Component parts

Motor for offset gearbox AFM04-06

KDF 63
KMF 80 - 100
KBF 71 - 100
Motor for DRF 200
KDF 63
KMF 80

0498 EN 222 539 44 721 IS 910 1

2
Contents

Page
Motor

KDF 63 Direct drive 4 - 5

Coupling drive 6 - 7

KMF 80 Direct drive 8 - 9

Coupling drive 10 - 11

KMF 90 Direct drive 12 - 13

Coupling drive 14 - 15

KMF100 Coupling drive 16 - 17

KBF 71 18 - 19
80 20 - 21
90 22 - 23
100 24 - 25

Alterations compared with previous issue

Example

# 16 367 203 99 1 RING,O- 120.37X 1.78 N NRB 70 DIN 3771

3
 KDF63 motor
Direct drive

17 18 19

13 14 15 16 20
21

12

1 22
4 5 6

25
2 3

26
12

30 33 27 28
7
31 34 29
32 35
33
34

49
46
45

48 51 52

37 39 40 41 42 43 44 47

38

50

4 41041844.eps
KDF63 motor
Direct drive

Item no. Part number Quantity Designation Material Norm

KD63A KD63B
1 124 615 84 1 DRIVE END SHIELD KD63AB CPL. ITEMS 5, 6
2 1 PINION 1)
3 366 875 99 1 SHAFT SEAL RING 20X35X7 NB DIN 3760
4 342 470 99 1 RETAINING RING 20X1,75 FEDST !L DIN 471
5 368 264 99 1 GRV.BALL BRG6204 2RS WLZ-ST DIN 625
6 342 647 99 1 RETAINING RING 47X1,75 FEDST DIN 472
7 319 228 99 2 HEX.SOCK.SCR M 6 X 25 10.9 DIN 912
12 124 337 84 1 ROTOR KDF 63A
12 124 336 84 1 ROTOR KDF 63B
13 368 162 99 1 GRV.BALL BRG6002 2RS WLZ-ST !L DIN 625
14 342 559 44 2 DISH.W. 31,7X20,4X0,40 LAGER 6002 C.BAUER
15 342 721 99 1 RETAINING RING 32X1,5 FEDST DIN 472
16 367 225 99 1 O-RING 94,97X 1,78 N NBR 70 DIN- 3771
16 367 203 99 1 O-RING 120,37X 1,78 N NBR 70 DIN- 3771
17 124 136 84 1 STATOR 400V 50AB A2
17 124 126 84 1 STATOR 400V 50AB A4
17 124 106 84 1 STATOR 400V 50AB A8/2
17 124 105 84 1 STATOR KDF 400V50AB B8/2
18 340 456 99 4 WASHER 8,4X 15 X1,6 140HV A2F DIN 433
19 321 406 99 4 HEX. SOCK.SCREW M 8 X75 10.9 A2F DIN- 912
20 302 497 99 4 THR. PIN M 5X 30X10
21 124 813 84 1 CABLE DUCT KD 63
22 600 051 44 1 RAT.PLATE MOTOR BLANK
25 054 806 84 1 O-RING 46 X 2,5 MM 150
26 124 805 84 1 CABLE PROTECTOR
27 007 238 98 1 THREADED PLUG PG16 D BAKELIT N01181399
28 124 801 84 1 TERMINAL BOX KD 63
29 124 804 84 1 TERMINAL BOX COVER KD63
# 30 792 006 44 1 TERM. STRIP KD63 1 SP. 3 TERMINALS
# 30 792 007 44 1 TERM. STRIP KD63 2 SP. 6 TERMINALS
# 31 895 810 44 1 VARISTOR SET <= 400 V FOR 8/2 POLE ONLY
32 374 379 99 1 RIVET A6 X0,4 X10 1.4301 DIN- 7340
33 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
34 318 155 99 2 CH.HD.SCR M 5 X 16 4.8 A2F DIN 84
35 198 121 46 1 CONN. CABLE PE1X1,5X100
37 367 225 99 1 O-RING 94,97X 1,78 N NBR 70 DIN- 3771
# 38 124 870 84 1 BRAKE SET KD 63 400V 50HZ, CPL. ITEMS 21, 39 - 48
39 124 734 84 1 FRICTION PLATE KD 63
40 124 828 84 1 BRAKE DISK KD 63
41 124 809 84 1 SEALING WASHER KD 63
42 124 820 84 1 FRICTION PLATE KD 63
43 124 748 84 1 LIP SEAL KD 63
44 124 823 84 1 ARMATURE PLATE KD 63
45 124 827 84 2 BRAKE SPRING GUIDE KD63
46 340 872 99 2 COMPR.SPRING 1.1X7.2X38 BR.M.1,4NM DIN- 2098
46 340 861 99 2 SPR.COMP 1,1X 7,2X 44BL BR.M.1,9NM DIN- 2098
# 47 124 833 84 1 GEHAEUSE-WS-BR.400V50HZ CPL. ITEM 50
48 124 717 84 1 PLUG 6X18X7
49 337 030 99 4 HEXAGON NUT M 5 8 A2F DIN 6923
50 124 810 84 1 CABLE ENTRY SLEEVE
51 124 812 84 1 FAN KD 63
52 124 811 84 1 FAN COVER KD 63

22253901.tbl

1) See parts list: AFM 04 = 222 527 44

AFM 05 = 222 530 44
AFM 06 = 222 533 44
DRF 200 = 222 572 44 5
 KDF63 motor
Coupling drive

