4.17 Batch Controller - Installation Manual

VEGA T
ELECTRONIC COUNTER
INSTALLATION MANUAL
VAC VERSION
CODE : MA/350/01/EN/11
REVISION : 01/2016
Isoil Impianti S.p.A. - Italy

Sede e stabilimento Uffici Commerciali Sede legale
Head office and factory Sales office Registered office
24061 Albano S.Alessandro (BG) 20092 Cinisello Balsamo (MI) 20124 Milano
74, via Madonna delle Rose 27, via F.lli Gracchi 24, viale Vittorio Veneto
Tel. +39 035 4239.011 Tel. +39 02 66027.1 Capitale soc. int. Sottoscritto 774.000 Euro
Fax +39 035 582078 Fax +39 02 6123202 Codice Fisc. e part. IVA 13066900153
E-mail : albano@isoil-impianti.it E-mail : sales@isoil-impianti.it C.C.I.A.A. MI - Reg. Impr. 86449/2000
Web : www.isoilmeter.com R.E.A. Milano 1612783
INDEX
1. GENERAL ...................................................................................................................................................................................................................... 1
1.1. RECEIPT OF EQUIPMENT ............................................................................................................................................................................................... 1
1.2. WARRANTY ................................................................................................................................................................................................................... 1
2. SAFETY INFORMATIONS ................................................................................................................................................................................................ 1
2.1. SAFETY NOTE - INSTRUCTIONS FOR INSTALLATION AND REPAIR IN HAZARDOUS AREA ................................................................................................... 2
2.2. INSTALLATION IN HAZARDOUS AREA ............................................................................................................................................................................. 3
2.3. ATEX PLATE DESCRIPTION............................................................................................................................................................................................. 3
3. INSTRUCTIONS FOR MOUNTING .................................................................................................................................................................................... 4
4. TECHNICAL SPECIFICATIONS ......................................................................................................................................................................................... 5
4.1. AMBIENT CONDITIONS .................................................................................................................................................................................................. 5
4.2. HOUSING PROTECTION ................................................................................................................................................................................................. 5
4.3. MECHANICAL SPECIFICATIONS ...................................................................................................................................................................................... 5
4.4. ELECTRICAL SPECIFICATIONS ........................................................................................................................................................................................ 5
5. ELECTRICAL CONNECTIONS ........................................................................................................................................................................................... 6
5.1. EX-D AREA - ELECTRICAL CONNECTIONS ....................................................................................................................................................................... 8
5.1.1. POWER SUPPLY CONNECTION ........................................................................................................................................................................................ 8
5.1.2. DIGITAL INPUTS CONNECTIONS .................................................................................................................................................................................... 9
5.1.3. DIGITAL POWER OUTPUTS CONNECTIONS.....................................................................................................................................................................10
5.1.4. DIGITAL OUTPUTS CONNECTIONS.................................................................................................................................................................................11
5.1.5. PULSES INPUTS COUNTING CONNECTIONS ....................................................................................................................................................................13
5.1.6. 420 MA INPUTS/OUTPUTS (OPTIONAL) ........................................................................................................................................................................14
5.1.7. SERIAL COMMUNICATION LINES CONNECTIONS ............................................................................................................................................................15
5.2. EX-IA AREA ELECTRICAL CONNECTIONS .......................................................................................................................................................................17
5.2.1. DIGITAL INPUTS CONNECTIONS ...................................................................................................................................................................................17
5.2.2. THERMAL SENSOR PT100 CONNECTIONS .......................................................................................................................................................................18
5.3. EXAMPLES OF CONNECTIONS........................................................................................................................................................................................19
5.3.1. EXAMPLE OF CONNECTIONS WITH DTE (DATA TERMINAL EQUIPMENT) ..........................................................................................................................19
5.3.2. EXAMPLE OF CONNECTIONS WITH PRINTER “ST500-A” (MAXIMUM DISTANCE 50M) .........................................................................................................20
5.3.3. EXAMPLE OF CONNECTIONS WITH PRINTER “ST500-B” (MAXIMUM DISTANCE 1000M) .....................................................................................................21
5.3.4. EXAMPLE OF MULTIDROP CONNECTIONS WITH PRINTER “ST500-M” (MAXIMUM DISTANCE 1000M) ..................................................................................22
5.3.5. EXAMPLE OF MULTIDROP CONNECTIONS WITH PRINTING SYSTEM “SPD-02” + PRINTER “ST501” (MAXIMUM DISTANCE 1000M) ...................................... 23
6. ASSOCIABLE ISOIL DEVICES .........................................................................................................................................................................................24
6.1. ISOIL PULSE EMITTER “EM6422” ...................................................................................................................................................................................24
6.2. CONNECTIONS WITH EM6422 PULSES TRANSMISSION VERSION ..................................................................................................................................... 25
6.3. CONNECTION WITH EM6422 CANBUS TRANSMISSION VERSION...................................................................................................................................... 25
6.4. ISOIL THERMAL PROBE PT100.......................................................................................................................................................................................26
6.4.1. PT100 NOT EX-D ..........................................................................................................................................................................................................26
6.4.2. PT100 EX-D.................................................................................................................................................................................................................27
7. VERSIONS ....................................................................................................................................................................................................................28
8. SPARE PARTS OF VEGA T ..............................................................................................................................................................................................29
Information in this manual is subject to change without prior notice. The manufacturer is not responsible for mistakes in this material or for incidental damage
caused as a direct or indirect result of the delivery, performance or use of this material.
1. GENERAL
The VEGA T is a flow computer controls and automates product handling. It also displays the quantities involved, compensates for any error and non linearity
introduced by the meter, and thus guarantees the exactness of the measurement within the limits laid down by regulations.
Its main features are as follows:
 Adaptability of the unit for use with any meter, as many of its working parameters are programmable. The user can thus activate or deactivate certain
functions as required
 Ease to use by the operator, as all operations are controlled and their correctness checked before they are implemented
 Pre-setting of the quantities to be dispensed
 Automatic correction of both static and dynamic meter errors
 Automatic volume compensation as a function of the measured liquid temperature
 Real-time display of quantities dispensed. This applies to both partial quantities, i.e. those related to the loading operation taking place, and to total
quantities, which are recorded on an electronic totalizer that cannot be reset
 Continuous monitoring of current flow and temperature values
 Self-diagnostic check of all parts of the device at switch-on and during operation
 Continuous monitoring and signalling of any malfunctions due to the absence of enabling signals during dispensing
 Availability of five external lines for communicating with a remote computer and a printer, using either RS 232 / RS485 / RS422.
1.1. RECEIPT OF EQUIPMENT
When the equipment is received the packaging should be checked immediately for any shipping damage. If the packaging has been damaged the local carrier
should be notified evidencing the problem. Then with cure open the pack and verify that the equipment is not damaged or that they do not lack the parts. If a
damaging is found or lacks the parts send report of the state of the equipment to ISOIL IMPIANTI SPA.
Before being installed the equipment must be stored in its original pack and protected.
1.2. WARRANTY
Instruments are guaranteed for twelve months for the date of delivery.
Warranty cover only defective parts and faulty workmanship and doesn't cover defects due to wearing, dirt, modification and alteration of the instrument not
authorized by Isoil Impianti S.p.A.
Warranty is given free of charge ex our works.
Warranty of instruments and accessories not manufactured by Isoil Impianti S.p.A., will be covered by warranty of the sub supplier.
Warranty is valid only if original spares are used and is invalidated in case of improper use or not following the technical specification of the instrument.
Only Isoil Impianti S.p.A. has the right to decide if the warranty can be applied.
If the purchasing order calls for different warranty conditions, above stated conditions are super seeded.
2. SAFETY INFORMATIONS
 The VEGA T must only be installed by process qualified electricians or electronics engineers who must apply all the
indications inserted in this manual.
 This equipment, if not installed and used in accordance with this instruction manual, may cause interference to radio
communications and also can be noised from them.
 Some parts of the instruments (such as circuit boards) may be damaged by static electricity. Therefore, when carrying
out any work that involves the risk of static damage to the instrument you must wear an earthed wrist strap at all times
WARNING to protect the instrument against static shock.
COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°1 of 30

