Академический Документы
Профессиональный Документы
Культура Документы
Axle Assembly
The only difference between the front and rear axle is the differential housing (1) and axle housing (2).
Other parts are the same as the rear axle assembly.
8
23
27
52
36
43 44 7 45 6
54
33
35
34
53 15 21 20 19 28 32 18 31 45 37,38,39 35 41
95ZV22009
92-3
95ZV Cross-Section Drawing & Diagrams
Torque Converter and Transmission
26 27 10 11 9 1 3 2 4 6 7
28
17
24
18
22
95ZV32025
92-4
95ZV Cross-Section Drawing & Diagrams
Loading/Steering Hydraulic Line (S/N 0101~0230)
3 5
DOWN UP
B2
A2
14 6
19
P T
¿1.3 a2
1. Hydraulic pump (loading + pilot & brake)
b2
2. Hydraulic pump (steering)
DUMP RAISE
TS
23.5 0.5 MPa Rc1/4
(240 5 kgf/cm2)
at 100 L/min
TS
G1/4
3. Multiple control valve (loading circuit)
L R B1
4. Steering valve
A1 5. Boom cylinders
120
cm3 / rev
23.5 0.5 MPa
(240 5 kgf/cm2) 6. Bucket cylinders
at 100 L/min
8. Steering cylinders
15 15
b1 a1 11. Check valve (oil cooler bypass)
12. Return filter element
T
13. Relief valve (return filter bypass)
20.6 0.5 MPa
(210 kgf/cm2)
14. Orbitrol®
at 450 L/min
A B B A
15. Stop valve
TS
(G1/4) 16. Pilot valve (for loading)
DR DR 17. Valve assembly
(18) Reducing valve (Orbitrol® circuit)
(b1) B2 A2 (a1)
DR
12.3 MPa
(125.4 kgf/cm2)
3.9 0.5 MPa
(40 5 kgf/cm2)
2.94 0.1 MPa
(30 1 kgf/cm2) (49) Pressure switch (for brake oil pressure)
T2 at 0 L/min
Pb
A 81
A B ACCF 33. Accumulator
To parking brake
B A
(46) Reducing valve (for accumulator circuit)
solenoid valve
P.B. Priority control
20.6 0.5 MPa
(210 5 kgf/cm2) P2
flow rate:
10 L/min
ACF
71. Fan motor
at 250 L/min T1
PG 22 72. Valve assembly (for fan motor)
(S/N 0107~) Cut out: 29
TS Rc1/8
81 G PC P TG P1 11.8 0.5 MPa
(120 kgf/cm2)
(28) (73) Relief valve (two-step relief)
High pressure set: Cut in:
B A 95 m
16.1 MPa
(164.2 kgf/cm2)
6.9 1.0 MPa
(70 kgf/cm2)
B (74) Solenoid valve
Low pressure set:
8.5 MPa
(86.7 kgf/cm2) 3.5 MPa
(75) Solenoid valve
(36 kgf/cm2)
17 3.5 MPa T
at 150 L/min
at 0 L/min
P T 81. Line filter
(36 kgf/cm2)
(18) at 0 L/min
1 11 72 (73) A B
PA
82. Suction strainer
113.0 91.0 74.0 0.3 0.06 MPa
M cm3 / rev M cm3 / rev cm3 / rev (3 0.6 kgf/cm2) Z2 (G1/4)
83. Suction strainer
21 T T
10 m
Z PPI Z1
TS TS
2 G1/4 G1/4
3 5
DOWN UP
B2
A2
14 6
19
P T
¿1.3 b2
a2
1. Hydraulic pump (loading + pilot & brake)
2. Hydraulic pump (steering)
DUMP RAISE
TS
23.5 0.5 MPa Rc1/4
(240 5 kgf/cm2)
at 100 L/min
TS
G1/4
3. Multiple control valve (loading circuit)
L R B1
4. Steering valve
A1 5. Boom cylinders
120
cm3 / rev
23.5 0.5 MPa
(240 5 kgf/cm2)
at 100 L/min
6. Bucket cylinders
8. Steering cylinders
15 15
b1 a1
11. Check valve (oil cooler bypass)
12. Return filter element
T 13. Relief valve (return filter bypass)
20.6 0.5 MPa
(210 kgf/cm2)
14. Orbitrol®
at 450 L/min
A B B A
15. Stop valve
TS
(G1/4) 16. Pilot valve (for loading)
DR DR 17. Valve assembly
(b1) B2 A2 (a1)
(18) Reducing valve (Orbitrol® circuit)
19. Adapter (orifice, slow spool return)
8
21. Breather valve (oil filling port)
G1/4
TS
(b2) B1 A1 (a2)
22. Unloader valve
26
26. Valve assembly (main brake manifold block)
To parking brake
T Ps 76 A
solenoid valve
P.B. 16.2 MPa Priority control
flow rate:
20.6 0.5 MPa
(210 5 kgf/cm2)
10 L/min
ACF
71. Fan motor
at 250 L/min Pp
22
T2
72. Relief valve
Ts P Low pressure set:
Cut out: 29
81 G PC P 11.8 0.5 MPa
(120 kgf/cm2)
(28) 73. Check valve
6.2 MPa
TS Rc1/8 Cut in:
High pressure set:
B A 95 m
16.5 MPa
6.9 1.0 MPa
(70 kgf/cm2)
B
76. Thermo sensing valve
72
3.5 MPa 81. Line filter
(36 kgf/cm2)
17 3.5 MPa
(36 kgf/cm2)
T
at 0 L/min
P T 82. Suction strainer
(18) at 0 L/min
1
PA
83. Suction strainer
113.0 91.0 0.3 0.06 MPa
11 A B
74.0
M cm3 / rev M cm3 / rev cm3 / rev (3 0.6 kgf/cm2) Z2 (G1/4)
(S/N 0259~) 21 T T
10 m
Z PPI Z1
TS TS
2 G1/4 G1/4
58.0 58.0 1.0 kPa 29.4 kPa TA
M cm3 / rev cm3 / rev (0.01 kgf/cm2) (0.3 kgf/cm2)
DOWN UP
P T
14
1. Hydraulic pump (loading + pilot & brake)
B2
2. Hydraulic pump (steering)
L R 19
A2
6 3. Multiple control valve (loading circuit)
b2 a2 4. Steering valve
DUMP RAISE
120
TS 5. Boom cylinders
cm3 / rev Rc1/4
TS
G1/4
6. Bucket cylinders
B1 8. Steering cylinders
17 15 11. Check valve (oil cooler bypass)
A1
(18) B 15 12. Return filter element
3.5 MPa
(36 kgf/cm2)
13. Relief valve (return filter bypass)
T
14. Orbitrol®
A
b1 a1
15. Stop valve
A B B A
16. Pilot valve (for loading)
(S/N ~9003)
17. Valve assembly
Pa
Pb
T
cm3 / rev
12.3 MPa
B
71. Fan motor
DR (125.4 kgf/cm2)
81 4 T2 at 0 L/min
A B ACCF
72. Valve assembly (for fan motor)
A 81 (73) Relief valve (two-step relief)
P.B. T
To parking brake
B A
(74) Solenoid valve
solenoid valve
20.1 L/min TG P1 (28) B 83. Suction strainer
at 9.4 MPa
92 94 High pressure set: 91. Pump unit (Emergency steering)
11.7 MPa 15.1 MPa
3.5 MPa
M 10
cm3 / rev
(154 kgf/cm2)
Low pressure set: (36 kgf/cm2) 92. Check valve
8.2 MPa at 0 L/min
93 (83.6 kgf/cm2)
P T
93. Check valve
91 at 100 L/min PA
20.1 L/min
A B 94. Pressure switch
at 9.4 MPa Z2
1 11 72 (73)
11.7 MPa 113.0 90.7 74.9 T T
10 M cm3 / rev M cm3 / rev cm3 / rev
M cm3 / rev
21 ACF Z PPI Z1
Rc1/8 (G1/4)
2 TA
TS
G1/4 TS (G3/8)
G1/4
P T
DOWN UP
14
1. Hydraulic pump (loading + pilot & brake)
B2 2. Hydraulic pump (steering)
L R
A2
6
3. Multiple control valve (loading circuit)
19
4. Steering valve
b2 a2
5. Boom cylinders
DUMP RAISE
120 TS
cm3 / rev Rc1/4 6. Bucket cylinders
TS
B1
G1/4 8. Steering cylinders
11. Check valve (oil cooler bypass)
15
15 A1 12. Return filter element
13. Relief valve (return filter bypass)
14. Orbitrol®
b1 a1
15. Stop valve
A B B A
16. Pilot valve (for loading)
17. Valve assembly
(18) Reducing valve (Orbitrol® circuit)
16
A B ACCR 33. Accumulator
71
45. Valve assembly
Cooling fan 45(46)
T
(49) 33 (46) Reducing valve (for accumulator circuit)
To parking brake
A
solenoid valve
High pressure set:
16.5 MPa (28) B
91. Pump unit (Emergency steering)
20.1 L/min
at 9.4 MPa
92 94 72 92. Check valve
11.7 MPa
M 10
cm3 / rev
3.5 MPa
(36 kgf/cm2)
93. Check valve
at 0 L/min P T 94. Pressure switch
91 93 PA
A B
20.1 L/min
at 9.4 MPa Z2
11.7 MPa
1 11
113.0 90.7 74.9 T T
10 M cm3 / rev M cm3 / rev cm3 / rev
M cm3 / rev
21 ACF Z PPI Z1
Rc1/8 (G1/4)
2 TS TA
G1/4 TS (G3/8)
G1/4
58.0 58.0
M cm3/rev cm3/rev
Brake Circuit
Front axle
To pilot valve
63. Solenoid valve for parking (F) B 27
A B ACCR
64. Filter
81. Line filter 45(46) 33
49
83. Suction strainer (32)
B
85. Orifice (S/N ~0164, ~9010) 12.3 MPa
(125.4 kgf/cm2) P T
A B ACCF
81
T
From fan motor relief valve
A
Parking brake
To multiple control valve
10 L/min
(~S/N 9010)
ACF
Rc1/8
From stop valve
To fan
motor
P T
PA
A B
Z2
1 11
90.7 74.0 T T
M cm3 / rev cm3 / rev
21 ACF Z PPI Z1
Rc1/8
TS TA
G1/4
09701-02590
Hydraulic oil cooler Hydraulic oil tank K95V92005
83 13 12 (incorporated in radiator)
92-9
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/2) (S/N 0101~0237)
SPARE (GND)
+ + D P BO EP WT TF EL 1/2 1/8 ES EA B EP WT TF F 1/2 1/8 W TR
7 4 5 6 7 4 5 6 WL C AC TT + ES DD EG2 EG1 EG3 SS WTM TTM + N A AB TM TM TC WL HM 7 4 5 6 7 4 5 6
GND
8 1 2 3 8 1 2 3 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R 8 1 2 3 8 1 2 3 - - R BM TR TT AC WL 3/4 1/4 EMP BL TT AC WL ES 3/4 1/4 EMP BZ
WB WP LgY B RO RO BP GyG Gy SbY LgW RB SbO YR YB YL YBr YG B Lg LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy R L B B R SbY GyL LgL Sb YR YL YG GyL LgL Sb YB YBr YG LgBr
D105 H122 A703 B614 A710 G002 E608 E609 E610 F902 C211 E607 E605 E616 E604 E615 E614 D103 E204 E203 E202 E201 B302 G601 F303 A302 A306 D109 C208 D113 H138 D501 C102 E402 H114 H617 H135 H627 H602 H622 H601 A401 A402 A404 A515 A513 A512 G802
H109 G602 H106
LLg LgR RBr RBr BP Sb WG LgL GyL Lg O O BrB BrW BrR YB YSb Lg GR LP GY WL WB LgY RGy RG RGy R RGy R L L L Y GO B Gy GyG SbO B YB YBr WL SbY Gy GyG SbO YR YL GyB
D103
Lg
E101 C702 B615 A711 G002 E618 H640 E619 E620 D103 B901 B902 H629 H619 H639 H105 H638 D103 E217 E215 E216 E702 E714 A206 A901 D109 A701 D113 A701 D502 C101 D003 D002 E403 B303 F202 H121 H637 H612 H632 H140 A406 A407 A408 A519 A516 A514 G601
H119 A001
1 1 1 B B
4 1 4 1 4 1 4 1 10 1 6 1 8 1 4 1 4 1 13 1 11 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A0 B1 B2 E5 E6
SHIFT LEVER
BW R1 BR WRx2
B ACC WBx2 FUSE BOX FUSE BOX
R2
BG C G
R5 R5 R5 R5 R5 R5
GW GL GY CIRCUIT
PROTECTOR RL RG LR LW YR YW
W3W5
STARTER
PARKING G B S/W STARTER SWITCH 1 2 3 4 5 16 7 8 9 10 11 12 13 14 5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
7A
S/W COMBINATION S/W FOR LAMPS
W R Y B L G Br O WR W R Y B L G Br O WR RL RG LR LW YR YW
GR GB BY
L F102
G G301
Y G401 C802
R
B
HORN S/W G501 F702
H103 G903
TB TL TR HU EL LT LH HL 5 5
3 1 RL RG LR LW YR YW WR R YW YR LW G Br O WR RG YR YW R
5 5 5 5
W R Y B L G Br O R R LR RG RL W R Y B L RL LR LW R R YW
B Y R LR LBr BY BW WR WR G W
E117 E105 E119
L G BG WB WB W L L F301 R R Br R L RG R R R W OG OW OL OR O RG RB R R
P RBr RO RW B RB RY C201 C202 C203 C204 C207
D110 D110 F401 A002 D004 A902 H635 B802 E910 E902 H301
LW BY G902 A303 A307 F304 F503 F403
F803
STOP LAMP
BY
YL
SW 2 1 TURN
R RG C8 R
H113
H123
SIGNAL HAZARD
BrW
E116
E119
BrB
Y B D111 H139
B
BrR B B B RW RW RY RY RB RB RL SbP RL LB GW GL B LgW PG PW B
H633 H623 (OPT) (OPT)
H131 H108 B613 F302 B610 C304 B611 H610 E220 H128 E219 H127 B501 E218 Br Br Br
H129 1 LgBr R P G BP
A405
LgW
BrG BL D112 D112 D112
Br BrL Gy GyR RY RY R R R R R G L R Lg G G LgW L E307 D111 B616 D107 A301
D112 H611 E508 H621 A712 F404 D114 D114 D114 D114 D114 D102 D002 D111 D103 D107 D107 A405 D001 H614 H613 E613 A305
1 1 1 2 2
H118 GyB Lg
2 1 A716
1
2 1 2 1 3 1 2 1 1 2 1 2 2 1 2 1 1 2 Br Br (BLUE) D103
E602
C404 C505
G
(BLUE) (BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLUE) 1 1
Y
F1 F2 F3 F4 F5 F6 F7 F8 F9 G1 G2 G3 G4 G5 G6 G7 G8 G9 G0
2
H1 H6 H7
H2 H3 H4 H5
6 1
10 6 5 1 10 6 5 1
E310 E309 E308 E303 E302 E301
D507 A306 F306 A905 A503 D112 E904 E903 F604 C605 E705 E518 E516 LR LW LBr LY LG LO
1 11
OR RO RW RLg YB Br Y RW RL BLg YO YR YG
D201 D201 D201 G101 E311 E314 E121 E120 E306 E313
C206 A302 F303 E312 E523 G302 E912 D301 D301 D301 D101 A506 E521 C604 G102 C603 E504 F101 LP LB YW YGy LgR LgB
PB RBr RY WO SbY BrB YR R D302 R D302 R D302 WR BrW GyL YV BrG BL YB BrL
B801 D801 D801 D801
W D901 D901 D901
C205 F504 F704 F804 E108 G402 A105 E507 D902 D902 D902 A507 E519 E110 C606 C602 G103 E517 F201
PL RB RL GW W BrW WP GyG R R R BrB Sb Y BrW GyW PW YL GyR
E501 C801 A005 B304 E520 E109 F104 A403 A505 A502 E506 E109 D406 C601 G104 E503
WL RG RGy LgG LgL W BrR WG BrR YSb SbO Y R GyY PG YBr
40 36 35 31 40 36 35 31
: Refer to the electrical wiring diagram (Cab).
95ZVE62035
92-10
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/2) (S/N 0101~0237)
1
K403
LAMP(OUTSIDE) K501
K001
K301
RLg
RO GW RB RLg
RW RY
R K801
B
K2 K901 K108 WL RG RGy LgG LgL W BrR WG BrR YSb SbO Y R GyY PG YBr
B
B R102 M701 R605 R103 L002 L506 M302 M901 P402 H906 N502 N401 N202 P801 H903 H914 N106
RW RY RBr
RW RY RBr
R606 R705
RB
W
1 R706 PL RB RL GW W BrW WP GyG BrB Sb Y BrW GyW PW YL GyR DATA LINK
L803 K109 M301 K112 M801 M501 H916 N701 N201 H948 H913 H924 N104 H027
WORKING LAMP
L103 L102
3 CONNECTOR
RO GW
R104
(INSIDE) K1 R602 PB RBr RY WO SbY BrB YR R R R WR BrW GyL YV BrG BL YB BrL
K301 R702 L802 K102 K103 L902 M101 K106 M001 P801 P801 P801 H938 H905 N501 H947 H944 H909 N107 H008
L303
L801 K110 K104 K107 M401 K111 L504 L503 P801 P801 P801 P401 H949 H911 N105 N103 LR LW LBr LY LG LO C E
H936 H946
BrW Br
BrW Br
K702 R603 J006 J005 J004 J003 J002 J001
L402
B 10 6 5 1 10 6 5 1 YL W
H113
L301
1 1 1 B A F B
BrB
BrB
6 1 H926 P901
RB K108
K401
COMBINATION 6 YO
6
J G
K402 H1 H927
LAMP RO K110 H
(OPT) K403 H2 H3 H4 H5 H6 H7
RB K108 L5 L8 L9 L0
(OPT)
H8
1 6 1 2 1 2
K5 B LgL B WO B LgG
RB K108 N1 N2 N3 N4 J0 H9 H0
H135 H117 H137
(OPT) 1 2
HORN(L) B 6 1
K601 K101 1 2
B LR LW LBr LY LG LO
RW Y 1 3 B W B W H706 H705 H704 H703 H702 H701
OR PL Y Y
GW K109
K602 H101 H102
H110 H130 H626 H636
3 4 H601 H622 H602 LP LB YW YGy LgR LgB
H712 H711 H710 H709 H708 H707
N402
SbO H637
N301
PB B YG YL YR BrL
3 4
HORN(H) H120 (BLUE) H611
K701 L601 L602 2 H632 H612 10 6 5 1
4 YBr YB J102
B
SbR
SbR
RW Y ~702 BL BL GY GY BrR BrW GyY
F R J902 H613 H613 P201 P201 H639 H619 H634
GW K109
K702 L603 B W
B LP LB YW YGy LgR LgB GR GY BrB PG GyW YO
WASHER J701 J903 J901 J801 J802 P205 P201 H629 H633 H624 H604
L701
K801 B LgL MOTOR LR LW LBr LY LG LO B B GR YO YL PW
RB K108 1/8 1/2 J101 J201 J301 J401 J501 J601
COMBINATION 1 6
W B P205 H80G H80F H623
K802 Y L
LAMP RBr K102
E 1/4 3/4 6 1 B B WR YB YG
(OPT) B H620 H80D H80E
G Br W
T/M OIL GyR
B BLg BrW YV Y BrG H621
K9 TEMP. S/W
RB K108 L6 L7 T/M SPEED H605 H625 H615 H80C H614
WORKING LAMP T/M OIL
(OPT) SENSOR T/M SOLENOID
(INSIDE) K001 1 2 FILTER 50 46 45 41
RLg K107 (AUTO-SHIFT) VALVE
RW Y LR LB J1
B L503 L504 L - + J006 J011
1
B 1
L502 2
FRONT HEAD
L506
2 50 46 45 41
B
R 50 49 48 47 46 45 44 43 42 41 25 26
L1 1 2
LW LB J2
B
B H - + J005 J011
24 14 27
W BrR B
1 40 39 38 37 36 35 34 33 32 31
N802
Sb 1 2 13 15
R
3 M1 M2 H627 12 5 16
H638
H617
30 29 28 27 26 25 24 23 22 21
BUCKET 23 4 6 28
POSITIONER Br 1 2 1 2 LBr LB J3
YSb
11 1 17
GyL
Br K111 SbY SbY SbY B R - + J004 J011 20 19 18 17 16 15 14 13 12 11
L2 H114 M201 M102
CONDENSER 22 3 7 29
BrW B 1 2
L B K112 10 9 8 7 6 5 4 3 2 1 10 2 18
AIR
10 6 5 1 9 19
2 1 CLEANER LY LB J4 21 8 30
1 - + J003 J011
20 31
BOOM KICKOUT
1
1 2
(OPT) ETHER
K106
BrB
BrB
Br Br
L3 INJECTION
K111
Br
Br
T/C OIL T/C OIL VALVE WATER LG LB ECM = ENGINE CONTROL MODULE (CUMMINS)
J5
B
BrB B
B
L B 2 - + J002 J011
TEMP. S/W TEMP. LEVEL
BRAKE
2
2 1 SENSOR SENSOR
OIL 1 2
B PRESS.
