Inspection and Test Plan for HRSG Installation

Doc. no AE1166-DD09-07013001-Attachment 7.1 Rev no. E

Inspection & Test Activities
Applicable Code & Verification
Item No Activity Description INCO SAMSUNG FICHTNER AI (ASME STAMP ) Remarks
Documentation Document
A Sign A Sign A Sign A Sign

1. Procedure/ Review/ approval of method statement Related DWG/

1.1 H W DR DR Approved ITP
Documents for HRSG Installation Erection Manual

Verify equipment, Identification, Related DWG/

2. Material Check 2.1 H W DR DR Inspection Report
Inspection Packing list

3.1 Check anchor bolts elevation & location Related DWG H W DR DR Inspection Reprot

Check foundation top surface chipping

3.2 Visual Check H W DR DR Visual Inspection
& cleaning
3. Pre installation

3.3 Check pocket cleanliness Visual Check H W DR DR Visual Inspection

Related DWG/
3.4 Padding Elevation/ Dimensional Check H W W DR Inspection Report
Erection Manual
4.1 Casing

Check
Ch k bbase lleveling
li before
b f anchor
h b bolt
lt R l t d DWG/
Related
4.1.1 H W DR DR Inspection Report
tightening Erection Manual

Check anchor bolts leveling torgue

4.1.2 Erection Manual H W DR DR Inspection Report
tightening value

Related DWG/
4.1.3 Check column plumbness H W DR DR Inspection Report
Erection Manual
4. Installation
Related DWG/ Visual Inspection
4.1.4 Grouting of Column H W DR DR
Erection Manual (Grouting check list)

Check the welding between column and

4.1.5 Related DWG/WPS H W DR DR Visual Inspection
girder

Casing modules Welding Visual

Related DWG/ H W W DR Visual Inspection
4.1.6 Inspection before Insulation and
Erection Manual
cladding Installation

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 Inspection and Test Plan for HRSG Installation
Doc. no AE1166-DD09-07013001-Attachment 7.1 Rev no. E
Inspection & Test Activities
Applicable Code & Verification
Item No Activity Description INCO SAMSUNG FICHTNER AI (ASME STAMP ) Remarks
Documentation Document
A Sign A Sign A Sign A Sign
Related
NDE (PT OR MT) for seal weld & fillet Inspection Report /
4.1.7 DWG/procedure/ H W DR DR
weld 10% Visual Inspection
AWSD1.1

Completed Internal Insulation & Related DWG/

4.1.8 H W W DR Visual Inspection
Inspection Erection Manual

4.2 Module
Check the gap between liner plate and Related DWG/
4.2.1 H W W DR Inspection Report
each bottom header Erection Manual

Check the gap between bottom header Related DWG/

4.2.2 H W DR DR Inspection Report
"A" and bottom header "B " Erection Manual

Baffle plate final installation check and Related DWG/

4.2.3 H W DR DR Visual Inspection
stitch welding Erection Manual

Check the Gap between tube restraint Related DWG/

4.2.4 H W DR DR Inspection Report
4. Installation and module tube support. Erection Manual
4 3 Steam Drums
4.3

Check the support Girder alignment and Related DWG/

4.3.1 H W DR DR Inspection Report
leveling Erection Manual

Check the HP drum leveling and Center Related DWG/

4.3.2 H W W DR Inspection Report
Line Erection Manual

Tightening and sliding bolts loosing by Related DWG/

4.3.3 H W DR DR Visual Inspection
3/4 rotation Erection Manual
4.4 HP and Link Piping (Feed water, Main steam, Drain & Vent, Chemical dosing Piping)

Checking the cleanliness and Related DWG ASME

4.4.1 H W DR DR Visual/Certification
identification of Piping Spools Sec-1/WPS

Related DWG ASME

4.4.2 Check the Welding joint Fit-up (Visual) H W DR DR Visual Inspection
Sec-1/WPS

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 Inspection and Test Plan for HRSG Installation
Doc. no AE1166-DD09-07013001-Attachment 7.1 Rev no. E
Inspection & Test Activities
Applicable Code & Verification
Item No Activity Description INCO SAMSUNG FICHTNER AI (ASME STAMP ) Remarks
Documentation Document
A Sign A Sign A Sign A Sign