INSTALLATION MANUAL
Reproduction of this document in any form is strictly prohibited by law Code MA-350/01/EN/11 dated 01/2016
2.1. SAFETY NOTE - INSTRUCTIONS FOR INSTALLATION AND REPAIR IN HAZARDOUS AREA
The electronic counter VEGA T shall be installed & maintained according to the applicable standards regarding electrical installations in hazardous area classified
zone 1 or zone 2 (example: EN60079-14, EN60079-17 etc).
The inspection and maintenance of installations shall be carried out by experienced personnel only, whose training has included instructions on various types of
protection and installation practices, the relevant rules and regulations and on the general principles of area classification.
The installation people and the user moreover shall get knowledge of the risks due to the electrical installations and to the chemical and physical characteristics
of gases and vapours presents in the working area, being been formed and informed for the installation, the use and the maintenance in explosion dangerous
zones.
Before the installation READ CAREFULLY the INSTRUCTION MANUAL of the electronic counter VEGA T.
The gap and diametrical clearances are less than the values specified in the tables 1 of the standard EN 60079-1.
The width of flameproof joints is more than the values specified in the tables of the standard EN 60079-1.
The user:
 must clean periodically the external surface in order to avoid the forming of a layer of powders, that never can be more than 5 mm thick.
 must verify the integrity and the wear of the o-ring seal and if necessary substitute it with an original one.
 shall not perform any unauthorized modification of the apparatus.
 the gap and diametrical clearances are less than the values specified in the tables 1 of the standard EN 60079-1.
 the width of flameproof joints is more than the values specified in the tables of the standard
In case of any fault the authorised technician must:

