Uninterruptible UPS Systems

Power Supply Systems 10 kVA to 300 kVA

Catalog UPS (2400 kVA)
Series S
Supercedes:
Catalog USV (UPS) · 1999

1
MASTERGUARD protects 2

System overview of Series S 3–4

MASTERGUARD UPS units 4–7

UPS version 208 V, 60 Hz 8

Special versions of UPS 8
UPS system configurations 9
Technical data, UPS 400 V 10 – 14
Technical data, UPS 208 V 15 – 16
Configuration and installation 17 – 20
Selection and ordering data, UPS 400 V 21 – 22
Selection and ordering data, UPS 208 V 23

Accessories 24 – 29

Interfaces and additional accessories 24 – 26

External service bypass 27 – 29

MASTERGUARD frequency converter 30 – 31

Dimensions drawings 32 – 34

Conditions of sale and delivery 35

Year 2000 compatibility 35

Standards 36

Masterguard UPS · 2001

 UPS Systems

MASTERGUARD protects

No matter how dirty your electrical power

system might be, MASTERGUARD

USV5005a
protects it. This Uninterruptible Power
Supply provides on-line double conver-
sion technology to ensure highest power Voltage fluctuations
security and reliability. So MASTER-
GUARD equalizes all irregularities in the
electrical power system. It makes brief
power disruptions harmless, and at the
same time has enough reserves to bridge
prolonged mains failures (Fig. 1).

USV5006a
Applications:
● DP equipment and systems Distorted voltage curve

● Computer centers
● Process control units
● Control rooms/Scada systems
● Communications equipment
USV5007a

● ISDN systems
● Drives in continuous production Frequency fluctuations
processes
● Production and automation systems
● Life-support systems in hospitals
● Air-traffic control systems
● Safety systems in power stations
USV5008a

● Broadcasting studios, SAT systems

Superimposed interference voltage
● Transport systems
2 ● Personal computers
● Workstations
● Servers and networks
● and many others
USV5009a

Short interruptions
USV5010a

Power failures

● Real
on-line UPS with the
double-conversion principle Fig. 1
Types of mains disturbances

Masterguard UPS · 2001


System overview of Serie S
Fig. 2
MASTERGUARD S52100
Introduction
A technically perfected system of UPS
units and batteries with outstanding ben-
efits for the customer is now available to
ensure the uninterrupted supply of power
to electrical equipment with a single-
phase or three-phase mains connection
in the power range 10 to 2400 kVA.
Individual units have an output of up to
300 kVA 1) but several units can be con-
nected in parallel to provide a total output
of up to 2400 kVA 2) and/or to increase
redundancy.
The units provide the load with an electri-
cal power supply in accordance with the
real on-line principle. This is done with no
interruptions of any kind and ensures a
constantly high-quality of supply. The use
of batteries with a back-up time of 60
minutes or more ensures a system which
safely bridges power failures.
System components
● UPS units, frequency converters
● Parallel connecting kit
● Battery systems
● Battery measuring devices
● Profibus-DP interface
● Computer interfaces
● Contact interfaces
● Air filters
● EMC and mains filter
● UPS management and service software
● Separate service switch, up to
3000 amps.
● Empty cubicles
● Remote control boards
● Telemonitoring via network /
Internet (IP)
● Connecting accessories
1 2
) up to 60 kVA with 208 V
Masterguard UPS · 2001
MASTERGUARD Series S
UPS Systems 10 kVA to 300 (2400) kVA
Fig. 3
MASTERGUARD S52300
Special features
● Real on-line principle of functioning, i.e.
complete decoupling of the load from
all irregularities in the mains supply
● Energy saving due to high level of effi-
ciency, even during partial-load operation
● Electrical isolation for absolute protec-
tion of the loads
● Input filter reduces mains harmonic
distortion better than a 12-pulse
rectifier
● The input power factor of the UPS is
approximately unity (cos ϕ ≈ 1)
● The UPS units can simply be connected
in parallel; retrofitting is also possible
● Rollers allow easy installation for units
up to and including 100 kVA
● Connect, switch on and the UPS goes
to work immediately
● Parameterization with Windows PC
● Internal barriers at the interfaces pro-
vide complete protection for the user
● Clear operating and indicating concept
– No operator needed during operation
– Clear indication of statuses, capacity
utilization and battery quality by
means of simple LED display
– Fault indicator and audible signal
● Event memory for fault analysis
● Battery conditioning for maintaining the
condition of the battery
● Detection of defective battery blocks
● Battery maintenance by an automatic
battery management system with the
benefits of maximum battery life
● Automatic battery circuit test
● Temperature-dependent charging
● EMC limits are ensured in compliance
with European legal requirements and
standards
● Interfaces with software for all current
computer operating systems
) up to 480 kVA with 208 V
● Automatic bypass increases availability
of the electrical supply
● Compact design, low weight
● Low noise generation
● High degree of reliability
● IGBT power transistors
● Highly integrated digital electronics
● Specially suitable for non-linear
computer loads 3
Environmental protection
The latest regulations relating to environ-
mental protection are taken into consider-
ation during design, development and
production. The rules of Siemens AG for
protection of the environment are also
applied.
For example our material-saving design
contributes to the preservation of raw
materials and, with our battery manage-
ment system, a longer battery life is
ensured. The materials are marked for
better recycling.
Power dissipation from the power section
is reduced to a minimum with the latest
technological methods. This enables, for
example, the selection of a significantly
smaller air-conditioning system, thus
reducing customers' operating costs.
Quality management
The quality management system for
development, manufacturing, sales
and service is certified according to
DIN EN ISO 9001.
● Topcost-effectiveness
because of
– high degree of efficiency,
even with a partial load /
non-linear partial load
– consumption of reactive
power almost zero
 MASTERGUARD Series S
UPS Systems 10 kVA to 300 (2400) kVA
UPS units
Fig. 4
UPS unit MASTERGUARD S5220, 20 kVA with
battery, 400 V type. View of the inside
Design
The UPS Series S units with an output of
up to 100 kVA are ready-to-connect sys-
tems with a functional design (Fig. 2).
4 They contain the modular power section
with electronic components, measure-
ment and filter devices as well as the ter-
mination panel.
The units with up to 20 kVA are equipped
with a battery compartment (see on the
right side of Fig. 4).
Due to the two types of battery compart-
ment, for low and for medium bridging
times, there are two different housing
widths for the 10 to 20 kVA units.
The cubicle is HF-tight and fulfils the max-
imum EMC protection requirements. For
larger batteries and in the case of outputs
over 20 kVA, a battery cubicle is installed
next to the UPS unit.
The UPS units above 125 kVA output are
ready-to-connect systems in the system
cubicle (Fig. 3). In the individual sections
of this cubicle, there are the modules of
the power section, including electronic
components and measurement and filter
devices. The cubicle is also HF-tight.
Fig. 5
UPS unit MASTERGUARD S52300, 300 kVA. View of the inside
Design features (10 to 100 kVA)
● Low weight DIN VDE 0106 safety regulations) with
a metalgrid
● Space-saving modular frame construc-
tion with easily removable panels ● Built-in service bypass switch can be
used to disconnect the power electron-
● Control panel on front of unit
ics
● Detachable front panel with safety lock
● The termination panel is completely
which can be locked at the top plus all-
sealed off to prevent touching of live
round conductive contacts to bar inter-
components
fering electromagnetic radiation
● The control panel can be opened out-
● Enclosed floor panel with penetration
wards for servicing purposes
for connecting cables
● Air inlet via ventilation holes at the
● Delivered on a special pallet with roller
front; air outlet at top of back panel (up
tracks which allow direct on-site
to 40 kVA) or on top of cubicle (60 kVA
removal from pallet
to 100 kVA)
● Height-adjustable feet ensure stable
● Fans with low noise generation for
installation
extracting heat
● When the front panel is detached (see ● Air-filter pads can be fitted at the air
Fig. 4), in the lower left part of the unit
inlet
the service bypass switch (SB) is
accessible and the termination panel, ● All parts of the cubicle can be recycled
which is covered (in compliance with
Design features (125 to 300 kVA)
● Design features (125 to 300 kVA) Features differing from those for cubi-
cles of Series S, 10 to 100 kVA
● Cubicle system of Rittal make, in use
all over the world ● Single or double-wing doors at the
front
● Very easy accessibility of unit compo-
nents ● Delivered on pallet or pallets
● Stable housing frame ● Integrated service bypass switch
optional for types S 52125 and
● All panels are easy to mount or detach
S52150
● Cubicle suitable for false-floor installa- ● Air outlet on top of the cubicle
tion
● Cubicle frames with underclearance
● Extensive range of accessories
obtainable from Rittal, e.g. fastening
systems, etc.
Masterguard UPS · 2001