AIR HORN N8
L4 LO LB 2 1
(OPT) J6
3 - + J001 J011
GW
K109 N601 P406
1 2 BrR WL
P9 P404 2 2
E/G REV. FUSIBLE WP
3 RB RL RL RB
SENSOR LINK
LP LB J7 H129 H128 R401 R501
FUSIBLE MV2 - + J012 J011 R1 R2 REAR
3 RGy R103
LINK P7 WP
B RGy RGy B
WORKING
1 2 H138 R201
30A M702 B
BATTERY R301 LAMP
RELAY MAGNETIC 1 1
70A
70A
BrR WL R3
E/G WATER STARTER P5 M802 M701 RGy R103 REAR
70A S/W LgR LgB J8
TEMP. SW FAN MOTOR C
BW
VOLTAGE RELAY MV1 J008 J007 WORKING
B LAMP
RELIEF P6 2 1
R P8 1 1 2 1 4
B 1 2
SOLENOID 2 3 RH BATTERY R401 R402
WV B
PRESS. BACK UP
R104
R P303
RL
B
FUSE BOX(ECM) -
H301 DIFF. ALARM
H302 YW
W3 H401 RL WG WG B B WL SENSOR R J010
+
P401 P406
W W H402 P402 P402 J9 R501 R102 RB
H124 H134 H501 YGy LB LICENSE
H502 B W J009 J011 R502 B
C NO NC
31 32 33 34 35 H635 LAMP (OPT)
1
1 2 1 2
P3
B
B
GY GO GL GB GR 1 6
M3 R6 REAR
H109 H128
H129 H139
RB RG
GR
M503 M501 M502
RL
GY P601 P504 COMBINATION
R
B R Y W RL WL
1 3
A/C W P701 P602 LAMP (R.H)
WV
RO
RY
E/G WATER COMPRESSOR G GR P501
G
M6 WG B
TEMP. S/W
3
GY GR P403 P404
E/G WATER 1 2 ALTERNATOR (COLD STARTER) GL GB WR WP P301 P302
B 1 2 WR WP
TEMP. 3 4
1
SENSOR M602 M603
B
B
R Y 3 2 3 4 3 4
W WR WP
W W P102 R7 REAR
H119 H128
H129 H139
G I B R H620 N803
RG
GR
RL
M601 P901 P901 P103 COMBINATION
R
B H928 H201 WG B
H918 H80B H640
LAMP (L.H)
RBr
RB
RY
2 1
G
GR
N802
W B H907 RL WL
N801
H140
3
H122
H111 1 6 1 6
GyG BrR B UNIT
WL
WP
H121 H131 1 2
YB
H105
WP 1 2 YR P1 P2 P4 LH BATTERY
1 2 N803
-
M4 M5 M7 M8 M9 M0 +
95ZVE62002
92-11
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/2) (S/N 0238~0242)
GND
8 1 2 3 8 1 2 3 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R 8 1 2 3 8 1 2 3 R BM TR TT AC WL 3/4 1/4 EMP BL TT AC WL ES 3/4 1/4 EMP BZ
— —
WB WP LgY B RO RO BP GyG Gy SbY LgW RB SbO YR YB YL YBr YG B Lg LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy B B R SbY GyL LgL Sb YR YL YG GyL LgL Sb YB YBr YG LgBr
D105 H122 A703 B614 A710 G002 E608 E609 E610 F902 C211 E607 E605 E616 E604 E615 E614 D103 E204 E203 E202 E201 B302 G601 F303 A302 A306 D109 C208 D113 H138 E402 H114 H617 H135 H627 H602 H622 H601 A401 A402 A404 A515 A513 A512 G802
H109 G602 H106
LLg LgR RBr RBr BP Sb WG LgL GyL Lg O O BrB BrW BrR YB YSb Lg GR LP GY WL WB LgY RGy RG RGy R RGy L L Y GO B Gy GyG SbO B YB YBr WL SbY Gy GyG SbO YR YL GyB
D103
Lg
E101 C702 B615 A711 G002 E618 H640 E619 E620 D103 B901 B902 H629 H619 H639 H105 H638 D103 E217 E215 E216 E702 E714 A206 A901 D109 A701 D113 A701 D003 D002 E403 B303 F202 F102 H637 H612 H632 H140 A406 A407 A408 A519 A516 A514 G601
H119 A001
4 1 4 1 4 1 4 1 10 1 6 1 8 1 1 4 1 4 1 13 1 11 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A0 E5 E6
SHIFT LEVER L R1
R BW BR WRx2
D501 C102 B
R2
ACC WBx2 FUSE BOX FUSE BOX
R L BG C G
D502 C101 R5 R5 R5 R5 R5 R5
GW GL GY CIRCUIT
1 B B PROTECTOR RL RG LR LW YR YW
1 STARTER W3W5
PARKING G B
B1 B2 S/W STARTER SWITCH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
COMBINATION S/W FOR LAMPS 7A
S/W W R Y B L G Br O WR W R Y B L G Br O WR RL RG LR LW YR YW
GR GB B
L G301
G G401
Y C802
R HORN S/W G501
F702
B H103
G903
TB TL TR HU EL LT LH HL
3 1 RL RG LR LW YR YW WR R5 YW YR LW G Br O WR RG YR YW R5
5 5 5
W R Y B L G Br O R R LR RG RL W R Y B L RL LR LW R R5 YW
B Y R LR LBr BY BW WR WR G W
E117 E105 E119
L L F301 R R Br R L RG OY R R R W OG OW OL OR O RG RB R R
L G P RBr RO RW B RB RY BG WB WB W C201 C202 C203 C204 C207
D110 D110 F401 A002 D004 A902 F002 H635 B802 E910 E902 H301
LW BY G902 A303 A307 F304 F503 F403
F803
CAB
L
B9 O O T/M CONTROLLER
RB G WBr RLg O
B202 A520 D107 D504 A905 D506
A509 A508 DATA LINK OUTPUT
1 CONNECTOR INPUT (LAMP, RELAY) OUTPUT (sol) CONVERTOR
L PB PL OR OL OW OG
B201 H120 H130 D507 D508 D509 D510 3
4 GND SP COM EG R 1 DD MC I 1L 2L 3L 4L 1R 2R 3R 4R BZ PC+ 1 2 3 + — — S P RXD TXD SM TG
1 YB 2
1 YG H618 Y
6
H608 H628 + 5V SSG G1 MR F S P 2 3 A NR RR X N AB A DD SI2 S11 G2 PC- BRK DC L H R + — — SG PG RTG SMG TGG GND
C1 C2 YL W
5 B
H616 D404 1 B401 L YW YGy BY Y LR YL GO LG LO LW SbP LB LgW GR GY LP LB LgB WO LP LR LW LBr Lg B B WB B
B405 D001 H710 H709 E403 B403 G201 B303 B408 B407 B406 F603 F703 F903 A601 A707 A708 H711 H707 H117 H712 H706 H705 H704 D103 A705
CAB (AIRCON) YO C701
H606 G202 B Y Y/W W LBr LY R LLg LY LG LO LW LgBr LgR LY LG LO Lg B YO WL
6
LgY BrB RB BG BrW OL WG B P VW YB PB V WY H626 H134 H124 B402 B409 E402 A202 A611 A610 A609 A608 G802 H708 H703 H702 H701 D103 H604 A706
E820 E819 F504 E907 E916 E915 E914 E817 E815 E814 E813 E812 E811 H636
11 1 10 1 7 1 11 1
WR GO Sb BL BR PL LgR WP RL Y BrY BY GW LO
E809 E808 E807 E908 C902 E913 E818 E810 D601 C901 E804 E803 E802 E801
E917 E0 E1 E2 E3 E7
3 11 5 6 1
E4
AIRCON UNIT
C3 C4 C5 1
LgY BrB LgR P RL VW YB PB V WY B BR BrW OL WG PL YR RL RG
THROTTLE PEDAL C306 C305 C402 C512 D601 C511 C510 C509 C508 C507 C404 C409 C408 C407 C403 H111 D601 D704
1 3
B
R E524 E511 WP WR GO Sb BrY BY GW LO B BL BG Y RW RB R
GyY GyW BL G C401 C303 C302 C301 C504 C503 C502 C501 C405 C410 H102 H101 D703 D702
H634 H624 H613 Y V O E102 E118
C6 B R Y
2 3 10 1 9 1
YV BLg BrW O
H615 H605 H625 R B G Y DIAG. S/W
INCHING V CONNECTION E8 E9
SWITCH QUAD SHIFT
CONTROLLER S/W
FAN RELIEF OIL PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP NEUTRAL BACK LAMP FAULT
2 1 RELAY SENSOR RELAY (UL) RELAY (LH) RELAY (LT) RELAY RELAY HORN RELAY RELAY
LgR BY C7 DIAG PILOT VALVE BUZZER
A201 E119
INC/DEC DIODE FOR
SW KICK POSITIO- CENTRAL BZ
FLOAT
OUT NER ALARM
LAMP
TURN HAZARD
STOP LAMP
SIGNAL
BY
SW
YL
2 1
R RG C8 R
H113
H123
BrW
E116
E119
BrB
Y B D111 H139
B
PG PW
B B B B RW RW RY RY RB RB RL SbP RL LB GW GL B LgW AIR-SUS. H633 H623
B
H108 B613 F302 B610 C304 B611 H610 E220 H128 E219 H127 B501 E218 Br Br Br
H129 OY B 1 LgBr R P G BP
A405
LgW
BrG BL D112 D112 D112
GyG GyO Gy GyR RY RY R R R R R G L R Lg G G LgW L D108 E307 D111 B616 D107 A301
E507 H611 E508 H621 A712 F404 D114 D114 D114 D114 D114 D102 D002 D111 D103 D107 D107 A405 D001 H614 H613 E613 A305
1 1 1 2 2
H118 GyB Lg
2 1 2 1 (BLUE) A716
1
2 1 2 1 3 1 2 1 2 1 2 1 2 1 2 1 2 1 Br Br D103
E602
C404 C505
C9 D107 1 1
SENSOR BrB BrW
F1 F3 F6 F7 F8 F9 F0 G2 G3 G6 G7 G8 G9
BR
F2 F4 F5 G1 G4 G5 G0
2
H1 H6 H7
H2 H3 H4 H5
6 1
10 6 5 1 10 6 5 1
E310 E309 E308 E303 E302 E301
D507 A306 F306 A905 A503 D112 E904 E903 F604 E004 E006 C605 E705 E518 E516 LR LW LBr LY LG LO
1 1 1
OR RO RW RLg YB Br Y RW RL YG YO BLg YO YR YG
D201 D201 D201 G101 E311 E314 E121 E120 E306 E313
C206 A302 F303 E312 E523 G302 E912 D301 D301 D301 D101 A506 E003 E521 E005 C604 G102 C603 E504 F101 LP LB YW YGy LgR LgB
PB RBr RY WO SbY BrB YR R D302 R D302 R D302 WR BrW YB GyL YL YV BrG BL YB GyO
B801 D801 D801 D801
W D901 D901 D901
C205 F504 F704 F804 E108 G402 A105 D902 D902 D902 A507 E002 E519 E110 C606 C602 G103 E517 F201
PL RB RL GW W BrW WP R R R BrB Y Sb Y BrW GyW PW YL GyR
E501 C801 A005 B304 E520 E109 A403 A505 A502 E506 E109 D406 C601 G104 E503
WL RG RGy LgG LgL W WG BrR YSb SbO Y R GyY PG YBr
40 36 35 31 40 36 35 31
95ZVE62036
92-12
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/2) (S/N 0238~0242)
1
LAMP(OUTSIDE) K403
K501
RLg
RO GW RB RLg
RW RY
B
R K801 R102 M701 R605 R103 L002 L506 M302
K2 K901 R606 R705
WG BrR YSb SbO Y R GyY PG YBr
B
B P402 H906 N502 N401 N202 P801 H903 H914 N106
RY RBr
RY RBr
RB
W L803 K109 M301 K112 M801
1 BrB Y Sb Y BrW GyW PW YL GyR
R104 J102
WORKING LAMP H916 H946 N701 N201 H948 H913 H924 N104 H027
L103 L102
3
GW
R602 PB RBr RY WO SbY BrB YR ~702
(INSIDE) K1 R702 L802 K102 K103 L902 M101 K106 M001 J902
K301 R703
R
P801
R
P801
R
P801
WR BrW YB GyL YL
H938 H905 H937 N501 H926
YV BrG BL YB GyO
H947 H944 H909 N107 H008
RW
RW
RO
OR RO RW RLg YB Br Y RW W P403 H910
L801 K110 K104 K107 M401 K111 L504 L503 P901 J701 J903 J901 J801 J802
B R R R RL YG YO BLg YO YR YG
R603
L303
P801 P801 P801 P401 H936 H927 H949 H911 N105 N103 LR LW LBr LY LG LO
BrW Br
BrW Br
10 6 5 1 J101 J201 J301 J401 J501 J601
B 10 6 5 1
H1
H113
L302
BrB
BrB
1 1 1
6 1
RB K108
K401
COMBINATION
6
6
K402 K602
LAMP (OPT) RO K110 K702
K403 L402 H2 H3 H4 H5 H6 H7
RB K108 L5 L8 L0
L9
(OPT)
K5 1
B LgL
6 1
B WO
2 1
B LgG
2
RB K108
H135 H117 H137
N1 N2 N3 N4 N5 H9 H0
(OPT) T/M SOLENOID
HORN(L) B 1 2 VALVE
K601 K101 1 2
B LR LB J1
1 B W B W
K602
RW Y
OR
3
PL Y Y L — + H706 H711
H617
H638
H101 H102 H626 H636
GW K109 H110 H130
3 4 H601 H622 H602 1 2
N402
H637
N301
PB B YG YL YR GyO
HORN(H)
YSb
3 4
GyL
H120 (BLUE) H611
K701 L601 L602 2 4
H632 H612 10 6 5 1
B YBr YB
SbO
LW LB
SbR
SbR
RW Y J2 BL BL GY GY BrR BrW GyY
K702 F R B W H — + H705 H711 H613 H613 P201 P201 H639 H619 H634
GW K109 L603
B 1 2 GR GY BrB PG GyW YO
L701
WASHER P205 P201 H629 H633 H624 H604
B LgL MOTOR B B GR YO YL PW
1/8 1/2
K801 1 6 P205 H606 H616 H623
COMBINATION RB K108 W B Y L LBr LB J3
K802 R — + H704 H711
B B WR YB YG
LAMP(OPT) RBr K102 E 1/4 3/4
G Br W T/C OIL T/M OIL T/C OIL 1 2
H620 H618 H608
GyR
B L6 TEMP. S/W TEMP. S/W TEMP. B BLg BrW YV Y BrG H621
L7 T/M SPEED T/M OIL SENSOR H605 H625 H615 H628 H614
1 2 FILTER
SENSOR LY LB J4 50 46 45 41
K9 RW Y (AUTO-SHIFT) 1 — + H703 H711
2
1
(INSIDE) (OPT)
LgL
B
B
K001 L502
RLg K107
AUTO BRAKE PARKING FUEL LEVEL
B
SENSOR
LG LB J5 50 46 45 41
SOLENOID SOLENOID 2 — + H702 H711
FRONT HEAD 2
50 49 48 47 46 45 44 43 42 41 25 26
1 2
R
LAMP(OUTSIDE) N6 N7 24 14 27
K104 K103
RW RY
R 40 39 38 37 36 35 34 33 32 31
L1 1 2 13 15
B
B
M1 M2 BrR B LO LB J6 12 5 16
W N802 3 — + H701 H711 30 29 28 27 26 25 24 23 22 21
1 Sb 23 28
1 2 1 2 H627 4 6
3 AIR 1
CONDENSER AIR SbY SbY SbY B 2 20 19 18 17 16 15 14 13 12 11 11 1 17
CLEANER H114 M201 M102
22 3 7 29
10 9 8 7 6 5 4 3 2 1 10 2 18
LP LB J7
Br D — + H712 H711
10 6 5 1 9 19
Br K111
L4
BUCKET L2 1 2 21 8 30
BrW B 20 31
POSITIONER L B K112
2 1
LgR LgB J8
GW ETHER SPPC H708 H707
K109 ECM
B
INJECTION WATER 1
VALVE LEVEL PRESS. 2
KICKOUT BRAKE
1
SENSOR DIFF.
(OPT) OIL
K106
SENSOR
BrB
BrB
Br Br YW
L3 AIR HORN PRESS.
K111
R H710
Br
Br
(OPT) J9 N8
B
L B BrB B YGy LB 2 1
B W H709 H711
2
2 1 1 2 N601 P406
BrR WL
P9 P404 2 2
FUSIBLE WP
3 RB RL RL RB
E/G REV. LINK R1
H129 H128 R401 R501
R2 REAR
SENSOR FUSIBLE LINK 3 B RGy RGy B
RGy R103
WORKING
P7 P6 WP H138 R201
30A
BATTERY MAGNETIC
M702 R301 B LAMP
RELAY S/W 1 1 R3
70A
70A
BrR WL REAR
STARTER 70A P5 M802 M701 RGy R103
R
C
BW BW
VOLTAGE RELAY WORKING
2 1 B LAMP
R P8 1
B FUSE BOX FUSE 1 2 1 4
R401 R402
BOX WV B 2 3 BATTERY
BACK UP
R104
R P303
RL
—
B
FUSE BOX(ECM) H301 ALARM
H302 RL WL +
W3 H401 WG WG B B
P401 P402 P402 P406 R501
H402
H501 R102 RB LICENSE
W W H502
H124 H134 H635
R502 B LAMP
31 32 33 34 35
1
P3
B
B
1 2 GY GO GL GB GR 1 6
R6 REAR
H109 H128
H129 H139
RG
GR
RL
GY P601 P504 COMBINATION
R
M3 RL WL
W P701 P602 LAMP (R.H)
COMPRESSOR WV
RO
RB
RY
E/G WATER G GR P501
G
WG B
TEMP. S/W
3
P403 P404
E/G WATER ALTERNATOR GY GR WR WP
TEMP. (COLD STARTER) GL GB
1
P301 P302
WR WP
2 3 4
1
SENSOR
B
B
3 2 3 4 3 4
W WR WP
W W P102 R7 REAR
H119 H128
H129 H139
G I B R H620 N803
RB RG
GR
RBr RL
P901 P901 P103 COMBINATION
R
H201
H928
H918
WG
H640
B LAMP (L.H)
RY
2 1
G
GR
N802
H907 RL WL
N801
H140
3
H122
1 6 1 6
UNIT
WP
WL
1 2
YB
H105
WP YR P1 P2 P4 BATTERY
N803
—
M4 M7 M8 M0 +
95ZVE62037
92-13
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/2) (S/N 0243~0358)
GND
8 1 2 3 8 1 2 3 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R 8 1 2 3 8 1 2 3 8 1 2 3 — — R BM TR TT AC WL 3/4 1/4 EMP BL TT AC WL ES 3/4 1/4 EMP BZ
WB WP LgY B RO RO BP GyG Gy SbY LgW RB SbO YR YB YL YBr YG B Lg LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy Lg B B R SbY GyL LgL Sb YR YL YG GyL LgL Sb YB YBr YG LgBr
D105 H122 A703 B614 A710 G004 E608 E609 E610 F902 C211 E607 E605 E616 E604 E615 E614 D103 E204 E203 E202 E201 B302 G601 F303 A302 A306 D109 C208 D113 H138 D103 E402 H114 H617 H135 H627 H602 H622 H601 A401 A402 A404 A515 A513 A512 G802
H109 G602 H106
LLg LgR RBr RBr BP Sb WG LgL GyL Lg O O BrB BrW BrR YB YSb Lg GR LP GY WL WB LgY RGy RG RGy R RGy B GyB B L L Y GO B Gy GyG SbO B YB YBr WL SbY Gy GyG SbO YR YL GyB
D103
Lg
E101 C702 B615 A711 G004 E618 E619 E620 D103 B901 B902 H629 H619 H639 H105 H638 D103 E217 E215 E216 E702 E714 A206 A901 D109 A701 D113 A701 H603 D003 D002 E403 B303 F202 H121 H637 H612 H632 H140 A406 A407 A408 A519 A516 A514 G601
H119 A001
4 1 4 1 4 1 4 1 10 1 6 1 8 1 1 4 1 4 1 4 1 13 1 11 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A0 B0 E5 E6
SHIFT LEVER R1
R L BW BR WRx2
D501 C102 B ACC WBx2 FUSE BOX FUSE BOX
R2
R L BG C G
D502 C101 R5 R5 R5 R5 R5 R5
GW GL GY CIRCUIT RL RG LR LW YR YW
1 B B 3 5
1 WW PROTECTOR
PARKING G B STARTER S/W STARTER SWITCH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
B1 B2 COMBINATION S/W
7A
S/W W R Y B L G Br O WR W R Y B L G Br O WR RL RG LR LW YR YW
GR GB B
L G301
G G401
Y G501 C802
R
B
HORN S/W H103 F702
G903
TB TL TR HU EL LT LH HL
3 1 RL RG LR LW YR YW WR R5 YW YR LW G Br O WR RG YR YW R5
W R Y B L G Br O R5 R5 LR RG RL W R Y B L RL LR LW R5 R5 YW
B Y R LR LBr BY BW WR WR G W
E117 E105 E119
L L F301 R R Br R L RG OY R R R W OG OW OL OR O RG RB R R
L G P RBr RO RW B RB RY BG WB WB W C201 C202 C203 C204 C207
D110 D110 F401 A002 D004 A902 F002 H635 B802 E910 E902 H301
LW BY G904 A303 A307 F304 F503 F403
F803
CAB
L RB G WBr RLg O
B9 O O T/M CONTROLLER
B202 A520 D107 D504 A905 D506
A509 A508 DATA LINK
1 CONNECTOR INPUT OUTPUT (LAMP, RELAY) OUTPUT (sol) CONVERTOR
L PB PL OR OL OW OG
B201 H120 H130 D507 D508 D509 D510 3
4 GND SP COM EG R 1 DD MC I 1L 2L 3L 4L 1R 2R 3R 4R BZ PC+ 1 2 3 + — — S P RXD TXD SM TG
1 YB 2
YG H618 Y
6 1
H608 H628 + 5V SSG G1 MR F S P 2 3 A NR RR X N AB A DD SI2 S11 G2 PC- BRK DC L H R + — — SG PG RTG SMG TGG GND
C1 C2 YL W
5 B
H616 D404 1 B401 L YW YGy BY Y LR YL GO LG LO LW SbP LB LgW GR GY LP LB LgB WO LP LR LW LBr Lg B B WB B
CAB (AIRCON) B405 D001 H710 H709 E403 B403 G201 B303 B408 B407 B406 F603 F703 F903 A601 A707 A708 H711 H707 H117 H712 H706 H705 H704 D103 A705
YO C701
H606 G202 B Y Y/W W LBr LY R LLg LY LG LO LW LgBr LgR LY LG LO Lg B YO WL
6
LgY BrB RB BG BrW OL WG B P VW YB PB V WY H626 H134 H124 B402 B409 E402 A202 A611 A610 A609 A608 G802 H708 H703 H702 H701 D103 H604 A706
E820 E819 F504 E907 E916 E915 E914 E817 E815 E814 E813 E812 E811 H636
11 1 10 1 7 1 11 1
WR GO Sb BL BR PL LgR WP RL Y BrY BY GW LO
E809 E808 E807 E908 C902 E913 E818 E810 D601 C901 E804 E803 E802 E801
E917 E0 E1 E2 E3 E7
3 1 5 1 6 1
E4 AIRCON UNIT
C3 C4 C5 1
THROTTLE PEDAL LgY BrB LgR P RL VW YB PB V WY B BR BrW OL WG PL YR RL RG
C306 C305 C402 C512 D601 C511 C510 C509 C508 C507 C404 C409 C408 C407 C403 H111 D601 D704
1 3
B
R E524 E511 WP WR GO Sb BrY BY GW LO B BL BG Y RW RB R
GyY GyW BL G C401 C303 C302 C301 C504 C503 C502 C501 C405 C410 H102 H101 D703 D702
H634 H624 H613 Y V O E102 E118
C6 B R Y
YV BLg BrW 2 3 10 1 9 1
O
H615 H605 H625 R B G Y DIAG. S/W
V CONNECTION E8 E9
INCHING SWITCH (S/N 0336~) QUAD SHIFT
DIAG S/W
VOLTAGE OIL PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP NEUTRAL BACK LAMP CONTROLLER INC/DEC
2 1
RELAY SENSOR RELAY (UL) RELAY (LH) RELAY (LT) RELAY RELAY HORN RELAY FAULT RELAY
LgR BY C7 SW PILOT VALVE BUZZER
A201 E119
DIODE FOR BZ
KICK POSITIO- FLOAT CENTRAL
OUT NER
ALARM
LAMP TURN HAZARD
STOP LAMP SIGNAL
BY
YL
SW 2 1
R RG R
C8
H113
H123
BrW
E116
E119
BrB
Y B D111 H139
B
3 2 PG PW
B B B B RW RW RY RY RB RB RL SbP RL LB GW GL B LgW AIR-SUS. H633 H623
B
H108 B613 F302 B610 C304 B611 H610 E220 H128 E219 H127 B501 E218 Br Br Br
H129 OY B 1 LgBr P R BP G
A405
LgW
BrG BL D112 D112 D112
WG WL Gy GyR RY RY R R R R R G L R Lg G G LgW L D108 E307 B616 D111 A301 D107
A403 H140 E508 H621 A712 F404 D114 D114 D114 D114 D114 D102 D002 D111 D103 D107 D107 A405 D001 H614 H613 E613 A305
1 1 1
H640 H118 GyB Lg B B
2 1 2 1 (BLUE) A716
1
4 1 2 1 3 1 2 1 2 1 2 1 2 1 2 1 2 1 Br Br D103
E602
C404 C505
F1 F2 F3 F4 F5 F6 F7 F8 F9 F0 G1 G2 G3 G4 G5 G6 G7 G8 G9 G0
2
H1 H6 H7
H2 H3 H4 H5
6 1
10 6 5 1 10 6 5 1
E310 E309 E308 E303 E302 E301
D507 A306 F306 A905 A503 D112 E904 E903 F604 E004 E006 C605 E705 B002 E518 E516 LR LW LBr LY LG LO
1 1 1
OR RO RW RLg YB Br Y RW RL YG YO BLg YO GyB YR YG
D201 D201 D201 G101 E311 E314 E121 E120 E306 E313
C206 A302 F303 E312 E523 G302 E912 D301 D301 D301 D101 A506 E003 E521 E005 C604 G102 C603 E504 LP LB YW YGy LgR LgB
PB RBr RY WO SbY BrB YR R D302 R D302 R D302 WR BrW YB GyL YL YV BrG BL YB
B801 D801 D801 D801
W D901 D901 D901
C205 F504 F704 F804 E108 G402 A105 E507 D902 D902 D902 A507 E002 E519 E110 C606 C602 G103 E517 F201
F101 (S/N 0336~) PL RB RL GW W BrW WP GyG R R R BrB Y Sb Y BrW GyW PW YL GyR
A403 (S/N ~0335)
E501 C801 A005 B304 E520 E109 F104 (S/N 0336~) A505 A502 E506 E109 D406 C601 G104 E503
WL RG RGy LgG LgL W WG BrR YSb SbO Y R GyY PG YBr
40 36 35 31 40 36 35 31
K95V92006
92-14
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/2) (S/N 0243~0358)
K104 K103
RO GW RB RLg
RW RY
R K801
B
R102 M701 R605 R103 L002 L506 M302
K2 K901 R606 R705
WG BrR YSb SbO Y R GyY PG YBr
B
B P402 H906 N502 N401 N202 P801 H903 H914 N106
R706
RW RY RBr
RW RY RBr
RB
W L803 K109 M301 K112 M801 M501
1 BrB Y Sb Y BrW GyW PW YL GyR
R104 J102
WORKING LAMP H916 H946 N701 N201 H948 H913 H924 N104 H027
L103 L102
3
RO GW
R602 PB RBr RY WO SbY BrB YR ~702
(INSIDE) K1 R702
1
L802 K102 K103 L902 M101 K106 M001 R R R J902
K301 R703 P801 P801 P801
WR BrW YB GyL YL
H938 H905 H937 N501 H926
YV BrG BL YB
H947 H944 H909 N107
L303
LR LW LBr LY LG LO
Br
Br
10 6 5 1 J101 J201 J301 J401 J501 J601
B 10 6 5 1
H1
H113
L302
BrW
BrW
1 1 1
BrB
BrB
6 1
RB K108
K401
COMBINATION
6
6
K402 K602
LAMP (OPT) RO K110 K702
K403 L402 H2 H3 H4 H5 H6 H7
RB K108 L5 L8 L9 L0
(OPT)
1 6 1 2 1 2
K5 B LgL B WO B LgG N1 N2 N3 N4 N5
RB K108
H135 H117 H137 H9 H0
(OPT) T/M SOLENOID
HORN(L) 1 2
B VALVE
K601 K101 1 2
B LR LB J1
B W B W
K602
RW Y 1
OR
3
PL Y Y L — + H706 H711
H617
H638
H101 H102 H626 H636
GW K109 H110 H130
3 4 H601 H622 H602 1 2
N402
H637
N301
PB B YG YL YR
3 4
YSb
GyL
HORN(H) H120 (BLUE)
K701 L601 L602 2 4 H632 H612 10 6 5 1
B YBr YB LW LB
SbO
SbR
SbR
RW Y
— + J2 BL BL GY GY BrR BrW GyY GyB
K702 F R B W H H705 H711 H613 H613 P201 P201 H639 H619 H634 H603
GW K109 L603
B 1 2 GR GY BrB PG GyW YO
L701
WASHER P205 P201 H629 H633 H624 H604
B LgL MOTOR 1/8 1/2 B B GR YO YL PW
RB K108
K801 1 6
W B Y L LBr LB J3 P205 H606 H616 H623
COMBINATION R — + H704 H711
LAMP (OPT) RBr K102
K802 E 1/4 3/4 B B WR YB YG
B
G Br W T/C OIL T/M OIL T/C OIL 1 2
H620 H618 H608
GyR
L6 L7 TEMP. S/W TEMP. S/W TEMP. B BLg BrW YV Y BrG H621
T/M SPEED T/M OIL SENSOR H605 H625 H615 H628 H614
1 2
SENSOR FILTER LY LB J4 50 46 45 41
K9 RW Y
(AUTO-SHIFT) 1 — + H703 H711
1
(INSIDE) (OPT)
LgL
B
B
K001 L502
RLg K107
AUTO BRAKE PARKING FUEL LEVEL LG LB
B
SENSOR J5 50 46 45 41
SOLENOID SOLENOID 2 — + H702 H711
FRONT HEAD 2
50 49 48 47 46 45 44 43 42 41 25 26
1 2
R
LAMP(OUTSIDE) N6 N7 24 14 27
K104 K103
RW RY
R 40 39 38 37 36 35 34 33 32 31
L1 1 2 13 15
B
B M2
M1 BrR B LO LB J6 12 5 16
W — +
1
N802
Sb 3 H701 H711 30 29 28 27 26 25 24 23 22 21
23 28
1 1 H627
4 6
3 AIR 2 2
AIR SbY SbY SbY B 1 2 20 19 18 17 16 15 14 13 12 11 11 1 17
CONDENSER CLEANER H114 M201 M102 22 29
3 7
LP LB J7
10 9 8 7 6 5 4 3 2 1 10 2 18
Br D — + H712 H711
10 6 5 1 9 19
Br K111
L4
BUCKET L2 1 2 21 8 30
POSITIONER BrW B 20 31
L B K112
2 1
LgR LgB J8
GW ETHER SPPC H708 H707
K109 ECM
B
INJECTION WATER 1 2
VALVE LEVEL PRESS.
