After Sales Service International

Service Information
Service information no. 09/2006 LHG/TKD-Ne/01.02.06

Appliance Documentation

CBP(es) 3656 from Index 20

CBP(es) 4056 from Index 21
Combined refrigerator-freezer with BioFresh and SmartFrost

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Service Information No. 09/2006 CBP(es) 3656 / 4056

Contents

1.0 Operating and control elements 3

2.0 Functions at a glance 3
3.0 Description of the appliance 4
3.1 Refrigerator BioFresh compartment 4
3.2 Freezer compartment 5
3.3 Refrigerating circuit 5
4.0 Control and functional components 6
4.1 Refrigerator BioFresh compartment 6
4.2 Freezer compartment 7
5.0 Refrigeration circuit 8
5.1 Refrigerator BioFresh compartment 8
5.2 Freezer compartment 8
6.0 Special features 8
6.1 Solenoid valve 8
6.1.1 Electrical actuation of the solenoid valve 8
6.1.2 Schematic diagrams solenoid valve 8
6.2 Seal in refrigerator compartment light housing 9
6.3 Direction of installation of the refrigerator BioFresh fan 9
7.0 Assembly instructions 10
7.1 Refrigerator BioFresh compartment 10
7.1.1 Air sensor and evaporator sensor 10
7.1.2 BioFresh air sensor 10
7.1.3 Disassembling the horizontal separating plate 11
7.1.4 Disassembling the vertical separating plate 11
7.2 Freezer compartment 12
7.2.1 Air sensor 12
7.3 Solenoid valve 12
7.4 Control panel PCB and power PCB 13
7.4.1 White appliances 13
7.4.2 Stainless steel appliances 15
8.0 Technical data 16
8.1 Refrigerator BioFresh compartment 16
8.2 Freezer compartment 16
9.0 Service menu 17
9.1 Demo mode "d0" 17
9.2 Service mode "L" 17
9.3 Sensor test (temperature display) and door contact test "E" 18
10.0 Table of error codes 18

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1.0 Operating and control elements

1 2 3 4

5 6 7 8 9

Refrigerator BioFresh compartment Freezer compartment

1 : SuperCool function,
button lit = function switched on.
2 : ON/OFF button
3 : Setting button temperature higher
4 : Setting button temperature lower
5 : Setting button temperature higher
6 : Setting button temperature lower
7 : ON/OFF button
8 : SuperFrost function,
button lit = function switched on.
9 : Alarm OFF button for audible alarm

2.0 Functions at a glance

Control: Electronic control system

Temperature display: Actual value display

Temperature alarm: Refrigerator BioFresh compartment: no

Freezer compartment: visual and audible

Door alarm: Refrigerator BioFresh compartment: no

Freezer compartment: no

Fan: Refrigerator BioFresh compartment: yes

Freezer compartment: no

Defrosting: Refrigerator BioFresh compartment: automatic

Freezer compartment: manual

Interior light: Refrigerator compartment: yes

Freezer compartment: no

SuperCool: Automatic

SuperFrost: Automatic (quantity-controlled)

Service menu: Start by button combination

Refrigerating system: 1 standard compressor with solenoid valve

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3.0 Description of the appliance

The CBP(es) is a combined refrigerator-BioFresh-freezer. The appliance is equipped with a standard compressor
with solenoid valve. The refrigerator compartment is cooled using a foamed-in rear wall evaporator and the freezer
compartment using a SmartFrost system (compartment liner enveloped by evaporator tube ). The refrigerator and
freezer compartment evaporators are activated via a bi-stable solenoid valve. Both evaporators are connected in
series (see 3.3 Schematic diagram: Refrigerating circuit). Therefore the refrigerator compartment can be
operated only in conjunction with the freezer compartment. However, it is possible to operate the freezer
compartment on its own.

3.1 Refrigerator BioFresh compartment

Refrigerator compartment and BioFresh compartment are cooled by way of a foamed in evaporator. The
evaporator is thermally sealed off by an insulated, vertical separating plate.

