Академический Документы
Профессиональный Документы
Культура Документы
INTRODUCTION
Preliminary Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Shop Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
How To Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Testing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Additional Troubleshooting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Harness Abbreviation List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Harness Naming Convention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Color Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Symbol Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WIRING DIAGRAMS
Chassis Solenoids
Air Suspension Switch, Neutral Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27–1
Power Take Off Switch #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27–2
Power Divider Lockout Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27–3
Power Take Off Switch #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27–4
Lift Axle Switches & Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27–5
Dash Cluster
Gauge Driver Module Control Unit: Power, Ground, Data Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–1
Gauge Driver Module Control Unit: Speedometer, Tachometer, Warning Gauges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–2
Gauge Driver Module Control Unit: Reverse Circuit, Lift Axle Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–3
Gauge Driver Module Control Unit: Brake Wear Sensors, Exhaust Temperature Sensor, Air Filter Restriction Sensor & Washer Fluid
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–4
Gauge Driver Module Control Unit: Air Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–5
Gauge Driver Module Control Unit: Temperature Sensors & Fuel Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–6
Gauge Driver Module Control Unit: Power, Ground, Data Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–1
Gauge Driver Module Control Unit: Speedometer, Tachometer, Warning Gauges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–2
Gauge Driver Module Control Unit: Reverse Circuit, Lift Axle Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–3
Gauge Driver Module Control Unit: Brake Wear Sensors, Exhaust Temperature Sensor, Air Filter Restriction Sensor & Washer Fluid
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–4
Gauge Driver Module Control Unit: Air Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–5
Gauge Driver Module Control Unit: Temperature Sensors & Fuel Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–6
Table of Contents iv
Data Link
Diagnostic Connector, Power, Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45–1
J1587 Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45–2
J1939-1 Circuit (Partial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45–3
J1939-1 Circuit (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45–4
J1939-2 Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45–5
Engine Controls
Diesel Particulate Filter Control Unit: Power, Ground & Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–1
Diesel Particulate Filter Control Unit: Atomization Module & Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–2
Power, Ground, Data Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–3
NOX Sensor, Variable Geometry Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–4
Coolant Level Sensor, Fuel Conditioner, Engine Compresion Brake & Air Valve Unit Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–5
Fuel Injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–6
Air Humidity/Air Temp., EGR Differential Pressure, Boost Pressure, Boost Temp., After Treatment Fuel Pressure, Oil Level/Temp. Sen-
sors, DPF Temp./Pressure NOx Sensor Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–7
EGR System Actuator, Engine Pre-Heater, Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–8
Engine Pre-Heater Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–9
Engine Fan Solenoid (W/ ON/OFF Fan Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–10
HDMS Fan Drive Assembly (W/ HDMS Fan Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–11
Electronic Fan Control (W/ E-Viscous Fan Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–12
Ground Distribution
Chassis Ground Stud 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55–1
Chassis Ground Stud 3 (Partial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55–2
Chassis Ground Stud 3 (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55–3
Chassis Ground Stud 3 (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55–4
Chassis Ground Stud 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55–5
Chassis Ground Stud 2 (Partial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55–6
Table of Contents v
Lighting, Exterior
Back Up Switch, Reverse Power Relay, Reverse Body Power Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–1
Back Up Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–2
Clearance Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–3
Clearance Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–4
Stop & Directional Lamps: Directional Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–5
Stop & Directional Lamps: Stop Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–6
Stop & Directional Lamps: Stop & Directional Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–7
Headlamps: Lighting Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–8
Headlamps: Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–9
Marker Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–10
Taillamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65–11
Table of Contents vi
Lighting, Interior
Dome Light Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70–1
Instrument Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70–2
Instrument Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70–3
Instrument Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70–4
Optional Circuits
Muncie Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85–1
Air Dryer and Heated Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85–2
Engine Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85–3
Fuel Water Separator Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85–4
Telma Driveline Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85–5
Power Distribution
Battery Power, EMS #1 Relay, Ignition #1 Relay, Pre EMS Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–1
EMS #2 Relay, Ignition #3 Relay, Pre EMS Relay, CB40, CB42, CB45, CB57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–2
CB44, CB52, CB55, F56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–3
CB7, Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–4
CB38, CB39, F41, F43, CB46, CB47, F49, CB58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–5
F16, F17, CB18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–6
CB9, F13, CB25, CB36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–7
CB15, CB33, CB34, CB35, CB37, F71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–8
F19, CB26, CB32, CB50, CB51, F54, F60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90–9
Table of Contents vii
Transmission Controls
Allison Generation 4 Transmission: Retarder Switch & Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–1
Allison Generation 4 Transmission: Reverse Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–2
Allison Generation 4 Transmission: Power, Ground, Gear Selector ECU, PTO Enable Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–3
Allison Generation 4 Transmission: Body Builder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–4
Allison Generation 4 Transmission: Retarder Accumulator Solenoid (W/O Prognostics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–5
Allison Generation 4 Transmission: Retarder Accumulator Solenoid (W/ Prognostics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–6
Allison Generation 4 Transmission: Speed & Transmission Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–7
Allison Generation 4 Transmission: Analog Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–8
Allison Generation 4 Transmission: Transmission Interface (W/O Prognostics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–9
Allison Generation 4 Transmission: Transmission Interface (W/ Prognostics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–10
Table of Contents viii
CONNECTOR VIEWS
Index of Connector Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205-i
Connector Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205-1
1. Preliminary Information will be jeopardized by the service method he selects. Individuals deviating in
any manner from the instructions provided assume all risks of consequential
This Electrical Troubleshooting Manual contains wiring diagrams for the
personal injury or damage to equipment involved.
vehicle’s electrical systems. It is intended to provide the technician with the
information necessary to diagnose and repair the vehicle’s electrical systems. Mack Trucks, Inc. cannot anticipate every possible occurrence that may
involve a potential hazard. Accidents can be avoided by recognizing potentially
The information in this manual is not all-inclusive and cannot take into account
hazardous situations and taking the necessary precautions. Performing service
all unique situations. Although every effort has been made to ensure that all the
procedures correctly is critical to technician safety and safe, reliable vehicle
information is as accurate as possible, due to our product upgrades, some
operation.
information may not be applicable to all chassis. Not all chassis are equally
equipped, and care should be taken to determine exactly what equipment is 3. General Shop Safety Practices
installed on the vehicle.
The following list of general shop safety practices can help technicians avoid
The information, specifications, and illustrations in this publication are based potentially hazardous situations and reduce the risk of personal injury.
on information that was current at the time of publication. We reserve the right
• Perform all service work on a flat, level surface. Block wheels to prevent
to make changes at any time, without notice.
vehicle from rolling.
No part of this publication may be reproduced, stored in a retrieval system or • DO NOT wear loose-fitting or torn clothing. Remove any jewelry before
transmitted in any form, or by any means including (but not limited to) servicing vehicle.
electronic, mechanical, photocopying, recording, or otherwise without the prior • ALWAYS wear safety glasses and protective shoes. Avoid injury by being
written permission of Mack Trucks, Inc. aware of sharp corners and jagged edges.
2. Safety Information • Use hoists or jacks to lift or move heavy objects.
Please take the time to familiarize yourself with the contents of this manual • NEVER run engine indoors unless exhaust fumes are adequately vented to
before attempting to work on a vehicle. Make sure you completely understand the outside.
the instructions for performing a test before beginning the test procedure • Be aware of hot surfaces. Allow engine to cool sufficiently before
performing any service or tests in the vicinity of the engine.
Correctly performed service procedures are critical for technician safety for
• Keep work area clean and orderly. Clean up any spilled oil, grease, fuel,
safe, reliable operation of the vehicle.
hydraulic fluid, etc.
Cautionary signal words (“Danger”, “Warning”, “Caution”) may appear in • Only use tools that are in good condition, and always use accurately
various locations throughout this manual. Information accented by one of these calibrated torque wrenches to tighten all fasteners to specified torques. In
signal words must be observed to minimize the risk of personal injury to instances where procedures require the use of special tools that are designed
service personnel, or the possibility of improper service methods which may for a specific purpose, use only in the manner described in the instructions.
damage the vehicle or render it unsafe. Additional Notes and Service Hints are • Do not store natural gas-powered vehicles indoors for an extended period of
utilized to emphasize areas of procedural importance and to provide time (overnight) without first removing the fuel.
suggestions for ease of repair.
• Never smoke around a natural gas-powered vehicle.
Particular service operations may require the use of special tools for specific
purposes. These special tools should be used in the manner described,
whenever specified in the instructions.
Anyone using a service procedure or tool not recommended in this manual
must first satisfy himself thoroughly that neither his safety nor vehicle safety
Introduction 2
4. Definitions All wiring connections between components are shown as they exist in the
vehicle; however, it is important to realize that no attempt has been made on the
The following definitions indicate the use of these signal words as they appear
wiring diagram to represent components and wiring as they physically appear
throughout the manual:
on the vehicle. For example, a four-foot length of wire is treated no differently
Service Hint: A helpful suggestion that can make the service or procedure in a schematic from one that is only a few inches long. Also, to aid in
being performed quicker and/or easier while possibly reducing service costs. understanding electrical (electronic) operation, wiring inside complicated
Note: Indicates a procedure, practice, or condition that must be followed in components may have been simplified.
order to have the vehicle or component function in the manner intended. Each system normally starts with the component that powers the circuit, such
Caution: Indicates an unsafe practice where damage to the product could as a fuse or ignition switch. Current flow is shown from the power source at the
occur. top of the page to ground at the bottom of the page. In order to concentrate on
the essential parts of the system, power supply and ground connections are
Warning: Indicates an unsafe practice that could result in personal injury.
sometimes simplified in the wiring diagrams. A full representation of the power
Personal injury: Means that the injury is of a temporary nature and that full supply of a fuse or the power distribution from a fuse to various components is
recovery is expected. given in the Power Distribution diagrams. A full representation of the ground
Danger: Indicates an unsafe practice that could result in death or serious connections is given in the Ground Distribution diagrams.
personal injury. Serious personal injury is considered to be permanent injury Within the wiring diagrams, switches, relays, and sensors are shown at rest, as
from which full recovery is NOT expected, resulting in a change in life style. if the ignition switch were OFF.
