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  • Turbine Generator P

    Загружено:

    Sandal Jepit
    69 просмотров26 страниц
    This document summarizes the annual maintenance of the main turbine at the Suparma power plant in 2017. Key tasks included disassembling and checking the turbine bearing, reassembling the turbine cover, modifying the turbine front casing, aligning the turbine rotor to the pinion and wheel shaft to the generator rotor, checking gear contact and clearances, and measuring clearances of the reduction gear, pump drive device, and bearings. Measurement results were within design specifications. Overall the maintenance was completed successfully and the turbine passed quality control checks.

    Исходное описание:

    Turbin suparma

    Оригинальное название

    1. Turbine Generator p

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    This document summarizes the annual maintenance of the main turbine at the Suparma power plant in 2017. Key tasks included disassembling and checking the turbine bearing, reassembling the turbine cover, modifying the turbine front casing, aligning the turbine rotor to the pinion and wheel shaft to the generator rotor, checking gear contact and clearances, and measuring clearances of the reduction gear, pump drive device, and bearings. Measurement results were within design specifications. Overall the maintenance was completed successfully and the turbine passed quality control checks.

    Авторское право:

    © All Rights Reserved
    Скачайте в формате XLSX, PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    69 просмотров26 страниц

    Turbine Generator P

    Загружено:

    Sandal Jepit
    This document summarizes the annual maintenance of the main turbine at the Suparma power plant in 2017. Key tasks included disassembling and checking the turbine bearing, reassembling the turbine cover, modifying the turbine front casing, aligning the turbine rotor to the pinion and wheel shaft to the generator rotor, checking gear contact and clearances, and measuring clearances of the reduction gear, pump drive device, and bearings. Measurement results were within design specifications. Overall the maintenance was completed successfully and the turbine passed quality control checks.

    Авторское право:

    © All Rights Reserved
    Скачайте в формате XLSX, PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 26

    PT PEMBANGKITAN JAWA BALI SERVICES

    SIAP INTEGRATED MANAGEMENT SYSTEM


    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    INSPECTION SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :1 Date :

    FOTO

    No Item Pengecekan Hasil Tindak Lanjut Keterangan

    1 Disassembly Cover Turbine Baik Disassembly Finish

    2 Check/Replace Turbine Bearing Front if Baik Check Finish


    Required

    3 Check/Replace Turbine Bearing Rear if Baik Check Finish


    Required

    4 Check/Replace Turbine Thrust Bearing if Baik Check Finish


    Required

    5 Reassembly Cover Turbine Baik Reassembly Finish

    6 Turbine Front Casing Modification Baik Modification Finish

    10

    Note : Ada Penggantian Baut M12 l=45 mm 10 Ea

    ACCEPTED / REWORK / REPLACE


    RECOMMENDATION
    (by Quality Control)

    Measuring Tool

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    MEASUREMENT SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :2 Date : 29-Jun-17

    ALIGNMENT TURBINE ROTOR TO PINION

    BEFORE

    AFTER

    Note :

    ACCEPTED / REWORK / REPLACE


    RECOMMENDATION
    (by Quality Control)

    Measuring Tool Dial gauge

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    MEASUREMENT SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :3 Date : 29-Jun-17

    ALIGNMENT WHEEL SHAFT TO ROTOR GENERATOR

    BEFORE

    AFTER

    Note :

    ACCEPTED / REWORK / REPLACE


    RECOMMENDATION
    (by Quality Control)

    Measuring Tool Dial gauge

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    MEASUREMENT SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :4 Date :

    GEAR CONTACT OF REDUCTION GEAR

    Note : Hasil baik

    ACCEPTED / REWORK / REPLACE


    RECOMMENDATION
    (by Quality Control)

    Measuring Tool Contact Check

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    MEASUREMENT SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :5 Date :

    CLEARANCE OF REDUCTION GEAR

    POSITION 1 2 3 4 5 6

    DESIGN 0.38 0.33 0.51 0,51 ~ 0,76

    ACTUAL 0.42 0.40 0.38 0.36 0.45 0.66

    ACCEPTED / REWORK / REPLACE


    RECOMMENDATION
    (by Quality Control)

    Measuring Tool Dial Indicator, Filler

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    MEASUREMENT SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :6 Date :

    CLEARANCE OF PUMP DRIVE DEVICE

    ITEM BACKLASH
    A - B = 0,08
    POSITION A B
    Unit of measure : 1 mm

    DESIGN 0,13 ~ 0,42 0,17 ~ 0,37

    ACTUAL 0.37 0.28

    ACCEPTED / REWORK / REPLACE


    RECOMMENDATION
    (by Quality Control)

