Dedusting System

DESIGN DEDUSTING
MANUAL
A Dedusting points
1 Troughed belt conveyor

2 Steel apron feeder
3 Steel apron feeder, bulk material standing
4 Deep bucket conveyor
5 Box feeder
6 Weigh belt
7 Bucket elevator, chain - type
8 Bucket elevator, belt - type, single casing
9 Bucket elevator, belt - type, double casing
10 Vibrating trough without flex seal, bulk material falling
11 Vibrating trough without flex seal, bulk material standing
12 Vibrating trough with flex seal, bulk material falling
13 Vibrating trough with flex seal, bulk material standing
14 Vibrating screen without flex seal
15 Vibrating screen with flex seal
16 Aeropol
17 Poldos pressure vessel conveyor
18 Fluidor
19 Clinker silo feed, silo penthouse closed, 1 feed opening
22 Clinker silo feed, silo penthouse open, 1 feed opening
25 Clinker silo feed, cover trapezoidal plate, 1 feed opening
28 Bin on top, 1 feed opening
29 Bin on top, 2 feed opening
30 Bin on top, pneumatic feed
31 Polycom
32 Feed hopper
33 Crusher, moisture level < 6%
34 Hammer crusher
35 Vaccume relief
36 Bulk loading, open
37 Cement cooler
38 Other machines / aggregates
DESIGN DEDUSTING
MANUAL
B Types of dust
a) Non - Wearing / Abrasive dust

1 Dust from lime stone
2 Dust from clay
3 Dust from marl
4 Raw mix dust
5 Coal dust
6 Exit dust from raw material dryers
7 Raw gypsum dust
b) Wearing / Abrasive dust

1 Dust from iron ore
2 Dust from slag
3 Exit dust from kiln
4 Cement kiln dust
5 Clinker dust
6 Cement dust
C Recommended air velocities in dedusting pipes
a) Non - Abrasive dust

vmax. = max. air velocity = 19 m/s
vmin = min. air velocity = 13 m/s
b) Abrasive dust
vmax. = max. air velocity = 16 m/s
vmin. = min. air velocity = 10 m/s
D Recommended standard pipe (OD) sizes
139.7 1118
219.1 1219.0
273.0 1422
323.9 1626
355.6 1700
406.4 1800
457.2 1900
558.8 2000
609.6 2100
711.2 2200
813 2300
914 2400
1016 2500
1067
DESIGN DEDUSTING
MANUAL
E Calculation for Pipe size and air velocity
V = Volume i.e. volume of to be dedusted in m3/h

V = (pi/4) * (Di/1000)2 * vmax * 3600
Di = 1000 * [(4 * V) / (3600 * pi * vmax)]0.5 in mm
Select standard pipe size D from given table corresponding to Di
Di D Di
Calculated Selected Calculated
pipe I D pipe O D pipe I D
> 0.0 < 131.7 139.7 >= 1059 < 1110
>= 160.3 < 211.1 219.1 >= 1110 < 1211
>= 211.1 < 265.0 273.0 >= 1211 < 1414
>= 265.0 < 315.9 323.9 >= 1414 < 1618
>= 315.9 < 347.6 355.6 >= 1618 < 1692
>= 347.6 < 398.4 406.4 >= 1692 < 1792
>= 398.4 < 449.2 457.2 >= 1792 < 1892
>= 449.2 < 500 558.8 >= 1892 < 1992
>= 500 < 602 609.6 >= 1992 < 2092
>= 602 < 703 711.2 >= 2092 < 2192
>= 703 < 805 813 >= 2192 < 2292
>= 805 < 906 914 >= 2292 < 2392
>= 906 < 1007 1016 >= 2392 < 2492
>= 1007 < 1059 1067
Calculate air velocity v considering selected pipe dia. D
v = 1000 * ((4 * V) / (3.6* pi * (D - 8)2) in m/s
Calculated velocity should be >= vmin <= vmax
Example : Volume calculated V is 7561.51 m3/h
Di = 1000 * [(4 * V) / (3600 * pi * vmax)]0.5 in mm

= 375.172739
D = 406.4 selected from the table
v = 1000 * (4 * V / (3.6 * pi * (D - 8)2) in m/s

= 16.84913031
DESIGN DEDUSTING
MANUAL
E Calculation for air volume
1 Troughed belt conveyor
Discharge point
Air volume Vd in m3/h
Vd = kt * kh * ( Belt width in mm) * ( (belt speed in m/s) / 1.7) 0.5 * 3.6
Where
kt = 1 if temperature <= 40 0C
= 1.1 if temperature > 40 0C
kh = 0.65 if height of slope <= 3 m
= 1 if height of slope > 3 m
Feed front point