 Switch off the power supply to the unit
 Open the housing avoiding that rain or dust can enter and putting the screws in safe position
 Disconnect one wire at a time after having market its position
 Remove the board by unscrewing the four screws
 Substitute the board with a new one
 Restore the wiring
 Clean the joints and spread a thin layer of silicone grease on the o-ring seal
 Close the cover by screwing all the original screws; in case of lost screws replace them with new ones having minimum quality 8.8
 Switch on the unit
The substituted board has to be sent to ISOIL IMPIANTI for repair. Only original spares can be used.
Any alteration to apparatus shall be not carried out without appropriate manufacturer’s authorization
Use cable entries and accessories EC type certified and protection degree IP66 EN 60079-1.
The manufacturer is not responsible for damage caused by incorrect or unauthorised use. Conversions and changes to the instrument must not be made,
otherwise the certification and guarantee become invalid.
DO NOT OPEN IF AN EXPLOSIVE ATMOSPHERE IS PRESENT

USE SCREWS HAVING MINIMUM QUALITY 8.8
Above warning are reported on the plate; the installing position of the unit must allow an easy reading.
WARNING The user is responsible for a good reading in the time: clean periodically without using solvents; don’t over paint
Page n°2 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

INSTALLATION MANUAL
Code MA/350/01/EN/11 dated 01/2016 Reproduction of this document in any form is strictly prohibited by law
2.2. INSTALLATION IN HAZARDOUS AREA
AREA OF SAFE INSTALLATION
Hazardous area/Zone Category according to 94/9/CE directive Allowed
Gas, mists or vapours Zone 0 1G Only for the devices connected to the Ex-ia inputs
Gas, mists or vapours Zone 1 2G YES
Gas, mists or vapours Zone 2 3G YES
2.3. ATEX PLATE DESCRIPTION
fig.1 - ATEX PLATE
LABEL DESCRIPTION
Symbol of the apparatus that can be installed in hazardous area
II Group II (surface)
2 CATEGORY 2 APPARATUS. VEGA T can be installed in ZONE 1
(1) CATEGORY 1 APPARATUS. The device connected to the Ex-ia inputs can be installed in ZONE 0.
G Explosive atmospheres caused by gas
Ex d [ia Ga] ib IIB Type of protection, gas group
Gb Explosin protection level
T6 Temperature class
Tamb. - 25÷ + 55 °C Working environmental temperature
IP 66 Degree of mechanical protection
Symbol of conformity with European community norms
0080 Number of Notified Body involved in ATEX/Q surveillance (INERIS)
INERIS05 ATEX0034X Certificate number

INSTALLATION MANUAL
3. INSTRUCTIONS FOR MOUNTING
Before to mount VEGA T the following recommendations have to be considered:
1. VEGA T mounting position has to be chosen to allow easy opening and wiring
2. The position must avoid damages caused from the passage of the trucks but also to assure good visibility of the indications
3. Avoid exposing the device to the rain and to the solar beams directly: a simple canopy of protection is to be forecast
4. Mounting has be done by using the 4 silent blocks located under the housing (see fig.2)
5. Before opening the device read the safety instructions at paragraph 2
6. The opening is done by removing the 14 screws that close the cover (see fig.2) – Take attention that the gasket remains in its own position.
WARNING: VEGA T MUST BE PROTECTED FROM DIRECT SUNLIGHT
fig.2 – external dimensions

INSTALLATION MANUAL
4. TECHNICAL SPECIFICATIONS
4.1. AMBIENT CONDITIONS
Operating temperature -25 ÷+55°C (-13 ÷131°F)
Storage temperature -40 ÷+65°C (-40÷149°F)
Humidity 5÷95% without condensation
WARNING: VEGA T should be shaded from direct sunlight. For temperatures lower then –5°C VEGA T must be maintained switched on
4.2. HOUSING PROTECTION