UPS units
A UPS unit basically consists of several
power electronic components, filters,
measurement devices and wound com-
ponents together with a termination
panel (Fig. 6).
Power components
The power section consists of the follow-
ing components:
● Mains input filter
● Converter, consisting of rectifier, filter
and inverter
● Output transformer with filter for form-
ing three-phase sinusoidal output volt-
age
● Electronic bypass
● Service bypass switch (SB) with which
the power electronics can be discon-
nected for servicing purposes (standard
feature up to 100 kVA; optional up to
150 kVA)
● Battery manager
● Maintenance-free lead battery, inte-
grated in UPS units up to 20 kVA
● EMC filter
Input filter
The input filter reduces the phase effect
of the input current by filtering the har-
monics.
Converter
The converter consists of the rectifier and
the inverter. The three-phase bridge of
the rectifier with series-connected line
reactor converts the mains voltage into
DC voltage. The IGBT inverter generates
an exactly symmetrical, three-phase volt-
age system by means of high-frequency
pulse-width modulation (PWM) (Fig. 7).
Due to the high pulse frequency, the
closed-loop control system can intervene
very quickly. This produces a high-quality
output-voltage waveform, even in the
case of non-sinusoidal current input (non-
linear loads). The salient functional char-
acteristics of the open-loop and closed-
loop control systems of the inverter are
as follows:
● Digital, closed-loop voltage and fre-
quency control with a high dynamic
response, i.e.
– Low distortion factor of the output
voltage, even in the case of non-linear
loads
– High peak currents
– Active influencing of the waveform
– Quartz-controlled natural frequency
– Soft synchronization and parameteriz-
able synchronization speed
– Complete mains redundancy due to
synchronization with mains voltage
– Quick triggering of load fuses due to
high short-circuit current
Masterguard UPS · 2001
MASTERGUARD Series S
UPS Systems 10 kVA to 300 (2400) kVA
Service bypass
Electronic
(up to 150 kVA unit) bypass
Input
filter Converter
Loads
Mains
connection
Output SB
transformer
EMC and filter
filter Battery
manager
AUSV-5111c
Battery
Fig. 6
Overview of components in UPS unit, 400 V
The output transformer and the filter
capacitor together form a filter circuit
which uses the pulse train to create a
sinusoidal output voltage with a low dis-
tortion factor. The load is well protected
against the direct battery voltage by
means of electrical isolation.
Electronic bypass
USV5013a
A thyristor switch is the main component
of the electronic bypass.
The bypass is completely independent of 5
other components and is therefore a
redundant supply circuit. It provides the Fig. 7
load with an uninterruptible supply in the Principle of pulse-width modulation
following situations:
● During manual switchover from inverter
to bypass operation
● Overloading of the inverter or inverter ● Warning if battery temperature is too
fault high
● Short-circuit in the load ● Adapted reactions resulting from age-
ing of the battery (self-learning effect)
Battery manager
Options
The battery manager provides a whole
With measuring modules (BMM) con-
package of functions with the following
nected to the battery blocks, enhanced
basic features:
battery management is possible with the
– The reliability of the battery supply is
following functions:
assured
– The battery's service life is increased ● Battery conditioning by means of
in comparison to other methods defined charging and discharging
Features of the battery manager: ● Detection and recording of the current
battery quality
● Active filtering of the superimposed AC
current to << 1 %, thus reducing age- ● Detection and localization of defective
ing of the battery battery blocks and their connectors
● Charging only when required
● Limitation of charging current reduces ● Battery
temperature increase of the battery maintenance by means
● Temperature-dependent charging pre-
of automatic battery manage-
vents excessive or insufficient charging, ment with the benefit of
thus increasing battery availability
maximum battery service life
● Discharge-time indicator
● Overdischarge protection prevents cell
reversal of weaker cells
● Regular, automatic battery circuit tests
detect faults in the battery circuit
 MASTERGUARD Series S
UPS Systems 10 kVA to 300 (2400) kVA
UPS units
Battery
The UPS units with outputs ranging from
10 kVA to 20 kVA are supplied with a
built-in battery as standard. This battery
has a back-up time of 7 minutes in the
case of a 20 kVA unit and up to 20 min-
utes in the case of 10 kVA. In the ultima-
tive versions, these times are
approximately 20 minutes and 50 min-
utes respectively. A built-in fuse discon-
nector provides electrical isolation
between battery and battery manager.
Separate battery cubicles are available for
larger outputs and longer back-up times.
For details, see selection and ordering
data.
Options
● Parallel operation
Parallel operation of up to eight UPS
units of the same size is made possible
by means of a parallel operation kit
(more than 8 on request). All Series S
units can be retrofitted with this kit.
In order to reduce harmonic effects and
cope with more exacting EMC require-
ments, additional filters can be inserted
in the input circuit or input and output
circuit.
● With an additional filter, the harmonic
effect of the input current to the 50 Hz
mains is reduced to less than 10 %
6 (recommended by the association of
German power stations VDEW 1994).
The harmonic effect is therefore
smaller than in the case of a compara-
ble 12-pulse rectifier at the UPS input.
An additional filter with the same bene-
fits is available if a 60 Hz mains feeds.
● With further filters, the interference
emitted by UPS units with up to
100 kVA output can be reduced even
further down to the limits of EN 55 022,
Class B.
The termination panel in the bottom part
of the unit can be provided with a sepa-
rate mains connection for the bypass.
The units can be supplied with degree of
protection IP 31 and with filter pads for
the air inlet.
Electronics
Like the power section, the electronics
have a modular design. The electronic
assemblies are assigned to the individual
power modules. The electronics of the
bypass are completely autonomous. The
control panel and the unit’s interfaces
form a separate component. The unit’s
interfaces are electrically isolated from
the power section and electronics (safe ● Indication of current battery quality by
isolation in accordance with EN 60 950). the battery manager
Thanks to the use of digital signal proces- ● Servicing and monitoring software,
sors and ASICs, only a few components PowerProtect VIS, for Windows PCs
are necessary, the result being a very (95/98/NT).
high level of reliability.
The diagnostics system contains a non-
volatile memory which constantly col-
Control and indicator panel
lects information from the UPS. If
The clearly laid-out control and indicator required, this information can be read out
panel provides the operator with informa- via the service interface.
tion which is important for operating the
The alarms and fault signals are shown as
unit. It is designed as a membrane-type
digital codes.
keyboard (see Fig. 8) and the indicators
provide an overview of the following: Typical alarms include
– Power failure
● Status of the mains supply (LED LINE)
– Residual battery time expired
● Status of the UPS unit and the battery – Inverter overheating
– Service life of fan expired
● Back-up time of the battery in the event
of a power failure (LED strip) Typical fault signals include
– Interrupted battery circuit
● UPS load (LED strip)
– Inverter fault
● Causes of faults when problems occur – Bypass defect.
The digital display indicates the battery
back-up times and the fault codes for
diagnosis.
Alarms (ALARM LED) and faults (FAULT
LED) are signalled by yellow or red LEDs
respectively. If there are several items of
information, they are shown in sequence.
A key-operated switch is used to switch
between UPS operation (LINE LED) and
the bypass (BYPASS LED).
An audible signal indicates any faults
which occur. It can be cancelled with the
TEST/RESET key.
For servicing purposes, there is an RS232
interface on the control panel.
The TEST/RESET key is for
● resetting the audible signal after fault
signals
● outputting alarms from the fault mem-
ory on the two-digit display
● testing the indicator lamps
Service funktions
The diagnostics and indicator system has
the following special features to aid serv-
icing:
Fig. 8
● Real-time clock: events are stored in Control and indicator panel
real time. They can then be read out via
the service interface on the control
panel.
● Elapsed time counter: With recording
of the elapsed hours of UPS operation,
an indication can be given of when
maintenance is necessary.
Masterguard UPS · 2001
 MASTERGUARD Series S
UPS Systems 10 kVA to 300 (2400) kVA
UPS units

Interfaces Using the interfaces Parallel operation

The UPS is equipped with various inter-
faces (see table below).
The connection for UPS Quick OFF is
available on terminals
Terminal conditions for Quick OFF:
shielded cables with short-circuit-proof
installation, maximum cable length of
50 m, minimum conductor cross-section
0.75 mm2.
A connection for the service interface is
provided on the front of the control panel.
There are several data interfaces (see
table below) on the control panel. They
can be accessed internally.
A multi-transceiver is provided for the
contact interface. The multi-transceiver is
connected to the X4 contact interface in
the UPS. For further details, see section
“COT interface module” , page 24.
At interface X2, the MP21 multiplexer or
the SNMP adapter, SC21, can be oper-
ated. More details are provided in a sepa-
rate document.
The X5 interface is used for shared moni-
toring on a PC in the case of multiblock
UPS systems. It is connected to the PC
by means of an additional RS 485/RS 232
converter and suitable cables. More
details can be obtained on request.
Up to eight units with the same output
can be operated in parallel. The parallel
connecting kits needed for this (1 for
each UPS unit) include the necessary
connecting cables (length for 10 to
100 kVA unit: 5 m, 125 to 300 kVA: 15 m).
In this way, it is possible to increase the
total output and provide redundancy, e.g.
(n+1) operation. If a system made up of
400 Volt UPS units is expanded retro-
spectively, it must be ensured that only
Version "0" units are operated in parallel or
Version "1" units (this is indicated by the
8th character in the order number for the
unit). Each UPS has its own battery. The
load outputs of the individual UPS units
must be led to a common load point via
separate isolating devices. The bridging
function of an integrated service bypass
can be used up to the rated current of the
UPS unit. In the case of larger currents,
an external service switch can take the
whole load. For more details, see the
section "External service bypass",
page 27.

Name Connectable system(s) Parameterizable for Remarks

Type/form
Identifiaction code

Combined interface PC with PowerProtect or service PC Contacts: 7

RS 232 und floating contacts 1) / Sub-D, 25-pole, (USS®) via RS 232 and/or monitoring Contact rating 24 V, 1A
female system Additional SELV power source
X2 Control system via floating contacts 12 V DC, 50 mA available 2)

Contact interface PC with PowerProtect NET, AS/400 Contact rating 24 V, 1 A

Floating contacts 1) / Sub-D, 9-pole, female PCs/workstations via multiplexer, Additional SELV power source
X4 Computer network with SNMP via 12 V DC, 50 mA available 2)
adapter, remote signalling panel FST-K

PC interface PC with PowerProtect VIS for UPS Cannot be used with service
RS 485 (serial) / Sub-D, 9-pole, female multiblock application interface
X5

Service interface Service PC (USS®) Cannot be used with PC

RS 232 (serial) / Sub-D, 9-pole, female interface
X3

1) Signals:
AC fail (power failure)
Bypass active (electronic bypass on)
Low battery
Summary alarm
2
) The 12 V DC, 50 mA power source from combined interface and contact interface may only be subjected to one load.

Additional interfaces Scope of supply

A separate assembly for integrating the UPS unit on a pallet, 1 accompanying set
UPS in Profibus-DP networks is available. of operating instructions, servicing/moni-
For more details, see the section "Acces- toring software (PowerProtect VIS) on
sories", page 26. CD-ROM and battery fuses.

Masterguard UPS · 2001

 MASTERGUARD Series S
Additional basic versions of the unit
UPS units 208 V, 60 Hz, 10 kVA to 60 kVA
An additional basic version of the UPS
unit for a 208 V three-phase system with
60 Hz can be supplied.
This type of unit has the same design as
the Series S with 400 V, i.e. the cubicle
system, power components and inte-
grated battery belong to the same family
of devices but with other technical data.
Special versions of the UPS unit
In addition to the basic versions
MASTERGUARD Series S units for 400 V
or 208 V three-phase systems, numerous
special versions of the unit can be built
according to a customer’s specific
wishes. For example
● Special frequency on the output side
≤ 100 Hz
● Special voltage on the input or output
side
An additional transformer lifts up the
input voltage to feed the standard recti-
fier. The 60 kVA, 208 V unit is shown in
Fig. 2 on page 3 (same housing as for
100 kVA unit, 400 V). A backfeed protec-
tion in accordance with UL 1778 can also
be provided.
The mains voltage can be set to 220 V as
an alternative.
● Output voltage regulated by hand
in all levels ≤ 415 V
● Protection against overvoltage caused
from remote lightning or switching
operation
● Operation with a shared battery
● U-shaped sections instead of rollers on
feet (10 to 100 kVA). These shaped sec-
tions go from the front to the back.
● Halogen-free cables
Options
● Emission of interference limited to val-
ues in accordance with FCC Part 15,
Class A
● Phase effect affecting the 60 Hz system
< 10 % (better than 12-pulse rectifier)
● Degree of protection IP 31 correspond-
ing to NEMA2 and air filter
The technical data, the data for configura-
tion and installation as well as the order-
ing and selection data are located on their
own pages.
● Special external paint finish
● Customized performance
Note
The S series of units can also be supplied
as frequency converters. For more
details, see page 30.
Masterguard UPS · 2001
 MASTERGUARD Series S
UPS Systems 10 kVA to 300 (2400) kVA
UPS system configuration

Mains Mains

Battery

Battery Converter/ Bypass Converter/ Bypass

battery battery
manager manager
A USV-5116d

AUSV-5115c
SB SB

Load Load
Fig. 9 Fig. 10
UPS 10 to 20 kVA, with built-in battery, max. 50 or 20 min. back- UPS 10 to 100 kVA, separate battery in battery cubicles, 60 min. back-up time
up time, 1 mains connection and more, one mains connection

Mains 2 Mains 1

Battery Converter/ Bypass

battery
manager
A USV-5114c

SB

Load

Fig. 11
UPS 10 to 20 kVA, with built-in battery, two mains connections

Mains Mains

Battery Battery

Converter/ Bypass Converter/ Bypass

battery battery
manager manager

AUSV-5129a
SB SB

Loads

Fig. 12
Multiblock UPS system with one battery per UPS block, consisting of 2 to 8 identical UPS blocks, 10 to 150 kVA block size. Load capability of the integrated
service bypass up to the rated load of the UPS block.

