Heat Exchanger (Autosaved) B

Heat Exchanger (HE-01)
Fungsi : Menaikkan temperatur glukosa cair, sukrosa dan maltosa sebelum

masuk ke Reaktor (R-01)
Dipakai : 1 in OD tube 18 BWG, panjang 16 ft, 2 pass
a. Beban Panas (Q)
Q = 7780286760,15 Kj/Jam = 7374289000 Btu/jam
Fluida Panas Fluida Dingin Selisih

T1 = 194℉ Temperatur tinggi t2 = 86℉ ∆t1 = 108
T2 = 186,782℉ Temperatur rendah t1 = -385,42℉ ∆t2 = 582,2028
T1 – T2 = Selisih t2 - t1 = 471,42℉ ∆t2 - ∆t1 = -215,9
10,218℉
12
b. LMTD
(T1- t2)- (T2- t1)
LMTD = (T -t )
ln(T1-t2)
2 1
108 - 572,202
= 108 = 277,84108℉
ln
572,202
T1-T2 194 − 186,782

R = = 86 −(−398,42) = 0,1849
t2 - t1
t2 - t1 471,42
S = = 589,42 = 0,8136 1 2
T1 - t1
Dari Gambar 18 Kern, diperoleh Ft = 0,84
Maka ∆t = Ft x LMTD = 0,84 x 277,84108℉ =233.3865072℉
c. Temperatur rata-rata (Tc dan tc)

T 1 + T2
Tc = = 190,391℉
2
t1 + t2
tc = = 234,21℉
2
d. Menentukan nilai UD
Asumsi UD = 5 – 50 (Tabel 8, Kern, 1965)
Diambil Ud = 5 BTU/Jam Ft2℉

e. Luas Permukaan untuk Perpindahan Panas (A)
Q 7374289000
A= = = 344211910558,68 ft2
Ud × ∆t 5 × 233,3865072
f. Menghitung jumlah tube (Nt)
- Diameter luar tube (OD) = 1 in
- Jenis tube = 18 BWG
- ID = 0,99 in
- Panjang tube (L) = 16 ft
- Flow area/tube (a t) = 0,639 in2
- Luas Permukaan luar (a”) = 0,2618 ft2 (Table 10, Kern, hal 843)
A 344211910558,68
Nt = = = 5632167387 buah
L × a" 16 × 0,2618
Koreksi UD
A = L x Nt x a” = 16 × 5632167387 × 0,2618 = 23592022749 ft2

Q
UD = = 72,95091104 Btu/jam.ft2.F
A × ∆t
Bagian shell Bagian Tube
ID = 33 in Jumlah dan Panjang tube = 5632167387, 16’0”
Pass =1 OD, BWG = 1 in, 18
Pitch = 1 ¼ in, tringular
Pass =2
Fluida dingin: bahan, shell
g. Flow Area Tube (Table 10, Kern, 1965)
Ds = Diameter dalam shell = 33 in
B = 0,85 × ID (Hervey, 2003)

= 28,05 in
PT = Tube pitch = 1¼ in
C’ = Clearance
= PT – OD = 1¼ - 1 = 0,25
Ds × C' × B 33 × 0,25 × 28,05

as = Ft2 = = 1,2856 ft2 (Pers. 7.48, Kern, 1965)
144 × Pt 144 × 1,25
h. Kecepatan massa
w 12,24
Gs = = = 9,520846 lbm/jam.ft2 (Pers.7.2,Kern, 1965)
as 1,2856
i. Bilangan Reynold
tc = 234,21℉
µ = 0,23 cp = 0,556390315741093 lbm/jam.ft2 (Fig.15, Kern, 1965)
Dari Gambar 28, hal 838 Kern, untuk 1 in dan 1¼ square pitch, diperoleh
ID = 0,99 in
0,99
De = = 0,0825 ft
12
De × Gs 0,0825 × 9,520846
Res = = = 1,411724419
μ 0,556390315741093
Dari Gambar 28 Kern (1965) diperoleh
JH = 1
j. Prandl Number
tc = 175,839℉
c = 0,43 Btu/lbm.℉ (Fig 3, Kern, 1965)
k = 0,01369 Btu/jam.ft. ℉ (Fig.3, Kern, 1965)
cμ ⅓
Pr = ( )
K
cμ ⅓
=( ) = 2,592591195
K
K cμ ⅓
ho = jH × ( )
De K
0,01369
=1× × 2,592591195
0,0825
= 0,430213012
hio = ho × De/OD
0,0825
= 0,430213012 ×
0.083
= 62,82774905 Btu/jam.ft2. ℉
Fluida Panas: steam, tube
a. Flow area tube

