Sixth Sense Robotics And Automations Pvt Ltd

No ; 3A, KSR Nagar, MTH Road, Ambattur, Chennai – 600 053

Tamil Nadu, India.

Technical Feasibility concept report

CUSTOMER NAME : Alstom, Tamilnadu

OFFER NO : SSR/TC/ALSTOM/290517

DATE : 29-05-2017

KIND ATTN : Mr. S.V.RAJAN - Manager MPI

ROBOTIC CELL : Assembly conveyor with robot pick n place

Table of Contents

1. Introduction………………………………………………………………………….4
2. Scope of Work ………………………………………………………………...…….4
3. Customer Needs ……………………………………………………………………..4
4. Target Specification…………………………………………………….……………5
5. Constraints and Limitations.…………………………………………………………5
6. Robotic Cell Design features…………………………………………..…………….4-5
7. Layout………………………………………………………………………………..6-8
8. Confidential…………………………………………………………………………..8
GENERAL

Dear Sir,
We are very thankful for the opportunity you have provided to study your requirement and submit
herewith our proposal for Robotic Automation for UCA power relay
This offer tendered for discussion only, does not constitute an offer to sell and/or term to contract and Sixth
Sense Robotics And Automations Pvt Ltd, herein after referred as Sixth Sense Robotics can change without
notice, make any change in Sixth Sense Robotics And Automations Pvt Ltd ‘s own discretion. Any contract
to sell the subject matter of the proposal shall be subject to prior mutual agreement , schedule, scope of work
and terms.

1. Introduction
Sixth Sense Robotics is uniquely qualified to provide the integrated Robotic Automation Systems and Services
for Customer's automation system program. Sixth Sense Robotics has numerous successful application
experiences in the field of Factory Automations.

The information and descriptions in this proposal are provided to define SSR’s approach to developing a clear
Customer understanding of SSR's products and services to satisfy Customer's requested automation needs.
Based on the information provided, Sixth Sense Robotics meet the requirements of Customer's robotic
application, and has proposed the best solution available from both functional and economic standpoint.

2. Scope of Work
Sixth Sense Robotics will set up the full turnkey project as per the guide lines of the customer requirement
The different modules are given below in table 1

3. Customer Needs:

1.Pitching conveyor line for the assembly of UCA

2.Robot to Check lables , pick and place on testing 1 and 2

3.Robot to place the UCA on carton box

4.Later on pitching conveyor to be converted as continuous line conveyor

4. Target Specification

1.Uniterrupted assembly of UCA

2.Elemination of 0ne labour/shift

3.Over all the efficiency of the system should increase by 20%

5. Constraints and Limitations

As the customer is implementing new robotic cell ,not much limitation is identified

6. Robotic cell design features

The cell has been designed in order to meet the customer needs

There are different modules in the system as given in table 1

Sl.no Modules Remarks

1 Robot system Robot Model Auboi5 Cobot

a) Robot Controller
b) Controller
c) Pendent Cables 5m
d) Cables
Pendent

2 Pitching Conveyor line Later to be converted as continuous line

3 Robot Gripper

4 PLC system with cables, sensors interface and HMI

5 Safety system with risk assessment of cobot Fence cell not required

6 Carton box erector with transfer conveyor Design changed recommended for carton
box
7 Assembly Trays 15 nos

8 Scanning station For all safety label presence scanning

9 Robot Traverse 1.5m

10 Fixture hangers
7.Layouts
 TECHNICAL SPECIFIACTIONS

Robot Type AUBO -i5 Articulated Type / Modular

Controlled Axes DoF 6 axes (J1, J2, J3, J4, J5, J6) J7max
Reach 924 mm
Payload 5Kg
Weight 24 Kg
Footprint 172 mm diameter
Collaborative Operation Certified safety Functions, Patented Design, Hand
guide, Operation, Power and force limiting design
Certifications ISO 10218-1:2011, EN 60204-1:2006+A1:2009
ISO 12100:2010, ISO 13849-1:2008, CE
Repeatability (+/-0.05 mm)

AUBO-i5 Linear Velocity

Power Consumption
Materials
Ambient Humidity
2.8m/s adjustable
200 watts typical application
Aluminium, Steel, Plastic
Normal 75% RH or Less without frost
or dew, 85% RH short term
Ambient Temperature 0 to 45 degrees Celsius

