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Variable Speed mini lathe

93212
Set up and Operating Instructions

Distributed exclusively by Harbor Freight Tools®.


3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com

Read this material before using this product.


Failure to do so can result in serious injury.
Save this manual.
To prevent damage to the lathe, assemble
completely and see startup and shutdown
procedures on pages 14 and 17 before use.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09c
Contents Operation................................ 14
Start up........................................ 14
Important SAFETY Basic Operation......................... 14
Information............................ 3 Set-Up Instructions for
Threading Gears.................... 15
General Tool Safety
Warnings...................................... 3 Gear Settings for Various
Thread Sizes............................. 16
Grounding Instructions..... 5 Additional Set-Up
Instructions for
110-120 V~ Grounded Tools:
Threading Gears.................... 16
Tools with Three Prong
Plugs............................................. 5 Shutdown..................................... 17
Lathe Safety Warnings............ 5
PARTS LIST................................. 18
Specifications.......................... 8
ASSEMBLY DIAGRAM................ 20
Unpacking.................................. 8
Wiring DIAGRAM...................... 22
General Mini Lathe
Components........................... 9 Limited 1 year / 90 Day
warranty.............................. 23
Assembly Instructions...... 10
Adjusting the Mini Lathe........ 10
Replacement of Chuck........... 11
Replacement of Jaws.............. 11
Tailstock Rest Adjustment.. 12
Replacement of Carbon
Brushes...................................... 12
Tool Post Adjustment............ 12
Automatic Feeding.................... 13
Threading..................................... 13

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Save This Manual NOTICE is used to
address practices
Keep this manual for the safety warn- not related to personal injury.
ings and precautions, assembly, operat-
ing, inspection, maintenance and cleaning CAUTION, without
procedures. Write the product’s serial the safety alert
number in the back of the manual near the symbol, is used to address
assembly diagram (or month and year of practices not related to
purchase if product has no number). Keep personal injury.
this manual and the receipt in a safe and
dry place for future reference. General Tool Safety Warnings
WARNING Read all safety
Important SAFETY warnings and instructions.
Failure to follow the warnings and
Information instructions may result in electric
shock, fire and/or serious injury.
In this manual, on the labeling, Save all warnings and
and all other information provid- instructions for future reference.
ed with this product:
1. KEEP GUARDS IN PLACE and in
This is the safety alert working order.
symbol. It is used to alert
you to potential personal 2. REMOVE ADJUSTING KEYS AND
injury hazards. Obey all WRENCHES. Form habit of check-
safety messages that ing to see that keys and adjusting
follow this symbol to avoid wrenches are removed from tool
possible injury or death. before turning it on.
3. KEEP WORK AREA CLEAN. Clut-
DANGER indicates tered areas and benches invite ac-
a hazardous cidents.
situation which, if not
avoided, will result in death or 4. DON’T USE IN DANGEROUS EN-
serious injury. VIRONMENT. Don’t use power tools
in damp or wet locations, or expose
WARNING them to rain. Keep work area well
indicates a lighted.
hazardous situation which, if
not avoided, could result in 5. KEEP CHILDREN AWAY. All visitors
death or serious injury. should be kept safe distance from
work area.
CAUTION, used
with the safety 6. MAKE WORKSHOP KID PROOF
alert symbol, indicates a with padlocks, master switches, or by
hazardous situation which, if removing starter keys.
not avoided, could result in
minor or moderate injury.

