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TABLA DE CONTENIDOS
Wrap Seal® ULTRA Quick Repair Kit for Active Pipe Leaks 2
(2” x 5’) (2” x 6’) (2” x 12’) (3” x 9’) (4” x 12’)
Roll size
(50mm x 1.2m) (50mm x 1.8m) (50mm x 3.6m) (75mm x 2.7m) (100mm x 3.6m)
4. Aplique Seal Stic® para 5. Sumerja la cinta de fibra 6. Envuelva la cinta de fibra
rellenar agujeros o grietas de vidrio Wrap Seal® en de vidrio Wrap Seal®
en el área dañada o con agua alrededor del área de
fugas. reparación de la forma más
ajustada y pareja posible,
utilizando todo el rollo
7. Deseche el tubo de 8. Humedezca los guantes 9. Continúe puliendo la
plástico al final del rollo en agua y comprima envoltura hasta que se
rápidamente las resinas haya detenido todo el
burbujeantes en la burbujeo.
envoltura de fibra de Reparación completada
vidrio con apariencia lisa y dura
de marfil.
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EXPERTOS EN PRODUCTOS PARA CAÑERIAS
REPARACION DE FUGAS Soluciones de Ingeniería para la Industria
(2” x 5’) (2” x 6’) (2” x 12’) (3” x 9’) (4” x 12’)
Roll size
(50mm x 1.2m) (50mm x 1.8m) (50mm x 3.6m) (75mm x 2.7m) (100mm x 3.6m)
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EXPERTOS EN PRODUCTOS PARA CAÑERÍAS
REPARACION DE FUGAS Soluciones de Ingeniería para la Industria
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EXPERT IN PIPELINE PRODUCTS
REPARACION DE FUGAS Engineered Solutions for the Pipeline Industries
4 2 3 5 4
No Components Materials
1 Casing SUS 304
2 Rubber Sleeve NBR
2 3 Slade Plate SUS 304
4 Threaded Rod SUS 304
5 Bolts SUS 304
1 1
5
3
WC1 Leak Repair Clamps: WC2 Leak Repair Clamps:
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EXPERT IN PIPELINE PRODUCTS
LEAK REPAIR Engineered Solutions for the Pipeline Industries
Technical data:
Tensile strength : 10,000 psi (703 kg/cm2)
Tensile modulus : 192,000 psi (13499 kg/cm2)
Tensile elongation : 15-25%
Dielectric strength : 250 volts/mils
Flexural strength : 19,000 psi (1336 kg/cm2)
Hardness : 70 Shore D
1. Leak on flat surface 2. Roughen the area to be 3. Apply Seal Stic® to fill in 4. Immerse the SealXpert® 5. Apply SealXpert® Repair
repaired holes or crack of the Repair Patch into water Patch onto the affected
damaged or leak area area
1. Stop the pipe flow 2. Roughen the area to be 3. Apply SealXpert® 4. Restrain stainless steel
repaired Expanded PTFE Tape sheet metal with
with a stainless steel SealXpert® Stainless Steel
sheet metal Pipe Clip
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LEAK REPAIR Engineered Solutions for the Pipeline Industries
First stage: Surface preparation Second stage: Select suitable interface filler
material and restraining material
Clean affected pipe / tank wall surface to St3 standard. Select suitable interface filler material (e.g. SS106) to cover leak
Prepare surface roughness to approximately 60 to 80 microns area
Select suitable restraining material (e.g. SealXpert® Stainless
Steel Pipe Clip with stainless steel sheet metal) to arrest leak
Third stage: Select suitable repair and rebuild Fourth stage: Select suitable reinforcement
compound wrapping material
Select suitable repair and rebuild compound (e.g. PS102) to Select suitable reinforcement wrapping material (e.g. Wrap Seal
coat affected pipe / tank wall surface PLUS® Fiberglass Repair Tape)
Installed wrapping thickness is calculated based on ISO/ TS 24817
and ASME PCC2 Standards
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EXPERT IN PIPELINE PRODUCTS
CORROSION REPAIR AND REINFORCEMRNT Engineered Solutions for the Pipeline Industries
Technical data:
Tensile modulus : 3.8 x 106 psi (267,166 kg/cm2)
Package:
Tensile strength : 65,000 psi (4,570 kg/cm2) 4” x 20’ (100 mm x 6 m)