5. How To Use This Manual Circuit Schematics
The following section describes how this manual is organized, the type of Each schematic represents one circuit. A circuit’s wiring and components are
information this manual contains, what the information means, and how to use arranged to show current flow, from power at the top of the page to ground at
the information to troubleshoot electrical problems. the bottom of the page. Note that circuits may share power or ground
Circuit schematics divide the entire electrical system into individual systems. connections with the circuit shown.
Each circuit is shown completely and independently in each system. Other
components that are connected to the circuit may not be shown unless they
influence the circuit operation.
Many of the electrical schematic diagrams in this manual show multiple
occurrences of the vehicle control unit, the engine control unit, or other control
modules. The diagrams are formatted in this way for clarity and ease of use,
and do not imply that more than one vehicle control unit, engine control unit, or
other control modules are installed on any vehicle.
Introduction 3
Wires
Wires are identified by circuit number and gauge number. For example,
13A-2.0, as shown in Figure 1 — “2.0” indicates a metric gauge 2 wire on
circuit “A” coming from fuse “13”.
Wires are also identified by their location in a connector. For example,
MCFC: 50 — the number “50” after the colon means that those terminals join
in cavity 50 within connector MCFC.
Symbols
A description of schematic symbols is located in the symbols library.
Power Distribution Schematics
Power distribution schematics show how power is supplied from the positive
battery terminal to the various circuits in the vehicle. Refer to the Power
Distribution schematics section to get a detailed picture of how power is
supplied to the specific circuit you are working on.
Individual circuit schematics begin with a fuse; so if Power Distribution shows
that an inoperative circuit and another circuit share the same fuse, check a
component in the other circuit. If the other circuit works, you know the fuse is
good and power is available to the inoperative circuit.
Ground Distribution Schematics
Ground Distribution schematics show how components are grounded from the
negative battery terminal and vehicle body to the various circuits in the vehicle.
Refer to the Ground Distribution schematics section to get a detailed picture of
how ground is supplied to the specific circuit you are working on.
If Ground Distribution shows that an inoperative circuit and another circuit
Figure 1. Schematics with descriptions, and how to use them share the same ground point, check a component in the other circuit. If the other
circuit works, you know the ground connection is good to the same splice point
and ground is available to the inoperative circuit.
Introduction 4
7. Additional Troubleshooting Help To aid in understanding electrical flow, the following information illustrates
the similarities between electrical and coolant circuits in a chassis:
Intermittent and Poor Connections
Power Sources: Alternator/Battery ≈ Pump
Most intermittent electrical problems are caused by faulty electrical Pathways: Wires/Terminals ≈ Hoses
connections or wiring, although a sticking component or relay might also cause
Power Users: Light ≈ Engine/Radiator
a problem. Before condemning a component or wiring assembly, check the
Power Control: Breaker/Switch ≈ Thermostat
following items:
• Connectors are fully seated Units of Measure
• Spread terminals, or terminal push-out Flow Volume: Volume of electrical current
• Terminals in the wiring assembly seated into the connector/component and Ampere (amps) ≈ Gallons per minute
locked into position Pressure: Potential difference between positive (+) and negative (-) power
• Dirt or corrosion on the terminals, any amount of which could cause an source poles
intermittent problem Voltage ≈ Pounds per square inch
• Damaged connector/component casing, exposing the item to dirt or moisture Resistance: Resistance to current flow
• Wire insulation that has rubbed through, causing a short to ground Ohms ≈ Restriction
• Broken wiring strands inside the insulation
Basic Electrical Knowledge
Without a basic knowledge of electricity, it will be difficult to use the
diagnostic procedures needed to repair a vehicle. You should understand the
basic theory of electricity and know the meaning of voltage, current (amps or
amperes), and resistance (ohms). You should understand what happens in a
circuit with an open or a shorted wire. You should be able to read and
understand a wiring diagram.
Introduction 6
Parallel Circuit (two or more paths for current to flow to ground, with a Series/Parallel Circuit (a combination of series and parallel paths in
component on each path) the same circuit)
Characteristics: Characteristics:
1. Voltage — The voltage is equal across each path. 1. Voltage — The voltage applied to each path is equal.
2. Current — The circuit’s total current draw is equal to the sum of the current 2. Current — The rules for series circuits apply to each series circuit segment.
draw for all the branches. The rules for parallel circuits apply to each parallel circuit segment.
3. Open Circuit — An open circuit on one path has no effect on the other paths 3. Open Circuit — An open circuit on one path has no effect on the other paths.
Troubleshooting Tests
Testing for voltage
When testing for voltage at a connector without wire seals you do not have to
separate the two halves of the connector. Instead, probe the connector from the
back. Always check both sides of the connector. Dirty, corroded, and bent
terminals may cause problems.
1. Place the multimeter in the appropriate DC volts range, and connect its
negative lead to ground.
2. Connect the other lead of the multimeter to the point you want to check.
3. Note the voltage reading. It should be within one volt of measured battery
voltage. A loss of more than one volt indicates a problem.
Testing for a short with a multimeter (volts range) Testing for a short with a multimeter (ohms range)
1. Remove the blown fuse and disconnect the load. 1. Remove the blown fuse and disconnect the battery and load.
2. Connect a multimeter switched to the appropriate DC volts range, across the 2. Connect one lead of the multimeter (switched to the lowest “OHMS” range)
fuse terminals to make sure voltage is present. You might have to turn the to the fuse terminal on the load side.
ignition switch to ON; check the schematic to see. 3. Connect the other lead to a known good ground.
3. Beginning near the fuse box, wiggle the harness. Continue this at convenient 4. Beginning near the fuse box, wiggle the harness. Continue this at convenient
points about six inches apart while watching the multimeter. points about six inches apart while watching multimeter.
4. Where the multimeter voltage drops to zero, there is a short to ground in the 5. If the multimeter displays a low reading or no reading (zero), there is a short
wiring near that point. to ground in the wiring near that point.
Figure 14. Testing for a short with a multimeter (volts) Figure 15. Testing for a short with a multimeter (ohms)
Introduction 15
Connects
to
In some cases, there is more than one connector between two harnesses. In this
case a number is added to the end of the set of harness abbreviations.
Example when using more than one connector:
MCSL2: 3 — Main Cab and Sleeper Harness Inline, Connector 2, Pin 3
MCSL4: C — Main Cab and Sleeper Harness Inline, Connector 4, Pin C
Introduction 20
(PAGE 10-2)
(PAGE 10-2)
Air Conditioning and Heating 10-2
A/C & Heater Unit:Control Panel
(PAGE 10-1)
(PAGE 10-1)
Air Conditioning and Heating 10-3
Auxiliary Cooling Fans: MP7
Air Conditioning and Heating 10-4
Auxiliary Cooling Fans: MP8 Cooling Fan Motor #1
Air Conditioning and Heating 10-5
Auxiliary Cooling Fans: MP8 Cooling Fan Motor #2
Air Conditioning and Heating 10-6
Auxiliary Cooling Fans: MP8 Cooling Fan Motor #3
Air Conditioning and Heating 10-7
Auxiliary Cooling Fans: MP8 Cooling Fan Motor #4
Air Conditioning and Heating 10-8
Anti-Lock Brakes & Traction Control 15-1
Bendix 6S/6M Power, Ground Solenoids
Anti-Lock Brakes & Traction Control 15-2
Bendix 6S/6M Sensors, Solenoids
Anti-Lock Brakes & Traction Control 15-3
Wabco 6S/6M Power, Ground Solenoids
Anti-Lock Brakes & Traction Control 15-4
Wabco 6S/6M Sensors, Solenoids
Body Builder Interface 20-1
Concrete Dual Driveshaft PTO Body Builder Package: Lamp Indicators, Park Brake Relay
(PAGE 20-2)
(PAGE 20-2)
Body Builder Interface 20-2
Concrete Dual Driveshaft PTO Body Builder Package: Pump/Drive Mode Switch
(PAGE 20-1)
(PAGE 20-1)
(PAGE 20-1)
Body Builder Interface 20-3
Concrete Dual Driveshaft PTO Body Builder Package: Remote Horns, Engine Stop Relay
Body Builder Interface 20-4
Concrete Dual Driveshaft PTO Body Builder Package: Power Outlet, Pump On/Lift Axle Relay
Body Builder Interface 20-5
Concrete Dual PTO Body Builder Package: Power
(PAGE 20-6)
Body Builder Interface 20-6
Concrete Dual PTO Body Builder Package: Body Builder Module PTO Control Unit
(PAGE 20-5)
Body Builder Interface 20-7
Concrete Single PTO Body Builder Package: Power
Body Builder Interface 20-8
Concrete Single PTO Body Builder Package: Body Builder Module PTO Control Unit
Body Builder Interface 20-9
Body Link II Construction Vehicle: Power, Main 14 Post Junction Block
Body Builder Interface 20-10
Body Link II Construction Vehicle: Body Builder 14 Post Junction Block, Options 7 Post
Junction Block
Body Builder Interface 20-11
Body Link II Construction Vehicle: DCL
Body Builder Interface 20-12
Body Link II Refuse Vehicle: Power, Main 14 Post Junction Block
Body Builder Interface 20-13
Body Link II Refuse Vehicle: Body Builder 7 Post Junction Block
Body Builder Interface 20-14
Body Link II Refuse Vehicle: Allison Body Builder Body Link Refuse Connector, DCL Mate
Body Link Refuse Connector
Body Builder Interface 20-15
Body Link II Refuse Vehicle: Body Builder Module Refuse Control Unit
Body Builder Interface 20-16
CB Posts & Audio Systems 25-1
Audio System:CB Binding Post Relay
(PAGE 25-2)
(PAGE 25-2)
CB Posts & Audio Systems 25-2
Audio System:Reverse Radio Shut Off Relay
(PAGE 25-1)
(PAGE 25-1)
CB Posts & Audio Systems 25-3
Audio System:Power, Ground & Speakers
CB Posts & Audio Systems 25-4
Rear View Camera
CB Posts & Audio Systems 25-5
Base Radio Jumper
CB Posts & Audio Systems 25-6
Radio & CB Posts
Chassis Solenoids 27-1
Air Suspension Switch, Neutral Control Switch
(PAGE 27-4)
Chassis Solenoids 27-2
Power Take Off Switch #1
(PAGE 27-4)
Chassis Solenoids 27-3
Power Divider Lockout Switch
Chassis Solenoids 27-4
Power Take Off Switch #3
(PAGE 27-5)
(PAGE 27-1)
(PAGE 27-4)
(PAGE 27-4)
Chassis Solenoids 27-6
Cigar Lighter & Horns 30-1
Cigar Lighter & Horns
Cigar Lighter & Horns 30-2
Dash Cluster 40-1
Gauge Driver Module Control Unit: Power, Ground, Data Lines
Dash Cluster 40-2
Gauge Driver Module Control Unit: Speedometer, Tachometer, Warning Gauges
Dash Cluster 40-3
Gauge Driver Module Control Unit: Reverse Circuit, Lift Axle Gauges
Dash Cluster 40-4
Gauge Driver Module Control Unit: Brake Wear Sensors, Exhaust Temperature Sensor, Air
Filter Restriction Sensor & Washer Fluid Level Sensor
Dash Cluster 40-5
Gauge Driver Module Control Unit: Air Pressure Switches
Dash Cluster 40-6
Gauge Driver Module Control Unit: Temperature Sensors & Fuel Level Sensor
Data Link 45-1
Diagnostic Connector, Power, Ground
(PAGE 45-1)
(PAGE 45-1)
Data Link 45-3
J1939-1 Circuit (Partial)
(PAGE 45-1)
(PAGE 45-4)
(PAGE 45-4)
(PAGE 45-1)
Data Link 45-4
J1939-1 Circuit (Continued)
(PAGE 50-4)
Engine Controls 50-4
NOX Sensor, Variable Geometry Turbine
(PAGE 50-3)
(PAGE 50-9)
Engine Controls 50-5
Coolant Level Sensor, Fuel Conditioner, Engine Compresion Brake & Air Valve Unit Solenoid
Engine Controls 50-6
Fuel Injectors
Engine Controls 50-7
Air Humidity/Air Temp., EGR Differential Pressure, Boost Pressure, Boost Temp., After
Treatment Fuel Pressure, Oil Level/Temp. Sensors, DPF Temp./Pressure NOx Sensor Assy.