KICKOUT
1
SENSOR DIFF.
(OPT) BRAKE OIL PRESS.
K106
SENSOR
BrB
BrB
Br Br YW
L3 AIR HORN
K111
R H710
J9
Br
Br
(OPT) N8
B
L B BrB B YGy LB 2 1
B W H709 H711
2
2 1 1 2 N601 P406
BrR WL
P9 P404 2 2
FUSIBLE WP
RB RL RL RB
3
E/G REV. LINK H129 H128 R401 R501
R1 R2 RGy R103
REAR
SENSOR FUSIBLE LINK 3 B RGy RGy B WORKING
30A
P7 P6 WP H138 R201
BATTERY MAGNETIC
M702 R301 B LAMP
(S/N ~0335)
RELAY
70A
70A
E/G WATER STARTER S/W BrR WL 1 1 R3 REAR
70A R P5 M802 M701 RGy R103
TEMP. S/W C
BW BW
VOLTAGE RELAY WORKING
2 1 B LAMP
R
B FUSE BOX FUSE P8 1 1 2 1 4
R401 R402
BOX WV B 2 3 BATTERY
BACK UP
R104
R P303
RL
—
B
FUSE BOX(ECM) H301 ALARM
H302 WL +
W3 H401 RL WG WG B B
P401 P402 P402 P406 R501
H402
R102 RB
W W
H501 LICENSE
H502 R502
C NO NC H124 H134 31 32 33 34 35 H635
B LAMP
1
P3
B
B
1 2 GY GO GL GB GR 1 6
R6 REAR
H109 H128
H129 H139
RG
GR
M503 M501 M502
RL
M3 GY P601 P504 COMBINATION
R
B R Y RL WL
1 3 W P701 P602 LAMP (R.H)
COMPRESSOR WV
RO
E/G WATER
RB
RY
G GR P501
G
M6 WG B
TEMP. S/W
3
P403 P404
E/G WATER 1 2 ALTERNATOR (COLD STARTER)
GY GR
GL GB WR WP P301 P302
TEMP. 1 2 3
WR WP
4
1
SENSOR M602 M603
B
B
R Y 3 2 3 4 3 4
W WR WP
W W P102 H620 N803 R7 REAR
H119 H128
H129 H139
G I B R
RG
GR
RBr RL
M601 P901 P901 P103 COMBINATION
R
B H201
H928
H918
WG
H640
B LAMP (L.H)
RB
RY
2 1
G
GR
N802
H907 RL WL
3
N801
H140
H122
H111 1 6 1 6
UNIT
WP
WL
GyG
H121 1 2
YB
H105
WP YR P1 P2 P4 BATTERY
1 2 N803
—
M4 M5 M7 M8 M0 +
K95V92007
92-15
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/3) (S/N 0359~)
GND
WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R
8 1 2 3 8 1 2 3 8 1 2 3 8 1 2 3 8 1 2 3
5 8 5 8 5 8 5 8 11 20 7 12 9 16 5 8 5 8 5 8
WB WP LgY B RO RO BP GyG Gy LgY LgW RB SbO YR YB YL YBr YG B Lg LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy Lg R L
D105 H122 A703 B611 A715 G003 S115 S119 S128 F904 C205 S126 S111 S133 S122 S131 S123 D103 S124 S125 S130 S134 B302 G601 F303 A302 A307 D113 C202 D109 H138 D103 D501 C102
H109 G602 H106
LLg LgR RBr RBr BP Sb WG LgB GyL Lg O O BrB BrW BrR YB YSb Lg GR LgR GY WL B LgY RGy RG RGy R RGy B GyB B R
D103
L
Lg
S521 C702 B610 A714 G003 S113 F104 S127 S116 D103 B901 B902 H629 H619 H639 H105 H638 D103 S129 S121 S120 S224 A207 A901 D113 A701 D109 A701 H603 D502 C101
H119 A001
4 1 4 1 4 1 4 1 10 1 6 1 8 1 1 4 1 4 1 4 1 1 1 B B
A1 A2 A3 A4 A5 A6 A7 A8 A9 A0 B0 B1 B2
SHIFT LEVER
BW R1
B
BR
ACC
WRx2
WBx2
A
R2
BG C G
FUSE
GW GL GY
STARTER W3 W 5
PARKING S/W 1A 1A
G B COMBINATION S/W STARTER SWITCH
S/W
1 3 2 4
L GR GB B DATA LINK MODM
G
CONNECTOR FR23
Y
R
B HORN S/W 3 1 2 F 34
4 CHANGE T/M
TB TL TR HU EL LT LH HL YB
H618 Y
2 RS232C 3 4 POINT MODE DYNAMIC EMERGENCY
YG
H608 H628 SELECTION SELECTION DAMPER STEERING
B Y R LR LBr BY 9 16 BW WR WR G W
YL W 11 20 3 2 3 2
S511 S504 S307 5 B 3 2
L G BG WB WB W H616 D406 1 GW BY GR LgR BrR B
P RBr RO RW B RB RY H711 B
4 6 LW BY G903 A303 A306 F306 F502 F402 5 8 S320 S307 S222 S423
F802
S512 S307 YO
L LgG WR WR W BrY
H606 B Lg G L GL LgR BrW BrB
D007 H137 D401 D403 D406 6 S205 S404
LY LG LO D103 S329 S216 S422 S502
GL
CAB 1
6
L B9 O O
RB G WBr RLg O A509 A508
B202 A511 D107 D504 A908 D510 VOLTAGE NEUTRAL BACK LAMP CONTROLLER
OIL PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP
1 RELAY SENSOR RELAY RELAY RELAY RELAY RELAY HORN RELAY FAULT RELAY
L PB PL OR OL OW OG
B201 H120 H130 D509 D508 D507 D506
1
7 12
C1 C2
CAB (AIRCON)
1 3 1 5 1 6 3 2 3 2 4 6 3 2 3 2 3 2 3 2 3 2 3 2
B B B B RW RW RY RY RB RB RL SbP RL LB GW GL B LgW
LgY BrB RB BG BrW OL WG B P VW YB PB V WY H108 B612 F302 B615 C303 B614 H610 S218 H128 S211 H127 B501 S212
E811 E812 F503 E907 E912 E913 E914 E814 E816 E817 E818 E819 E820 H129
WG WL Gy GyR RY RY R R R R R G L R Lg G G LgW L
WR GO Sb BL BR PL LgR WP RL Y BrY BY GW LO A403 H140 S416 H621 A713 F403 D108 D108 D108 D108 D108 D102 D005 D111 D103 D107 D107 A408 D006
E809 E808 E807 E908 C902 E915 E813 E810 D601 C901 E804 E803 E802 E801 H640 H118
E911 AIRCON UNIT
4 1 4 1 3 1 4 1 4 1 4 1 4 1 4 1 4 1
6 4
6 10 12 7 11 20 10 18
(BLUE) (BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLUE) LgY BrB LgR P RL VW YB PB V WY B BR BrW OL WG PL YR RL RG
C3 C4 C5 C301 C302 C407 C501 D601 C502 C503 C504 C505 C506 C409 C402 C403 C404 C408 H111 D601 D703
F1 F2 F3 F4 F5 F6 F7 F8 F9
WP WR GO Sb BrY BY GW LO B BL BG Y RW RB R
C406 C306 C305 C304 C510 C509 C508 C507 C410 C401 H102 H101 D702 D704
10 1 9 1
THROTTLE PEDAL
6 4 E8 E9
R QUAD
INCHING GyY GyW BL G SHIFT S/W
H634 H624 H613 Y V O BUZZER
SWITCH C6 B PILOT VALVE MAGNETS
YV BLg BrW O
H615 H605 H625 R B G Y KICK POSITIO BZ
2 1 FLOAT
V OUT -NER
LgR BY C7
A201 S307 1 3 DIAG
AIR-SUS. INC/DEC
SW TURN
2 R SIGNAL HAZARD
BY
3
YL
H113
H123
BrW
BrB
STOP LAMP
B
PG PW B
OY B H633 H623 3 2 3 2
S514
S307
S/W D114 Br Br Br
2 1 LgBr P R BP G
BrG BL D110 D110 D110
R RG S209 B609 D111 A301 D107
Y B D111 H139
C8 H614 H613 A308
1 2 1 1 1 1
Lg B B
4 1 (BLUE) D103
Br Br
G
1 4 1 4 1
D107
BrB BrW
G7 G8
1
F0 G1 G2 G3 G4 G5 G9 G0
C409 C511
Y
AIR TEMP. C9
SENSOR
BR
H1 H6 H7
H2 H3 H4 H5
6 1
10 6 5 1 10 6 5 1
S213 S201 S204 S118 S102 S105
D509 A307 F304 A908 A503 D110 E904 E903 F603 E004 E006 C602 S315 B002 S417 S421 LR LW LBr LY LG LO
1 1 1
OR RO RW RLg YB Br Y RW RL YG YO BLg W GyB YR YG
D201 D201 D201 G101 S117 S309 S419 E302
C207 A302 F303 S214 S402 G302 E916 D301 D301 D301 D101 A506 E003 S405 E005 C601 G104 C604 S428 7 LP B YW YGy LgR B 12
PB RBr RY WR SbY BrB YR R D302 R D302 R D302 WR BrW YB GyL YL YV BrG BL YB
B801 D801 D801 D801
W D901 D901 D901
C208 F503 F703 F803 G402 A108 S407 D902 D902 D902 A507 E002 S415 S316 C603 C605 G102 S420 F201
PL RB RL GW BrW WP GyG R R R BrB Y Sb Y BrW GyW PW YL GyR
F101
S324 C801 A008 B306 S406 F104 A505 A502 S414 S308 D404 C606 G103 S429
WL RG RGy LgG LgL WG BrR YSb SbO Y R GyY PG YBr 95ZV2-09709-09291 EXP 1/3
40 36 35 31 40 36 35 31
K95V92008
92-16
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/3) (S/N 0359~)
A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 E1 E2 E3 E4 E5 E6 E7 E8 E9 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 D7
A10 A11 A12 A13 A14 A15 A16 A17 B8 B9 B10 B11 B12 B13 E10 E11 E12 E13 E14 E15 E16 E17 C10 C11 C12 C13 C14 C15 C16 C17 D8 D9 D10 D11 D12 D13
A18 A19 A20 A21 A22 A23 A24 A25 B14 B15 B16 B17 B18 B19 E18 E19 E20 E21 E22 E23 E24 E25 C18 C19 C20 C21 C22 C23 C24 C25 D14 D15 D16 D17 D18 D19
A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
1 9 1 7 1 9 1 9 1 7
B405 E203
B407 G202
C701
S1 S2 S3 S4 S5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
W R Y B L G Br O WR W R Y B L G Br O WR RL RG LR LW YR YW
G301
G401
G501 C802
H103 F704
G902
5 5
RL RG LR LW YR YW WR R YW YR LW G Br O WR RG YR YW R
5 5 5 5
W R Y B L G Br O R R LR RG RL W R Y B L RL LR LW R R YW
F301 8 14 4 6 6 10 3 2
F401 R R Br R L RG OY R R R W OG OW OL OR O RG RB R R
F404 A002 D001 A902 F001 H635 B802 C212 C211 C210 C209 C201 E918 E902 H301
F501 A007 D002 A907 E001 H110 H302
F504 G WB Lg G WR R WR G WR WBr R R RL R H401 R H301
A107 F604 H620 B707 B701 B706 C203 B101 B102 E901 H402 H302
H301 H501 H401
C204
F801 7 1 H302
3 1 5 1
1 4 1 H502 H402
F804 H401 H501
G701
A510 B007 D0 H402 C512 H502
A606 E107 H501 E815
G002 A607 F701 1 L 2 L
S317 H502 E917
A801 G801 D112 D112
L L L L L
S303 S304 F601 F901 B304
D1 3 4 5 6 7 D2 D3 D4 D5 D6 D7 D8 D9
RO GW RB RLg 7
6
6
2 K401 40 36 35 31
LAMP(OUTSIDE) K403
RLg
J102
K103 K104
B
K501
RW RY
R 40 36 35 31 P405 H906 N502 N401 N202 P801 H903 H914 N104 ~702
K2 K801
WL RG RGy LgG LgL W J902
K108
B
B K901
RB
RW RY RBr
RW RY RBr
R104 M701 R605 R102 L001 L506 M302 R R R BrB Y Sb Y BrW GyW PW YL GyR
W R604 R705 P801 P801 P801 H916 H946 N701 N201 H948 H913 H924 N103 H027 7 LP LB YW YGy LgR LgB 12
1 W J701 J903 J901 J801 J802
WORKING LAMP R704 PL RB RL GW W BrW WP GyG
GW
P901
L103 L102
3 L803 K109 M301 K112 M801 M502 R R R WR BrW YB GyL YL YV BrG BL YB
(INSIDE) K1 R103 P801 P801 P801 P404 H905 H937 N501 H926 H947 H944 H909 N102
LR LW LBr LY LG LO
K301 H910
J101 J201 J301 J401 J501 J601
RLg K107 R602
RO
R702 L802 K105 K104 L901 M101 K101 M001 RL YG YO BLg YO GyB YR YG
B R703 1 1 1 P406 H936 H927 H949 H911 H902 N101 N105 6 1
L303
OR RO RW RLg YB Br Y RW
BrW Br
BrW Br
B L801 K110 K103 K107 M401 K111 L504 L503 10 6 5 1
R603
H113
L301
K401 BrB H7
BrB
10 6 5 1
RB K108 H2 H3 H4 H5 H6
COMBINATION K402 H1
1
1
RO K110 12
12
LAMP (OPT) K403 K602
RB K108 K702
L402
(OPT) L5 L8 L9 L0 N1 N2 N3 N4 N5 T/M H9 H0
SOLENOID
K5 1 6 1 2 1 2 VALVE
RB K108 B LgL B WO B LgG 1 2
H135 H117 H137 LR LB J1
(OPT) 1 6
L
HORN (L) Y Y - + H706 H708
H638
H617
YR B
B H602 H626 H636
K601 K106 1
B 2
N402
SbO H637
N301
1 B W B W YB YG
YSb
GyL
K602 RW Y 3 H612 H601
GW K109 H101 H102 OR PL
H110 H130 10 6 5 1
3 4 YL YBr LW LB
SbR
SbR
J2 BL BL GY GY BrR BrW GyY GyB
HORN (H) PB B H622 H632 H - + H705 H708 H613 H613 P201 P201 H639 H619 H634 H603
3 4 H120 (BLUE) 3 4
K701 2 1 GR GY BrB PG GyW YO
B L601 L602 4 2
RW Y P205 P201 H629 H633 H624 H604
GW K109
K702 F R 1/4 1/8
L603 B W R G B B GR YO YL PW
B LBr LB P205 H606 H616 H623
1/2 EMP J3
L701
WASHER W Y
R - + H704 H708
B B WR YB YG
RB K108
K801 B LgL MOTOR H620 H618 H608
COMBINATION 1 6 3/4 COM T/M OIL T/C OIL T/C OIL 1 2 GyR
K802 W B B Br H621
LAMP (OPT) RBr K105 TEMP. S/W TEMP. S/W TEMP. B BLg BrW YV Y BrG
H605 H625 H615 H628 H614
B SPEED T/M OIL
L6 L7 SENSOR
SENSOR FILTER LY LB J4 50 46 45 41
1 2 (AUTO-SHIFT) 1 - + H703 H708
K9 RW Y
RB K108 1
2
2
1
L503 L504
(OPT)
L506
LgL
B
B
FRONT HEAD
1 2 13 15
2
LAMP(OUTSIDE) M1 M2 BrR B LO LB J6 12 5 16
K103 K104
N802 3 30 29 28 27 26 25 24 23 22 21
RW RY
R - + H701 H708
L1 Sb 23 4 6 28
1 2 1 2 H627
B
B
SbY SbY SbY B 1 2 11 1 17
W 20 19 18 17 16 15 14 13 12 11
1 H114 M201 M102 22 29
AIR CLEANER 3 7
3 CONDENSER
10 9 8 7 6 5 4 3 2 1 10 2 18
LP LB J7
D - + H707 H708
10 6 5 1 9 19
Br 1 2 21 8 30
Br K111
L4
BUCKET L2 20 31
POSITIONER BrW B
L B K112 LgR LgB J8
SPPC H711 H712
2 1 ETHER ECM
GW INJECTION 1 2
K109 PRESS.