Flexural modulus : 3.6 x 106 psi (253,105 kg/cm2) 4” x 30’ (100 mm x 9 m)
Flexural strength : 53,100 psi (3,733 kg/cm2) 6” x 20’ (150 mm x 6 m)
Compressive strength : 28,500 psi (2,004 kg/cm2) 6” x 30’ (150 mm x 9 m)
Dielectric strength : 20,000 Volts
Hardness : 85 Shore D
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EXPERT IN PIPELINE PRODUCTS
CORROSION REPAIR AND REINFORCEMRNT Engineered Solutions for the Pipeline Industries
4. Apply two coats of 5. Immerse Wrap Seal PLUS® 6. Wrap the fiberglass repair
activated resin evenly Fiberglass Repair Tape tape as tightly and
over the area to be into water evenly as possible, with at
repaired and allow to least 50% overlap over
cure affected pipe length
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EXPERT IN PIPELINE PRODUCTS
CORROSION REPAIR AND REINFORCEMRNT Engineered Solutions for the Pipeline Industries
Wrap Seal PLUS® Corrosion Repair Procedure for Flat Surfaces and Tank:
1. Corroded surface 2. Roughen the area to be 3. Mix and stir Wrap Seal
repaired PLUS® Resin and Activator
for at least 1 minute until
well mixed
Clean affected pipe / tank wall surface to St3 standard. Select suitable coating / repair and rebuilding compound (e.g.
Prepare surface roughness to approximately 60 to 80 microns Wrap Seal PLUS® Resin and Activator) to coat on affected area
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EXPERT IN PIPELINE PRODUCTS
CORROSION PROTECTION Engineered Solutions for the Pipeline Industries
Technical data:
Solid content : 100 %
Package:
Flash point : 2.5kg pails
> 180 °C (> 356 °F)
Specific gravity : 1.08 25kg drums
Specific volume : 925 cc/kg
Coverage : 2-5mm²/kg
Temperature range :
For application : 5 °C (41 °F)
For service : -25 °C to 50 °C
(-13 °F to 122 °F)
1. Priming pipes, rods and 2. Apply SealXpert® Petro 3. Starting a new roll of 4. Overlapping each turn
cables. Apply SealXpert® Tape. Start at the 9 o’ tape. Overlap ends of by 55% gives a double
Underwater Petro Paste clock position. Ensure tape by one tape width. thickness.
to entire area to be that the compound side
wrapped with tape. of tape is to the
substrate.
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EXPERT IN PIPELINE PRODUCTS
CORROSION PROTECTION Engineered Solutions for the Pipeline Industries
Technical data:
980-20 980-25
Backing colour : Black Black
Thickness : 0.5 mm 0.63 mm
Backing : 9 mils (0.229 mm) 10 mils (0.254 mm)
Adhesive : 11 mils (0.279 mm) 15 mils (0.381 mm)
Tensile strength : 55 N/cm 52 N/cm
Elongation : ≥ 400 % 225 %
Peel adhesion to primed steel : 30 N/cm 33 N/cm
Cathodic disbondment : 0.24 in. radius (6.4 mm) 0.25 in. radius (6.4 mm)
Water vapor transmission rate : < 0.1 % 0.5 g/m²/24 hr
Dielectric breakdown : 26 kV/mm 25.6 kV/mm
Dielectric strength : 30 kV 20-23 kV
SealXpert® Poly Inner Wrap and Poly Outer Wrap Application Procedure:
(For underground pipes and field joint applications)
1. Priming pipes, rods and 2. Apply SealXpert® Poly 3. Apply SealXpert® Poly 4. Overlapping each turn
cables. Inner Wrap. outer Wrap. by 55% gives a double
thickness.
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EXPERT IN PIPELINE PRODUCTS
REPAIR AND REBUILDING Engineered Solutions for the Pipeline Industries
Aluminium -filled two-component epoxy putty Used for rebuilding of various aluminium casting parts
Repairs to non-rusting aluminium castings, machinery Used for repairing aluminium casting air holes and
and equipment sand holes, shrinkage and cracks
Excellent resistance to chlofluorocarbons Used for filling oversize, scratch or damaged repairing
PS103 Aluminium Repair Putty
Bonds to aluminium and other metals Applicable to general machines, automobiles,
Fills porosity in aluminium castings airplanes, watercraft etc.
