PROJECT:

TEMPORARY POWER ASAHAN NO.3 HYDRO ELECTRIC

METHOD OF STATEMENT
FOR
WORKING PROCESS

-ELECTRICAL-

UNLOADING, LIFTING AND INSTALL

PANEL MVMDB & LVMDB

JUNE 2019

Approved by Approved by Checked by Issued by Prepared by

Mr. Oohashi Mr. Yoshida Mr. Sri Gunarto Mr. Dede B Nurdin
ME Manager As ME Manager ME Dept Project Manager Site Engineering
SHIMIZU-ADHI KARYA JOINT OPERATIONAL PT. DENKI ENGINEERING
 Table of contents

1. General Rules
1.1 Coverage
1.2 Conference
1.3 Recognition

2. Project Outline

3. Work Outline
3.1 Location
3.2 Schedule
3.3 Working Procedure and Safety Measure
3.4 Equipment
3.5 Wire Rope
3.6 List of other Tools, Equipment and Materials

4. Organization Chart

5. Time Chart

6. Method Drawing
1. General Rules

1.1 Coverage
Method of statement shall be applied to this construction work.

1.2 Conference
Just in case if the contents of Method of Statement need to be
changed or an important problem, which is not mentioned
in this contents, occurs, they shall be discussed immediately and
followed the procedure from Construction Manager precisely.

1.3 Recognition
To prevent any mistake, the content of this Method of statement
shall be distributed and recognized by all related people before
commencement of work.
2. Project Outline

Project : TEMPORARY POWER ASAHAN NO.3

Location : ASAHAN - MEDAN

Main Contractor : SHIMIZU-ADHI KARYA JOINT OPERATION

Owner : PLN ASAHAN-3

Designer / : Architect : SHIMIZU-ADHI KARYA JO

Engineer Structure : SHIMIZU-ADHI KARYA JO

Electric : PT. DENKI ENGINEERING

Subcon
3. Work Outline

3.1 Location
3.1.1 WORK ADIT - 1, 2, 3 & BCP – 1 & 2

3.2 Schedule
3.2.1 Equipment delivery is planned on July 27, 2019

3.3 Working Procedure and Safety Measure

3.3.1 Procedures are shown on attachment
3.3.2 Safety procedures

3.4 Equipment
3.4.1 Equipments Panel are shown on List
3.4.2 Truck List

3.5 List of other Tools, Equipment and materials

4. Organization Chart

SAJO
Mr.
Mr. SAKAI
SAKAI
Project Manager

Mr. OOHASHI
ME Manager

Mr. YOSHIDA
ME Ass. Manager

Mr. GUNARTO
ME - DEPT

SUBCON
PT.DENKI ENGINEERING

Mr. DEDE
Project Manager Mr. BAYU
Safety Officer

Mr. NURDIN Mr. WIHARTA

Engineering Site Manager

Mr. RUDI
SUGENG N/A
Drafter
Supervisor-1 Crane Operator
MAMAN N/A
Supervisor-2 Rigger
5. Time Chart for Unloading Panel per day
July 27, 2019

TIME OF SCHEDULE                                              28th JULY ~ 5th AUGUST 2019

No. No. of 09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00
Description Minute

1 Assembly (check manpower)

30

2 Briefing coordination 30

3 Preparation 45

4 Panel on truck mobilization to position 60

5 Crane to position at site 30

EVERY DAY ACTIVITY 27th JULY ~ 5th AUGUST 2019
6 Lifting of Panel use of crane to position 30

7 House keeping 30
Working Procedure and Safety Measures - July 27 ~ August 5, 2019

Project Performer Checker

Time Procedure Work Danger Provision Safety Measure Safety
Manager (Performer) ( Worker)
09:00 a.m.~ 10:00 a.m. Assembly & roll call 1. Work to be confirmed  Burden sharing to be defined Dede Nurdin Wiharta Bayu