B
70A
70A
BW
S/W M802 M701
C BW R
70A
R P6 2 1
B P8 2 1
1 1 2 BATTERY R4 B RL
R103 BACK UP
WV B
C NO NC FUSE BOX(ECM) R - ALARM
P303
H301 +
W3 H302
H401 RL WG
H402 P406 P405 R501
E/G REV. M503 M502 M501 H501 R104 RB LICENSE
B R Y
6
SENSOR 31 32 33 34 35 H502 R502 B LAMP
3 1 H635 P3
B
E/G WATER COMPRESSOR 6 1
M6 TEMP. S/W GY GO GL GB GR
R6 REAR
H109 H128
H129 H139
RG
GR
RO RL
P601
R
E/G WATER 2 1 ALTERNATOR (COLD STARTER) GY RL
COMBINATION
TEMP. P701 LAMP (R. H)
WV
RB
RY
W
G
P602
SENSOR M602 M601 G GR WG B
R Y
4
P404 P403
G I B R GY GR WR WP P301 P302
6
M603 GL GB 1 2 WR WP
B 4 3
B
2 1 4 3 REAR
3 4 R7
H119 H128
H129 H139
WR WP
N802
3 2
RG
GR
W
RBr RL
R
H620 N803 COMBINATION
N801
H140
P102
H122
B W W
YR P901 P901 P103
WG B
LAMP (L. H)
RB
RY
W W H201
G
H111 H928
BrR
H640
H124 H134 H918
WP
WL
GyG
4
H121 1 2 GR RL WL
1 2 YB H907 H610 N801
WP YR 1 H908
H105
2 1 N803 H917 GY DIODE UNIT 6 1
M3 M4 M5 M7 M8 M0 1 6
BATTERY
P1 P2 P4 -
95ZV2-09709-09291 EXP 3/3
+
95ZVE62087
92-18
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/2) (S/N 9001~9010)
GND
8 1 2 3 8 1 2 3 8 1 2 3 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R 8 1 2 3 8 1 2 3 - - R BM TR TT AC WL 3/4 1/4 EMP BL TT AC WL ES 3/4 1/4 EMP BZ
WB WP LgY B RO RO BP GyG Gy SbY LgW RB SbO YR YB YL YBr YG B Lg LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy R L B B R SbY GyL LgL Sb YR YL YG GyL LgL Sb O YB YBr YG LgBr
D105 H122 A703 B614 A710 G002 E608 E609 E610 F902 C211 E607 E605 E616 E604 E615 E614 D103 E204 E203 E202 E201 B302 G601 F303 A302 A306 D109 C208 D113 H138 D501 C102 E402 H114 H617 H135 H627 H602 H622 H601 A401 A402 A404 A509 A515 A513 A512 G802
H109 G602 H106
LLg LgR RBr RBr BP Sb WG LgL GyL Lg O O BrB BrW BrR YB YSb Lg GR LP GY WL WB LgY RGy RG RGy R RGy R L L L Y GO B Gy GyG SbO B YB YBr SbR WL SbY Gy GyG SbO YR YL GyB
D103
Lg
E101 C702 B615 A711 G002 E618 H640 E619 E620 D103 E617 B902 H629 H619 H639 H105 H638 D103 E217 E215 E216 E702 E714 A206 A901 D109 A701 D113 A701 D502 C101 D003 D002 E403 B303 F202 H121 H637 H612 H632 H606 H140 A406 A407 A408 A519 A516 A514 G601
H119 A001
4 1 4 1 4 1 4 1 10 1 6 1 8 1 1 4 1 4 1 1 1 B B 13 1 11 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A0 B1 B2 E5 E6
SHIFT LEVER
BW R1 BR WRx2
B
FUSE BOX FUSE BOX
ACC WBx2
R2 R5 R5 R5 R5 R5 R5
BG C G
CIRCUIT
GW GL GY RL RG LR LW YR YW
PROTECTOR
STARTER WW 3 5
S/W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PARKING G B STARTER SWITCH 7A
COMBINATION S/W FOR LAMPS F102
S/W F001 W R Y B L G Br O WR W R Y B L G Br O WR RL RG LR LW YR YW
F002
GR GB BY G301
L G401
G
G501 C802
R
Y HORN S/W H103 F702
B G903
TB TL TR HU EL LT LH HL 5 5
RL RG LR LW YR YW WR R YW YR LW G Br O WR RG YR YW R
3 1 5 5 5 5
W R Y B L G Br O R R LR RG RL W R Y B L RL LR LW R R YW
B Y R LR LBr BY BW WR WR G W
E117 E105 E119 L L F301 R R Br R L RG R R R W OG OW OL OR O RG RB R R
L G P RBr RO RW B RB RY BG WB WB W D110 D110 F401 A002 D004 A902 H635 B802 C201 C202 C203 C204 C207 E910 E902 H301
G902 A303 A307 F304 F503 F403
F803
BY
YL
SW 2 1
R RG C8 R
H113
H123
BrW
E116
E119
BrB
Y B D111 H139 R P R P
B
YGy YG BrR B B B RW RW RY RY RB RB RL SbP RL LB GW GL B LgW PG PW B
H125 E210 H131 H108 B613 F302 B610 C304 B611 H610 E220 H128 E219 H127 B501 E218 H633 H623
Br Br Br
H616 H129 LgBr R P G BP
A405
1
LgW
BrG BL D112 D112 D112
Br Br Br BrL Gy GyR RY RY R R R R R G L R Lg G G LgW L E307 D111 B616 D107 A301
D112 D112 D112 H611 E508 H621 A712 F404 D114 D114 D114 D114 D114 D102 D002 D111 D103 D107 D107 A405 D001 H614 H613 E613 A305
1 1 1 2 2
H118 GyB Lg
2 1 A716
1
2 1 2 1 2 1 3 1 2 1 2 1 2 1 2 1 2 1 2 1 Br Br (BLUE) D103
E602
C404 C505
G
1 1
Y
YG F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 G1 G2 G3 G4 G5 G6 G7 G8 G9 G0
2
H1 H6 H7
6 1
10 6 5 1 H2 H3 H4 H5 10 6 5 1
E211 E310 E309 E308 E303 E302 E301
D507 A306 F306 A905 A503 D112 E904 E903 F604 E502 C605 E705 E518 E516 LR LW LBr LY LG LO
OR RO RW RLg YB Br Y RW RL SbR BLg YO YR YG
G101 E311 E314 E121 E120 E306 E313
C206 A302 F303 E312 E523 G302 E912 D101 A506 E521 F004 C604 G102 C603 E504 F101 LP LB YW YGy LgR LgB
PB RBr RY WO SbY BrB YR 1 1 1 WR BrW GyL YGy YV BrG BL YB BrL
D201 D201 D201
C205 F504 F704 F804 F004 E108 G402 A105 E507 D301 D301 D301 A507 E519 E110 C606 C602 G103 E517 F201
PL RB RL GW YGy W BrW WP GyG R D302 R D302 R D302 BrB Sb Y BrW GyW PW YL GyR
B801 D801 D801 D801
E501 C801 A005 B304 E520 E109 F104
W D901 D901 D901 A403 A505 A502 E506 E109 D406 C601 G104 E503
95ZV-09709-05870 EU 1/2
WL RG RGy LgG LgL W BrR R D902 R D902 R D902 WG BrR YSb SbO Y R GyY PG YBr 95ZVE62040
** : Refer to the electrical wiring diagram (Cab). 40 36 35 31 40 36 35 31
92-19
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/2) (S/N 9001~9010)
1
K401
FRONT HEAD K403
RO GW RB RLg
RO GW RB RLg
K501 40 36 35 31 40 36 35 31
B
LAMP(OUTSIDE) CUMMINS
K104 K103
K801 K108 WL RG RGy LgG LgL W BrR WG BrR YSb SbO Y R GyY PG YBr
RW RY
R K901 R102 M701 R605 R103 K105 L506 M302 M901 P402 H906 N502 N401 N202 P801 H903 H914 N106 DATA LINK
B CONNECTOR
R706 PL RB RL GW YGy W BrW WP GyG BrB Sb Y BrW GyW PW YL GyR
W
L103 L102
1 L803 K109 N901 M301 K112 M801 M501 H916 N701 N201 H948 H913 H924 N104 H027
K1 R104 R R R
WORKING LAMP 3 R602 PB RBr RY WO SbY BrB YR W
P801 P801 P801 WR BrW GyL YGy YV BrG BL YB BrL YB
D
L303
L801 K110 K104 K107 M401 K111 L504 L503 P401 R801 H949 H911 N105 N103 YL W
BrW Br
BrW Br
B LR LW LBr LY LG LO B A F B
R603 J006 J005 J004 J003 J002 J001 H926 P901
10 6 5 1 1 1 1 10 6 5 1
B YO
6 1 J G
H927
K401 H
6
6
RB K108 K602
COMBINATION H1 H2 H3 H4 H5 H6 H7
K402 K702
LAMP RO K110 L402
(OPT) K403 L5 L8 L9 L0
RB K108 H8
(OPT) 1 6 1 2 1 2 N1 N2 N3 N4 J0 H9 H0
K5 B LgL B WO B LgG
RB K108 H135 H117 H137 1 2
(OPT) 6 1
HORN(L) B 1 2
K101 LR LW LBr LY LG LO
K601 Y Y H706 H705 H704 H703 H702 H701
B 1 B W B W
RW Y 3 H626 H636
OR PL LP LB YW YGy LgR LgB
GW K109
K602 H101 H102
H110 H130 H601 H622 H602 H712 H711 H710 H709 H708 H707
N402
H637
N301
3 4 YG YL YR BrL
PB B H611
3 4 H120 (BLUE) H632 H612 10 6 5 1
HORN(H) YBr YB J102
SbO
SbR
SbR
K701 L601 L602 2 4 ~702 BL BL GY GY BrR BrW GyY
B RW Y J902 H613 H613 P201 P201 H639 H619 H634
K702 F R B W LP LB YW YGy LgR LgB
GW K109 L603 GR GY BrB PG GyW YO
B J701 J903 J901 J801 J802 P205 P201 H629 H633 H624 H604
WASHER LR LW LBr LY LG LO
K801 L701 1/8 1/2 B B GR YO YL PW
RB K108 B LgL MOTOR J101 J201 J301 J401 J501 J601 P205 H80G H80F H623
COMBINATION Y L
K802 1 6
RBr K102 W B
LAMP E 1/4 3/4 6 1 B B WR YB YG
H620 H80D H80E
(OPT) B G Br W
T/M OIL GyR
B BLg BrW YV Y BrG H621
L6 L7 TEMP. S/W T/M SOLENOID
K9 T/M SPEED H605 H625 H615 H80C H614
WORKING LAMP
RB K108 1 2 T/M OIL VALVE
SENSOR LR LB 50 46 45 41
(INSIDE) (OPT) RW Y (AUTO-SHIFT) FILTER J1
K001 L503 L504 L - + J006 J011
RLg K107
1
B B 1 2
L502
L506
LgL
SOLENOID SOLENOID 25 26
RW RY
R 50 49 48 47 46 45 44 43 42 41
L1
B
B N0 N5 N6 N7 1 2 24 14 27
W 40 39 38 37 36 35 34 33 32 31
1 2 13 15
R
1
3 M1 M2 N9 BrR B 12 5 16
N802 LBr LB J3 30 29 28 27 26 25 24 23 22 21
BUCKET Sb R - + J004 J011 23 4 6 28
Br H627
H617
H638
POSITIONER 1 2 1 2
Br K111 SbY SbY SbY B 20 19 18 17 16 15 14 13 12 11 11 1 17
L2 CONDENSER H114 M201 M102
YGy B 1 2
BrW B H616 22 3 7 29
YSb
GyL
L B K112 10 9 8 7 6 5 4 3 2 1
AIR YGy B 10 2 18
H125 LY LB J4
2 1 CLEANER 1 - + J003 J011 10 6 5 1 9 19
BOOM 21 8 30
KICKOUT L4 1 2
Br 20 31
(OPT) Br K111
L3
BrB B EMERGENCY LG LB J5
L B K106 STEERING ETHER 2 - + J002 J011
ECM = ENGINE CONTROL MODULE (CUMMINS)
EMERGENCY MOTOR PUMP INJECTION
2 1 GW 1 2
K109
BRAKE STEERING T/C OIL T/C OIL VALVE WATER
B
LO LB J6
(MAIN) 3 - + J001 J011 N8
2
FRONT
B
R9
PARKING W B
AIR HORN 1 2
N601 P406
K105
(OPT) 2 2
LgG
W
SOLENOID P9 BrR WL
RB RL RL RB
FUSIBLE LP LB J7 P404 H129 H128 R401 R501
R1 R2
2
FAN MOTOR
70A
R104
P8 1 1 2 1 BACK UP
RL
4 DIFF.
B
-
WV B 2 3 SENSOR YW ALARM
FUSE BOX(ECM) R P303 R J010 +
H301 J9 R501
W3 H302 YGy LB R102 RB
H401 RL WG WG B B WL B W J009 J011 LICENSE
W W P406 R502 B
C NO NC H124 H134 H402 P401 P402 P402 LAMP (OPT)
1 2
1
H501
31 32 33 34 35 H502
B
B
1 2 H635
R6 REAR
H109 H128
H129 H139
GY GO GL GB GR P3
RB RG
GR
RL
M503 M501 M502 1 6 STEERING PRESS. SW COMBINATION
R
B R Y M3 W
A/C GY P601 P504 LAMP (R.H)
1 3
RO
RY
E/G WATER COMPRESSOR RL WL
G
M6 W P602
TEMP. S/W G GR P701
3
WV P501
E/G WATER 1 2 ALTERNATOR (COLD STARTER) WG B
B GY GR
TEMP. P403 P404
1
GL GB P301 P302
M602 M603 WR WP
SENSOR WR WP
B
B
R Y 1 2 3 4
3 4 R7 REAR
H119 H128
H129 H139
G I B R 3 2 W 3 4
RB RG
GR
RBr RL
M601 COMBINATION
R
W W P102 WR WP
B H620 N803
P901 P901 P103 LAMP (L.H)
H201
RY
2 1 H928
G
H80B WG B
N802
W B H918 H640
3
N801
H140
H122
B GR
H907 SbR B
YR 1 RL WL H606
H111 H908 H610 N801
BrR
BrR B H917 GY
WP
WL
GyG 1 6
H131 1 2 1 6 1 2
H121 DIODE LH BATTERY
YB
WP 1 2 YR UNIT
H105
1 2 N803 P1 P2 P4 R8 -
95ZV-09709-05870 EU 2/2
+
M4 M5 M7 M8 M9 M0 95ZVE62004
92-20
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/2) (S/N 9011~9064)
GND
8 1 2 3 8 1 2 3 8 1 2 3 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R 8 1 2 3 8 1 2 3 8 1 2 3 WL
R BM TR TT AC 3/4 1/4 EMP BL TT AC WL ES 3/4 1/4 EMP BZ
WB WP LgY B RO RO BP GyG Gy SbY LgW RB SbO YR YB YL YBr YG B Lg LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy Lg B B R SbY GyL LgL Sb YR YL YG GyL LgL Sb O YB YBr YG LgBr
D105 H122 A703 B614 A710 G002 E608 E609 E610 F902 C211 E607 E605 E616 E604 E615 E614 D103 E204 E203 E202 E201 B302 G601 F303 A302 A306 D109 C208 D113 H138 D103 E402 H114 H617 H135 H627 H602 H622 H601 A401 A402 A404 A509 A515 A513 A512 G802
H109 G602 H106
LLg LgR RBr RBr BP Sb WG LgL GyL Lg O O BrB BrW BrR YB YSb Lg GR LP GY WL WB LgY RGy RG RGy R RGy B GyB B L L Y GO B Gy GyG SbO B YB YBr SbR WL SbY Gy GyG SbO YR YL GyB
D103
E101 C702 B615 A711 G002 E618 H640 E619 E620 D103 E617 B902 H629 H619 H639 H105 H638 D103 E217 E215 E216 E702 E714 A206 A901 D109 A701 D113 A701 H603 D003 D002 E403 B303 F202 F102 H637 H612 H632 H606 H140 A406 A407 A408 A519 A516 A514 G601
Lg
H119 A001
4 1 4 1 4 1 4 1 10 1 6 1 8 1 1 4 1 4 1 4 1 13 1 11 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A0 B0 E5 E6
(S/N 9019~)
SHIFT LEVER R L
D501 C102 BW R1 BR WRx2 FUSE BOX FUSE BOX
B ACC WBx2
R L R2 R5 R5 R5 R5 R5 R5
D502 C101 BG C G
GW GL GY
CIRCUIT
RL RG LR LW YR YW
1 1 B B PROTECTOR
STARTER S/W W3W5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PARKING G B B1 B2 7A
S/W COMBINATION S/W STARTER SWITCH
F001 W R Y B L G Br O WR W R Y B L G Br O WR RL RG LR LW YR YW
F002
L GR GB BY G301
G G401
Y G501 C802
R
B HORN S/W H103 F702
G903
TB TL TR HU EL LT LH HL 5
3 1 RL RG LR LW YR YW WR R YW YR LW G Br O WR RG YR YW R5
5 5
W R Y B L G Br O R R LR RG RL W R Y B L RL LR LW R5 R5 YW
B Y R LR LBr BY BW WR WR G W
E117 E105 E119
L L F301 R R Br R L RG R R R W OG OW OL OR O RG RB R R
L G P RBr RO RW B RB RY BG WB WB W C201 C202 C203 C204 C207
D110 D110 F401 A002 D004 A902 H635 B802 E910 E902 H301
LW BY G902 A303 A307 F304 F503 F403 F402 A006 D006 A906 E001 H110 H302
F803
BY
YL
R RG C8 E E
Y B D111 H139
R L B L B
H113
H123
BrW
E116
E119
BrB
B
PG PW R P R P
YGy YG B B B B RW RW RY RY RB RB RL SbP RL LB GW GL B LgW B
H108 B613 H633 H623
H125 E210 F302 B610 C304 B611 H610 E220 H128 E219 H127 B501 E218 Br Br Br
H616 H129 LgBr R P G BP P R BP G
LgW
1
A405
BrG BL D112 D112 D112
Br Br GyG GyO Gy GyR RY RY R R R R R G L R Lg G G LgW L E307 D111 B616 D107 A301 B616 D111 A301 D107
A712 F404 D114 H614 H613 E613 A305 A305
1
D112 D112 E507 H611 E508 H621 D114 D114 D114 D114 D102 D002 D111 D103 D107 D107 A405 D001 1 1 1 2 2
H118 GyB Lg B B
C404 C505
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Br Br
AIR TEMP. C9 3 1 E602
G
Br 1 1
SENSOR (BLACK) (S/N (BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLUE) D107 1 1 2 1 2 1
BR
(BLACK) (BLACK)
BrB BrW
YG F0 ~9018) F1 F2 F3 F4 F5 F6 F7 F8 F9 G1 G2 G3 G4 G5 G6 G7 G8 G9 G0 G9 G0
2
H1 H6 H7
1
(S/N ~9038) (S/N 9039~)
6
10 6 5 1 10 6 5 1
H2 H3 H4 H5 E211 E310 E309 E308 E303 E302 E301
D507 A306 F306 A905 A503 D112 E904 E903 F604 E005 E004 E006 E502 C605 E705 E518 E516 LR LW LBr LY LG LO
OR RO RW RLg YB Br Y RW RL YL YG YO SbR BLg YO YR YG
G101 E311 E314 E121 E120 E306 E313
C206 A302 F303 E312 E523 G302 E912 D101 A506 E003 E521 F004 C604 G102 C603 E504 F101 LP LB YW YGy LgR LgB
PB RBr RY WO SbY BrB YR 1 1 1 WR BrW YB GyL YGy YV BrG BL YB GyO
D201 D201 D201
C205 F504 F704 F804 F004 E108 G402 A105 D301 D301 D301 A507 E002 E519 E110 C606 C602 G103 E517 F201
PL RB RL GW YGy W BrW WP R D302 R D302 R D302 BrB Y Sb Y BrW GyW PW YL GyR
B801
W
D801 D801 D801 95ZV-09709-07140 EU 1/2
E501 C801 A005 B304 E520 E109 D901 D901 D901 A403 A505 A502 E506 E109 D406 C601 G104 E503
WL RG RGy LgG LgL W R D902 R D902 R D902 WG BrR YSb SbO Y R GyY PG YBr
K95ZVE92004
40 36 35 31 40 36 35 31
92-21
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/2) (S/N 9011~9064)
1
K403
LAMP(OUTSIDE) K501
K104 K103
K001
K301
40 36 35 31
RO GW RB RLg
RW RY
B
R K801 R102 M701 R605 R103 K105 L506 M302
K2 K901 R606 R705 L002
WG BrR YSb SbO Y R GyY PG YBr
B
B P402 H906 N502 N401 N202 P801 H903 H914 N106
R706
L103 L102
3 R602 PB RBr RY WO SbY BrB YR ~702
(INSIDE) K1 R702 L802 K102 K103 L902 M101 K106 M001 R R R WR BrW YB GyL YGy YV BrG BL YB GyO J902
K301 R703 P801 P801 P801 H938 H905 H937 N501 N001 H947 H944 N107 H008 H909
L303
LR LW LBr LY LG LO
BrW Br
BrW Br
10 6 5 1 J101 J201 J301 J401 J501 J601
10 6 5 1
B H1 1 1 1
6 1
RB K108
K401
6
K402 K602
RO K110 K702
L402 H2 H3 H4 H5 H6 H7
COMBINATION K403 L5 L9 L0
LAMP RB K108 L8
(OPT) 1 6
B LgL 1 2 1 2
K5 H135
B WO B LgG
RB K108
H117 H137 N1 N2 N3 N4 N5 H9 H0
(OPT) B T/M SOLENOID
HORN(L) K101 1 2
VALVE
K601 RW Y 1 3 1 2
B
H101 H102 OR PL B W B W
LR LB J1
K602 H110 H130 Y Y L + H706 H711
H638
H617
GW K109 3 4 H626 H636
3 4 PB B H601 H622 H602 1 2 GyO
H120 (BLUE)
N402
H637
N301
YG YL YR H611
YSb
GyL
HORN(H) L601 L602 2 4 10 6 5 1
K701 RW Y H632 H612
YBr YB BL BL GY GY BrR BrW GyY
B
SbO
LW LB
SbR
SbR
L603
F R J2 H613 H613 P201 P201 H639 H619 H634
K702 B B W H - + H705 H711
GW K109 GR GY BrB PG GyW YO
L701
WASHER 1 2 P205 P201 H629 H633 H624 H604
B LgL MOTOR
1 6 B B GR YO YL PW
COMBINATION 1/8 1/2 P205 H607 H609 H623
LAMP W B Y L LBr LB J3
K801 R + H704 H711 B B WR YB YG
RB K108 L6 L7 E 1/4 3/4 H620 H618 H608
GyR
K802 G Br W 1
RBr K102 T/M OIL T/C OIL T/C OIL 2
B BLg BrW YV Y BrG BL H621
1 2
TEMP. S/W TEMP. S/W TEMP. H605 H625 H615 H628 H614 H613
B RW Y SPEED T/M OIL SENSOR
2
1
B
B
RB K108
WORKING LAMP L502
1 2
(INSIDE) (OPT)
RLg K107
K001
AUTO BRAKE PARKING FUEL LEVEL N6 N7 LG LB
50 46 45 41
B
SENSOR 1 2 J5
SOLENOID SOLENOID 2 + H702 H711
R
N0
B
BrR B
50 49 48 47 46 45 44 43 42 41 25 26
FRONT HEAD 2 N802 1 2 24 14 27
Sb
LAMP(OUTSIDE) 40 39 38 37 36 35 34 33 32 31
K104 K103
H627
15
RW RY
R
L1 13
M1 M2 N9 16
B
B YGy
H616
B LO LB J6 30 29 28 27 26 25 24 23 22 21
12 5
W
1 CONDENSER AIR 1 2 1 2 3 + H701 H711 23 4 6 28
3 CLEANER SbY SbY SbY B
1 20 19 18 17 16 15 14 13 12 11 11 1 17
H114 M201 M102 2
YGy 22 3 7 29
B
H125 18
Br
10 9 8 7 6 5 4 3 2 1 10 2
Br K111 L4 LP LB J7 9 19
BUCKET 10 6 5 1
L2 D + H712 H711
POSITIONER BrW B 21 8 30
L B K112 1 2
EMERGENCY ETHER 20 31
2 1 STEERING INJECTION WATER
GW
MOTOR PUMP VALVE LEVEL
K109 LgR LgB J8
B
B W H709 H711
FUSIBLE BrR WL RB RL RL RB