Can be drilled, tapped, machined or painted
Bronze -filled two-component epoxy putty. Used for rebuilding and repairing of various bronze
Repairs to bronze and brass bushings, shafts, castings casting parts
and parts Used for repairing bronze casting air holes and sand
Repairs and rebuilds area where brazing is undesirable holes, shrinkage and cracks
PS104 Bronze Repair Putty or impossible Used for filling oversize, scratch or damaged repairing
Bonds securely to bronze alloys, brass, copper and Applicable to watercrafts, machines, automobiles,
ferrous metals mining machineries etc.
Can be drilled, tapped, machined or painted
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EXPERT IN PIPELINE PRODUCTS
REPAIR AND REBUILDING Engineered Solutions for the Pipeline Industries
Ceramic-based two-component epoxy putty. Used for repairing pipeline, valve, pump shell, tank
Suitable for moist and wet conditions body and concrete under emergency
Excellent resistance to oil and chemicals Used for leakage stopping for water machineries,
PS106 Underwater Repair Putty Bonds to metallic and non-metallic surfaces watercrafts repairing, mines and buildings etc.
Fills porosity and cracks on valves and pump bodies Used in splash zone repair in combination of
Can be drilled, tapped, machined or painted SealXpert™ Fiberglass Repair Tapes
Withstands high temperature up to 230 °C (446 °F) Used for repairing abrasion, scratch, and crack etc. on
(continuous) and 280 °C (536 °F) (intermittent) equipment operating at high temperature
Nickel alloy-filled two-component epoxy putty Applicable to watercrafts, automobiles, machineries in
PS108 Hi-Temp Repair Putty
Suitable for engine parts repairs petrochemical, power plant etc.
Can be drilled, tapped, machined or painted
Alloy and ceramic filled two-component epoxy putty Suitable for repairing worn rotating shafts
Excellent hardness Applicable for making repairs that can be precision
Cold welding repairing material machined
Versatile durable repair composite
PS109 Supermetal Epoxy Putty Outstanding adhesion to all metals
Excellent corrosion resistance
Superior chemical resistance
Can be drilled, tapped, machined or painted
Titanium filled two-component epoxy putty Suitable for repairing and rebuilding on load bearing
High performance components
Excellent chemical resistance Applicable for repairs to machineries and equipment
PS110 Titanium Repair Putty Withstands heavy loads in harsh chemical that can be precision machined
environments
Can be drilled, tapped, machined or painted
Package:
454 gram/set
227 gram/set (PS104)
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EXPERT IN PIPELINE PRODUCTS
REPAIR AND REBUILDING Engineered Solutions for the Pipeline Industries
PS 102 Steel Repair Putty (A) 18,130 4,931 2,901 -50 to 160
80 9:1 5:1 40 8 24 450
Colour: Grey (1,275) (347) (204) (-58 to 320)
PS 105 Stainless Steel Repair Putty 15,229 4,931 2,901 -50 to 160
80 11:1 3.75:1 50 12 24 465
Colour: Dark Grey (1,071) (347) (204) (-58 to 320)
PS 107 5 Min (SF) Repair Putty 13,053 3,626 2,611 -50 to 120
80 1.7:1 1:1 5 1/6 1 450
Colour: Dark Grey (918) (255) (184) (-58 to 248)
Package:
500 gram/set
5 kg/set (WR206 / WR208 / WR210)
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EXPERT IN PIPELINE PRODUCTS
REPAIR AND REBUILDING Engineered Solutions for the Pipeline Industries
WR206 Wear Shield (Large Particles) 11,000 4,210 1,474 Wet: 60 (140)
87 2:1 2:1 30 6-8 16 378
Colour: Grey (774) (296) (104) Dry: 149 (300)
WR208 Wear Shield (Small Particles) 11,000 4,300 1,375 Wet: 60 (140)
87 2:1 2:1 30 6-8 16 378
Colour: Grey (774) (303) (97) Dry: 149 (300)
Package:
500 gram/set (PL102/PL103/PL104)
350 gram/set (PL105)
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EXPERT IN PIPELINE PRODUCTS
REPAIR AND REBUILDING Engineered Solutions for the Pipeline Industries
Technical data:
Volume of solids : 62 %
Mix ratio - by weight : 7.5:1
- by volume : 4.4:1
Coverage - Roller : 4.6 m² per 3.78 l (50 ft²/gal)
- Trowel : 3.7 m² per 3.78 l (40 ft²/gal)
Dry time at 21°C : 12 hours
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
Package:
50 ml/bottle
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MAINTENANCE Engineered Solutions for the Pipeline Industries
-50 to 150
AT290 Threadlocker Under M12, wicking grade 0.10 Green 12 1.08 10 26 5 - 15 24
(-58 to 302)
Package:
50 ml/bottle
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
Package:
50 ml/bottle
Technical data:
Max Curing
Uncured Cured
Gap Speed
Fill Viscosity Specific Max. Seal Temperature Full
Product Gravity Pressure Range Cure
Typical Use
No.