Engine Controls 50-8
EGR System Actuator, Engine Pre-Heater, Sensors
Engine Controls 50-9
Engine Pre-Heater Relay
(PAGE 50-4)
Engine Controls 50-10
Engine Fan Solenoid (W/ ON/OFF Fan Only)
Engine Controls 50-11
HDMS Fan Drive Assembly (W/ HDMS Fan Only)
Engine Controls 50-12
Electronic Fan Control (W/ E-Viscous Fan Only)
Ground Distribution 55-1
Chassis Ground Stud 4
(PAGE 55-2)
Ground Distribution 55-2
Chassis Ground Stud 3 (Partial)
(PAGE 55-1)
Ground Distribution 55-3
Chassis Ground Stud 3 (Continued)
(PAGE 55-5)
(PAGE 55-3)
Ground Distribution 55-5
Chassis Ground Stud 1
(PAGE 55-4)
(PAGE 55-6)
Ground Distribution 55-6
Chassis Ground Stud 2 (Partial)
(PAGE 55-5)
(PAGE 55-7)
Ground Distribution 55-7
Chassis Ground Stud 2 (Continued)
(PAGE 55-7)
Ground Distribution 55-9
Splice SPX2A1 & SPX2A4
(PAGE 55-8)
(PAGE 55-10)
Ground Distribution 55-10
Splice SPX2A5
(PAGE 55-9)
(PAGE 55-11)
Ground Distribution 55-11
Splice X2A6 Ground Splice Pack
(PAGE 55-10)
Ground Distribution 55-12
Junction Block, Trailer Cable 60-1
Trailer Connector: Cab & Trailer Clearance Lamp Relay
(PAGE 60-2)
(PAGE 60-2)
Junction Block, Trailer Cable 60-2
Trailer Connector: Trailer Tail Lamp Relay & Trailer Stop Lamp Relay
(PAGE 60-1)
(PAGE 60-1)
Junction Block, Trailer Cable 60-3
Junction Block: Options 7 Post Junction Block
Junction Block, Trailer Cable 60-4
Junction Block: Neutral Power Relay & Reverse Body Power Relay
(PAGE 60-4)
(PAGE 60-4)
Junction Block, Trailer Cable 60-6
Lighting, Exterior 65-1
Back Up Switch, Reverse Power Relay, Reverse Body Power Relay
(PAGE 65-2)
Lighting, Exterior 65-2
Back Up Lamps
(PAGE 65-1)
Lighting, Exterior 65-3
Clearance Lamps
(PAGE 65-4)
Lighting, Exterior 65-4
Clearance Lamps
(PAGE 65-3)
Lighting, Exterior 65-5
Stop & Directional Lamps: Directional Switch
(PAGE 65-7)
(PAGE 65-7)
(PAGE 65-5)
Lighting, Exterior 65-7
Stop & Directional Lamps: Stop & Directional Lamps
(PAGE 65-5)
(PAGE 65-5) (PAGE 65-5)
(PAGE 65-5)
Lighting, Exterior 65-8
Headlamps: Lighting Switches
(PAGE 65-9)
(PAGE 65-9)
(PAGE 65-8)
(PAGE 65-8)
(PAGE 65-8)
(PAGE 65-8)
Lighting, Exterior 65-10
Marker Lamps
Lighting, Exterior 65-11
Taillamps
Lighting, Exterior 65-12
Lighting, Interior 70-1
Dome Light Circuit
Lighting, Interior 70-2
Instrument Illumination
Lighting, Interior 70-3
Instrument Illumination
(PAGE 70-4)
Lighting, Interior 70-4
Instrument Illumination
(PAGE 70-3)
Mirrors, Heated & Power 75-1
Heated Mirrors, 2 Way Adjustable
Mirrors, Heated & Power 75-2
Heated & Lighted Mirrors
Mirrors, Heated & Power 75-3
Heated Mirrors, Right Side Only 2 Way Adjustable
Mirrors, Heated & Power 75-4
Optional Circuits 85-1
Muncie Pump
Optional Circuits 85-2
Air Dryer and Heated Drain
Optional Circuits 85-3
Engine Heater
Optional Circuits 85-4
Fuel Water Separator Heater
Optional Circuits 85-5
Telma Driveline Retarder
Optional Circuits 85-6
Power Distribution 90-1
Battery Power, EMS #1 Relay, Ignition #1 Relay, Pre EMS Relay
(PAGE 90-2)
(PAGE 90-4)
(PAGE 90-2) (PAGE 90-7) (PAGE 90-2)
Power Distribution 90-2
EMS #2 Relay, Ignition #3 Relay, Pre EMS Relay, CB40, CB42, CB45, CB57
(PAGE 90-1)
(PAGE 90-4)
(PAGE 90-5)
(PAGE 90-3)
Power Distribution 90-3
CB44, CB52, CB55, F56
(PAGE 90-2)
Power Distribution 90-4
CB7, Ignition Switch
(PAGE 90-2)
(PAGE 90-7)
(PAGE 90-7)
Power Distribution 90-5
CB38, CB39, F41, F43, CB46, CB47, F49, CB58
(PAGE 90-2)
Power Distribution 90-6
F16, F17, CB18
(PAGE 90-1)
(PAGE 90-11)
Power Distribution 90-7
CB9, F13, CB25, CB36
(PAGE 90-4)
(PAGE 90-1)
Power Distribution 90-8
CB15, CB33, CB34, CB35, CB37, F71
(PAGE 90-8)
(PAGE 90-8) (PAGE 90-10)
Power Distribution 90-10
CB10, CB11, CB12, CB14, CB20, CB61, F62, CB67
(PAGE 90-11)
Power Distribution 90-13
CB5, CB6, CB68, CB2, CB3, CB4
(PAGE 90-10)
Power Distribution 90-14
CB8, CB24, CB27, CB30, CB66
(PAGE 90-1)
(PAGE 90-15)
Power Distribution 90-15
CB21, CB22, CB23
(PAGE 90-14)
Power Distribution 90-16
Spare Connectors & Feeds: CB11, CB26, CB27, CB32, CB47, F56, CB57, CB66
Power Distribution 90-17
Spare Connectors & Feeds: Spare Relays
Power Distribution 90-18
Starting & Charging 105-1
Ignition Switch
Starting & Charging 105-2
Starter & Alternator
Transmission Controls 115-1
Allison Generation 4 Transmission: Retarder Switch & Relay
(PAGE 115-3)
(PAGE 115-2)
(PAGE 115-2)
(PAGE 115-8)
Transmission Controls 115-2
Allison Generation 4 Transmission: Reverse Relay
(PAGE 115-1)
(PAGE 115-1)
(PAGE 115-4)
(PAGE 115-4)
Transmission Controls 115-3
Allison Generation 4 Transmission: Power, Ground, Gear Selector ECU, PTO Enable Relay
(PAGE 115-1)
(PAGE 115-4)
(PAGE 115-3)
(PAGE 115-3)
(PAGE 115-2)
(PAGE 115-1)
Transmission Controls 115-9
Allison Generation 4 Transmission: Transmission Interface (W/O Prognostics)
Transmission Controls 115-10
Allison Generation 4 Transmission: Transmission Interface (W/ Prognostics)
Vehicle Control Unit 117-1
Set/Resume Switch, Speed Control Switch, Water In Fuel Switch
(PAGE 117-6)
(PAGE 117-6)
Vehicle Control Unit 117-2
Engine Brake Select Switch, Shutdown Override Switch, Accelerator Pedal Sensor
(PAGE 117-5)
Vehicle Control Unit 117-3
Park Brake Switches, Service Brake Switch, Clutch Switch, Freon High Pressure Fan Sensor
(PAGE 117-5)
Vehicle Control Unit 117-4
Air Suspension Switch, Interwheel Differential Lock Switch
Vehicle Control Unit 117-5
Power Take Off Switch #1, Output Shaft Speed Sensor
(PAGE 117-2)
(PAGE 117-6)
(PAGE 117-3)
Vehicle Control Unit 117-6
DCL (CDS)
(PAGE 120-2)
(PAGE 120-1)
(PAGE 120-3)
(PAGE 120-1)
(PAGE 120-2)
(PAGE 120-1)
(PAGE 120-3)
Windshield Wiper/Washer 120-3
Left Windshield Wiper Motor
(PAGE 120-3)
(PAGE 120-2)
(PAGE 120-2)
Windshield Wiper/Washer 120-4
Index of Component Location Views 200-i
A
A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Accelerator Pedal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
After Treatment Fuel Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Aftertreatment Hydrocarbon Injector (AHI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6
Air Humidity/ Air Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air Valve Unit (AVU) Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ATI Fuel System Shutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Auxiliary Cooling Fan #1 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Auxiliary Cooling Fan #2 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Auxiliary Cooling Fan Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Auxiliary Park Brake Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B
Batt Stud Circuit Braker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Bendix ABS ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Boost Pressure Sensor (EGR Mixer Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Boost Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Bussed Electrical Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Index of Component Location Views 200-ii
D
Differential Pressure (DPF) Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17
Directional Signal Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Downstream Catalyst Temperature Sensor (T2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DPF Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
DPF Flame Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DPF Inlet Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DPF Inlet Temperature Sensor (Behind) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DPF Outlet Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DPF Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DPF Regen Fuel Shutoff Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
DPF Regen Ignition Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
DPF Temperature Sensor (T3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
E
EGR Control Valve Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
EGR Differential Pressure Sensor (Venturi) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
EGR Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine Compression Brake (In Valve Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Engine Coolant Temperature Sensor (Behind) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engine Cooling Fan Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine Management System (EMS) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engine Preheat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Index of Component Location Views 200-iii
F
Freon High Pressure Fan Sensor / High Pressure Freon Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuel Injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fuel Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Fuel Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fuse & Relay Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fusible Link (400A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
I
Intec Rear View Camera Display Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