17 19

13 14 15 16 20
21

12
22
4 5 6 8
1
25
3
26
12

30 33 27 28
2 31 34 29
32 35
33
34
49
46
45

48 51 52

37 39 40 41 42 43 44 47

38

50

6 41041644.eps
KDF63 motor
Coupling drive

Item no. Part number Quantity Designation Material Norm

KD63A KD63B
#1 408 752 46 1 DRIVE END SHIELD COUPL. CPL. ITEMS 2, 5 - 6
#2 338 918 44 4 THREADED BUSH M6X12 M12 A ST-GEH. N01169799
3 366 875 99 1 SHAFT SEAL RING 20X35X7 ONLY FOR OIL-PROOF DESIGN DIN 3760
4 342 519 99 1 RETAINING RING 19X1,2 WLZ-ST DIN 471
5 368 264 99 1 GRV.BALL BRG6204 2RS FEDST DIN 625
6 342 647 99 1 RETAINING RING 47X1,75 C 45 K DIN 472
8 354 257 99 1 KEY B 6X 6X 20 DIN 6885
# 12 124 437 84 1 ROTOR KDF63B-COUPLING
# 12 124 436 84 1 ROTOR KDF63B-COUPLING WLZ-ST !L
13 368 162 99 1 GRV.BALL BRG6002 2RS DIN 625
14 342 559 44 2 DISH.W. 31,7X20,4X0,40 FEDST C.BAUER
15 342 721 99 1 RETAINING RING 32X1,5 NBR 70 DIN 472
16 367 225 99 1 O-RING 94,97X 1,78 N NBR 70 DIN- 3771
16 367 203 99 1 O-RING 120,37X 1,78 N DIN- 3771
17 124 136 84 1 STATOR 400V 50AB A2
17 124 126 84 1 STATOR 400V 50AB A4
17 124 106 84 1 STATOR 400V 50AB A8/2
17 124 105 84 1 STATOR KDF 400V50AB B8/2 100
19 300 221 44 4 LOCK.SCR M 8X35 VB.RIPP N01189199
20 302 497 99 4 THR. PIN M 5X 30X10
21 124 813 84 1 CABLE DUCT KD 63
22 600 051 44 1 RAT.PLATE MOTOR BLANK
25 054 806 84 1 O-RING 46 X 2,5 MM 150
26 124 805 84 1 CABLE PROTECTOR BAKELIT
27 007 238 98 1 THREADED PLUG PG16 D N01181399
28 124 801 84 1 TERMINAL BOX KD 63
29 124 804 84 1 TERMINAL BOX COVER KD63
# 30 792 006 44 1 TERM. STRIP KD63 1 SP. 3 TERMINALS
# 30 792 007 44 1 TERM. STRIP KD63 2 SP. 6 TERMINALS
# 31 895 810 44 1 VARISTOR SET <= 400 V FOR 8/2 POLE ONLY
32 374 379 99 1 RIVET A6 X0,4 X10 FEDST A2F DIN- 7340
33 004 654 98 2 LOCK WASHER S 5 4.8 A2F N01081399
34 318 155 99 2 CH.HD.SCR M 5 X 16 DIN 84
35 198 121 46 1 CONN. CABLE PE1X1,5X100
37 367 225 99 1 O-RING 94,97X 1,78 N NBR 70 DIN- 3771
# 38 124 870 84 1 BRAKE SET KD 63 400V50HZ, C/W ITEMS 37, 39 - 48
39 124 734 84 1 FRICTION PLATE KD 63
40 124 828 84 1 BRAKE DISK KD 63
41 124 809 84 1 SEALING WASHER KD 63
42 124 820 84 1 FRICTION PLATE KD 63
43 124 748 84 1 LIP SEAL KD 63
44 124 823 84 1 ARMATURE PLATE KD 63
45 124 827 84 2 BRAKE SPRING GUIDE KD63 BR.M.1,4NM
46 340 872 99 2 COMPR.SPRING 1.1X7.2X38 BR.M.1,9NM DIN- 2098
46 340 861 99 2 SPR.COMP 1,1X 7,2X 44BL DIN- 2098
# 47 124 833 84 1 HOUSING 400V50HZ CPL ITEM 50
48 124 717 84 2 PLUG 6X18X7 8 A2F
49 337 030 99 4 HEXAGON NUT M 5 DIN 6923
50 124 810 84 1 CABLE ENTRY SLEEVE
51 124 812 84 1 FAN KD 63
52 124 811 84 1 FAN COVER KD 63

22253902.tbl

7
 KMF80 motor
Direct drive

11 12 13 25 11 25 15
16
4 10

1 2 3

45 73 74 75
70
44
72
59 43 49
51 50

52 71
54 57
32 55 56
40
24 25
18 19 20 21
A1
IP

58
Mannesman Demag

Fl
- MotorNr

Isol. Kl.
c/h
Typ

60005144

22 23 25 26 28 29 30 35 39 41 42 60

41823944.eps
8
 KMF80 motor
Direct drive

Item no. Part number Quantity Designation Material Norm

1 3) 1 PINION
2 366 875 99 1 SHAFT SEAL RING 20X35X7 NBR DIN 3760
3 342 470 99 1 RETAINING RING 20X1,75 FEDST !L DIN 471
4 133 625 84 1 DRIVE END STATOR CAP
# 10 133 358 84 1 SHAFT,INTERCONE COUPLG. CPL. ITEM 19
11 367 203 99 2 O-RING 120,37X1,78 N NBR 70 DIN- 3771
12 131 045 84 1 STATOR 400V50ID A2 1)
12 131 044 84 1 STATOR 400V50ID A4 1)
12 131 047 84 1 STATOR 400V50ID A8/2 1)
13 302 427 99 4 THR. PIN M 6 X220 8.8 A2F DIN- 835
15 133 865 84 1 DAMPER RING KM 80
16 133 852 84 1 THR. RING KM 80 SET 1)
18 133 455 84 1 ROTOR KMF 80A 8/2 1)
19 341 906 99 1 RET. RING A 20 FEDST DIN 7993
20 133 760 84 1 TRANS. ELEMENT KMK 80
21 341 445 99 1 SHIM 30X 42X0,5 ST2K50 DIN 988
22 133 748 84 1 SPR. 3,0 X 30 X 61 RDBL A2; A4
22 133 741 84 1 SPR. 3,0 X 30 X 56 RDWH A8/2
23 133 766 84 1 SPRING CUP KM 80
24 342 450 99 1 RING 28X2 FEDST DIN 471
25 133 895 84 1 BRAKE CUP ASSY+SEGMENTS KM 80
26 320 113 99 4 HEX.SOCK.SCR M 6 X 20 8.8 A2F DIN 6912
28 133 770 84 1 BR. REL. STIRRUP KM 80
29 133 813 84 1 BEARING BUSH, MACHINED
30 133 613 84 1 BRAKE END CAP, KM 80 CPL. ITEM 29
30 133 631 84 1 BRAKE END CAP, KM 80 CPL. ITEM 29 2)
32 034 831 84 4 HEXAGON NUT M 6 WASHER 8 A2F
35 133 896 84 1 FAN SET KM 80 KM 80
39 133 820 84 1 FAN COVER KM 80
40 319 221 99 4 HEX.SOCK.SCR M 5 X 50 10.9 A2F DIN 912
# 41 054 817 84 1 RAT.PLATE KB BLANK AL
42 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
43 054 954 84 1 TERM. BOX BASE KB 71-90
44 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
45 054 806 84 1 O-RING 46X2,5 MM 150
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 318 181 99 2 CHEESE HD SCREW M 5X30 4.8 A2F DIN 84
51 054 909 84 1 CABLE ENTRY SLEEVE
# 52 133 870 84 1 VARISTOR SET < 400V FOR 8/2 POLE ONLY
54 149 862 84 1 TERMINAL MOUNTING RAIL
55 324 726 99 2 SELF-TAP.SCREW CM 4X8 ST-Z A2F DIN- 7500
56 034 956 84 1 TERMINAL BLOCK MODULE 6 TERMINALS 4)
56 034 957 84 1 TERMINAL BLOCK MODULE 3 TERMINALS 5)
57 895 419 44 2 END SECTION TS15
58 054 946 84 1 TERMINAL BOX COVER KB
# 59 133 826 84 1 STATOR CONN. KM 80-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 4)
# 59 133 827 84 1 STATOR CONN. KM80-90 3 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 5)
# 59 054 953 84 1 STATOR CONN. KB71-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,70,73-75
60 100 409 84 3 FEELER GAUGE 1)
# 70 054 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 71, 72
# 71 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
# 72 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
# 73 340 505 99 1 WASHER A 5,3X10X1 140HV A2F DIN 125
# 74 343 852 99 1 LOCK WASHER 5 FEDST DIN 7980
# 75 318 143 99 1 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84

