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Towbar, foldable
IMG-381859
Page 1 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
Special tools
Tool boards:80
Materials
Isopropanol 1161721
Equipment
Page 2 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
IMG-405665
Page 3 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
IMG-405676
Page 4 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
Information
1
Read through all of the instructions before starting installation.
Ensure that all tools stated in the instructions are available before
starting installation.
Further information
2
When installing, the car must retain a temperature of 20 degrees
C.
Color symbols
3
Note!
This colour chart displays (in colour print and electronic version)
the importance of the different colours used in the images of the
method steps.
Page 5 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
IMG-394535
5
Open the tailgate.
IMG-394779
Page 6 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
6
Remove the panel.
IMG-387004
7
Remove the battery's negative cable.
IMG-394520
Removal
Page 7 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
8
Make sure that the components are not mixed up at the
installation.
IMG-398662
9
Remove the screws.
IMG-403002
Page 8 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
10
Fold the wing liner aside.
IMG-385738
11
Remove the part carefully
IMG-402988
Page 9 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
12
Remove the part carefully
IMG-402987
13
Remove the part carefully
IMG-402986
Page 10 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
14
Release the catches.
IMG-401258
15
Note!
Orientation view
IMG-392800
Page 11 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
16
IMG-398711
17
Repeat the steps when removing on opposite side.
IMG-377070
Page 12 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
18
Locate the connector.
IMG-381918
19
Remove the screws.
IMG-398676
Page 13 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
20
Caution!
Place the Bumper Cover on a suitable surface.
IMG-381867
21
Remove the nuts.
IMG-381872
Page 14 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
22
The part is not to be reused.
IMG-381912
Accessory installation
23
Note!
This step is easier with two people.
IMG-381873
Page 15 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
24
Install component that comes with the accessory kit.
IMG-381874
25
Install component that comes with the accessory kit.
IMG-405908
Page 16 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
26
Tighten the nuts.
IMG-405909
27
Install the screw.
IMG-386120
Page 17 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
28
Install the nut.
IMG-386113
29
IMG-399383
Alternative 1
Page 18 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
30
Note!
Orientation view
IMG-405695
Alternative 2
31
Cut following the dotted lines.
IMG-396670
Page 19 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
32
Fold marked part aside.
IMG-396690
33
Fold marked part aside.
IMG-396700
Page 20 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
34
Note!
Orientation view
IMG-395013
All vehicles
35
Install component that comes with the accessory kit.
IMG-405677
Page 21 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
36
Install component that comes with the accessory kit.
IMG-405672
Removal
37
Remove the marked part.
IMG-383040
Page 22 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
38
Remove the marked part.
IMG-394727
39
Remove the marked part.
IMG-383039
Page 23 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
40
1. Remove the marked part.
3.
Tightening torque: Panel, to D-Pillar , 4.5 Nm
IMG-383043
41
Remove the panel.
IMG-383044
Page 24 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
42
Remove the nut.
IMG-383045
43
Remove the panel.
IMG-383046
Page 25 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
44
IMG-401374
45
Remove the marked part.
IMG-383042
Page 26 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
46
Note!
Do not loosen the bolts more than 2 turns.
IMG-383047
47
Remove the panel.
IMG-383048
Page 27 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
48
Remove the marked part.
IMG-383066
49
Remove the screws.
IMG-393945
Page 28 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
50
IMG-397295
51
Remove the panel.
IMG-404384
Page 29 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
52
Remove the screw.
IMG-396625
53
Loosen the component indicated. Do not remove it.
IMG-398660
Page 30 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
54
Disconnect the connector.
IMG-398661
55
Note!
The number of connectors may vary depending on the vehicle's
equipment level.
IMG-383049
Page 31 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
56
Note!
The graphic shows the back of the component before removal.
IMG-415430
57
Remove the screws.
IMG-415461
Page 32 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
58
Remove the marked part.
IMG-385727
59
Release the catch.
IMG-385513
Page 33 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
60
Fold the insulation aside.