FRONT E/G REV. LINK FUSIBLE 1 2
R1 H129 H128 R401 R501
R2
B
R9 P404 REAR
WP RGy R103
PARKING W B SENSOR LINK B RGy RGy B
WORKING
P7 3
K105
LgG
H138 R201
SOLENOID
W
30A B
BATTERY R301 LAMP
RELAY MAGNETIC 3
70A
70A
1 1 R3
STARTER S/W P5
WP
REAR
2
R104
R P303 BACK UP
RL
B
H301 ALARM
FUSE BOX(ECM) H302 RL WL +
H401 WG WG B B
P401 P402 P402 P406 R501
H402
(S/N 9019~) W W
W3
H501 R102 RB LICENSE
H502 R502 B LAMP (OPT)
H124 H134 H635
C NO NC
1
31 32 33 34 35
B
B
1 2
P3 STEERING
GY GO GL GB GR 1 6 R6 REAR
PRESS. SW
H109 H128
H129 H139
M3
RG
GR
RO RL
COMBINATION
R
M503 M501 M502 P601 P504
GY
B R Y
COMPRESSOR RL WL LAMP (R.H)
E/G WATER P701
RB
RY
1
G
3 W P602
WV
M6 TEMP. S/W G GR P501
3
E/G WATER 1 2 ALTERNATOR (COLD STARTER) P403 P404
WG B
TEMP. GY GR
GL GB WR WP P301 P302
1
SENSOR M602 M603
1 2 3
WR WP
4
B
B
R Y W
3 3 4 3 4 REAR
G I B R 2 P102 WR WP R7
H119 H128
H129 H139
RG
GR
RL
M601 P103 COMBINATION
R
W W H620 N803
B P901 P901 H201
2 1 H928 WG B
LAMP (L.H)
RBr
RB
RY
G
N802
H918 H640
N801
H140
H122
GR
3
B SbR B
YR H907 RL WL H606
1 H908 H610 N801
H111
BrR
H917 GY DIODE
WP
GyG
WL
1 6 1 6 1 2
H121 1 2
YB UNIT
WP
H105
1 2 N803
YR BATTERY
P1 P2 P4 R8 95ZV-09709-07140 EU 2/2
M4 M5 M7 M8 M0 K95ZVE92005
+
92-22
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/2) (S/N 9065~9080)
1
K403
LAMP(OUTSIDE) K501
K001
K301
40 36 35 31
RO GW RB RLg
RW RY
B
R K801 R102 M701 R605 R103 K105 L506 M302
K2 K901 R606 R705 L002
WG BrR YSb SbO Y R GyY PG YBr
B
B P402 H906 N502 N401 N202 P801 H903 H914 N106
R706
L103 L102
3 R602 PB RBr RY WO SbY BrB YR ~702
(INSIDE) K301 K1 R702 L802 K102 K103 L902 M101 K106 M001 R R R WR BrW YB GyL YGy YV BrG BL YB J902
R703 P801 P801 P801 H938 H905 H937 N501 N001 H947 H944 N107 H909
L303
LR LW LBr LY LG LO
BrW Br
BrW Br
10 6 5 1 J101 J201 J301 J401 J501 J601
10 6 5 1
B H1 1 1 1
6 1
RB K108
K401 6
6
K602
RO K110 K402 K702
L402 H2 H3 H4 H5 H6 H7
COMBINATION K403 L5 L8 L9 L0
RB K108
LAMP
(OPT)
1 6 1 2 1 2
K5 B LgL B WO LgG
RB K108
H135 H117
B
H137 N1 N2 N3 N4 N5 H9 H0
(OPT) 1 2 T/M SOLENOID
HORN(L) B
K601 K101 1 2
VALVE
B
1 B W B W
LR LB J1
K602
RW Y
OR
3
PL Y Y L + H706 H711
H638
H617
H101 H102 H626 H636
GW K109 H110 H130
3 4 H601 H622 H602 1 2
N402
H637
N301
PB B YG YL YR
HORN(H)
YSb
3 4
GyL
H120 (BLUE)
K701 L601 L602 2 H632 H612 10 6 5 1
4 YBr YB
B J2
SbO
LW LB
SbR
SbR
RW Y BL BL GY GY BrR BrW GyY GyB
K702 F R B W H + H705 H711 H613 H613 P201 P201 H639 H619 H634 H603
GW K109 L603
B 1 2 GR GY BrB PG GyW YO
WASHER P205 P201 H629 H633 H624 H604
L701
B LgL MOTOR B B GR YO YL PW
COMBINATION 1 6 1/8 1/2
P205 H607 H609 H623
LAMP W B Y L LBr LB J3
K801 R + H704 H711
B B WR YB YG
RB K108 E 1/4 3/4
G Br W H620 H618 H608
K802 T/M OIL T/C OIL T/C OIL 1 2 GyR
RBr K102 L6 L7 TEMP. S/W TEMP. S/W TEMP. B BLg BrW YV Y BrG BL H621
B
SPEED T/M OIL SENSOR
H605 H625 H615 H628 H614 H613
1 2 SENSOR FILTER LY LB J4 50 46 45 41
K9 RW Y (AUTO-SHIFT) 1 + H703 H711
2
1
(INSIDE) B
B
RLg K107
K001 L502
AUTO BRAKE PARKING FUEL LEVEL
B
SOLENOID SENSOR LG LB J5 50 46 45 41
SOLENOID 2 + H702 H711
FRONT HEAD 2
50 49 48 47 46 45 44 43 42 41 25 26
1 2
R
LAMP(OUTSIDE) N0 N6 N7 24 14 27
K104 K103
RW RY
R 40 39 38 37 36 35 34 33 32 31
L1 1 2 13 15
B
B M1 M2 N9 BrR B LO LB J6 12 5 16
W
1
N802
Sb 3 + H701 H711 30 29 28 27 26 25 24 23 22 21
23 6 28
1 2 1 2 H627 4
3
CONDENSER AIR SbY SbY SbY B YGy
1 2 20 19 18 17 16 15 14 13 12 11 11 1 17
B
CLEANER H114 M201 M102 H616 22 3 7 29
YGy 10 9 8 7 6 5 4 3 2 1 10 2 18
H125
B LP LB J7
Br MV2 + H712 H711
10 6 5 1 9 19
Br K111
L4
BUCKET L2 1 2 21 8 30
POSITIONER BrW B 20 31
L B K112
BrR WL
FRONT P9 2 2
B
R9 P404
PARKING W B FUSIBLE WP
3 RB RL RL RB
K105
LgG
SOLENOID
W
30A M702 B
BATTERY R301 LAMP
70A RELAY MAGNETIC
70A
1 1 R3
E/G WATER STARTER S/W P5
BrR WL
M802 M701 RGy R103 REAR
70A BW R
TEMP. SW C
BW
VOLTAGE RELAY WORKING
B
R
P6 2 1 LAMP
B P8 1 1 2 1 4
R401 R402
WV B 2 3 BATTERY
R104
R P303 BACK UP
RL
FUSE BOX(ECM)
B
H301
H302 ALARM
RL WG WG B B WL +
W3 H401 P406
H402 P401 P402 P402 R501 R102 RB
W W
H501 LICENSE
H502 R502
C NO NC H124 H134 31 32 33 34 35 H635
B LAMP
1
P3 STEERING
B
B
1 2 GY GO GL GB GR 1 6 PRESS. SW REAR
R6
H109 H128
H129 H139
RG
GR
M503 M501 M502 COMBINATION
RO RL
M3 GY P601 P504
R
B R Y RL WL
1 3 W P701 P602 LAMP (R.H)
COMPRESSOR WV
RB
RY
G
E/G WATER G GR P501
M6 WG B
TEMP. S/W
3
GY GR P403 P404
E/G WATER 1 2 ALTERNATOR (COLD STARTER) GL GB WR WP P301 P302
TEMP. 1 2 WR WP
3 4
1
SENSOR M602 M603
B
B
R Y 3 2 3 4 3 4
W
P102
WR WP REAR
W W H620 N803 R7
H119 H128
H129 H139
G I B R
RG
GR
COMBINATION
RL
M601 P901 P901 P103
R
B H201
H928
H918
WG
H640
B LAMP (L.H)
RBr
RB
RY
1
G
2 GR
N802
SbR B
H907 RL WL
3
N801
H140
H606
H122
1 6 1 6 1
UNIT
WP
WL
GyG
H121 1 2
YB
H105
WP YR P1 P2 P4 R8 BATTERY
1 2 N803
95ZV-09709-07501 EU 2/2
M4 M5 M7 M8 M0 95ZVE62044
+
92-23
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/2) (S/N 9065~9080)
1
40 36 35 31
LAMP(OUTSIDE) K403
RO GW RB RLg
RO GW RB RLg
WG BrR YSb SbO Y R GyY PG YBr Lg
RW RY
B
K501
B
R K108 WL RG RGy LgG LgL W P402 H906 N502 N401 N202 P801 H903 H914 N104 R804
K2 K801
R102 M701 R605 R103 K105 L506 M302
B
B K901
L103 L102
3 R104 R R R WR BrW YB GyL YGy YV BrG BL YB J902
WORKING LAMP K1 R602 PB RBr RY WO SbY BrB YR P801 P801 P801 H938 H905 H937 N501 N001 H947 H944 N102 H909
W LP LB YW YGy LgR LgB
(INSIDE) R702 L802 K102 K103 L902 M101 K106 M001 P403 H910
L303
B L801 K110 K104 K107 M401 K111 L504 L503 J101 J201 J301 J401 J501 J601
BrW Br
BrW Br
R603 10 6 5 1
10 6 5 1 1 1 1
6 1
B
K401 H1
H2 H5 H6
6
6
RB K108 K602 H3 H4 H7
RO K110
K402 K702
L402
COMBINATION K403 L5 L8 L9 L0
RB K108
LAMP N1 N2 N3 N4 H9 H0
(OPT) 1 6 1 2 1 2 N5
K5 B LgL
H135
B WO
H117
B LgG
H137
T/M SOLENOID
RB K108 VALVE
1 2
(OPT) B
1 6
LR LB J1
K101 Y Y L + H706 H711
HORN(L)
H638
H617
YR B H626 H636
K601 RW Y 1
OR
3
PL
B W B W H602
1
B H101 H102 2
H110 H130
N402
H637
N301
K602 YB YG
YSb
GyL
3 4
GW K109 H612 H601
3 4 PB B 10 6 5 1
H120 (BLUE)
SbO
YL YBr LW LB
SbR
SbR
J2 BL BL GY GY BrR BrW GyY GyB
HORN(H) L601 L602
RW Y
2 4 H622 H632 H + H705 H711 H613 H613 P201 P201 H639 H619 H634 H603
3 4
B
K701 F R
B W
1 2 GR GY BrB PG GyW YO
L603 P205 P201 H629 H633 H624 H604
GW K109
K702 B 1/4 1/8
L701
WASHER R G B B GR YO YL PW
MOTOR P205 H607 H609 H623
B LgL 1/2 EMP
LBr LB J3
COMBINATION 1 6 W B
W Y
R + H704 H711
B B WR YB YG
H620 H618 H608
LAMP 3/4 COM T/M OIL T/C OIL T/C OIL 1 2 GyR
K801 B Br TEMP. H621
RB K108
L6 L7 TEMP. S/W TEMP. S/W B BLg BrW YV Y BrG BL
RBr K102
K802 SPEED SENSOR H605 H625 H615 H628 H614 H613
1 2
SENSOR T/M OIL LY LB J4 50 46 45 41
B RW Y
(AUTO-SHIFT) FILTER 1 + H703 H711
2
1
L503 L504
1 2
K9
L506
LgL
B
B
RB K108
WORKING LAMP L502
(INSIDE) (OPT)
RLg K107
K001 LG LB J5 50 46 45 41
AUTO BRAKE PARKING FUEL LEVEL 2 + H702 H711
B SOLENOID SOLENOID SENSOR 50 49 48 47 46 45 44 43 42 41 25 26
1 2
R
N0 N6 N7 24 14 27
FRONT HEAD 2 40 39 38 37 36 35 34 33 32 31
LAMP(OUTSIDE)
1 2 13 15
K104 K103
RW RY
R M1 M2 N9 BrR B LO LB J6 12 5 16
B
L1 N802 3 + H701 H711 30 29 28 27 26 25 24 23 22 21
B
Sb
H627
23 4 6 28
W 1 2 1 2
1
CONDENSER AIR SbY SbY SbY B YGy
1 2 20 19 18 17 16 15 14 13 12 11 11 1 17
B
3 CLEANER H114 M201 M102 H616 22 3 7 29
YGy 10 9 8 7 6 5 4 3 2 1 10 2 18
H125
B LP LB J7
Br D + H712 H711
10 6 5 1 9 19
BUCKET Br K111 L4
L2 1 2
21 8 30
POSITIONER BrW B
L B K112 20 31
2 1 LgR LgB J8
EMERGENCY SPPC H708 H707
GW
K109
STEERING ETHER ECM
B
Br
BOOM Br K111 EMERGENCY MOTOR PUMP INJECTION PRESS.
1 2
KICKOUT L3 BRAKE OIL STEERING VALVE WATER
BrB B PRESS. (MAIN) DIFF.
(OPT) L B K106
MOTOR PUMP LEVEL SENSOR YW
AIR HORN SENSOR R H710
(OPT) J9 N8
2 1 YGy LB 2 1
B W H709 H711
1
1 2 N601 P406
FRONT BrR WL
B
PARKING R9 P9
W B P404 2 2
SOLENOID E/G REV. FUSIBLE
K105
LgG
WP
W
RB RL RL RB
SENSOR LINK 3
FUSIBLE (S/N 9081~) R1
H129 H128 R401 R501
R2 REAR
3 RGy R103
LINK
2
B RGy RGy B
30A P7 WP H138 R201 WORKING
BATTERY STEERING M702 R301 B
LAMP
MAGNETIC PRESS. SW
E/G WATER STARTER RELAY
70A
S/W
70A
BrR WL 1 1 R3
TEMP. SW BW 70A
R P5 1 M802 M701 RGy R103 REAR
C BW
VOLTAGE RELAY 2/4
WORKING
B
B
R P6 2 1 LAMP
P8 1 1 2 1 4 3 R401 R402
WV B 2 3 BATTERY
BACK UP
R104
R P303
RL
B
2 1
FUSE BOX(ECM) H301 ALARM
H302 WL +
W W H401 RL WG WG B B 3 4
W3 P406
H124 H134 H402 P401 P402 P402 R501
C NO NC
H501 (S/N ~9080) R102 RB LICENSE
H502 R502
1 2 H635
B LAMP
1
31 32 33 34 35 STEERING L B
P3
B
B
M3 1 6 PRESS. SW
M503 M501 M502 GY GO GL GB GR W Br
R6 REAR
H109 H128
H129 H139
B R Y
RG
GR
RO RL
P601 P504
R
1 3
GY RL WL COMBINATION
E/G WATER COMPRESSOR P701 P602 LAMP (R.H)
M6 W WV
RB
RY
G
P501
TEMP. S/W G GR WG B
E/G WATER 1 2 ALTERNATOR
3
(COLD STARTER) GY GR
P403 P404
WR WP
TEMP. GL GB
P301 P302 Br L
1 2 WR WP
SENSOR M602 M603 3 4
1
R Y
B
B
3 4 B W
G I B R 3 2 3 4 W WR WP
M601 P102 H620 N803 R7 REAR
H119 H128
H129 H139
W W
RG
GR
B
RL
P103
R
P901 P901 H201 3 2 COMBINATION
WG B SbR
2 1 H928 H640 LAMP (L.H)
N802
H606
RB
RY
RBr
H918 SbR B
G
N801
H140
H122
B GR H606
RL WL Lg B
3
YR H907 H610 N801
1 H908 H631
H111
BrR
1 2
H917 GY DIODE
WP
WL
GyG 1 6 4 1
1 2 1 6
YB
H121 UNIT
WP YR R8
H105
1 2 N803 P1 P2 P4 R8 BATTERY
M4 M5 M7 M8 M0 95ZV-09709-07502 EU 2/2
+ K95ZVE92006
92-24
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (1/2) (S/N 9081~)
2 5
4
5
4 INSTRUMENT PANEL 5
4
5
4
5
4 INPUT OUTPUT
3 6 6 6 6 6
GND
8 1 2 3 8 1 2 3 8 1 2 3 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND + 1 2 3 4 P W GND H L R 8 1 2 3 8 1 2 3 8 1 2 3 R BM TR TT AC WL 3/4 1/4 EMP BL TT AC WL ES 3/4 1/4 EMP BZ
WB WP LgY B RO RO BP GyG Gy SbY LgW RB SbO YR YB YL YBr YG B Lg LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy Lg B B R SbY GyL LgL Sb YR YL YG GyL LgL Sb O YB YBr YG LgBr
D105 H122 A703 B614 A710 G004 E608 E609 E610 F902 C211 E607 E605 E616 E604 E615 E614 D103 E204 E203 E202 E201 B302 G601 F303 A302 A306 D109 C208 D113 H138 D103 E402 H114 H617 H135 H627 H602 H622 H601 A401 A402 A404 A509 A515 A513 A512 G802
H109 G602 H106
LLg LgR RBr RBr BP Sb WG LgL GyL Lg O O BrB BrW BrR YB YSb Lg GR LP GY WL WB LgY RGy RG RGy R RGy B GyB B L L Y GO B Gy GyG SbO B YB YBr SbR WL SbY Gy GyG SbO YR YL GyB
D103
E101 C702 B615 A711 G004 E618 H640 E619 E620 D103 E617 B902 H629 H619 H639 H105 H638 D103 E217 E215 E216 E702 E714 A206 A901
Lg
D109 A701 D113 A701 H603 D003 D002 E403 B303 F202 H121 H637 H612 H632 H606 H140 A406 A407 A408 A519 A516 A514 G601
H119 A001
4 1 4 1 4 1 4 1 10 1 6 1 8 1 1 4 1 4 1 4 1 13 1 11 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A0 B0 E5 E6
SHIFT LEVER L R1
R BW BR WRx2
D501 C102
R2
B ACC WBx2 FUSE BOX FUSE BOX
R L BG C G
D502 C101 R5 R5 R5 R5 R5 R5
GW GL GY CIRCUIT RL RG LR LW YR YW
1 B B
1 W3W5 PROTECTOR
PARKING G B STARTER S/W STARTER SWITCH 7A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
B1 B2 COMBINATION S/W
S/W W R Y B L G Br O WR W R Y B L G Br O WR RL RG LR LW YR YW
GR GB BY F002
L G301
G G401
Y G501 C802
R
B
HORN S/W H103 F702
G903
TB TL TR HU EL LT LH HL
3 1 RL RG LR LW YR YW WR R5 YW YR LW G Br O WR RG YR YW R5
W R Y B L G Br O R5 R5 LR RG RL W R Y B L RL LR LW R5 R5 YW
B Y R LR LBr BY BW WR WR G W
E117 E105 E119
L G BG WB WB W L L L F301 R R Br R L RG R R R W OG OW OL OR O RG RB R R
P RBr RO RW B RB RY C201 C202 C203 C204 C207
D110 D110 F001 F401 A002 D004 A902 H635 B802 E910 E902 H301
LW BY G904 A303 A307 F304 F503 F403
F803
CAB
L RB G WBr RLg O B9 O T/M CONTROLLER
B202 A520 D107 D504 A905 D506
A508 DATA LINK
1 CONNECTOR INPUT OUTPUT (LAMP, RELAY) OUTPUT (sol) CONVERTOR
L PB PL OR OL OW OG
B201 H120 H130 D507 D508 D509 D510 3
4 GND SP COM EG R 1 DD MC I ES 2L 3L 4L 1R 2R 3R 4R BZ PC+ 1 2 3 + S P RXD TXD SM TG
1 YB 2
YG H618 Y
6 1
H608 H628 + 5V SSG G1 MR F S P 2 3 A NR RR X N AB A DD SI2 ES G2 PC- BRK DC L H R + SG PG RTG SMG TGG GND
C1 C2 5 YL W
B 1
H609 D404 B401 L YW YGy BY Y LR YL GO LG LO LW SbP LB LgW GR GY LP SbR LB LgB WO LP LR LW LBr Lg B B WB B
B405 D001 H710 H709 E403 B403 G201 B303 B408 B407 B406 F603 F703 F903 A601 A707 A708 H606 H711 H707 H117 H712 H706 H705 H704 D103 A705
CAB (AIRCON) YO C701
H607 G202 B Y Y/W W LBr LY R LLg YG LY LG LO LW LgBr LgR LY LG LO Lg B YO WL
6
LgY BrB RB BG BrW OL WG B P VW YB PB V WY H626 H134 H124 B402 B409 E402 A202 F003 A611 A610 A609 A608 G802 H708 H703 H702 H701 D103 H604 A706
E820 E819 F504 E907 E916 E915 E914 E817 E815 E814 E813 E812 E811 H636
11 1 10 1 7 1 11 1
WR GO Sb BL BR PL LgR WP RL Y BrY BY GW LO
E809 E808 E807 E908 C902 E913 E818 E810 D601 C901 E804 E803 E802 E801
E917 E0 E1 E2 E3 E7
3 1 5 1 6 1
E4 AIRCON UNIT
C3 C4 C5 1
LgY BrB LgR P RL VW YB PB V WY B BR BrW OL WG PL YR RL RG
THROTTLE PEDAL C306 C305 C402 C512 D601 C511 C510 C509 C508 C507 C404 C409 C408 C407 C403 H111 D601 D704
1 3
B
R E524 E511 WP WR GO Sb BrY BY GW LO B BL BG Y RW RB R
GyY GyW BL G C401 C303 C302 C301 C504 C503 C502 C501 C405 C410 H102 H101 D703 D702
H634 H624 H613 Y V O E102 E118
C6 B R Y
2 3 10 1 9 1
YV BLg BrW O
H615 H605 H625 R B G Y DIAG. S/W
INCHING SWITCH V CONNECTION E8 E9
QUAD SHIFT
2 1 EMERGENCY DIAG S/W
LgR BY C7 STEERING OIL PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP NEUTRAL BACK LAMP CONTROLLER
A201 E119 INC/DEC
RELAY SENSOR RELAY RELAY RELAY RELAY RELAY HORN RELAY FAULT RELAY SW BUZZER
PILOT VALVE MAGNETS
KICK POSITIO BZ
FLOAT
OUT -NER
STOP LAMP TURN
SW SIGNAL HAZARD
2 1
BY
YL
R RG C8 E E
Y B D111 H139
R L B L B
H113
H123
BrW
E116
E119
BrB
B
YGy YG B B RW RW RY RY RB RB RL SbP RL LB GW GL B LgW PG PW B
H125 E210 H108 B613 F302 B610 C304 B611 H610 E220 H128 E219 H127 B501 E218 H633 H623
Br Br Br
H616 H129 1 LgBr P R BP G
A405
LgW
BrG BL D112 D112 D112
Br L Gy GyR RY RY R R R R R G L R Lg G G LgW L E307 B616 D111 A301 D107
H614 H613 E613 A305
1
D112 C001 E508 H621 A712 F404 D114 D114 D114 D114 D114 D102 D002 D111 D103 D107 D107 A405 D001 1 1 1
H118 GyB Lg B B
C404 C505
2 1 (BLUE) A716
Y
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Br D103
AIR TEMP. C9 3 1 Br E602 G
SENSOR L 1 1 2 1 2 1
D107
BR
H1 H6 H7
6 1
H2 H3 H4 H5
10 6 5 1 10 6 5 1
E211 E310 E309 E308 E303 E302 E301
D507 A306 F306 A905 A503 D112 E904 E903 F604 E005 E004 E006 E502 C605 E705 B002 E518 E516 LR LW LBr LY LG LO
OR RO RW RLg YB Br Y RW 1 1 1 RL YL YG YO SbR BLg YO GyB YR YG
G101 E311 E314 E121 E120 E306 E313
D201 D201 D201 LP LB YW YGy LgR LgB
C206 A302 F303 E312 E523 G302 E912 D301 D301 D301 D101 A506 E003 E521 F004 C604 G102 C603 E504
PB RBr RY WO SbY BrB YR R D302 R D302 R D302 WR BrW YB GyL YGy YV BrG BL YB
B801 D801 D801 D801
C205 F504 F704 F804 F004 E108 G402 A105 E507 W D901 D901 D901 A507 E002 E519 E110 C606 C602 G103 E517 F201
PL RB RL GW YGy W BrW WP GyG R D902 R D902 R D902 BrB Y Sb Y BrW GyW PW YL GyR
95ZV-09709-07502 EU 1/2
E501 C801 A005 B304 E520 E109 A403 A505 A502 E506 E109 D406 C601 G104 E503 D103
WL RG RGy LgG LgL W WG BrR YSb SbO Y R GyY PG YBr Lg 95ZVE62055
40 36 35 31 40 36 35 31
92-25
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (2/2) (S/N 9081~)
1
K403
LAMP(OUTSIDE) K501
K104 K103
K001
K301
40 36 35 31
RO GW RB RLg
RO GW RB RLg
B
B
R K801 R102 M701 R605 R103 K105 L506 M302
K2 K901 R606 R705 L002
WG BrR YSb SbO Y R GyY PG YBr Lg
B
B P402 H906 N502 N401 N202 P801 H903 H914 N104 R804
R706
L103 L102
R602 PB RBr RY WO SbY BrB YR ~702
(INSIDE) K1 R702 L802 K102 K103 L902 M101 K106 M001 R R R WR BrW YB GyL YGy YV BrG BL YB J902
