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Wa t e r Tr a n s m i s s i o n P i p e l i n e s
- Va l v e s & P i p e l i n e s A c c e s s o r i e s
2
I n t r o d u c t i o n o f T h e AV K G r o u p
AVK is a true global group of companies with focus on R&D, 3rd party approvals for use with drinking water, such as WRAS,
manufacturing and distribution of valves and pipeline accessories KIWA, GSK or similar. Furthermore all AVK factories are certified
- primarily for water supply, waste water, fire fighting and natural gas. acc to ISO 9001 and most also to ISO 14001(Environmental),
ISO 18001 (Health & Safety). We are close to the leading
Historically AVK is a leading, international manufacturer/supplier water utility companies, consultants and contractors - building
of valves for distribution networks, service connections, pumping partnerships by sharing our technical know how, experience
stations etc. - but through strategic R&D and acquisitions we are and ability for application solutions. This enables us to give
now also a global market leader for large valves as for example our customers the quality products they require. After sales service
used for Water Transmission Pipelines (trunk mains, water is obviously part of this partnership - achievable through our
transfer/conveyance). extensive coverage of factories, sales companies and authori-
zed distributors in around 100 countries worldwide.
In fact AVK manufacture/supply valves and pipeline accessories
for the total water supply system: From dam/reservoir - transmission Furthermore our comprehensive product range and global
pipelines - treatment plants - pumping stations - distribution presence often enables us to comply with project restrictions
networks down to the individual house connections. related to package supply as well as country of origin.
Company acquisitions that have strengthened AVK’s Product AVK Group Product Offer – Water Transmission Pipelines:
Offer for Water Transmission Pipelines include Wouter Witzel Gate Valves: Resilient Seated and Metal Seated.
Eurovalve (Holland) and Glenfield Valves (Scotland). Due to these Butterfly Valves: Double Eccentric and Concentric Design.
companies’ proud history and current market shares, The AVK Group Check Valves: Swing Check, Wafer Check and High
has continued using these brands along with the AVK brand. Performance Recoil Design. Flow Control Valves: Various
Designs available.
Through our global presence with factories and sales companies Air Release Valves: Various Designs available.
the AVK Group today offers products to most of the common Ball Float Valves: For reservoirs and water tanks.
national and international standards such as; EN, Pipe Joints: Dismantling Joints, Pipe
AS, NZS, ISO, CEN, DIN, NF, BS, Couplings & Flange Adapters.
AWWA, JWWA, SABS and GOST, Pipe Repair Clamps, Ductile Iron Pipe
each complying with the highest Fittings - along with various types of
standards of safety and durability. accessories for the products mentioned.
The AVK Group valves and accessories
used in water supply
obviously holds
Ta b l e o f C o n t e n t s
Concentric Design.......................................................................................................... 9
Check Valves
Pipeline Accessories...................................................................................... 14
Usually transport of water from storage facilities to distribution There are various historical/design reasons as to why individual
networks takes place through pressurized pipelines. The pressure authorities & consulting engineers may prefer different valve
is created either through gravity or through associated pumping designs. Some designers are more comfortable with gate valves
stations. The water is moved from watersheds (such as dams) compared to butterfly valves - and within each valve category
to water treatment plants and then (usually) pumped into reservoirs there are also more design options available. Choice of valves
and distribution networks. From there the water is delivered to can also depend on project specific applications as well as
homes and businesses. Kindly see the illustration on this page availability for different pressure classes.
for better understanding of the water cyclus described.
Fortunately the AVK Group manufacture most of these options,
The AVK Group is manufacturing valves and pipeline accessories as this brochure will show. And since this business segment
for all these applications - but the presentation in this brochure strategically is very important to us, we are continously investing
focuses on the valves used in the main transmission pipelines resources in R&D in order to extend our range of large valves.
and the associated pumping stations. We refer to our other
literature covering the remaining applications (dams, treatment More detailed technical information for each type of valve is available
plants, distribution networks and service/house connections). on our product data sheets and other technical documentation.