Mains Mains Mains

UPSn UPS1 SB

Battery Battery

Converter/ Bypass Converter/ Bypass

battery battery
manager manager
A USV-5155

Load

Fig. 13
Multiblock UPS system with external service bypass (SB), consisting of 2 to 8 identical UPS blocks, 125 to 300 kVA block size

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 100 (800) kVA, 400 V
Technical data

UPS unit Type S5210 S5215 S5220 S5230 S5240 S5260 S5280 S52100
Rated power kVA 10 15 20 30 40 60 80 100

Input

Mains supply Standard For both rectifier and bypass

Option Separately for rectifier and bypass

Supply voltage 3 AC/N 380, 400 V ±15 %1), 415 V +10 %/–15 %

Supply frequency Hz 50 or 60 ±5 %

cos ϕ > 0.98

Apparent power without battery charging kVA 9 13 18 26 35 53 70 88

with battery charging kVA 10 14.5 20 28.5 38.5 58.5 77 97

Phase effect 6-pulse with input reactor ● ● ● ● ● ● ● ●

Current distortion factor with strengthened mains input filter < 8 % with harmonic-free 50 Hz mains resp. 60 Hz mains
(better than VDEW recommendation)2)

Mains configuration Symmetrical three-phase mains, e.g. TN-C, TN-S, TN-C-S, IT

Battery

Rated battery voltage V 552

Number of cells for lead-acid batteries 276

Minimum final discharge voltage V 455

Static voltage tolerance 1%

10 Input power at rated load kW 8.7 13 17 26 34 50 67 84

Inverter

Output

Rated voltage 3 AC/N 400 V, 380 V or 415 V parameterizable

Voltage tolerance static ±1 % at balanced load

±2 % at 50 % unbalanced load
±2 % at 100 % unbalanced load (single phase)
dynamic 4 % at 100 % load step

Recovery time ms < 10

Rated frequency Hz 50 or 60

Frequency tolerance self-clocked ±0.1 %

line-clocked ±1 % (adjustable to ±2 %, ±3 % or ±4 %)

Frequency change rate Hz/s 0.1 (adjustable to 1 or 2)

Phase displacement at balanced load °el ≤1

at 50 % unbalanced load °el ≤1
at 100 % unbalanced load °el ≤1

Voltage distortion factor with linear load <1%

with non-linear load <8%

Permissible non-linear load up to 100 %, acc. to EN 50 091-1

Permissible crest factor of load current max. 3

Overload capability up to 5 s 1.5 x IN

(three-phase) up to 30 s 1.35 x IN

Short-circuit current single-phase 3 x IN for 20 ms, clearing acc. to EN 50 091-1, -2 and -3

three-phase 2,1 x IN for 20 ms

Rated apparent power at cos ϕind = 0.8 kVA 10 15 20 30 40 60 80 100

Rated active power kW 8 12 16 24 32 48 64 80

Rated current at 400 V, cos ϕind = 0.8 A 14 22 29 44 58 87 116 145

1) Lower tolerance limit of 380 V not for continuous operation

2) VDEW: association of German power stations

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 100 (800) kVA, 400 V
Technical data

UPS unit Type S5210 S5215 S5220 S5230 S5240 S5260 S5280 S52100
Rated power kVA 10 15 20 30 40 60 80 100

Permissible ambient temp.1) during operation 0 °C to +40 °C, load reduction at higher temperatures
during storage –40 °C to +70 °C

Climatic category acc. to DIN IEC 721 Better than 3K2, however observe notes on installation site, page 17
Inspection acc. to DIN IEC 68-2

Cooling F (built-in fan)

Immunity to electrical interference IEC 801-2, -3, -4 and -6

Emitted interference (EMC) Standard EN 50 091-2 Tables 2 and 4

Option EN 55 022 Class B

Degree of protection basic version IP 20 (up to 40 kVA: IP 21)

acc. to EN 60 529
special versions IP 20 with air filter pads (up to 40 kVA: IP 21 with air filter pads)
IP 31 with air filter pads

Humidity in accordance with EN 60 068-2-56

Insulation group ΙΙΙa

Installation altitude Up to 1000 m above sea level

Above that, reduction of load (see page 17)

Cubicle color Ergo grey (similar to RAL 7044, silk grey)

Dimensions See chapter ”Dimension Drawings“

Efficiency2) at 100 % load % 91 92 92 92 92 92.5 93 93.5

at 75 % load % 90.5 91 92 91 92 92.5 92 93
at 50 % load % 89 88 91 89 91 91 90 92
at 25 % load % 83 84 86 85 87 88 86 89

Power loss Pv at rated load kW 0.8 1.1 1.4 2.1 2.8 3.9 4.8 5.6
at 75 % rated load kW 0.6 0.9 1.0 1.8 2.0 2.9 4.1 4.5 11
Conversion: at 50 % rated load kW 0.5 0.8 0.8 1.5 1.5 2.3 3.5 3.5
Power loss in BTU/h during idling kW 0.4 0.6 0.6 1.0 1.0 1.3 1.65 1.65
= Pv/[kW] x 3412

Air requirement m3/h 500 500 500 1000 1000 1500 1500 1500

Electronic bypass

Max. permissible overload current for 10 ms A 200 350 600 800 1100 2000 2500 3000
with external bypass fuse F1 selective

Noise level (acc. to DIN 45 635) dB (A) <54 <56 <56 <59 <59 <65 <66 <66

Weight without battery approx. kg 270 340 340 435 435 620 750 750
with battery type B, C, D approx. kg 450 560 560 – – – – –
(cubicle width 650 mm)
with battery type G, H, K, N approx. kg 700 770 770 – – – – –
(cubicle width 850 mm)

Built-in battery (cubicle 650 mm wide)

Back-up time 3 to 5 years service life min 10 o.20 11 7 – – – – –

at rated load 7 to 10 years service life min 16 10 6

Back-up time 3 to 5 years service life min 12 o.23 13 10 – – – – –

at 100 % non-linear load 7 to 10 years service life min 19 12 8
(e.g. computer)

Back-up time 3 to 5 years service life min 25 o.45 25 19 – – – – –

at 50 % non-linear load 7 to 10 years service life min 35 23 16

Air requirement acc. to DIN VDE 0510 for the battery section m3/h 0.3 o. 0.5 0.5 0.9 – – – – –

Further technical data for battery See technical data "Built-in batteries" (page 12)

Built-in battery (cubicle 850 mm wide) Back-up time (rated load): see page 21, more data on request

1
) Recommended temperatures for integrated batteries: + 20 °C to + 25 °C
Note: If ambient temperature above 25 °C for a long time, the service life of the battery is reduced by half with each 10 °C temperature increase
2
) The efficiency levels also apply with the optionally built-in filters

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 20 kVA
Technical data

Built-in batteries 10 kVA to 20 kVA

Rated voltage 552 V (2 volts per cell)

Number of cells per row 276

Charging time of a battery up to 90 % rated capacity Approx. 8 hours

with approx. 30 min
back-up time

Final discharge voltage 455 V (up to a minimum of 1.65 volts per cell)

Battery type Valve regulated recombination battery to DIN VDE 0510, Part 2

Housing material Flame-resistant plastic to EN 60 950, Class HB

Back-up time See selection and ordering data

Service life Approx. 3 to 5 years (general application)

(to EUROBAT) Approx. 7 to 10 years (high performance)

Recommended ambient temperature +20 °C to +25 °C

Maximum storage time without recharging Approx. 3 months when battery disconnector is open

12

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 125 kVA to 300 (2400) kVA, 400 V
Technical data

UPS unit Type S52125 S52150 S52200 S52300

Rated power kVA 125 150 200 300

Input

Mains supply Standard For both rectifier and bypass

Option Separately for rectifier and bypass

Supply voltage 3 AC/N 380, 400 V ± 15 %1), 415 V +10 %/–15 %

Supply frequency Hz 50 or 60 ± 5 %

cos ϕ 0.98

Apparent power without battery charging kVA 116 139 185 275
with battery charging kVA 127 150 198 295

Phase effect 6-pulse with input reactor ● ● ● ●

Current distortion factor with strengthened mains input filter < 8 % with harmonic-free 50 Hz mains resp. 60 Hz mains
(better than VDEW recommendation)2)

Mains configuration Symmetrical three-phase mains, e.g. TN-C, TN-S, TN-C-S, IT

Battery

Rated battery voltage V 552

Number of cells for lead-acid batteries 276

Minimum final discharge voltage V 455

Static voltage tolerance 1%

Input power at nominal load, cos ϕ = 0.8 kW 106 127 169 252 13
of inverter

Output

Rated voltage 3 AC/N 400 V, 380 V or 415 V parameterizable

Voltage tolerance statisch ±1 % at balanced load

±2 % at 50 % unbalanced load
±2 % at 100 % unbalanced load (single-phase)
dynamisch ±4 % at 100 % load step

Recovery time ms < 10

Rated frequency Hz 50 or 60

Frequency tolerance self-clocked ±0.1 %

line-clocked ±1 % (adjustable to ±2 %, ±3 % or ±4%)

Frequency change rate Hz/s 0.1 (adjustable to 1 or 2)

Phase displacement at balanced load °el ≤1

at 50 % unbalanced load °el ≤1
at 100 % unbalanced load °el ≤1

Voltage distortion factor with linear load <1%

with non-linear load <5%

Permissible non-linear load acc. to EN 50 091-1, max. 100 kVA

Permissible crest factor of load current max. 3

Overload capability up to 5 s 1.5 x IN

(three-phase) up to 30 s 1.35 x IN

Short-circuit current single-phase 3 x IN for 20 ms, clearing acc. to EN 50 091-1, -2 and -3

three-phase 2.1 x IN for 20 ms

Rated apparent power at cos ϕind = 0.8 kVA 125 150 200 300

Rated active power kW 100 120 160 240

Rated current at 400 V, cos ϕind = 0.8 A 181 217 289 432

1
) Lower tolerance limit of 380 V not for continuous operation.
2
) VDEW: association of German power stations

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 125 kVA to 300 (2400) kVA, 400 V
Technical data

UPS unit Type S52125 S52150 S52200 S52300

Rated power kVA 125 150 200 300

Permissible during operation 0 °C to +40 °C, load reduction at higher temperatures

ambient temp. during storage –40 °C to +70 °C

Climatic category acc. to DIN IEC 721 Better than 3K2, however observe notes on installation site, page 17
Inspection acc. to DIN IEC 68-2

Cooling F (built-in fan)

Immunity to electrical interference IEC 801-2, -3, -4 and -6

Emitted interference (EMC) EN 50 091-2, Tables 2 and 4

Degree of protection basic version IP 20

acc. to EN 60 529
special versions IP 20 with air filter pads
IP 31 with air filter pads

Insulation group ΙΙΙa

Installation altitude Up to 1000 m above sea level

Above that, reduction of load (see page 17)

Cubicle color RAL 7035 (light grey)

Dimensions See chapter ”Dimension Drawings“

Efficiency1) at 100 % load % 94 94 94.5 94.5

at 75 % load % 94 94 94.5 94
at 50 % load % 93.5 93.5 94 94
at 25 % load % 91 91.5 92 92

Power loss Pv at rated load kW 6.4 7.6 9.3 13.8

at 75 % rated load kW 4.8 5.5 6.6 11.2
Conversion: at 50 % rated load kW 3.5 3.9 4.7 7.2
Power loss in BTU/h during idling kW 2 2.3 3.3 4.6
14 = Pv/[kW] x 3412

Air requirement m3/h 3000 3000 4200 5000

Electronic bypass

Max. permissible overload current for 10 ms A 3000 3600 3900 6300

Noise level (acc. to DIN 45 635) dB (A) < 65 < 65 < 68 < 70
2)
Weight approx. kg 1000 1000 1310 18403)

1) The efficiency levels also apply with the optionally built-in filters.
2) Weight of UPS parts: left part: 1050 kg, right part: 260 kg
3) Weight of UPS parts: left part: 1410 kg, right part: 430 kg

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 60 (480) kVA, 208 V
Technical data

UPS unit Type S5210 S5215 S5220 S5230 S5240 S5260

Rated power kVA 10 15 20 30 40 60

Input

Mains supply Standard For both rectifier and bypass

Option Separately for rectifier and bypass

Supply voltage 3 AC/N 208 V, 220 V +10 % / –15 %

Supply frequency Hz 60 ±5 %

cos ϕ > 0.98

Apparent power without battery charging kVA 9 13 18 26 35 53

with battery charging kVA 10 14.5 20 28.5 38.5 58.5

Phase effect 6-pulse with input reactor ● ● ● ● ● ●

Current distortion factor with < 8 % with harmonic-free 60 Hz mains

strengthened mains input filter (better than VDEW recommendation)1)

Mains configuration Symmetrical three-phase mains, e.g. TN-C, TN-S, TN-C-S, IT

Battery

Rated battery voltage V 552

Number of cells for lead-acid batteries 276

Minimum final discharge voltage V 455

Static voltage tolerance 1%

Input power at nominal load kW 8.7 13 17 26 34 50 15

of inverter

Output

Rated voltage 3 AC/N 208 V, 220 V parameterizable

Voltage tolerance statisch ±1 % at balanced load

±2 % at 50 % unbalanced load
±2 % at 100 % unbalanced load (single-phase)
dynamisch 4 % at 100 % load step

Recovery time ms < 10

Rated frequency Hz 60

Frenquenztoleranzen self-clocked ±0.1 %

line-clocked ±1 % (adjustable to ±2 %, ±3 % or ±4 %)

Frequency change rate Hz/s 0.1 (adjustable to 1 or 2)