(Manpower check) 2. Task to be confirmed  Understanding of surroundings

3. Notice to be confirmed  Prohibition of work out of plan

10:00 a.m ~ 10:45 a.m. Preparation work 1. Time tools/schedule (mob and de mob )  People except working staffs enter  Taking precaution about surroundings Dede Nurdin Wiharta Bayu

2. Brief orientation for rigger and operator  Trouble with other car and lead man arrangement

3. Standby area of waiting loaded truck  Burden fall  Working area to be marked off with

4. Truck to be led  Burden swing barricade line

5. Working area to be marked off  Hands and foots will be pinched.  Equipments and tools to be checked

6. Unloading and carry  Electric shock  Selection of sling wire to be checked

7. Carry route to be protected  Crane will fall.  Balance of slung burden to be checked

8. Chill rollers must get set and ready  Workers might be stumbled  Must not enter just below slung burden

9. Dispatch watchman  Miss-communication and surveyor arrangement

 To work with presence of mind

10. Guyline /nylon rope be prepared
 Call confirmation
11. Standby car for emergency
 Check of electric tools

 Surroundings must have enough light

 Prepare flashlights

 Check condition of communication

equipments.

10:45 a.m ~ 11:30 a.m Carrying in 1. Truck to be led  People except working staffs enter  Taking precaution about surroundings Dede Nurdin Wiharta Bayu

2. Quantity check and damage check  Trouble with other car and lead man arrangement
by staff members
 Burden fall  Working area to marked off with color
3. Unloading according to ordering  Burden swing of Crane cone
number by crane and carrying into
electricalroom  Hands and foots will be pinched.  Selection of sling wire to be checked

4. Check position of equipment for  To meet with existing facilities  Balance of slung burden to be checked
setting  Worker will be pinched between  Must not enter just below slung burden

equipment and other. and surveyor arrangement

 Equipment will fall.  To work with presence of mind

 We will meet with accidents in hurry.  Call confirmation

 To work with director’s instruction

 To work with call

11:30 a.m.-12:0p.m. Housekeeping 1. Cleaning up at working area  To fall over  Taking precaution about surroundings Dede Nurdin Wiharta Bayu

2. Checking working area by Site Manager  Hands and foots will be pinched. and cleaning up

3. After checking, finish  To work to mind hand and step (foot)

3.3 Working Procedures and Safety Measures

3.3.1 Procedures
3.3.1.1 Lifting works shall only be done during daytime, therefore make sure for the time
frame allocated for mobile crane to stay in the positioning area in order to be get ready
and aware for the mobilization and demobilization time to avoid inconvenient and
delay. (Time Chart )

3.3.1.2 Mobile crane shall be properly park in the designated parking area in order not to
distract other heavy equipment passing through after lifting or during daytime.

3.3.1.3 Check the overall weight of Heavy Burden Equipment.

3.3.1.4 Make a survey for possible route of heavy equipment going to each foundation and
check the elevation of foundation.

3.3.1.5 Provide burden sling / nylon rope and chain block if necessary to make elevation surface
uniform, take note the sizes.

3.3.1.6 Prepare the chain block with enough capacity to carry the panel and position it
in Panel position, ready for the unloading of equipment.

3.3.1.7 Prepare for the outrigger base of unloading mobile crane in the position area of the
heavy equipment.

3.3.1.8 Position the mobile crane telescopic type as near as possible to the opening for heavy
equipment entry located in the ground floor area, proper pre-cautions must be observed
for the positioning location of the lifting crane.

3.3.1.9 Position the mobile crane that carries the equipment as close as possible to the mobile
crane. (At this time professional rigger is required )

3.3.1.10 Locate the lifting eye of the heavy equipment, fasten the lifting cable to carry the
equipment, then locked with shackles.

3.3.1.11 Fasten sling rope (guyline) to the heavy equipment and the other end of rope must be
held firmly by workers in order to prevent or minimized swinging of the equipment
during lifting process.

3.3.1.12 Carefully, the rigger makes signal to crane operator through hand gesture signaling or
through handheld VHF radio, to start lifting the equipment slowly, (before swinging,
the rigger must double check for some obstruction) then swing towards the opening.
 3.3.1.13 As the equipment draws closer to the opening, the rigger will guide the exact
orientation and position of the equipment for convenient setting in the roller and for
final setting in place.