A d.c. fan is used for temperature adjustment between refrigerator compartment and BioFresh compartment.
The fan is integrated in the vertical separating plate.
If the refrigerator compartment requires refrigeration (detection by refrigerator compartment air sensor), the fan
is switched on. The fan takes in warm air from the front and blows it past the evaporator in a downward
direction. The air that is now cold is conducted past the BioFresh drawers upwards into the refrigerator
compartment.

When it is sufficiently cold in the refrigerator compartment, the fan is switched off. The compressor continues
running and the BioFresh drawers are statically cooled by the falling coldness. The compressor operates until
such time as the air in the BioFresh compartment is cold enough (detection by BioFresh air sensor).

Ambient air sensor on

Fan power PCB

Vertical separating
plate Air sensor in light housing

Evaporator sensor

Rear wall evaporator

foamed in

BioFresh air sensor Horizontal separating plate

Defrost water channel heater

(foamed in)

Fig. 3.1 : Schematic diagram refrigerator BioFresh compartment

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3.2 Freezer compartment

The freezer compartment is realized with a SmartFrost system, i.e. the evaporator tube is wound around the
freezer compartment liner.

Air sensor

Evaporator

Fig. 3.2 Schematic diagram freezer

compartment

3.3 Refrigerating circuit

Condenser Refrigerator BioFresh

Freezer compartment

Solenoid valve Compressor

Fig. 3.3 : Schematic diagram refrigerating circuit

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4.0 Control and functional components

4.1 Refrigerator BioFresh compartment

Electr. control system: Series 6 electronic control system: Control panel PCB and power PCB.

Setting range +4°C to +9°C

Display range: Refrige- 4°C to 49°C, temperatures cooler-equal to +4°C are displayed by 4°C.
rator compartment:

Setting range BioFresh b1 to b9 (b1: coldest setting)

compartment: standard setting: b5

Interior light: Position: Inside left.

Function: - Is switched on as soon as refrigerator BioFresh compartment
door is opened.
- Is switched off after door has been open for 15 minutes.

Reed PCB: Position: In front panel.

Function: - Turns off the fan (if addressed) when the door is opened.
- Switches the interior light on when the door is opened.

Air sensor: Position: In light housing.

Function: - Switches the fan on/off.
- Forms the display value for the refrigerator compartment display.

Evaporator sensor: Position: In sensor holder on compartment liner rear wall.

Function: - Refrigerator-BioFresh compartment evaporator sensor or freezer
compartment air sensor switches the compressor on.
- Switches solenoid valve to position A (refrigerator + freezer
compartment)

BioFresh air sensor: Position: Beneath the horizontal separating plate, clipped into the sensor
holder of the vertical separating plate.
Function: - BioFresh air sensor and freezer compartment air sensor
switch the compressor off.
- Switches solenoid valve to position B (freezer compartment).

Ambient temperature Position: On the power PCB.

sensor:
Function: Controls the switch-off value of the BioFresh air sensor. That way
temperature fluctuations in the BioFresh compartment are
minimized.
An ambient air sensor error is displayed only in the service menu.
In case of fault, the switch-off value of the BioFresh air sensor is
not affected.

SuperCool function: Cooling of refrigerator compartment to +4°C for 6 hours.

The BioFresh temperature remains unchanged.

Fan: Position: At top in middle of refrigerator compartment.

Function: ON: - When switch-on value is reached at the refrigerator
compartment air sensor.
Compressor OFF: Reduced fan speed (approx. 7 V).
Compressor ON: Increased speed (approx. 10 V).

OFF: - When switch-off value is reached at the refrigerator

compartment air sensor
- when door is open.

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Defrosting: Automatic during standstill phase of the compressor. Automatic when solenoid
valve is set to position B (freezer compartment).

Defrost water channel Position: Foamed in in the area of the defrost water channel.
heater:
Function: ON: 5 min. after the solenoid valve has switched to position A
(refrigerator/BioFresh + freezer compartment).