Phase displacement at balanced load °el ≤1

at 50 % unbalanced load °el ≤1
at 100 % unbalanced load °el ≤1

Voltage distortion factor with linear load <1%

with non-linear load <5%

Permissible non-linear load Up to 100 % of rated load acc. to EN 50 091-1

Permissible crest factor of load current max. 3

Overload capability up to 5 s 1.5 x IN

(three-phase) up to 30 s 1.35 x IN

Short-circuit current single-phase 3 x IN for 20 ms, clearing acc. to EN 50 091-1, -2 and -3

three-phase 2.1 x IN for 20 ms

Rated apparent power at cos ϕind = 0.8 kVA 10 15 20 30 40 60

Rated active power kW 8 12 16 24 32 48

Rated current at 400 V, cos ϕind = 0.8 A 28 42 56 83 112 167

1) VDEW: association of German power stations

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 60 kVA, 208 V
Technical data

UPS unit Type S5210 S5215 S5220 S5230 S5240 S5260

Rated power kVA 10 15 20 30 40 60

Permissible during operation 0 °C to +40 °C, load reduction at higher temperatures

ambient temp.1) during storage –40 °C to +70 °C

Climatic category acc. to DIN IEC 721 Better than 3K2, however observe notes on installation site, page 17
Inspection acc. to DIN IEC 68-2

Cooling F (built-in fan)

Immunity to electrical interference IEC 801-2, -3, -4 and -6

Emitted interference (EMC) Standard EN 50 091-2, Tables 2 and 4

Option FCC part 15, class A

Degree of protection basic version IP 20 (up to 40 kVA: IP 21), q NEMA Type 1

acc. to EN 60 529
special versions IP 20 with air filter pads (up to 40 kVA: IP 21 with air filter pads) q NEMA Type 2
IP 31 with air filter pads q NEMA Type 2

Humidity acc. to EN 60 068-2-56

Insulation group ΙΙΙa

Installation altitude Up to 1000 m above sea level

Above that, reduction of load (see page 17)

Cubicle color Ergo grey (similar to RAL 7044, silk grey)

Dimensions See chapter ”Dimension Drawings“

Efficiency2) at 100 % load % 90 90 90 91 91 91

at 75 % load % 89.5 89.5 90 90 91 90.5
at 50 % load % 87 86 87 88.5 90.5 90.5
at 25 % load % 82.5 82.5 83.5 84 86 86

Power loss Pv at rated load kW 0.9 1.3 1.8 2.4 3.1 4.7
16 at 75 % rated load kW 0.7 1.0 1.3 2.0 2.4 3.8
Conversion: at 50 % rated load kW 0.6 0.9 1.2 1.6 1.7 2.5
Power loss in BTU/h during idling kW 0.5 0.8 0.8 1.2 1.2 1.5
= Pv/[kW] x 3412

Air requirement m3/h 500 1000 1000 1000 1000 1500

Noise level (acc. to DIN 45 635) dB (A) <50 <57 <57 <57 <57 <65

Weight without battery approx. kg 340 400 400 550 550 1000
with battery type B, C, D approx. kg 560 620 620 – – –

Built-in battery

Back-up time 3 to 5 years service life min 10 od.20 11 7 – – –

at rated load 7 to 10 years service life min 16 10 6

Back-up time 3 to 5 years service life min 12 od.23 13 10 – – –

at 100 % non-linear load 7 to 10 years service life min 19 12 8
(e.g. computer)

Back-up time 3 to 5 years service life min 25 od.45 25 19 – – –

at 50 % non-linear load 7 to 10 years service life min 35 23 16

Air requirement acc. to DIN VDE 0510 for the battery section m3/h 0.3 od. 0.5 0.5 0.9 – – –

Further technical data for battery See technical data "Built-in batteries" (page 12)

1
) Recommended temperatures for integrated batteries: +20 °C to +25 °C.
Note: If ambient temperature above 25 °C for a long time, the service life of the battery is reduced by half with each 10 °C temperature increase.
2
) The efficiency levels also apply with the optionally built-in filters.

Masterguard UPS · 2001


Configuration and installation
Installation site
The following requirements must be
complied with when the installation site
is selected:
● Ambient temperature between 0 °C
and + 40 °C for UPS units without bat-
teries
● Ambient temperature for lead-acid bat-
teries (in the UPS unit or in the battery
cubicle) according to the recommenda-
tion of the battery manufacturer,
between + 15 °C and + 25 °C.
● Avoid exposing the batteries and bat-
tery cubicle to more than one hour of
direct sunlight per day.
● Avoid harmful environmental influences
such as
– vibrations
– dust
– corrosive atmosphere
● Maintain clearance of at least 50 cm
between top of cubicle and ceiling
● Because of cooling air outlet, do not
cover top of cubicle (60 to 300 kVA) and
maintain 20 cm clearance from the wall
(up to 40 kVA). Side clearance not nec-
essary.
● Take heat dissipation into consideration
● Ensure that floor can carry the load
● Units of 10 to 100 kVA can be supplied
with U-shaped sections instead of roll-
ers on request. They are therefore ideal
for false-floor installation.
Masterguard Series S UPS are as stand-
ard suitable for bottom cable entry.
If the cables are fed from behind the
cubicle, there is a clearance below of
45 mm (10–100 kVA) resp. 100 mm
(125–300 kVA).
Terminals resp. busbars for power cables
are located in the lower part of UPS units
front (see metalgrid in fig. 4 and 5, which
covers the terminals).
Signal, power and battery cables should
be segregated from each other.
With regard to battery cubicles, the spe-
cial stipulations of DIN VDE 0510 Part 2
as well as the instructions for handling
the battery are to be observed.
Installation altitude
If units are installed at altitudes over
1000 m above sea level, the load must be
reduced as shown in Fig. 14 because of
the air's reduced cooling effect.
Masterguard UPS · 2001
UPS Systems 10 kVA to 300 (2400) kVA
It is not necessary to reduce the load for
installation altitudes up to 2000 m above
sea level as long as the ambient tempera-
ture does not exceed + 30 °C.
100
Load in %
90
80
70
1000 2000
Installation altitude in m
Fig. 14
Permissible load in relation to installation altitude
Ambient temperature
The units without batteries can be oper-
ated without restriction within the range
0 °C to 40 °C. If they are operated contin-
uously at higher temperatures, the load
must be reduced:
Temperature up to 40 °C 45 °C
Permissible 100 % 88 %
load
Transport
Each UPS unit is delivered on a general-
purpose pallet. The cubicle can be rolled
off at the place of installation by using the
tracks provided (only cubicles up to and
including 100 kVA). Units of 200 kVA and
upwards, are transported in two sections.
The pallet dimensions are given in the
section, "Dimension drawings".
Connection
The UPS units, Series S, can be operated
in all symmetrical three-phase mains
(TN, IT). Fig. 15, 17 or 19 shows the UPS
power connections to the mains and
loads and also to the battery cubicle (only
in the case of an additional battery cubi-
cle). The bypass and the rectifier are sup-
plied via the U1, V1, W1 and N1 terminals.
Example: phase L1 must be connected to
U1, L2 to V1 and L3 to W1.
MASTERGUARD Series S
Fig. 16 shows the connection to two
mains supplies. For this purpose, the
UPS unit must be equipped with a sec-
ond mains feed (option). The bypass is
supplied via U1, V1, W1 and N1 terminals.
The rectifier is supplied via the U2, V2
AUSV5106a
and W2 terminals.
Connection of the N conductor (TN
mains) is shown in all these figures. For
operation with an IT network, an N con-
nection between mains, UPS and load is
not necessary.
When the conductor cross-sections are
being planned, it is necessary to take
3000 account of local conditions and regula-
tions as well as the use-related voltage
drops due to the cable lengths. The val-
ues shown in the following tables are rec-
ommended values for copper conductors
with plastic insulation at ambient temper-
atures of up to + 40 °C and cable lengths
of up to 100 m. The listed current and
connection values apply to a rated volt-
age of 400 V resp. 208 V, depending on
the type of unit, the rated load and the
maximum battery charging current.
Selective load fuses are determined
according to DIN 57 636, Part 21.
50 °C
The neutral must be designed with the
76 % same cross-section as a single phase.
If the loads are non-linear (e.g. computer
loads), the N conductor must be
strengthened in accordance with the 17
table. The N1 and N3 terminals are each
therefore double terminals.
The power cables from the mains and to
the load must be connected as a clock-
wise-rotating field.
Connecting a battery
If an external battery is connected to an
UPS unit, super-fast battery fuses in line
with DIN 43 620 must be used in order to
provide short-circuit protection for the
UPS batteries. A set of battery fuses is
included in the scope of supply of every
UPS unit. For the types of fuses, see the
following tables relating to configuration
and installation. Connect L+ with C2 or
C3 and L– with D2 or D3.
Connecting a frequency converter
The values on pages 18 and 19 apply in
the case of supply from one mains and
they also apply to load connection.
 MASTERGUARD Series S
UPS Systems 10 kVA to 100 (800) kVA, 400 V
Configuration and installation

UPS units Type S5210 S5215 S5220 S5230 S5240 S5260 S5280 S52100
Rated power kVA 10 15 20 30 40 60 80 100

Supply from one mains (standard)1)

U1, V1, W1, N1 for rectifier and bypass

Minimum conductor cross-section 2.5 mm2 4 mm2 6 mm2 10 mm2 16 mm2 35 mm2/M10 50 mm2/M10 2 x 35 mm2/M10
Max. permissible conductor cross-section 6 mm2 6 mm2 6 mm2 35 mm2 35 mm2 2 x 50 mm2/M10 2 x 50 mm2/M10 2 x 50 mm2/M10
per terminal

Maximum current 14 A 22 A 29 A 44 A 58 A 87 A 116 A 145 A

Prescribed fuse type gL, to the mains (F1) 16 A 25 A 35 A 50 A 63 A 100 A 125 A 160 A

Supply from two mains (option)

U1, V1, W1, N1 for bypass: U2, V2, W2 (N) for rectifier

Mains 1 U1, V1, W1, N11)

Minimum conductor cross-section 2.5 mm2 4 mm2 6 mm2 10 mm2 16 mm2 35 mm2/M10 50 mm2/M10 2 x 35 mm2/M10
Max. permissible conductor cross-section 6 mm2 6 mm2 6 mm2 35 mm2 35 mm2 2 x 50 mm2/M10 2 x 50 mm2/M10 2 x 50 mm2/M10
per terminal

Maximum current 14 A 22 A 29 A 44 A 58 A 87 A 116 A 145 A

Prescribed fuse type gL, to the mains (F1) 16 A 25 A 35 A 50 A 63 A 100 A 125 A 160 A

Mains 2 U2, V2, W21)

Minimum conductor cross-section 2.5 mm2 4 mm2 6 mm2 10 mm2 16 mm2 35 mm2/M10 50 mm2/M10 2 x 35 mm2/M10
(N conductor not necessary although
spare terminal for N available)

Max. permissible conductor cross-section 6 mm2 6 mm2 6 mm2 35 mm2 35 mm2 2 x 50 mm2/M10 2 x 50 mm2/M10 2 x 50 mm2/M10

Maximum current 14 A 21 A 29 A 41 A 56 A 85 A 111 A 140 A

Prescribed fuse type gL, to the mains (F2) 16 A 25 A 35 A 50 A 63 A 100 A 125 A 160 A

Battery connection C2, D21)

Minimum conductor cross-section 6 mm2 10 mm2 10 mm2 16 mm2 25 mm2 35 mm2/M10 50 mm2/M 10 50 mm2/M 10
Max. permissible conductor cross-section 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2 2 x 50 mm2/M10 2 x 50 mm2/M10 2 x 50 mm2/M10
18
Maximum current at final discharge 19 A 29 A 38 A 57 A 76 A 112 A 149 A 186 A

Fuse EFEN type 2 x 00G 2 x 00H 2 x 00A 2 x 00B 2 x 00C 4 x 00B 4 x 00C 4 x 00D

Load connection U3, V3, W3, N31)

Minimum conductor cross-section 2.5 mm2 4 mm2 6 mm2 10 mm2 16 mm2 35 mm2/M10 50 mm2/M10 2 x 35 mm2/M10
Max. permissible conductor cross-section 6 mm2 6 mm2 6 mm2 35 mm2 35 mm2 2 x 50 mm2/M10 2 x 50 mm2/M10 2 x 50 mm2/M10
per terminal