a’t = 0,639 in2 = 0,000412 ft2 (Tabel 10, Kern, 1965)
Nt × a't 5632167387 × 0,639

at = = = 49985485,56 ft2 Pers.7.48, Kern 1965)
144 × n 144 × 2
b. Kecepatan massa
w 31,18
Gt = = = 4,06822E-05
at 766429,1947
c. Bilangan Reynold
Tc = 190,391 ℉
OD = 1 in = 0,083 ft
BWG = 18
ID = 0,99 in = 0,0852 ft
ID × Gt 0,0852 × 4,06822E-05
Ret = = = 0,000130257
μ 0,026609971622400096
Dari Gambar 24 Kern, diperoleh
jH = 1
d. Prandl Number, Pr
Tc = 190,391 ℉
c = 3,5 Btu/lbm.℉ (Hysys)
k = 0,05057 Btu/jam.ft. ℉ (Hysys)
cμ ⅓
Pr = ( )
K
cμ ⅓
=( ) = 1,841702604
K
K cμ
hi = jH × ( )⅓
De K
0,05057
=1× × 1,841702604
0,0852
= 1,093132637
hio = hi × ID/OD
0,0852
= 3,705328457 × 0.083
= 1,122107237 Btu/jam.ft2. ℉
e. Clean overall coefficient,Uc

hio × ho 1,122107237 × 0,430213012
Uc = = = 0,860426023
hio + ho 1,122107237 + 0,430213012
f. Faktor pengotor, Rd
Uc - Ud 6,7177146 - 5
Rd = = = -28,19494809
Uc x Ud 6,7177146 x 5
Pressure drop
Fluida panas
- Sisi tube
Ret = 0,000130257
f = 0,00001 (Hysys, V.8.8)
s = 1,255 (Hysys, V.8.8)
ϕt = 1
Gt = 4,06822E-05 lbm/jam.ft2
f × Gt ²× L × n 0,00001 × 4,06822E-05²× 16 × 2
∆Pt = =
5,22.10ˡ° × ID × s × φt 5,22.10ˡ° × 0,0852 × 1,255 × 1
= 0,000108485 psi
V²
Dari gambar 27, Kern, 1965 diperoleh = 0,001 maka
sgˡ
4n V² 4x2
∆Pr = × = 1,255 × 0,001 = 0,006374502 psi
s sgˡ
∆PT = ∆Pt + ∆Pr
= 0,000108485 + 0,006374502
= 0,006482987 psi
Fluida dingin
- Sisi shell
Res = 1,411724419
f = 15 ft2/in2 (Gambar 29, Kern, 1965)
s = 0,001468 (Hysys)
ϕs = 1
Number off crosses
L 16
N + 1 = 12 x = 12 + = 6,8450 (Pers. 7.43, Kern, 1965)
B 28,06
33
Ds = = 2,75 ft
6
Gs = 9,520846 lbm/jam.ft2
f × Gs² × L × n 15 × 9,520846² × 2,75 × 6,8450

∆Ps = =
5,22.10ˡ° × ID × s × φt 5,22.10ˡ° × 0,0825 × 0,001468 × 1
= 6132585809 psi

Jenis : 1-2 Shell and Tube Exchanger
b. Beban Panas (Q)
Q= -1330384981184,49 Kj/Jam = 1260962000000 Btu/jam

T2 = 571,64℉ Temperatur rendah t1 = 85,676℉ ∆t2 = 521,9
T1 – T2 = Selisih t2 - t1 = 180,324℉ ∆t2 - ∆t1 = -215,9
0,36℉
b. LMTD
(T1- t2)- (T2- t1)
LMTD = (T -t )
ln(T1-t2)
2 1
306 - 485,961
= 306 = 399,093899℉
ln
485,961
T1-T2 180,02
R = = = 0,0019964
t2 - t1 180,32
t2 - t1 180,324
S = = = 0,370805
T1 - t1 486,324
Dari Gambar 18 Kern, diperoleh Ft = 1
Maka ∆t = Ft x LMTD = 1 x 399,0938℉ = 399,0938℉

