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Allied Engineering & Services (Pvt.

) Ltd
Acknowledgement
In the name of ALLAH, The Most Beneficent, The Most Merciful who has
provided me the opportunity to be a part of Allied Engineering & Services (Pvt.) Ltd.
I am also very thankful to lot of colleagues who took the time and trouble to teach,
advice and guide me through their knowledge and practical work. Their marvelous
attitude, behavior, style, personality and the way of talking and solving all my
questions were spectacular. All of them supported me by showing different methods
of information collection about the company, they helped me all the time when I
needed and gave me right direction towards completion of Internship.

My special thanks to Mr. Ali Ahsan and entire staff of Allied Engineering & Services
(Pvt.) Ltd. for guiding me in such better way that I can now use my knowledge to
facilitate people.
Overview of the Organization
Allied Engineering & Services (Pvt.) Ltd, founded in 1976, is the authorized dealer
for Caterpillar Earthmoving Machinery and Power Generation Equipment in Pakistan.

Caterpillar products are renowned worldwide and are global leaders in power
generation and earthmoving machinery in respective industries. Allied Engineering
& Services (Pvt.) Ltd. and is the sole dealer of Caterpillar products in Pakistan since
1976 supporting over 2500 MW in Pakistan.

Headquartered in Karachi, Allied Engineering & Services (Pvt.) Ltd., has offices in
geographically strategic locations (Lahore, Islamabad, Multan, Faisalabad, Peshawar
and Quetta). Our trained and qualified engineers are available 24 hours to provide the
required support, both during and after the warranty period.

Caterpillar gas generators along with Allied Engineering & Services (Pvt.) Ltd.
backup support has emerged as the market leader for base load application with more
than 60% market share. With new fuel efficient and longer overhaul interval engines
being introduced every year, customers can be confident that this combination will
remain market’s choice for many years to come.
Allied Vision:
· Offer total solutions to customers including rental , buyback option , BOT
and operational contracts

· Be the market leader in everything we do


· Employ the best staff available in country
· Empower employees
· Develop first class facilities , equipment &
tooling
· Use 6 sigma methodology as a process for
continuous improvement as a way of life at Allied
· Exceed customer needs & expectations
· Create a culture of immediate customer service &
quickly resolve customer complaints

Allied Mission:
To be ahead of the customer needs, offer value added services, products & superior
technology.
Internship Site
(Pakistan International Airlines)

Gas Compression Engine G3516


OVERVIEW:
G3516 engine brings versatility, uptime, and low operating cost to your gas
compression operation. They are equipped with ADEM A3 technology that enables
highest performance and safety while maintaining low emissions. Ideal applications
for G3516 engine include gas lift, gas gathering, and wellhead gas compression.

Cat G3516 gas engine. Ratings: 492-1000 bkW (660-1340 bhp) 1200-1400 rpm are
NSPS site compliant capable with customer-provided air-fuel ratio control and after
treatment.
Engine Specifications
Engine Model: G3516
Year: 2003
Apparent Power: 1218 kVA
Power: 975 kW
P.f: 0.8
Frequency: 50 Hertz
Type: Stand By
3 Phase – 6 wires
Generation: 400V 1758 Amperes
Excitation: 18V 4.6 Amperes
G3516 STANDARD EQUIPMENT
AIR INLET SYSTEM
 Air cleaner — intermediate-duty with service indicator

CONTROL SYSTEM
 A3 ECU
 Air-fuel ratio control

COOLING SYSTEM
 Thermostats and housing
 Jacket water pump
 Aftercooler water pump
 Aftercooler core for sea-air atmosphere
 Aftercooler thermostats and housing

EXHAUST SYSTEM
 Watercooled exhaust manifolds

FLYWHEELS & FLYWHEEL HOUSINGS


 SAE No. 00 flywheel
 SAE No. 00 flywheel housing
 SAE standard rotation

FUEL SYSTEM
 Gas pressure regulator
 Natural gas carburetor

IGNITION SYSTEM
 A3 ECU
INSTRUMENTATION
 PL1000 Advisor panel

LUBRICATION SYSTEM
 Crankcase breather — top mounted
 Oil cooler
 Oil filter — RH
 Oil bypass filter
 Oil pan — shallow
 Oil sampling valve
 Turbo oil accumulator

MOUNTING SYSTEM
 Rails, engine mounting — 254 mm (10 in)

PROTECTION SYSTEM
 Electronic shutoff system
 Gas shutoff valve

GENERAL
 Paint — Cat yellow
 Vibration damper and guard — dual 484 mm (23 in)