ATEX CE 0080 II 2 (1) G Ex d [ia Ga] ib IIB T6 Gb CE - Certificate INERIS 05 ATEX0034
Weatherproof IP66
4.3. MECHANICAL SPECIFICATIONS
Housing material Aluminium casting
Dimensions 248 x 248 x 76 mm
Weight 6 kg
Fitting By four silent blocks (see fig.1)
Cable entries n° 7 holes ½” NPT or on request M20x1,5”
keyboard 28 push-button membrane type
4.4. ELECTRICAL SPECIFICATIONS
Power supply 115÷230 Vac 15W
Count inputs n° 1 input, A and B channels phased of 90° ± 10°, fmax 5kHz.
Open collector or Square wave: V(High) = 4 Vdcmin ÷ 24 Vdcmax; V(Low) = 1 Vdc max
Power supply for pulses emitters +5Vdc 100mA or 12 Vdc 100mA
Ex-ia digital inputs N° 6, powered by VEGA T from: Free contacts (simple devices) or Exia NAMUR SENSORS
Ex-d digital inputs N° 4 from: Free contacts or Open Collector
Ex-d Digital outputs N°4 current sink/source (10÷30Vdc) Imax=0,2 A each.
Ex-d Digital power outputs OUTPUT 1, 2,3 and 4 (SOLID STATE RELAY) OUTPUT 5, 6, and 7 (MECHANICAL RELAY)
 Operating voltage range: 100260 Vac (5060Hz)  Maximum switching power: 750VA, 90W
 Load Current Range: 1 Arms  Maximum switching voltage: 270 Vac, 125 Vdc
 Max Off-State Leakage @ Rated Current: 2 mA rms  Maximum swiching current: 2A
 Max On-State Voltage Drop @ Rated Current: 1,5 Vpk  Min switching load: 1mA, 5V
Ex-ia Temperature probe imputs Pt100 (alpha 0.00385), Class A IEC751, DIN 43760.
Ex-d Serial communication lines n° 2 RS 485 (2 wires) + n° 2 RS 232 (TX-RX-COM) + n° 1 RS 485/422 (4 wires)
Display Graphic Liquid Crystal Display (LCD) 240x128 pixel; LED backlight.

INSTALLATION MANUAL
In order to prevent VEGAT buffer battery from being completely depleted, it is necessary to
connect VEGAT to power network for 24 hours straight at least once per month.
Buffer battery is used to maintain in memory the delivery data and parameters customization.
WARNING
5. ELECTRICAL CONNECTIONS
VEGAT is provided with 7 cable entries. The five left side entries are foreseen for power supply, pulses from encoder, output for valves, etc. The two right side
cable entries can be used only for the intrinsically safe connections (PT100, digital inputs).
Take care to choose accessories threaded ISO 7/1 (UNI 6125-74) .
VEGAT is delivered with gland entries closed by plastic threaded screw-caps. These threaded screw-caps must be removed and the not utilized entries must be
closed with metallic screws-plugs conforming to EN60079-1 norm.
fig. 3 – cable entries

INSTALLATION MANUAL
fig. 4 – connectors position
EX-d AREA Ex-ia AREA
X1 = POWER SUPPLY (115/230 Vac) X10 = N° 3 Ex-ia DIGITAL INPUTS

X2 = N° 7 DIGITAL POWER OUTPUTS X11 = N° 3 Ex-ia DIGITAL INPUTS
X3 = N°4 DIGITAL POWER OUTPUTS X12 = 4 WIRES INPUTS FOR THERMAL SENSOR TYPE PT100 (*)
X4 = N° 2 EX-d DIGITAL INPUTS X13 = NOT USED
X5 = PULSE COUNTING INPUTS / POWER SUPPLY FOR PULSE EMITTERS
X6 = N° 2 RS485 TWO WIRES SERIAL COMMUNICATION LINES
X7 = N° 2 RS232 SERIAL COMMUNICATION LINES
X8 = N° 2 EX-d DIGITAL INPUTS
X9 = N° 1 RS485/422 FOUR WIRES SERIAL COMMUNICATION LINE
X14 = N° 2 INPUTS 4÷20mA + 2° OUTPUTS 4÷20mA (OPTIONAL)
(*) only for versions with temperature compensation

INSTALLATION MANUAL
5.1. Ex-d AREA - ELECTRICAL CONNECTIONS
5.1.1. POWER SUPPLY CONNECTION
fig.5 – power supply connections fig. 6 – X1 and internal EARTH position
NOTE
 Put a 2 Ampere external fuse in series to the PHASE (see fig.5).
 The X1 connector accepts wires having section 0,5÷2,5mm²

INSTALLATION MANUAL
5.1.2. DIGITAL INPUTS CONNECTIONS
X4 connector X8 connector
X8-1= INPUT n° 7
X4-1= + 5 Vdc 100mA max
X8-3= INPUT n° 8
X4-2=INPUT n° 9
X4-3=INPUT n° 10
X4-4=(-) GND
X4-5=+ 12 Vdc 100mA max
The inputs can be connected to:

The inputs can be connected to FREE CONTACTS
 FREE CONTACTS (see fig.8)
(see fig.10)
 OPEN COLLECTOR (see fig.9)
X8 accepts wires having section 0,25÷1,5mm²
fig.7 –X4 and X8 connectors position X4 accepts wires having section 0,25÷1,5mm²
fig.8 – FREE CONTACTS fig.9- OPEN COLLECTOR fig.10- FREE CONTACTS