T 1 + T2
Tc = = 571,82 ℉
2
t1 + t2
tc = = 175,839℉
2
Asumsi UD = 50-100

Q 1260962000000
A= = = 10064842324712 ft2
Ud × ∆t 50 × 399,0938

- ID = 0,99 in
A 10064842324712
Nt = = = 164685982538,10 buah
L × a" 16 × 0,2618
Koreksi UD
A = L x Nt x a” = 16 × 164685982538,10 × 0,2618 = 689836643655,59 ft2

Q
UD = = 729,5091104 Btu/jam.ft2.F
A × ∆t
ID = 33 in Jumlah dan Panjang tube = 28,1264205, 16’0”
Pitch =1
Pass =2
a. Flow Area Tube (Table 10, Kern, 1965)
B = 0,85 × ID (Hervey, 2003)
= 28,05 in
C’ = Clearance
= PT – OD = 1¼ - 1 = 0,25
Ds × C' × B 33 × 0,25 × 28,05
as = Ft2 = = 1,2856 ft2 (Pers. 7.48, Kern, 1965)
144 × Pt 144 × 1,25
h. Kecepatan massa
w 367,1
as 1,2856
ii. Bilangan Reynold

tc = 175,839℉
ID = 0,99 in
0,99
De = = 0,0825 ft
12
De × Gs 0,0825 × 286
Res = = = 27,1809521
μ 0,556390315741093
JH = 2,9
j. Prandl Number
tc = 175,839℉
cμ ⅓
Pr = ( )
K
cμ ⅓
=( ) = 2,463483615
K
K cμ
ho = jH × De ( )⅓
K
0,1157
= 2,9 × × 2,463483615
0,0825
= 10,01906251
hio = ho × De/OD
0,0825
= 10,01906251 × 0,083
= 10,28462802 Btu/jam.ft2. ℉
g. Flow area tube

a’t = 0,639 in2 = 0,000412 ft2 (Kern, table 10 hal: 843)
Nt × a't 164685982538,10 × 0,639

at = = = 1461588095 ft2 (Pers.7.48, Kern 1965)
144 × n 144 × 2
h. Kecepatan massa
w 62,37
Gt = = = 1,46059E-05
at 4270186,887
i. Bilangan Reynold
Tc = 571,82 ℉
µ = 7,99840359791992 cp = 193,4884 lbm/jam.ft2
OD = 1 in = 0,083 ft
BWG = 18
ID = 0,99 in = 0,0852 ft
ID × Gt 0,0852 × 1,46059E-05
Ret = = = 0,000643151
μ 193,4884
jH = 1
j. Prandl Number, Pr
Tc = 571,82 ℉
cμ ⅓
Pr =( )
K
cμ ⅓
=( ) = 45,79143
K
K cμ
hi = jH × De ( )⅓
K
0,1157
=1× × 45,79143
0,0852
= 62,18390201
hio = hi × ID/OD
0,0852
= 62,18390201 ×
0,083
= 63,83215001 Btu/jam.ft2. ℉
k. Clean overall coefficient,Uc

hio × ho 63,83215001 × 9,39964
Uc = = = 20,03812502
hio + ho 63,83215001 + 9,39964
l. Faktor pengotor, Rd
Uc - Ud 20,03812502 - 5
Rd = = = 18, 7905033
Uc x Ud 20,03812502 x 5
Pressure drop
Fluida panas
- Sisi tube
Ret = 0.000643151
f = 0,00001
s = 1,551
ϕs = 1
Gt = 1,46059E-05 lbm/jam.ft2
f × Gt ²× L × n 0,00001 × 4,06822E-05²× 16 × 2
∆Pt = = = 95739,49 psi
5,22.10ˡ° × ID × s × φt 5,22.10ˡ° × 0,0852 × 1,255 × 1
V²
sgˡ
4n V² 4x2
∆Pr = × = × 0,001 = 0,005157963 psi
s sgˡ 1,55