22253910.tbl

1) When ordering a rotor or stator a set of thrust rings (item no. 16) for setting the air 3) See parts list: AFM 04 = 222 527 44
gap must also be ordered; set air gap between stator bore and rotor to 0,30 mm by AFM 05 = 222 530 44
means of feeler gauge no. 2 (item 60). AFM 06 = 222 533 44
# 2) For use at arduous conditions, chromated braking surface. DRF 200 = 222 572 44
# 4) 2 SPEEDS
# 5) 1 SPEED
9
 KMF80 motor
Coupling drive

11 12 13 25 11 25 15
16
5 1 2 3 4 6 7 8 10

45 73 74 75 70
44 72
43 49
59 51 50
71
52
54 57
32 40 55 56

24 25
18 19 20 21
A1
IP

A
Mannesman Demag

Fl

58
- MotorNr

Isol. Kl.
c/h
Typ

60005144

22 23 25 26 28 29 30 35 39 41 42 60

41114244.eps
10
 KMF80 motor
Coupling drive

Item no. Part number Quantity Designation Material Norm

# 1 342 519 99 1 RETAINING RING 19X1,2 FEDST DIN 471

2 366 875 99 1 SHAFT SEAL RING 20X35X7 FOR OIL-TIGHT ENCL. ONLY DIN 3760
3 342 470 99 1 RETAINING RING 20X1,75 FEDST !L DIN 471
4 133 603 84 1 DRIVE END STATOR CAP CPL. ITEMS 5 - 7
5 338 933 44 4 THREAD INSERT M 8 ST-GEH. N01169799
6 360 898 99 1 GROOVED BALL BRG.6204C3 SONDERFE DIN- 625
7 342 647 99 1 RETAINING RING 47X1,75 FEDST DIN 472
8 354 257 99 1 KEY B 6X 6X 20 C 45 K DIN 6885
10 133 360 84 1 COUPLING SHAFT-KMF 80A CPL. ITEM 19
11 367 203 99 2 O-RING 120,37X1,78 N NBR 70 DIN- 3771
12 131 045 84 1 STATOR 400V50ID A2 1)
12 131 044 84 1 STATOR 400V50ID A4 1)
12 131 047 84 1 STATOR 400V50ID A8/2 1)
# 13 302 436 99 4 THR. PIN M 6 X175 8.8 A2F DIN- 835
15 133 865 84 1 DAMPER RING KM 80
16 133 852 84 1 THR. RING KM 80 SET 1)
18 133 455 84 1 ROTOR KMF 80A 8/2 1)
19 341 906 99 1 RET. RING A 20 FEDST DIN 7993
20 133 760 84 1 TRANS. ELEMENT KMK 80
21 341 445 99 1 SHIM 30X 42X0,5 ST2K50 DIN 988
22 133 748 84 1 SPR. 3,0 X 30 X 61 RDBL A2; A4
22 133 741 84 1 SPR. 3,0 X 30 X 56 RDWH A8/2
23 133 766 84 1 SPRING CUP KM 80
24 342 450 99 1 RING 28X2 FEDST DIN 471
25 133 895 84 1 BRAKE CUP ASSY+SEGMENTS KM 80
26 320 113 99 4 HEX.SOCK.SCR M 6 X 20 8.8 A2F DIN 6912
28 133 770 84 1 BR. REL. STIRRUP KM 80
29 133 813 84 1 BEARING BUSH, MACHINED
30 133 613 84 1 BRAKE END CAP, KM 80 CPL. ITEM 29
30 133 631 84 1 BRAKE END CAP, KM 80 CPL. ITEM 29 2)
32 034 831 84 4 HEXAGON NUT M 6 WASHER 8 A2F
35 133 896 84 1 FAN SET KM 80 KM 80
39 133 820 84 1 FAN COVER KM 80
40 319 221 99 4 HEX.SOCK.SCR M 5 X 50 10.9 A2F DIN 912
# 41 054 817 84 1 RAT.PLATE KB BLANK AL
42 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
43 054 954 84 1 TERM. BOX BASE KB 71-90
44 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
45 054 806 84 1 O-RING 46X2,5 MM 150
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 318 181 99 2 CHEESE HD SCREW M 5X30 4.8 A2F DIN 84
51 054 909 84 1 CABLE ENTRY SLEEVE
# 52 133 870 84 1 VARISTOR SET < 400V FOR 8/2 POLE ONLY
54 149 862 84 1 TERMINAL MOUNTING RAIL
55 324 726 99 2 SELF-TAP.SCREW CM 4X8 ST-Z A2F DIN- 7500
# 56 034 956 84 1 TERMINAL BLOCK MODULE 6 TERMINALS 3)
# 56 034 957 84 1 TERMINAL BLOCK MODULE 3 TERMINALS 4)
57 895 419 44 2 END SECTION TS15
58 054 946 84 1 TERMINAL BOX COVER KB
# 59 133 826 84 1 STATOR CONN. KM 80-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 3)
# 59 133 827 84 1 STATOR CONN. KM80-90 3 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 4)
# 59 054 953 84 1 STATOR CONN. KB71-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,70,73-75
60 100 409 84 3 FEELER GAUGE 1)
# 70 054 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 71, 72
# 71 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
# 72 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
# 73 340 505 99 1 WASHER A 5,3X10X1 140HV A2F DIN 125
# 74 343 852 99 1 LOCK WASHER 5 FEDST DIN 7980
# 75 318 143 99 1 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84

22253911.tbl

1) When ordering a rotor or stator a set of thrust rings (item no. 16) for setting the air gap must # 3) 2 SPEEDS
also be ordered; set air gap between stator bore and rotor to 0,30 mm by means of feeler gauge # 4) 1 SPEED
no. 2 (item 60).
# 2) For use at arduous conditions, chromated braking surface.
11
 KMF90 motor
Direct drive