L
Left Front ABS Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Left Rear ABS Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
N
NOX Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 47
O
Oil Level/Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Output Shaft Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
R
Right Front ABS Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Right Rear ABS Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Index of Component Location Views 200-iv
T
Turbo Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
V
Variable Geometry Turbo (VGT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vehicle Control Unit (VECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Vehicle Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
W
Water in Fuel Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Windshield Washer Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
X
X1 Chassis Ground Stud 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
X2 Cab Ground Stud 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
X3 Chassis Ground Stud 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
X4 Chassis Ground Stud 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
X5 Left Hand Stantion Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
XG9 Engine Block Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Component Location Views 200-1
Engine Boost
After Interface Temperature
Treatment Sensor
Fuel Pressure
Sensor
ATI Fuel
System
Cam Shutoff
Speed Valve
Sensor
Crankcase
Pressure
Sensor
Oil Level/
Temperature
Sensor
1. Top Right Rear of Engine 4. Top Right Side of Engine 7. Lower Left Side of Engine 10. Top Left Rear Side of Engine
Air Humidity/
Air Temperature
Sensor
Aftertreatment
Hydrocarbon
Injector (AHI)
Vehicle
Diagnostic Crank
Connector Speed
Sensor
Variable
Geometry
Turbo (VGT)
2. Lower Left Side of Dash, 5. Right Side of Engine (Catalyzed) 8. Near Air Cleaner Housing 11. Left Rear of Engine on Bell
Left of Steering Column Housing
Fuel
Pressure
Sensor
3. Top of Engine, Valve Cover 6. Under Diesel Particulate Filter 9. Left Side of Engine 12. Top Left Side of Engine
Removed (DPF) (non-catalyzed)
Component Location Views 200-2
Engine
Cooling Fan
Speed Sensor
Coolant Differential
Level Pressure
Sensor (DPF) Sensor
Water
in Fuel
Sensor
13. Right Front of Engine 16. On Side of Diesel Filter (DPF) 19. Lower Right Side of Engine 22. Front of Engine
Compartment (Fleetguard)
Differential
Pressure
(DPF) Sensor
14. Right Side of Engine 17. Near Top of Diesel Particulate 20. Top Left Side of Engine 23. Center of Cab, Between Seats
Filter (DPF) (non-catalyzed) (Panel Removed)
Boost Pressure
Sensor (EGR
Mixer Position)
15. Top Center of Engine (MRU/LEU) 18. Right Front Side of Engine 21. Top of Engine 24. Rear of Transmission
(Allison Shown, Others Similar)
Component Location Views 200-3
y
Secondary
Air Pressure
Transducer
25. Top of Diesel Particulate Filter 28. Driver’s Footwell 31. Under Center Electrical Panel 34. Under Center Electrical Panel
(DPF) (non-catalyzed) Cover Cover
Bendix
ABS ECU
26. Side of Deisel Particulate Filter 29. Under Driver’s Step 32. Right Side of Vehicle 35. Under Fuse & Relay Center
(DPF) (Non-catalyzed)
DPF Outlet
Temperature
Sensor
Auxiliary Auxiliary
Exhaust Cooling Cooling
Temperature Fan #1 Fan #2
Sensor Motor Motor
27. Diesel Particulate Filter (DPF) 30. Under Center Electrical Panel 33. Under Center Electrical Panel 36. Behind Left Side of Cab
(Catalyzed) Cover Cover
Component Location Views 200-4
DPF
Pressure
Alternator Sensor
Fuel
Level
Sensor
DPF Regen
Ignition Coil
37. Left Side of Engine 40. Top of Fuel Tank 43. Under Diesel Particulate Filter 46. On Bracket near Diesel Particulate
(DPF) Filter (DPF)
NOX
Sensor
Starter Batt Stud
Motor Circuit
Braker
DPF
Control
Unit
Combustion
Air Solenoid
Valve
38. Right Side of Engine 41. On Top of Battery 44. Under Diesel Particulate Filter 47. On Bracket near Diesel Particulate
(DPF) Filter (DPF)
A/C
Compressor
39. Left Side of Vehicle 42. Left Side of Chassis 45. On Side of Diesel Particulate Filter 48. On Left Side of Engine
(DPF)
Component Location Views 200-5
Intec Rear
View Camera
Display
Monitor
Directional
Signal Turbo
Switch Left Rear ABS Right Rear ABS
Speed Solenoid Valve Solenoid Valve
Sensor
49. Left Side of Steering Wheel 52. Center of Roof 55. Top Right Side of Engine, Near 58. On Chassis Frame Rail
VGT
XG9
Engine
DPF Block
Atomization Stud
Module
50. Inside of Right Frame Rail 53. Under Diesel Particulate Filter 56. On Chassis Frame Rail 59. Left Side of Engine
(DPF)
X4 Chassis
Ground
Stud 4
Freon High
Pressure Fan Accelerator
Sensor / High Pedal Sensor
Pressure Freon
Sensor Oil
Pressure
Sensor
51. Right Front of Vehicle 54. Driver’s Footwell 57. Lower Right Side of Engine 60. Left Frame Rail
200-6
X1 Cab X2 Cab
Ground Ground
Stud 1 Stud 2
X3
Chassis
Ground
Stud 3
X5 Left
Hand
Stantion
Ground
Connector Name Page No. Connector Name Page No. Connector Name Page No.
A B FCSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A03_H.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BBC_MC_SOL_SW_plug . . . . . . . . . . . . . . . . . . . . 5 FCSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A03_H.B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BBC_MC_SOL_SW_socket . . . . . . . . . . . . . . . . . . 5 FCTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FRC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
A108A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BBCAB_TRANS . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
A121.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BBDCL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FRC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
A12A.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BBFC2_plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A12B.X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BBIC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 I
A12B.X3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BBMCFC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ILLUM_OPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A12B.X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BBMCFC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ILLUM_OPT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A17.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BLC_BBCFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ILLUM_OPT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A17.C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BLC_BBRFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
A19E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BLD_BBCFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 L
A34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BLD_BBRFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 LHSM_socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A36_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BPMCFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A36_3.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BWFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
M
A36_3.B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BWRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A36_3.C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 MC_SOL_SW . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 13
MCAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A36_3.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 C
A58.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 MCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CLN_PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ABS_X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 MCDLR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ABS_X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 MCFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
D MCFCAF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ALLISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DCL_MATE_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 MCPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 15
DCL_plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DCL_socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 P
PMP_DRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
F PTO_DCL_A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
FCATR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 PTO_DCL_B . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 16
FCEIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FCFH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FCRTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Index of Connector Views 205-ii
Connector Name Page No. Connector Name Page No. Connector Name Page No.