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7. DON’T FORCE TOOL. It will do the glasses only have impact resistant
job better and safer at the rate for lenses, they are NOT safety glasses.
which it was designed.
12. SECURE WORK. Use clamps or a
8. USE RIGHT TOOL. Don’t force tool vise to hold work when practical. It’s
or attachment to do a job for which it safer than using your hand and it
was not designed. frees both hands to operate tool.
RECOMMENDED MINIMUM WIRE 13. DON’T OVERREACH. Keep proper
GAUGE FOR EXTENSION CORDS footing and balance at all times.
(120 VOLT)
EXTENSION CORD 14. MAINTAIN TOOLS WITH CARE.
NAMEPLATE
LENGTH Keep tools sharp and clean for best
AMPERES
(at full load) and safest performance. Follow
25’ 50’ 100’ 150’
instructions for lubricating and chang-
0–6 18 16 16 14
ing accessories.
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12 15. DISCONNECT TOOLS before ser-
12.1 – 16 14 12 Do not use. vicing; when changing accessories,
TABLE A such as blades, bits, cutters, and the
like.
9. USE PROPER EXTENSION CORD. 16. REDUCE THE RISK OF UNINTEN-
Make sure your extension cord is TIONAL STARTING. Make sure
in good condition. When using an switch is in off position before plug-
extension cord, be sure to use one ging in.
heavy enough to carry the current
your product will draw. An undersized 17. USE RECOMMENDED ACCESSO-
cord will cause a drop in line voltage RIES. Consult the owner’s manual for
resulting in loss of power and over- recommended accessories. The use
heating. Table A shows the correct of improper accessories may cause
size to use depending on cord length risk of injury to persons.
and nameplate ampere rating. If in
18. NEVER STAND ON TOOL. Serious
doubt, use the next heavier gauge.
injury could occur if the tool is tipped
The smaller the gauge number, the
or if the cutting tool is unintentionally
heavier the cord.
contacted.
10. WEAR PROPER APPAREL. Do not
19. CHECK DAMAGED PARTS. Before
wear loose clothing, gloves, neck-
further use of the tool, a guard or
ties, rings, bracelets, or other jewelry
other part that is damaged should
which may get caught in moving
be carefully checked to determine
parts. Nonslip footwear is recom-
that it will operate properly and per-
mended. Wear protective hair cover-
form its intended function – check for
ing to contain long hair.
alignment of moving parts, binding
11. ALWAYS USE SAFETY GLASSES. of moving parts, breakage of parts,
Also use face or dust mask if cutting mounting, and any other conditions
operation is dusty. Everyday eye- that may affect its operation. A guard

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or other part that is damaged should plug is necessary, do not connect the
be properly repaired or replaced. equipment-grounding conductor to a
live terminal.
20. NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER OFF. 4. Check with a qualified electrician or
Don’t leave tool until it comes to a service personnel if the grounding
complete stop. instructions are not completely under-
stood, or if in doubt as to whether the
tool is properly grounded.
Grounding Instructions
5. Use only 3-wire extension cords that
To prevent have 3-prong grounding plugs and
electric shock 3-pole receptacles that accept the
and death from tool’s plug.
incorrect grounding
wire connection 6. Repair or replace damaged or worn
Read and follow these cord immediately.
instructions:

110-120 V~ Grounded Tools: Tools


with Three Prong Plugs
1. In the event of a malfunction or Grounding
breakdown, grounding provides a Pin
path of least resistance for electric
current to reduce the risk of electric
shock. This tool is equipped with an 125 V~ 3-Prong Plug and Outlet
electric cord having an equipment- (for up to 125 V~ and up to 15 A)
grounding conductor and a ground-
ing plug. The plug must be plugged 7. This tool is intended for use on a cir-
into a matching outlet that is properly cuit that has an outlet that looks like
installed and grounded in accordance the one illustrated above in 125 V~
with all local codes and ordinances. 3-Prong Plug and Outlet. The tool
has a grounding plug that looks like
2. Do not modify the plug provided – if it the plug illustrated above in 125 V~
will not fit the outlet, have the proper 3-Prong Plug and Outlet.
outlet installed by a qualified electri-
cian. 8. The outlet must be properly installed
and grounded in accordance with all
3. Improper connection of the equip- codes and ordinances.
ment-grounding conductor can re-
sult in a risk of electric shock. The 9. Do not use an adapter to connect this
conductor with insulation having an tool to a different outlet.
outer surface that is green with or
without yellow stripes is the equip- Lathe Safety Warnings
ment-grounding conductor. If repair For Your Own Safety Read Instruction
or replacement of the electric cord or Manual Before Operating Lathe