11 12 13 25 11 25 15
16
4 10

1 2 3

45 73 74 75
70
44
72
59 43 49
51 50

71
54 57
32 55 56
40
24 25
18 19 20 21
A1
IP

58
Mannesman Demag

Fl
- MotorNr

Isol. Kl.
c/h
Typ

60005144

22 23 25 26 28 29 30 35 39 41 42 60

12 41114344.eps
 KMF90 motor
Direct drive

Item no. Part number Quantity Designation Material Norm

1 3) 1 PINION
2 366 464 99 1 BEARING SEAL A 25X42X7 NBR DIN 3760
3 342 503 99 1 RETAINING RING 25X2 FEDST !L DIN 471
4 138 625 84 1 DRIVE END SHIELD CPL.
10 138 358 84 1 SHAFT, INS. TAPER CPL. CPL. ITEM 19
11 367 190 99 2 O-RING 133,07X1,78 N NBR 70 DIN- 3771
12 136 031 84 1 STATOR 400V50ID A2 1)
12 136 038 84 1 STATOR 400V50ID A4 1)
12 136 032 84 1 STATOR 400V50ID A8/2 1)
13 302 425 99 4 THREADED PIN M 6X190 8.8 A2F DIN- 835
15 138 865 84 1 DAMPER RING KM 90
16 138 852 84 1 THR. RING KM 90 SET 1)
18 138 471 84 1 ROTOR COMPL. 1)
19 341 907 99 1 RET. RING A 24 FEDST DIN 7993
20 138 760 84 1 TRANS. ELEMENT KMK 90
21 341 436 99 1 SHIM 35X45X0,5 ST2K50 DIN 988
22 138 749 84 1 BRAKE SPRING GR/WH A2; A4
22 138 742 84 1 BRAKE SPRING RD/WH A8/2
23 138 766 84 1 SPRING CUP KM 90
24 342 495 99 1 RETAINING RING 32X2 FEDST DIN 471
25 138 895 84 1 BRAKE CUP ASSY+SEGMENTS KM 90
26 320 114 99 4 HEX. SOCK. SCREW M 6X25 8.8 A2F DIN 6912
28 138 770 84 1 BR. REL. STIRRUP KM 90
29 138 813 84 1 BEARING BUSH, MACHINED
30 138 613 84 1 BRAKE END CAP, KMK 90 CPL. ITEM 29
30 138 631 84 1 BR. END CAP, CPL. CHROM CPL. ITEM 29 2)
32 034 831 84 4 HEXAGON NUT M 6 WASHER 8 A2F
35 138 896 84 1 FAN SET, SPARE PART KM 90
39 138 820 84 1 FAN COVER KM 90
40 321 516 99 4 HEX. SOCK. SCREW M 6X60 10.9 A2F DIN 912
# 41 054 817 84 1 RAT.PLATE KB BLANK AL
42 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
43 054 954 84 1 TERM. BOX BASE KB 71-90
44 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
45 054 806 84 1 O-RING 46X2,5 MM 150
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 318 181 99 2 CHEESE HD SCREW M 5X30 4.8 A2F DIN 84
51 054 909 84 1 CABLE ENTRY SLEEVE
54 149 862 84 1 TERMINAL MOUNTING RAIL
55 324 726 99 2 SELF-TAP.SCREW CM 4X8 ST-Z A2F DIN- 7500
# 56 034 956 84 1 TERMINAL BLOCK MODULE 6 TERMINALS 4)
# 56 034 957 84 1 TERMINAL BLOCK MODULE 3 TERMINALS 5)
57 895 419 44 2 END SECTION TS15
58 054 946 84 1 TERMINAL BOX COVER KB
# 59 133 826 84 1 STATOR CONN. KM 80-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 4)
# 59 133 827 84 1 STATOR CONN. KM80-90 3 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 5)
# 59 054 953 84 1 STATOR CONN. KB71-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,70,73-75
60 100 410 84 3 FEELER GAUGE SET 1)
# 70 054 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 71, 72
# 71 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
# 72 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
# 73 340 505 99 1 WASHER A 5,3X10X1 140HV A2F DIN 125
# 74 343 852 99 1 LOCK WASHER 5 FEDST DIN 7980
# 75 318 143 99 1 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84

22253912.tbl

1) When ordering a rotor or stator a set of thrust rings (item no. 16) for setting the air 3) See parts list: AFM 04 = 222 527 44
gap must also be ordered; set air gap between stator bore and rotor to 0,32 mm by AFM 05 = 222 530 44
means of feeler gauge no. 2 (item 60). AFM 06 = 222 533 44
# 2) For use at arduous conditions, chromated braking surface. DRF 200 = 222 572 44
# 4) 2 SPEEDS
# 5) 1 SPEED 13
 KMF90 motor
Coupling drive

11 12 13 25 11 25 15
16
5 1 2 3 4 6 7 8 10

45 73 74 75 70
44 72
43 49
59 51 50
71

54 57
32 40 55 56

24 25
18 19 20 21
A1
IP

A
Mannesman Demag

Fl

58
- MotorNr

Isol. Kl.
c/h
Typ

60005144

22 23 25 26 28 29 30 35 39 41 42 60

14 41824044.eps
 KMF90 motor
Coupling drive

Item no. Part number Quantity Designation Material Norm

# 1 342 524 99 1 RETAINING RING 24X1,2 FEDST !L DIN 471

2 366 464 99 1 BEARING SEAL A 25X42X7 FOR OIL-TIGHT ENCL. ONLY NBR DIN 3760
3 342 503 99 1 RETAINING RING 25X2 FEDST !L DIN 471
4 138 603 84 1 DRIVE END STATOR CAP CPL. ITEMS 5 - 7
5 338 933 44 4 THREAD INSERT M 8 ST-GEH. N01169799
6 360 899 99 1 GROOVED BALL BRG.6205C3 SONDERFET DIN- 625
7 342 651 99 1 RETAINING RING 52X2 FEDST DIN 472
8 354 571 99 1 KEY B 8X7X20 C 45 K DIN 6885
# 10 138 467 84 1 SHAFT, COUPL.,COMPL. CPL. ITEM 19
11 367 190 99 2 O-RING 133,07X1,78 N NBR 70 DIN- 3771
12 136 031 84 1 STATOR 400V50ID A2 1)
12 136 038 84 1 STATOR 400V50ID A4 1)
12 136 032 84 1 STATOR 400V50ID A8/2 1)
13 302 425 99 4 THREADED PIN M 6X190 8.8 A2F DIN- 835
15 138 865 84 1 DAMPER RING KM 90
16 138 852 84 1 THR. RING KM 90 SET 1)
18 138 471 84 1 ROTOR COMPL. 1)
19 341 907 99 1 RET. RING A 24 FEDST DIN 7993
20 138 760 84 1 TRANS. ELEMENT KMK 90
21 341 436 99 1 SHIM 35X45X0,5 ST2K50 DIN 988
22 138 749 84 1 BRAKE SPRING GR/WH A2; A4
22 138 742 84 1 BRAKE SPRING RD/WH A8/2
23 138 766 84 1 SPRING CUP KM 90
24 342 495 99 1 RETAINING RING 32X2 FEDST DIN 471
25 138 895 84 1 BRAKE CUP ASSY+SEGMENTS KM 90
26 320 114 99 4 HEX. SOCK. SCREW M 6X25 8.8 A2F DIN 6912
28 138 770 84 1 BR. REL. STIRRUP KM 90
29 138 813 84 1 BEARING BUSH, MACHINED
30 138 613 84 1 BRAKE END CAP, KMK 90 CPL. ITEM 29
30 138 631 84 1 BR. END CAP, CPL. CHROM CPL. ITEM 29 2)
32 034 831 84 4 HEXAGON NUT M 6 WASHER 8 A2F
35 138 896 84 1 FAN SET, SPARE PART KM 90
39 138 820 84 1 FAN COVER KM 90
40 321 516 99 4 HEX. SOCK. SCREW M 6X60 10.9 A2F DIN 912
# 41 054 817 84 1 RAT.PLATE KB BLANK AL
42 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
43 054 954 84 1 TERM. BOX BASE KB 71-90
44 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
45 054 806 84 1 O-RING 46X2,5 MM 150
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 318 181 99 2 CHEESE HD SCREW M 5X30 4.8 A2F DIN 84
51 054 909 84 1 CABLE ENTRY SLEEVE
54 149 862 84 1 TERMINAL MOUNTING RAIL
55 324 726 99 2 SELF-TAP.SCREW CM 4X8 ST-Z A2F DIN- 7500
# 56 034 956 84 1 TERMINAL BLOCK MODULE 6 TERMINALS 3)
# 56 034 957 84 1 TERMINAL BLOCK MODULE 3 TERMINALS 4)
57 895 419 44 2 END SECTION TS15
58 054 946 84 1 TERMINAL BOX COVER KB
# 59 133 826 84 1 STATOR CONN. KM 80-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 3)
# 59 133 827 84 1 STATOR CONN. KM80-90 3 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 4)
# 59 054 953 84 1 STATOR CONN. KB71-90 6 TERMINALS, CPL. ITEMS 44,45,49-51,70,73-75
60 100 410 84 3 FEELER GAUGE SET 1)
# 70 054 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 71, 72
# 71 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
# 72 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
# 73 340 505 99 1 WASHER A 5,3X10X1 140HV A2F DIN 125
# 74 343 852 99 1 LOCK WASHER 5 FEDST DIN 7980
# 75 318 143 99 1 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84

