SKF Static Motor Analyzer

Baker DX

User Manual

 About this manual

courier font.
Test related
General
Emergency stop button
Baker ZTX E-stop and remote E-stop
Cleaning and decontamination

Technical assistance / authorized service centers

Unpacking the unit

Pollution degree II

Power requirements

Environmental conditions
Lifting the instrument

Operating and shipping positions

Baker DX instrument overview
DX 15
Footswitch
Remote E-Stop and lights accessory

Carrying case
Test accessories

Armature test fixture

Surveyor DX reports
Baker DX user interface overview
 Using Baker DX non-test functions

Managing data folders

Managing test data

Creating new folder and records
Viewing existing data
Deleting existing data

Deleting a folder

Saving data
Exporting data
Inserting a logo in reports
Defining report header information
Printing reports
Exporting screen captures

http://www.skf.com/group/products/condition-
monitoring/software/electric-motor-testing/index.html

DXUtility.exe

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Setting parameters for partial discharge testing
Setting up the Baker DX tester
 Setting up power packs
General information
Instrument notices
Three-phase test lead selector switch
Power pack lead internal configuration
Baker 30 and Baker x85
Baker 40
Power pack configuration for DC-HiPot tests
(Three-phase test lead option Baker 30 and Baker x85 only)


Power pack configuration for armature tests
Armature fixture attachment
Power pack configuration for surge tests
Setting up the Baker ZTX
Instrument notices
 Setting up fixtures and test
accessories

Bar-to-bar armature test fixture

DX zero start circuit

Span testing
Test clip and probes
Low-impedance coil testing
Test procedures
Resetting test reference
Using the recall reference feature
Resistance test procedures
Inductance, impedance, phase angle, and D/Q tests
procedures
Capacitance test procedures
DC test procedures
Compensating temperature and recording humidity
Conduct step voltage or DC HiPot test

Conduct standard DC HiPot test

Surge test procedures
Partial discharge testing—three-phase mode

Preparing for tests

Temperature and humidity
Checking and recording system noise level
Performing PD tests—three-phase coil mode
Partial discharge display options and reporting
Options for displaying PD data during testing
PD data reporting—three-phase coil mode
Single-coil testing
 



Preparing for tests
Temperature and humidity
Checking and recording system noise level
Performing PD tests—single-coil mode


PD data reporting—Single-coil mode
Selecting a test voltage for the span test
Span test procedures
Low-voltage armature or coil test procedures
Rotor influence check test procedures
Compensating temperature and recording humidity
Conduct step voltage or DC HiPot test

Conduct standard DC HiPot test

 

   
DC HiPot testing notes
Power pack surge testing—Baker 30, Baker x85, and Baker
40 (three-phase lead test option Baker 30 and Baker x85 only)
Coil resistance testing
principles and theory
 Inductance, impedance, and
phase angle measurement principles
and theory
 �
�=
�

� = � � �� � ��

� � ��
�=
��
 � = ℎ� � � _� � � �� _ � �

�= � � �
�

μ μ
� = � �� � +

ω α

�= � <

� = � �� � +

ω β

�= � <

�
�= < −
�

� , ,� ,
The effect of temperature on inductance measurements

Uses of the inductance measurements

Finding a hard turn-turn fault

� ∝ �

� ∝ �−

− 9
∆� = = . %
 �
� � � � = (� ) � � �
Interpole DC Resistance Inductance
(milliohms) (microhenries)
DC testing principles and theory

PI 
IR (10 min)
IR (1 min)
Effects of temperature

R c  1 / 2  
  40  T 
  Rr
  10 

Surge testing principles and
theory



Example: comparison to a master coil
Contact bounce

Lightning strikes

Inverter transients

Line surges
PD causes
PD detection

PD terminology
Summarized PD detection process
 Surge testing applications

�� � = � + √ ⁄√
Application notes
Determining a fault


Determining a fault

Notes and tips for form coils

Determining a fault
Notes and precautions for two single coils
Determining a fault
Determining faults

Pole piece fault

Stator winding fault

DC motor/generators

Armatures

Bar-to-bar surge test

Span testing
Determining faults
Notes and tips for span tests of armatures
Notes and tips for large AC stator/motors
Notes and tips for testing from the switchgear
Single-phase transformers
Three-phase transformers

Determining a fault
Partial discharge measurements and test results

Inception voltages
Extinction voltages

Testing recommendations and indications

 Troubleshooting

Step 1: Basic information

Step 2: Applications or service problem?

Common application problems
DC test display checks
Open ground check

Limited output surge waveform

Warranty return form

From the nameplate on the back of the instrument:

Ship the tester to:

 Technical
specifications, calibration, and
applicable standards

Ω Ω Ω Ω Ω

Ω Ω Ω Ω Ω

μ
 μ

Ω
Ω

Ω Ω

μ Ω

μ Ω
DC and surge tests
voltages
IEEE 95-1977
Printer compatibility list
RIC templates
 PD testing setup 106, 126

power pack configuration 60

determining 214

low impedance 72

coil testing 182

E-stop and remote E-stop 7
instrument notices 67
setting up 65
power pack configuration 58

setting up 69

determining faults 223

 inserting in reports 36

setting 44

for power pack surge tests 63

to power pack 58

setting 42
 Checking and recording system noise level
106, 126

setting parameters 46

for armature tests 60

for DC HiPot tests 58
for surge tests 62

surge testing 163

PD testing 124
PD testing 104
 setting 44

setting 44

PD testing 124

determining faults 222

determining faults 229

PD testing 125
PD testing 105

setting 44

mode menu icon descriptions 22

power pack configuration 62

power pack motor connections 63

determining faults 224

determining faults 227

mode menu 22
mode submenu 22

Main Display Area 21

Status Bar 21

setting 44

determining faults 226

coil testing 182