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1. Wear eye protection. pacemaker interference or pacemak-
er failure.
2. Do not wear gloves, necktie, or loose
clothing. 12. WARNING: Some dust created by
power sanding, sawing, grinding, drill-
3. Tighten all locks before operating. ing, and other construction activities,
4. Do not operate with ANY contains chemicals known [to the
guard disabled, damaged, State of California] to cause cancer,
or removed. Moving guards birth defects or other reproductive
must move freely and close in- harm. Some examples of these
stantly. chemicals are:
• Lead from lead-based paints
5. The use of accessories or attach- • Crystalline silica from bricks and ce-
ments not recommended by the ment or other masonry products
manufacturer may result in a risk of • Arsenic and chromium from chemi-
injury to persons. cally treated lumber
Your risk from these exposures var-
6. When servicing use only identical
ies, depending on how often you do
replacement parts.
this type of work. To reduce your
7. Only use safety equipment that has exposure to these chemicals: work in
been approved by an appropriate a well ventilated area, and work with
standards agency. Unapproved approved safety equipment, such as
safety equipment may not provide those dust masks that are specially
adequate protection. Eye protection designed to filter out microscopic
must be ANSI-approved and breath- particles. (California Health & Safety
ing protection must be NIOSH-ap- Code § 25249.5, et seq.)
proved for the specific hazards in the
13. WARNING: Handling the cord on
work area.
this product will expose you to lead,
8. Industrial applications must follow a chemical known to the State of
OSHA guidelines. California to cause cancer, and birth
defects or other reproductive harm.
9. Maintain labels and nameplates on Wash hands after handling. (Califor-
the tool. These carry important safety nia Health & Safety Code § 25249.5,
information. If unreadable or miss- et seq.)
ing, contact Harbor Freight Tools for a
replacement. 14. The warnings, precautions, and in-
structions discussed in this instruction
10. Avoid unintentional starting. Prepare manual cannot cover all possible con-
to begin work before turning on the ditions and situations that may occur.
tool. It must be understood by the operator
11. People with pacemakers should that common sense and caution are
consult their physician(s) before use. factors which cannot be built into this
Electromagnetic fields in close prox- product, but must be supplied by the
imity to heart pacemaker could cause operator.

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Vibration Safety abnormal vibration occurs, stop use
immediately.
This tool vibrates during use. Re-
peated or long-term exposure to
vibration may cause temporary or Save these
permanent physical injury, particularly instructions.
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
1. Anyone using vibrating tools regu-
larly or for an extended period should
first be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries, ner-
vous system disorders, diabetes, or
Raynaud’s Disease should not use
this tool. If you feel any medical or
physical symptoms related to vibra-
tion (such as tingling, numbness, and
white or blue fingers), seek medical
advice as soon as possible.
2. Do not smoke during use. Nico-
tine reduces the blood supply to the
hands and fingers, increasing the risk
of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice between dif-
ferent processes.
5. Include vibration-free periods each
day of work.
6. Grip tool as lightly as possible (while
still keeping safe control of it). Let
the tool do the work.
7. To reduce vibration, maintain the tool
as explained in this manual. If any

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Specifications Unpacking
Motor 120 V~ / 60 Hz / 3/4 HP
186 – 1100 RPM (Low)
Speed Ranges
440 – 3000 RPM (High)
Drive Gear and Belt
Swing Over Bed 7”
Distance Between
10”
Centers
Spindle Bore 3/ ”
4
Quill Travel 2”
Cross Slide Travel 2-3/4”
Cross Slide Swing 4-1/2” Shipping Bolt Locations
Work Tolerance 0.005” To remove lathe from packing crate,
Bed Dimensions 15-7/8” Lx 3-1/4” W remove both bolts on the crate bottom, see
illustration above. When unpacking, check
to make sure that the item is intact and
undamaged. See packing list below.
If any parts are missing or broken,
please call Harbor Freight Tools at the
number shown on the cover of this manual
as soon as possible.
Many components need to be in-
stalled before use. It is essential that
both guards (found in separate boxes
within main box) are installed before
connecting power.

Unpacking
Description Q’ty Part(s)
Number
1 Main unit 1
2 External Chuck Jaw Set 3 jaws 166
3 Chuck Key 1 167
4 5 A Fuse 1 314
5 Gear: 30, 35, 40, 40, 45, 50, 57, 60, 65 T 10 gears 157-165
6 Spanner Wrench: 8-10, 14-17 2 wrenches 312, 313
7 Hex Key Wrench Set: 3, 4, 5, 6 4 wrenches 311
8 Oil can 1 310
9 MT:2 Center 1 143
10 Rubber Foot 4 125
11 Knob 2 85
12 Manual 1 317

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General Mini Lathe Components
Note: Refer to the parts list and diagram at the end of this manual for complete part
number listings and locations.