Colour
psi °C
mm mPa.s g/cm3 (kg/cm2) (°F) hour
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
Package:
50 ml/bottle
Technical data:
Max Uncured Cured Curing Speed
Gap
Fill Viscosity Specific Shear Temperature Fixture Full
Gravity Strength Range Cure
Product No. Typical Use
Colour
psi °C
mm mPa.s g/cm3 (kg/cm2) (°F) min Hour
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
Package:
20 gram/bottle
Max Curing
Uncured Cured
Gap Speed
Fill Viscosity Specific Shear Temperature Fixture Full
Product Gravity Strength Range Cure
Typical Use Category
No.
Colour
psi °C
mm mPa.s g/cm3 (kg/cm2) (°F) sec Hour
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MAINTENANCE Engineered Solutions for the Pipeline Industries
Package:
450 ml/can
500 ml/can (SP50)
Technical data:
SP10 Contact Cleaner SP20 Cleaner and Degreaser
Propellant (Aerosol) : Carbon Dioxide Propellant (Aerosol) : Carbon Dioxide
Appearance : Clear liquid Appearance : Clear liquid
Odour : Mild Odour : Mild ethereal
Specific Gravity : 0.67 Specific Gravity : 1.4
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
SealXpert® Moly Micro Excellent lubricating properties Lubricate metal surfaces of all kinds in many difficult and
Powder Reduction of friction and wear extreme environments
Resistant to oxidation Metal/metal pairings at extreme loads and slow speeds
Package: Extreme pressure resistance Metal/plastic pairings at low loads and low to medium
500 grams Wide service temperature range speeds
SealXpert® Moly G-Rapid Designed to be a running-in lubricant Seizure prevention during machine assembly such as press
Does not require burnishing or heat-fitting
Provides a lower coefficient of friction than most Seizure prevention and run-in protection for motor axles,
other MoS2 partes splines, and cams
Package: Features a solvent that quickly evaporates and Protects against overheating of power screws and packing
500 ml allows the sprayed part to be used within seconds seals
Has a service temperature range of -35°C to 399°C Lubrication during metal working such as thread cutting,
(-31°F to 750°F) grinding and casting
Pre-treatment of surfaces before grease or oil lubrication
Fretting corrosion prevention in the fitting area of machine
parts
SealXpert® Moly 1000 Anti- Can be used over a wide range of temperature Suitable for bolted joints that are subjected to high
Seize Compound (-30°C/-22°F to 650°C/1202°F) temperatures up to 650°C (1202°F) and to corrosive effects,
High load-carrying capacity and which, after assembling and the initial operation, have
Enables non-destructive dismantling, even after long to be re-tightened or disconnected
Package: use at high temperatures In order to ensure constant pre-stressing forces, uniform
1 kg Coefficient of friction unchanged in the area of oiled and steady coefficients of friction of the lubricant are
bolts, even after several bolt re-tightening and necessary
loosening processes Used successfully for cylinder head bolts, nozzle head
Good corrosion protection screws of plastic injection moulding machines, bolted joints
in the chemical industry, and also for the tension rings of
centrifuges
SealXpert® C1000 Copper Highly effective oxidation inhibitors Ensures quick and trouble-free dismantling for routine
Anti-Seize Compound Resistant to corrosion and vibration maintenance even after prolonged exposure to high
Resistant to contraction and expansion temperature areas up to 1100°C (2000°F) or in corrosive
Package:
Ensures rapid and easy assembly of threaded parts conditions such as coal mining or marine environments
500 grams
Prevents seizing and galling Extensively used on tool joints, drill collars, precision
Reduces wear in areas of high friction threads, large and small diameter pipelines and valves
Withstands temperature from -40°C to 1100°C (-35°F
to 2000°F)
SealXpert® Nickel Anti-Seize Nickel-based extra high and low temperature anti- For use on threaded parts, bushings, gears, valve systems,
seize assembly compound chain sprockets, levers, hinges, pivots, rollers, heat