Kindly contact our local sales companies desregarding.
Typically water transmission pipelines are either constructed
using concrete pressure pipes, ductile iron pipes, steel pipes For sake of clarification, finally we would like to mention that
or GRP/GRE pipes. At the lower end of the dimensional range water transmission pipelines is the typical terminology used for
plastic pipes (such as HDPE) may be used. this kind of application - but that terms such as water conveyance,
water transfer and trunk mains are also used in the industry.
UK Supplies include:
• Thames Water - Hampton Remodelling
• Severn Trent - Elms Fram project
• Scottish Water - Loch Katrine Project (2004-2007)
• Yorkshire Water - Knostrop Project & Esholt Project (Both 2007)
• United Utilties North West - PoakaBeck Phase 1 & 2" (2006/07)
The sizes DN 450, 500 This feature prevents head loss in the piping system, deposits
and 600 are part of the in the valve bore, and facilitates pipe pigging.
AVK range of high qua-
lity gate valves. Unlike AVK offers the AVK PowerSaver in a patented design which
most other large dia- gives a built-in torque reduction. The AVK PowerSaver is well
meter gate valves these suited for valves operated by handwheel. The AVK PowerSaver
AVK valves are resilient reduces the valve torque in the last stage towards closed posi-
seated. AVK was one of tion without increasing the number of handwheel rotations.
the first manufactures
designing/manufacturing The valves can be supplied both with and without by-pass
resilient seated gate valves, so we have more than 35 years of valves. However as AVK focuses on safety, we always recommend
experience for this type of valve. installation of by-pass for slow filling and balancing of pressure to
prevent water hammer in the system.
The rubber coated, fully encapsulated wedge ensures tight
closure and is capable of seating even when smaller fragments After pressure compensation, the main valve can be easily ope-
are present in the bore, without damaging the rubber. The high ned. If a pipeline is to be emptied due to leakage or inspection,
quality rubber on the wedges is characterized by low deformation the by-pass can be used profitably to empty the pipe slowly
and high impact resistance which combined with the large valve and avoid collapse of the pipe due to vacuum caused hereby.
seat area gives optimum tightness. The rubber is vulcanised onto
the ductile iron wedge by AVK GUMMI A/S, one of the world's We can coat the valves according to various standard/client
leading manufacturers of high technology moulded rubber specifications. As an example we are able to coat according to
components. Obviously the rubber also protects the wedge against the GSK norms describing layer thickness, adhesion, impact
any risks of corrosion, thus increasing the lifetime of the valve. resistence etc. Today, GSK is regarded as the highest standard
for electrostatic powder epoxy coating.
Fixed, integrated wedge nut prevents damaging vibrations
and polyacetal shoes on the wedge guides give extra protection Valves within this dimensional range can be delivered to both
against wear of the rubber and also reduce EN, DIN, BS, AWWA, GOST as well as AS standards.
the operating torque.
Furthermore the valves are designed
with a straight and clear bore in
contrast to other valve types.
7
L a r g e D i a m e t e r G a t e Va l v e s
- Metal Seated Design
Series 54 is a solid wedge gate valve available in sizes up to Suitable for pipe pigging
2400 mm (96”). The valves are designed in accordance with the and for higher velocities
main international standards, e.g. EN, BS, DIN, AS, AWWA etc. in full open position
Please enquire for dimensional range available for the particular than most other isola-
standard. ting valves. This valve
design is also suitable
The valves are usually designed of ductile iron with bronze for other segments/
seats and a stainless steel stem. They are protected externally applications, such as
and internally with appropriate coatings. dock filling, under pres-
sure connections etc.
Each and every valve is thoroughly tested before it leaves our produ-
ction facilities. Shell (body) and seat tests naturally comply with the
national/international standards.
All gate valves are supplied with the type of actuation specified:
Electric, hydraulic and manual actuation are available.