Part Description Part Description


1 Bed Way 129 Lead Screw
2 Chuck 138 Tailstock
33 H/L Gear Shift Lever 143 Fixed Center
35 Feed Direction Selector 146 Tailstock Quill Fix Holder
53 End Cover 151 Motor Cover
79 Automatic Feed Handle 153 Rear Splash Guard
84(a) Tailstock Quill Control Wheel 178 Power Switch
84(b) Feeding Control Wheel 179 Fuse Holder
87 Compound Rest Crank 180 Speed Control Knob
105 Compound Rest 181 Forward-Reverse Switch
112 Tool Post 268 Tailstock Set Screw
124 Power Cord 302 Thread Dial Indicator
126 Chip Tray

181 179 180 2 112 105 87 143 146 138 84(a)

178

268

1 84(b) 79 302 129

53 35

153

126 33 151 124

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3. Turn the chuck by hand and check that it
Assembly Instructions rotates freely.
Note: For additional information regarding
4. Move the Feeding Direction Selector (lo-
the parts listed in the following pages, cated on the back of lathe) to the middle.
refer to the Assembly Diagram near
the end of this manual.
1. WARNING! Make sure the
Power Switch of the tool is in its
“OFF” position and that the tool is
unplugged from its electrical outlet
before making any adjustments to the
tool.
2. Remove the two Screws (73) on the
Hinge (202). Attach the Chuck Guard
(201) (packed in a small box inside
the package) to the Hinge using the
Screws. The Chuck Guard should 5. Make sure the Switch (#1 in figure 4) is
be aligned so that it covers the Three at the OFF position.
Jaw Chuck (2) properly when swung
down over it. WARNING: TURN THE SPEED CON-
TROL KNOB (#4) TO ZERO. BE-
FORE TURNING ON THE MINI
LATHE EACH TIME IT IS TO BE
USED, THIS SPEED CONTROL
KNOB MUST BE AT ZERO.
6. Plug in the electrical cord and turn the
Switch to the ON position and run the
lathe for 3 minutes. When the lathe is
3. Remove Screw (238). Slide Screw on, the Power Lamp (#2) will remain on.
(238) through Protective Cover (235), Check to see that the lathe operates
Washer (239), Spring (237), and Nut normally.
(240). Then, thread Screw (238) into
Compound Rest (108). Slide the
notch in Protective Cover (235) over
the end of Screw (236), as shown in
the diagram above.

Adjusting the Mini Lathe


1. Clean off the protective grease on the
Mini Lathe.

2. Check to see that the three set screws


on the chuck are tight.

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Replacement of Jaws
1. There are two types of jaws: the
internal jaws and external jaws.
Please note that the number of jaws
fit with the number inside the chuck’s
groove. Do not mix them together.

7. Check the Compound Rest Crank and


the Cross Feeding Crank to see that they
work properly. If the cranks are too tight
or too loose, turn the adjusting screws lo-
cated at both sides (see figure 5 below).

WARNING: THE MINI LATHE MUST BE


COMPLETELY STOPPED BEFORE
CHANGING FORWARD/REVERSE 2. When you are going to mount the
DIRECTION. jaws, mount them in ascending order.
When they are taken out, make sure
Replacement of Chuck to take them out in descending order
1. When replacing the chuck, place a cloth (3-2-1) one by one. After you finish
or a piece of wood on the bedway at the this procedure, rotate the jaws to the
bottom of the chuck. This step will help smallest diameter and check that the
avoid damage to the bedway caused by three jaws are well fitted (see figure
carelessly dropping the chuck. 7). If the jaws do not fit well together,
you will need to reassemble them
again.
3. When mounting a workpiece, it is
recommended that all three jaws are
loosened at the same time. This will
protect the threads inside.

2. To replace the chuck, loosen the 3 set


screws as shown in figure 6.

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Compound Rest Adjustment Replacement of Carbon Brushes

To adjust the compound rest, loosen


the two screws as shown in figure 8 (A). To replace, remove brush covers on
After adjusting to the required angle, the motor cover (A) in figure 10-A, and the
tighten the screws. right bottom side of speed controller as
shown in (B) of figure 10-B.
Tailstock Rest Adjustment
Tool Post Adjustment

To change position or replace the


tailstock, loosen the nut as shown in (A) of Loosen the lever shown in (B) of
figure 9. figure 11, the adjust the tool post position.
Once the adjustment is made, re-tighten
the lever. To replace the work cutter, loos-
en the screws (A) with the allen wrench
provided.

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Automatic Feeding

Adjust the feeding direction selector


to the direction you desire. Press down
the handle (A) in figure 12, and continue
with the automatic feeding procedure.
When feeding, never try to change the
feeding direction.