= 95739,49 + 0,005157963
= 95739,4971671584 psi
Fluida dingin
- Sisi shell
Res = 27,1809521
s = 0,1602 (Hysys)
ϕs = 1
Number off crosses
L 16
N + 1 = 12 x = 12 + = 6,8450
B 28,06
33
Ds = = 2,75 ft
6
Gs = 285.5476042 lbm/jam.ft2
f × Gs² × L × n 15 × 9,520846² × 2,75 × 6,8450

∆Ps = =
5,22.10ˡ° × ID × s × φt 5,22.10ˡ° × 0,0825 × 0,1602 × 1
= 601985527334009 psi

a. Beban Panas (Q)

Q= 6972781539,66 Kj/Jam = 6608922000 Btu/jam

T2 = 571,64℉ Temperatur rendah t1 = 86℉ ∆t2 = 521,9
T1 – T2 = Selisih t2 - t1 = 180℉ ∆t2 - ∆t1 = -215,9
0,36℉
b. LMTD
(T1- t2)- (T2- t1)
LMTD = (T -t )
ln(T1-t2)
2 1
306 - 485,64
= 306 = 388,930℉
ln
485,64
T1-T2
R = = 0,002
t2 - t1
t2 - t1
S = = 0,37037
T1 - t1
Maka ∆t = Ft x LMTD = 1 x 389,06929℉ = 388,930℉

T 1 + T2
Tc = = 571,82 ℉
2
t1 + t2
tc = = 176℉
2
Asumsi UD = 0-50

Q 6608922000
A= = = 257132859020,54 ft2
Ud × ∆t 10 × 389,06929
- ID = 0,99 in
A 257132859020,54
Nt = = = 4207336406 buah
L × a" 16 × 0,2618
Koreksi UD
A = L x Nt x a” = 16 x 4207336406 x 0,2618 = 17623690736 ft2

Q
UD = = 9,996419918 Btu/jam.ft2.F
A × ∆t
Pitch = 1, tringular
Pass =2
B = 0,85 × ID (Hervey, 2003)
= 28,05 in
C’ = Clearance
= PT – OD = 1¼ - 1 = 0,25
Ds × C' × B 33 × 0,25 × 28,05

as = Ft2 = = 1,2856 ft2 (Pers. 7.48, Kern, 1965)
144 × Pt 144 × 1,25
h. Kecepatan massa
w 6,119
as 1,2856
i. Bilangan Reynold
tc = 176℉
De = 0,902 in
0,99
De = = 0,0852 ft
12
De × Gs 0,0852 × 4,759645303
Res = = = 8,447382462
μ 0,0480056137560322
JH = 1
j. Prandl Number
tc = 176℉

cμ ⅓
Pr =( )
K
cμ ⅓
=( ) = 3,70086974092634
K
K cμ
ho = jH × De ( )⅓
K
0,02505
= 1 × 0,0825 × 3,70086974092634
= 1,088107829
hio = ho × De/OD
0,0825
= 1,088107829 × 0,083
= 1,116949241 Btu/jam.ft2. ℉
a. Flow area tube

Nt × a't 4207336406 × 0,639

at = = = 37340110,6 ft2 (Pers.7.48, Kern 1965)
144 × n 144 ×2
b. Kecepatan massa
w 62,87
Gt = = = 7,04951E-05
at 4270186,887
Gt 7,04951E−05
V = = = 7,93657E-07 fps.
3600ρ 3600 × 40,53
c. Bilangan Reynold
Tc = 571,82 ℉
µ = 9,00775421852370e-003 cp = 0,021790553103315496 lbm/jam.ft2
OD = 1 in = 0,083 ft
BWG = 18
D = 0,99 in = 0,0852 ft
ID × Gt 0,0852 × 7,04951E-05
Ret = = = 0,000275632
μ 0,021790553103315496
jH = 1
d. Prandl Number, Pr
Tc = 571,82 ℉
cμ ⅓ cμ ⅓
Pr = ( ) =( ) = 1,124798826
K K
K cμ ⅓
hi = jH × ( )
De K
0,1047
=1× × 1,124798826
0,0852
= 1,382235177
hio = hi × ID/OD
0,0782
= 1,566043046×
0.083
= 1,418872736 Btu/jam.ft2. ℉
e. Clean overall coefficient,Uc