22253913.tbl

1) When ordering a rotor or stator a set of thrust rings (item no. 16) for setting the air # 3) 2 SPEEDS
gap must also be ordered; set air gap between stator bore and rotor to 0,32 mm by # 4) 1 SPEED
means of feeler gauge no. 2 (item 60).
# 2) For use at arduous conditions, chromated braking surface.
15
 KMF100 motor
Coupling drive

11 12 13 14 25 11 25 15
16
5 1 2 3 4 6 7 8 10

45 73 74 75 70
44
72
43 49
51 50
59
71
57
54
55 56
32
40
24 25
18 19 20 21
A1
IP

A
Mannesman Demag

58
Fl
- MotorNr

Isol. Kl.
c/h
Typ

60005144

22 23 25 26 28 29 30 35 39 41 42 60

41114444.eps
16
 KMF100 motor
Coupling drive

Item no. Part number Quantity Designation Material Norm

# 1 342 524 99 1 RETAINING RING 24X1,2 DIN 471

2 366 781 99 1 SEAL. RING A30X47X7 FOR OIL-TIGHT ENCL. ONLY NBR DIN 3760
3 342 486 99 1 RETAINING RING 30X2 FEDST DIN 471
4 143 603 84 1 DRIVE END STATOR CAP CPL. ITEMS 5 - 7
5 338 932 44 4 THREADED BUSH M10X18X16 ST-GEH. N01169799
6 360 900 99 1 GRV.BALL BRG6206 2RS C3 SONDERFET DIN- 625
7 342 656 99 1 RETAINING RING 62X2 FEDST DIN 472
8 354 571 99 1 KEY B 8X7X20 C 45 K DIN 6885
10 143 308 84 1 SHAFT, COUPL.,COMPL. CPL. ITEM 19
11 367 191 99 2 O-RING 150X2 N NBR 70 DIN- 3771
12 141 017 84 1 STATOR 400V50ID A2 1)
12 141 018 84 1 STATOR 400V50ID A8/2 1)
13 313 500 99 1 EYE BOLT M 8 C 15 DIN 580
14 302 438 99 4 THREADED PIN M 8X220 8.8 A2F DIN- 835
# 15 143 862 84 1 DAMP.ELEM.KM 100 TURNED
16 143 852 84 1 THR. RING KM 100 SET 1)
18 143 452 84 1 ROTOR COMPL. 1)
19 341 911 99 1 RET. RING A 28 FEDST DIN 7993
20 143 760 84 1 TRANS. ELEMENT KMK100
21 341 449 99 1 SHIM 42X52X0,5 ST2K50 DIN 988
22 143 748 84 1 BRAKE SPRING RD/WH A2
22 143 745 84 1 BRAKE SPRING GREEN A8/2
23 148 766 84 1 SPRING CUP KM 100-112
24 342 469 99 1 RETAINING RING 40X2,5 FEDST !L DIN 471
25 143 895 84 1 BRAKE CUP ASSY+SEGMENTS KM 100
26 320 125 99 4 HEX. SOCK. SCREW M 8X30 8.8 A2F DIN 6912
28 143 770 84 1 BR. REL. STIRRUP KM 100
29 143 813 84 1 BEARING BUSH KM 100
30 143 613 84 1 BRAKE END CAP, KM 100 CPL. ITEM 29
30 143 631 84 1 BRAKE END CAP, KM 100 CPL. ITEM 29 2)
32 034 832 84 4 HEXAGON NUT M 8 WASHER 8 A2F
35 143 896 84 1 FAN SET KM 100 KM 100
39 143 820 84 1 FAN COVER KM 100
# 40 321 516 99 4 HEX. SOCK. SCREW M 6X60 10.9 A2F DIN 912
# 41 069 829 84 1 RAT.PLATE KB BLANK AL
42 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
# 43 069 981 84 1 TER.BOX BASE KB 100-125
44 007 239 98 4 THREADED PLUG PG21 D BAKELIT N01181399
45 069 806 84 1 O-RING 58X2,5 MM 187
49 004 655 98 2 LOCK WASHER S 6 FEDST A2F N01081399
50 320 988 99 2 CHEESE HD. SCREW M 6X35 4.8 A2F DIN 84
51 069 909 84 1 CABLE ENTRY SLEEVE
54 149 862 84 1 TERMINAL MOUNTING RAIL
55 324 726 99 2 SELF-TAP.SCREW CM 4X8 ST-Z A2F DIN- 7500
# 56 034 956 84 1 TERMINAL BLOCK MODULE 6 TERMINALS 3)
# 56 034 957 84 1 TERMINAL BLOCK MODULE 3 TERMINALS 4)
57 895 419 44 2 END SECTION TS15
58 069 974 84 1 TER.BOX COVER KB100-125
# 59 143 826 84 1 STATOR CONN. KM 100 6 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 3)
# 59 143 827 84 1 STATOR CONN. KM 100 3 TERMINALS, CPL. ITEMS 44,45,49-51,54-57 4)
# 59 069 997 84 1 STATOR CONN. KB100125 6 TERMINALS, CPL. ITEMS 44,45,49-51,70,73-75
60 100 410 84 3 FEELER GAUGE SET 1)
# 70 069 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 71, 72
# 71 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
# 72 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
# 73 340 653 99 1 WASHER A 6,4X12X1,6 140HV A2F DIN 125
# 74 343 853 99 1 LOCK WASHER 6 FEDST DIN 7980
# 75 329 058 99 1 CHEESE HD. SCREW M 6X12 4.8 A2F DIN 84