3.3.1.14 Put the heavy equipment set to the chill roller, the roller must be manned with expert
and professional to avoid untoward incident towards each foundation prior to final
setting and installation.

3.3.1.15 For pulling the panel or fix a sling cable braid type to the structural. At the
midpoint of sling cable, fasten the chain block hook, tie or fix another sling cable to
the panel and extend until reaches to the other hook of chain block, fix firmly. Start
moving the panel slowly using the chain block/hoist towards each panel to final setting
and installation.

Note:
Close supervision from Engineer in-charge from the contractor is required for this work
execute.
3.3.2 Safety Procedure

3.3.2.1a Fall and damage of panel due to improper handling.

3.3.2.1b Fall and damage of panel due to poor lifting rope or cable Sling.

3.3.2.1c Fall and damage of panel due to improper rigging.

3.3.2.1d Untoward incident or injury of personnel due to miss-communication during loading

or unloading of equipment

3.3.2.1e Stumbling of workers lead to serious accident due to poor illumination of the
working area.

3.3.2.1f Damage life, property and equipment

3.3.2.2 Safety Measures

3.3.2.2a Make sure that the panel must be properly fastened or supported before
bringing to its final location.

3.3.2.2b Ensure that lifting cable or lifting rope/sling has enough capacity to
carry the equipment weight and must be securely fasten to lifting eye
before lifting the panel.

3.3.2.2c Make sure that professional rigger and have well-verse in rigging
gesture that can communicate properly to mobile crane operator must
execute gesture that can communicate properly to mobile crane
operator must the rigging work.

3.3.2.2d Watchman shall be assign in the surrounding area within the vicinity
and radius of lifting crane to ensure safety of passersby vehicle.

3.3.2.2e Must Install enough lightings in the perimeter of working

 3.4. EQUIPMENT

3.4.1. Equipments Panel are shown on List ( Every 1 Day Activities )

                                                                

Dimension [mm] Weight

Expected Carry
Delivery Ordering Panel No. Equipment Name Q’ty Location
Width Depth Height
Date No. [kg/set]
(mm) (mm) (mm)

1 Panel MVMDB 1 BCP-1 1300 1300 1850 525

27/07/19 1
2 Panel LVMDB 1 BCP-1 1000 1400 2150 400

29/07/19 2 3 Panel MVMDB 1 ADIT-1 1300 1300 1850 525

                                                                                                           
3.4.2. Truck list
Expected
Delivery Carry Ordering No. Truck Q’ty Remarks
Date

For Day 1 Activities

27/07/19 Panel BCP-1 10 ton truck 1 One truck to carry 2 set Panel

29/07/19 Panel ADIT-1 10 ton truck 1 One truck to carry 1 set Panel
3.5. WIRE ROPE

Calculation Method for Wire Rope/ Sling Selection

Single Cable Wire Rope Selection

The total weight of Panel MVMDB is = 525 Kg = 0.53 Ton

Safety Factor :

If using 2 sling / wire rope

The safety factor of wire rope is……………….….. : 7

The tensile increase factor is……………………….: 1,005

The bending factor of sling wire rope is…………....: 0,7

Using sling cable wire rope im 10 mm diameter to satisty above load requirement :

Breaking Load of Wire of Wire Rope x Number of Sling x Bending Factor of wire rope
_____Load =
Safety
Safety Factor x Tensile Increase Factor

= 10 x 2 x 0,7
= 1.99
7 x 1.005

Safety load is 1.99 tons which is tons which is > 0.53 tons weight of equipment for Panel per

unit. The safety load of wire rope is 1.99 tons, which is bigger than the total weight of

equipment to be lifted. Therefore it is safe to use 10mm diameter wire rope / sling.
Tensile Increase Factor of Sling Cable / Wire rope :