Air volume Vff in m3/h
Vff = ( Belt width in mm) *( (belt speed in m/s) / 1.7)0.5 * 3.6 in m3/h
Feed back point

Air volume Vfb in m3/h
Vfb = kb * 60 in m3/h
kb = 12.2 if belt width is > 1000 mm
= 8.5 if belt width is <= 1000 mm
kb 8.5
Example Belt width 2500
Height of slope 4
Belt speed 1.2
Temperature 20
Vd =1*1 *( 2500) *( (1.2) / 1.7)0.5 * 3.6 in m3/h
= 8317.66 m3/h
Vff = 1*1 *( 2500) * ( (1.2) / 1.7)0.5 * 3.6 in m3/h
= 7561.51 m3/h
Vfb = 12.2* 60 in m3/h
= 510.00 m3/h
2 Steel apron feeder
Discharge point
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m3/h
Where
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
DESIGN DEDUSTING
MANUAL
Feed point
Air volume Vf in m3/h
Vf = kt * kh * ( width in mm) * 3.6 in m3/h
Example Width 2500

Height of slope 6
Temperature 30
Vd =1.15 * 1 * 1.1 * ( 2500) *3.6 in m /h3
= 13207 m3/h
Vf =1*1.1 *( 2500) *3.6 in m3/h
= 11484 m3/h
3 Steel apron feeder, bulk material standing
Feed point
Vf = 1.25 * kt * ( width in mm) in m3/h
Where
Example Width 2500
Temperature 30
Vf =1.25 * 1 * ( 2500) in m3/h
= 3438 m3/h
4 Deep bucket conveyor
Discharge point
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m3/h
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
Feed point
Vf = kt * kh * ( width in mm) * 3.6 in m3/h
Example Width 1400

Height of slope 4
Temperature 30
DESIGN DEDUSTING
MANUAL
Vd =1.15 * 1 * 1.1 * ( 1400) *3.6 in m3/h

= 6723 m3/h
Vf =1*1.1 *( 630) *3.6 in m3/h
= 5846 m3/h
5 Box feeder
Discharge point
Vd = km * ( width in mm) * 3.6 in m3/h
Where
km = 0.6 if moisture level < 6 %
= 0.4 if moisture level > 6 %
Feed point
Vf = 0.27 * ( width in mm) * 3.6 in m3/h
Example Width 2500

Moisture level % 4
Vd =0.4 * ( 2500) *3.6 in m3/h
= 5400 m3/h
Vf =0.27*( 2500) *3.6 in m3/h
= 2430 m3/h
6 Weigh belt
Discharge point
Vd = 0.525 * kt * ( width in mm) * 3.6 in m3/h
Where
Feed point
Vf = 480 in m3/h when (tph * 1.4) < 480
Vf =1.4 * ( tph ) in m /h
3
when (tph * 1.4) > 480
Example Width = 2500 mm

tph = 600 tph
Temp. 30 0C
DESIGN DEDUSTING
MANUAL
Vd =0.525 * 1 * ( 2500 ) *3.6 in m3/h

= 11903 m3/h
Vf =1.4 * 600 in m3/h
= 840 m3/h
7 Bucket elevator, chain - type
Bottom boot
Air volume Vb in m3/h
Vb = 0 when height < 12 m
Vb = 14.61 * ( width in mm)0.67815 in m3/h
Top hood
Air volume Vt in m3/h
Vt = 19.33 * ( width in mm)0.67836 in m3/h
Example Width 1000 mm

Height 30 m
Temp. 50 0C
Vb = 13.28 * ( 1000)0.67815 in m3/h

= 1438 m3/h
Vt = 26.56 * ( 1000)0.67836 in m3/h
= 2879 m3/h
8 Bucket elevator, belt type, single casing
Top hood

Height 30 m
Temp. 50 0C
Vt = 46.1 * ( 1000)0.6877 in m3/h
= 5330.90 m3/h
DESIGN DEDUSTING
MANUAL
9 Bucket elevator, belt type, double casing
Bottom hood
Air volume Vb in m3/h
Vb = 0 in m3/h If height < 12 m
Top hood