Maximum current 14 A 22 A 29 A 44 A 58 A 87 A 116 A 145 A

Permissible selective fuse to the load 10 A 16A 20 A 25 A 35 A 50 A 63 A 100A
if bypass ready
Neutral (N) to mains and load: when load is non 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
linear increase the cross-section by the factor of
1) In the case of rated outputs up to 40 kVA, with connector sleeves for finely stranded conductors in acc. with DIN 46 228. Above 40 kVA, with cable lugs in
acc. with DIN 46 235.
Mains Mains 2 Mains 1
L1 L1" L1'
L2 L2" L2'
L3 L3" L3'
N N N

F1 F2 F1

U1 V1 W1 N1 PE U2 V2 W2 PE U1 V1 W1 N1
Rectifier and Rectifier Bypass
bypass connection connection connection
D2 (_) _
D2 ( )
C2 (+) C2 (+)
AUSV-5165a

A USV-5166a

U3 V3 W3 N3 PE U3 V3 W3 N3 PE

Battery UPS unit Battery UPS unit

cubicle cubicle
Loads Loads

Fig. 15 Fig. 16
Connections in the case of one mains supply Connections in the case of two mains supplies
Battery connection only in the case of external battery cubicle Battery connection only in the case of external battery cubicle

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 125 kVA to 300 (2400) kVA, 400 V
Configuration and installation

UPS units Type S52125 S52150 S52200 S52300

Rated power kVA 125 150 200 300

Supply from one mains (standard)1)

U1, V1, W1, N1 for rectifier and bypass

Minimum conductor cross-section 2 x 50 mm2 2 x 70 mm2 2 x 95 mm2 2 x 185 mm2

Max. permissible conductor cross-section per terminal 2 x 95 mm2/M 10 2 x 95 mm2/M 10 2 x 185 mm2/M 12 2 x 185 mm2/M 12

Maximum current 220 A 250 A 351 A 526 A

Fuse type gL, to the mains (F1) 250 A 250 A 400 A 630 A

Mains supply from two mains (option)

U1, V1, W1, N1 for bypass: U2, V2, W2 (N) for rectifier

Mains 1 U1, V1, W1, N11)

Minimum conductor cross-section 95 mm2 2 x 50 mm2 185 mm2 2 x 150 mm2
Max. permissible conductor cross-section 2 x 95 mm2/M 10 2 x 95 mm2/M 10 2 x 185 mm2/M 12 2 x 185 mm2/M 12

Maximum current 181 A 217 A 289 A 432 A

Fuse type gL, to the mains (F1) 200 A 250 A 315 A 500 A

Mains 2 U2, V2, W21)

Minimum conductor cross-section 2 x 50 mm2/M10 2 x 70 mm2/M 10 2 x 95 mm2/M 12 2 x 185 mm2/M 12
(N conductor not necessary although
spare terminal for N available)

Max. permissible conductor cross-section 2 x 95 mm2/M 10 2 x 95 mm2/M 10 2 x 185 mm2/M 12 2 x 185 mm2/M 12

Maximum current 220 A 250 A 351 A 526 A

Fuse type gL, to the mains (F2) 250 A 250 A 400 A 630 A

Battery connection C3, D31)

Minimum conductor cross-section 2 x 50 mm2 2 x 50 mm2 2 x 95 mm2 2 x 150 mm2
Max. permissible conductor cross-section 2 x 95 mm2/M 10 2 x 95 mm2/M 10 2 x 185 mm2/M 12 2 x 185 mm2/M 12

Maximum current at final discharge 240 A 290 A 380 A 570 A

Fuse two in each case 3NE3227 (250 A) 3NE3230-0B (315 A) 3NE3232-0B (400 A) 3NE3335 (560 A) 19
Load connection U3, V3, W3, N31)
Minimum conductor cross-section 95 mm2 2 x 50 mm2 185 mm2 2 x 150 mm2
Max. permissible conductor cross-section per terminal 2 x 95 mm2/M 10 2 x 95 mm2/M 10 2 x 185 mm2/M 12 2 x 185 mm2/M 12

Maximum current 181 A 217 A 289 A 432 A

Permissible selective fuse to the load if bypass ready 63 A 80 A 100 A 160 A

Neutral (N) to mains and load: when load is non 1.5 1.4 1.3 1.2
linear increase the cross-section by the factor of
1)
With cable lug to DIN 46 235.

L1 Mains Mains 2 Mains 1

L1" L1'
L2 L2" L2'
L3 L3" L3'
N N N

F1 F2 F1

U1 V1 W1 N1 PE U2 V2 W2 PE U1 V1 W1 N1
Rectifier and Rectifier Bypass
bypass connection connection connection
D3 (_) D3 (_)
C3 (+) C3 (+)
AUSV-5112e

AUSV-5113d

U3 V3 W3 N3 PE U3 V3 W3 N3 PE

Battery UPS unit Battery UPS unit

cubicle cubicle
Loads Loads

Fig. 17 Fig. 18
Connections in the case of one mains supply Connections in the case of two mains supplies
Battery connection for an external battery cubicle Battery connection for an external battery cubicle

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 60 kVA, 208 V, 60 Hz
Configuration and installation Cross-section in AWG/and mm2

UPS units Type S5210 S5215 S5220 S5230 S5240 S5260

Rated power kVA 10 15 20 30 40 60

Supply from one mains (standard)

U1, V1, W1, N1 for rectifier and bypass

Minimum conductor cross-section AWG/mm2 8/6 8/10 6/16 4/25 2/35 2/0/2 x 25
Max. permissible conductor cross-section AWG/mm2 4/16 1/35 1/35 1/0/50 1/0/50 2 x 2/0/2 x 50
per terminal

Maximum current 28 A 42 A 56 A 83 A 111 A 167 A

Recommended fuse type gL, to the mains (F1) 35 A 50 A 63 A 100 A 125 A 200 A

Mains supply from two mains (option)

U1, V1, W1, N1 for bypass: U2, V2, W2 (N) for rectifier

Mains 1 U1, V1, W1, N1

Minimum conductor cross-section AWG/mm2 8/6 8/10 6/16 4/25 2/35 2/0/2 x 25
Max. permissible conductor cross-section AWG/mm2 4/16 1/35 1/35 1/0/50 1/0/50 2 x 2/0/2 x 50
per terminal

Maximum current 28 A 42 A 56 A 83 A 111 A 167 A

Recommended fuse type gL, to the mains (F1) 35 A 50 A 63 A 100 A 125 A 200 A

Mains 2 U2, V2, W2

Minimum conductor cross-section AWG/mm2 8/6 8/10 6/16 4/25 2/35 2/0/2 x 25
(N conductor not necessary although spare
terminal for N available)
Max. permissible conductor cross-section AWG/mm2 4/16 1/35 1/35 1/0/50 1/0/50 2 x 2/0/2 x 50

Maximum current 28 A 42 A 56 A 83 A 111 A 167 A

Recommended fuse type gL, to the mains (F2) 35 A 50 A 63 A 100 A 125 A 200 A

Battery connection C, D

Minimum conductor cross-section AWG/mm2 8/10 8/10 8/10 8/16 4/25 2 x 4/35
20 Max. permissible conductor cross-section AWG/mm2 4/25 4/25 4/25 2/35 2/35 2 x 0/70

Maximum current at final discharge 19 A 29 A 38 A 57 A 76 A 112 A

Fuse EFEN type 2 x 00G 2 x 00H 2 x 00A 2 x 00B 2 x 00C 4 x 00B

Load connection U3, V3, W3, N3

Minimum conductor cross-section AWG/mm2 8/6 8/10 6/16 4/25 2/35 2/0/2 x 25
Max. permissible conductor cross-section AWG/mm2 4/16 1/35 1/35 1/0/50 1/0/50 2 x 2/0/2 x 50
per terminal

Maximum current 28 A 42 A 56 A 83 A 111 A 157 A

Permissible selective fuse to the load if bypass ready 20 A 25 A 35 A 50 A 63 A 125 A

Mains L1 Mains 2 Mains 1 L1'

L1
L2 L2 L2'
L3 L3 L3'
N N N

F1 F2 F1

U1 V1 W1 N1 PE U2 V2 W2 PE U1 V1 W1 N1
Rectifier Rectifier Bypass
and bypass connection connection
D2 connection D2
C2 C2
A USV-5168a
AUSV-5167

U3 V3 W3 N3 PE
U3 V3 W3 N3 PE

Battery UPS unit Battery UPS unit

cubicle cubicle

Loads Loads

Fig. 19 Fig. 20
Connections in the case of one mains supply Connections in the case of two mains supplies
Battery connection only in the case of an external battery cubicle Battery connection only in the case of an external battery cubicle

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 100 kVA, 400 V
Selection and ordering data

Version Order No. Order No.

extension
6 S U 1 2 @@ - 1 @@@@ - @@A 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Basic version: Type: Power:

UPS, I/O: 3/3-ph., S5210 10 kVA ÓÒ

380/400/415 V,*) S5215 15 kVA ÓÃ
50/60 Hz*) S5220 20 kVA ÔÒ
Service Bypass (SB) S5230 30 kVA ÕÒ
4 data interfaces S5240 40 kVA ÖÒ
} @@
S5260 60 kVA ØÒ
S5280 80 kVA ÚÒ
S52100 100 kVA ÛÒ

Variations: Battery: Without integrated battery (10 to 100 kVA) Ü

– service life With integrated battery (10 to 20 kVA)
(s/l) 3 to 5 years (s/l): 10 min/10 kVA Á
– backup time 20 min/10 kVA; 11 min/15 kVA; 7 min/20 kVA Â
39 min/10 kVA; 23 min/15 kVA; 15 min/20 kVA â
62 min/10 kVA; 35 min/15 kVA; 23 min/20 kVA ã }@
7 to 10 years (s/l):
16 min/10 kVA; 10 min/15 kVA; 6 min/20 kVA ß
53 min/10 kVA; 30 min/15 kVA; 19 min/20 kVA æ
8 to 10 years (s/l):
90 min/10 kVA; 56 min/15 kVA; 35 min/20 kVA é

Parallel no (single block) Ü

operation yes (parallel block) Á }@

EMC, filters and Basic version in acc. with EN 50 091-2, Tab. 2 and 4 Ò
mains supply EMC acc. to EN 55 022, Class B Ö }@
One mains supply Ò
Two mains supply Ô
(1 x rectifier, 1 x bypass)
One mains supply and amplified filtering of the Ã
harmonics in input current 50 Hz
Two mains supplies and amplified filtering of the Ø }@ 21
harmonics in input current 50 Hz
One mains supply and amplified filtering of the Ù
harmonics in input current 60 Hz
Two mains supplies and amplified filtering of the Ú
harmonics in input current 60 Hz

Options: Degree IP 20 (up to 40 kVA: IP 21) Ò

of protection IP 20 (up to 40 kVA: IP 21) with air filter Ó }@
IP 31 with air filter Ã

Modules None Ü
Extended battery management with battery measur- Á
}@
ing modules (BMM) in the case of integrated battery
(10 to 20 kVA)

*) Defaults in bold letters, variations must be ordered. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

||||| || ||||| ||||
6 S U 1 2 @@ - 1 @@@@ - @@A 0

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 125 kVA to 300 kVA, 400 V
Selection and ordering data

Version Order No. Order No.

extension
6 S U 1 2 @@ - 0 A @ 0 @ - @A A 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Basic version: Type: Power:

UPS, S52125 125 kVA ÛÓ

I/O: 3/3-ph., S52150 150 kVA ÛÔ
380/400/415 V,*) S52200 200 kVA ÛÕ } @@
50/60 Hz,*) S52300 300 kVA ÛÃ
EMC to
EN 50 091-2, Tab. 2 + 4,
4 data interfaces

Variations: Parallel Single-block operation, without SB à

operation/ Single-block operation, with SB (≤ 150 kVA) á }@
service bypass (SB) Parallel operation, without SB â