3.5.1 Table JIS Tensite Increase :

θ' Tensite Increase Factor θ' Tensite Increase Factor

0 1 80 1.31 Sling boom

10 1.005 90 1.41

20 1.02 100 1.56

30 1.04 110 1.74

40 1.07 120 2 Sling Rope 10mm

50 1.1 130 2.37

60 1.16 140 2.93

70 1.22 150 3.86

Angle Steel Bar 40
Nylon Rope

 1 
Tensite increase factor = _______
 COS θ/2 
Panel
3.5.2 TABLE SLING ROPE

Dia. Of Breaking Load ( ton ) Approximate

Ordinary (Z) or (S) Lay
Wire Rope Weight
Galvanized Galvanized or Ungalvanized Ungalvanized
mm Grade G 150 kg/mm2 Grade A 165 kg/mm2 Grade B 180 kg/mm2 kg/m
8 3.19 3.46 3.69 0.23
9 4.04 4.38 4.67 0.291
10 4.99 5.41 5.76 0.359
11.2 6.29 6.97 7.23 0.451
(12) (7.19) - - (.517)
12.5 7.8 8.45 9 0.561
14 9.81 10.6 11.3 0.704
16 12.8 13.8 14.7 0.92
18 16.2 17.5 18.7 1.16
20 19.9 21.6 23 1.44
22.4 25 27.1 28.9 1.8
(24) (28.7) - - (2.07)
25 31.2 33.8 36 2.25
(26) (33.7) - - (2.43)
28 39 42.4 45.2 2.82
30 44.8 48.7 51.8 3.23
31.5 49.5 53.7 57.2 3.57
(32) (51.1) - - (3.68)
33.5 56 60.7 64.6 4.03
35.5 62.9 68.2 72.6 4.53
37.5 70.2 76.1 81 5.05
40 79.7 86.6 92.2 5.75
42.5 90.1 97.7 104 6.49
45 101 110 117 7.28
47.5 113 122 130 8.11
50 125 135 144 8.98
53 140 152 162 10.1
56 156 170 181 11.3
60 179 195 207 12.9
63 198 215 229 14.3

JIS : G 3525 No.6

FS : RR-W-410C BS : 302
DIN : 655

Usage :
Crane, Hoist, General Engineering
 3.6. Lists of Equipments, Tools and Materials

Item Description Dimension Capacity Quantity Unit Purpose

01 Mobile Crane 10 Ton 1 unit Use for lifting from Truck container to area
02 Steel Plat 1200 x 2400. t=10mm 1 pcs. For base place panel on hand pallet
03 Hand Pallet 2.5 Ton 2 units For Handling of Panel
04 Hydraulic jack 10 Ton 4 units For up and down adjustable of Panel
05 Flashlights 4 units For Handling and moving of Panel
06 VHF / Handheld Radio 2 units For Communication
07 Claw Hammer ( Hammer with claw head use to pull L = 1500 mm 4 pcs. Use to unpacked crate boxes.
08 Flat Head Digging bar ( Round bar with plate head ) 4 pcs. Use to unpacked crate boxes.
09 Heavy Duty metal cutter 1 set Use to cut packing rope
10 Socket wrench of different sizes 10-36 mm 1 set To loosen fixing bolt and nuts
11 Sling cable / Wire rope Dia. 32 mm 4 sets For lifting the equipment wire
12 Nylon Wire / Anchoring cable 3 Ton 2 sets For moving of Panel to outside from Container
13 Plastic rope Dia. 25mm 20 meter For full panel by hand pallet & Adjusting lifting swing adjustable
14 Hammer 5 Kg. 1 pcs. Use to unpacked knocker crate boxes
15 Ladder 3000 mm 1 ps. Prepared for growing up
16 Wooden block 150 x 150 L = 300 mm 6 sets Use to temporary site for land moving panel
17 Crowbar L = 1000 mm 1 set Use to unpacked crate boxes.
18 Angle Steel Bar 40x40 4 pcs Use to reinforment balance lifting panel
19 Yarn Protection 1 sets Use to protection panel surface from scratching

 
6. METHOD DRAWING