The valves are as standard available with Non Rising Stem
– but for certain dimensions we are able to supply with Rising
Stem (OS & Y).
FEATURES:
• Double offset disc allows the seal to disengage immediately
on opening, reducing seal wear.
• Low profiled disc ensured minimum pressure loss.
• Profiled body seat reduces opening and closing torque and
ensures drop tight closure.
• Resilient disc seal positively retained prevents seal “roll out”.
• Epoxy coated body, bonnet and disc
• Self lubricating shaft bearings reduce friction and operating torque.
• Standard ISO mounting flange suitable for most ranges of
operators.
• Lockable disc option available.
• Close coupled worm and quadrant gearbox featuring adjustable
Series 756 Butterfly Valve is primarily designed and manufactured
open and closed position stops and disc position indicator.
for isolation. The valve fully conforms to EN593 in sizes up to
• Anti-Flutter disc to shaft connections.
DN2200.
• Lifting points as standard.
• Segmented seal retainer maintenance facilitated.
Manufactured from Ductile Iron it incorporates a positively
retained resilient disc seal and either an integral or replaceable
Butterfly valves are not designed for throttling but for fully open
body seat (Stainless Steel or Bronze) – availability depending
- fully closed service. If temporary throttling required please
on dimensional range required.
consult us for further calculation on suitability.
Check valves are often referred to as non return valves, since in The valves can be supplied with proximity switches, safety
fulfilling this function they prevent reverse flow. In many instal- guards (for L/W executions) – and air cock for the larger dimensions.
lations the system deceleration gradient is severe and hence Headloss and Valve Characteristic Graphs are available upon request.
valves must possess low reverse velocity capability. This means
that valves must close very quickly, before reverse velocity Typically swing check valves are installed in pumping or gravity
of the fluid column is established i.e. Valves Must Close the systems in which sluggish to moderately brisk flow reversal
Instant Forward Flow Ceases. can occur. These are generally described as systems with low
deceleration gradient and often comprise of single pump instal-
There are a number of means used to give valves this rapid clo- lations having low to moderate branch velocities.
sing capability, e.g.: AVK also manufacture check valves in flangeless wafer type
Lever & Weight, Springs, Dashpots and Dampers. design (Type ECV). This design supplied with bonded rubber-
For the swing check valves AVK can provide Lever & Weight as seat in body – and a self acting pivoting double disc.
well as a Spring Kit. But apart from the conventional check val- Available up to DN600 in PN16.
ves, we also provide the recoil valves (see next page).
Dashpots and Dampers requires regular maintenance, which is
something we at AVK try to prevent through our design concepts.
AVK can supply the swing check valves in either metal seated
(MS < DN1000, PN16/25) or resilient seated design (RS up to/
incl DN300, PN10/16).
The resilient seated design protects the disc against corrosion
and ensures drop tight closure, low noise and long life.
11
H i g h P e r f o r m a n c e C h e c k Va l v e s
- Recoil / Non Slam Design
I n L i n e F l o w C o n t r o l Va l v e s
A i r Va l v e s a n d B a l l F l o a t Va l v e s
A i r Va l v e s B a l l F l o a t Va l v e s
The AVK Group promote a variety of air valve designs. The duty of this valve type is to control a tank water level in
However when acquiring Glenfield Valves in 2001 AVK secured a tank or reservoir within certain limits. For this purpose the
full control over this type of product, through own manufacturing valve may be sited inside or outside the tank. It may be at
set up. ground level (large valves) or at tank water level.
The “Apex” Air Valves are i.e. available for the large pipe Two basic types are available, which are:
dimensions, as used in Water Transmission Pipelines. Double 1. Single beat direct operated, Series 854 (1005/1006)
orifice Apex aerokinetic cluster air valve arrangement comprising 2. Single beat pressure operated Series 854 (1048)
multiple DN100 double air valves – in a ductile iron construction
with ABS floats and trim, EPDM seals, fitted to a ductile iron Option 1 - a right angled equilibrium float valve is best suited
inlet branch pipe. for location within the tank as the valve is of an open top design.