R
RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RFH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17
S
S009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
S01.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
S030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
S039.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
S111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SHAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SP_RLY1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SP_RLY2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
T
TLBU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
X
X06D_MATE_BL . . . . . . . . . . . . . . . . . . . . . . . . . 19
X0C.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
X2_SP1.A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connector Views 205-1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 4 7 10 13 16
1 4 7 10 13
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15
2 5 8 11 14 17
2 5 8 11 14
3 6 9 12 15 18
[harness/wire insertion side]
3 6 9 12 15
A03_H.A
3 6 12 15
Harness: MAIN_CAB [harness/wire insertion side]
| Mack Part Number: 20409352 [pin insertion side]
Supplier Part Number: IL-AG5-30SK-D3C1-D A12B.X2 [harness/wire insertion side]
A12A.A Size: 18–Way | Harness: MAIN_CAB
PIN CIRCUIT CIRCUIT FUNCTION Mack Part Number: 967AM64 A12B.X3
Size: 15–Way | Harness: ABS_JUMPER
PINOUT INFORMATION N/A Supplier Part Number: 8-968974-1 Size: 15–Way | Harness: MAIN_CAB
Mack Part Number: 967AM20
Mack Part Number: 967AM73
Supplier Part Number: 1355206-1 PIN CIRCUIT CIRCUIT FUNCTION Supplier Part Number: 8-968973-1
PIN CIRCUIT CIRCUIT FUNCTION 1 AFLMVI ABS
2 AFLMVO ABS PIN CIRCUIT CIRCUIT FUNCTION
1 J1939LN6 J1939-11/J1939-15
3 AFLMVG ABS 1
2 F49C ABS
14 13 12 11 10 9 8 7 6 5 4 3 2 1 4 AFRMVI ABS 2
3 J1939HN6 J1939-11/J1939-15
5 AFLWS2 ABS 3
4 X1E12 Cab Ground
6 AFRMVG ABS 4 ATLMVI ABS
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 5
7 AFRMVO ABS 5
6 AATCS4 ABS
8 AFLWS1 ABS 6 ATLMVG ABS
7 F49A Ignition Buss Feed
9 ARRMVG ABS 7 ATLMVO ABS
8 F13A Battery Buss Feed
[harness/wire insertion side] 10 ARRMVI ABS 8
9 X1E11 Cab Ground
11 AFRWS1 ABS 9 ATRMVG ABS
10 J1587LN10 J1587/J1708
A03_H.B 12 ARLMVG ABS 10 ATRMVI ABS
11 J1587HN10 J1587/J1708
Harness: MAIN_CAB 13 ARRMVO ABS 11 ATLWS1 ABS
12
Mack Part Number: 20409351 14 AFRWS2 ABS 12 ATRWS1 ABS
13
Supplier Part Number: IL-AG5-30S-D3C1-W 15 ARLWS1 ABS 13 ATRMVO ABS
14 AEBD ABS
16 ARLMVI ABS 14 ATLWS2 ABS
PIN CIRCUIT CIRCUIT FUNCTION 15 AABSS12A ABS
17 ARLMVO ABS 15 ATRWS2 ABS
PINOUT INFORMATION N/A 18 ARLWS2 ABS
1 4 7 10
2 5 8 11
3 6 9 12
A12B.X4
Size: 12–Way
Mack Part Number: 964AM18
Supplier Part Number: 8-968972-1
PIN CIRCUIT CIRCUIT FUNCTION
PINOUT INFORMATION N/A
Connector Views 205-2
5
14 13 12 11 10 9 8 7 6 5 4 3 2 1 29 18
17 6
28 19
16 1 7
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 E F G H 27 20
15 8
26 4 2 21
5 4 3 2 1 14 9
[harness/wire insertion side] 25 13 3 10 22
D C B A
A17.A 24 12 11 23
Size: 30–Way | Harness: MAIN_CAB
[harness/wire insertion side]
Mack Part Number: 957AM23
Supplier Part Number: IL-AG5-30S-D3C1 [harness/wire insertion side]
A17.C
[harness/wire insertion side]
PIN CIRCUIT CIRCUIT FUNCTION Size: 5–Way | Harness: MAIN_CAB
A34
1 F17C Cruise Set/Resume Mack Part Number: 957AM21
Size: 8–Way | Harness: MAIN_CAB A36_3.A
2 F17D Cruise Set/Resume Supplier Part Number: IL-AG5-5S-S3C1 Size: 29–Way | Harness: BODY_BUILDER_CAB
Mack Part Number: 960AM4
3 F17E1 Cruise On/Off PIN CIRCUIT CIRCUIT FUNCTION Supplier Part Number: 12064998 Mack Part Number: 598AX236
4 F17P Fan Control Supplier Part Number: HDP26-24-29SE
1 J1587LN4 J1587/J1708
5 F5C Stop PIN CIRCUIT CIRCUIT FUNCTION
2 J1587HN4 J1587/J1708 PIN CIRCUIT CIRCUIT FUNCTION
6 F7C1 A F25B Ignition Buss Feed
3
7 B X2D16 Cab Ground 1 F15B2 Material dump controls
4 J1939HN4 J1939-11/J1939-15
8 F17L Clutch C F25C Heater/AC (Cab) 2 F72A Battery Buss Feed
5 J1939LN4 J1939-11/J1939-15
9 D F3F22 Gauge (Inst) Lamp 3 F40B Ignition Buss Feed
10 F8L Electronic Controlled Suspensions E X2A24 Cab Ground 4 F17E Cruise On/Off
11 CA11 DRL (Daytime Running Lamps) F 5 F42B1 Back Up
12 X1E2 Cab Ground G 6 HA24 Vehicle Speed
13 F16A1 Ignition Buss Feed 1 2 3 4 5 6 7 8 H 7 J1587HN8 J1587/J1708
14 F7D4 Key Switch Feed 8 J1587LN8 J1587/J1708
15 9 F66A1 Ignition Buss Feed
16 9 10 11 12 13 14 15 16 10 F39A Ignition Buss Feed
17 CA17 PTO Control 11 F17E1 Cruise On/Off
18 12 F17M1 PTO Control
19 [harness/wire insertion side] D J 13 CB7 PTO Control
20 F17F Engine Retard/Exhaust Brake C 14 HA23 Engine Speed
21 F17G Engine Retard/Exhaust Brake A19E E H 15 F61A1 Battery Buss Feed
22 Size: 16–Way | Harness: AUTOTRANS_CAB A B 16
23 CA23 Electronic Engine Control Mack Part Number: 967AM80 17 F17A6 Ignition Buss Feed
24 CA24 Supplier Part Number: 12191065 F G 18 F17C1 Cruise Set/Resume
25 CA25 19 N125 Electronic Controlled Transmission
26 PIN CIRCUIT CIRCUIT FUNCTION 20 N143 Electronic Controlled Transmission
27 CA27 Engine Shutdown 1 21 F5D2
2 [harness/wire insertion side]
28 22 F5E2
29 F17M2 PTO Control 3 F3F54 Gauge (Inst) Lamp 23 N130NO Electronic Controlled Transmission
A36_1
30 4 24 F17D1 Cruise Set/Resume
5 N169A Electronic Controlled Transmission Size: 9–Way | Harness: BODY_BUILDER_CAB
25 N105 Electronic Controlled Transmission
6 Mack Part Number: 598AX125
26 F66B Material dump controls
Supplier Part Number: HD14-9-16P
7 27 N103A Electronic Controlled Transmission
8 J1939HN5 J1939-11/J1939-15 PIN CIRCUIT CIRCUIT FUNCTION 28 N142A Electronic Controlled Transmission
9 A F17D1 Cruise Set/Resume 29 N117A Electronic Controlled Transmission
10 B
11 N134 Electronic Controlled Transmission C HD3+ PTO (Power Take-Off)
12 N163B Ignition Buss Feed D X2A58 Cab Ground
13 N170A Battery Buss Feed E X2A59 Cab Ground
14 F
15 J1939LN5 J1939-11/J1939-15 G F27B1 PTO Control
16 H F17C1 Cruise Set/Resume
J CA27A Electronic Engine Control
Connector Views 205-3
T
U S S F G
G F S
R E A H
V R Z H A E R
J B D P P D B J
W Y C C
K N N K
X L M M L
3 6 9 12 18
15
C B A
1 4 7 10 13 16
2 5 8 11 14 17
2 5 8 11 14 17
1 4 7 10 13 16 16 13 10 7 4 1
3 6 9 12 15 18
H G F E D C B A
H G F E D C B A A B C D E F G H
25 26
24 14 27
13 15
12 5 16 R P N M L K J
23 4 6 28
11 1 17
22 3 7 29
10 2 18 S R P N M L K J
19
S R P N M L K J
9 [harness/wire insertion side]
21 8 30
20 31
BBDCL
[harness/wire insertion side] Size: 15–Way
[harness/wire insertion side] Mack Part Number: 967AM4
BBC_MC_SOL_SW_plug Supplier Part Number: 12020213
BBC_MC_SOL_SW_socket
[harness/wire insertion side] Size: 16–Way | Harness: BODY_BUILDER_CAB Size: 16–Way | Harness: BODY_BUILDER_CAB PIN CIRCUIT CIRCUIT FUNCTION
Mack Part Number: 967AM24 Mack Part Number: 967AM27 PINOUT INFORMATION N/A
ALLISON Supplier Part Number: 12129431 Supplier Part Number: 12129427
Size: 31–Way | Harness: AUTOTRANS_TRANS
Mack Part Number: 598AX238 PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION
Supplier Part Number: 15410694 A F3F9 Gauge (Inst) Lamp A F3F9 Gauge (Inst) Lamp
B X1E14 Cab Ground
PIN CIRCUIT CIRCUIT FUNCTION B X1E14 Cab Ground
C F63A2 Ignition Buss Feed A B C D E F G H
C F63A2 Ignition Buss Feed
1 N111 Electronic Controlled Transmission D HA1A Rear Axle Indicators D HA1A Rear Axle Indicators
2 N112A Electronic Controlled Transmission E HA2A Rear Axle Indicators E HA2A Rear Axle Indicators