Mains supplies One mains supply Ò

and filters Two mains supply Ô
(1 x rectifier, 1 x bypass)
One mains supply and amplified filtering Ã
of the harmonics in input current 50 Hz
Two mains supplies and amplified filtering Ø }@
of the harmonics in input current 50 Hz
One mains supply and amplified filtering Ù
of the harmonics in input current 60 Hz
Two mains supplies and amplified filtering Ú
of the harmonics in input current 60 Hz

Options: Degree IP 20 Ò
of protection IP 20 with air filter Ó }@
IP 31 with air filter Ã

*) Defaults in bold letters, variations must be ordered. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

||||| || ||||| ||||
6 S U 1 2 @@ - 0 A @ 0 @ - @A A 0
22

Special versions UPS Systems 10 kVA to 300 kVA

Add "–Z" and the order code to the Order No. and indicate the required setting values in plain text

Order code Setting Setting value Basic value

Y01 Setting

Mains
1 Rated voltage (380, 400, 415 V) ... V 400/230 V
2 Rated frequency (50, 60 Hz) ... Hz 50 Hz

Output
3 Increase of output voltage
(Rated voltage + 0...10 %) ... % 0%
4 Battery present (Yes/no) Yes

Y02 Battery parameters Further order codes

1 Manufacturer (make) Div. Y10: halogen-free cables
2 Type Div.
3 Battery temp. sensor present (Yes/no) Yes Y51: special paint finish of cubicle,
4 End-of-charge voltage (2,23...2,4 V/Z) ... V/Z 2,27 V/Z acc. to RAL
5 Recharging time (0...100 h) ... h Div.
6 Intervals between charging (10...504 h) ... h Div.
7 Charging voltage/temperature compensation
(0...-10 mV/K per cell) ... mV/K -3 mV/K
8 Rated capacity 20 h -value ... Ah Div.
9 Rated capacity 10 h -value ... Ah Div.
10 Rated capacity 1 h -value ... Ah Div.
11 Rated capacity 10 min-value ... Ah Div.
12 Internal resistance (per 12 V block) ... mΩ Div.
13 Maximum charging current ... A Div.

Masterguard UPS · 2001

 MASTERGUARD Series S
UPS Systems 10 kVA to 60 kVA, 208 V
Selection and ordering data

Version Order No. Order No.

extension
6 S U 1 2 @@ - 6 @@@@ - @@A 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Basic version: Type: Power:

UPS, I/O: 3/3-ph., S5210 10 kVA ÓÒ

208/220 V, 60 Hz S5215 15 kVA ÓÃ
Service bypass (HU) S5220 20 kVA ÔÒ
4 data interfaces S5230 30 kVA ÕÒ } @@
S5240 40 kVA ÖÒ
S5260 60 kVA ØÒ

Variations: Battery Without integrated battery (10 to 60 kVA) Ü

With integrated battery (10 to 20 kVA)
3 to 5 years: 10 min/10 kVA Á
20 min/10 kVA; 11 min/15 kVA; 7 min/20 kVA Â
}@
7 to 10 years:
16 min/10 kVA; 10 min/15 kVA; 6 min/20 kVA ß

Parallel No (single-block) Ü
operation Yes (parallel-block) Á }@

EMC, filters and Basis version in acc. with EN 50 091-2, Tab. 2 and 4 Ò
mains supply FCC Part 15,Class A Ã }@
One mains supply Ò
Two mains supply Ô
(1 x rectifier, 1 x bypass)
One mains supply and amplified filtering Õ }@
of the harmonics in input current, 60 Hz
Two mains supplies and amplified filtering Ö
of the harmonics in input current, 60 Hz

Options: Degree IP 20 (up to 40 kVA: IP 21), NEMA 1 Ò

of protection IP 20 (up to 40 kVA: IP 21) with air filter, NEMA 2 Ó }@
IP 31 with air filter, NEMA 2 Ã
23
Modules None Ü
Extended battery management with battery measur- Á }@
ing modules (BMM) in the case of integrated battery
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
||||| || ||||| ||||
6 S U 1 2 @@ - 6 @@@@ - @@A 0

Special versions

Add "-Z" and the order code to the Order No. and indicate the required setting values in plain text

Order code Setting Setting value Basic value

Y01 UPS parameters

Mains
1 Mains voltage (380, 400, 415 V) ... V 208/120 V
Output
2 Increase of output
(Rated voltage + 0...10 %) ... % 0%
3 Battery present (Yes/no) Yes

Y02 Battery parameters

1 Manufacturer (make) Div.
2 Type Div.
3 Battery temp. sensor present (Yes/no) Yes
4 End-of-charge voltage (2,23...2,4 V/Z) ... V/Z 2,27 V/Z
5 Recharging time (0...100 h) ... h Div.
6 Intervals between charging (10...504 h) ... h Div.
7 Charging voltage/temperature compensation
(0...-10 mV/K per cell) ... mV/K -3 mV/K
8 Rated capacity 20 h -value ... Ah Div.
9 Rated capacity 10 h -value ... Ah Div.
10 Rated capacity 1 h -value ... Ah Div.
11 Rated capacity 10 min-value ... Ah Div.
12 Internal resistance (per 12 V-Block) ... mΩ Div.
13 Maximum charging current ... A Div.

Masterguard UPS · 2001

 MASTERGUARD Series S
Accessories
Interfaces

COT module
A module can be supplied for multiplying
the contact interfaces of the UPS unit.
These interfaces can be multiplied by
arranging the modules side by side
(Fig. 21).
Each module provides a double contact
interface via 9-pole, Sub-D plug-in con-
nectors (low voltage 24 V, 1 A). Systems
can be connected according to the table
below.
The modules are secured to a mounted
rail and can be mounted outside a UPS in
a switchgear cubicle or cubicle for tele-
communications equipment. A separate
12 V DC power supply is needed for this.
In all Series S units, there is enough
space to fit a COT module and a suitable Fig. 21
power supply. The mounting location is COT interface module, 2 modules connected in parallel to a mounting rail.
on the termination panel at the bottom.
Modules have to be mounted on site. The signals are electrically isolated from
the power section of the UPS. This
ensures safe isolation in accordance with
EN 60 950.

Interface assignment of the COT

Type Connectable systems Signals Contact rating/

Form (max. 2 per module) Remarks
24 Identification

Status outputs

Floating contacts – Alarm system – AC fail Switching voltage acc. to

Sub-D 9-pole, female – Monitoring system – Bypass active DIN VDE 0110, insulation group A
X4 or X5 – Central control system – Low battery (residual battery 24 V, 1 A
time low)
– Summary alarm

Control-input signal

Type Connectable systems Signals Remarks

Form
Identification

Sub-D 9-pole, female A computer or control station with UPS OFF A 12 V DC SELV
X4/6 and 9 or authorization to switch off the UPS power source is also available:
X5/6 and 9 Load rating for current loops via cus-
tomer's computer: 12 V DC, 50 mA

Control system A floating contact (12 V rating) is

required for customer computer

Installation
A number of interface modules can be
mounted next to each other on a mount-
ing rail. A separate 12 V DC power supply
is required. For information on a suitable
power supply when the same installation
method is used for a maximum of 3 COT
modules, see technical data. This power
supply must be provided from the
secured rail of the UPS (at the UPS out-
put). There are two terminals (X1) on the
COT for connecting the 12 V DC power
supply.
The signals between the COT module
and the UPS are transmitted via shielded
cables (X2 plugs). These are connected
to the UPS at the contact interface (X4
plug) on the rear of the control panel (see
connection diagram included in scope of
supply). Both ends of the cable shield
should be connected to ground (PE).
Parallel operation of several modules:
If several modules are to be mounted
next to each other, the first module from
the left (when seen from the component
side, see Fig. 21) must be connected to
the power supply and to the contact
interface of the UPS unit.
Each parallel module is connected to the
neighbouring module via a short ribbon
cable (see photo). Parallel connection of
up to 9 modules is possible. Power can
be supplied to up to 9 modules by parallel
connection of the power units referred to
in the technical data.
UPS OFF signal: If several computers are
connected to the above modules, the
UPS OFF signals can be sent simultane-
ously. Only the UPS OFF signal from the
authorized computer, however, should be
passed on to the COT module (X4 or X5
plug).

Masterguard UPS · 2001


Technical Data
Operating temperature
Humidity during operation
Pollution severity
Protection class
Insulation
Contact rating for alarms
Rating of the two 12 V outputs
(SELV extra-low voltage)
Power supply of one module
Max. length of data cable
Dimensions
Note on a suitable power supply for 3 COT
modules
Ordering data
Designation
1 COT module
Scope of supply
The scope of supply for each module
includes
● One COT module with two contact
interfaces (each with Sub-D, 9-pole)
● Cable adapter 2 x 5-pole tab connector
to 9-pole Sub-D plug (connection to
UPS)
● Connector for connecting a neighbour-
ing COT module (ribbon cable)
● Connection diagram
Additional accessories
Systems cubicles
Empty cubicles of various sizes can be
supplied for individually expanding or sup-
plementing the UPS Series S units, 10 to
100 kVA. They are uniformly constructed
and match the design of the UPS units.
The cubicles are suitable for installing
low-voltage switchgear, transformers, dis-
tribution boards and electronic and con-
ventional control equipment.
Design features
● Space-saving modular rack design
● Cubicles with 4 roller feet or, for a
width of 850 and 950 mm, 6 roller feet
● Air inlet through the doors
● Bottom plate with glands
Masterguard UPS · 2001
MASTERGUARD Series S
Accessories
0 to 55 °C
20 to 80 %
2, non-conductive pollution, no moisture condensation
To DIN VDE 0106, Part 1 (IEC 536)
To DIN EN 60 950/A2: 1994-09 and UL 508C: 1992-10 (draft)
24 V, 1 A
Two times 50 mA
12 V DC, 200 mA
Approx. 30 m
See section "Dimension Drawings"
Safe electrical isolation between input and output voltage necessary.
Manufacturer's recommendation for product:
Power supply for installation of mounting rail: Order No.: CM 62-PS-230AC / 12DC / 1
Phoenix Contact GmbH & Co., Postfach 1341, D-32819 Blomberg, Tel. 05235/3-00
or a representative of Phoenix Contact GmbH in 45 countries
Order No.
6SU5671-0AA00-0AA0
25
The scope of supply for a module does
not include
● Shielded data cable with 9-pole Sub-D
plug (male) or socket (female). Pin
assignment 1:1 for connecting the sup-
plied cable adapter to the UPS Series S
● Mounting rail
● Separate power supply
● Cubicle complete with back and side For information on parallel operation, see
walls page 7.
● Threaded rails inside Units delivered before 1.1.1997 can be ret-
rofitted for parallel operation by the serv-
● Cubicle mounted on pallet
ice department after the unit version has
been checked.
Parallel operation kit
When parallel operation is used for
With a parallel operation kit, UPS units
increasing the power output of UPS
of Series S which have already been sup-
installations with 400 V, it must be
plied can be retrofitted for parallel opera-
ensured that the units operated in parallel
tion. The kit comprises a paralleling
are all Version 0 units or all Version 1
module and a signal cable and enables
units. This version number is shown at
communication with parallel UPS units.
the 8th position in the order number.
One kit is required per UPS unit.
The signal cables are connected in a ring,
e.g. from UPS1 to UPS2, then to UPS3
and finally back to UPS 1.
 MASTERGUARD Series S
Accessories
Additional accessories

Profibus-DP connection
By installing a Profibus-DP connection,
the UPS Series S can be linked up to
higher-level automation systems. The
Profibus-DP bus system enables very fast
cyclical data exchange between higher-
level systems such as Simatic S5, S7,
Simadyn D, PC/PG and field units. Access
procedure: master/slave.
The following information is transmitted
by the MASTERGUARD Series S:
● Status of the units
● Alarm information, information on
faults
● Voltage levels at UPS output
● Control information
Remote signalling panel FST-K
For displaying important, individual sig-
nals from the UPS, a remote signalling
panel can be used.
A mimic-diagram panel is used to display
up to 4 UPS units. It is connected to the
UPS at the X4 interface (see page 7). The
length of the connecting cable must not
exceed 300 m. Ordering data see below.
Software
Solutions for communication with the
UPS Series S units is available for all
known computer operating systems.
Details can be found in the separate bro-
chure on MASTERGUARD software.
Accessories and data cables for serial
communication can be supplied on
request.