K301 R703 P801 P801 P801 H938 H905 H937 N501 N001 H947 H944 N102 H909
L303
LR LW LBr LY LG LO
BrW Br
BrW Br
10 6 5 1 J101 J201 J301 J401 J501 J601
10 6 5 1
B H1 1 1 1
6 1
RB K108
K401
6
6
K602
RO K110
K402 K702
L402 H2 H3 H4 H5 H6 H7
COMBINATION K403 L5 L8 L9 L0
RB K108
LAMP
(OPT)
K5 1 6 1 2 1 2
RB K108 B LgL
H135
B WO
H117
B LgG
H137 N1 N2 N3 N4 N5 H9 H0
(OPT) T/M SOLENOID
HORN(L) B
VALVE
K601 K101 1 2
B LR LB J1
1 B W B W 1 6
K602 RW Y
OR
3
PL Y Y L + H706 H711
H638
H617
H101 H102 YR B H626 H636
GW K109 H110 H130 H602
3 4 1 2
N402
H637
N301
PB B YB YG
YSb
HORN(H) 3 4
GyL
H120 (BLUE) H612 H601
K701 L601 L602 2 4 10 6 5 1
B
SbO
YL YBr LW LB
SbR
SbR
RW Y J2 BL BL GY GY BrR BrW GyY GyB
K702 F R B W
H622 H632 H + H705 H711 H613 H613 P201 P201 H639 H619 H634 H603
GW K109 L603 3 4
B 1 2 GR GY BrB PG GyW YO
L701
WASHER P205 P201 H629 H633 H624 H604
1/4 1/8
B LgL MOTOR R B B GR YO YL PW
COMBINATION 1 6
G
P205 H607 H609 H623
LAMP
W B
1/2 EMP
LBr LB J3
K801 W Y
R + H704 H711
B B WR YB YG
RB K108
H620 H618 H608
K802 3/4 COM T/M OIL T/C OIL T/C OIL 1 2 GyR
RBr K102 L7
L6 B Br
TEMP. S/W TEMP. S/W TEMP. B BLg BrW YV Y BrG BL H621
SENSOR H605 H625 H615 H628 H614 H613
B SPEED
1 2
SENSOR T/M OIL LY LB J4 50 46 45 41
K9 RW Y
(AUTO-SHIFT) FILTER 1 + H703 H711
2
1
(INSIDE) B
B
RLg K107
K001 L502
LAMP(OUTSIDE) N0 N6 N7 24 14 27
K104 K103
RW RY
R 40 39 38 37 36 35 34 33 32 31
L1 1 2 13 15
B
B
M1 M2 N9 BrR B LO LB J6 12 5 16
W
1
N802
Sb 3 + H701 H711 30 29 28 27 26 25 24 23 22 21
28
H627
23 4 6
3 1 2 1 2
CONDENSER AIR SbY SbY SbY B YGy
1 2 20 19 18 17 16 15 14 13 12 11 11 1 17
B
CLEANER H114 M201 M102 H616 22 3 7 29
YGy 10 9 8 7 6 5 4 3 2 1 10 2 18
H125
B LP LB J7
Br D + H712 H711
10 6 5 1 9 19
Br K111 L4
BUCKET L2 1 2
21 8 30
POSITIONER BrW B 20 31
L B K112
LgR LgB J8
2 1 EMERGENCY SPPC H708 H707
GW
K109
STEERING ETHER ECM
B
P9 1 2 N601 P406
FRONT BrR WL
FUSIBLE
B
PARKING R9
2 2
SOLENOID
W B
E/G REV. LINK FUSIBLE P404
K105
LgG
WP
W
RB RL RL RB
SENSOR LINK P7
3
H129 H128 R401 R501
30A STEERING R1 R2 REAR
BATTERY MAGNETIC 3 RGy R103
2
B RGy RGy B
RELAY PRESS. SW WP H138 R201 WORKING
70A
STARTER
70A
S/W M702 R301 B
LAMP
70A BW R P5 1
E/G WATER TEMP. SW BW
C VOLTAGE RELAY 2/4 BrR WL 1 1 R3
P6 M802 M701 RGy R103 REAR
R P8
B 1 1 2 1 4 3 WORKING
B
WV B 2 3 2 1 LAMP
R P303
FUSE BOX(ECM) 2 1 R401 R402
H301 BATTERY
H302 BACK UP
R104
RL WL
RL
WG WG B B
B
W3 H401 3 4
H402 P401 P402 P402 P406 ALARM
H501 +
W W H502
C NO NC H124 H134 H635 R501 R102 RB
31 32 33 34 35
L B LICENSE
1 2 P3 R502 B LAMP
GY GO GL GB GR 1 6
1
W Br
B
B
M503 M501 M502 GY P601 P504
B R Y M3 RL WL
P701 R6 REAR
H109 H128
H129 H139
1 W P602
RG
GR
3
RO RL
COMPRESSOR WV
R
E/G WATER G GR P501 COMBINATION
M6 WG B
LAMP (R.H)
TEMP. S/W P403 P404
RB
RY
GY GR
G
E/G WATER 1 2 ALTERNATOR (COLD STARTER) GL GB WR WP P301 P302 Br L
TEMP. 1 2 WR WP
3
3 4
SENSOR M602 M603
R Y 3 3 4 3 4 B W
2 W
1
WR WP
G I B R W W P102 H620 N803
B
B
M601 P901 P901 P103
B H201 3 2
H928 WG B SbR
R7 REAR
H119 H128
H129 H139
RG
GR
H918 H640
RL
H606
R
2 1 GR COMBINATION
N802
H122
RBr
RB
RY
B 1 H908 H610 N801
G
H631
YR H917 GY
DIODE
3
H111
BrR
1 6 1 6 4 1
UNIT
WP
WL
GyG
H121 1 2
YB
H105
WP YR P1 P2 P4 R8
1 2 N803 BATTERY
M4 M5 M7 M8 M0 95ZV-09709-08170 EU 2/2
+ 95ZVE62056
92-26
95ZV Cross-Section Drawing & Diagrams
Electrical wiring diagram abbreviation chart (S/N 0101~0360, 9001~)
INSTRUMENT PANEL INSTRUMENT PANEL MONITOR CONTROLLER T/M CONTROLLER T/M CONTROLLER
WL Engine water level alarm A AUTO lamp WL E/G water level sw. SV Power for press. diff. sensor DC Modulator valve 2
C Charge lamp AB Auto brake 3/4 Fuel level (3/4) SSG Press. diff. sensor signal L Low clutch sol. valve
AC Air cleaner clogging alarm TM Converter (+) 1/4 Fuel level (1/4) G1 For switch input (–) H High clutch sol. valve
TT T/M oil temperature alarm TM Converter (–) EMP Fuel level (E) MR Failure history call R R clutch sol. valve
WT Engine water temperature alarm — — F Shift lever F (+)
CONVERTOR
EP Engine oil pressure alarm TC T/M cut-off (Declutch) lamp B Brake oil press. alarm lamp S Shift switch (+)
BP Brake oil pressure alarm — EP E/G oil press. alarm lamp P Parking switch (+) + + 24 V
CE Controller failure alarm WL Work lamp WT Water temp. alarm lamp 2 Shift lever 2 (+) – GND (–)
+ +24 V power supply W Central alarm lamp TF T/M oil filter alarm lamp 3 Shift lever 3 (+) – GND (–)
ES Emergency steering (OPT for other than Europe) GND GND (–) — A Shift lever A (+) S Sine wave signal (±) input
DD Vibration damper (option) — F Fuel level lamp (F) ES Emergency steering (output)
EG2 Engine warning lamp — 1/2 Fuel level lamp (1/2) 2L 2 (left) lamp (–)
EG1 Engine protection lamp H High-beam lamp 1/8 Fuel level lamp (1/8) 3L 3 (left) lamp P Rectangular wave signal (+) input
EG3 Engine stop lamp L Turn signal (left) lamp W Central alarm sw. 4L 4 (left) lamp RXD For communication (RXD)
SS — R Turn signal (right) lamp TR Fan 2-step relief sol. valve TXD For communication (TXD)
WTM Engine water temperature gauge — — SM For speedometer (±) output
TTM T/M oil temperature gauge GND Hour meter (–) BL — 1R 1 (right) lamp TG For tachometer output (+)
— HM Hour meter (+) TT T/M oil temp. alarm lamp 2R 2 (right) lamp + + 24 V
(+) Instrument panel illumination AC Air cleaner alarm lamp 3R 3 (right) lamp – GND (–)
MONITOR CONTROLLER
TF T/M oil filter clogging alarm WL E/G water level alarm lamp 4R 4 (right) lamp – GND (–)
— + DC 24 V ES Emergency steering lamp (OPT for other than NR Neutral relay SG For sine wave signal input (GND)
Europe)
— + DC 24 V 3/4 Fuel level lamp (3/4) RR Back-up relay
F Fuel level lamp (F) D Memory call 1/4 Fuel level lamp (1/4) X Controller failure relay PG For rectangular signal input (GND)
3/4 Fuel level lamp (3/4) P Parking switch EMP Fuel level lamp (E) N Neutral lamp
1/2 Fuel level lamp (1/2) BD — BZ Buzzer AB Auto brake lamp RTG For communication (GND)
1/4 Fuel level lamp (1/4) EP E/G oil press. sw. — A Auto lamp SMG GND (For speedometer)
EMP Fuel level lamp (E) WT E/G water temp. sw. DD Vibration damper (option) TGG GND (For tachometer)
T/M CONTROLLER
GND GND (–) TF T/M oil filter sw. GND Frame GND
+ + 24 V power supply EL — GND GND S/2 Spare
— 1/2 Fuel level (1/2) SP Machine speed sensor (+) S/1 Emergency steering (input)
— 1/8 Fuel level (1/8) COM Engine rev. machine speed (–) BZ Buzzer
— ES Steering oil press. sw. (OPT for other than Europe) EG Engine rev. sensor (+) PC+ Modulator valve 1 (+)
— EA Alternator voltage
N Neutral – GND
+ + 24 V power supply – GND R Shift lever R (+) 1 1st clutch sol. valve
1 1st speed indication R Memory reset 1 Shift lever 1 (+) 2 2nd clutch sol. valve
2 2nd speed indication BM Brake oil press. (Main) sw. DD Vibration damper (option) 3 3rd clutch sol. valve
3 3rd speed indication TR Fan 2-step relief sol. valve MC Failure history reset G2 Solenoid valve (–)
4 4th speed indication TT T/M oil temp. sw. I Inching switch (+) PC– Modulator valve 1 (–)
P Parking brake lamp AC Air cleaner sensor + + 24 V BRK Auto brake solenoid valve
92-27
95ZV Cross-Section Drawing & Diagrams
Electrical wiring diagram abbreviation chart (S/N 0361~)
WL Radiator water level warning lamp A AUTO lamp A21 Auto shift indicator lamp E1 — C7 E/G coolant temperature switch D13 —
C Charge lamp AB Auto brake lamp A22 Fuel level lamp (1/2) E2 — C8 Emergency steering oil press. switch D14 Downshift button
AC Air cleaner clogging alarm TM Converter (+) A23 Fuel level lamp (E) E3 Power supply + 24 V C9 — D15 —
TT T/M oil temperature alarm TM Converter (–) A24 1st speed indication lamp E4 Power supply + 24 V C10 — D16 —
WT Engine water temperature alarm — A25 2nd speed indication lamp E5 — C11 — D17 —
EP Engine oil pressure alarm TC Declutch lamp A26 T/M oil filter warning lamp E6 — C12 — D18 —
BP Brake oil pressure alarm — A27 Air cleaner warning lamp E7 Power supply GND C13 — D19 —
CE MCU error (failure alarm) WL Work lamp A28 Brake pressure warning lamp E8 Power supply GND C14 T/M oil filter switch D20 —
+ +24 V power supply W Central alarm lamp A29 Neutral indicator lamp E9 + 5 V output C15 Radiator water level switch D21 Declutch switch
ES Emergency steering GND GND (–) A30 3rd speed indication lamp E10 — C16 E/G oil pressure switch D22 —
DD Vibration damper (option) — A31 Fuel level lamp (1/4) E11 — C17 Fuel level F switch D23 —
EG2 Engine warning lamp — A32 — E12 — C18 — D24 —
EG1 Engine protection lamp H High-beam lamp A33 Fuel level lamp (3/4) E13 — C19 T/M pressure diff. sensor D25 —
EG3 Engine stop lamp L Turn signal (left) lamp A34 4th speed indication lamp E14 — C20 Fuel level 1/2 switch D26 —
SS — R Turn signal (right) lamp B1 H solenoid valve E15 ECM C21 Fuel level E switch
WTM Engine water temperature gauge (sensor) — B2 — E16 Machine speed sensor C22 FR 23 change point selection
TTM T/M oil temperature gauge (sensor) GND Hour meter (–) B3 — E17 Power supply C23 F 34 change point selection
— HM Hour meter (+) B4 R solenoid valve E18 — C24 —
(+) Instrument panel illumination B5 Modulation valve E19 — C25 —
MCU
TF T/M oil filter clogging alarm B6 — E20 MODM C26 —
— A1 — B7 — E21 — C27 —
— A2 2nd speed solenoid valve B8 — E22 — C28 Fuel level 3/4 switch
F Fuel level lamp (F) A3 — B9 Buzzer E23 — C29 Fuel level 1/4 switch
3/4 Fuel level lamp (3/4) A4 Ride control solenoid valve B10 — E24 Alternator C30 —
1/2 Fuel level lamp (1/2) A5 3rd speed solenoid valve B11 Back lamp relay E25 — C31 —
1/4 Fuel level lamp (1/4) A6 — B12 MCU fault relay E26 — C32 —
EMP Fuel level lamp (E) A7 — B13 L solenoid valve E27 — C33 Ride control switch
GND GND (–) A8 — B14 Auto brake solenoid valve E28 — C34 —
+ + 24 V power supply A9 — B15 — E29 MODM D1 Parking switch
— A10 — B16 Communication RXD E30 — D2 Auto/Manual selection
— A11 Fuel level lamp (F) B17 — E31 — D3 Shift lever 2
— A12 Steering oil pressure warning lamp B18 Neutral relay E32 — D4 Shift lever R
— A13 Radiator water level warning lamp B19 — E33 — D5 Shift lever 3
N Neutral A14 Central warning lamp B20 — E34 — D6 —
– GND (–) A15 E/G coolant temperature warning lamp B21 — C1 — D7 —
1 1st speed indication A16 T/M oil temperature warning lamp B22 Communication TXD C2 Brake oil pressure switch D8 —
2 2nd speed indication A17 D solenoid valve B23 — C3 — D9 —
3 3rd speed indication A18 1st speed solenoid valve B24 Tachometer C4 T/M mode selection D10 Shift lever 1
4 4th speed indication A19 E/G oil pressure warning lamp B25 — C5 T/M oil temperature switch D11 Shift lever F
P Parking brake lamp A20 Auto brake lamp B26 — C6 Air cleaner clogging switch D12 Shift lever A
92-28
95ZV Cross-Section Drawing & Diagrams
Electrical Wiring Diagram (CAB)
A1
Br
B102 4
Speaker BrB
B101
GW WR
5 A706 A707
2 Room lamp B6 B7
G B
B410 B
8
3 1
Cigarette lighter
Wiper Wiper A3
3 switch (F) 4 switch (R)
Rear wiper
9 Radio motor 7
1
White Black GR OL
B8 A602 B403 L LR
M
B
GY B
O
LW G Y G Y A601 B LW
R+ L+ +
B407
LR R L R L
2
R- L- B + E
(Blue) (Blue)
LY B PB OL PL
1 2 A904 B406 B403 B405 WB GB G RB B
B701 B601 B410 B411
L W YW GR GY
A803 A802 A905 B801 B802 WR GW WV
B702 B602 B409
3 1 3 1 7 1
A4 A5 A6 A7
Front wiper
5 motor
M
6 Intermittent wiper relay
L W 2 4 6
Y R R 1 3 5 No. Equipment name
Y OR Y YW LY
A906 B404 A806 A501 A506 1 Head lamp
L W
A503 A502
OR PB
B404 B406
B 2 Lamp
3 1 3 1
3 Front wiper switch
4 Rear wiper switch
5 Front wiper motor
A8 A9
6 Relay assembly
B1
7 Rear wiper motor
1
A105
8 Cigarette lighter
BrB
9 Radio
A104
Br
10 Speaker
(For speaker)
V CAB 09709-04700
Gy B2 B3 B4
A101 : Refer to the electrical wiring diagram (95ZV).
1 6 1
C101 A902 A903 B803
P A504 A604 A805 A605
PB PL OR OL
B503 A712 B501
A203 A711 A303 A705 A201 A402
RY RB G WV RLg O
Cab
Rotary warning
lamp (spare)
(B5)
(B7)
(A3)
Speaker (spare)
(B6)
(B8)
Cab serial number plate location
(CAB S/N 0346~)
(A2)
Car radio
Relay wiper
(A7) intermittent
Note
Wiper motor Serial number (S/N) on this page shows the serial numbers
(front) for the cab and not for the machine.
(A9)
(A8)
To floor board
92-30
95ZV Cross-Section Drawing & Diagrams
Electrical Connection Diagram (S/N 0101~0237)
15A
F10
(Lg) EL (YB) WIPER
OFF F13 RY TEMP. GAUGE
LH LH S2 S3 S/W
ON WASH B
(L) (L) B T/M OIL TEMP. GAUGE Sint S1
LT (YSb)
START FOR OPT LAMP
LR LR CENTRAL (GyB) (GO) PARKING HOUR METER
L
ACC’ LBr ALARM S/W 5 3
FOR OPT LAMP WASHER 1
T/M CONTROLLER
MONITOR CONTROLLER
SbY [SbY] INTER-
LW MOTOR 2 MITTENT 6
12V 12V H BRAKE OIL MACHINE WIDTH LAMP (OPT) TACHOMETER PB WIPER
R N F (+) M
SHIFT LEVER
[W5] (SbY) PRESS.(MAIN) (-) 4 RELAY
30A (BY) (WL) (WB)
W RB MACHINE WIDTH LAMP (OPT)
W5 [W] LBr
ECM BATTERY R CONVERTER WIPER MOTOR
(BY)
LICENSE LAMP (OPT) F18 OL
R1 BR
1.25
WR M R WIPER
WR F15 WP 5A
B AC LY 1 TAIL LAMP YO
ECM
R2 C 5A 1 23A (Gy) Gy EP
[WV] S1 S2
E/G OIL PRESS. E
G1.25 LY TAIL LAMP F3 WASHER B
Br BrW WASH
BATTERY LG (GyG) GyG BUCKET POSITIONER MOTOR
LG E/G WATER
F14
2
5A
LP Y
B C DC (MV2) SbO [SbR] F16
Y (SbO) OG
[R5] T/M OIL FILTER. 5A FL WIPER
E/G FLOAT
MAGNETIC LB REVOLUTION (Sb) Sb RELIEF
W COMBINATION
S/W RADIATOR FR BrR SOLENOID
BW5 VOLTAGE W WATER LEVEL S/W FAN MOTOR RELIEF
LgR BUZZER RW RLg
RELAY SPPC (MV1) UL HU CAB WORKING LIGHT
RL1.25 [WG] LgBr WL ALTERNATOR TO FRONT
LgB
TERMINAL R
EL WORKING
NR LIGHT CAB WORKING LIGHT
(L) (SbP) HL
NR LgBr FUEL LEVEL HIGH BEAM PL F20 O
(Lg) (WG) (L) LgW PRESS.DIFF SENSOR (RY) O CIGARETTE LIGHTER
F13 MONITOR X 10A
WL CONTROLLER SENSOR (YR) YR RIGHT HEADLIGHT (H)
CHARGE LAMP YW F 3/4 RY F22 (WBr)
(LB) ACC’ E
ALTERNATOR RR YGy (YB) YB LH RY UL LEFT HEADLIGHT (H) 3A RADIO
3/4 1/2
R LB
20 (YL) YL RIGHT HEADLIGHT (L)
70A B I 1/2 1/4
E (RB)
RW NIGHT
(YBr) YBr LEFT HEADLIGHT (L) ILLUMINATION
(LP) 1/4 1/8
AUTO TO REAR WORKING
20 (YG) YG
(GR) E EMPTY LIGHT S/W
COLD THERMO ETHER N 1.25
F6 RG (RGy) G
START S/W S/W KIT (LY) WORKING LIGHT PL F10 ROOM
R F12 [BrR]
1 15A
RLg LAMP
15A WB WP
(LG) (YL) SHIFT S/W FRONT WORKING LIGHT
2 FRONT WORKING
(LO) D RECALL LIGHT S/W FRONT WORKING LIGHT ACC’ E
3
AIRCON UNIT
(L) BACK-UP LAMP (BrY)
CP 15A RR CD 18
OFF B
(Lg) (SbW) ON BACK-UP LAMP [W]
F13 B
OFF (Y)
46 C NIGHT (RB)
(GO) BACK-UP ALARM (OPT) (YB) 5 (BrW)
PARKING SWITCH 37 D ILLUMINATION 2 A/M
AUTO BRAKE STOP S/W (YG) (WY)
MONITOR 36 E DATA LINK (BR) 21 M SERVO MOTOR
WO CONTROLLER SOLENOID RIGHT BRAKE LAMP (YL) CONNECTOR
27 (WR)
RG 26 F 20 MAM
(YO) (GW)
LEFT BRAKE LAMP 12
27 G
(BY) P X FLASHER UNIT INSIDE AIR SENSOR(THI)
L (TURN SIG.) (RO) B A
RIGHT TURN SIG. PL (P)
13 (OL)
9 RIGHT VENT SELECTION
P COMBINATION [W] F31 [GY] E
LLg (LgR)
RO RIGHT FRONT TURN SIG. BLOW-OFF THERMISTOR(THF) 24 (GO) M SERVO MOTOR
S/W 7 THROTTLE PEDAL (BY) (Sb)
RO (OPT) 10A 14 25
INCHING S/W TB TR 8 THROTTLE OPENING MV1
RIGHT REAR TURN SIG. BrW SENSOR WATER TEMP. SENSOR(THW)
RBr (OPT) B 17 48 (Y)
(Lg) (LgY) (RBr) YV
TL LEFT TURN SIG. PL [W] F35 [GR] 15
MACHINE CAB F13 G 47
(WG)
T/M CUT OFF SWITCH 18 BLg
T/M CUT OFF FLASHER UNIT 10A 49 OUTSIDE AIR SENSOR(THAM) 10 LEFT VENT SELECTION
P X RBr LEFT FRONT TURN SIG. (OPT) 28 (LgY)
L
(HAZARD) 36 M SERVO MOTOR
15 5A 30 20A BP IDLE SW (BrB)
LEFT REAR TURN SIG. (OPT) OFF IDLE (PL) 3
26 MV2
14 5A 29 20A GyY
HORN WR 3 (BrR)
S/W F15 38 16
(GL) (WP)
SPARE
SPARE
SPARE
SPARE
9
10 RY1.25