Height 30 m
Temp. 50 0C
Vb = 11.8 * ( 1000)0.741
= 7378 m3/h
Vt = 15.62 * ( width in mm)0.741
= 3876 m3/h
10 Vibrating trough without flex seal, bulk material falling
Feed point
Vf = 0.16 * ( width in mm) * 3.6 * (1 + 2 * Length in m )
Discharge point
Vd = 0.6 * ( width in mm) * 3.6
Vd = ( width in mm) * 3.6

Length 8m
Temp. 100 0C
Vf = 0.2 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 18360 m3/h
Vd = (1500) * 3.6
= 5400 m3/h
DESIGN DEDUSTING
MANUAL
11 Vibrating trough without flex seal, bulk material standing
Feed point
Discharge point
Vd = 0.4 * ( width in mm) * 3.6
Vd = 0.8 * ( width in mm) * 3.6

Length 8m
Temp. 100 0C
Vf = 0.12 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 11016 m3/h
Vd = 08 * (1500) * 3.6
= 4320 m3/h
12 Vibrating trough with flex seal, bulk material falling
Feed point
Discharge point
Vd = 0.4 * ( width in mm) * 3.6
Vd = 0.7 * ( width in mm) * 3.6

Length 8m
Temp. 100 0C
Vf = 0.12 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 11016 m3/h
Vd = 0.7 * (1500) * 3.6
= 3780 m3/h
DESIGN DEDUSTING
MANUAL
13 Vibrating trough with flex seal, bulk material standing
Feed point
Discharge point
Vd = 0.35 * ( width in mm) * 3.6
Vd = 0.55 * ( width in mm) * 3.6

Length 8m
Temp. 100 0C
Vf = 0.075 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 6885 m3/h
Vd = 0.55 * (1500) * 3.6
= 2970
14 Vibrating screen without flex seal
Feed point
Vf_spec = 0
Vf_spec = kt * 0.6 * ( width in mm ) * 3.6
kt = 1
kt = 1.1
Vf = Vf_spec
Screen track
Air volume Vst in m3/h
Vst_spec = 0.3 * ( width in mm ) * 3.6
Vst_spec = 1.1 * 0.3 * ( width in mm ) * 3.6
Vst = 0 If length / width < 2.5

Vst = Vst_spec If length / width > 2.5
Discharge point
Vd_spec = 0.75 * ( width in mm ) * 3.6
Vd_spec = 1.3 * ( width in mm ) * 3.6
DESIGN DEDUSTING
MANUAL
Vd = Vf_spec + Vst_spec + Vd_spec If length / width < 2.5

Vd = Vd_spec If length / width > 2.5

Length 8000 mm
Temp. 100 0C
Vf_spec = 1.1 * 0.6 * (1500 ) * 3.6
= 3564
Vf = Vf_spec
= 3564 m3/h
Vst_spec = 1.1*0.3 * ( 1500 ) * 3.6
= 1782
Vst = Vst_spec
= 1782 m3/h
Vd_spec = 1.3 * ( 1500 ) * 3.6
= 7020
Vd = Vd_spec
= 7020 m3/h
15 Vibrating screen with flex seal
Feed point
Vf_spec = 0 If length / width < 2.5
Vf_spec = 0.2 * ( width in mm ) * 3.6 If length / width > 2.5
Vf = Vf_spec If temperature <= 40 0C
Vf = 1.1 * Vf_spec If temperature > 40 0C
Screen track
Air volume Vst in m3/h
Vst = Vf_spec +Vst_spec If length / width < 2.5

Vst = Vst_spec If length / width > 2.5

Length 8000 mm
Temp. 100 0C
Vf_spec = 0.2 * (1500 ) * 3.6
= 1080
Vf = 1.1 * Vf_spec
= 1188 m3/h
DESIGN DEDUSTING
MANUAL
Vst_spec = 0.55 * ( 1500 ) * 3.6

= 2970
Vst = Vst_spec
= 2970 m3/h
16 Aeropol
Pressure vessel
Air volume Vpa in m3/h
Vpa = 0.00000000002 * (Aeropol dia.) 4 + 0.00000024 * (Aeropol dia
- 0.001 * (Aeropol dia.)2 + 1.353 * ( Aeropol dia.) - 221.1
Aeropol dia 800 1000 1250 1600

m3/h 352 392 425 498
m3/min 6 7 7 8
Conveying pipe
Air volume Vcp in m3/h
Vcp = tph * ((273 + temp) / 273) * 1.1
Example Aeropol dia. 1000
tph 65
Temperature 80
Vpa = 391.90 m3/h

