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ELK-3/550
ABB-Switzerland
Training Center for
Gas Insulated Switchgear
PTHS-F5/ M. Bruckert
Switchgear Apparatus
(layout, design features and apparatus functions)
Issued: March.22/2009
ELK-3 GIS - ELK-3/550 in general
550
Chapter 1:
Double Busbar
Performance
n Um = 550 kV
n BIL = 1550 kV
n 63 kA breaking current
n In = 4000/5000/6300 A
n single-phase encapsulation
n aluminium enclosures
© Copyright 2009 ABB
1 ½ CB Zig-Zag configuration
ELK-3
550
Architecture of a Double Busbar Feeder ELK-3/550kV
= gas partition
Busbar I
Busbar II
5
5
4
4
3
© Copyright 2009 ABB
2 1
Horizontal CB
ELK-3 n Typical Gas Schematic Diagram ELK3 500kV
550 for a Double Busbar Feeder
Busduct is a
separate gas
Interface forms a compartment
separate gas
compartment
© Copyright 2009 ABB
ELK-3
550 1 1/2- CB ègeometry of ELK-3 diameters for 500kV
Busbar 2 Bridge 2
Bridge 1
Exit „CABLE“
© Copyright 2009 ABB
Busbar 1
ELK-3
550 1 ½ -CB ELK-3 for 500kV – Gas Schematic Diagram
Gas partition
each diameter
along busbars Basic Rule:
Disconnector Switches must remain
in service during overhaul of CB
Solution:
2 barrier insulators with
buffer compartment between
Disconnector Switches and CB
Interface is
seperate gas
© Copyright 2009 ABB
compartment
ELK-3 Components ELK-3/550
550
Chapter 2:
Components ELK-3/550 in Detail :
è Circuit Breaker SP-3/550 and drive mechanism HMB8
è Lightning Arresters
Removal of chambers
this side
Grading capacitors
© Copyright 2009 ABB
= Gas partition
ELK-3 Components ELK-3/550
550
Fixed contact
(arcing contact)
Push rod
(insulating material)
© Copyright 2009 ABB
Animation
Puffer principle
ELK-3 Components ELK-3/550
550
-> O-CO-3min-CO or
CO-30sec-CO stored
ELK-3 Components ELK-3/550
550
hydraulic system
operating principle
Animation
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
OIL-check
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hydraulic
energy
storing valve block
springs
ELK-3 Components ELK-3/550
550
Pre-insertion contact
© Copyright 2009 ABB
Drive mechanism
(main drive)
(*)Conical insulator
(can be support type or barrier type)
Integral part of switch
(*) (*)
Transmission gear
Access for (rotating movements of drive shaft
© Copyright 2009 ABB
Disconnector Switch
model TE (details)
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Drive shaft
(insulated) (*)
Flange to drive
mechanism
(*)Conical insulator
(can be support type or barrier type)
Integral part of switch
Contact system
(*)
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Drive shaft
(insulated) (*)
Flange to drive
mechanism
(*)Conical insulator
(can be support type or barrier type)
Integral part of switch
Contact system
(*)
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
ELK TV3
ANGLE
© Copyright 2009 ABB
ELK TW3
T-CONNECT
ELK-3 Components ELK-3/550
550
Auxilliary gear
at middle phase
Connection shaft
from main drive to phase 2
ELK TE3
LINEAR
operating mechanism DH
Basic unit EM
earthing bridge
across the isolation plate insulation plate (10kV)
Receiving contact
(inside a T-element)
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
at disconnector TV3
at T-element
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
EM staggered
at T-element
EM straight
at T-element
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Auxilliary gear
at middle phase
Auxilliary gear
at outside phase
3x Basic unit EM
(same at each phase)
© Copyright 2009 ABB
Connection shaft
from main drive to phase 2
Connection shaft
from main drive to phase 2
ELK-3 Components ELK-3/550
550
3x Basic unit EM
(same at each phase)
© Copyright 2009 ABB
Disconnector TW
with end cap
ELK-3 Components ELK-3/550
550
Drive mechanism DH
for Disconnectors and
Maintenance Earthing Switch
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Drive mechanism DH
(details)
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
DH-padlocking/1
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
DH-padlocking/2
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
earthing bridge
across the isolation plate
Receiving contact
(inside a T-element)
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
operating mechanism DB
(same for all 3 phases)
© Copyright 2009 ABB
Basic unit EB
earthing bridge with auxilliary switches
across the
insulation plate
ELK-3 Components ELK-3/550
550
Moving Contact
Connection flange
to drive unit DB
Moving Contact pin
(screening hood removed)
ELK-3 Components ELK-3/550
550
Fast Acting
Earthing Switch
(details of drive
unit DB)
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Voltage Transformer
Primary
winding
Secondary
winding
complete unit
(gas partition insulator is an integral piece
© Copyright 2009 ABB
Voltage transformer is
always a s e p e r a t e
gas compartment
ELK-3 Components ELK-3/550
550
Medium is SF6
Ip = forward current
inside GIS conductor
Metal enclosure
Medium is AIR
Insulating plate
© Copyright 2009 ABB
Note, the secondary winding turns are OUTSIDE the SF6-gas compartment. They are NOT exposed
to high voltage conditions and therefore only subjected to low voltage insulation requirements
The metal enclosure around the secondary circuit is fully capable to carry the return current and
provides a good srceening for magnetic fields and against high-frequency signals
ELK-3 Components ELK-3/550
550
(x)
buffer
Upper gas partition (*) allows to
keep the disconnector under full
gas pressure
= full di-electrical capability.
