
Sewage Willow Scots Wheat Hard Brown sludge pine straw coal coal
sludge pine straw coal coal
b00 87.33 24.28 34.39 42.83 282.75 158.33
b00 38.42 19.17 15.75 19.04 41.17 19.77 b01 31.22 7.33 8.06 10.87 90.77 42.82
b01 9.61 4.09 3.39 4.75 10.22 10.50 b02 0.38 0.34 0.59 0.97 8.37 0.23
b02 0.92 1.37 0.70 0.15 1.12 1.77 b03 1.14 0.71 0.24 0.86 4.82 11.46
b03 2.76 0.54 2.69 2.22 0.26 6.28 b11 1.20 0.04 1.05 1.75 4.94 9.24
b11 0.62 0.34 0.007 0.34 0.91 6.22 b12 0.00 2.08 0.21 1.42 4.75 0.67
b12 0.29 0.71 0.04 0.21 0.92 0.33 b13 0.17 0.50 0.37 0.58 4.25 5.17
b13 2.12 0.04 1.04 1.12 0.58 2.33 b22 1.67 0.72 1.81 1.04 5.41 8.83
b22 0.91 0.07 0.60 0.60 1.74 5.16 b23 2.67 0.08 0.37 0.08 0.50 1.75
b23 1.46 0.12 0.21 0.21 0.92 1.17 b33 2.32 0.61 0.34 0.31 5.60 4.82
b33 1.21 0.24 0.17 0.22 0.15 3.28
Fig. 9. Effects of the diameter of the fuel and the air flow velocity (a), the fuel diameter and temperature in the combustion chamber (b), the temperature in the combustion
chamber and air flow rate (c) on combustion time (I – hard coal, II – brown coal, III – sewage sludge, IV – willow, V – wheat straw, VI – scots pine).
A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160 151
Fig. 10. Effects of the diameter of the fuel and air flow velocity (a), the fuel diameter and temperature in the combustion chamber (b), the temperature in the combustion
chamber and air flow rate (c) on the ignition time (I – hard coal, II – brown coal, III – sewage sludge, IV – willow, V – wheat straw, VI – scots pine).
152 A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160
Fig. 11. Effects of the diameter of the fuel and air flow velocity (a), the fuel diameter and temperature in the combustion chamber (b), the temperature in the combustion
chamber and air flow rate (c) on the ignition temperature (I – hard coal, II – brown coal, III – sewage sludge, IV – willow, V – wheat straw, VI – scots pine).
A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160 153
Fig. 12. Effects of the diameter of the fuel and air flow velocity (a), the fuel diameter and temperature in the combustion chamber (b), the temperature in the combustion
chamber and air flow rate (c) on the time required to achieve the maximum temperature during combustion (I – hard coal, II – brown coal, III – sewage sludge, IV – willow,
V – wheat straw, VI – scots pine).
154 A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160
Fig. 13. Effects of the diameter of the fuel and air flow velocity (a), the fuel diameter and temperature in the combustion chamber (b), the temperature in the combustion
chamber and air flow rate (c) on the maximum temperature during combustion (I – hard coal, II – brown coal, III – sewage sludge, IV – willow, V – wheat straw, VI – scots
pine).
A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160 155
Fig. 14. Effects of the diameter of the fuel and air flow velocity (a), the fuel diameter and temperature in the combustion chamber (b), temperature in the combustion
chamber and air flow rate (c) on the time required to burn the volatile content (I – hard coal, II – brown coal, III – sewage sludge, IV – willow, V – wheat straw, VI – scots pine).
156 A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160
Fig. 15. Effects of the diameter of the fuel and air flow velocity (a), the fuel diameter and temperature in the combustion chamber (b), the temperature in the combustion
chamber and air flow rate (c) on the time required for char combustion (I – hard coal, II – brown coal, III – sewage sludge, IV – willow, V – wheat straw, VI – scots pine).
Table 15
Correlation between input and output parameters of fuels combustion for considered process conditions (on the basis of Figs. 9–15).