Vcp = 92.45 m3/h
17 Poldos pressure vessel conveyor
Fluidisation air
Air volume Vfl in m3/h
Vfl = 2 * (spec air volume) * ((273 + Temperature) / 293)
Where
spec air volume = air volume for aeration in m 3/h
Temperature = aeration air temperature in 0 C
Compressor
Air volume Vc in m3/h
Vfl = (spec air volume) * ((273 + Temperature) / 293) * 1.1
Where
spec air volume = air volume of compressor in m3/h
Temperature = compressor air temperature in 0 C
Example Volume for aeration air in m3/h
Temperature of aeration air in 0 C
Volume for compressor air in m3/h
Temperature of compressor air in 0 C
DESIGN DEDUSTING
MANUAL
Vfl = 2 * (150) * ((273 + 30) / 293)

= 310 m3/h
Vfl = (spec air volume) * ((273 + Temperature) / 293) * 1.1
= 9100
18 Fluidor
Aeration air
Air volume Va in m3/h
Va = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/29
ka = 2 in m3/min/m2 for raw meal, cement
= 5 in m3/min/m2 for circulating materia
= 6.7 in m3/min/m2 for grits
Example width 300

length 25
temperature 30
Va = 2 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1
1024 m3/h
Va = 5 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1
2559 m3/h
Va = 6.7 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1
3430 m3/h
19 Clinker silo feed silo penthouse closed, 1 feed opening
Silo
Air volume Vs in m3/h
Vs = (Dia of silo/1000)2 * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening
Vf = width of opening in mm * height of opening in mm /1000 * 1.5 *
Required air volume Vr in m3/h

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 10000 mm

width 2000 mm
height 2500 mm
Vs = (10000/1000)2 * pi()/4 * (10000/2000) * 0.5773503/3 * 3
227 m3/h
DESIGN DEDUSTING
MANUAL
Vf = 2000 * 2500 /1000 * 1.5 * 3.6

27000 m3/h
Vr = Vf = 27000 m3/h as Vs < Vf

Silo
Feed opening 1
Air volume Vf1 in m3/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 1
Feed opening 2
Vf = Vf1 + Vf2

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 12000 mm

width1 1000 mm
height1 1250 mm
Vs = (12000/1000)2 * pi()/4 * (12000/2000) * 0.5773503/3 * 3
392 m3/h
Vf1 = 1000 * 1250 /1000 * 1.5 * 3.6
6750 m3/h
Vf2 = 900 * 1300 /1000 * 1.5 * 3.6
6318 m3/h
Vf = Vf1+Vf2 = 13068 m3/h
Vr = Vf = 13068 m3/h as Vs < Vf
Silo
Feed opening 1
DESIGN DEDUSTING
MANUAL
Feed opening 2
Feed opening 3
Vf = Vf1 + Vf2 +Vf3

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 15000

width1 1000 width1
height1 1250 height2
Vs = (15000/1000)2 * pi()/4 * (15000/2000) * 0.5773503/3 * 3
765 m3/h
Vf1 = 1000 * 1250 /1000 * 1.5 * 3.6
6750 m3/h
Vf2 = 900 * 1300 /1000 * 1.5 * 3.6
6318 m3/h
Vf3 = 900 * 1300 /1000 * 1.5 * 3.6
6318
Vf = Vf1 + Vf2 + Vf3
19386 m3/h
Vr = Vf = 19386 m3/h as Vs < Vf
22 Clinker silo feed silo penthouse open, 1 feed opening
Silo
Feed opening
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width 2000
height 2500
DESIGN DEDUSTING
MANUAL
Vs = (10000/1000)2 * pi()/4 * (10000/2000) * 0.5773503/3 * 3

227 m3/h
Vf = 2000 * 2500 /1000 * 2 * 3.6
36000 m3/h
Vr = Vf = 36000 m3/h as Vs < Vf
Silo
Feed opening 1
Feed opening 2
Vf = Vf1 + Vf2

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width1 1000
height1 1250
Vs = (12000/1000)2 * pi()/4 * (12000/2000) * 0.5773503/3 * 3
392 m3/h
Vf1 = 1000 * 1250 /1000 * 2 * 3.6
9000 m3/h
Vf2 = 900 * 1300 /1000 * 2 * 3.6
8424 m3/h
Vf = 17424 m3/h
Vr = Vf = 17424 m3/h as Vs < Vf

Silo
DESIGN DEDUSTING
MANUAL
Feed opening 1
Feed opening 2
Feed opening 3
Vf = Vf1 + Vf2 +Vf3