G3516 OPTIONAL EQUIPMENT


AIR INLET SYSTEM
 Remote air inlet adapters
 Precleaner
CHARGING SYSTEM
 Battery chargers
 Charging alternators

COOLING SYSTEM
 Aftercooler core
 Thermostatic valve
 Temperature switch
 Connections
 Expansion and overflow tank
 Water level switch gauge

EXHAUST SYSTEM
 Flexible fittings
 Elbows
 Flange
 Flange and exhaust expanders
 Rain cap
 Mufflers

FUEL SYSTEM
 Low pressure gas conversions
 Propane gas valve and jet kits
 Fuel filter

LUBRICATION SYSTEM
 Oil bypass filter removal and oil pan accessories
 Sump pump
 Air prelube pump
 Lubricating oil
MOUNTING SYSTEM
 Rails
 Vibration isolators

POWER TAKE-OFFS
 Front accessory drives
 Auxiliary drive shafts and pulleys
 Front stub shaft
 Pulleys

PROTECTION SYSTEM
 Explosion relief valves, status control box interconnect wiring harness

STARTING SYSTEM
 Air starting motor
 Air pressure regulator
 Air silencer
 Electric air start controls
 Electric starting motors — dual 24-volt
 Starting aids
 Battery sets (24-volt dry), cables, and rack

GENERAL
 Flywheel intertia weight
 Guard removal
 Engine barring group
 Premium 8:1 pistons
 Premium cylinder heads
AESL Maintenance Instructions

- In daily reports must be written pending jobs related to the plant.


- Housekeeping should be proper.
- Schedule proper cleaning of all Electrical panels.
- Inform every shutdown/pending jobs to concerned manager service
coordinator.
- Note down the max torque load.
- Safety should be properly checked every 3 months.
- Scheduling of main gas filter SSGC and maintain this record.
- Scheduling of main gas street filter by Allied staff and maintain this
record.
- Monitoring of grounding and maintain this record.
- Maintain coolant level and maintain this record.
Short Circuit (SC)
A short circuit is an abnormal connection between two nodes of an Electric circuit
intended to be at different voltages. This may lead to circuit damage overheating or
explosion.

Circuit breaker
A circuit breaker is an automatically operated electrical switch designed to protect an
electrical circuit from damage caused by overload or short circuit. Its basic function is
to detect fault condition and interrupt condition flow.

Current Transformer (CT)


A current transformer is used for measurement of
alternating electric current. When current in a circuit is too
high to directly apply to measuredly instruments a current
transformer produces a reduced current accurately
proportional to the current in the circuit, which can be
conveniently connected to measuring instruments and
recording instruments. Current transformers are commonly
used in metering and protective relays in the electrical
power industry.

Potential Transformer (PT)


(Potential transformer also called voltage transformer) are a parallel connected type
of instrument transformer. These are designed for monitoring single phase and three
phase power line voltages in power metering applications. The power terminals can be
connected either in line to line or in line to neutral configuration. It allows meters to
take readings from electrical service connections with higher voltage then the meter is
normally capable of handling without a potential transformer.
Switch Gear
In an electric power system, switch gear is the
combination of electrical disconnect switches, fuses or
circuit breakers to control protect and isolate electrical
equipment. Switch gear is used to de-energize the
equipment to allow work to be done and to clear faults
downstream. This type of equipment is important
because it’s directly linked to the reliability of the
electricity supply.

Bus Bars
In electrical power distribution, a bus bar is a strip or bar that conducts electricity with
in a switch board, substation, battery bank or other electrical apparatus. Its main
purpose is to conduct electricity.
Alternator

- Alternator supply the electric power used by all sectors of modern societies:
industrial, commercial, agricultural, and domestic
- Alternator usually operate together (or in parallel), forming a large power
system supplying electrical energy to the loads or consumers.
- Alternators are built in large units, their rating ranging from tens to hundreds of
megawatts.
- Alternator converts mechanical power to ac electric power. The source of
mechanical power, the prime mover, may be a diesel engine, a steam turbine, a
water turbine, or any similar device.
- Smaller synchronous machines are sometimes used for private generation and
as standby units, with diesel engines or gas turbines as prime movers.
- The winding consists of copper bars insulated with mica and epoxy resin.
- The conductors are secured by steel wedges.
- The iron core is supported by a steel housing.
Construction
Conclusion
The whole experience of working at Allied Engineering and Services (Pvt.) Ltd. was
great. This organization has a superb work culture, great minds and very high quality
of work. The work I could complete here was very satisfactory. I will try to develop
myself more and use all my knowledge in the development of any organization in
future.
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