OFF: 5 min. after solenoid valve has switched to position B

(freezer compartment).

Compressor: Function: ON: Refrigerator BioFresh compartment evaporator sensor

switch-on value
or
freezer compartment air sensor switch-on value.
Note: On-delay time (8 mins.) must have elapsed.

OFF: BioFresh air sensor switch-off value

and
freezer compartment air sensor switch-off value

4.2 Freezer compartment

Electr. control system: See 4.1 Refrigerator BioFresh compartment.

Setting range: -16°C to -26°C

Display range: 0°C to -40°C

Temperature alarm: When: Set value: -16°C to -23°C

Alarm value: Actual value 4K warmer than set value.
Set value: -24°C to -26°C
Alarm value: Actual value warmer-equal to -20°C.
SuperFrost alarm value: Actual value = -10°C.
Alarm is shown on the display with a 20 min. delay
(e.g. set value: -18°C, actual value for 20 min. at -14°C Æ alarm)
Audible: 4 beeps (suppressed for 90 min. during start-up)
Visual: Flashing temperature display.
During start-up the temperature display flashes until switch-off value has been
reached, the audible alarm is deactivated.

Air sensor: Position: Clipped into sensor holder on the ceiling of the freezer
compartment
liner.
Function: - Freezer compartment air sensor or refrigerator BioFresh
compartment evaporator sensor
switches the compressor on.
- Freezer compartment air sensor and BioFresh compartment air
sensor
switch the compressor off.
- Forms the freezer compartment display value.

SuperFrost: Cooling of freezer compartment to -39°C (quantity-controlled, 30 - 65 hours).

Compressor: See 4.1 Refrigerator compartment -compressor-

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5.0 Refrigeration circuit

5.1 Refrigerator BioFresh compartment

Evaporator: Rear wall evaporator, foamed in.

Injection point: Refrigerant is introduced in the refrigerator compartment evaporator

at the top left.

Solenoid valve: 2 capillaries (refrigerator compartment capillary bent)

Compressor: 1 standard compressor.

On-delay time of 8 mins.

5.2 Freezer compartment

Evaporator: SmartFrost (compartment liner enveloped by evaporator tube)

Injection point: Solenoid valve to position A (refrigerating + freezing) or B (freezing):

Front, top right.

Solenoid valve: See 5.1 Refrigerator compartment -solenoid valve-.

Compressor: See 5.1 Refrigerator compartment -compressor-

Frame heater: Foamed-in liquid heater in area of freezer compartment door.

6.0 Special features

6.1 Solenoid valve

6.1.1 Electrical actuation of the solenoid valve
With this model a bi-stable solenoid valve is used. This means that after actuation the solenoid valve maintains the
respective switching state.

To sum up:
To check actuation of the solenoid valve, we recommend using the service menu (see 9.2 Service mode). Here
the switching of the solenoid valve can be clearly heard.

6.1.2 Schematic diagrams solenoid valve

Freezer compartment addressed Refrigerator compartment and freezer

compartment addressed

Fig. 6.1.2 / 1 Fig. 6.1.2 / 2

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6.2 Seal in refrigerator compartment light housing

Sealing strip 1 (Fig. 6.2/ 1 and Fig. 6.2/ 2) serves to seal off the air current, as otherwise the switching value of
the refrigerator compartment air sensor is invalidated.

Fig. 6.2 / 1

Fig. 6.2 / 2

6.3 Direction of installation of the refrigerator BioFresh fan

The direction of installation (direction of air current) is indicated by an arrow. The arrow (Fig. 6.3) has to point in the
direction of the compartment liner (rear wall of appliance).

Fig. 6.3

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7.0 Assembly instructions

7.1 Refrigerator BioFresh compartment
7.1.1 Air sensor and evaporator sensor

Air sensor: clipped into light housing.

When the sensor is replaced, first remove the horizontal separating plate, the vertical
separating plate and the evaporator sensor cover. Detach the marked Torx screws on
the evaporator sensor cover and light housing.