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width1 1000 width1
Vs = (15000/1000)2 * pi()/4 * (15000/2000) * 0.5773503/3 * 3
765 m3/h
Vf1 = 1000 * 1250 /1000 * 2 * 3.6
6750 m3/h
Vf2 = 900 * 1300 /1000 * 2 * 3.6
6318 m3/h
Vf3 = 900 * 1300 /1000 * 2 * 3.6
6318
19386 m3/h
Vr = Vf = 19386 m3/h as Vs < Vf
25 Clinker silo feed cover trapezoidal plate, 1 feed opening
Silo
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
if
(Dia of silo /1000)2 * pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
DESIGN DEDUSTING
MANUAL
then
Vs = (Dia of silo /1000) * pi() * width annular gap * Vs4 * 3.6
otherwise
Vs = (Dia of silo /1000) 2 * pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3
Feed opening
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 10000 annular gap

width 2000
height 2500
Vs1 = 10000 / 2000 * pi() / 180 * 35
3.054326191
Vs2 = 1.2 * 293 / (273 + temp)
1.123322684
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.341975354
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
1.178944244
(Dia of silo /1000)2 * pi()/4 * Dia of silo / 2000 * 0.5773503 /
= 453
Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
= 6667
Vs = (10000/1000) * pi() * width annular gap * Vs4 * 3.6
6667 m3/h
Vf = 2000 * 2500 / 1000 * 2 * 3.6
36000 m3/h
Vr = Vf = 36000 m3/h as Vs < Vf
Silo
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
if
DESIGN DEDUSTING
MANUAL
then
otherwise
Feed opening
Vf = Vf1 + Vf2

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width1 1000 width2
Vs1 = 12000 / 2000 * pi() / 180 * 35
3.054326191
Vs2 = 1.2 * 293 / (273 + temp)
1.123322684
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.341975354
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
1.178944244
= 784
= 8000
8000 m3/h
Vf1 = 1000 * 1250 / 1000 * 2 * 3.6
9000 m3/h
Vf2 = 900 * 1300 / 1000 * 2 * 3.6
8424 m3/h
Vf = Vf1 + Vf2
17424
Vr = Vf = 17424 m3/h as Vs < Vf
Silo
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
DESIGN DEDUSTING
MANUAL
Vs3 = Vs1 * (1.2 - Vs2) * 10

Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
if
then
otherwise
Feed opening

Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf

width1 1000 width2
Vs1 = 15000 / 2000 * pi() / 180 * 35
3.054326191
Vs2 = 1.2 * 293 / (273 + temp)
1.123322684
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.341975354
Vs4 = (2 * Vs3 / (3 * Vs2)) 0.5
1.178944244
= 1530
= 10000
10000 m3/h
Vf1 = 1000 * 1250 / 1000 * 2 * 3.6
9000 m3/h
Vf2 = 900 * 1300 / 1000 * 2 * 3.6
8424 m3/h
Vf3 = 900 * 1300 / 1000 * 2 * 3.6
8424 m3/h
DESIGN DEDUSTING
MANUAL

25848
Vr = Vf = 25848 m3/h as Vs < Vf
28 Bin on top 1 feed opening

V = 1 * width1 * height1 / 1000 *3.6
= 1.15 * width1 * height1 / 1000 *3.6
Example width1 1000 mm

height 1200 mm
temp. 30 0C
V = 1000 * 1200 /1000 * 3.6
= 4320
29 Bin on top 2 feed opening
V1 = 1 * width1 * height1 / 1000 *3.6

= 1.15 * width1 * height1 / 1000 *3.6
V2 = 1 * width2 * height2 / 1000 *3.6

= 1.15 * width2 * height2 / 1000 *3.6
V = V1 + V2 m3/h
Example width1 800 mm

height 1000 mm
temp. 30 0C
V1 = 800 * 1000 /1000 * 3.6
= 2880
V2 = 500 * 800 /1000 * 3.6
= 1440
V= 4320 m3/h
30 Bin on top PNEUMATIC FEED
V = 1.4 * tph m3/h
31 Polycom
DESIGN DEDUSTING
MANUAL
32 Feed hopper
V = 0.5 * width * height / 1000 * 3.6
33 Crusher moisture level < 6%
Inlet
Vi = 61 * width_inlet * height_inlet / 1000000 * 60
Outlet
Vo = 76 * width_inlet * height_inlet / 1000000 * 60
34 Hammer crusher
Inlet
Vi = 61 * width_inlet * height_inlet / 1000000 * 60
Outlet
Vo = 107 * width_inlet * height_inlet / 1000000 * 60
35 Vacuume relief
Air volume V in m3/h
Y1 = 1.3089969
X = Abs( Temp. * 100) / ( 8 * 7.85 * 9.81 )
If X > 1 Then
Y2 = Atn(-1 / Sqr ( -1 * 1 + 1 ) ) +2 * Atn ( 1 ) '=arccos(1)'
Else
Y2 = Atn(-X / Sqr ( -X * X + 1 ) ) +2 * Atn ( 1 ) '=arccos(X)'
Y3 = width * length * 0.000001