Threading
Select the feeding direction selec-
tor to the thread direction desired. Then
press down handle (A) in figure 12 by
matching the right calibrations on the
thread dial indicator (B) and continue with
the automatic threading procedure. When
threading, never try to change the direc-
tion.

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Operation Guard (201) is in its operating posi-
tion over the Chuck (2). The Pin
(251) must be correctly seated in the
Start up
recess in the Rotating Plate (252) for
NOTE: Not following this start-up proce- the lathe to work. See illustrations.
dure will cause the Lathe to immedi- Pin (251) properly extended Rotating
ately shutdown. This is an overload into the recess, allowing Plate (252)
protection feature for the circuit board the lathe to operate.
and motor.
1. Make sure that the Main Power
Switch (178), Forward-Off-Reverse
Switch (181) and the Variable Speed
Control Knob (180) are in their off
positions. The Variable Speed Control Safety
Knob has an actual “0/Off” position Mechanism
and will “click” when placed in the
3. Now move the Power Switch (178)
“Off” position.
to the “On” position (switch will turn
NOTE: The lathe will not start-up un- Red) and place the Forward-Off-
less the Variable Speed Control Reverse Switch (181) in the direction
Knob is turned to the “0/Off” posi- needed. Then move the Variable
tion before restarting. Attempting Speed Control Knob (180) to the
to start the lathe with the Speed needed operating speed to start the
Control Knob (180) set at any lathe.
speed other then “0/Off” or at-
tempting to start the lathe out of Basic Operation
sequence, will cause the fuse to
blow.

Guard (201)
Properly in place
Safety
Mechanism

2. The Guard (201) has a safety inter- 1. Use the chuck to hold the workpiece
lock and the lathe will not operate firmly (figure 13). Then, use the roll-
unless the guard is properly in ing center to fix the other end. If you
place. Install the guard if not already change the rolling center to drilling
done so. Check to ensure that the

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chuck you start your drilling immedi-
ately.

4. After adjusting the angle of the com-


pound rest, you can do bevel cutting
(figure 16).
2. Use the chuck to hold the workpiece
firmly and cutter to start lathe’s face Set-Up Instructions for Threading
cutting (figure 14). The edge of the
cutter must be at the same height as
Gears
the center. By changing the gear set-up it is pos-
sible to cut any thread size. The factory
set-up for Mini Lathe gears is as follows
(see illustration):
A
A

B
C
C B

3. By changing the tool post angle and D


adjusting the compound rest, you can
do internal cutting (figure 15). D

Positions A and C= 20T


Positions B & D= 80T
To change the thread size, use the
gear box settings shown on the table
that follows.

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Gear Settings for Various Thread A
A
Sizes B
B
Threads Gear Box Stud C C
Per Inch A B C D D
12 40 30
D
13 40 65 60 30
14 40 35
16 40 40 Example 2: To cut 38 threads per inch
18 40 45 (see illustration above), use 20T in
19 40 50 60 57 position A, 57T in position D, 50T in
20 40 50 position B, and 60T in position C.
22 40 55
Additional Set-Up Instructions for
24 40 60
Threading Gears
26 40 65
28 20 35 When the lathe is ON and the Spindle
32 20 40 is revolving, the threaded bar and
36 20 45 the Thread Dial Indicator will also be
revolving (see below).
38 20 50 60 57
40 20 50 Thread Dial Indicator
44 20 55
48 20 60
52 20 65

Indicator
A Housing
A

B B

D
D

Example 1: To cut 12 threads per inch


(see illustration above), use 40T in
position A, 30T in position D, and put
any other gear is position B to con-
nect A and D.

REV 09c

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Top View PLEASE READ THE
Thread Indicator Housing
FOLLOWING CAREFULLY
The manufacturer and/or distributor
has provided the parts list and assembly
diagram in this manual as a reference
tool only. Neither the manufacturer or
distributor makes any representation
Line the Alignment Mark up with the or warranty of any kind to the buyer
that he or she is qualified to make any
Thread Dial Indicator before operation. repairs to the product, or that he or
she is qualified to replace any parts
Move the cutting blade to the proper of the product. In fact, the manufac-
position, and adjust the Thread Dial turer and/or distributor expressly
Indicator to the desired mark. Pull states that all repairs and parts re-
down the Handle and the Mini Lathe placements should be undertaken by
starts threading automatically. certified and licensed technicians, and
not by the buyer. The buyer assumes
Remember: After thread cutting op- all risk and liability arising out of his
or her repairs to the original product
eration is complete, change back to
or replacement parts thereto, or aris-
the factory set-up gear setting: ing out of his or her installation of
Position A= 20T replacement parts thereto.
Position B= 80T
Position C= 20T
Position D= 80T

Shutdown
1. Turn the Variable Speed Control
Knob (180) to the “0/Off” position first.
2. Then, flip the Forward-Off-Reverse
Switch (178) to the center, or Off,
position.
3. Turn off the Main Power Switch (178)
last.