22253914.tbl

1) When ordering a rotor or stator a set of thrust rings (item no. 16) for setting the air # 3) 2 SPEEDS
gap must also be ordered; set air gap between stator bore and rotor to 0,32 mm by # 4) 1 SPEED
means of feeler gauge no. 2 (item 60).
# 2) For use at arduous conditions, chromated braking surface.
17
 KBF71 motor

14

4 5 6 7 8 9 10 12 13

40 55

41
51 48
43
2 3 50 52
44
45
53
54 22
42 46 47 49 23

60

16

21 24 25
17 18 19 20 19 18

31
29 30 32

36 37 38
34 35

33

27 28

18 41824144.eps
 KBF71 motor

Item no. Part number Quantity Designation Material Norm

1 342 516 99 1 RETAINING RING 16X1 FEDST !L DIN 471

2 319 218 99 4 HEX.SOCK.SCR M 5 X 30 10.9 A2F DIN 912
3 004 654 98 4 LOCK WASHER S 5 FEDST A2F N01081399
# 4 054 603 84 1 DRIVE END CAP, CPL. CPL. ITEMS 5 - 8
5 614 644 44 1 SEAL. RING 19,3X35X5,8 NB N01186099
6 365 202 99 1 CYL.RO.BRG.RNU 202 ECP WLZ-ST DIN- 5412
7 364 005 99 1 BALL THR. BRG.51105 WLZ-ST DIN 711
8 054 832 84 1 SEAL. RING 32 X42,5X5 NB N01186099
9 054 815 84 1 RETAIN. RING 19,3X1,3 FEDST N01117399
# 10 054 808 84 1 THR. RINGS KB 71 SET 1)
12 054 822 84 1 DISH. WASH.PACK KBA,KBF
13 054 733 84 1 BRAKE SPRING GREE/WHITE A2DB, A4DB, A8/2
13 054 732 84 1 BRAKE SPRING GREEN/BLUE A2, A4, B8/2
14 051 165 84 1 STATOR 230/400V50DB A2DB 1)
14 051 166 84 1 STATOR 230/400V50AB A2 1)
14 051 174 84 1 STATOR 230/400V50DB A4DB 1)
14 051 175 84 1 STATOR 230/400V50AB A4 1)
14 051 163 84 1 STATOR 400V 50AB A8/2 1)
14 051 156 84 1 STATOR 400V 50 AB B8/2 1 )
16 354 577 99 1 KEY B 5X 5X 20 C 45 K DIN 6885
17 054 374 84 1 ROTOR FOR REDUCT.GEAR A 1)
17 054 376 84 1 ROTOR FOR REDUCT.GEAR B 1)
18 614 644 44 2 SEAL. RING 19,3X35X5,8 NB N01186099
19 342 635 99 2 RETAINING RING 35X1,5 FEDST DIN 472
20 365 202 99 1 CYL.RO.BRG.RNU 202 ECP WLZ-ST DIN- 5412
21 054 606 84 1 BRAKE END CAP, CPL. CPL. ITEMS 18 - 20
22 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
23 054 817 84 1 RAT.PLATE KB BLANK AL
24 004 654 98 4 LOCK WASHER S 5 FEDST A2F N01081399
25 319 220 99 4 HEX.SOCK.SCR M 5 X 40 10.9 A2F DIN 912
27 054 794 84 1 CONIC.BRAKE DISC, HEAVY CPL. ITEM 28
28 054 787 84 1 CONICAL BRAKE RING
29 054 714 84 1 LOCK NUT
# 30 004 654 98 4 LOCK WASHER S 5 FEDST A2F N01081399
31 319 216 99 4 HEX.SOCK.SCR M 5 X 20 10.9 A2F DIN 912
32 342 512 99 1 RETAINING RING 12X1 FEDST DIN 471
33 054 701 84 1 BRAKE CAP, MACHINED
33 054 703 84 1 BRAKE CAP, GALVANIZED 3)
34 004 654 98 4 LOCK WASHER S 5 FEDST A2F N01081399
35 319 220 99 4 HEX.SOCK.SCR M 5 X 40 10.9 A2F DIN 912
36 054 719 84 1 LOUVER
37 004 654 98 4 LOCK WASHER S 5 FEDST A2F N01081399
38 318 178 99 4 CH.HD.SCR M 5 X 8 4.8 A2F DIN 84
40 054 806 84 1 O-RING 46X2,5 MM 150
41 054 954 84 1 TERM. BOX BASE KB 71-90
# 42 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
43 340 505 99 1 WASHER A 5,3X10X1 140HV A2F DIN 125
44 343 852 99 1 LOCK WASHER 5 FEDST DIN 7980
45 318 143 99 1 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84
46 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
47 318 181 99 2 CHEESE HD SCREW M 5X30 4.8 A2F DIN 84
# 48 054 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 49 - 50
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
51 054 909 84 1 CABLE ENTRY SLEEVE
52 054 946 84 1 TERMINAL BOX COVER KB
# 53 059 843 84 1 VARISTOR SET UP TO 400 V FOR 8/2 POLE ONLY
# 54 054 953 84 1 STATOR CONN. KB71-90 6 TERMINALS, CPL. ITEMS 40, 42 - 51
# 55 036 128 84 1 TERMINAL BOX COMPLETE CPL. ITEMS 41, 52 KB 71- 90
60 100 150 84 3 FEELER GAUGE SET 0,25; 0,30; 0,35; 0,40mm 2)

22253930.tbl

# 1) When ordering a rotor or stator, it is necessary to include a set of thrust rings (item 10)
for adjusting the air gap (0.30mm) using feeler gauge set (item 60).
2) Required air gap between stator bore and rotor 0.30mm.
# 3) For service under arduous conditons, galvanized braking surface. 19
 KBF80 motor