Order data

Designation Order No. Dimensions (W x H x D) Weight

Packaging dimensions for
cables and sets

Cubicle, suitable for

S5210, S5215, S5220, S5230, S5240 6SU56 61-0AA00-0AA0 520 mm x 1325 mm x 850 mm 100 kg
6SU56 61-1AA00-0AA0 950 mm x 1325 mm x 850 mm 140 kg
S5260, S5280, S52100 6SU56 61-0BA00-0AA0 520 mm x 1725 mm x 850 mm 120 kg
6SU56 61-1BA00-0AA0 950 mm x 1725 mm x 850 mm 160 kg

Parallel operating set with signal cable, length 5 m 6SU56 72-0AA00-0AA0 200 mm x 390 mm x 260 mm 3 kg

Signal cable for parallel operating set, length 15 m 6SU56 72-0AK15-0AA0 Ø 400 mm x 100 mm 6 kg
26
Signal cable for parallel operating set, length 25 m 6SU56 72-0AK25-0AA0 Ø 400 mm x 100 mm 10 kg

Profibus-DP interface set for UPS Series S 6SU56 71-0CA00-0AA0 310 mm x 70 mm x 350 mm 0.8 kg

Remote signalling panel FST-K52 for one UPS block 6SU56 73-0AA00-0AA0 185 mm x 230 mm x 95 mm 0.9 kg
Series S

Remote signalling panel FST-K52 for a 2-block UPS 6SU56 73-0BA00-0AA0 380 mm x 320 mm x 140 mm 3.1 kg
system Series S

Remote signalling panel FST-K52 for a 3-block UPS 6SU56 73-0CA00-0AA0 380 mm x 320 mm x 140 mm 3.1 kg
system Series S

Remote signalling panel FST-K52 for a 4-block UPS 6SU56 73-0DA00-0AA0 380 mm x 320 mm x 140 mm 3.1 kg
system Series S

Masterguard UPS · 2001

 MASTERGUARD Series S
Accessories
External service bypass HU 52 (HU = SB = service bypass)

Application Design features

For Masterguard single-block and multi-
block UPS systems from 125 kVA per
block upwards a HU52 service bypass
switch (SB) is available, to transfer load
from UPS to mains and vice versa with-
out interruption e.g. for servicing pur-
poses. It is designed to match the UPS
units (Fig. 22) and is integrated between
the UPS and the load (Fig. 23).
Fig. 23 shows a multiblock system with
an external service bypass (SB). A single-
block system with an existing external SB
can be expanded to create a multiblock
system at any time by adding parallel
blocks. When doing so, the rated current
of the SB should be borne in mind.
● Cubicle with closed floor plate
● Opening for connecting cables
● After the covering panel at the bottom
has been removed, a fork-lift truck or
hoisting car can be driven under the
unit.
● The control element is accessible
when the door is opened
● All live parts are covered (accident pre-
vention regulations VGB 4)
● Terminals and components are accessi-
ble from the front
● Rittal cubicle system

Connection and use Fig. 22

External service bypass HU 52
The supply for the service bypass is con-
nected directly to the mains. The phase
angle and the phase sequence must
Mains Mains Mains
match the connected loads of the bypass
n 1 SB
feeder at the UPS unit. We recommend
to connect phase L1 to U2 phase L2 to
V2 and phase L3 to W2. The switch is Battery Battery
accessible when the front door is open. Converter/ Bypass Converter/ Bypass
The load can thus be switched from "UPS batterie- battery
manager manager
output" to "Mains operation" or vice versa

AUSV5156
without any interruption. When using the
switch, the Series S operating instruc-
Load
tions must be complied with.

Design
27
Fig. 23
The bypass type HU 630 A (Fig. 24) Overview of external SB with multiblock UPS system
basically consists of two fuse-switch
strips, fitted on the supply side with NH
630 A fuses (extra mains protection
therefore not necessary). The "UPS out-
put" is fitted with disconnecting links.
In the service-bypasses, types HU 1000, Q1 Q2
HU 1600 and HU 3000 (Fig. 25), there is a 2 4 2 4
load transfer switch with manual opera-
tion (3-step actuator). 1 1
N
AUSV-5157

All external SBs contain signalling con- PE

tacts for signalling the switch position.
U1 V1 W1 N PE U2 V2 W2 N PE U3 V3 W3 N PE

UPS output Mains supply Load

Fig. 24
Circuit diagram of the external SB, type HU 630 A

X1:
1
Q1 Q2 2

1 1+2 2 3
4
N
AUSV-5158

PE

U1 V1 W1 N PE U2 V2 W2 N PE U3 V3 W3 N PE

UPS output Mains supply Load

Fig. 25
Circuit diagram, types HU 1000 A / HU 1600 A / HU 3000 A

Masterguard UPS · 2001

 MASTERGUARD Series S
External service bypass HU 52
Technical Data

Unit

Type HU 630 HU 1000 HU 1600 HU 3000

Rated current 630 A 1000 A 1600 A 3000 A

Operating voltage 3 AC/N 380 V/400 V/415 V

Operating frequency 50 Hz or 60 Hz

Types of mains systems IT, TN-S, TN-C

Permissible ambient temperature 0 °C to +40 °C

Degree of protection IP 31 to EN 60 529 (formerly DIN 40 050)

Humidity class F to DIN 40 040

Cubicle color Light grey to RAL 7035

Dimensions (W x D x H) mm 600 x 600 x 1900 600 x 600 x 1900 800 x 600 x 1900 800 x 800 x 2100

Weight approx. kg 200 240 320 470

Mains supply (U2, V2, W2)

Rated current A 630 1000 1600 3000

Rated output (at 400 V) kVA 436 962 1108 2077

Max. effective short-time current (1 s) kA 25 21 50 55

Possibilities of connection 2 x M 12 2 x M 12 4 x M 12 8 x M 12

UPS connection (U1, V1, W1)

28
Maximum current A 630 1000 1600 3000

Maximum output kVA 436 692 1108 2077

2)
Possibilities of connection 2 x M 12 (4 x 185 mm 2 x M 12 (4 x 240 mm2) 4 x M 12 (8 x 240 mm2) 8 x M 12 (16 x 240 mm2)

Output (U3, V3, W3)

Rated current A 630 1000 1600 3000

Possibilities of connection 2 x M 12 2 x M 12 4 x M 12 8 x M 12

Neutral connection (N/PE)

Neutral terminal size (N) 6 x M 12 6 x M 12 12 x M 12 24 x M 12

Earth terminal size (PE) 6 x M 12 6 x M 12 12 x M 12 24 x M 12

Masterguard UPS · 2001

 MASTERGUARD Series S
External service bypass HU 52
Configuration overview

With symmetrical loading of the 3-phase MASTERGUARD UPS parallel installa-

power system and a rated voltage of 400 tions Series S in accordance with the fol-
V, a service bypass can be selected for lowing table.

Number of parallel External service bypass needed to create a single-block or multiblock system with a rated UPS-block output of
UPS blocks used

125 kVA 150 kVA 200 kVA 300 kVA

Total Redundant SB type Max. load SB type Max. load SB type Max. load SB type Max. load
ones output in output in output in output in
kVA kVA kVA kVA

1 -- Integrate d 125 Integrate d 150 HU 630 200 HU 630 300

2 1 HU 630 125 HU 630 150 HU 630 200 HU 630 300

0 HU 630 250 HU 630 300 HU 630 400 HU 1000 600

3 1 HU 630 250 HU 630 300 HU 630 400 HU 1000 600

0 HU 630 375 HU 1000 450 HU 1000 600 HU 1600 900

4 2 HU 630 250 HU 630 300 HU 630 400 HU 1000 600

1 HU 630 375 HU 1000 450 HU 1000 600 HU 1600 900
0 HU 1000 500 HU 1000 600 HU 1600 800 HU 3000 1200

5 2 HU 630 375 HU 1600 450 HU 1600 600 HU 1600 900

1 HU 1000 500 HU 1600 600 HU 1600 800 HU 3000 1200
0 HU 1000 625 HU 1600 750 HU 1600 1000 HU 3000 1500

6 2 HU 1000 500 HU 1600 600 HU 1600 800 HU 3000 1200

1 HU 1000 625 HU 1600 750 HU 1600 1000 HU 3000 1500
0 HU 1600 750 HU 1600 900 HU 3000 1200 HU 3000 1800

7 2 HU 1000 625 HU 1600 750 HU 1600 1000 HU 3000 1500

1 HU 1600 750 HU 1600 900 HU 3000 1200 HU 3000 1800
0 HU 1600 875 HU 1600 1050 HU 3000 1400 HU 3000 2077

8 3 HU 1000 625 HU 1600 750 HU 1600 1000 HU 3000 1500 29

2 HU 1600 750 HU 1600 900 HU 3000 1200 HU 3000 1800
1 HU 1600 875 HU 1600 1050 HU 3000 1400 HU 3000 2077
0 HU 1600 1000 HU 3000 1200 HU 3000 1600

Additional On request On request On request On request

combinations

Selection and ordering data

Servie bypass HU 52 in cubicle Number of UPS Order No.

Type connections

HU 630 4 6SU56 33-0FA00-0AF0

HU 1000 4 6SU56 33-0KA00-0AF0
HU 1600 8 6SU56 33-0PA00-0AF0
HU 3000 8 6SU56 33-0TA00-0AF0

Scope of supply
The external service bypass is supplied
as a complete unit, including door, roof, left
and right side walls, removable front base
strip, and connection diagram.
The cubicle is mounted on a pallet.

Masterguard UPS · 2001

 MASTERGUARD Series S
Frequency converter 10 kVA to 300 (2400) kVA, 400 V
Frequency converter 10 kVA to 300 kVA

Another basic version is a MASTER-
GUARDS Series S in the form of a fre-
quency converter. The frequency can be
altered from 50 Hz to 60 Hz or vice versa
from 60 Hz to 50 Hz between different
400 V three-phase systems.
The units have the same design as the
400 V version of the UPS unit, i.e. the
cubicle system and power components
are from the same family.
The following power components are
contained in the frequency converter.
● Mains input filter
● Converter
● Output transformer with filter
● EMC filter to EN 50 091-2
Types of frequency converters:
10 kVA, 20 kVA, 40 kVA, 60 kVA, 100 kVA,
150 kVA, 200 kVA, 300 kVA
The following variants can be used:
● Parallel operation of up to 8 identical
units
● Enhanced input filter, 50 Hz/60Hz
● Degree of protection IP20 (IP21) or
IP31, each with air filter
When an installation is being expanded, it
must be ensured that only frequency con-
verters of the same version are operated
in parallel (see position 8 in the order
number), i.e. for all units, there must be a
4 or a 5 at this position.
The frequency converters can be discon-
nected for servicing purposes only by
means of the upstream and downstream
disconnecting devices due to the differ-
ent frequencies at the input and output.
The accessories on pages 24 to 26 can
be used.
For configuration and installation, refer to
the information given on pages 17 and 18
or 19 specially the data for “supply from
one mains”.

Technical Data

Frequency converter Type S5210 S5220 S5240 S5260 S52100 S52150 S52200 S52300
Rated power kVA 10 20 40 60 100 150 200 300

Input

Mains supply voltage 3 AC/N 380, 400 V ±15 %, 415 V +10 %/–15 %, 440 V +3,5 %/–15 %

Mains frequency Hz 50 or 60 ±5 %
30 cos ϕ > 0,98

Apparent power without battery charging kVA 9 18 35 53 88 139 185 275

Current distortion factor with amplified mains input filter < 8 % in the case of harmonics-free mains supply with 50 Hz
(≥ 150 kVA) (better than VDEW recommendation)1)

Mains configuration Symmetrical three-phase system, e.g. TN-C, TN-S, TN-C-S, IT

Output

Rated voltage 3 AC/N 400 V, 380 V, 415 V or 440 V parameterizable

Voltage tolerance static ±1 % at balanced load

±2 % at 50 % unbalanced load
±2 % at 100 % unbalanced load (single-phase)
dynamic 4 % at 100 % load step

Recovery time ms < 10

Rated frequency Hz 50 or 60

Frequency tolerances ±0.1 %

Phase displacement at balanced load °el ≤1

at 50 % unbalanced load °el ≤1
at 100 % unbalanced load °el ≤1

Voltage distortion factor at linear load / at non-linear load <1%/<8%

Permissible non-linear load acc. to EN 50 091-1, max. 100 kVA

Permissible crest factor of the load current max. 3

Overload capability up to 5 s 1,5 x IN / 1,35 x IN

(three-phase) up to 30 s

Short-circuit current single-phase 3 x IN for 20 ms, clearing acc. to EN 50 091-1, -2, -3

three-phase 2,1 x IN for 20 ms

Rated apparent power at cos ϕind = 0,8 kVA 10 20 40 60 100 150 200 300

Rated active power kW 8 16 32 48 80 120 160 240

Rated current at 400 V, cos ϕind = 0.8 A 14 29 58 87 145 217 289 432
1
) VDEW: association of German power stations.