IMG-385592
61
Locate the rubber grommet under the insulation and press it out.
IMG-385593
Page 34 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
62
The part is not to be reused.
IMG-385583
Accessory installation
63
Note!
Note the position.
IMG-405697
Page 35 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
64
Caution!
Make sure that the rubber grommet seals properly to the body.
IMG-358177
65
Position/route the cable harness as illustrated.
IMG-405699
Orientation view
Page 36 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
66
Note!
Orientation view
IMG-385805
Accessory installation
67
Route the cable harness to the existing cable harness.
IMG-386982
Page 37 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
68
Ground connection
IMG-383079
69
Note!
This step is only necessary if the component in the graphic is
included in the accessory kit.
IMG-406084
Page 38 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
70
Position/route the cable harness as illustrated.
IMG-381883
71
Connect the prerouted cable.
Tightening torque: M6 , 10 Nm
IMG-383080
Orientation view
Page 39 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
72
IMG-392436
Removal
Alternative 1
73
Remove the marked part.
IMG-381884
Alternative 2
Page 40 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
74
Remove the marked part.
IMG-386369
75
Disconnect the connector.
IMG-386414
Accessory installation
Page 41 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
76
Pull the wiring through.
IMG-381908
Alternative 1
77
Connect the connector.
IMG-381887
Page 42 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
78
Install component that comes with the accessory kit.
IMG-381888
Alternative 2
79
Connect the connector.
IMG-386446
Page 43 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
80
Install component that comes with the accessory kit.
IMG-386463
All vehicles
81
Clean the surface.
Wipe dry.
IMG-382156
Page 44 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
82
Clean the surface.
Wipe dry.
IMG-385629
83
IMG-222282
Page 45 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
84
IMG-241925
85
IMG-392341
Page 46 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
86
Note!
Note the position.
IMG-386383
87
Locate the pre-routed connectors.
IMG-396797
Page 47 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
88
Connect the connectors.
IMG-386391
89
Note!
Orientation view
Note!
Note the position.
IMG-392282
Page 48 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
90
Remove the protective film.
IMG-356352
91
Install component that comes with the accessory kit.
IMG-381889
Page 49 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
92
Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.
IMG-406490
Alternative 1
93
Note!
Orientation view
IMG-392427
Alternative 2
Page 50 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
94
Note!
Orientation view
IMG-387079
Removal
Alternative 1
95
Locate relevant marking.
IMG-396705
Page 51 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
96
Scribe/mark up
IMG-403685
97
Apply tape to the other side, opposite the marking lines.
IMG-387040
Page 52 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
98
Use: Air-powered air saw
IMG-397076
99
Deburr edges
IMG-387038
Alternative 2
Page 53 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
100
Cut following the dotted lines.
IMG-400604
Installation
101
Request the aid of a colleague for this procedure.
IMG-395285
Page 54 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
102
Reinstall the bumper.
IMG-395286
103
Note!
Make sure to follow the sequence indicated.
IMG-402997
104
Reinstall the removed parts in reverse order.
Page 55 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
105
Reinstall the battery's negative cable.
IMG-394580
106
Warning!
The first time the vehicle is activated after the battery has been
disconnected, this must be performed from the rear seat, avoid
the work area for the air bags.
IMG-394531
Page 56 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
107
Download software (application) for the accessory's function
according to the service information in VIDA.
IMG-242268
Check
108
Press the button.
IMG-414730
Page 57 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
109
Fold out the towbar.
IMG-414300
110
If the components rub against each other, adjustments must be
made to correct this.
IMG-421548
Page 58 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
111
Warning!
Check for correct operation after the installation.
Note!
To activate the trailer module (TRM) at least two light sources
(lamps) must be connected. This can be done by connecting
test equipment for the trailer connector, or a trailer.
Note!
The trailer module (TRM) must be programmed with correct
software to function correctly.
3. Ground connection
6. Brake light
8. Back-up lamp
112
Press the button.
IMG-414730
Page 59 / 60
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
113
Fold in the towbar.
IMG-414301
Page 60 / 60