Related DWG ASME

4.4.3 Reviewal of PWHT report H W DR DR Inspection Report
Sec-1/WPS

Related DWG ASME

4.4.4 Final Welding Inspection H W W DR Inspection Report
Sec-1/WPS

Related DWG ASME

4.4.5 NDE of Welding joint (HP 100% ) H W DR DR Inspection Report Verification 3rd party
Sec-1/WPS

Line Check before Hydro test (for

4.4.6 Supports and hangers, slope, elevation,
Related DWG H W W DR Visual Inspection
valve & fittings, vent, drain etc.;)as per
P&ID
4.5 Inlet Duct
Checking of foundation position,
4.5.1 Related DWG H W DR DR Inspection Report
alignment and achor bolt position

Check alignment and verticality of

4.5.2 Related DWG H W W DR Inspection
p Report
p
4 Installation
4. I t ll ti column ercetion

Related DWG/ Visual inspection

4.5.3 Grouting of Columns H W DR DR
Erection Manual (Grouting check list)

Related DWG/
4.5.4 Check Fit-up H W DR DR Visual Inspection
AWSD1.1/WPS

Related DWG/
4.5.5 Welding Inspection H W W DR Visual Inspection
AWSD1.1/WPS
4.6 Equipment

Related DWG(Inlet
4.6.1 Alignment and leveling of Fuel Skid H W W DR Inspection Report
Duct)

Visual inspection
4.6.2 Grouting of Fuel Skids Related DWG H W DR DR
(Grouting check list)

Check leveling and alignment of cooling Related DWG(Inlet

4.6.3 H W W DR Inspection Report
air blower Duct)

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 Inspection and Test Plan for HRSG Installation
Doc. no AE1166-DD09-07013001-Attachment 7.1 Rev no. E
Inspection & Test Activities
Applicable Code & Verification
Item No Activity Description INCO SAMSUNG FICHTNER AI (ASME STAMP ) Remarks
Documentation Document
A Sign A Sign A Sign A Sign

Visual inspection
4.6.4 Grouting of Air blower skids Related DWG H W DR DR
(Grouting check list)

Check leveling and alignment of blow Related DWG(Inlet

4.6.5 H W W DR Inspection Report
down tank Duct)

Visual inspection
4.6.6 Grouting of blow down tank Related DWG H W DR DR
(Grouting check list)

4.6.7 Visual Inspection of Burners Related DWG H W DR DR Visual Inspection

4. Installation

4.7 Steel Structure & Plateform (Stair, Galleries, Base frame etc.)

4.7.1 Visual Inspection of Steel Structures Related DWG H W DR DR Visual Inspection

4.7.2 Alignment Check of Stair Case Related DWG H W W DR Inspection Report

Final
Fi l IInstallation
t ll ti IInspection
ti off operating
ti
4.7.3 Related DWG H W DR DR Visual Inspection
plateforms

5.1 Hydro pressure test (HP, other Lines) ASME I/ ASME B31.1 H W W W Pressure test report
5. Final Inspection &
Hydro test
5.2 Final Painting touh-up Inspection Related DWG H W W DR Inspection Report

Check of center line and axis on

6.1 Related DWG H W DR DR Inspection Report
foundation

Check of anchor bolts location and

6. Main Stack 6.2 Related DWG H W W DR Inspection Report
elevation

Related DWG/
6.3 Check of chipping of grouting area H W DR DR Visual Inspection
Erection Manual

Page 4 of 5
 Inspection and Test Plan for HRSG Installation
Doc. no AE1166-DD09-07013001-Attachment 7.1 Rev no. E
Inspection & Test Activities
Applicable Code & Verification
Item No Activity Description INCO SAMSUNG FICHTNER AI (ASME STAMP ) Remarks
Documentation Document
A Sign A Sign A Sign A Sign

Related DWG/
6.4 Check of plumbness of main stack H W DR DR Inspection Report
Erection Manual

Grouting work after first course Related DWG/

6.5 H W DR DR Visual Inspection
plumbness Erection Manual

Check of anchor nuts tightening after Related DWG/

6.6 H W DR DR Visual Inspection
install of the base plate Erection Manual

Check of allignment of installed silencer Related DWG/

6.7 H W DR DR Inspection Report
splitters Erection Manual
6. Main Stack
Check of stack platforms, handrails and Related DWG/
6.8 H W DR DR Visual Inspection
grating Erection Manual

Related DWG/
6.9 Check of site insulation works H W DR DR Visual Inspection
Erection Manual

Touch up paint inspection for damaged Related DWG/

6.10 H W DR DR Visual Inspection
areas and welding joints Erection Manual

Final installation Inspection of operating Related DWG/

6.11 H W DR DR Visual Inspection
plateforms Erection Manual

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