INSTALLATION MANUAL
5.1.3. DIGITAL POWER OUTPUTS CONNECTIONS
fig. 12 – X2 connector position
fig.11 – electrical connection example

ELECTRICAL CHARACTERISTICS FOR OUT N. 14 – SOLID STATE RELAY
 Operating voltage range: 100260 Vac (5060Hz)
 Load Current Range: 1 Arms
 Max Off-State Leakage @ Rated Current: 2 mA rms
 Max On-State Voltage Drop @ Rated Current: 1,5 Vpk
ELECTRICAL CHARACTERISTICS FOR OUT N. 5, 6 and 7 – MECHANICAL RELAY
 Maximum switching power: 750VA, 90W
 Maximum switching voltage: 270 Vac, 125 Vdc
 Maximum swiching current: 2A
 Min switching load: 1mA, 5V

INSTALLATION MANUAL
5.1.4. DIGITAL OUTPUTS CONNECTIONS

WARNING: J1=1-2 WARNING: J1=2-3

fig.13 – example n.1 (internal power supply) fig.14 –example n.2 (external power supply)
NOTE:
 Operating Voltage Range: 5 30 Vdc - Max Load Current: 0,2 A – Vce 1,8 Vmax
 To use internal voltage (+12Vdc) put the jumper on J1 to 1-2 position
 X3 accepts wires having a section 0,25÷1,5mm²
fig.15 – X3 and J1 position

INSTALLATION MANUAL
WARNING: J1=2-3 WARNING: J1=2-3
fig.16 – example n.3 (CURRENT SINK) fig.17 – example n.4 (CURRENT SOURCE)
NOTE:
 Operating Voltage Range: 5 30 Vdc - Max Load Current: 0,2 A – Vce 1,8 Vmax
 To use external voltage put the jumper on J1 in 2-3 position
 X3 accepts wires having a section 0,25÷1,5mm²
fig.18 – X3 and J1 position

INSTALLATION MANUAL
5.1.5. PULSES INPUTS COUNTING CONNECTIONS
fig.19 - OPEN COLLECTOR fig.20 – ACTIVE PULSES

X5 connector
X5-1= +5 Vdc 100 mA max.

X5-2=CHANNEL “A”
X5-3=CHANNEL “B”
X5-4=(-) GND
X5-5= +12 Vdc 100mA max.
The pulses inputs (CHANNEL A and B) accept signal from:

 OPEN COLLECTOR (see fig.19)
 ACTIVE PULSES V(High) = 4 Vdcmin ÷ 30 Vdcmax; V(Low) = 1 Vdc max 8 (see fig.20)
The 5 Vdc (X5-1) and 12 Vdc (X5-5) can be used to supply external pulse
emitters.

fig.21 – X5 position

INSTALLATION MANUAL
5.1.6. 420 mA INPUTS/OUTPUTS (OPTIONAL)
INPUTS - TWO WIRES 420mA SENSORS OUTPUTS - TWO WIRES CONNECTIONS
Fig.22 Fig.23
INPUTS – THREE WIRES 420mA SENSORS
Fig.25 - X14 position
NOTE:
 Use cable entry n° 5 (see fig.3).
 These connectors are suitable for wires of AWG 2814.
 Use shielded cable.
Fig.24

INSTALLATION MANUAL
5.1.7. SERIAL COMMUNICATION LINES CONNECTIONS
LINE 1 and LINE 2 (RS485) LINE 3 and LINE 4 (RS232) LINE 5 (RS422/485)
fig.26 fig.27 fig.28
X6 = N°2 RS485 (see fig.26)
X7 = N°2 RS232 (see fig.27)
X9 = N°1 RS422/485 (see fig.28)
X6, X7 and X9 accept wires having section 0,25÷1,5mm²
fig.29 – X6, X7 e X9 position

INSTALLATION MANUAL
CABLES for RS232 and RS485/422
TYPE: BELDEN 9842 (2 PAIRS), BELDEN 9843 (3 PAIRS), BELDEN 9844 (4 PAIRS)
DESCRIPTION: 24 AWG (7 X 32) TINNED COPPER CNDRS., POLYETHYLENE INSULATED PAIRS, OVERALL BELDFOIL(R) AND TINNED COPPER 28 BRAID SHIELD
WITH A 24 AWG STRANDED TINNED COPPER DRAIN WIRE, PVC JACKET.
ELECTRICAL CHARACTERISTICS:
 NOM. CAPACITANCE CONDUCTOR TO SHIELD @ 1 KHZ*: 23.0 PF/FT.
 NOM. IMPEDANCE: 120 OHMS
 NOM. CONDUCTOR DC RESISTANCE @ 20 DEG. C: 24 OHMS/1000 FT
 NOM. SHIELD DC RESISTANCE @ 20 DEG. C: 2.20 OHMS/1000 FT.
 NOM. VELOCITY OF PROPAGATION: 66%
PHYSICAL CHARACTERISTICS:
 TEMPERATURE RATING: -30 TO +80 °C
 MIN. BEND RADIUS: 2.5"
LINE TYPE BAUD RATE METERS CABLE TYPE