Y4 = Y3 * ( Cos ( Y2 ) - Cos ( Y1 )
If Y2 > Y1 Then
V=0
Else
V = ( 2 * Y42 * Abs((Temp1 * 100) / (1.8 *1.2)))0.5 * 3600 * ((273 +Tem
Example width 550 mm

length 550 mm
Temp1 = Temp 60
Temp2 = Temp1 5
Y1 = 1.3089969
X = Abs( 5 * 100) / ( 8 * 7.85 * 9.81 )
0.81159872
Y2 = ACOS(X) As X < 1
0.623912865
DESIGN DEDUSTING
MANUAL
Y3 = width * length * 0.000001

0.3025
Y4 = Y3 * ( Cos ( Y2 ) - Cos ( Y1 ))
0.16721584
Y2 < Y1 Hence
V = ( 2 * Y42 * Abs((Temp1 * 100) / (1.8 *1.2)))0.5 * 3600 * ((273 +Tem
14720.74039 m3/h
36 Bulk loading open

Air volume in m3/h
If Dia of hood > 0
V = Dia. Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp) / 29
If Dia of hood = 0
V =( width / 1000 + length / 1000) * 2 * 0.1 * 2.5 * 3600 * (273 +Tem
Example1 Dia. Of hood 500

Temp 50
V = Dia. Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp)
1558.465844 m3/h
Example2 width 800

length 400
Temp 50
V = (width / 1000 + length / 1000) * 2 * 0.1 * 2.5 * 3600 * (273 +
2381.16041
37 Cement cooler
Fluidor
Vf = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/29
ka = 2 in m3/min/m2 for raw meal, cement
= 5 in m3/min/m2 for circulating materia
Example width 500

length 25
temperature 100
Vf = 2 * (500/1000) * 25 * 60 * (273 + 100)/293 * 1.1
2101 m3/h
Vf = 5 * (500/1000) * 25 * 60 * (273 + 100)/293 * 1.1
5251 m3/h
Screw conveyor
Air volume Vsc in m3/h
DESIGN DEDUSTING
MANUAL
Dsc is Dia. Of screw conveyor in m

If
( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600 < 510 + 1
Then
Vsc = 510 + 1.237 *Dsc
Else
Vsc = ( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600
Example Dsc 500 mm
( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 *2* 3600

-706.73
510 + 1.237 * Dsc
1128.5
Vsc = 510 + 1.237 *Dsc
1128.5 m3/h
Cement cooler
Air volume Vcc in m3/h
Vcc = tph * 1.2
Example tph 100

Vcc = tph * 1.2
120 m3/h
38 Other machine
V = Air volume in m3/h

KRUPP INDUSTRIES INDIA LTD
Calculation Procedure
SHEET 1 OF 24
SHEET 2 OF 24
SHEET 3 OF 24
where
vmax = max velocity in m/s
Di = pipe I D in mm.
esponding to Di
Di D
Calculated Selected
pipe I D pipe O D
>= 1059 < 1110 1118
>= 1110 < 1211 1219.0
>= 1211 < 1414 1422
>= 1414 < 1618 1626
>= 1618 < 1692 1700
>= 1692 < 1792 1800
>= 1792 < 1892 1900
>= 1892 < 1992 2000
>= 1992 < 2092 2100
>= 2092 < 2192 2200
>= 2192 < 2292 2300
>= 2292 < 2392 2400
>= 2392 < 2492 2500
7561.51 m3/h
ax)]0.5 in mm