Evaporator sensor: Locked in place in the holder on liner rear wall.

When the sensor is replaced, first remove the horizontal separating plate, the vertical
separating plate and the evaporator sensor cover. Then detach evaporator sensor
holder.

Evaporator sensor cover Evaporator sensor

Air sensor
Air sensor behind light housing

Fig. 7.1.1/ 1 Fig. 7.1.1/ 2

7.1.2 BioFresh air sensor

BioFresh air sensor: Engaged in vertical separator plate.

When the sensor is replaced, the horizontal separating plate and the vertical
separating plate have to be removed.

BioFresh air

Fig. 7.1.2

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7.1.3 Disassembling the horizontal separating plate

• Remove BioFresh drawers.

• Remove bottle rack and vegetable bin.
• BioFresh air sensor 1 (Fig. 7.1.3/ 1 and Fig. 7.1.3/ 2) does not have to be disengaged.
• Pull lug 2 (Fig. 7.1.3/ 2) downwards and pull out horizontal separating plate.

1 2
2

Fig. 7.1.3/ 1 Fig. 7.1.3/ 2

7.1.4 Disassembling the vertical separating plate

• Disassemble the horizontal separating plate.

• Remove glass shelves.
• BioFresh air sensor 1 (see Fig. 7.1.3/ 1 and Fig. 7.1.3/ 2) has to be disengaged.
• Release fastening screws 3 (Fig. 7.1.4),
remove the caps and release fastening screws 4 (Fig. 7.1.4)
from the vertical separating plate.
• Disconnect connection cable of the fan.

Fig. 7.1.4

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7.2 Freezer compartment

7.2.1 Air sensor
Air sensor: Engaged in sensor holder on the ceiling of the inner liner.

Fig. 7.2.1 Freezer compartment air sensor

7.3 Solenoid valve

Permanent magnets

Attention: Insert correctly!

The magnets must repel each other.

A B
C
Fig. 7.3 Solenoid valve

A Refrigerator compartment

C Dryer

B Freezer compartment

Refrigerating connections are printed on the solenoid valve cover:

RC: Refrigerator compartment capillary

FC: Freezer compartment capillary

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7.4 Control panel PCB and power PCB

7.4.1 White appliances
Covers: Disengage covers.

Fig. 7.4.1/ 1 Fig. 7.4.1/ 2

Front panel: Undo screws of front panel.

Fig. 7.4.1/ 3 Fig. 7.4.1/ 4

PCB carrier of
power PCB: Disengage PCB carrier of the power PCB from the large PCB carrier of the control
panel PCB at the marked points.

Fig. 7.4.1/ 5

PCB carrier of
control panel PCB: Disengage PCB carrier of the control panel PCB from the front panel at the marked
points in the specified order.

3 2 1

Fig. 7.4.1/ 6

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Swing out PCB carrier of the control panel PCB from the front panel in the direction of the arrow.

Fig. 7.4.1/ 7

Power PCB: Disconnect cable. Disengage power PCB from the PCB carrier at the marked points.

Fig. 7.4.1/ 8

control panel PCB: Disconnect connector to power PCB. Disengage control panel PCB from the PCB
carrier at the marked points.

Fig. 7.4.1/ 9

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7.4.2 Stainless steel appliances

Covers: Disengage covers.

Fig. 7.4.2/ 1 Fig. 7.4.2/ 2

Front panel: Undo screws of front panel.

Fig. 7.4.2/ 3 Fig. 7.4.2/ 4

PCB carrier: Disengage PCB carrier from front panel and disconnect cable.
Then disengage electronic module from PCB carrier.