N115; Electronic Controlled Transmission; F CA25 F CA25
3 N115 Electronic Controlled Transmission G X2A18 Cab Ground G X2A18 Cab Ground
4 N116 Electronic Controlled Transmission H F41B Warning Lamp [harness/wire insertion side]
H F41B Warning Lamp
N119; Electronic Controlled Transmission; J F8A2 Ignition Buss Feed J F8A2 Ignition Buss Feed BBDCL
5 N119 Electronic Controlled Transmission K F8C K F8C Size: 15–Way | Harness: BODY_BUILDER_CAB
6 N131 Electronic Controlled Transmission L F8N Material dump controls L F8G Material dump controls Mack Part Number: 958AM6
7 N133 Electronic Controlled Transmission M F8E Electronic Controlled Suspensions M F8E Electronic Controlled Suspensions Supplier Part Number: 12041255
8 N136 Electronic Controlled Transmission N F8H Two Speed Rear Axle N F8H Two Speed Rear Axle
9 N137 Electronic Controlled Transmission P F8J Two Speed Rear Axle P F8J Two Speed Rear Axle PIN CIRCUIT CIRCUIT FUNCTION
10 N139 Electronic Controlled Transmission R F8F Material dump controls R F8F Material dump controls A F17E1 Cruise On/Off
11 N159 Electronic Controlled Transmission S F8L Electronic Controlled Suspensions S F8L Electronic Controlled Suspensions B
12 N151 Electronic Controlled Transmission
C CB7 PTO Control
13 N152 Electronic Controlled Transmission
D F17A6 Ignition Buss Feed
14 N154 Electronic Controlled Transmission
E F17E Cruise On/Off
15 N155 Electronic Controlled Transmission
F F17M1 PTO Control
16 N158A Electronic Controlled Transmission
G F17C1 Cruise Set/Resume
17 N140 Electronic Controlled Transmission
H F17D1 Cruise Set/Resume
18 N160 Electronic Controlled Transmission
J
19 N171 Electronic Controlled Transmission B A K
20 N174 Electronic Controlled Transmission
L
N175; Electronic Controlled Transmission;
M
21 N175 Electronic Controlled Transmission
N
22 N176 Electronic Controlled Transmission
P
23 N177 Electronic Controlled Transmission
R
N178; Electronic Controlled Transmission;
24 N178 Electronic Controlled Transmission
25
26
N118; Electronic Controlled Transmission;
27 N118 Electronic Controlled Transmission [harness/wire insertion side]
28
29 BBCAB_TRANS
30 N120 Electronic Controlled Transmission Size: 2–Way | Harness: BODY_BUILDER_CAB
31 N180 Electronic Controlled Transmission Mack Part Number: 954AM14
Supplier Part Number: 15300027
PIN CIRCUIT CIRCUIT FUNCTION
A F17R; F17R Shift Control; Shift Control
B X2D21; X2D21 Cab Ground; Cab Ground
Connector Views 205-6
5 5
29 18 T T 29 18
17 6 S S 17 6
28 19 U U 28 19
16 1 7 16 1 7
27 20 27 20
15 8 15 8
26 4 2 21 V R Z V R Z 26 4 2 21
14 9 14 9
25 13 3 10 22 25 13 3 10 22
W Y W Y
24 12 11 23 X X 24 12 11 23
[harness/wire insertion side] [harness/wire insertion side] [harness/wire insertion side] [harness/wire insertion side]
S F G G F S S F G G F S
R E A H H A E R R E A H H A E R
P D B J J B D P P D B J J B D P
N C K N C K
C C
M L K N M L K N
L M L M
[pin insertion side] [pin insertion side] [pin insertion side] [pin insertion side]
BLC_BBCFC BLC_BBCFC BLC_BBRFC BLC_BBRFC
Size: 16–Way | Harness: BODY_BUILDER_CAB Size: 16–Way | Harness: BODY_BUILDER_CHASSIS Size: 16–Way
Size: 16–Way | Harness: BODY_BUILDER_CHASSIS Mack Part Number: 598AX213 Mack Part Number: 598AX212 Mack Part Number: 598AX213
Mack Part Number: 598AX212 Supplier Part Number: HDP26-24-16SE Supplier Part Number: HDP24-24-16PE-L017 Supplier Part Number: HDP26-24-16SE
Supplier Part Number: HDP24-24-16PE-L017
PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION
PIN CIRCUIT CIRCUIT FUNCTION A BLCA Material dump controls A BLCA Material dump controls PINOUT INFORMATION N/A
A BLCA Material dump controls B BLCB Material dump controls B BLCB Material dump controls
B BLCB Material dump controls C BLCC Material dump controls C BLCC Material dump controls
C BLCC Material dump controls D BLCD Material dump controls D BLCD Material dump controls
D BLCD Material dump controls E BLCE Material dump controls E BLCE Material dump controls
E BLCE Material dump controls F BLCF Material dump controls F BLCF Material dump controls
F BLCF Material dump controls G BLCG Material dump controls G BLCG Material dump controls
G BLCG Material dump controls H BLCH Material dump controls H BLCH Material dump controls
H BLCH Material dump controls J BLCJ Material dump controls J BLCJ Material dump controls
J BLCJ Material dump controls K BLCK Material dump controls K BLCK Material dump controls
K BLCK Material dump controls L BLCL Material dump controls L BLCL Material dump controls
L BLCL Material dump controls M BLCM Material dump controls M BLCM Material dump controls
M BLCM Material dump controls N BLCN Material dump controls N BLCN Material dump controls
N BLCN Material dump controls P BLCP Material dump controls P BLCP Material dump controls
P BLCP Material dump controls R BLCR Material dump controls R BLCR Material dump controls
R BLCR Material dump controls S BLCS Material dump controls S BLCS Material dump controls
S BLCS Material dump controls
Connector Views 205-8
T
S F G S F G
S F G U S
R E A H R E A H
R E A H
P D B J P D B J V R Z
P D B J C C
N K N K
C W Y
N K M L M L
M L X
V R Z
W Y
S F G
X
R E A H
[harness/wire insertion side]
P D B J
C BPMCFC
N K Size: 9–Way | Harness: BODYPOWER_FRONTCHASSIS
M L Mack Part Number: 598AX244
Supplier Part Number: HDP24-24-9SN
PIN CIRCUIT CIRCUIT FUNCTION
R
[pin insertion side] S F39A
T F37B
BLD_BBRFC U F34B2
Size: 16–Way V F34C
Mack Part Number: 8161130 W F35B1
Supplier Part Number: HD36-24-16PN X F4C3
Y F33B
PIN CIRCUIT CIRCUIT FUNCTION Z F4D3 Turn (Directional)
PINOUT INFORMATION N/A
Connector Views 205-9
H G F E D C B A
A B C D E F
B A B A
G H J K L M
R P N M L K J
DCL_plug FCATR
Size: 15–Way | Harness: MAIN_CAB Size: 12–Way | Harness: AUTOTRANS_TRANS
Mack Part Number: 967AM4 Mack Part Number: 964AM10
Supplier Part Number: 12020213 Supplier Part Number: 15326910
[harness/wire insertion side] [harness/wire insertion side]
PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION
BWFC CLN_PWR A F17E1 Cruise On/Off A
Size: 2–Way | Harness: FRONT_CHASSIS Size: 2–Way | Harness: CLEAN_POWER B CB21 PTO Control B
Mack Part Number: 954AM14 Mack Part Number: 954AM14 C CB7 PTO Control C HB22B Electronic Ground
Supplier Part Number: 15300027 Supplier Part Number: 15300027 D F17A6 Ignition Buss Feed D HB21 Oil Temp Gauge
E F17E Cruise On/Off E
PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION F F17M3 PTO Control F
A F52C PINOUT INFROMATION N/A G F17C1 Cruise Set/Resume G
B 52A2 Battery Buss Feed H F17D1 Cruise Set/Resume H
J F18A Ignition Buss Feed J
Spare Relay Control - Control of K
K CB16 spare relay by Vehicle ECU L
A B C D E F G H L CA17 PTO Control M
Spare Relay Control - Control of
M CB18 spare relay by Vehicle ECU
N X1E18 Cab Ground
B A
P X2D18 Cab Ground
[harness/wire insertion side] R CA27 Engine Shutdown
F E D C B A
DCL_MATE_1
Size: 15–Way | Harness: BODY_BUILDER_CAB M L K J H G
Mack Part Number: 958AM6
Supplier Part Number: 12041255
A B C D E F G H [harness/wire insertion side]
PIN CIRCUIT CIRCUIT FUNCTION
A F17E1 Cruise On/Off
B FCATR
[harness/wire insertion side] C CB7 PTO Control Size: 12–Way
D F17A6 Ignition Buss Feed [harness/wire insertion side] Mack Part Number: 964AM9
BWRC E F17E Cruise On/Off Supplier Part Number: 15326915
Size: 2–Way | Harness: FRONT_CHASSIS F F17M1 PTO Control DCL_socket
Mack Part Number: 954AM14 PIN CIRCUIT CIRCUIT FUNCTION