SHEET 4 OF 24
t speed in m/s) / 1.7) 0.5 * 3.6 in m3/h
re <= 40 0C kt = 1.1
ure > 40 0C
of slope <= 3 m kh= 1
lope > 3 m
n m/s) / 1.7) 0.5 * 3.6 in m3/h

mm
m
m/s
0
C
3.6 in m3/h
re <= 40 0C kt= 1.16

ature > 40 0C
lope <= 3 m kh= 1.1
slope > 3 m

SHEET 5 OF 24
mm
mm
0
C
re <= 40 0C
ure > 40 0C kt= 1.1
mm
0
C
re <= 40 0C kt= 1.16

ature > 40 0C
lope <= 3 m kh= 1
slope > 3 m
mm
m
C
0

SHEET 6 OF 24
level < 6 % km= 0.6
level > 6 %
re <= 40 0C kt= 1.15

ature > 40 0C
ph * 1.4) < 480

ph * 1.4) > 480

SHEET 7 OF 24
If temperature <= 40 0C
If temperature > 40 0C

SHEET 8 OF 24
Length in m ) If temperature <= 40 0C

Length in m ) If temperature > 40 0C
SHEET 9 OF 24


SHEET 10 OF 24

* Length in m ) If temperature > 40 0C
If length / width < 2.5

If length / width > 2.5


SHEET 11 OF 24




SHEET 12 OF 24
+ 0.00000024 * (Aeropol dia.)3

( Aeropol dia.) - 221.1 vessel dia. In mm
2000 2500
725 1443
12 24
mm
C
0
perature) / 293)
or aeration in m 3/h
perature in 0 C
ature) / 293) * 1.1
f compressor in m3/h
temperature in 0 C
ion air in m3/h 150
aeration air in C
0
30
ressor air in m3/h 8000
ompressor air in 0 C 30

SHEET 13 OF 24
mperature) / 293) * 1.1
in m) * 60 * (273 + temp)/293 * 1.1

in/m2 for raw meal, cement
in/m2 for circulating material
in/m2 for grits
mm
m
0
C
+ 30)/293 * 1.1 for raw meal / cement
+ 30)/293 * 1.1 for circulating material
3 + 30)/293 * 1.1 for grits
silo/2000) * 0.5773503/3 * 3
opening in mm /1000 * 1.5 * 3.6
/2000) * 0.5773503/3 * 3

SHEET 14 OF 24
as Vs < Vf
silo/2000) * 0.5773503/3 * 3
of opening1 in mm /1000 * 1.5 * 3.6
of opening2 in mm /1000 * 1.5 * 3.6
width1 900 mm
height2 1300 mm
/2000) * 0.5773503/3 * 3
as Vs < Vf
silo/2000) * 0.5773503/3 * 3
of opening1 in mm /1000 * 1.5 * 3.6

SHEET 15 OF 24
of opening2 in mm /1000 * 1.5 * 3.6
of opening3 in mm /1000 * 1.5 * 3.6
900 width3 900

1300 height3 1300
/2000) * 0.5773503/3 * 3
as Vs < Vf
silo/2000) * 0.5773503/3 * 3
opening in mm /1000 * 2 * 3.6

SHEET 16 OF 24
/2000) * 0.5773503/3 * 3
as Vs < Vf
silo/2000) * 0.5773503/3 * 3
of opening1 in mm /1000 * 2 * 3.6
of opening2 in mm /1000 * 2 * 3.6
width2 900
height2 1300
/2000) * 0.5773503/3 * 3
as Vs < Vf
silo/2000) * 0.5773503/3 * 3

SHEET 17 OF 24
of opening1 in mm /1000 * 2 * 3.6
of opening2 in mm /1000 * 2 * 3.6
of opening3 in mm /1000 * 2 * 3.6
900 width3 900

1300 height3 1300
/2000) * 0.5773503/3 * 3
as Vs < Vf
2000 * 0.5773503 / 3 * 6
ular gap * Vs4 * 3.6

SHEET 18 OF 24
f silo / 2000 * 0.5773503 / 3 * 6
opening in mm /1000 * 2 * 3.6
annular gap 50 temp 40
of silo / 2000 * 0.5773503 / 3 * 6

annular gap * Vs4 * 3.6
as Vs < Vf
2000 * 0.5773503 / 3 * 6

SHEET 19 OF 24
f silo / 2000 * 0.5773503 / 3 * 6
of opening1 in mm /1000 * 2 * 3.6

of opening2 in mm /1000 * 2 * 3.6

900
1300
of silo / 2000 * 0.5773503 / 3 * 6
as Vs < Vf

SHEET 20 OF 24
2000 * 0.5773503 / 3 * 6
f silo / 2000 * 0.5773503 / 3 * 6

of opening1 in mm /1000 * 2 * 3.6
of opening2 in mm /1000 * 2 * 3.6
of opening3 in mm /1000 * 2 * 3.6