especially for range especially for range especially for range especially for range especially for range especially for range especially for range
v = 2.3–3.5 m/s T = 800–820 °C T = 800–850 °C T = 800–820 °C T = 800–820 °C and T = 800–850 °C v = 2.3–3.5 m/s
for larger fuel
particles
Brown coal Diameter of the fuel
especially for larger especially for range especially for range especially for smaller especially for range especially for larger
fuel particles T = 800–850 °C T = 800–850 °C fuel particles v = 2.0–2.8 m/s and fuel particles
T = 800–850 °C
Sewage sludge Diameter of the fuel
Temperature combustion
chamber
especially for range especially for larger fuel especially for range especially for especially for range
v = 2.8–3.5 m/s particles v = 3.2–3.5 m/s smaller fuel v = 2.8–3.5 m/s
particles
Air velocity
especially for range especially for range especially for range especially for range especially for range especially for range
T = 850–900 °C T = 800–880 °C T = 800–850 °C v = 2.0–2.8 m/s T = 850–900 °C T = 850–900 °C
157
158
Table 15 (continued)
especially for larger especially for range especially for smaller fuel especially for larger
fuel particles v = 2.0–2.8 m/s and particles and T = 800– fuel particles
T = 850–900 °C and 850 °C
smaller fuel particles
Scots pine Diameter of the fuel
especially for larger especially for range especially for smaller fuel especially for range
fuel particles T = 800–880 °C particles and T = 850– T = 800–820 °C and
900 °C for larger fuel
particles
A. Kijo-Kleczkowska et al. / Fuel 170 (2016) 141–160 159
– increases in air flow velocities (above 2.8 m/s) lead to reduc- which consists of two factions: deriving from the initial sewage
tions in combustion times and char combustion times sludge (cellulose from paper and vegetable fibres) and produced
(Figs. 9c, 15c), by microorganisms (activated sewage sludge).
– increases in air flow velocities, compared to changes in
combustion-chamber temperatures at the time of fuel combus- 4. Conclusions
tion, shift the combustion process in the direction of diffusion
(Fig. 9c), The Polish energy sector relies on hard and brown coals. How-
– for most fuels, increasing the fuel diameter increases the time ever, other biomass or waste fuel solutions are needed, including
required for fuel ignition for the entire range of air flow veloci- sewage sludge.
ties, and increasing air flow velocities and temperatures in the The experimental studies performed for this study resulted in
combustion chamber (in the whole range of the size of the fuel) the following conclusions.
reduces the time required for fuel ignition (Fig. 10),
– increasing air flow velocities and temperatures in the combus- 1. The process considered herein for the combustion of fuel
tion chamber (for the entire range of fuel sizes) leads to pellets, which occurred under a stream of air, occurs in
increases in fuel ignition temperatures (Fig. 11), the kinetic-diffusion region and is predominantly deter-
– increases in fuel diameters lengthen the times required for the mined by diffusion factors.
fuel surfaces to reach their maximum temperatures (for the 2. In comparison to hard coal, high of volatile matter content
entire range of temperatures in the combustion chamber and of biomass and sewage sludge leads to intensification of
air flow velocities) (Fig. 12), the combustion process of these fuels, by faster ignition
– temperature increases in the combustion chamber cause and the lower temperature of ignition. In comparison with
increases in maximum fuel temperatures during combustion biomass, sewage sludge can be ignited by flame at a higher
(for the entire speed range of air flow velocities) – Fig. 13, temperature.
– increases in fuel particle size require longer times for volatile 3. In the case of sewage sludge, the combustion of volatile
matter to combustion (for the entire range of temperatures in matter required 23% of the total process time, and the com-
the combustion chamber and air flow velocities) – Fig. 14, bustion of char required 72% of the total process time. In the
– all fuels show tendencies for the times required for volatiles case of sewage sludge, which is similar to that of biomass
matter combustion to increase with decreasing air flow velocity fuels and brown coals, the devolatilization and combustion
(for the entire range of temperatures in the combustion of volatiles is an important step in the total combustion
chamber). process.
4. Based on Figs. 9–15, significant impacts of the following
Optimisation of the combustion process was carried out with input process parameters were observed: the times and
regard to environmental aspects as well as the residence time temperatures required for the ignition of volatile content,
required for the fuel in the combustion chamber. Process condi- the time required for combustion of volatiles, the time
tions were selected while considering the lowest ignition temper- required for the fuel surface to reach its maximum temper-
ature, the shortest ignition time, the lowest temperature on the ature and the maximum temperature of the fuel surface, the
fuel surface occurring during combustion and the longest time time required for char combustion and the total time
required for fuel combustion. For a fuel particle size of required for the process.
d = 7.5 mm, the following conditions were optimal: 5. Optimisation of the process showed that, of the conditions
considered in this study, it is most advantageous to carry
– for hard coal: T = 800–820 °C; v = 2–2.3 m/s out combustion of the fuels considered here in at lower
– for brown coal: T = 800–850 °C; v 2.8 m/s temperatures in combustion chamber and under lower air
– for sewage sludge: T = 800–820 °C; v 2.8 m/s flow velocities.
– for willow: T 820 °C; v = 2–2.8 m/s
– for wheat straw: T = 800–850 °C; v = 2,3–2.8 m/s
– for scots pine: T = 820–900 °C; v = 2–2.3 m/s Acknowledgements
Fuels combustion occurs in the transition (kinetic-diffusion) This work was financially supported by the National Science
region. In the transition region, the chemical reaction rate and Centre (Poland) based on decision No. DEC-2012/07/B/
the rate of diffusion into the pores are comparable with each other. ST8/03730). This support is gratefully acknowledged.
The penetration of oxygen through the pores into the char particles
is limited, and most of the oxygen is consumed at the surface. Dur- References
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