14

4 5 6 7 8 9 10 12 13

40 55

41
51 48
43
2 3 50 52
44
45
53
54 22
42 46 47 49 23

60

16

21 24 25
17 18 19 20 19 18

31
29 30 32

36 37 38
34 35

33

27 28

41824144.eps
20
 KBF80 motor

Item no. Part number Quantity Designation Material Norm

1 342 519 99 1 RETAINING RING 19X1,2 FEDST DIN 471

2 319 228 99 4 HEX. SOCK. SCREW M 6X25 10.9 DIN 912
3 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
4 059 603 84 1 DRIVE END CAP, CPL. CPL. ITEMS 5 - 8
5 617 644 44 1 SEAL. RING 22,9X40X5 NB N01186099
6 365 253 99 1 CYL.RO.BRG.RNU 203 TN9 WLZ-ST DIN- 5412
7 364 006 99 1 BALL THR. BRG.51106 WLZ-ST DIN 711
8 059 801 84 1 SEAL. RING 37 X47,5X5 NB N01186099
9 374 123 44 1 SPRING RING 22,9X1,3 FEDST N01117399
# 10 059 808 84 1 THR. RINGS KB 80 SET 1)
12 059 822 84 1 DISH. WASH.PACK KB 80
13 059 731 84 1 BRAKE SPRING RED/WHITE A2, A4
13 059 732 84 1 BRAKE SPRING GREEN/BLUE A8, A12/2, A12/4
14 056 111 84 1 STATOR 230/400V 50AB A2 1)
14 056 112 84 1 STATOR 230/400V 50AB A4 1)
14 056 131 84 1 STATOR 400V 50AB A8/2 1)
14 056 113 84 1 STATOR 400V 50AB A12/2 1)
14 056 114 84 1 STATOR 400V 50AB A12/4 1)
16 354 257 99 1 KEY B 6X 6X 20 C 45 K DIN 6885
17 059 329 84 1 ROTOR FOR REDUCT.GEARS 1)
18 617 644 44 2 SEAL. RING 22,9X40X5 NB N01186099
19 342 640 99 2 RETAINING RING 40X1,75 FEDST DIN 472
20 365 253 99 1 CYL.RO.BRG.RNU 203 TN9 WLZ-ST DIN- 5412
21 059 606 84 1 BRAKE END CAP, CPL. CPL. ITEMS 18 - 20
22 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
23 054 817 84 1 RAT.PLATE KB BLANK AL
24 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
25 319 236 99 4 HEX. SOCK. SCREW M 6X45 10.9 DIN 912
27 059 794 84 1 CONIC.BRAKE DISC, HEAVY CPL. ITEM 28
28 059 787 84 1 CONICAL BRAKE LINING
29 059 714 84 1 LOCK NUT
30 004 654 98 4 LOCK WASHER S 5 FEDST A2F N01081399
31 319 179 99 4 HEX.SOCK.SCR M 5 X 20 10.9 DIN 912
32 342 515 99 1 RETAINING RING 15X1 FEDST DIN 471
33 059 701 84 1 BRAKE CAP, MACHINED
33 059 703 84 1 BRAKE CAP, GALVANIZED 3)
34 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
35 319 236 99 4 HEX. SOCK. SCREW M 6X45 10.9 DIN 912
36 059 719 84 1 LOUVER
37 004 654 98 4 LOCK WASHER S 5 FEDST A2F N01081399
38 318 143 99 4 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84
40 054 806 84 1 O-RING 46X2,5 MM 150
41 054 954 84 1 TERM. BOX BASE KB 71-90
# 42 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
43 340 505 99 1 WASHER A 5,3X10X1 140HV A2F DIN 125
44 343 852 99 1 LOCK WASHER 5 FEDST DIN 7980
45 318 143 99 1 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84
46 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
47 318 181 99 2 CHEESE HD SCREW M 5X30 4.8 A2F DIN 84
# 48 054 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 49 - 50
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
51 054 909 84 1 CABLE ENTRY SLEEVE
52 054 946 84 1 TERMINAL BOX COVER KB
# 53 059 843 84 1 VARISTOR SET UP TO 400 V FOR 12/2, 12/4 POLES ONLY
# 54 054 953 84 1 STATOR CONN. KB71-90 6 TERMINALS, CPL. ITEMS 40, 42 - 51
# 55 036 128 84 1 TERMINAL BOX COMPLETE CPL. ITEMS 41, 52 KB 71- 90
60 100 150 84 3 FEELER GAUGE SET 0,25; 0,30; 0,35; 0,40mm 2)

22253931.tbl

# 1) When ordering a rotor or stator, it is necessary to include a set of thrust rings (item 10)
for adjusting the air gap (0.30mm) using feeler gauge set (item 60).
2) Required air gap between stator bore and rotor 0.30mm.
# 3) For service under arduous conditons, galvanized braking surface. 21
 KBF90 motor

14

4 5 6 7 8 9 10 12 13

40 55

41
51 48
43
2 3 50 52
44
45
53
54 22
42 46 47 49 23

60

16

21 24 25
17 18 19 20 19 18

31
29 30 32

36 37 38
34 35

33

27 28

22 41824144.eps
 KBF90 motor

Item no. Part number Quantity Designation Material Norm

1 342 524 99 1 RETAINING RING 24X1,2 FEDST DIN 471

2 319 229 99 4 HEX. SOCK. SCREW M 6X30 10.9 DIN 912
3 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
4 064 603 84 1 DRIVE END CAP, CPL. CPL. ITEMS 5 - 8
5 064 803 84 1 SEAL. RING 27 X 47 X6 NB N01186099
6 365 204 99 1 CYL.RO.BRG. RNU 204 WLZ-ST DIN- 5412
7 364 007 99 1 BALL THR. BRG.51107 WLZ-ST DIN 711
8 064 801 84 1 SEAL. RING 42 X52,5X5 NB N01186099
9 064 815 84 1 SPRING RING 27,0X1,3 FEDST N01117399
# 10 064 808 84 1 THR. RINGS KB 90 SET 1)
12 064 822 84 1 DISH. WASH.PACK KB 90
13 064 729 84 1 BRAKE SPRING RED/BLUE A2, A4
# 13 064 731 84 1 BRAKE SPRING RED/WHITE A8, A12/2, A12/4
14 061 173 84 1 STATOR 230/400V 50AB A2 1)
14 061 174 84 1 STATOR 230/400V 50AB A4 1)
14 061 175 84 1 STATOR 400V 50AB A8/2 1)
14 061 176 84 1 STATOR 400V 50AB A12/2 1)
16 354 571 99 1 KEY B 8X7X20 C 45 K DIN 6885
17 064 328 84 1 ROTOR FOR REDUCT.GEARS 1)
18 064 803 84 2 SEAL. RING 27 X 47 X6 NB N01186099
19 342 647 99 2 RETAINING RING 47X1,75 FEDST DIN 472
20 365 204 99 1 CYL.RO.BRG. RNU 204 WLZ-ST DIN- 5412
21 064 606 84 1 BRAKE END CAP, CPL. CPL. ITEMS 18 - 20
22 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
23 054 817 84 1 RAT.PLATE KB BLANK AL
24 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
25 319 236 99 4 HEX. SOCK. SCREW M 6X45 10.9 DIN 912
27 064 794 84 1 BRAKE DISC CONIC.HEAVY CPL. ITEM 28
28 064 787 84 1 CONICAL BRAKE RING
29 064 714 84 1 LOCK NUT
30 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
31 319 227 99 4 HEX.SOCK.SCR M 6 X 20 10.9 DIN 912
32 342 517 99 1 RETAINING RING 17X1 FEDST DIN 471
33 064 701 84 1 BRAKE CAP, MACHINED
33 064 703 84 1 BRAKE CAP, GALVANIZED 3)
34 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
35 319 236 99 4 HEX. SOCK. SCREW M 6X45 10.9 DIN 912
36 064 719 84 1 LOUVER
37 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
38 318 185 99 4 CHEESE HEAD SCR M 6X10 4.8 A2F DIN 84
40 054 806 84 1 O-RING 46X2,5 MM 150
41 054 954 84 1 TERM. BOX BASE KB 71-90
# 42 007 238 98 4 THREADED PLUG PG16 D BAKELIT N01181399
43 340 505 99 1 WASHER A 5,3X10X1 140HV A2F DIN 125
44 343 852 99 1 LOCK WASHER 5 FEDST DIN 7980
45 318 143 99 1 CHEESE HD. SCREW M 5X10 4.8 A2F DIN 84
46 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
47 318 181 99 2 CHEESE HD SCREW M 5X30 4.8 A2F DIN 84
48 054 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 49 - 50
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
51 054 909 84 1 CABLE ENTRY SLEEVE
52 054 946 84 1 TERMINAL BOX COVER KB
53 059 843 84 1 VARISTOR SET UP TO 400 V FOR 12/2 POLE ONLY
54 054 953 84 1 STATOR CONN. KB71-90 6 TERMINALS, CPL. ITEMS 40, 42 - 51
55 036 128 84 1 TERMINAL BOX COMPLETE CPL. ITEMS 41, 52 KB 71- 90
60 100 151 84 3 FEELER GAUGE SET 0,25; 0,30; 0,35; 0,40mm 2)