900 width3 900
1300 height3 1300
of silo / 2000 * 0.5773503 / 3 * 6

SHEET 21 OF 24
as Vs < Vf
m3/h if temperature <= 400C
m3/h if temperature > 400C


width1 500 mm
height 800 mm
temp. 30 0C

SHEET 22 OF 24
m3/h
1000000 * 60 m3/h
1000000 * 60 m3/h
1000000 * 60 m3/h
/ 1000000 * 60 m3/h
( 1 ) '=arccos(1)'
( 1 ) '=arccos(X)'
*1.2)))0.5 * 3600 * ((273 +Temp) / 293 )
C
0
C
0
SHEET 23 OF 24
8 *1.2)))0.5 * 3600 * ((273 +Temp) / 293 )
5 * 3600 * (273 +Temp) / 293
.1 * 2.5 * 3600 * (273 +Temp) / 293
mm
0
C
* 2.5 * 3600 * (273 +Temp) / 293
mm
mm
0
C
2 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
n m) * 60 * (273 + temp)/293 * 1.1

in/m2 for raw meal, cement
in/m2 for circulating material
mm
m
0
C
+ 100)/293 * 1.1 for raw meal / cement
+ 100)/293 * 1.1 for circulating material

SHEET 24 OF 24
Dia. Of screw conveyor in mm
PI() / 4 *2* 3600 < 510 + 1.237 * Dsc
00 )2 * PI() / 4 *2* 3600
PI() / 4 *2* 3600

Dedusting System

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Dedusting System

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DESIGN DEDUSTING

1 Troughed belt conveyor

a) Non - Wearing / Abrasive dust

b) Wearing / Abrasive dust

C Recommended air velocities in dedusting pipes

a) Non - Abrasive dust

D Recommended standard pipe (OD) sizes

E Calculation for Pipe size and air velocity

V = Volume i.e. volume of to be dedusted in m3/h

Di = 1000 * [(4 * V) / (3600 * pi * vmax)]0.5 in mm

Select standard pipe size D from given table corresponding to Di

v = 1000 * ((4 * V) / (3.6* pi * (D - 8)2) in m/s

Calculated velocity should be >= vmin <= vmax

Example : Volume calculated V is 7561.51 m3/h

Di = 1000 * [(4 * V) / (3600 * pi * vmax)]0.5 in mm

v = 1000 * (4 * V / (3.6 * pi * (D - 8)2) in m/s

E Calculation for air volume

1 Troughed belt conveyor

Feed front point

Feed back point

2 Steel apron feeder

Example Width 2500

3 Steel apron feeder, bulk material standing

4 Deep bucket conveyor

Example Width 1400

Vd =1.15 * 1 * 1.1 * ( 1400) *3.6 in m3/h

Example Width 2500

Example Width = 2500 mm

Vd =0.525 * 1 * ( 2500 ) *3.6 in m3/h

Example Width 1000 mm

Vb = 13.28 * ( 1000)0.67815 in m3/h

8 Bucket elevator, belt type, single casing

Example Width 1000 mm

Example Width 1000 mm

10 Vibrating trough without flex seal, bulk material falling

Example Width 1500 mm

11 Vibrating trough without flex seal, bulk material standing

Example Width 1500 mm

12 Vibrating trough with flex seal, bulk material falling

Example Width 1500 mm

13 Vibrating trough with flex seal, bulk material standing

Example Width 1500 mm

14 Vibrating screen without flex seal

Vst = 0 If length / width < 2.5

Vd = Vf_spec + Vst_spec + Vd_spec If length / width < 2.5

Example Width 1500 mm

15 Vibrating screen with flex seal

Vst = Vf_spec +Vst_spec If length / width < 2.5

Example Width 1500 mm

Vst_spec = 0.55 * ( 1500 ) * 3.6

Aeropol dia 800 1000 1250 1600

Vpa = 391.90 m3/h

17 Poldos pressure vessel conveyor

Vfl = 2 * (150) * ((273 + 30) / 293)

Example width 300

19 Clinker silo feed silo penthouse closed, 1 feed opening

Required air volume Vr in m3/h

Example Silo dia 10000 mm

Vf = 2000 * 2500 /1000 * 1.5 * 3.6

20 Clinker silo feed silo penthouse closed, 2 feed opening

Required air volume Vr in m3/h

Example Silo dia 12000 mm

21 Clinker silo feed silo penthouse closed, 3 feed opening

( Dsc / 1000)2 / 2 - 0.5 * (Dsc / 1000 )2 * PI() / 4 2 3600