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PARTS LIST
Part Description Q’ty Part Description Q’ty
1 Bed way 1 63 Nut M8 3
2 3 jaw chuck 1 64 Shaft 1
3 Spindle 1 65 Dial label 1
4 Screw M6 x 25 3 66 Set screw 1
6 Nut M6 5 67 Screw M6 x 16 10
7 Key 5 x 40 1 68 Dial indicator body 1
8 Key 4 x 8 2 69 Set screw M4 x 10 3
9 Screw M5 x 12 6 70 Apron 1
10 Cover 2 71 Gib strip 1
11 Ball bearing 80206 2 72 Washer 2
12 Spacer 2 73 Screw M4 x 8 2
13 Headstock casting 1 74 Shaft 1
14 H/L gear 21T/29T 1 75 Half nut base 1
15 Spacer 1 76 Angle block 1
16 Spur gear 45T 1 77 Screw M4 x 10 2
17 Nut M27 x 1.5 2 78 Groove cam 1
18 Set screw M5 x 8 1 79 Handle 1
19 Steel ball 5 2 80 Shaft 1
20 Compression spring 3 81 Feeding gear 11T/54T 1
21 Set screw M6 x 8 3 82 Feeding gear 24T 1
22 Retaining ring 12 2 83 Screw M6 x 10 4
23 Ball bearing 6201Z 2 84 Wheel 2
24 H/L gear 12T/20T 1 85 Knob 2
25 Parallel key 4 x 45 1 86A Handle big 1
26 H/L gear shaft 1 86B Handle small 1
27 Pulley 1 87 Dial 2
28 Retaining ring 10 2 88 Bracket 1
29 Timing belt L136 1 89 Feeding screw 1
30 Shifting fork 1 90 Nut M5 4
31 Shifting arm 1 91 Screw M6 x 12 6
32 Shifting knob 1 92 Slide plate 2
33 Shifting lever 1 93 Saddle 1
34 Shifting grip 1 94 Gib strip 1
35 Handle 1 95 Feeding nut imperial 1
36 Handle mount 1 96 Swivel disk 1
37 Spring 1 97 Screw M8 x 20 6
38 Indicator 1 98 Nut M4 6
39 Pinion 25T 1 99 Screw M4 x 16 3
40 Support screw 2 100 Cross slide 1
41 Pinion 20T 1 101 Screw M5 x 10 2
42 Fixed cover 1 102 Screw M4 x 8 1
43 Screw M6 x 20 2 105 Compound rest (B) 1
45 Gear 45T 1 106 Screw M4 x 14 3
46 Shaft 1 107 Gib strip 1
47 Parallel key 3 x 8 1 108 Compound rest (A) 1
48 Mount 1 109 Position pin 1
49 Screw M5 x 18 2 110 Screw M6 x 25 8
50 Gear 20T 2 111 Clamping lever 1
51 Washer M6 6 112 Tool rest 1
52 Screw M6 x 8 2 113 Stud M10 x 65 1
53 Cover 1 114 Cross feed screw 1
54 Screw M5 x 45 2 115 Bracket 1
55 Thread cutting chart 1 116 Screw M4 x 12 2
56 Screw M5 x 8 12 119 Nut M18 2
57 Washer M4 2 120 Model label 1
58 Bushing w/key 1 121 Dial indicator label 1
59 Gear 80T 2 122 Switch label 1
60 Shaft 1 123 Control box 1
61 Support plate 1 124 Plug w/cord 1
62 Washer 8 3 *Not shown on Assembly Diagrams.