22253932.tbl

# 1) When ordering a rotor or stator, it is necessary to include a set of thrust rings (item 10)
for adjusting the air gap (0.40mm) using feeler gauge set (item 60).
2) Required air gap between stator bore and rotor 0.40mm.
# 3) For service under arduous conditons, chromated braking surface. 23
 KBF100 motor

15
14

4 5 6 7 8 9 10 12 13

40 55

41
51 48
54 43
2 3 50 52
44
45
53
22
42 46 47 49 23

60

16

21 24 25
17 18 19 20 19 18

31
29 30 32

36 37 38
34 35

33

27 28

41824244.eps
24
 KBF100 motor

Item no. Part number Quantity Designation Material Norm

1 342 524 99 1 RETAINING RING 24X1,2 FEDST DIN 471

2 319 230 99 4 HEX.SOCK.SCR M 6 X 35 10.9 DIN 912
3 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
4 069 603 84 1 DRIVE END CAP, KB 100 CPL. ITEMS 5 - 8
5 069 833 84 1 SEAL. RING 32 X 52 X6 NB N01186099
6 365 205 99 1 CYL.RO.BRG.RNU 205 WLZ-ST DIN- 5412
7 364 008 99 1 BALL THR. BRG.51108 WLZ-ST DIN 711
8 069 832 84 1 SEAL. RING 50 X60,5X5 NB N01186099
9 069 815 84 1 SPRING RING 32,0X1,3 FEDST N01117399
# 10 069 808 84 1 THR. RINGS KB 100 SET 1)
12 069 822 84 1 DISH. WASH.PACK KB 100
13 069 731 84 1 BRAKE SPRING RED/WHITE A2, A4
13 069 732 84 1 BRAKE SPRING GREEN/BLUE A8/2, A12/2
14 066 164 84 1 STATOR 230/400 V 50AB A2; CPL. ITEM 15 1)
# 14 066 181 84 1 STATOR-KBF100A 4 AB 230/400V50; CPL. ITEM 15 1)
14 066 165 84 1 STATOR 220/379V 50AB A8/2; CPL. ITEM 15 1)
14 066 166 84 1 STAENDER-KBF100A12/2 AB A12/2; CPL. ITEM 15 1)
15 313 500 99 1 EYE BOLT M 8 C 15 DIN 580
16 354 571 99 1 KEY B 8X7X20 C 45 K DIN 6885
17 069 356 84 1 ROTOR FOR REDUCT. GEARS 1)
18 069 833 84 2 SEAL. RING 32 X 52 X6 NB N01186099
19 342 651 99 2 RETAINING RING 52X2 FEDST DIN 472
20 365 205 99 1 CYL.RO.BRG.RNU 205 WLZ-ST DIN- 5412
21 069 606 84 1 BRAKE END CAP, KB 100 CPL. ITEMS 18 - 20
22 350 413 99 2 GROOVED PIN A 2,6X6 ST A2F ISO- 8747
23 069 829 84 1 RAT.PLATE KB BLANK AL
24 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
25 319 237 99 4 HEX.SOCK.SCR M 6 X 55 10.9 DIN 912
27 069 794 84 1 CONIC.BRAKE DISC, HEAVY CPL. ITEM 28
28 069 787 84 1 CONICAL BRAKE RING
29 069 714 84 1 ADJUST. NUT KB 100
# 30 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
31 319 227 99 4 HEX.SOCK.SCR M 6 X 20 10.9 DIN 912
32 342 602 99 1 RETAINING RING 21X1,2 FEDST DIN 471
33 069 701 84 1 BRAKE CAP KB 100 MACH.
33 069 703 84 1 BRAKE CAP, GALVANIZED 3)
34 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
35 319 237 99 4 HEX.SOCK.SCR M 6 X 55 10.9 DIN 912
36 069 719 84 1 LOUVER KB 100
37 004 655 98 4 LOCK WASHER S 6 FEDST A2F N01081399
38 329 058 99 4 CHEESE HD. SCREW M 6X12 4.8 A2F DIN 84
40 069 806 84 1 O-RING 58X2,5 MM 187
# 41 069 981 84 1 TER.BOX BASE KB 100-125
# 42 007 239 98 4 THREADED PLUG PG21 D BAKELIT N01181399
43 340 653 99 1 WASHER A 6,4X12X1,6 140HV A2F DIN 125
44 343 853 99 1 LOCK WASHER 6 FEDST DIN 7980
45 329 058 99 1 CHEESE HD. SCREW M 6X12 4.8 A2F DIN 84
46 004 655 98 2 LOCK WASHER S 6 FEDST A2F N01081399
47 320 988 99 2 CHEESE HD. SCREW M 6X35 4.8 A2F DIN 84
# 48 069 922 84 1 TERMINAL PLATE, CPL. 6 TERMINALS, CPL. ITEMS 49, 50
49 004 654 98 2 LOCK WASHER S 5 FEDST A2F N01081399
50 325 292 99 2 SELF-TAP. SCREW BM 5X16 C 15 A2F DIN 7513
51 069 909 84 1 CABLE ENTRY SLEEVE
# 52 069 974 84 1 TER.BOX COVER KB100-125
# 53 069 881 84 1 VARISTOR SET < 400V FOR 12/2 POLE ONLY
# 54 069 997 84 1 STATOR CONNECT. KB100125 6 TERMINALS, CPL. ITEMS 10, 42 - 51
# 55 069 985 84 1 TERMINAL BOX KB100-125 CPL. ITEMS 41, 52 KB 100-125
60 100 151 84 3 FEELER GAUGE 0.30; 0.35; 0.40; 0.45; 0.50; 0.55 mm 2)

22253933.tbl

# 1) When ordering a rotor or stator, it is necessary to include a set of thrust rings (item 10)
for adjusting the air gap (0.40mm) using feeler gauge set (item 60).
2) Required air gap between stator bore and rotor 0.40mm.
# 3) For service under arduous conditons, galvanized braking surface. 25
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 Reproduction in whole or in part only with prior consent of Mannesmann Dematic AG, 58286 Wetter Subject to alteration

Mannesmann Dematic AG
Postfach 67, 58286 Wetter
Telefon (0 23 35) 92-0, Telefax (0 23 35) 92 76 76
Internet http://www.dematic.com
Printed in Germany Be/0498/2T

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