Lever and float can be rotated in steps of 90 degrees. This
The “Aerokinetic principle” along with the cylindrical float valve has a low headloss.
means the valve will not “blow shut”, premature closure while
air is being released from a pipeline. Having full outlet bore Option 2 - a right angled pressure operated float valve suitable
equal to inlet and no baffles enables optimum discharge/inflow for sitting outside the tabk, as the lever can be arranged at any
capacities to be obtained. angle provided this detail is advised at the time of order. Has
higher headloss coefficient than Option 1. Requires minimum
A number of options exists, i.e. the “in flow check valve”, running head of 3.5m
which can be used with negative hydraulic gradient. The
“vented non return valve”, which provides surge alleviation. These valves have ported valve guides, therefore good flow
cut off performance is obtained.
The standard Apex Cluster Air Valves are suitable for pipe
dimensions up to 2200 mm. Accessories:
Please contact us for correct selection/sizing. Vertical Float Arrangements
With or without Stilling Tank.
Delayed Action Arrangement
14
2
Pipeline Accessories
Dismantling Joints
Large Diameter Gate Valves – Metal Seated • Seat tested to 1,1 x nominal pressure and shell determined by the flow and pressure
Series 54 tested to 1,5 x nominal pressure. requirements to meet the application for
• Up to DN 2400 • Double flanged to PN10, PN16 or PN25 which it is intended.
• PN 10/16 rated (PN 25 for some dimensions) • Coated internally and externally with blue • The moving sleeve shall be manufactured of
• Generally in accordance with BS 5150 (AS/ epoxy polyester resin in accordance with stainless steel or bronze, providing long-life,
AWWA/DIN also available in part of range) specification WIS 4.52.01 classification B. nongalling operation.
• In ductile iron construction with gunmetal/ • Note - Preferred installation is in a horizontal • To ensure alignment, operation of sleeve shall
aluminium bronze seats and faces pipeline with valve shaft horizontal and operator be made by means of a shaft with rigidly attached
• Stainless steel inside non rising screw (outside on right hand side of valve when looking in external and internalvguides.
rising screw upto DN 1200) direction of flow. • Body & Cover: Ductile Iron BS EN 1563 ENGJS
• PTFE impregnated packed stuffing box stem seal 500-7
• Cap top, handwheel, bevel / spur gearbox, Large Diameter Butterfly Valves – • Ported Liner : Stainless Steel 8.8 Gr. 1.4401(316)
powered actuator Concentric Series 75 (EVFS, EVFL, EVUS) • Stem : Stainless Steel 8.8 Gr. 1.4401(316)
• Close clockwise as standard • Large diameter range, up to DN 2200 • Coating : Internal and external blue (RAL 5005)
• Suitable for working pressures up to 10/16 bar • Many body types available: wafer, lugged, double 2 pack epoxy to WIS 4.52.01 Class B with DFT
• Seat tested to 11/17.6 bar and shell tested to and single flanged 250 microns
15/24 bar • Economically sound choice of actuators • The valve shall be hydrostatically shell tested
• Flanges to BS EN 1092-PN16 as standard • Protection of the body against corrosion and at a pressure equal to 1.5 x working pressure.