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PARTS LIST (Continued)
Part Description Q’ty Part Description Q’ty
125 Rubber foot 4 192 Spring washer 2
126 Chip tray 1 193 Screw M8 x 55 2
127 Bracket 1 194 Screw M4 x 38 1
128 Key M3 x 16 1 195 Nut M4 1
129 Lead screw 1 196 Tailstock plate 1
131 Bracket 1 197 Screw M5 x 16 1
133 Screw M3 x 10 3 198 Flange 1
134 Rack 1 199 Screw M5 x 25 1
135 Clamp plate 1 200 Key 3 x 12 1
136 Washer M10 1 201 Chuck Guard 1
137 Screw M5 x 16 1 202 Hinge 1
138 Tailstock casting 1 205 Spring washer 6 1
139 Tailstock screw 1 206 Big washer 6 1
140 Bracket 1 207 Spring 1
141 Screw M4 x 10 2 208 Washer 6 1
142 Tailstock quill 1 209 Screw M3 x 4 4
143 Center 1 210 Switch cover 1
144 Stud M8 x 40 1 211 Screw M5 x 16 2
145 Clamp 1 212 Fixed cover 1
146 Handle 1 235 Protective cover 1
148 Pulley 1 236 Slotted screw 1
150 Motor 1 237 Compression spring 1
151 Cover 1 238 Slotted Screw M6 x 30 1
152 Cable Roller 1 239 Small washer 6 1
153 Rear splash guard 1 240 Hexagon nut M6 1
154 F/N/R label 1 251 Round pin 1
155 High-low label 1 252 Rotate plate 1
156 top warning label 1 253 Screw 2.9 x 4.5 2
157* Gear 30T 1 254 Cover 1
158* Gear 35T 1 255 Microswitch 1
159* Gear 40T 2 256 Dustproof sleeve 1
160* Gear 45T 1 257 Protective cover for leadscrew 1
161* Gear 50T 1 258 Screw M5 x 8 3
162* Gear 55T 1 265 Spring washer 6 2
163* Gear 57T 1 266 Big washer 6 2
164* Gear 60T 1 267 Screw M6 x 25 2
165* Gear 65T 1 268 Nut M10 1
166* External jaws (set) 1 269 Screw M5 x 14 1
167* 3 - jaw chuck key 1 270 Leadscrew support 1
170 Screw M4 x 8 1 271 Nut M4 2
171 Clamp block 1 272 Protective cover 1
172 Check ring 8 1 273 Screw M4 x 6 2
173 Screw M5 x 10 4 300 Screw 1
174 Protector 1 301 Label 1
175 Screw M5 x 10 2 302 Label 1
176 Nut M6 2 303 Plate 1
177 Screw M6 x 25 2 304 Screw M6 x 12 1
178 Power switch 1 310* Oil can 1
179 Fuse box 1 311* L hex wrench set S: 3,4,5,6 1
180 Variable speed control knob 1 312* Double end wrench 8-10 1
181 Forward/off/reverse switch 1 313* Double end wrench 14-17 1
182 PC board 1 314* Fuse 1
184 Screw M5 x 10 1 315* Package box 1
185 Spring washer 5 1 316* Foamed plastics box 1
186 Washer 5 1 317* Instruction Manual 1
187 Key 3*16 1 318* Carbon brush set 1
188 Spacer 1 *Not shown on Assembly Diagrams.
190 Spring 2
191 Washer 8 1

SKU 93212 For technical questions, please call 1-800-444-3353. Page 19


ASSEMBLY DIAGRAM

SKU 93212 For technical questions, please call 1-800-444-3353. Page 20


ASSEMBLY DIAGRAM (Continued)

Record Product’s Serial Number Here:


Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.

SKU 93212 For technical questions, please call 1-800-444-3353. Page 21


Wiring DIAGRAM

SKU 93212 For technical questions, please call 1-800-444-3353. Page 22


Limited 1 year / 90 Day warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that for a period
of ninety days from date of purchase that the engine/motor, the belts (if so equipped),
and the blades (if so equipped) are free of defects in materials and workmanship. Har-
bor Freight Tools also warrants to the original purchaser, for a period of one year from
date of purchase, that all other parts and components of the product are free from
defects in materials and workmanship (90 days if used by a professional contractor or
if used as rental equipment). This warranty does not apply to damage due directly or
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our
facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable
for death, injuries to persons or property, or for incidental, contingent, special or con-
sequential damages arising from the use of our product. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. This warranty is expressly in lieu of all
other warranties, express or implied, including the warranties of
merchantability and fitness.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the com-
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-
ther repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return re-
paired products at our expense, but if we determine there is no defect, or that the defect
resulted from causes not within the scope of our warranty, then you must bear the cost
of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

SKU 93212 For technical questions, please call 1-800-444-3353. Page 23

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