Pressure in buffer compartment
can be lowered to avoid differential
pressure at this (**) gas partition (xx)
towards breaker in cases where
the breaker extinguising chamber
is replaced
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
VL
VG/VI
Flange for EM or EB or
VW
pressure relief device
VX
© Copyright 2009 ABB
VT
ELK-3 Components ELK-3/550
550
Connection Elements
– application example busduct VG
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Sliding
contact Back bone
Base
insulator
VX
ELK-3 Components ELK-3/550
550
Expansion
Compensator ELK BD3
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
VQ - details
counter piece
Remove conductor element
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
VP - details
3° angle/offset 3° angle/offset
VP compensator
- application examples
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Telescopic element
(tolerance compensation)
© Copyright 2009 ABB
BD – details/2
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
BD – application example
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Bushing ELK HB3
with Composite Insulator
Main Features:
n selfcleaning silicon rubber sheds
n alternating sheds
n high creepage distance
n main insulation by SF6-gas
n field grading electrode
n absolutely explosion proof
n high safety for staff
n no secondary damages
n seismic proof
© Copyright 2009 ABB
Main Features:
n porcelain insulator
n alternating sheds
n high creepage distance
n resin impregnated paper core
n capacitor layers for electric field
control
n compressible filling
n explosion proof
n high safety for staff
© Copyright 2009 ABB
n no secondary damages
n maintenance free
ELK-3 Components ELK-3/550
550
with composite
insulator
Application
examples
for Bushings
with porcelain
insulator
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Gas partition
(to minimize gas handling time)
Limit of supply
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Insulating plate
between GIS and cable
-> separate earthing
Cable cone
decoupled from cable
bending forces by
fixing sleeves
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Gas partition
(to minimize gas handling time)
damping assembly to
decouple GIS conductor from
humming transformer
damping assembly
to decouple GIS
enclosure from
humming transformer
Oil/SF6 bushing
provided by
transformer supplier
© Copyright 2009 ABB
Limit of supply
ELK-3 Components ELK-3/550
550
Surge Arrester
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
Variants for
deflection
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ELK-3 Components ELK-3/550
550
Adsorber Unit
(molecular sieve)
© Copyright 2009 ABB
ELK-3
© Copyright 2009 ABB 550 Partial Discharge Sensor
ELK-3
550 Contact Inspection
Sealing pressure
released by pins
Sealing pressure
by spring
Sealing
system
Valve open
(male and female piece connected)
Valve closed
and capped
© Copyright 2009 ABB
ELK-3 Components ELK-3/550
550
screening hood
guiding sleeve
insulator
contact stud
ELK-3 Components ELK-3/550
550
WT with: Note:
in case a pressure scale
- red/yellow/green
is required,it must refer
densitiy ranges
to a temperature value !
- pointer & scale
© Copyright 2009 ABB
3 potential-free contact
loops for 3 alarm steps
ELK-3
550 Density Monitor WT - TRAFAG
Details on working principle
(differential bellow)
operating pin
reference gas
-> density values must be same
compartment inside reference compartment
and inside GIS to create a
-> density pre-set
-> temperature Tref defines balanced position of operating pin
pressure on bellow
towards GIS
Tref
-> if density value inside GIS will
decrease (gas loss), operating pin
will be pushed down and will
GIS gas GIS Tgis initiate microswitch(es) to operate
compartment
-> density to be monitored
-> temperature Tgis varries
-> by equation: P xV
____ = const.
by load and ambient conditions
and will define pressure on
T
bellow towards reference
compartment and if Tgis = Tref, there is no need
for thermal compensation !!
© Copyright 2009 ABB
circuit-breaker
other compartments
filling pressure
Density [g/dm³]
blocking pressure
© Copyright 2009 ABB
Temperature [°C]
ELK-3
550 Gas Pressures 420/550kV application
other
Circuit-breaker compartments
absolute [kPa] 420kV / 550 kV
min. functional pressure (20°C) 600 350 / 390
In service Alarm pressure (20°C) 620 370 / 410
Rated filling pressure (20°C) 680 420 / 460
gauge [kPa]
Design pressure 770 500
Bursting disc 1150 750
Enclosure Routine test pressure 1540 1000
Type test pressure > 3850 2500
gauge [kPa]
against cone into cone
Design 600 360
Insulator Routine testing 1200 720
© Copyright 2009 ABB
Varnish layers
Indoors Outdoors
designation extreme &
normal extreme normal
sandstorm
1 basic layer B4
1 basic layer B4 1 basic layer B4
1 cover layer C5 1 interm. layer C8
1 cover layer C5 1 cover layer C6
cast and stainless 1 cover layer C6
© Copyright 2009 ABB
encapsulations
© Copyright 2009 ABB 550
ELK-3