19.200 15 BELDEN 9842, 9843, 9844
9.600 50 BELDEN 9842, 9843, 9844
RS 232 4.800 75 BELDEN 9842, 9843, 9844
2.400 75 BELDEN 9842, 9843, 9844
1.200 75 BELDEN 9842, 9843, 9844
19.200 1200 BELDEN 9842, 9843, 9844
9.600 1200 BELDEN 9842, 9843, 9844
RS 485/422 4.800 1200 BELDEN 9842, 9843, 9844
2.400 1200 BELDEN 9842, 9843, 9844
1.200 1200 BELDEN 9842, 9843, 9844
SUGGESTIONS:
 The cables can be different types but with the same characteristics
 Suitable anti over-voltages protection devices must be considered against atmospheric (Suggested: ISOIL PL360/2)
 The communication lines must be segregated from power leading cables. Ducts must be separated
 For W&M reasons is preferable that communication lines for SPD and for other systems (PC, PLC, DCS…) are separated. Using the same multi-cable can occur
problems in case a sealing of the path is required.
 Limiting the number of the devices connected in multi-point; avoid for example to connect together all the VEGAII for the same product. Consider to use more SPD
and printers.
 Choosing cables suitable as electrical characteristics and mechanical strength.

INSTALLATION MANUAL
5.2. Ex-ia AREA ELECTRICAL CONNECTIONS
5.2.1. DIGITAL INPUTS CONNECTIONS

FREE CONTACTS CONNECTIONS
WARNING
PARAMETERS THAT MUST BE RESPECTED:
Maximum external capacity: Co = 17,4 µF

Maximum external inductance: Lo = 8,7 mH
In this case the parameters are relative to the cables

used because the free contact sensors haven’t capacity
or inductance.
Use only the entries n. 6 and 7 located on the right

fig.30 fig.31 side of the VEGA T (see fig.3).
NAMUR SENSORS CONNECTIONS
WARNING
PARAMETERS THAT MUST BE RESPECTED:
Values for every single sensor:

Maximum voltage: Uo=10,4 Vdc
Maximum current: Io = 134 mA
Maximum power: Po = 0,35 W
Maximum external capacity: Co=17,4 µF
Maximum external inductance: Lo = 8,7 mH
Use only the entries n. 6 and 7 located on the right

fig.32 fig.33 side of the VEGA T (see fig.3).
X10 and X11 accept wires having section from 0,25 to 1,5mm²

INSTALLATION MANUAL
5.2.2. THERMAL SENSOR Pt100 CONNECTIONS
THERMAL SENSOR “PT100 “ CONNECTIONS
fig.34- four wires connections

fig.35- X12 connector position
NOTE
The cable used to connect VEGA T with PT100 must respect the following
parameters:
 Maximum capacity: Co=17,4 µF
 Maximum inductance: Lo = 8,7 mH
Use only cable entries n.6 or n. 7 (see fig.3).
X12 accepts wires having section from 0,25 to 1,5mm²
Use only thermal sensors type PT100 class A IEC751, DIN 43760
((0,00385/°C)).
Pt100 can be not ATEX certified because is a simple apparatus.

WARNING: The cable used to connect VEGA T with PT100 must be 4 wires.
Connect the fourth wire with the third on the connector of the PT100.
fig.36- three wires connections

INSTALLATION MANUAL
5.3. EXAMPLES OF CONNECTIONS
5.3.1. EXAMPLE OF CONNECTIONS WITH DTE (DATA TERMINAL EQUIPMENT)
fig.37
Notes:
 MULTIPRO 6 = Sourge protection device for serial communication lines type RS422/RS485

INSTALLATION MANUAL
5.3.2. EXAMPLE OF CONNECTIONS WITH PRINTER “ST500-A” (maximum distance 50m)
fig.38
Notes:
 ST500-A = Needles printer with 80 columns and RS232 communication line
 PL360/1 = Sourge protection device for serial communication lines type RS232

INSTALLATION MANUAL
5.3.3. EXAMPLE OF CONNECTIONS WITH PRINTER “ST500-B” (maximum distance 1000m)
fig.39
Notes:
 ST500-B = Needles printer with 80 columns and RS422/RS485 (4 wires) communication line
 PL360/2 = Sourge protection device for serial communication lines type RS422/RS485