Fig. 7.4.2/ 3

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8.0 Technical data

8.1 Refrigerator BioFresh compartment

Interior light: Wattage: 25 watts

Voltage: 230 volts
Socket: E14

Fan: Wattage: approx. 1 watt

Voltage: 12 volts DC
Speed: with 10 volts: approx.1800 rpm
with 7 volts: approx. 1600 rpm

Defrost water channel Wattage: 1.5 watts

heater: Voltage: 230 volts
Resistance: approx. 18 kOhm, at +20°C
Sensor values: Refrigerator compartment air sensor, evaporator sensor and BioFresh air sensor

Temperature °C Resistance value kOhm

+35 3.1
+30 3.8
+25 4.7
+20 5.9
+15 7.3
+10 9.3
+5 11.9
0 15.3
-5 19.8
-10 25.9
-15 34.1
-20 45.3
-25 60.8
-30 82.3
-35 112.8

8.2 Freezer compartment

Sensor values: Air sensor see 8.1 refrigerator BioFresh compartment.

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9.0 Service menu

The service menu may be used only by customer service technicians.

9.1 Demo mode "d0"

• Press SuperFrost and ON/OFF simultaneously for 3 seconds.
• "d1" or "d0", the SuperCool LED and the SuperFrost LED flash.
• d1 = demo mode is deactivated. To activate the demo mode, press SuperFrost.
• d0 = demo mode is activated. To deactivate the demo mode, press SuperFrost.
• If no change is required, SuperFrost must not be pressed, but ON/OFF.
• When the demo mode is active, compressor and fans are not activated.
Attention: The demo mode cannot be deactivated by power OFF/ON.
This is possible only via the service menu.

9.2 Service mode "L"

• Press SuperFrost and ON/OFF simultaneously for 3 seconds.
• "d1" or "d0", the SuperCool LED and the SuperFrost LED flash.
• Press "Up" once.
• Press SuperFrost, you are now in the service mode.
• "rd" flashes. "ru" is displayed in case of a defective ambient temperature sensor.
• Open and close refrigerator compartment door.
• All segments and LEDs are lit.
• Press all the buttons. Every press of a button is confirmed by a signal tone.
• 2 seconds signal tone. Control panel test concluded – load test active.
• Display "L0".
• All the loads can be individually addressed using "Up" or "Down".
- L0: No load addressed
- L1: Compressor ON, solenoid valve in position B (freezer compartment)
- L2: Compressor ON, solenoid valve in position A (refrigerator compartment + freezer compartment)
- L5: Refrigerator compartment interior light
- L7: Refrigerator compartment fan, low speed
- L8: Refrigerator compartment fan, high speed
- Ld: Refrigerator BioFresh compartment defrost water channel heater
• End with ON/OFF.

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9.3 Sensor test (temperature display) and door contact test "E"
• Press SuperFrost and ON/OFF simultaneously for 3 seconds.
• "d1" or "d0", the SuperCool LED and the SuperFrost LED flash.
• Press "Up" twice. "E" flashes.
• Press SuperFrost.
• The appliance is in sensor test mode and operates in the service mode.
All the sensors and their current temperature values can be displayed with "Up" and "Down".
- E0: BioFresh compartment air sensor
- E1: Refrigerator compartment air sensor
- E2: Refrigerator BioFresh compartment evaporator sensor
- E3: Freezer compartment air sensor
- E7: Ambient temperature sensor
- E9: Door contact refrigerator BioFresh compartment (0 = door closed, 1 = door open).
• End by pressing ON/OFF twice.

10.0 Table of error codes

Error code Defective component Emergency operation
Refrigerator compartment 10 minutes
F0 BioFresh compartment air sensor
ON, 40 minutes OFF
Refrigerator compartment 10 minutes
F1 Refrigerator compartment air sensor
ON, 40 minutes OFF
Refrigerator compartment 10 minutes
F2 Refrigerator BioFresh compartment evaporator sensor
ON, 40 minutes OFF
Freezer compartment continuous
F3 Freezer compartment air sensor
operation
Ambient temperature sensor on power PCB.
ru -
Display only in service mode.
FA, FC, Fd,
Only for factory testing. -
FP
F6, F7, F8,
Only for factory testing. -
F9, SE

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