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Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

Instruction No Version Part. No.


31454183 1.11 31454828, 31408885, 31454696, 31664225

Towbar, foldable

IMG-381859

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

Special tools

951 2932 Tension spring

Tool number:951 2932

Tool description:Tension spring

Tool boards:80

Materials

Designation Part number

Isopropanol 1161721

Equipment

IMG-242205 IMG-345497 IMG-239664 IMG-240693 IMG-268803 IMG-239667

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

IMG-405665

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

IMG-405676

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

Information

1
Read through all of the instructions before starting installation.

Notifications and warning texts are for your safety and to


minimise the risk of something breaking during installation.

Ensure that all tools stated in the instructions are available before
starting installation.

Certain steps in the instructions are only presented in the form of


images. Explanatory text is also given for more complicated
steps.

In the event of any problems with the instructions or the


accessory, contact your local Volvo dealer.

Further information

2
When installing, the car must retain a temperature of 20 degrees
C.

Color symbols

3
Note!
This colour chart displays (in colour print and electronic version)
the importance of the different colours used in the images of the
method steps.

1. Used for focused component, the component with


which you will do something.

2. Used as extra colors when you need to show or


differentiate additional parts.

3. Used for attachments that are to be removed/installed.


May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from


the vehicle but only hung to the side.

5. Used for standard tools and special tools.


IMG-363036
6. Used as background color for vehicle components.

Disconnecting the battery

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

IMG-394535

5
Open the tailgate.

IMG-394779

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

6
Remove the panel.

IMG-387004

7
Remove the battery's negative cable.

IMG-394520

Removal

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

8
Make sure that the components are not mixed up at the
installation.

Remove the marked part.

Repeat on the other side.

IMG-398662

9
Remove the screws.

IMG-403002

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

10
Fold the wing liner aside.

Repeat on the other side.

IMG-385738

11
Remove the part carefully

Release the catches.

IMG-402988

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

12
Remove the part carefully

Loosen the clips.

IMG-402987

13
Remove the part carefully

Remove the marked part.

IMG-402986

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

14
Release the catches.

Remove the part carefully

IMG-401258

15
Note!
Orientation view

IMG-392800

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

16

IMG-398711

17
Repeat the steps when removing on opposite side.

IMG-377070

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

18
Locate the connector.

Release the connector's catch.

Disconnect the connector.

IMG-381918

19
Remove the screws.

IMG-398676

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

20
Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

IMG-381867

21
Remove the nuts.

The part is not to be reused.

Repeat on the other side.

IMG-381872

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

22
The part is not to be reused.

IMG-381912

Accessory installation

23
Note!
This step is easier with two people.

Install component that comes with the accessory kit.

IMG-381873

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

24
Install component that comes with the accessory kit.

Repeat on the other side.

IMG-381874

Vehicles with weld nut

25
Install component that comes with the accessory kit.

Repeat on the other side.

IMG-405908

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

26
Tighten the nuts.

Tighten the screw.

Tightening torque: Tow hitch member mounting to body frame


Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

IMG-405909

Vehicles without weld nut

27
Install the screw.

Repeat on the other side.

IMG-386120

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

28
Install the nut.

Repeat on the other side.

IMG-386113

29

Tightening torque: Tow hitch member mounting to body frame


Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

IMG-399383

Alternative 1

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

30
Note!
Orientation view

IMG-405695

Alternative 2

31
Cut following the dotted lines.

IMG-396670

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Installation instructions, accessories
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32
Fold marked part aside.

IMG-396690

33
Fold marked part aside.

IMG-396700

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

34
Note!
Orientation view

IMG-395013

All vehicles

35
Install component that comes with the accessory kit.

Locate relevant marking.

Position/route the cable harness as illustrated.

Install the wiring harness.

IMG-405677

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Installation instructions, accessories
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36
Install component that comes with the accessory kit.

IMG-405672

Removal

37
Remove the marked part.

IMG-383040

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

38
Remove the marked part.

IMG-394727

Vehicles with TV-receiver

39
Remove the marked part.

IMG-383039

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

40
1. Remove the marked part.

2. Remove the screw.

3.
Tightening torque: Panel, to D-Pillar , 4.5 Nm

IMG-383043

41
Remove the panel.

Check that the fasteners are undamaged before installation. If


not, they must be replaced with new ones.

IMG-383044

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Installation instructions, accessories
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42
Remove the nut.

IMG-383045

43
Remove the panel.

IMG-383046

Vehicles with seven seats

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Installation instructions, accessories
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44

IMG-401374

Vehicles with TV-receiver

45
Remove the marked part.

IMG-383042

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Installation instructions, accessories
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46
Note!
Do not loosen the bolts more than 2 turns.

IMG-383047

47
Remove the panel.

Check that the fasteners are undamaged before installation. If


not, they must be replaced with new ones.

IMG-383048

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Installation instructions, accessories
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48
Remove the marked part.

IMG-383066

49
Remove the screws.

Tightening torque: Cargo anchor, to body , 13 Nm

IMG-393945

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Installation instructions, accessories
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50

IMG-397295

51
Remove the panel.

IMG-404384

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

52
Remove the screw.

IMG-396625

Vehicles with air suspension

53
Loosen the component indicated. Do not remove it.

Use: Interior trim remover

IMG-398660

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Installation instructions, accessories
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54
Disconnect the connector.

IMG-398661

Vehicles with TV-receiver

55
Note!
The number of connectors may vary depending on the vehicle's
equipment level.

Detach the panel.

Disconnect the connectors.