Masterguard UPS · 2001

 MASTERGUARD Series S
Frequency converter 10 kVA to 300 (2400) kVA, 400 V
Technical Data

Frequency converter Type S5210 S5220 S5240 S5260 S52100 S52150 S52200 S52300
Rated power kVA 10 20 40 60 100 150 200 300

Permissible during operation 0 °C to +40 °C, load reduction at higher temperatures

ambient temp. during storage –40 °C to +70 °C

Climatic category acc. to DIN IEC 721 Better than 3K2, however observe notes on installation site, page 17
Inspection acc. to DIN IEC 68-2

Cooling F (built-in fan)

Immunity to electrical interference IEC 801-2, -3, -4 and -6

Emitted interference EN 50 091-2 Tables 2 and 4

Degree of protection acc. to EN 60 529 IP 20 (up to 40 kVA: IP 21), IP 31 as option

Humidity in accordance with EN 60 068-2-56

Insulation group ΙΙΙa

Installation altitude Up to 1000 m above sea level

Above that, reduction of load (see page 17)

Cubicle color Ergo grey (similar to RAL 7044, silk grey) RAL 7035 (light grey)

Dimensions See chapter “Dimension Drawings”

Efficiency at 100 % load % 91 92 92 92.5 93.5 94 94.5 94.5

at 75 % load % 90.5 92 92 92.5 93 94 94.5 94
at 50 % load % 89 91 91 91 92 93.5 94 94
at 25 % load % 83 86 87 88 89 91.5 92 92

Power loss Pv at rated load kW 0.8 1.4 2.8 3.9 5.6 7.6 9.3 13.8
at 75 % rated load kW 0.6 1.0 2.0 2.9 4.5 5.5 6.6 11.2
Conversion: at 50 % rated load kW 0.5 0.8 1.5 2.3 3.5 3.9 4.7 7.2
Power loss in BTU/h during idling kW 0.4 0.6 1.0 1.3 1.65 2.3 3.3 4.6
= Pv/[kW] x 3412

Air requirement m3/h 500 500 1000 1500 1500 3600 4200 5000 31
Noise level (acc. to DIN 45 635) dB (A) <50 <50 <57 <65 <65 <65 <68 <70

Weight approx. kg 280 300 435 620 750 1000 1310 1840

Selection and ordering data

Version Order No. Order No.

extension
6 S U 1 2 @@ - @A @ 0 @ - @A A 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Basic version: Type: Power:

Frequency converter S5210 10 kVA ÓÒ

I/O: 3/3-ph., S5220 20 kVA ÔÒ
380/400/415 V, S5240 40 kVA ÖÒ } @@ Ã
50/60 or 60/50 Hz,1) S5260 60 kVA ØÒ
EMV to S52100 100 kVA ÛÒ
EN 50 091-2, Tables 2 S52150 150 kVA ÛÔ
and 4 S52200 200 kVA ÛÕ } @@ Ö
4 data interfaces S52300 300 kVA ÛÃ

Variations: Parallel no (single-block) 10-100 kVA Ü

operation yes (parallel-block) 10-100 kVA Á
no (single-block) ≥ 150 kVA à
}@
yes (parallel-block) ≥150 kVA â

Filter no etxra filter Ò

≥ 150 kVA / amplified filtering of the harmonics Ã
in the input current, 50 Hz }@
≥ 150 kVA / amplified filtering of the harmonics Ù
in the input current, 60 Hz

Options: Degree IP 20 (up to 40 kVA: IP 21) Ò

of protection IP 20 (up to 40 kVA: IP 21) with air filter Ó }@
IP 31 with air filter Ã
1
) I/O-frequency must be specified! 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
||||| || ||||| ||||
6 S U 1 2 @@ - @A @ 0 @ - @A A 0

Masterguard UPS · 2001

 Dimension Drawings

MASTERGUARD Series S

S
s S
MASTERGUARD

MASTERGUARD
OVERLOAD

200 mm
200 mm
LOAD

BYPA SS

INVERTER

BATTE RY

LINE

ALARM

I I

USV-5121d
USV-5122c

55
1325

Æ 55

1325

850
850
100 100
450 320

40
40

70
70

57
57
USV-5126b

USV-5118b
70 70
650 650 520 520
UPS version 1 View of base Empty cubicle View of base

S S
MASTERGUARD

MASTERGUARD
200 mm 1) 0 mm1)
OVERLOAD

LOAD

BYPA SS

INVERTER

BATTE RY

LINE

ALARM

I I

USV-5128a
USV-5176

355 Æ 55
1325

Æ 55

1325

850
850

70
100 430 425

70
275 275

70
40
70

57

225
USV-5170

USV-5171

70 405

105
850 850 950 70 950
UPS version 2 View of base Empty cubicle View of base

Hood for IP 21
200

32 and IP 31 only
S
MASTERGUARD

S S
MASTERGUARD

MASTERGUARD

OVERLOAD

LOAD

BYPA SS

INVERTER

BATTE RY

LINE

ALARM

I I

200 mm
s
0 mm1)
1725
1725

1725
USV-5128a

USV-5121d

Æ 55 55
850

850
70

430 425 100

70

320
40
70
70

57
USV-5119b
USV-5127b

225

USV-5169

405 70
105

950 70 950 950 520 520

UPS version 3 View of base Empty cubicle Empty cubicle View of base
UPS version 3
and empty cubicle

UPS systems 10 to 100 kVA, 400 V: Pallet dimensions, on-site installation

Types (Order no. position 9, battery) UPS version
S5210, S5215, S5220 A, B, C, D 1 UPS version Pallet dimensions
S5210, S5215, S5220 G, H, K, N, X 2 (W x D x H) in
S5230, S5240 A 1 mm
S5260, S5280, S52100 A 3
1 800 x 1200 x 145
Frequency converter 10 to 100 kVA, 400 V: 2 1150 x 1200 x 145
Types (Order no. position 9, battery) UPS version 3 1150 x 1200 x 145

S5210, S5220, S5240 A 1

S5260, S52100 A 3
UPS systems 10 to 60 kVA, 208 V:
Types (Order no. position 9, battery) UPS version
S5210 A, B, C, D 1
S5215, S5220 A, B, C, D 2
S5230, S5240 A 2
S5260 A 3
1 ●
) Clearance = 0 mm in the case of cabling with a false floor. Otherwise clearance = largest bending Legend: : Feet of unit
radius. In the case of battery cubicles, keep air outlet free on the rear. : Cable gland

Masterguard UPS · 2001

 Dimension Drawings

MASTERGUARD Series S

MASTERGUARD
s

OVERLOAD

LOAD

BYPAS S

INVERTE R

BATTERY

LINE

ALARM

I I

Cable gland Surface for mounting

52,5
1902 125
A USV-5160

101,5

110

500

602
550
801

71
USV-5159

102 1400

51
26
1604
Æ 11
Fastening
1604 holes

S52125 View of base

S52150

s
MASTERGUARD

OVERLOAD

LOAD

BYPAS S

INVERTE R

BATTERY

LINE

ALARM

I I

Cable gland Surface for mounting

52,5
1902

125
AUSV-5162

101,5
110

500

602
550
600 200 600
71

33
USV-5161

102 1400 600

51
26
1602
Æ 11 Fastening
2204
2204 holes

S52200 View of base

Hood for IP 31
200

only

s
MASTERGUARD

OVERLOAD

LOAD

BYPAS S

INVERTE R

BATTERY

LINE

ALARM

I I

Cable gland Surface for mounting

1902

52,5

125
AUSV-5164

101,5
110

500

602
550

600 200 600

AUSV-5163a

71

102 1400 899

51
26

1602
2504 Æ 11 Fastening
2504 holes

S52300 View of base

Transport with pallet Options:

IP31: add 200 mm in height (S5260 – S52300)

Pallet dimensions (D x W x H) in
mm

S52125, S52150 800 x 1720 x 140

S52200 800 x 1720 x 140 + 800 x 720 x 140
S52300 800 x 1720 x 140 + 800 x 1020 x 140

Height overall: add the height of UPS and pallet

Dimensions in mm

Masterguard UPS · 2001

 Dimension Drawings

MASTERGUARD Series S Service bypass and accessories

s s
1900

1900
USV-5172

USV-5173

600 Depth 600 800 Depth 600

HU 630, HU 1000 HU 1600

s
2100

34
USV-5174

800 Depth 800

HU 3000

54
102
95
USV-5124b

Module width 45 mm
27
COT interface module
Side view

Dimensions in mm

Masterguard UPS · 2001

Conditions of Sale and Delivery

Outside Germany:
Subject to the
General Conditions of Supply and Deli-
very
for Products and Services of the Electri-
cal and Electronic Industry and to any
other conditions agreed upon with the
recipients of Masterguard pricelists.
■
The technical data, dimensions and
weights are subject to change unless oth-
erwise stated on the individual pages of
this catalog.
The illustrations are for reference only.
We reserve the right to adjust the prices
and shall charge the prices applying on
the date of delivery.

Year-2000 compliance

The date change at the end of the millen-
nium will affect not only DP systems but
also products, systems and installations
being used in the field of automation and
drive technology.
Apart from the hardware and software
components, the application programs
which process the date will especially be
affected by the changeover.
We are making detailed investigations
into the behavior of our products, applying
the internationally recognized test profiles
of the British Standards Institution. The
results of these investigations can be
found in our Year 2000 product database
under the following internet address:
http://www.ad.siemens.de/jahr2000
These can be due to constellations result-
ing from a specific combination of prod-
ucts and systems or from individual
adaptation and/or expansion of the prod-
ucts and systems.
If you have any questions on this matter,
please contact your local Siemens office.

For our automation products and sys- Defects in the functioning of individual
tems, we at Masterguard have given top products, systems and whole plants may
priority to finding ways of smoothing the occur as a result of the changeover.
transition into the next millennium.

35

Masterguard UPS · 2001

 Standards

Standards relating to uninterruptible power supply units and systems

DIN EN ISO 9001 Quality management system

DIN IEC 721 Climatic categories
DIN VDE 0100 Specifications for erecting heavy-current installations with rated voltages of up to 1000 V
DIN VDE 0106 Protection against electric shock, classification of electrical and electronic equipment
DIN VDE 0510 Accumulators and battery systems
DIN VDE 0532 Transformers and reactor coils
DIN VDE 0558 Semiconductor converters and their application, e.g. uninterruptible power supply systems (UPS)
DIN VDE 0843 (IEC 801) Electrical interference immunity
DIN 40 040 Utilization category and reliability data for components in telecommunications engineering and electronics
DIN 41 772 Converters, semiconductor rectifiers
DIN 45 635 Noise measurement on machines
DIN 54 840 Marking of plastic components
DIN 57 636, Part 21 Selectivity of fuses
EN 50 091 UPS product standard
EN 55 022 Radio interference of electrical equipment and installations
EN 60 529 IP degree of protection
EN 60 950 Safety
IEC 801/IEC 1000 Electrical interference immunity
SN 36 350-2 Requirements for the environment
VDI 2243 Design of technical products suitable for recycling

36

Issued by: Responsible for the contents:

MASTERRGUARD GmbH Jürgen Strathe
MASTERGUARD GmbH
P.O. Box 26 20
D-91014 Erlangen, Germany

Order No.: A19101-P861-xx-7600

Printed in Germany
Dispostelle 28000