hio × ho 1,418872736 × 1,232803019
Uc = = = 2,176215658 Btu/ hr. ft2. ℉
hio+ho 1,418872736 +1,232803019
Faktor pengotor, Rd
Uc - Ud 19,23172709 - 10
Rd = = = 14,03198608
Uc x Ud 19,23172709 x 10
Pressure drop
Fluida panas
- Sisi tube
Ret = 0,000275632
f = 0,00001
s = 0,1704
ϕs = 1
Gt = 7,04951E-05 bm/jam.ft2
f × Gt² × L × n 0,00001 ×7,04951E-05²×16 × 2

∆Pt = =
5,22.10ˡ° × ID × s × φt 5,22.10ˡ° × 0,0852 × 0,1704 × 1
= 442289,3911 psi
V²
sgˡ
4n V² 4x2
∆Pr = × = × 0,001 = 0,04695 psi
s sgˡ 0,1704
= 0,000158715 + 0,04695
= 442289,4381 psi
Fluida dingin
- Sisi shell
Res = 8,447382462
f = 0,006 ft2/in2 (Gambar 29, Kern, 1965)
s = 0,1602 (Hysys)
ϕs = 1
Number off crosses
L 16
N + 1 = 12 x = 12 + = 6,8450
B 28,06
33
Ds = = 2,75 ft
6
Gs = 4,759645302 lbm/jam.ft2
f ×Gs²×L×n 0,006 ×4,759645302²×2,75×6,8450

∆Ps = =
5,22.10ˡ°×ID×s×φs 5,22.10ˡ°×0,0852 ×0,1602×1
= 66901857,99 psi

a. Beban Panas (Q)
Q= 1807076956339,99 Kj/Jam = 1712778000000 Btu/jam

T1 = 572℉ Temperatur tinggi t1 = 245,8℉ ∆t1 = 326,2
T2 = 571,7℉ Temperatur rendah t2 = 266℉ ∆t2 = =305,7
T1 – T2 = Selisih t2 - t1 = 20,2℉ ∆t2 - ∆t1 = 20,5
0,36℉
b. LMTD
(T1 - t2)- (T2 - t1)
LMTD = (T - t )
ln(T 1- t2)
2 1
326,2 – 305,7
= 326,2 = 315,8730℉
ln
305,7
T1-T2
R = = 0,01485
t2 - t1
t2 - t1
S = = 0,06597
T1 - t1

Maka ∆t = Ft x LMTD = 1 x 315,8730℉ = 315,8730℉

T1 + T2
Tc = = 571,85℉
2
t1 + t2
tc = = 255,9℉
2
Asumsi UD = 50-100 (Tabel 8, Kern, 1965)

Q 1712778000000
A= = = 10820406503880 ft2
Ud × ∆t 50 × 315,8730
- ID = 0,99 in
A 10820406503880
Nt = = = 177048901419,74 buah
L × a" 16 × 0,2618
Koreksi UD
A = L x Nt x a” = 16 ×6846724908767,81 × 0,2618 = 741622438266,99 ft2

Q
UD = = 729,5091104 Btu/jam.ft2.F
A × ∆t
Pitch =1
Pass =2
B = 0,85 × ID (Hervey, 2003)
= 28,05 in
C’ = Clearance
= PT – OD = 1¼ - 1 = 0,25
Ds × C' × B 33 × 0,25 × 28,05

as = Ft2 = = 1,2856 ft2 (Pers. 7.48, Kern, 1965)
144 × Pt 144 × 1,25
h. Kecepatan massa
w 6473
as 1,2856
i. Bilangan Reynold
tc = 255,9℉
µ = 3,625 cp = 8,769195193745487 lbm/jam.ft2
ID = 0,99 in
0,992
De = = 0,0852 ft
12
De ×Gs 0,0852 × 8321,6888
Res = = = 80,85210445
μ 8,769195193745487
JH = 4,9
j. Prandl Number
tc = 175,839℉
cμ ⅓
Pr = ( )
K
cμ ⅓
=( ) = 18,17488629
K
K cμ ⅓
ho = jH × ( )
De K
0,1247
= 4,9 × × 18,17488629
0,0852
= 130,3450795
hio = ho × De/OD
0,0852
= 130,3450795×
0.083
= 133,8000093 Btu/jam.ft2. ℉
m. Flow area tube