IMG-383049

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Installation instructions, accessories
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56
Note!
The graphic shows the back of the component before removal.

Disconnect the connectors.

IMG-415430

57
Remove the screws.

Remove the nut.

Lift the marked component up

IMG-415461

Applies to all other vehicles

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Installation instructions, accessories
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58
Remove the marked part.

IMG-385727

59
Release the catch.

Remove the marked part.

IMG-385513

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Installation instructions, accessories
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60
Fold the insulation aside.

IMG-385592

61
Locate the rubber grommet under the insulation and press it out.

IMG-385593

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Installation instructions, accessories
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62
The part is not to be reused.

IMG-385583

Accessory installation

63
Note!
Note the position.

Route the wiring harness into the passenger compartment.

IMG-405697

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Installation instructions, accessories
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64
Caution!
Make sure that the rubber grommet seals properly to the body.

IMG-358177

65
Position/route the cable harness as illustrated.

Install the clips as illustrated.

IMG-405699

Orientation view

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Installation instructions, accessories
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66
Note!
Orientation view

IMG-385805

Accessory installation

67
Route the cable harness to the existing cable harness.

Tighten the cable tie.

IMG-386982

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Installation instructions, accessories
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68
Ground connection

Remove the nut.

The part is to be reused.

IMG-383079

69
Note!
This step is only necessary if the component in the graphic is
included in the accessory kit.

Release the locks.

Remove the marked part.

The part is not to be reused.

IMG-406084

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

70
Position/route the cable harness as illustrated.

IMG-381883

71
Connect the prerouted cable.

Tighten the nut.

Tightening torque: M6 , 10 Nm

IMG-383080

Orientation view

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

72

IMG-392436

Removal

Alternative 1

73
Remove the marked part.

The part is not to be reused.

IMG-381884

Alternative 2

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

74
Remove the marked part.

The part is not to be reused.

IMG-386369

75
Disconnect the connector.

The part is not to be reused.

IMG-386414

Accessory installation

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Installation instructions, accessories
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76
Pull the wiring through.

Use special tool: T9512932, Tension spring

IMG-381908

Alternative 1

77
Connect the connector.

IMG-381887

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

78
Install component that comes with the accessory kit.

IMG-381888

Alternative 2

79
Connect the connector.

Connect the prerouted cable.

IMG-386446

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

80
Install component that comes with the accessory kit.

IMG-386463

All vehicles

81
Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

IMG-382156

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Installation instructions, accessories
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82
Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

IMG-385629

83

IMG-222282

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

84

IMG-241925

85

IMG-392341

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Installation instructions, accessories
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86
Note!
Note the position.

Connect the prerouted cables.

IMG-386383

87
Locate the pre-routed connectors.

Disconnect the connector, if applicable.

The part is not to be reused.

IMG-396797

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Installation instructions, accessories
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88
Connect the connectors.

IMG-386391

89
Note!
Orientation view

Note!
Note the position.

IMG-392282

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Installation instructions, accessories
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90
Remove the protective film.

IMG-356352

91
Install component that comes with the accessory kit.

IMG-381889

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

92
Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install component that comes with the accessory kit.

IMG-406490

Alternative 1

93
Note!
Orientation view

IMG-392427

Alternative 2

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Volvo Car Corporation Gothenburg, Sweden

94
Note!
Orientation view

IMG-387079

Removal

Alternative 1

95
Locate relevant marking.

IMG-396705

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Installation instructions, accessories
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96
Scribe/mark up

IMG-403685

97
Apply tape to the other side, opposite the marking lines.

IMG-387040

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Installation instructions, accessories
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98
Use: Air-powered air saw

Remove the marked part.

IMG-397076

99
Deburr edges

Remove the tape.

IMG-387038

Alternative 2

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Installation instructions, accessories
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100
Cut following the dotted lines.

IMG-400604

Installation

101
Request the aid of a colleague for this procedure.

Connect the connector.

IMG-395285

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

102
Reinstall the bumper.

Request the aid of a colleague for this procedure.

IMG-395286

103
Note!
Make sure to follow the sequence indicated.

Reinstall the removed part.

Ensure that all clips engage.

IMG-402997

104
Reinstall the removed parts in reverse order.

Connecting the battery

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

105
Reinstall the battery's negative cable.

Tightening torque: Battery cable for battery , 6 Nm

IMG-394580

106
Warning!
The first time the vehicle is activated after the battery has been
disconnected, this must be performed from the rear seat, avoid
the work area for the air bags.

IMG-394531

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

107
Download software (application) for the accessory's function
according to the service information in VIDA.

Order and download software according to: 30644822

IMG-242268

Check

108
Press the button.

IMG-414730

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

109
Fold out the towbar.

IMG-414300

110
If the components rub against each other, adjustments must be
made to correct this.

IMG-421548

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden

111
Warning!
Check for correct operation after the installation.

Note!
To activate the trailer module (TRM) at least two light sources
(lamps) must be connected. This can be done by connecting
test equipment for the trailer connector, or a trailer.

Note!
The trailer module (TRM) must be programmed with correct
software to function correctly.

1. Left indicator lamp

2. Fog tail lamps.


IMG-348017

3. Ground connection

4. Right indicator lamp

5. Right position lamp

6. Brake light

7. Left position lamp

8. Back-up lamp

9. Battery voltage, constant

10. Battery voltage, ignition on

11. Ground connection

12. Not connected

13. Ground connection

112
Press the button.

IMG-414730

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Installation instructions, accessories
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113
Fold in the towbar.

IMG-414301

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