• Coated internally and externally with blue erosion by the fluid • The valve shall be cycled from closed to open
epoxy polyester resin in accordance with • Resilient seating material three times for operational testing.
specification WIS 4.52.01 classification B. • Flange gasket sealing
• Note Valves of this size normally need gear • The centric shaft position garantuees 100% bi- High Performance Recoil Check Valves -
boxes or actuation directional tight shut off Series 641
• Installation without restriction in direction of flow • Up to DN1600
Large Diameter Gate Valves – Resilient • Suitable for working pressures up to 10, 16 an 25 bar, • Pressure ratings PN16 and PN25
Seated Series 55 depending on pressure class • Double Flanged to BS EN 1092-2. PN16/25 or
• DN 450-500-600 • EN 593 butterfly valve AS, ANSI
• The valves are suitable for any installation • EPDM/NBR lining • 3 part construction inlet, outlet, door(s)
above as well as below ground. • Seat teste to 1,1 x nominal pressure and shell • Ductile iron body/bonnet and bronze trim
• The valves are with full bore and no bottom tested to 1,5 x nominal pressure (faces/seats)
sump, and should be mounted in upright • Coated internally and externally with bleu epoxy • Stainless steel stub shaft and hinge pin.
position to keep this advantage. polyester resin in acoordance with specification • Low friction bearings
• Body/Bonnet in Ductile Iron, GGG-50 WIS 4,52,01 classification B. • Voluminous outlet casing
• Torques Nm 500-500-700 • Body material: Grey cast iron/Nodulair cast iron / • Non Slam Design
• F16 ISO top flange Steel cast / Stainless steel cast / Aluminiumbronze / • Low Reverse Velocity
• Face to face to DIN 3202, part 1, F5 bronze • Limit/Proximity switch and by-pass available.
or to ANSI B16.10 • Sealing: Rubber seat • Horizontal siting preferred.
• PN 10, PN 16 and ANSI B16.1/5 flange • Operation: Lever, wormgear, pneumatic actuators,
drillings as standard options electric actuators, hydraulic actuators. Air Valves
• Tested for use up to PN 16 • Installation in flanged piping systems: PN6, 10, Double orifice Apex aerokinetic cluster air valve
• Options: DN 80 By-Pass Valve 16, 20, 25, ANSI Class 150, JIS etc. arrangement comprising multiple DN100 double
• Available with gear / electric actuator air valves – in a ductile iron construction with ABS
REGULATING VALVES floats and trim, EPDM seals, fitted to a ductile
Large Diameter Butterfly Valves – Double The sizing of regulating valves requires detailed iron inlet branch pipe.
Eccentric Series 756 calculations for each case, taking into account eg Suitable for working pressures of either PN16 or PN25.
• Up to DN 2200 noise and cavitation.
• PN 10, PN16 alternatively PN25 rated - ask for Please ask us for advice or ask for our special See our other product literature - and websites -
specific dimensional range available for each class. Technical Data Sheet for the selection and sizing for further introduction of valves not included above.
• Double flanged to EN558-1 Series 13 or 14. of butterfly valves for control applications.
• EN 593 Butterfly Valve
• In ductile iron construction Flow Control Valves
• Integral seat in body (Alternative Stainless • Up to DN 1000
Steel/Bronze replaceable seat) • The valve body shall be flanged on both the
• EPDM resilient seal on disc upstream and downstream ends conforming
• Ductile Iron retaining ring to applicable standards for bolting into the
• Disc offset supported in self lubricating bearings system conduit.
by stainless steel stub shafts • The body section and flanges shall be ductile iron.
• Operation is by worm and quadrant gearbox, • The fixed liner which contains the ports is
electric actuator, hydraulic opening / gravity constructed in stainless steel.
weight closing • The size and quantity of the ports shall be
G e o g r a p h i c a l re g i o n s c o v e re d b y t h e AV K G ro u p
4?0224AB / 2007-10-29
Continental Europe, Russia, Northern and Austral Asia - AVK Australia Pty Ltd
Central Africa, South Eastern Europe - - www.avkvalves.com.au
For further information on the products, we refer to following websites from our factories:
Wouter Witzel Eurovalve - www.wouterwitzel.com
Glenfield Valves Ltd - www.glenfield.co.uk
AVK - www.avkvalves.com
P l e a s e c o n t a c t y o u r l o c a l AV K o ff i c e w i t h y o u r e n q u i r i e s .