Nt × a't 177048901419,74 × 0,000412

at = = = 1013113,158 ft2 (Pers.7.48, Kern 1965)
144 × n 144 ×2
n. Kecepatan massa
w 6614
Gt = = = 1,08846E-07
at 60764683565
o. Bilangan Reynold
Tc = 857,82 ℉
µ = 1,98445063681254e-002 cp = 0,04800561375603227 lbm/jam.ft2
OD = 1 in = 0,083 ft
BWG = 18
ID = 0,902 in = 0,0852 ft
ID × Gt 0,0852 x 0,01
Ret = = = 0,019317906
μ 0,04800561375603227
jH = 1
p. Prandl Number, Pr
Tc = 857,82 ℉
cμ ⅓
Pr = ( )
K
cμ ⅓
=( ) = 3,487067358
K
K cμ ⅓
hi = jH × ( )
De K
0,03
=1× × 3,487067358
0,0852
= 1,227840619
hio = hi × ID/OD
0,0852
= 1,227840619×
0.083
= 1,260385792 Btu/jam.ft2. ℉
q. Clean overall coefficient,Uc

hio × ho 1,130315897 × 102,470589
Uc = = = 260,6901589 (Pers. 6.13, Kern, 1965)
hio + ho 1,130315897 + 102,470589
r. Faktor pengotor, Rd
Uc - Ud 204,941178 - 50
Rd = = = 251,1002304
Uc x Ud 204,941178 x 50
Pressure drop
Fluida panas
- Sisi tube
Ret = 0,019317906
F = 0,00001
S = 0,8792
Φt =1
Gt = 0,01 lbm/jam.ft2
f × Gt² × L × n 0,00001 × 0,01² × 16 × 2

∆Pt = =
5,22.10ˡ° × ID × s × φt 5,22.10ˡ° × 0,0852 × 0,8792 × 1
= 52,22988506 psi
𝑉²
Dari gambar 27, Kern, 1965 diperoleh 𝑠𝑔ˡ = 0,001 maka
4n V² 4x2
∆Pr = × = × 0,001 = 0,009099181 psi
s sgˡ 0,8792
= 52,22988506 + 0,009099181
= 52,23898424 psi
Fluida dingin
- Sisi shell
Res = 80,85210445
s = 0,1602 (Hysys)
ϕs = 1
Number off crosses

L 16
N + 1 = 12 x = 12 + = 6,8450
B 28,06
33
Ds = = 2,75 ft
6
Gs = 8321,6888 lbm/jam.ft2
f × Gs² × L × n 15 ×8321,6888²× 2,75 × 6,8450

∆Ps = =
5,22.10ˡ° × ID × s × φs 5,22.10ˡ° × 0,085 × 0,1602 × 1
= 511271930936831000 psi

Fungsi : Menurunkan temperatur glukosa cair, sukrosa dan maltosa
sebelum masuk ke Reaktor (R-01)
a. Beban Panas (Q)

Q= 22161312445,58 Kj/Jam = 21004870000 Btu/jam

T1 = -4℉ Temperatur tinggi t1 = 266℉ ∆t1 = -270
T2 = 26,969℉ Temperatur t2 = 86℉ ∆t2 = -59,03
rendah
T1 – T2 = Selisih t2 - t1 = -180℉ ∆t2 - ∆t1 = 210,97
15,3305℉
b. LMTD
(T1 - t2)- (T2 - t1)
LMTD = (T - t )
ln (T 1 - t 2)
2 1
-90 - (-239,031)
= -90 = 36473,3235℉
ln
-239,03
T1 - T 2
R = = -270,314
t2 - t1
t2 - t1
S = =
T1 - t1
Dari Gambar 18 Kern, diperoleh Ft = 0,96
Maka ∆t = Ft x LMTD = 0,96 x 36473,3235℉ = 35014,391℉