INSTALLATION MANUAL
5.3.4. EXAMPLE OF MULTIDROP CONNECTIONS WITH PRINTER “ST500-M” (maximum distance 1000m)
fig.40
Notes:
 ST500-M = Needles printer with 80 columns and RS422/RS485 (4 wires) communication line. It gives the possibility to use the same printer to print the data
coming from many VEGA T (max n.16)

INSTALLATION MANUAL
5.3.5. EXAMPLE OF MULTIDROP CONNECTIONS WITH PRINTING SYSTEM “SPD-02” + PRINTER “ST501” (maximum distance 1000m)
Fig.41
Notes:
 ST501 = Printer with 80 columns, 24 needles and parallel CENTRONICS port
 SPD-02 = Shared Printing Device with sourge protection included.

INSTALLATION MANUAL
6. ASSOCIABLE ISOIL DEVICES
6.1. ISOIL PULSE EMITTER “EM6422”
Pulse emitter “Encoder EM6422”, developed by ISOIL IMPIANTI, converts the rotary motion
of a Positive Displacement Meter into electric pulses representing the delivered volume. It
allows the pdmeter to interface with an electronic control device (electronic register, flow
computer).
The pulse emitter can be factory installed directly on to the front cover af any new Isoil
pdmeter. By the use of suitable flanges it can be retrofitted onto any existing ISOIL
pdmeter, in place of the mechanical register or other pulse emitters. Installation on most
other manufacturer’s pdmeter is possible as well by means of special adaptors.
Unlike most similar devices, which use optical sensors, the EM6422 utilizes a state-of–the-art
method, that detects the rotary motion of the pdmeter’s shaft through a thin separating
wall.
The electronic circuit is placed in a sealed housing completely insulated from the process
fluid in the pdmeter. The housing is closed by a cover with o-ring seal and there is a
threaded female inlet for cable glands or counduit entrance.
In the following tables are included the nominal number of pulses for litre emitted by EM6422
when is mounted directly on the relative ISOIL METER.
The “number of pulses” must be programmed inside the parameter K-FACTOR of the
VEGAT.
fig.42 – EM6422
Table ISOIL PDMETER EM6422 (64 pulses/revolution)

ISOIL METER Pulses/liter ISOIL METER Pulses/liter ISOIL METER Pulses/liter
SBM 32 133,056 BM 200 28,131 LBM 1000 4,33
SBM 75 102,4 BM 400 14,065 LBM 3000 2,166
SBM 150 28,073 BM 600 9,377
S 9000 13,0 P 4000 13,0
Table ISOIL PDMETER EM6422 (256 pulses/revolution)

ISOIL METER Pulses/liter ISOIL METER Pulses/liter ISOIL METER Pulses/liter
SBM 32 532,244 BM 200 112,524 LBM 1000 17,053
SBM 75 409,6 BM 400 56,26 LBM 3000 8,664
SBM 150 112,292 BM 600 37,508
S 9000 52 P 4000 52

INSTALLATION MANUAL
.1 1 TU
6.1.1. CONNECTIONS WITH EM6422 PULSES TRANSMISSION VERSION
fig. 43
6.1.2. CONNECTION WITH EM6422 CanBus TRANSMISSION VERSION

EM6422
Address: 21(Hex) see switch SW2
fig. 44

INSTALLATION MANUAL
6.2. ISOIL THERMAL PROBE Pt100
6.2.1. Pt100 NOT Ex-d
72
EXAGON 26mm 20 20 32
1/2" NPT
Ø8 Ø6
ISOIL
1
14,6
FONTANA
18,6 Brembilla
1/2" NPT
70
fig.45 – Pt100 dimensions

fig.46 –GRIT
TECHNICAL SPECIFICATIONS
Mechanical specifications
Mounting/enclosure: Installation with integral thread 1/2" NPT
Operating temperature of connecting line: - 30 ... + 60 °C
Dimensions: see fig.45
Installation position: any
Weight approx. = 0.6 kg
Ambient conditions
Operating temperature of connecting head: - 40 ... + 60 °C
Operating temperature of connecting line: - 30 ... + 60 °C
Degree of protection: IP 65 in accordance with EN 60529
Electrical specifications
Cable connection: 5 m lenght, four-wired, armoured, with open ends to the
connection.
Device-specific data
Measuring element: Pt 100 in accordance with DIN IEC 751, class A
Measuring range: - 50 ... + 200 °C
Response time: t90 < 15 s,
fig.47 – electrical drawing connection Calibration points: at 0 °C and 50 °C
NOTE: The sensor Pt100 must be installed near the meter.

INSTALLATION MANUAL
6.2.2. Pt100 Ex-d
Brembilla
ISOIL
FONTANA
FONTANA
Brembilla
1/2" NPT ISOIL IMPIANTI S.p.A.