6 15A 21 SPARE E
15A
F29 R2 RY2 G2 3 2
BrL
SPARE
8 FR M MB 4 1 BLOWER MOTOR
5 10A 20 10A 35 10A GyR 20A BM BLC
27 EP
6 RY1.25 G1.25 ECC
F27 RG YR
4 15A 19 10A 34 7.5A 19 COMPRESSOR CLUTCH
SPARE
SPARE
5A EC
5 29
1.25 1.25 1.25
3 10A 18 5A 33 7.5A 7 30 F28 RB RW Y
RCD
M CONDENSER MOTOR
SPARE
39 10A CD
32 7.5A MCD
2 15A 17 5A 40
E CH
50
ACC’ E
1 20A 1 6 5A 31 10A
ECM
15A
F10
(Lg) EL (YB) S/W
OFF F13 RY TEMP. GAUGE
LH LH S2 S3
WASH B
ON (L) (L) B LT (YSb) T/M OIL TEMP. GAUGE S int S1
START FOR OPT LAMP
LR LR (GyB) (GO)
L CENTRAL PARKING HOUR METER
ACC’ LBr ALARM S/W FOR OPT LAMP WASHER 1 5 3
SbY [SbY] INTER-
MONITOR CONTROLLER
LW MOTOR 2 MITTENT6
BRAKE OIL MACHINE WIDTH LAMP (OPT) TACHOMETER WIPER
T/M CONTROLLER
12V 12V H PB
R N F M
SHIFT LEVER
[W 5 ] (SbY) (+) (-) 4 RELAY
30A PRESS.(MAIN)
(BY) MACHINE WIDTH LAMP (OPT) (WL) (WB)
W B RB
LBr BRAKE OIL
W5 [W] ECM BATTERY R WIPER MOTOR
PRESS.(DIFF.) CONVERTER F18
(BY) LICENSE LAMP (OPT) OL
1.25
WR
M R WIPER
R1 BR WR F15 WP 5A
B AC LY
1
TAIL LAMP YO
ECM
R2 C 5A 1 2 3 A (Gy) Gy EP
[WV] E/G OIL PRESS. E S1 S2
TAIL LAMP WASHER
B
G1.25 LY F3 Br BrW WASH
LG WT MOTOR
BATTERY (GyG) GyG E/G WATER BUCKET POSITIONER
F14
2 LG
5A
Y PANEL LIGHTING
LP SbO [SbR]
B C DC F16 OG
Y (SbO)
5
[R ] T/M OIL FILTER. 5A FL WIPER
E/G FLOAT
MAGNETIC LB REVOLUTION (Sb) Sb
W RADIATOR COMBINATION
S/W 5
S/W
BW VOLTAGE W BUZZER WATER LEVEL RW
LgR UL HU RLg
RL
1.25
[WG]
RELAY SPPC LgBr TO FRONT CAB WORKING LIGHT
WL
LgB ALTERNATOR EL WORKING
NR TERMINAL R LIGHT
(L) (SbP) HL F7 OY CAB WORKING LIGHT
NR LgBr FUEL LEVEL C
HIGH BEAM PL AIR-SUS. F20 O
(Lg) (WG) (L) LgW SENSOR (RY) 10A COMPRESSOR
F13 WL X PRESS.DIFF CIGARETTE LIGHTER
MONITOR SENSOR 10A
CHARGE LAMP CONTROLLER (YR) YR RIGHT HEADLIGHT (H)
YW F 3/4 RY F22
ACC’ (WBr)
(LB) E
ALTERNATOR RR YGy (YB) YB LH RY UL LEFT HEADLIGHT (H) RADIO
3/4 1/2 3A
20 R LB
(YL) YL RIGHT HEADLIGHT (L)
70A B I 1/2 1/4 NIGHT
E RW (RB)
(YBr) YBr
ILLUMINATION
20 (LP) 1/4 1/8 LEFT HEADLIGHT (L)
AUTO
(YG) YG TO REAR WORKING
(GR) E EMPTY LIGHT S/W
COLD THERMO ETHER N 1.25
AIRCON UNIT
ON SOLENOID R RL [W] EC
MACHINE CAB (L) LgG BACK-UP LAMP B (BrY)
CP 15A RR (Y) CD 18
OFF 46 C
(Lg) (SbW) ON BACK-UP LAMP (YB)
15 5A 30 20A F13 37 D
(YG) DATA LINK
OFF 36 E NIGHT (RB)
(GO) BACK-UP ALARM (YL) CONNECTOR ILLUMINATION 5 (BrW)
14 5A 29 20A PARKING SWITCH (OPT) 26 F 2
MONITOR AUTO BRAKE STOP S/W (Y0) (WY) A/M
RG 27 G (BR) 21 M SERVO
CONTROLLER SOLENOID 27
RIGHT BRAKE LAMP (WR)
SPARE
MOTOR
SPARE
WO B A
13 5A 28 10A 20 MAM
(GW)
LEFT BRAKE LAMP 12
P X FLASHER UNIT [W] F31 [GY] E
12 15A 27 5A (BY) (RO) 7 THROTTLE PEDAL INSIDE AIR SENSOR(THI)
L (TURN SIG.) RIGHT TURN 10A (P) (OL)
8 THROTTLE OPENING 13 9
SIG. PL BrW SENSOR RIGHT VENT
LLg (LgR) COMBINATION B 17 48 BLOW-OFF THERMISTOR(THF) (GO)
11 10A 26 5A P S/W RO RIGHT FRONT YV (BY)
24 M SELECTION
RO TURN SIG. [W] F35 [GR] 47 14 (Sb) SERVO
25 MV1
INCHING S/W TB TR
RIGHT REAR
18 BLg MOTOR
10A WATER TEMP. SENSOR(THW)
SPARE
SPARE
INC/DEC SW (PB)
FAILURE 4 23 M AIR SELECTION
PG INC (V) SERVO MOTOR
3 10A 18 5A 14 (m)
22 MRF
YO PW SPHL
CENTRAL ALARM MONITOR TACHOMETER 11 24
(GyB) (LgR)
2 15A 17 5A CONTROLLER CONVERTER DEC 4
BL (BL)
E 9 ACM 8
1 20A 16 5A 10 SPCD
E (LgW)
CH
GyO
8 WT
GyR RY 1.25
27 EP
SPARE 6 F29 R2 RY 2 G2 3 2
M MB 4 1 BLOWER
SPARE
MCD
32 7.5A CH
ACC’ E
ECM
31 10A
ECM
95ZVE62045
92-32
95ZV Cross-Section Drawing & Diagrams
Electrical Connection Diagram (S/N 0253~0360)
15A
F10
(Lg) EL (YB) WIPER
OFF F13 RY TEMP. GAUGE
LH LH S2 S3 S/W
ON WASH B
(L) (L) B T/M OIL TEMP. GAUGE Sint S1
LT (YSb)
START FOR OPT LAMP
LR LR CENTRAL (GyB) (GO) PARKING HOUR METER
L
ACC’ LBr ALARM S/W 5 3
FOR OPT LAMP WASHER 1
T/M CONTROLLER
MONITOR CONTROLLER
SbY [SbY] INTER-
LW MOTOR 2 MITTENT 6
12V 12V H BRAKE OIL MACHINE WIDTH LAMP (OPT) TACHOMETER PB WIPER
R N F (+) M
SHIFT LEVER
[W5] (SbY) PRESS.(MAIN) (-) 4 RELAY
30A (BY) (WL) (WB)
W RB MACHINE WIDTH LAMP (OPT)
W5 [W] LBr
ECM BATTERY R CONVERTER WIPER MOTOR
(BY)
LICENSE LAMP (OPT) F18 OL
R1 BR
1.25
WR M R WIPER
WR F15 WP 5A
B AC LY 1 TAIL LAMP YO
ECM
R2 C 5A 1 23A (Gy) Gy EP
[WV] S1 S2
E/G OIL PRESS. E
G1.25 LY TAIL LAMP F3 WASHER B
Br BrW WASH
BATTERY LG (GyG) GyG BUCKET POSITIONER MOTOR
LG E/G WATER
F14
2
5A
LP Y
B C DC (MV2) SbO [SbR] F16
Y (SbO) OG
[R5] T/M OIL FILTER. 5A FL WIPER
E/G FLOAT
MAGNETIC LB REVOLUTION (Sb) Sb RELIEF
W COMBINATION
S/W RADIATOR FR BrR SOLENOID
BW5 VOLTAGE W WATER LEVEL S/W FAN MOTOR RELIEF
LgR BUZZER RW RLg
RELAY SPPC (MV1) UL HU CAB WORKING LIGHT
RL1.25 [WG] LgBr WL ALTERNATOR TO FRONT
LgB
TERMINAL R
EL WORKING
NR LIGHT CAB WORKING LIGHT
(L) (SbP) HL
NR LgBr FUEL LEVEL HIGH BEAM PL F20 O
(Lg) (WG) (L) LgW PRESS.DIFF SENSOR (RY) O CIGARETTE LIGHTER
F13 MONITOR X 10A
WL CONTROLLER SENSOR (YR) YR RIGHT HEADLIGHT (H)
CHARGE LAMP YW F 3/4 RY F22 (WBr)
(LB) ACC’ E
ALTERNATOR RR YGy (YB) YB LH RY UL LEFT HEADLIGHT (H) 3A RADIO
3/4 1/2
R LB
20 (YL) YL RIGHT HEADLIGHT (L)
70A B I 1/2 1/4
E (RB)
RW NIGHT
(YBr) YBr LEFT HEADLIGHT (L) ILLUMINATION
(LP) 1/4 1/8
AUTO TO REAR WORKING
20 (YG) YG
(GR) E EMPTY LIGHT S/W
COLD THERMO ETHER N 1.25
F6 RG (RGy) G
START S/W S/W KIT (LY) WORKING LIGHT PL F10 ROOM
R F12 [BrR]
1 15A
RLg LAMP
15A WB WP
(LG) (YL) SHIFT S/W FRONT WORKING LIGHT
2 FRONT WORKING
(LO) D RECALL LIGHT S/W FRONT WORKING LIGHT ACC’ E
3
AIRCON UNIT
(L) BACK-UP LAMP (BrY)
CP 15A RR CD 18
OFF B
(Lg) (SbW) ON BACK-UP LAMP [W]
F13 B
OFF (Y)
46 C NIGHT (RB)
(GO) BACK-UP ALARM (OPT) (YB) 5 (BrW)
PARKING SWITCH 37 D ILLUMINATION 2 A/M
STOP S/W (WY)
MONITOR AUTO BRAKE (YG) SERVO MOTOR
CONTROLLER SOLENOID
RG
RIGHT BRAKE LAMP 36 E DATA LINK (BR)
27
21
(WR)
M
WO (YL) CONNECTOR
26 F 20 MAM
(YO) (GW)
LEFT BRAKE LAMP 12
FLASHER UNIT 27 G
(BY) B (TURN SIG.) B A
INSIDE AIR SENSOR(THI)
L E (P)
13 (OL)
(RO) 9 RIGHT VENT SELECTION
LLg (LgR) RIGHT TURN SIG. PL [W] F31 [GY] E BLOW-OFF THERMISTOR(THF) 24 (GO) SERVO MOTOR
7 THROTTLE PEDAL (BY) (Sb)
M
COMBINATION 10A 14
INCHING S/W P S/W RO RIGHT FRONT TURN SIG. 8 THROTTLE OPENING 25 MV1
RO (OPT) B 17 48
BrW SENSOR WATER TEMP. SENSOR(THW)
(Lg) (LgY) TB TR (Y)
RIGHT REAR TURN SIG. [W] F35 [GR] YV 15
MACHINE CAB F13
RBr (RBr) (OPT) 47
(WG)
T/M CUT OFF SWITCH TL 18 BLg
T/M CUT OFF G LEFT TURN SIG. PL 10A 49 OUTSIDE AIR SENSOR(THAM) 10 LEFT VENT SELECTION
28 (LgY)
FLASHER UNIT 36 M SERVO MOTOR
15 5A 30 20A (HAZARD) RBr LEFT FRONT TURN SIG. (OPT) IDLE SW (BrB)
OFF IDLE 26 MV2
(PL) 3
B LEFT REAR TURN SIG. (OPT)
14 5A 29 20A L
E
3
GyY
WR (BrR)
BP F15 38 16
(WP)
SPARE
SPARE
SPARE
SPARE
9
10 RY1.25
6 15A 21 SPARE E
15A
F29 R2 RY2 G2 3 2
BrL
SPARE
8 FR M MB 4 1 BLOWER MOTOR
5 10A 20 10A 35 10A GyR 20A BM BLC
27 EP
6 RY1.25 G1.25 ECC
F27 RG YR
4 15A 19 10A 34 7.5A 19 COMPRESSOR CLUTCH
SPARE
SPARE
5A EC
5 29
1.25 1.25 1.25
3 10A 18 5A 33 7.5A 7 30 F28 RB RW Y
RCD
M CONDENSER MOTOR
SPARE
39 10A CD
32 7.5A MCD
2 15A 17 5A 40
E CH
50
ACC’ E
1 20A 1 6 5A 31 10A
ECM
15A
F13 F WIPER
F10
20A EL
E/G WATER 10A
OFF LH
RY
LH
L (YB) TEMP. GAUGE WIPER
ON S2 S3 S/W
E17 B LT
START LR FOR OPT LAMP WASH B
B13 F SOLENOID T/M OIL TEMP. Sint S1
ACC’ LR E (YSb)
D11 VALVE GAUGE
12V 12V LBr FOR OPT LAMP
D04 HOUR METER
[W5] B01 LW 5 3
30A H SOLENOID VALVE MACHINE WIDTH LAMP (OPT) WASHER 1 INTER-
W MOTOR MITTENT
[W] F N R 2 6
W5 B04 LBr WIPER
SHIFT LEVER
ECM BATTERY R SOLENOID VALVE MACHINE WIDTH LAMP (OPT) TACHOMETER PB
1.25
RB (+) (-) M 4 RELAY
R1 BR WR F15 WR WP
B AC A18 LY LICENSE LAMP (OPT)
R2 C 1ST SPEED SOLENOID VALVE (WL) WIPER MOTOR
5A [WV] F18
TAIL LAMP OL
G1.25 1
23A A02 LG CONTROLLER 5A
M R WIPER
BATTERY 2ND SPEED SOLENOID VALVE
TAIL LAMP
F14
5A
RELAY LW E S1 S2
D12 A05 LO WASHER B
G1.25 LO 3RD SPEED SOLENOID VALVE F3 Br BrW MOTOR WASH
D05 BUCKET
STARTER LG 10A PL WIPER
D03 A17 LP
POSITIONER M
D SOLENOID VALVE S/W
70A
LY
D10 INSTRUMENT PANEL
B C (RB)
LIGHTING BrB F17 OW
[R5] BOOM
E (YL) WR AUTO BRAKE KICK-OUT 5A
D14 B14 FR WIPER
MAGNETIC SHIFT S/W SOLENOID VALVE
ON (SbW) (Lg) F16 OG
S/W BW5
F13 GO
VOLTAGE PARKING D01 YV RIDE CONTROL 5A FL WIPER
RELAY
OFF GO F5
A04 COMBINATION FLOAT
RL1.25 [WG] SOL. ON SOLENOID VALVE S/W
LgG LLg RW
(L ) D21 LgR LgR UL HU
NR OFF B05 MODULATION VALVE
(GyW ) 1A EL RLg
RIDE CONTROL S/W C33 TO FRONT CAB WORKING LIGHT
(Lg) (WG ) HL WORKING
F13 WL T/M A BrB
AUTO / MANUAL SELECTION D02 HIGH BEAM PL LIGHT CAB WORKING LIGHT
CHARGE LAMP CONTROLLER M B18 (SbP) NR
(L)
NEUTRAL RELAY (RY) F7 OY AIR-SUS.
COMPRESSOR F20 O
ALTERNATOR RIGHT HEADLIGHT (H) 10A
CIGARETTE LIGHTER
BrY RY 10A
20 R LLg T/M MODE SELECTION C04
70A B I B12 LgW
X
(L) CONTROLLER LH RY UL LEFT HEADLIGHT (H) F22
FAILURE RELAY ACC’ E (WBr)
E MODEL SELECTION 1 C10 (Lg) RIGHT HEADLIGHT (L) 3A RADIO
20 MODEL SELECTION 2 F13
(LgR) C11 RW
MODEL SELECTION 3 C12 B11 (LB) RR BACK LAMP RELAY TO REAR LEFT HEADLIGHT (L) (RB)
THERMO ETHER DECLUTCH DECLUTCH MODEL SELECTION 4 WORKING NIGHT
COLD CUT OFF C13
LIGHT S/W ILLUMINATION
R F12 START S/W S/W [BrR] KIT S/W (LgY) (Lg) 1.25
F13 BrW
WB WP FR23 SELECTION C22 F6 RG (RGy)
15A BrR WORKING LIGHT PL
(LgW) F34 SELECTION C23 A21 (LgR) AUTO SHIFT INDICATOR 15A G
LAMP RLg F10 ROOM
X FRONT WORKING LIGHT LAMP
T/M CONTROL A29 (GR) NEUTRAL INDICATOR LAMP FRONT
E WARNING [SbY] SbY
BRAKE OIL PRESS. C02 WORKING FRONT WORKING LIGHT
1.25 A20 (GY) AUTO BRAKE LAMP LIGHT S/W
WR ACC’ E
BRAKE OIL PRESS. DIFF. S/W C09 TO CAB WORKING LIGHT
A14 (GyB) CENTRAL WARNING LAMP 1.25
F13 (Lg) F2 R (RGy) B
INSTRUMENT PANEL / E/G OIL LEVEL S/W C03 TO WORKING LIGHT PL CAB
5A BUZZER A28 (LgY) BRAKE OIL PRESS. 15A
[W]
B
Gy RGy
E/G OIL PRESS. S/W C16 WARNING LAMP REAR WORKING LIGHT (Y) B
46 C
REAR (YB)
GyG 37 D DATA LINK
B ACC’ E E/G COOLANT TEMP. S/W C07 WORKING REAR WORKING LIGHT (YG)
A19 (Gy) E/G OIL PRESS. WARNING LAMP LIGHT S/W 36 E CONNECTOR
GyL (YL)
T/M OIL TEMP. S/W C05
E/G COOLANT TEMP. F4 R 26 F
A15 (GyG) RL (Y0)
[SbR] SbO WARNING LAMP BACK-UP LAMP 27 G
T/M OIL FILTER S/W C14 15A RR
A16 (GyL) T/M OIL TEMP. WARNING LAMP BACK-UP LAMP B A
LgL
AIR CLEANER CLOGGING S/W C06
A26 (SbO) T/M OIL FILTER [W] F31 [GY] E
THROTTLE PEDAL
Sb BACK-UP ALARM (OPT) 7
RADIATOR WATER LEVEL S/W C15 WARNING LAMP 10A
8
A27 (LgB) AIR CLEANER WARNING LAMP STOP S/W BrW IDLE SW
MACHINE CAB STEERING OIL PRESS. S/W
W
C08
RG B 17 48
RADIATOR WATER LEVEL RIGHT BRAKE LAMP YV
A13 (Sb) [W] F35 [GR] 47
YR WARNING LAMP 18 BLg
15 5A 30 20A FUEL LEVEL F C17 FLASHER UNIT LEFT BRAKE LAMP 10A 49
YB A12 (O) STEERING OIL PRESS. (WINKER)
28
FUEL LEVEL 3/4 C28 B THROTTLE OPENING
WARNING LAMP L E SENSOR
YL
14 5A 29 20A FUEL LEVEL 1/2 C20 A24 (LY) 1ST SPEED INDICATION LAMP (RO)
YBr RIGHT TURN SIG. PL GyY OFF IDLE
FUEL LEVEL 1/4 C29 A25 (LG) COMBINATION 3
SPARE
SPARE
15A
SPARE
SPARE
GR
ACC’ E
E/G MODE
35 10A TXD B22 GyB
5 10A 20 10A GL SELECTION 2 8
RS-232C RXD B16 GyR
(BY) (WL) 27 EP
GND E7 B24 TACHOMETER
4 15A 19 10A 34 7.5A E 6
SPARE
SPARE
19
3 10A 18 5A 33 7.5A 5 29
MCU
SPARE
7 30
2 15A 17 5A 32 7.5A 39
40
1 20A 16 31 10A E
5A 50
ECM 95ZVE62008
92-34
95ZV Cross-Section Drawing & Diagrams
Electrical Connection Diagram (S/N 9001~9064)
15A
F10
(Lg) EL 10A
F13 (YB) E/G WATER
OFF LH
RY
LH TEMP. GAUGE WIPER
ON (L) (L) B S2 S3 S/W
LT WASH B
START FOR OPT LAMP (YSb) T/M OIL TEMP. GAUGE Sint S1
LR LR (GyB) (GO)
ACC’
L CENTRAL PARKING S/W
HOUR METER
MONITOR CONTROLLER
LBr ALARM FOR OPT LAMP
T/M CONTROLLER
SbY [SbY] 1 5 3
LW WASHER INTER-
12V 12V H BRAKE OIL RB MOTOR MITTENT 6
R N F 2
SHIFT LEVER
[W5] (SbY) LICENSE LAMP (OPT) TACHOMETER
30A (BY) PRESS. (MAIN) (+) (-) PB WIPER
W (WL) (WB) M 4 RELAY
W5 [W] LBr TAIL LAMP
ECM BATTERY R
EP
(BY) (Gy) Gy WIPER MOTOR
1.25 E/G OIL PRESS. CONVERTER
R1 BR
WR F15
WR
WP
TAIL LAMP F18 OL
B AC LY 1 GyG WT E/G WATER M R WIPER
5A 1 23A YO 5A
R2 C [WV] TEMP. (S/N 9011~) ECM
G1.25 LY E S1 S2
BATTERY LG (GyG) GyG E/G WATER F3 WASHER B
Br
F14
Y
B C LP 5A FR WIPER
DC (MV2) SbO [SbR] COMBINATION
Y (SbO)
[R5] T/M OIL FILTER S/W F16 OG
E/G
MAGNETIC RW 5A FL WIPER
LB W REVOLUTION (Sb) Sb
RADIATOR UL HU RELIEF FLOAT
S/W EL
BW5 VOLTAGE W BUZZER WATER LEVEL FR SOLENOID
BrR
LgR RLg
RELAY SPPC (MV1) LgBr
HL FAN MOTOR RELIEF TO FRONT CAB WORKING LIGHT
RL1.25 [WG] WL
LgB ALTERNATOR HIGH BEAM PL EMERGENCY WORKING
NR TERMINAL R (RY) STEERING RELAY LIGHT CAB WORKING LIGHT
(L) (SbP)
NR LgBr FUEL LEVEL RIGHT HEADLIGHT (H)
F20 O
(Lg) (WG) (L) LgW PRESS.DIFF SENSOR RY CIGARETTE LIGHTER
F13 WL X LH UL LEFT HEADLIGHT (H) 10A
MONITOR SENSOR (YR) YR RY
CHARGE LAMP CONTROLLER YW F 3/4 F22 (WBr)
(LB) RIGHT HEADLIGHT (L)
ALTERNATOR RR YGy (YB)
3/4
YB
RW E 3A RADIO
1/2 ACC’
LB TO REAR WORKING LEFT HEADLIGHT (L)
20 R (YL) YL
70A B I 1/2 1/4 LIGHT S/W (RB)
E 1.25 NIGHT
(YBr) YBr F6 RG (RGy)
20 (LP) 1/4 1/8 WORKING LIGHT PL ILLUMINATION
AUTO 15A
(YG) YG RLg
(GR) E EMPTY FRONT WORKING LIGHT
COLD THERMO ETHER N
START S/W S/W FRONT WORKING G
R F12
KIT (LY) (O) SbR LIGHT S/W F10 ROOM
[BrR] 1 EMERGENCY FRONT WORKING LIGHT
15A WB WP STEERING LAMP
(LG) (YL) SHIFT S/W TO CAB WORKING LIGHT
2 1.25
M1 F2 R (RGy)
TO WORKING LIGHT PL ACC’ E
M EMERGENCY 3
(LO)
15A
M2 STEERING RGy
PUMP (LW) REAR WORKING LIGHT CAB
1.25
M 4 (BY) D RECALL REAR WORKING
WR B ACC’ E
(GY) R RESET LIGHT S/W REAR WORKING LIGHT
F13 AUTO BRAKE [W]
(Lg)
SbR B
5A YG F4 R RL (Y)
F3 ES F26 (RL)
BACK-UP LAMP 46 C 6 28
(Y) 15A RR (YB) 5A
D 37 D (LO)
BACK-UP LAMP (YG) (PL)
(R) DATA LINK BM 19 3
R 36 E
B ACC’ E (YL) (BR)
ES YGy 26
CONNECTOR 27
F EC
AIRCON UNIT
F3 M1 BACK-UP ALARM (YO) (BrY)
27 G CD 18
STOP S/W
RG B A
M2 RIGHT BRAKE LAMP
[W] F31 [GY] E (RB)
FRONT PARKING LEFT BRAKE LAMP 7 THROTTLE PEDAL NIGHT 5
FLASHER UNIT (BrW)
SOLENOID P X 10A
ILLUMINATION 2 A/M
L (TURN SIG.) (RO) 8 THROTTLE OPENING (WY)
RIGHT TURN SIG. PL BrW SENSOR (BR) 21 M SERVO MOTOR
REAR PARKING B 17 48 27
ON COMBINATION (WR)
(L) LgG SOLENOID [W] F35 [GR] YV 20 MAM
P S/W RO RIGHT FRONT TURN SIG. 47 (GW)
CP 18 12
OFF RO 10A BLg
(Lg) (SbW) TB TR 49
ON 28 INSIDE AIR SENSOR(THI)
F13 RIGHT REAR TURN SIG.
(P) (OL)
TL
RBr (RBr) IDLE SW 13 9 RIGHT VENT SELECTION
OFF
(GO) G LEFT TURN SIG. PL OFF IDLE BLOW-OFF THERMISTOR(THF) (GO) SERVO MOTOR
PARKING S/W FLASHER UNIT GyY (BY)
24 M
MACHINE CAB MONITOR (Sb)
AUTO BRAKE P X (HAZARD) RBr LEFT FRONT TURN SIG. WR 3 14 25 MV1
WO
CONTROLLER SOLENOID L F15 38 WATER TEMP. SENSOR(THW)
BP
LEFT REAR TURN SIG. (Y)
15
15 5A 30 20A GyW
13 (WG)
(BY) HORN STOP OUTSIDE AIR SENSOR(THAM) 10 LEFT VENT SELECTION
S/W (Lg) (BrR) IDLE
(GL) F13 6 (LgY) SERVO MOTOR
14 5A 29 20A 36 M
DIAGNOSTIC (BrB)
LLg (LgR) WARNING 26 MV2
(BrB) (PL)
S/W
SPARE
GW 16
SPARE
3
13 5A 28 10A BrG
INCHING S/W G 44
HORN HORN PROTECTION (BrW) 16
(BrR)
(Lg) (LgY) ACC’ RELAY E 5 (WP)
12 15A 27 5A F13 INSOLATION SENSOR(SS) 11 DEF SELECTION
T/M CUT OFF S/W INC/DEC SW (VW) SERVO MOTOR
T/M CUT OFF 34 M
4 INC (YB)
11 10A 26 5A PG 35 MV3
14 (m)
F4 R RL
(LgW) X BACK-UP LAMP TACHOMETER YO PW
T/M CONTROLLER 11 24
SPARE
15A RR CONVERTER
SPARE
SIG. PL 6 RY1.25
5 10A 20 10A 35 10A COMBINATION
P S/W RO RIGHT FRONT 19 3 2
TURN SIG. F29 R2 RY2 G2
TB TR
RO 5 29 M 4 1 BLOWER MOTOR
4 15A 19 10A 34 7.5A RIGHT REAR 20A BM MB BLC
SPARE
SPARE
TURN SIG. 7 30
RBr (RBr) 1.25 1.25
TL 39 RY G ECC
G LEFT TURN SIG. PL F27 RG YR
3 10A 18 5A 33 7.5A FLASHER UNIT 40 COMPRESSOR CLUTCH
LEFT FRONT 5A EC
SPARE
(HAZARD) RBr
50
E
B TURN SIG.