T1 + T2
Tc = = 11,485 ℉
2
t1 + t2
tc = = 176℉
2
Asumsi UD = 50-100

Q 21004870000
A= = = 14709454436840,50 ft2
Ud × ∆t 50 × 35014,391
- ID = 0,99 in
A 14709454436840,50
Nt = = = 240683448222,80 buah
L × a" 16 × 0,2618
Koreksi UD
A = L x Nt x a” = 16 × 240683448222,80 × 0,2618 = 1008174827915,68 ft2

Q
UD = = 729,5091104 Btu/jam.ft2.F
A × ∆t
Pass =1 Pitch = 1¼ in triagular
Pass =2
B = 0,85 × ID (Hervey, 2003)
= 10,2 in
C’ = Clearance
= PT – OD = 1¼ - 1 = 0,25 in
Ds × C' × B 12 × 0,25 × 10,2

as = Ft2 = = 0,17 ft2 (Pers. 7.48, Kern, 1965)
144 × Pt 144 × 1,25
b. Kecepatan massa
w 3281
Gs = = = 19300 lbm/jam.ft2 (Pers.7.2,Kern, 1965)
as 0,17
iii. Bilangan Reynold

tc = 309℉
µ = 7,54928438390766e-003 cp = 0,018262385747746458 lbm/jam.ft2
ID = 0,902 in
0,99
De = = 0,0852 ft
12
De × Gs 0,0852 × 19300
Res = = = 90040,80971
μ 0,018262385747746458
JH = 140
j. Prandl Number
tc = 309℉
cμ
Pr = ( )⅓
K
cμ
= ( )⅓ = 0,833754134
K
K cμ ⅓
ho = jH × ( )
De K
0,09
= 140 × × 0,833754134
0,0852
= 123,3016677
hio = ho × De/OD
0,0752
= 123,3016677 × 0.083
= 126,5699047 Btu/jam.ft2. ℉
s. Flow area tube

Nt × a't 240683448222,80 × 0,000412

at = = = 1377244.176 ft2
144 × n 144 ×2
t. Kecepatan massa
w 33,09
Gt = = = 2,40262E-05
at 1377244,176
u. Bilangan Reynold
Tc = 9,4845℉
µ = 2,416 cp = 5,844517403610785 lbm/jam.ft2
OD = 1 in = 0,083 ft
BWG = 18
ID = 0,902 in = 0,0752 ft
ID ×Gt 0,0852 × 2,40262E-05
Ret = = = 2,40262E-05
μ 5,844517403610785
jH = 1
v. Prandl Number, Pr
Tc = 9,4845 ℉
cμ ⅓
Pr = ( )
K
cμ ⅓
=( ) = 18,41675564
K
K cμ ⅓
hi = jH × ( )
De K
0,1093
=1× × , 18,41675564
0,0852
= 23,62619004
hio = hi × ID/OD
0,0852
= 23,62619004 ×
0.083
= 24,2524264 Btu/jam.ft2. ℉
w. Clean overall coefficient,Uc
hio × ho 24,2524264 × 123,3016677
Uc = = = 246,6033354 (Pers. 6.13, Kern, 1965)
hio + ho 24,2524264 + 123,3016677
x. Faktor pengotor, Rd
Uc - Ud 246,6033354 − 50
Rd = = = 236,4655974
Uc x Ud 246,6033354 𝑥 50
Pressure drop
Fluida panas
- Sisi tube
Ret = 2,40262E-05
f = 0,00001
s = 0,6088
ϕt = 1
Gt = 2,40262E-05 lbm/jam.ft2
f × Gt² × L × n 0,00001 × 2,40262E-05²×16×2

∆Pt = =
5,22.10ˡ° × ID × s × φt 5,22.10ˡ°×0,0852×0,6088×1
= 1,83554E-05 psi
V²
sgˡ
4n V² 4×2
∆Pr = × = × 0,001 = 0,013140604 psi
s sgˡ 0,6088
= 1,83554E-05 + 0,013140604
= 0,013158959 psi
Fluida dingin
- Sisi shell
Res = 90040,80971
f = 0,00015 ft2/in2 (Gambar 29, Kern, 1965)
s = 0,003005 (Hysys)
ϕs = 1
Number off crosses
L 16
N + 1 = 12 x = 12 + = 13,56862745
B 10,2
12
Ds = 12 = 1 ft
Gs = 19300 lbm/jam.ft2
f × Gs² × Ds × (N+1) 0,00015 ×19300²×1×6,8450