INSTALLATION MANUAL
7. VERSIONS
VERSIONS OF FLOW COMPUTER “VEGA T” X 2 9 X - 1 N X 3
TOTALIZER + PRESET 3
TOTALIZER + PRESET+ TEMPERATURE COMPENSATION 4
ONE METER 9
POWER SUPPLY 115/230 Vac 5

POWER SUPPLY 24 Vdc 8
FIXED FIELD 1
FIXED FIELD N
WITHOUT ANALOG I/O 4÷20 mA 0

WITH TWO INPUTS AND TWO OUTPUTS 4÷20 mA 1
FIXED FIELD 3


INSTALLATION MANUAL

8. SPARE PARTS OF VEGA T
N. DESCRIPTION
1 ’ TO CLOSE THE COVER
KIT WITH ALL NECESSARY SCREWS
2 KIT KEYBOARD
3 MAIN ELECTRONIC BOARD (VDC VERSION)
4 KIT KEYBOARD CONNECTION
5 DISPLAY BOARD
6 MEMORY BOARD WITH SOFTWARE INSTALLED
8 WEIGHT AND MEASURE SWITCH
9 FUSE 3.15 AL 250V “5x20mm”
10 I/O 4-20mA BOARD
11 KIT WITH ALL THE CLAMPS
12 PT100 BOARD
13 KIT WITH N.4 SILENT BLOCKS
14 COVER
15 O-RING FOR COVER
ATTENTION
To ask for some SPARE PARTS you have to give
the number of SPARE PART and the SERIAL
NUMBER of the VEGA T. You can find the serial
number on the external ATEX plate.
Fig.48 – SPARE PARTS

INSTALLATION MANUAL
INSTALLATION MANUAL

4.17 Batch Controller - Installation Manual

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VEGA T

Isoil Impianti S.p.A. - Italy

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°1 of 30

In case of any fault the authorised technician must:

DO NOT OPEN IF AN EXPLOSIVE ATMOSPHERE IS PRESENT

Page n°2 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

2.3. ATEX PLATE DESCRIPTION

fig.1 - ATEX PLATE

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°3 of 30

fig.2 – external dimensions

Page n°4 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

4.2. HOUSING PROTECTION

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°5 of 30

fig. 3 – cable entries

Page n°6 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

EX-d AREA Ex-ia AREA

X1 = POWER SUPPLY (115/230 Vac) X10 = N° 3 Ex-ia DIGITAL INPUTS

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°7 of 30

fig.5 – power supply connections fig. 6 – X1 and internal EARTH position

Page n°8 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

The inputs can be connected to:

fig.8 – FREE CONTACTS fig.9- OPEN COLLECTOR fig.10- FREE CONTACTS

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°9 of 30

X2 accepts wires having section 0,5÷2,5mm²

fig. 12 – X2 connector position

fig.11 – electrical connection example

Page n°10 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

WARNING: J1=1-2 WARNING: J1=2-3

 To use internal voltage (+12Vdc) put the jumper on J1 to 1-2 position

 X3 accepts wires having a section 0,25÷1,5mm²

fig.15 – X3 and J1 position

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°11 of 30

 To use external voltage put the jumper on J1 in 2-3 position

 X3 accepts wires having a section 0,25÷1,5mm²

fig.18 – X3 and J1 position

Page n°12 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

fig.19 - OPEN COLLECTOR fig.20 – ACTIVE PULSES

X5-1= +5 Vdc 100 mA max.

The pulses inputs (CHANNEL A and B) accept signal from:

X5 accepts wires having section 0,25÷1,5mm²

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°13 of 30

INPUTS - TWO WIRES 420mA SENSORS OUTPUTS - TWO WIRES CONNECTIONS

Fig.25 - X14 position

Page n°14 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

fig.26 fig.27 fig.28

X6 = N°2 RS485 (see fig.26)

X7 = N°2 RS232 (see fig.27)

X9 = N°1 RS422/485 (see fig.28)

X6, X7 and X9 accept wires having section 0,25÷1,5mm²

fig.29 – X6, X7 e X9 position

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°15 of 30

LINE TYPE BAUD RATE METERS CABLE TYPE

Page n°16 of 30 COPYRIGHT: ISOIL IMPIANTI S.p.A.

Maximum external capacity: Co = 17,4 µF

In this case the parameters are relative to the cables

Use only the entries n. 6 and 7 located on the right

NAMUR SENSORS CONNECTIONS

Values for every single sensor:

Use only the entries n. 6 and 7 located on the right

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°17 of 30

THERMAL SENSOR “PT100 “ CONNECTIONS

fig.34- four wires connections

Use only cable entries n.6 or n. 7 (see fig.3).

X12 accepts wires having section from 0,25 to 1,5mm²