G F17C1 Cruise Set/Resume Size: 15–Way | Harness: MAIN_CAB
Supplier Part Number: 15300027 PINOUT INFORMATION N/A
H F17D1 Cruise Set/Resume Mack Part Number: 958AM6
PIN CIRCUIT CIRCUIT FUNCTION J Supplier Part Number: 12041255
A 52G K
PIN CIRCUIT CIRCUIT FUNCTION
B 52A3 Battery Buss Feed L
A F17E2 Cruise On/Off
M
B
N
C
P
D
R
E F17E2; IGNORE4 Cruise On/Off
F
G
H
J
K
L
M
N
P
R
Connector Views 205-10
A B C D E F G H
1 4 7 10 13 16 19 22 25 28 31 34 37 A B C D E F
2 5 8 11 14 17 20 23 26 29 32 35 38 J K L M N P R S
G H J K L M
3 6 9 12 15 18 21 24 27 30 33 36 39
F E D C B A
[pin insertion side]
M L K J H G
[harness/wire insertion side] FCRTR H G F E D C B A
Size: 12–Way | Harness: FRONT_CHASSIS
FCFH Mack Part Number: 958AM30 S R P N M L K J
Size: 2–Way | Harness: FRONT_CHASSIS Supplier Part Number: DT06-12SA [harness/wire insertion side]
Mack Part Number: 954AM14
Supplier Part Number: 15300027 PIN CIRCUIT CIRCUIT FUNCTION [harness/wire insertion side] FCTR
PINOUT INFORMATION N/A Size: 12–Way | Harness: FRONT_CHASSIS
PIN CIRCUIT CIRCUIT FUNCTION FCSP Mack Part Number: 964AM9
A F45A1 Fuel Heaters Size: 16–Way | Harness: AIR SOLENOID PACK Supplier Part Number: 15326915
B X3C2 Chassis Ground Mack Part Number: 967AM35
Supplier Part Number: 15326667 PIN CIRCUIT CIRCUIT FUNCTION
A F17M4 PTO (Power Take-Off)
PIN CIRCUIT CIRCUIT FUNCTION B F42A1 Ignition Buss Feed
A C HB22B Electronic Ground
B F8A5 Ignition Buss Feed D HB21 Oil Temp Gauge
C F8E Ignition Buss Feed E F17A15 Ignition Buss Feed
D F8D Ignition Buss Feed F CB6 Vehicle Speed
E F8B Ignition Buss Feed G CB20 Vehicle Speed
F H F42B Back Up
[pin insertion side] G J F41A4 Ignition Buss Feed
H K F41B Warning Lamp
FCSH J L F18C PTO Control
Size: 4–Way | Harness: STANTION_HARNESS K F8C Ignition Buss Feed M F18A1 Ignition Buss Feed
Mack Part Number: 956AM18 Customer Defined Feature - Control
Supplier Part Number: DTP06-4S L CB3 of feature by Vehicle ECU
M
PIN CIRCUIT CIRCUIT FUNCTION N X3A11
PINOUT INFORMATION N/A P F8F Ignition Buss Feed
R X3A10
S X3A9
Connector Views 205-11
FRC3
Size: 94–Way | Harness: MAIN_CAB
Mack Part Number: 87RU520M
Supplier Part Number: 12129833
A B C D E F G H
PIN CIRCUIT CIRCUIT FUNCTION A B
E87A A B
F87A
G87A
H87A F22E Windshield Wipers
S R P N M L K J
J87A F22B Windshield Wipers
K87A F21B Windshield Wipers
L87A F21E Windshield Wipers
M87A F36C Horn [harness/wire insertion side] [harness/wire insertion side]
N87A [harness/wire insertion side]
P87A ILLUM_OPT3 ILLUM_OPT MC_SOL_SW
Size: 2–Way | Harness: CAMERA_SWITCH Size: 16–Way | Harness: SOLENOID_SW
Mack Part Number: 954AM12 Size: 2–Way Mack Part Number: 967AM27
Supplier Part Number: 12047662 Mack Part Number: 954AM11 Supplier Part Number: 12129427
Supplier Part Number: 12047663
PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION
A F3F65 Gauge (Inst) Lamp PIN CIRCUIT CIRCUIT FUNCTION
A F3F9 Gauge (Inst) Lamp
B X2A62 Cab Ground PINOUT INFORMATION N/A B X1E14 Cab Ground
A B C F63A2 Ignition Buss Feed
D HA1A
E HA2A Rear Axle Indicators
F CA25
G X2A18 Cab Ground
H F41B
J F8A2 Ignition Buss Feed
A B 1 4 K F8C
[harness/wire insertion side] L F8G Two Speed Rear Axle
M F8E Electronic Controlled Suspensions
ILLUM_OPT2 2 3 N F8H Two Speed Rear Axle
Size: 2–Way P F8J Two Speed Rear Axle
Mack Part Number: 954AM12 R F8F Material dump controls
Supplier Part Number: 12047662 S F8L Electronic Controlled Suspensions
PIN CIRCUIT CIRCUIT FUNCTION [harness/wire insertion side]
PINOUT INFORMATION N/A [harness/wire insertion side]
ILLUM_OPT3
Size: 2–Way LHSM_socket
Mack Part Number: 954AM11 Size: 4–Way | Harness: MAIN_CAB
Supplier Part Number: 12047663 Mack Part Number: 956AM14
Supplier Part Number: DT04-4P
PIN CIRCUIT CIRCUIT FUNCTION
PINOUT INFORMATION N/A PIN CIRCUIT CIRCUIT FUNCTION
A B 1 F3B18 Clearance
2 F4C6 Turn (Directional)
3 X3F5 Chassis Ground
4
ILLUM_OPT2
Size: 2–Way | Harness: CAMERA_SWITCH
Mack Part Number: 954AM11
Supplier Part Number: 12047663
PIN CIRCUIT CIRCUIT FUNCTION
A F3F63 Gauge (Inst) Lamp
B X2A63 Cab Ground
Connector Views 205-13
B
1B2B
3 B
4B5B
6B7B
8B B11
9 10B12
B 13
B14
B15
B
B14
B13
15 B 12
B11
B10
BB
9B8B
7B6B
5B4 B
3B2B
1 A
1A2A
3 A
4A5A
6A7A
8A A11
9 10A12
A 13
A14
A15
A
A14
A13
15 A 12
A11
A10
AA
9A8A
7A6A
5A4 A
3A2A
1
H G F E D C B A H G F E
F G H J K
MCAS
Harness: AIR_SWITCH
Mack Part Number: 964AM15
Supplier Part Number: 15332161
PIN CIRCUIT CIRCUIT FUNCTION
PINOUT INFORMATION N/A
Connector Views 205-14
MCFC MCFC
Size: 102–Way | Harness: MAIN_CAB Size: 102–Way | Harness: MAIN_CAB
8 20 32 40 45 51 57 62 70 82 94 102 Mack Part Number: 598AX247 Mack Part Number: 598AX247
Supplier Part Number: DRB16-102SAE-L018 Supplier Part Number: DRB16-102SAE-L018
PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION
49 55 44 AFRWS1 ABS 96 ATLMVO ABS
45 AFRWS2 ABS 97 ATLMVI ABS
43 60 46 CB17 Electronic Engine Control 98 ATRMVI ABS
47 99 ATRMVO ABS
48 54
48 F38A2 Ignition Buss Feed ATLMVG;
49 F14A Battery Buss Feed 100 X2G1 Cab Ground; ABS
50 AFLMVO ABS ATRMVG;
1 9 21 33 41 46 52 58 63 71 83 95 51 AFRMVI ABS 101 X2G2 Cab Ground; ABS [pin insertion side]
52 F52G Brake Wear Sensor 102 F41A Ignition Buss Feed
53 F52C Brake Wear Sensor MCPM
[harness/wire insertion side] 54 F62A Battery Buss Feed Size: 12–Way | Harness: PWR_MIRROR_CAB
55 F45A1 Fuel Heaters Mack Part Number: 958AM29
MCFC 56 ARRWS2 ABS Supplier Part Number: DT04-12PA-B016
Size: 102–Way | Harness: MAIN_CAB 57 ARRMVG ABS
Mack Part Number: 598AX247 PIN CIRCUIT CIRCUIT FUNCTION
58 F8D Material dump controls
Supplier Part Number: DRB16-102SAE-L018 1 F55B Heated Mirrors
59 F8F Material dump controls
F35B3;
60
PIN CIRCUIT CIRCUIT FUNCTION 2 F35B3 Clearance; Clearance
61 ARRWS1 ABS
1 F25C Heater/AC (Cab) 3 X3H Chassis Ground
62 ARRMVI ABS
2 F34B1 Back Up X3H1;
63 X1E20 Cab Ground
3 F44A Ignition Buss Feed 4 X3H1 Chassis Ground; Chassis Ground
64 HB17 Pyrometer
4 F52A Ignition Buss Feed F20B;
65 F8J Two Speed Rear Axle [pin insertion side]
5 F54A Battery Buss Feed 5 F20B Power Mirror; Power Mirror
66 F7E
6 F72A Battery Cable F20C;
67 AATCV1 ABS MCFCAF
7 F73A Battery Ground 6 F20C Power Mirror; Power Mirror
68 ARLWS2 ABS Size: 4–Way | Harness: MAIN_CAB
8 F60B Ignition Buss Feed F20G;
69 F8H Two Speed Rear Axle Mack Part Number: 956AM18
9 AATCV2 ABS 7 F20G Power Mirror; Power Mirror
70 ARRMVO ABS Supplier Part Number: DTP06-4S
10 AFLWS2 ABS 8 F20F; F20F Power Mirror; Power Mirror
71
11 HB18 Fuel Level Gauge PIN CIRCUIT CIRCUIT FUNCTION 9
72 F56G Stop
12 AFLWS1 ABS PINOUT INFORMATION N/A 10
73 ARLMVO ABS
13 AFRMVG ABS 11
74 AFLMVI ABS
14 F56E Brake by Wire 12
75 F17M4 PTO (Power Take-Off)
15 F56F Brake by Wire 76 F17A10 Ignition Buss Feed
16 ARLMVG ABS 77 AFRMVO ABS
17 F56A1 Ignition Buss Feed 78 F64A2 Ignition Buss Feed
18 F9D2 Voltage and Amperage 79
19 HA1B Rear Axle Indicators 80
20 F52H Miscellaneous Gauges 81 HB24 Electronic Ground
21 HB19 Rear Axle Indicators 82 F42B Back Up
22 HB20 Rear Axle Indicators 83 J1939LB J1939-11/J1939-15
23 F41B Shift Control 84 J1939HB J1939-11/J1939-15
24 F5E1 Stop 85 ARLMVI ABS
25 F5D1 Stop 86 ATLWS1 ABS
26 87 F42A1; F42A Ignition Buss Feed
27 F18A1 Ignition Buss Feed 88 F17P Fan Control
28 89 ATLWS2 ABS
29 HB22A Electronic Ground 90 ATRWS1 ABS
30 CB6; CB6 Vehicle Speed; Vehicle Speed 91 F3B7 Clearance
31 CB20; CB20 Vehicle Speed; Vehicle Speed 92 ARLWS1 ABS
32 AFLMVG ABS 93 F8C
33 J1587LN J1587/J1708 94 ATRWS2 ABS
34 J1587HN J1587/J1708 95 F43A Ignition Buss Feed