∆Ps = =
5,22.10ˡ° × De × s × φs 5,22.10ˡ°×1 ×0,003005×1
= 2201675465589,08 psi

Heat Exchanger (Autosaved) B

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Heat Exchanger (Autosaved) B

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Heat Exchanger (HE-01)

Fungsi : Menaikkan temperatur glukosa cair, sukrosa dan maltosa sebelum

Fluida Panas Fluida Dingin Selisih

T1-T2 194 − 186,782

Dari Gambar 18 Kern, diperoleh Ft = 0,84

Maka ∆t = Ft x LMTD = 0,84 x 277,84108℉ =233.3865072℉

c. Temperatur rata-rata (Tc dan tc)

Asumsi UD = 5 – 50 (Tabel 8, Kern, 1965)

Diambil Ud = 5 BTU/Jam Ft2℉

f. Menghitung jumlah tube (Nt)

- Diameter luar tube (OD) = 1 in

- Jenis tube = 18 BWG

- Panjang tube (L) = 16 ft

- Flow area/tube (a t) = 0,639 in2

A = L x Nt x a” = 16 × 5632167387 × 0,2618 = 23592022749 ft2

Bagian shell Bagian Tube

ID = 33 in Jumlah dan Panjang tube = 5632167387, 16’0”

Pass =1 OD, BWG = 1 in, 18

Pitch = 1 ¼ in, tringular

Fluida dingin: bahan, shell

g. Flow Area Tube (Table 10, Kern, 1965)

Ds = Diameter dalam shell = 33 in

B = 0,85 × ID (Hervey, 2003)

Ds × C' × B 33 × 0,25 × 28,05

µ = 0,23 cp = 0,556390315741093 lbm/jam.ft2 (Fig.15, Kern, 1965)

Dari Gambar 28 Kern (1965) diperoleh

Fluida Panas: steam, tube

a. Flow area tube

Nt × a't 5632167387 × 0,639

µ = 0,11 cp = 0,026609971622400096 lbm/jam.ft2 (Fig.15, Kern, 1965)

Dari Gambar 24 Kern, diperoleh

e. Clean overall coefficient,Uc

∆PT = ∆Pt + ∆Pr

f = 15 ft2/in2 (Gambar 29, Kern, 1965)

f × Gs² × L × n 15 × 9,520846² × 2,75 × 6,8450

Heat Exchanger (HE-02)

Fluida Panas Fluida Dingin Selisih

Dari Gambar 18 Kern, diperoleh Ft = 1

Maka ∆t = Ft x LMTD = 1 x 399,0938℉ = 399,0938℉

c. Temperatur rata-rata (Tc dan tc)

Diambil Ud = 50 BTU/Jam Ft2℉

e. Luas Permukaan untuk Perpindahan Panas (A)

f. Menghitung jumlah tube (Nt)

- Jenis tube = 18 BWG

- Panjang tube (L) = 16 ft

- Flow area/tube (a t) = 0,639 in2

A = L x Nt x a” = 16 × 164685982538,10 × 0,2618 = 689836643655,59 ft2

Bagian shell Bagian Tube

ID = 33 in Jumlah dan Panjang tube = 28,1264205, 16’0”

Pass =1 OD, BWG = 1 in, 18

Fluida dingin: bahan, shell

a. Flow Area Tube (Table 10, Kern, 1965)

Ds = Diameter dalam shell = 33 in

B = 0,85 × ID (Hervey, 2003)

ii. Bilangan Reynold

µ = 0,37 cp = 0,895062681844367 lbm/jam.ft2 (Fig.15, Kern, 1965)

Dari Gambar 28 Kern (1965) diperoleh

Fluida Panas: steam, tube

g. Flow area tube

Nt × a't 164685982538,10 × 0,639

µ = 7,99840359791992 cp = 193,4884 lbm/jam.ft2

Dari Gambar 24 Kern, diperoleh