Containing pure nickel, aluminium and graphite in a exchanger or manifold bolts, or as a gasket release agent
Package: non-melt base with corrosion and oxidation inhibitors, Electrically conductive, protects to 1350°C (2462°F)
500 grams also resistant to acids and ammonia Recommended for use with stainless steel screws, flanges,
For use when copper cannot be present nozzles, couplings and other metal fittings, or where high
Nickel alloy materials such as stainless steel, or where
Titanium or other hard metals are involved
SealXpert® Moly M77 Paste Paste lubrication up to 230°C (446°F), dry lubrication Suitable for lubrication points with low to moderate loads
up to 400°C (662°F) and low speeds which are subjected to water and
Good water resistance extreme temperatures
Package:
Good volatilization properties Suitable for lubricating parts consisting of materials that are
500 grams
Compatible with many types of elastomers and not resistant to mineral oils
plastics (test for compatibility) Used successfully on metal/metal combinations with
frictional and contact surfaces, brake anchor plates and
the brake pistons of disc brakes
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
SealXpert® 111 Silicone Non-toxic, stiff silicone compound Long-term lubrication of valves, stop cocks, plug cocks, ‘O’
Grease Strong adhesion, non-melting rings, valve/lip seals, packings, gaskets
Maintains consistency over wide temperature range Suitable for some vacuum and pressure systems
Package:
(-40°C to 200°C / -40°F to 392°F)
1 kg
Resistant to many chemicals and gases
Low evaporation rate
SealXpert® Moly Grease Lithium soap greases have excellent water resistance Suited to a wide range of applications, including bearings,
and shear stability gears, and sliding parts
Package: Versatile greases recommended for general and
500 grams wide applications
2.5 kg
15 kg
SealXpert® Hi-Temp Moly Containing heat-resistant molybdenum disulphide Suited to extreme high temperatures required at ironworks,
Grease (MoS2) and graphite, in various combinations cement plants, etc. for sliding; rotating and threaded parts
Reduce seizure even at high temperatures in steel mill sliding nozzles and rotary nozzles, Bearings in
Package: applications ladle hangers and furnace dampers; transfer surfaces of
2.5 kg tire liners and support rollers in rotary kilns at cement plants;
15 kg sliding parts, bolts, nuts, pins, and bushings under high
temp
SealXpert® Hi-Speed Moly Low viscosity ester oil base, which has outstanding Use on bearings in electric machinery designed to reduce
Grease low torque and low friction properties energy and current usage, and on high speed
Exceptional lubricity lasts for long periods of time over conveyance linear motion devices and ball screws
Package: a wide range of temperatures Use on machine tool spindles and other bearings that
2.5 kg revolve at high-speeds
15 kg
SealXpert® Open Gear and Emergency lubrication Used for initial lubrication of chains with hollow pins
Wire Rope Grease High pressure resistance equipped with grease nipples
High wear protection Used for gear drives and open gears, sliding bearings
Package: Extremely adhesive operating at low speeds and high temperatures, such as
2.5 kg Resistance against water bearings in drying systems and calendaring machines used
13 kg in various industrial processes
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
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EXPERT IN PIPELINE PRODUCTS
MAINTENANCE Engineered Solutions for the Pipeline Industries
SealXpert® Hi-Speed Moly Grease SealXpert® Open Gear and Wire Rope Grease
Colour : Black Colour : Black
Worked penetration : 265-295 mm/10 Temperature range : 10°C to 160°C
Melting point : 195°C (383°F) (50°F to 320°F)
Working temperature : -30°C to 150°C Unworked penetration : 250-280 mm/10
(-22°F to 302°F)
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FIRE PROTECTION Engineered Solutions for the Pipeline Industries
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