35 HB21 Oil Temp Gauge
36 F7D8 Key Switch Feed
37 F18C PTO Control
38 F8E Electronic Controlled Suspensions
39 F8B
40 HA2B Rear Axle Indicators
41 CB3
42 F8A5 Ignition Buss Feed
43
Connector Views 205-15
A B C D E F G H
10 7 4 1 1 4 7 10
R P N M L K J
H G F E D C B A
R P N M L K J
PTO_DCL_B
Size: 15–Way
Mack Part Number: 967AM4
Supplier Part Number: 12020213
[harness/wire insertion side]
PIN CIRCUIT CIRCUIT FUNCTION
PTO_DCL_A PINOUT INFORMATION N/A
Size: 15–Way
Mack Part Number: 967AM4
Supplier Part Number: 12020213
PIN CIRCUIT CIRCUIT FUNCTION
PINOUT INFORMATION N/A
Connector Views 205-16
A1 A3 A4 A6 A7 A9 A1 A3 A4 A6 A7 A9 A1 A3 A4 A6 A7 A9
R P N M L K J
B1 B2 B3 B4 B5 B6 B7 B8 B9 B1 B2 B3 B4 B5 B6 B7 B8 B9 B1 B2 B3 B4 B5 B6 B7 B8 B9
C1 C2 C3 C4 C5 C6 C7 C8 C9 C1 C2 C3 C4 C5 C6 C7 C8 C9 C1 C2 C3 C4 C5 C6 C7 C8 C9
D1 D3 D4 D6 D7 D9 D1 D3 D4 D6 D7 D9 D1 D3 D4 D6 D7 D9
[harness/wire insertion side]
PTO_DCL_B [harness/wire insertion side] [harness/wire insertion side] [harness/wire insertion side]
Size: 15–Way | Harness: BODY_BUILDER_CAB
Mack Part Number: 959AM1 RC1 RC2 RC3
Supplier Part Number: 12041254 Size: 36–Way | Harness: MAIN_CAB Size: 36–Way | Harness: BODY_BUILDER_CAB Harness: AUX_FAN
PIN CIRCUIT CIRCUIT FUNCTION Mack Part Number: 87RU512M_ Mack Part Number: 87RU512M_ Mack Part Number: 82248573
A Supplier Part Number: 12146836 Supplier Part Number: 12146836 Supplier Part Number: 12146836
B PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION
C A1 F9B2; F9B3 Accessory Buss Feed A1 F62A1 Battery Buss Feed PINOUT INFORMATION N/A
D A2 A2
E A3 X2A11 Cab Ground A3 X2A60 Cab Ground
F A4 F35C; F35C3 Clearance A4 F8N Material dump controls
G A5 A5
H A6 X2D12 Cab Ground A6 X2A64 Cab Ground
J F18A1 Ignition Buss Feed A7 RLY64_30 A7
K A8 A8 A B C D E
L A9 RLY64_86 A9
M B1 F34B4 Back Up B1 F61C1 Horn
N X1E18 Electronic Ground; Cab Ground B2 F9C; F9C1 Accessory Buss Feed; Fuel Heaters B2
P X2D18 Cab Ground F G H J K
B3 B3 F61B Horn
R CA27 Electronic Engine Cont B4 F7D2 Key Switch Feed B4 HD3+2 Warning Lamp
B5 F9D1 Voltage and Amperage B5 F8G Material dump controls
F35B2; B6
[harness/wire insertion side]
B6 F35B5 Clearance B7
B7 RLY64_85 B8 RFH
B8 RLY64_87A B9 Size: 10–Way | Harness: ROOF
B9 RLY64_87 C1 CB7 PTO Control Mack Part Number: 962AM10
C1 RLY65_87 C2 Supplier Part Number: 15326931
C2 RLY65_87A C3 F27C4 PTO Control
C3 RLY65_85 C4 PIN CIRCUIT CIRCUIT FUNCTION
C4 RLY66_87 C5 A F3F58 Gauge (Inst) Lamp
C5 RLY66_87A C6 B X2A48 Cab Ground
C6 RLY66_85 C7 C F6A2 Battery Buss Feed
C7 RLY67_87 C8 D F6B Miscellaneous
C8 RLY67_87A C9 E LFNA Audio
C9 RLY67_85 D1 X2D20 Cab Ground F LFPA Audio
D1 RLY65_86 D2 G RFNA Audio
D2 D3 F17A31 Ignition Buss Feed H RFPA Audio
D3 RLY65_30 D4 J F9B1 Accessory Buss Feed
D4 RLY66_86 D5 K X2A54 Cab Ground
D5 D6
D6 RLY66_30 D7
D7 RLY67_86 D8
D8 D9
D9 RLY67_30
Connector Views 205-17
E D C B A
4 3 2 1 B A
H G F E
5 4 3 2 1
A B C D E F
S111
Size: 5–Way | Harness: MAIN_CAB
[harness/wire insertion side] Mack Part Number: 957AM21
[harness/wire insertion side] Supplier Part Number: IL-AG5-5S-S3C1
S01.A
Size: 12–Way | Harness: MAIN_CAB S030 PIN CIRCUIT CIRCUIT FUNCTION
Mack Part Number: 964AM11 Size: 8–Way | Harness: MAIN_CAB 1 J1939HN1 J1939-11/J1939-15
Supplier Part Number: 15326110 Mack Part Number: 960AM3 2 J1939LN1 J1939-11/J1939-15
Supplier Part Number: 12045688 3 F3F12 Gauge (Inst) Lamp
PIN CIRCUIT CIRCUIT FUNCTION 4 X2A21 Cab Ground
A F3D Headlamps PIN CIRCUIT CIRCUIT FUNCTION
5 F64A3 Ignition Buss Feed
B A F20A Battery Buss Feed
C B F20B Power Mirror
D F3A Battery Buss Feed C F20C Power Mirror
E D
F F6A1 Battery Buss Feed E
G F2B Headlamps F F20F Power Mirror
H F2C Headlamps G F20G Power Mirror
J F3F Gauge (Inst) Lamp X3H1;
K X2A40 Cab Ground H X3H5 Chassis Ground
L F3B Clearance
M F6B Miscellaneous
Connector Views 205-18
G H J K L M
E D C B A E D C B A
A B C D E
F E D C B A
K J H G F K J H G F
F G H J K
[harness/wire insertion side]
X0C.A
[harness/wire insertion side] [harness/wire insertion side]
[harness/wire insertion side] Size: 12–Way | Harness: MAIN_CAB
SP_RLY1 SP_RLY2 Mack Part Number: 8086028
SP_RLY1 Size: 10–Way | Harness: MAIN_CAB Size: 10–Way | Harness: BODY_BUILDER_CAB Supplier Part Number: 15305291
Size: 10–Way | Harness: BODY_BUILDER_CAB Mack Part Number: 962AM11 Mack Part Number: 962AM11
Mack Part Number: 962AM10 PIN CIRCUIT CIRCUIT FUNCTION
Supplier Part Number: 15326935 Supplier Part Number: 15326935 A F3F61 Gauge (Inst) Lamp
Supplier Part Number: 15326931
PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION B F3F56 Gauge (Inst) Lamp
PIN CIRCUIT CIRCUIT FUNCTION A RLY66_30 F17A30; C F3F9 Gauge (Inst) Lamp
X1E18; Cab Ground; Ignition Buss Feed; B RLY66_87A A F40A1; CB7A PTO Control; Ignition Buss Feed D F3F7 Gauge (Inst) Lamp
A F17A32 Electronic Ground C RLY66_87 B F40B Ignition Buss Feed E F3F12 Gauge (Inst) Lamp
B D RLY66_86 F17M3; F F3F33 Gauge (Inst) Lamp
CA27; Cruise Set/Resume; Electronic E RLY66_85 F17A30; G F3F2 Gauge (Inst) Lamp
C F17D1 Engine Control F RLY67_30 C F17A6 Ignition Buss Feed; PTO Control H F3F3 Gauge (Inst) Lamp
X2D22; G RLY67_87A F17R; X2A36; J F3F22 Gauge (Inst) Lamp
D X2D19 Cab Ground H RLY67_87 D X2D20 Cab Ground; Shift Control K F3F53 Gauge (Inst) Lamp
CA27A; Cruise Set/Resume; Electronic J RLY67_86 F27C2; F7C2; L F3F62 Gauge (Inst) Lamp
E F27D Engine Control K RLY67_85 E F27B4; F27B2 PTO Control M F3F15 Gauge (Inst) Lamp
F27A3; F27A2; F27B; Material dump controls; PTO
F17A31; F F8M Control; Ignition Buss Feed
F F27A2 Ignition Buss Feed G
G F27B; F27A1; Ignition Buss Feed; Material dump
F27E; H F8F1 controls
F17C1; PTO Control; Cruise Set/Resume; G H J K L M
J F27F Material dump controls
H F27B Warning Lamp K F27A1; F27A2 Ignition Buss Feed
F27G; A B C D E
X2D23; F E D C B A
J X2D21 Cab Ground; Material dump controls
F27A4; F G H J K
F27E; PTO Control; Cruise Set/Resume; [harness/wire insertion side]
K F18C2 Ignition Buss Feed
X2_SP1.A
[harness/wire insertion side] B A Size: 12–Way | Harness: MAIN_CAB
Mack Part Number: 8086028
Supplier Part Number: 15305291
SP_RLY2
Size: 10–Way | Harness: MAIN_CAB PIN CIRCUIT CIRCUIT FUNCTION
Mack Part Number: 962AM10 A X2A6 Cab Ground
Supplier Part Number: 15326931 B X2A35 Cab Ground
PIN CIRCUIT CIRCUIT FUNCTION C X2A18 Cab Ground
D X2A17 Cab Ground
A RLY64_30
E
B RLY64_87A
F X2A57 Cab Ground
C RLY64_87
[harness/wire insertion side] G
D RLY64_86
H X2A40 Cab Ground
E RLY64_85
TLBU J X2A24 Cab Ground
F RLY65_30
Size: 2–Way | Harness: TAIL_LAMP K X2A21 Cab Ground
G RLY65_87A Mack Part Number: 954AM14 L X2A12 Cab Ground
H RLY65_87
Supplier Part Number: 15300027 M X2A26 Cab Ground
J RLY65_86
K RLY65_85 PIN CIRCUIT CIRCUIT FUNCTION
F34B8;
A F34B8 Back Up; Back Up
X3A7;
B X3A7 Chassis Ground; Chassis Ground
Connector Views 205-19
X06D_MATE_BL
Size: 20–Way | Harness: BODY_BUILDER_CAB
Mack Part Number: 958AM20
Supplier Part Number: 12160280
PIN CIRCUIT CIRCUIT FUNCTION
A
B N142A Electronic Controlled Transmission
C
D
E N103A Electronic Controlled Transmission
F N125 Electronic Controlled Transmission
G
H
J
K
L
M N130NO Electronic Controlled Transmission
N
P N117A Electronic Controlled Transmission
R
S
T N130CM Electronic Controlled Transmission
U N143 Electronic Controlled Transmission
V N105 Electronic Controlled Transmission
W N130CM Electronic Controlled Transmission
Connector Views 205-20
Component Index 210-1