6axis IP Classification of Robot

Programming
IP54
Teach pendant with user interface, guide to
teach, ROS compatibility through an API
Communication CAN bus

5Kgpayload Motor Type

Installation Orientation
Harmonics drive 48 Volt
Any Ceiling, Floor, Wall

WORKING MAXIMUM MAX.JOINT

AXIS MOVEMENT

924mmreach J1 axis rotation base

J2 axis rotation shoulder
RANGE
(+/- 175º
(+/- 175º
SPEED
150º/sec
150º/sec
MOMENTS
207 Nm
207 Nm
J3 axis rotation elbow (+/- 175º 150º/sec 207 Nm
J4 axis wrist rotation (+/- 175º 180º/sec 34 Nm
J5 axis wrist swing (+/- 175º 180º/sec 34 Nm
J6 axis wrist rotation (+/- 175º 180º/sec 34 Nm

I/O PORT ON WRIST

Voltage Current Digital In Digital Out Analog In Analog Out
0/12/24 V 800mA 4 4 2 0

CONTROL BOX
Dimensions (LxWxH) 683x220x622 mm
Weight 20Kg
Cabling 5mm
Colour Black
Communication RS-485, CAN-Bus,
TCP/IP 100M, Modbus TCP
Power Supply 120 - 240 VAC, 50 - 60 Hz
IP Classification IP54

I/O PORTS
Digital in 24
Digital out 16
Analog In 3
Analog Out 4
24
Power input Volts
Power output 3A

TEACH PENDANT
Dimensions (LxWxH) 355x235x54 mm
Weight 1.8 Kg
Display Screen 30 cm Touch LCD Screen
4.5
Cabling mm
IP Classification IP54
Colour Orange
AUBO-i5 Collaborative Robot(Co-Bot)
AUBO-i5
5 Kg Payload Collaborative Robot(Co-Bot)

AUBO-i5 works closely within environment human without safety

equipment, depending on risk assessment.
COLLABORATIVE FUNCTION:
• Guide to teach (inverse kinematics motion planning), this manual operation of the robot enables
quick and easy programming of the robot by demonstration without any programming skills.
• Workssidebysidewithhumanoperatorwithoutsafetyfence,laserorsensors(afterariskassessmentispreformed).
• Teach pendent user interface for programming (forward kinematics) enables online programming and
simulation via a touch screen tablet.
• Lightweight,flexible,easytore-purposethisrobotweighsinunder24Kg

SAFETY FUNCTIONS:
• Designed in accordance with Pl d and ISO 10218-1(5.10.5 power and force limiting) safety
requirements and compliant with mo stall specifications for collaborative robot operation.
• Powerandforcelimitingdesignbringsrobottoaprotectivestopiflimitsareexceededoracollisionisdetected.
Speed and force can be adjusted to fit and optimize any application easily.
• Sensorsembeddedinmotordrivesprovidereal-timefeedbacktopreventdangeroussituations.
• Emergencystopbuttonsarepositionedonteachpendentandcontrolboxwithabrakingdistancelessthan1mm.

OPEN SOURCE ARCHITECTURE:

• CAN bus networkusedinthisrobotformultiplemicrocontrollerstocommunicatewitheachother.
• ROS (Robot Operating System) compatibility is supported through an API.
• Hardware adopts bus protocols with open I/O interface extensions.
• Easily integrate robot into existing production systems.

RETURN ON INVESTMENT(ROI)
• Low cost of ownership, no programming skills needed ,and ease of integration into a system all add up to
a
quick return on your investment.
• Short run, high mix environment job like Lab automation or machine tending are prime examples of
industries needing fast redeployment.
• Floor space is a premium cost at most company’s usually more than the equipment. A small footprint,
light weight robot will be a huge benefit for any size company’s cost of production.
• Repurpose, redeploy and or re invent applications with the same robot, change the number of degrees
of freedom, joints and tubes are modular making it easy to repair as well as reconfigure.

INTELLIGENCE
• Vision systems can be easily integrated into controller.
• Software system based on cloud platform management that realizes remote maintenance, fault
diagnosis and online upgrading of firmware.

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8.Confidentiality

The Purchaser undertakes to keep strictly confidential of all the information of this documents which
includes Technical Data and design concept.

Yours Faithfully

Sixth Sense Robotics and Automations Pvt Ltd

James CR Chandru

Managing Director
+91-9840993262
chandru@sixthsenserobotics.com

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