    Measuring Tool Dial Indicator

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    MEASUREMENT SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :7 Date :

    CLEARANCE BEARING

    THRUST & FRONT BEARING REAR BEARING

    POSITION A B C

    DESIGN 0,50 ~ 0,60 0,665 ~ 0,723 0,865 ~ 0,923

    ACTUAL 0.50 0.66 0.89

    ACCEPTED / REWORK / REPLACE


    RECOMMENDATION
    (by Quality Control)

    Measuring Tool Lead Wire 0.8 - 1.25 , Outside Micrometer 0 - 25 mm

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    TEST SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :8 Date : 24-Jun-17

    VISIBLE DYE PENETRANT TESTING RECORD

    Name of Part Upper Bearing #2 Customer PLTU Suparma

    Material Quantity
    Thermometer
    Product Family Surface Temp. Control / Serial
    No.
    Maker Lot No.

    Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

    Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

    Developer √ Magnaflux OTHER

    Penetrant Application Methode √ Aerosol Cans Brushing Dipping

    Developer Application Methode √ Aerosol Cans

    Test Area Turbine Area Procedure No. ASME SEC V art. 6

    Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

    Time of Test 10.00 WIB Inspection Date 6/24/2017

    Rest Result Baik

    Foto Foto

    Note :

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    TEST SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page :9 Date : 24-Jun-17

    VISIBLE DYE PENETRANT TESTING RECORD

    Name of Part Upper Bearing #1 Customer PLTU Suparma

    Material Quantity
    Thermometer
    Product Family Surface Temp. Control / Serial
    No.
    Maker Lot No.

    Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

    Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

    Developer √ Magnaflux OTHER

    Penetrant Application Methode √ Aerosol Cans Brushing Dipping

    Developer Application Methode √ Aerosol Cans

    Test Area Turbine Area Procedure No. ASME SEC V art. 6

    Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

    Time of Test 15.30 WIB Inspection Date 6/25/2017

    Rest Result Baik

    Foto Foto

    Note :

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    TEST SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page : 10 Date : 26-Jun-17

    VISIBLE DYE PENETRANT TESTING RECORD

    Name of Part Trust Bearing Front Customer PLTU Suparma

    Material Quantity
    Thermometer
    Product Family Surface Temp. Control / Serial
    No.
    Maker Lot No.

    Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

    Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

    Developer √ Magnaflux OTHER

    Penetrant Application Methode √ Aerosol Cans Brushing Dipping

    Developer Application Methode √ Aerosol Cans

    Test Area Turbine Area Procedure No. ASME SEC V art. 6

    Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

    Time of Test 14.55 WIB Inspection Date 6/26/2017

    Rest Result Baik

    Foto

    Note :

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    TEST SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page : 11 Date : 26-Jun-17

    VISIBLE DYE PENETRANT TESTING RECORD

    Name of Part Trust Bearing Rear Customer PLTU Suparma

    Material Quantity
    Thermometer
    Product Family Surface Temp. Control / Serial
    No.
    Maker Lot No.

    Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

    Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

    Developer √ Magnaflux OTHER

    Penetrant Application Methode √ Aerosol Cans Brushing Dipping

    Developer Application Methode √ Aerosol Cans

    Test Area Turbine Area Procedure No. ASME SEC V art. 6

    Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

    Time of Test 14.46 WIB Inspection Date 6/26/2017

    Rest Result Baik

    Foto

    Note :

    PLTU SUPARMA PT. PJB SERVICES


    Description
    Reviewed & Approved by Checked by Inspected by

    Signature

    Name
    Position
    Approval Date
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    DOCUMENTATION SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page : 12 Date :

    Foto diambil satu engle Foto diambil satu engle

    Disassembly Cover Turbine Dissassy Turbin Bearing #2

    Foto diambil satu engle Foto diambil satu engle

    Assembly Turbine Bearing #1 Clearance Check Turbin Bearing #2

    Note :
    Tool Camera
    PT PEMBANGKITAN JAWA BALI SERVICES
    SIAP INTEGRATED MANAGEMENT SYSTEM
    ANNUAL MAINTENANCE
    PLTU SUPARMA - 2017
    Description Main Turbine
    Equipment Turbine-Generator
    DOCUMENTATION SHEET Document Number
    Issued 18 Mei 2017
    Task No. : Revision : 00 Section : Mechanic
    WO No. : Page : 13 Date :

    Foto diambil satu engle

    Re-assembly Cover Turbin Proses Turbine Front Casing Modification

    Note :
    Tool Camera

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