2 15A 17 5A 32 7.5A E F28
1.25 1.25 1.25 RCD
L LEFT REAR RB RW Y
M CONDENSER MOTOR
BP TURN SIG. ECM 10A CD
MCD
1 20A 16 5A 31 10A
(S/N 9039~) CH 09708-03570
E/G ECM CONNECTION DIAGRAM ACC’ E K95ZVE92009
92-35
95ZV Cross-Section Drawing & Diagrams
Electrical Connection Diagram (S/N 9065~)
15A
F10
(Lg) EL (YB)
F13 TEMP. GAUGE S 2 S3 S/W
OFF LH LH WASH B
ON (L) (L) B T/M OIL TEMP. GAUGE
S int S 1
LT (YSb)
START FOR OPT LAMP
LR LR (GyB) (GO) HOUR METER
ACC’
L CENTRAL PARKING 5 3
LBr S/W WASHER 1
ALARM FOR OPT LAMP INTER-
[SbY] MOTOR 2MITTENT6
MONITOR CONTROLLER
SbY
LW PB WIPER
BRAKE OIL
T/M CONTROLLER
12V 12V H TACHOMETER M 4RELAY
[W5] R N F (SbY)
SHIFT LEVER
PRESS.(MAIN) (+) ( )
30A (BY)
W B (WL) (WB)
RB
[W] LBr BRAKE OIL WIPER MOTOR
W5 ECM BATTERY R F18
PRESS.(DIFF.) LICENSE LAMP (OPT) CONVERTER OL
1.25
(BY) M R WIPER
R1 BR WR 5A
WR F15 WP
LY YO
B AC 1 TAIL LAMP ECM
R2 C 5A 1 23A (Gy) Gy EP E S1 S2
[WV] E/G OIL PRESS. B
TAIL LAMP WASHER WASH
LY F3 Br MOTOR
LG (GyG) WT BrW
G1.25 BATTERY LG
GyG E/G WATER BUCKET POSITIONER PL WIPER
2
M
F14
5A
Y PANEL LIGHTING
B C LP SbO [SbR] F16 OG
DC Y (SbO)
[R5] T/M OIL FILTER. 5A FL WIPER
E/G FLOAT
MAGNETIC LB W REVOLUTION (Sb) Sb
COMBINATION TO FRONT RLg
S/W RADIATOR WORKING CAB WORKING LIGHT
BW5 W WATER LEVEL S/W
VOLTAGE LgR BUZZER RW LIGHT
RELAY SPPC UL HU
RL1.25 [WG] LgBr WL CAB WORKING LIGHT
LgB ALTERNATOR EL
NR TERMINAL R F20 O
(L) (SbP) HL CIGARETTE LIGHTER
NR LgBr FUEL LEVEL 10A
(RY) HIGH BEAM PL
(Lg) (WG ) (L) LgW PRESS.DIFF SENSOR F22 (WBr)
F13 WL MONITOR X
CONTROLLER SENSOR (YR) YR RIGHT HEADLIGHT (H) RADIO
CHARGE LAMP YW F 3/4 RY
3A
(LB) ACC’ E
ALTERNATOR RR YGy (YB) YB LH RY UL LEFT HEADLIGHT (H) NIGHT
3/4 1/2 (RB)
R LB ILLUMINATION
20 (YL) YL
70A B I 1/2 1/4 RIGHT HEADLIGHT (L)
E RW
(YBr) YBr LEFT HEADLIGHT (L)
20 (LP) 1/4 1/8
AUTO TO REAR WORKING G
(YG) YG F10 ROOM
(GR) E EMPTY LIGHT S/W
COLD THERMO ETHER N 1.25
LAMP
F6 RG (RGy)
START S/W S/W KIT (LY) (O) SbR WORKING LIGHT PL
R F12 [BrR] E
1 EMERGENCY 15A
WB WP SHIFT S/W RLg ACC’
15A (YL)
STEERING FRONT WORKING LIGHT CAB
(LG)
2 FRONT WORKING
F13
(LO) LIGHT S/W FRONT WORKING LIGHT ACC’ E
B
3
(S/N 9081~) [W]
F26 (RL)
1.25 4
(LW)
(BY) D RECALL TO CAB WORKING LIGHT B
6 28
1.25 (Y) 5A
WR F2 (LO) (PL)
R (RGy) 46 C BM 19 3
(GY) R TO WORKING LIGHT PL (YB)
AB RESET 37 D (BR)
F13 (Lg) 15A DATA LINK 27
RGy (YG) EC
AIRCON UNIT
REAR WORKING LIGHT 36 E CONNECTOR (BrY)
5A (YL) CD 18
REAR WORKING 26 F
LIGHT S/W REAR WORKING LIGHT (Y0)
SbR 27 G
NIGHT (RB)
B ACC’ E
(Y)
B A ILLUMINATION 5 (BrW)
A/M
D F4 R 2
RL SERVO
BACK-UP LAMP (WY)
[W] F31 [GY] E (BR) 21 M
R
(R) 15A RR 7 THROTTLE PEDAL 27 MOTOR
(WR)
CP ES 10A 20 MAM
BACK-UP LAMP 8 (GW)
BrW IDLE SW 12
B 17 48
REAR PARKING YV INSIDE AIR SENSOR(THI)
SOLENOID BACK-UP ALARM [W] F35 [GR] 47 RIGHT VENT
ON 18 (P) (OL)
(L) LgG BLg 13
STEERING 9 SELECTION
(S/N 9081~) PRESS. SW
CP
OFF
STOP S/W 10A 28
49
BLOW-OFF THERMISTOR(THF) (GO) SERVO
MACHINE CAB (Lg) (SbW) ON
RG
RIGHT BRAKE LAMP THROTTLE OPENING (BY)
24 M MOTOR
F13 (Sb)
SENSOR 14 25 MV1
OFF LEFT BRAKE LAMP WATER TEMP. SENSOR(THW)
FLASHER UNIT GyY OFF IDLE
15 5A 30 20A (GO) PARKING SWITCH 3 (Y)
B (TURN SIG.) WR 15
F15 38
MONITOR L E (WG) LEFT VENT
AUTO BRAKE OUTSIDE AIR SENSOR(THAM) 10 SELECTION
14 29 CONTROLLER SOLENOID (RO) GyW
5A 20A WO RIGHT TURN 13 (LgY) SERVO
SIG. PL STOP (BrR)
36
(BrB)
M MOTOR
COMBINATION (Lg) IDLE 26
RIGHT FRONT F13 6 MV2
SPARE
SPARE
5A 28 P S/W RO (PL)
13 10A (BY) TURN SIG. 3
RO WARNING (BrB)
TB TR RIGHT REAR (BrR)
16 DIAGNOSTIC SW
12 15A 27 5A (LgR) TURN SIG. BrG
16
(WP)
DEF
LLg RBr (RBr)
TL MAINTENANCE 44 INSOLATION SENSOR(SS) 11 SELECTION
G LEFT TURN SIG. PL (BrW) (VW) SERVO
INCHING S/W FLASHER UNIT
5 34 M MOTOR
11 10A 26 5A T/M CUT OFF RBr LEFT FRONT (YB)
(HAZARD) INC/DEC SW 35 MV3
(Lg) (LgY) TURN SIG. 4
F13 INC
B
SPARE
SPARE
(LgW)
SPARE
E (BL)
T/M CONTROLLER GW AC M 8
FAILURE G E 6
SP CD
6 15A 21 15A HORN 8 (LgW)
HORN 19 27
GyR
EP
CH
ACC’ RELAY E
5
CENTRAL ALARM MONITOR RY1.25
5 10A 20 10A (GyB) CONTROLLER 7
F29 R2 RY2 G2 3 2
E 29 M MB 4 1 BLOWER
4 15A 19 10A 20A BM BLC MOTOR
SPARE
SPARE
30
39 RY1.25 G1.25 ECC
F27 RG YR COMPRESSOR
3 10A 18 5A 40
5A EC CLUTCH
50 E
2 15A 17 5A F28 1.25 1.25 1.25 R CD
RB RW Y
M CONDENSER
10A CD MOTOR
MCD
1 20A 16 5A ECM CH
ACC’ E 09708-04991
K95ZVE92010
92-36
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Bucket positioner
(L2)
Horn
Ground
(Ground)
95ZV-03030-17444 EX
K95V92010
92-37
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Bucket positioner
(L2)
(S/N ~9004)
Boom kick out
(L3) Front parking brake
Horn solenoid valve (R9)
Ground
(Ground)
95ZV-03030-17792
K95ZVE92011
92-38
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Front chassis
(S/N 0101~) (S/N 9001~)
(K2) (K1)
(K3)
(L2)
Working lamp
(L2)
Bucket positioner Working lamp
Head lamp
Option
Bucket positioner Head lamp
Option
(K0)
(K0)
(L1)
Option (L1)
(R8)
Parking solenoid
(L3)
(L3)
Kickout sensor
Kickout sensor
Air horn (option)
(L4) Air horn (option)
(L4)
Horn
(K6~K7) Horn
(K6~K7)
K95V92011
92-39
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Battery ground
Alternator (M7)
To rear grill
Fan relief To combination To combination
lamp To rear grill lamp Diode unit
LH Side solenoid (M9) Top View To B-terminal
Starter
RH Side
To fusible link Magnet switch (P6)
Fuse box
Battery Relay
(P7)
Battery ground
Alternator (M7)
Detail of Engine relay unit (A) (S/N~0335) Detail of Engine relay unit (A) (S/N 0336~) 95ZV-03030-27081 EX 1/3
K95V92013
92-41
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Air cleaner
+ DC (MV2)
L H
2 Press. diff. sensor
Detail of T/M solenoid wiring
+ Mark : Connect Red wire
Mark : Connect Black wire
To floor MV1
(H1)
Rear chassis 1
SPPC
harness
R 3
Tacho sensor 2 DC
L H
To rear chassis harness Rear chassis MV2
harness
Pressure diff. sensor
Detail of rear grill wiring
(View from rear) Detail of E/G room wiring Location of T/M Solenoid 95ZV-03030-36530 EX 2/3
K95V92014
92-42
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
S/N ~ 0230
S/N ~ 0230, 0243 ~
Fan motor
E/G water (M0) relief solenoid
temp. switch
E/G water
temp. sensor Working lamp
Generator
(M7) Combination lamp
(M8) License lamp
(option)
Aircon (R5) (R3)
condenser
(L6) (H1)
To floor board (R6)
(M3)
-
E/G tacho
(L7)
sensor
(L5) +
Washer motor
(M1~M2)
(L8)
Water level sensor
(R7)
(N7)
Brake oil main
press. switch
(N9)
(K1)
(L9)
To front chassis (L0)
(S/N 0269 ~)
Parking brake -
Auto brake solenoid (S/N 0269 ~)
solenoid
(S/N 0101 ~ 0268)
+
Battery
Auto brake Parking brake
solenoid solenoid
(S/N 0269 ~) (S/N 0269 ~)
K95V92015
92-43
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
(S/N ~0242)
Battery relay
(P7)
(P3)
Diode
(P4)
(P9) (H8)
(S/N ~0237)
(H0)
(H9) ECM
Emer. Steer.
Pump (RH) (N6)
(S/N 0231~)
Ether injection
valve
(H2~H7)
(N5)
T/C oil temp. switch
S/N ~ 0230
(J0)
T/C oil temp. sensor
To floor board
(J1~J3, J5~J6)
(N3)
(J4)
(J8)
(N2)
(J7)
(N4)
(J9)
Flow sensor T/M solenoid valve Speed sensor T/M oil temp.
(for auto-shift) switch
K95V92016
92-44
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
To relay
Compressor
Water level S/W
(M0) Relay unit (A)
(N7)
Battery ground
Alternator (M7)
To rear grill
Fan relief
solenoid (M9) RH Side
To combination To combination Diode unit
LH Side lamp To rear grill Top View lamp To B-terminal
Starter
To fusible link
Magnet switch (P6)
To emergency Fuse box
steering motor pump
Battery Relay
(P7)
Alternator ground
Water level S/W To relay
(N7)
Compressor
(M0) Relay unit (A)
T/C oil T/C oil
Battery ground
temp. S/W temp. sensor
Alternator (M7)
Air cleaner
Rear lamp Rear lamp Aircon condenser
L DC (MV2)
H Press. diff. sensor
+ 2
+ Mark : Connect Red wire
Mark : Connect Black wire
Detail of T/M solenoid wiring
MV1
To floor (H1)
Rear chassis 1
SPPC
harness
R 3
Tacho sensor 2 DC
L H
Rear chassis MV2
harness
To rear chassis harness Pressure diff. sensor
Detail of rear grill wiring
Location of T/M Solenoid 95ZV-03030-17772 EU 2/3
(View from rear) Detail of E/G room wiring K95ZVE92015
92-47
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Air compressor
Detail of diode
S/N 9001 ~ 9003
S/N ~ 9010
S/N ~ 9010, 9019 ~
Fan motor
E/G water (M0) relief solenoid
temp. switch Generator
(M3)
(S/N 9066 ~)
Battery
Auto brake Parking brake
solenoid solenoid
(S/N 9066 ~) (S/N 9066 ~) K95ZVE92016
92-48
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
(S/N ~ 9018)
(S/N 9019 ~)
Battery relay
(P7)
(P3)
Diode
(P4)
(H8)
(P9) (S/N ~ 9011)
(R8)
(H0)
(H9) ECM
Emer. Steer. (S/N 9081 ~)
Pump (RH) (N0) (N6)
Emer. Steer.
Press. S/W
Ether injection
(S/N 9011 ~) valve
(H2~H7)
(N5)
T/C oil temp. switch
S/N ~ 9010
(J0)
T/C oil temp. sensor
To floor board
(J1~J3, J5~J6)
(N3)
(J4)
(J8)
(J7) (N2)
(J9) (N4)
Flow sensor T/M solenoid valve Speed sensor T/M oil temp.
(for auto-shift) switch
K95ZVE92017
92-49
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Blue taping
(Air conditioner)(C9)
Black-White taping
Black-Green
Yellow-White Detail of starter S/W wiring Detail of instrument panel S/W wiring
To operation stand
White-Red
4-poles blue connector Buzzer 4-poles black connector
(Floor ground)
Orange
4-poles black
connector
Yellow taping
4-poles black
connector
(S/N 0149~)
(S/N 0149~) Detail of relay unit wiring (S/N 0336~)
View from left side View from operator’s seat 95ZV-03030-17780 EX 1/3
K95V92017
92-50
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
(D0)
(S/N 0238~)
Option Circuit protector (D0) Option Fuse unit (E3) INSITE connector Option
(S/N 0149~) 3-poles white connector 3-poles white connector (E0) 3-poles white connector
FR23,F34 Change RS232C
DIAG,INC/DEC switch (S/N 0149~) point selection 4 poles white connector DIAG,INC/DEC switch
DIAG,INC/DEC switch 4 poles white connector
4 poles white connector (G1) Fuse box (for CAB) Fuse box (for CAB) 4 poles white (E2)
4 poles white connector MODM (G1)
(G1) connector (E4) 20 poles black
T/M controller Fuse box (Chassis) Fuse box (Chassis) Fuse box (for CAB)
T/M Controller T/M mode selection connector
(E1) Fuse box (Chassis)
INSITE 2 poles white
connector connector (E5)
INSITE
connector (E0) Secondary
(E0) steering(Option)
(S/N 0238~) Terminal (E7)
Ride control
(Option)
Tachometer Tachometer Terminal (E6)
converter converter
DIAG,INC/DEC
switch (S/N ~9003)
4-poles white
connector (G1)
Monitor Monitor
controller controller
T/M Controller
(B6)
Shift lever
Mode switch Starter switch
Rear working (B0) (S/N 0243~)
lamp switch (A0) (B3~B5)
Front working
lamp switch (A9) (B7~B8)
Operation stand
(A4~A8)
Cold starter
T/M cut
switch
off switch
(A1)
Hazard (A2)
switch
(S/N 0359~)
(option)
(A3) (S/N ~0358) A/M
To rear chassis
To cab Declutch switch (H2~H7)
(C7)
(C1~C2) To rear chassis
(H1)
(S/N ~ 0230)
Stop lamp
switch (C8) Inching switch
To aircon
(floor)
(C3~C5)
K95V92019
92-52
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
To control box
White-Red Yellow-White
Throttle pedal (C6)
To Rear
Chassis
Orange
4-poles black
connector
(S/N 9004~)
(S/N 9004~)
Detail of relay unit wiring View from left side View from operator’s seat 95ZV-03030-17780 EU 1/3
K95ZVE92018
92-53
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
Floor board
(S/N ~9080) (S/N 9065~) Circuit protector (S/N 9081~)
T/M controller T/M controller
(D0)
(S/N 9011~)
Option Circuit protector (D0) Option
(S/N 9004~) 3-poles white connector 3-poles white connector
Tachometer Tachometer
converter DIAG,INC/DEC converter
switch (S/N ~9003)
4-poles white
connector (G1)
Monitor
Monitor controller controller
To QUAD To QUAD
S/W S/W
(G2) (G2)
(D5~D7) (D5~D7)
(D1) (D4) (D1) (D4)
To pilot To pilot
To relay valve To relay valve
unit unit
G3 G3 Constant +24V
~G5 Constant +24V ~G5
(Optional source) (Optional Source)
To To
aircon JIS D5403 CB aircon JIS D5403 CB
(E8) terminal (E8) Terminal
(E9) (E9)
95ZV-03030-23810 EU 2/3
(Ground) (Ground) 95ZV-03030-27830 EU 2/3
K95ZVE92019
92-54
95ZV Cross-Section Drawing & Diagrams
Electrical Equipment Layout
(S/N 9012~)
Connector (E0)
(S/N 9081~) T/M controller
Diagnostic
Fuse box (cab) switch
(D5~D9) (E4)
Shift switch Diag
Converter
Fuse box (main) inc/dec
Pilot valve (D1~D4) switch
(S/N 9081~) (E1~E3)
(S/N 9065~) Monitoring
(G2) controller
Pilot valve
(S/N ~9080)
(D0)
To aircon
Circuit
(G3~G5) protector
Vibration (E5~E6)
damper relay (S/N 9039~)
(S/N ~9018)
(C6) (E8/E9)
Buzzer
Space
Throttle pedal
(S/N ~9010)
(C6) (G8) (S/N 9001~9038)
Electrical
unit
Throttle pedal
(S/N 9011~)
To cab To rear chassis
Declutch switch
(C7)
(H2~H7)
To rear chassis
(C1~C2)
(S/N ~ 9010)
To aircon Stop lamp
(floor) switch (C8) Inching switch
(C3~C5)
(H1) K95ZVE92020
92-55
95ZV Cross-Section Drawing & Diagrams
Electrical Circuit Diagram (Cabin Air Conditioner)
1 1 1 13
FU CD FU EC FU B FU A
10A 5A 20A 5A
LIGHT SW SIGNAL
5 8 12 2
M V3 M RF
5 8 12 39
RL CD RL EC RL BM 2 2 2
2
RL EC RL CD RL BM M M
SP CD 6 7
9 2RY
FOOT
REC
GND
DEF
FRE
GND
Vz
Vz
Pt
Pt
9 1.25RY 9 2RY 16 16 19
1.25RY
24 25 15 26 22 27 28 15 29 22
3 D1 MB
6
M CD M 225W
M V 3A M V 3B SV 3 M RFA M RFB S RF
M 80W
10
1.25G
10
2G
2 +B 16 19 39 24 25 26 27 28 29
6 18 19 5 34 35 11 23 22 1
4 2G
10 9 BLC B
3 4 3
1 RL CH
BLC F
BAT BLC 2 AC M
11 11 8
01
1
01
01 28 15 14 12 13 3 16 27 4 21 20 2 24 25 9 36 26 10
G 01 14 17 18 20 22 B P 21 15 23 30 31 32 33 34 35 36 37 38
4 4
0.5B
7 7 14 17 18 20 GS M AMB M AMA S AM M V 1B M V 1A S V1 M V 2A M V 2B S V2
21
R CD RL CH D2 EC C TH AM TH W TH I TH F S SD
40W
22
01 01 02 03 15 15 15 15 23 37 15 38 22
30 31 22 32 15 33 34 22 35 15 36
GND
GND
Mcool
Vz
Vz
GND
Mhot
Vz
SHUT
FACE
Pt
FOOT
Pt
Pt
FACE
SP HL
M M M
01
0.5B
0.5B 0.5B
01 02 03 M AM M V2
M V1
ACM Air conditioner control amplifier M AM Air mixing servo motor RL CH Condenser HI relay Dotted lines indicate the wiring on the machine side.
BAT Battery MB Blower motor RL EC Compressor clutch relay
BLC BLC (blower linear controller) M CD Condenser motor S SD Solar insolation sensor
D1 Diode 1 M RF Inside/outside air servo motor SPCD Condenser speed change pressure switch
ECC Compressor clutch M V2 Front vent servo motor SWK Key switch
FU A Air conditioner fuse M V3 Defroster selection servo motor TH AM Outside air thermistor
FU B Blower motor fuse R CD Condenser motor speed change resistor TH F Frost prevention thermistor
95ZVE72019
FU CD Condenser motor fuse RL BM Blower main relay TH I Inside air thermistor
Fuse box RB
A401
26 25 24 23 22 21 20 19 18 17 8 7 6 5 4 3 2 1
Outside air sensor Compressor Condenser HI
36 35 34 33 32 31 30 29 28 27 16 15 14 13 12 11 10 9 F26 RL
(THAM) Condenser relay clutch relay relay
B408 1 (MB) (RLEC) (RLCH)
5A
LgY YB VW B BR BrR Y BY P GW WP WG OL
A403 A604 A605 A501 A509 A102 A611 A609 A606 A608 A506 A502 A503 RG
F27
B409 2
BrB Sb GO PB V WY WR LO BrY BL RL RB LgR PL BrW BG
A402 A404 A405 A603 A602 A601 A406 A607 A610 A510 A612 A401 A507 A101 A504 A505 5A
A508
10 8 F28 RB
1 1 B417 3
A2 A3 10A
BR Y RB BrY RG BrY Y B
F29 R B417 B307 B409 B307
Insolation sensor B418 4
A509 A611 B415 B410
(SS)
20A 1 RW RL YR RL B LgW
2 B416 B408 B407 B408 B410 D104
2 1 2 1 2 1
(Black) (Black) (Black)
A9
B5 B6 B7
WR GO Sb Sb GO WR
BrR PL
A4 A204 A208 A209 B304 B303 B302 A4
A316 A303 LgY BrB RB RB BrB LgY
A220 A210 A305 A801 B312 B311 10 1 1 10
2 1 LO GW BY BrY Sb GO WR WP WP WR GO Sb BrY BY GW LO
3 1 1 3 B3 A607 A608 A609 A610 A404 A405 A406 A506 C201 B806 B907 B906 B503 C601 C501 C903 B3
B603
WY V PB YB VW RL P LgR BrB LgY LgY BrB LgR P RL VW YB PB V WY
A601 A602 A603 A604 A605 A612 A606 A507 A402 A403 C107 C106 D103 D201 C901 C203 C202 C407 C406 B807
A1 BL BR PL LgR WP WP LgR PL BR BL A7 A8
A5 A308 A211 A303 A304 A311 B301 B313 B406 A902 B411 A5
B402
BG BrW OL WG B B WG OL BrW BG Floor harness
A301 A302 A309 A310 A212 B401 B405 B404 B403 B412 R RB RW Y BG BL B B BL BG Y RW RB R
B4 A704 A703 B101 B102 A505 A510 B103 C702 C405 B704 B502 B504 C904 B4
5 1 1 5
RG RL YR PL WG OL BrW BR B B BR BrW OL WG PL YR RL RG Def selection servo motor (MV3)
A702 A701 B202 A508 A502 A503 A504 A509 A501 D101 B805 B905 C105 B602 B604
Air mixing servo motor (MAM) Vent selection servo motor (MV1) Front vent selection servo motor (MV2) Inside/outside air selection servo motor (MRF)
7 6 5 4 3 2 1
VW YB WP BR PL
C203 C202 C201 C205 C204
7 1
M M M C3 M
Connector between
floor and rear
3 1
C303 C301
7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 BR PL 7 6 5 4 3 2 1
High/low pressure SW
SP HL
1 2 Blow-off thermistor Blower motor
(THF) (MB)
Blower main relay
SP CD
BLC (RLBM) 4 3
Inside air sensor Water temperature sensor
Compressor clutch (ECC)
(THI) (THW) M
1
B2 4 3
2
B407
YR
YR
G RY BL B
C801 C802 B411 B410
2
R LO LgR
4 1 BR G
B418 B310 B313
B402 C801
C7 LgW RL
BR GW BR BY B701 B408
RY RL B P RY
B402 B309 B402 B308 RY D301 B315 B401 B314 C902
C703
2 1 1 1 1 1
2 2
G
C704
D302
C5 C6 C8 C9 D1 D2 D3
95ZVE72020
92-57
95ZV Cross-Section Drawing & Diagrams
Equipment Operation Table (Cabin Air Conditioner)
Outside air Set tempera- Key AUTO A/C Outside Inside air LCD Blower Compres- Con- Condenser Air Inside/ Blower Compressor
Con- Remarks
Cycle status Blow-off BLC
temperature ture on con- switch LED LED air LED LED Vent Set temperature Blower main sor denser high mixing outside motor (clutch) denser
trol panel air motor
High load
Outside air > 30 → Fixed to "face"
> 30 18 (under burning sun in X or X
High air blow (Hi or Lo) Set value: 18 → High air blow
spring or summer)
18.5
↑ Normal X ↑ Set value or X Set value: 18 → High air blow
~ 31.5 Automatic control (Hi or Lo)
↑ ↑ ↑ ↑ ↑
Fully automatic
35 18.5 HI Automatic
X X Set value or X
~0 ~ 31.5 ~ Lo control Hi ~ Lo (Hi or Lo)
Blower
manual Mode just
Nothing is
↑ ↑ OFF X X X X before OFF X X X X X X X X X X X
displayed. OFF
is displayed.
FACE
↑ ↑ X X ↑ ↑ or X
/FOOT (Hi or Lo)
Mode
↑ ↑ FOOT X X ↑ ↑ or X
manual (Hi or Lo)
FOOT
↑ ↑ X X ↑ ↑ or X
/DEF (Hi or Lo)
↑ ↑ DEF X X ↑ ↑ or X
(Hi or Lo)
Automatic
↑ ↑ Inside/ Outside air X ↑ ↑ or X
control (Hi or Lo)
outside
↑ ↑ air manual Inside air X ↑ ↑ ↑ or X
(Hi or Lo)
↑ ↑ ON X ↑ ↑ ↑ or X
(Hi or Lo)
A/C manual
↑ ↑ OFF X X ↑ ↑ ↑ X X X X X