Академический Документы
Профессиональный Документы
Культура Документы
NO. 302
SEE P.L. B01 FOR ENGINE
DIESEL ENGINES MODEL 645 MODEL DESIGNATIONS
2nd Edition
May, 1985
iazo,¢~o~
6 6 0 0 River Road
P.O. Box 4 3 0
Hodgkins, Illinois 6 0 5 2 5 U.S.A
Litho in U.S.A.
ELECTIO-MOTIVE DIVISION GENE|AL MOTORS COt POlt ATION
FOREWORD
Replacement Parts Catalog 302 provides parts ordering information for Series 645 Diesel Engines powering
General Motors Marine Propulsion and Generation, Marine Drill Rig, Stationary Generation, Housed and Skid
Mounted Generation and Drill Rig Models.
The catalog is divided into four major sections - Alphabetical Index, Table of Contents, Parts Lists, and
Numerical Index. The proper use of these sections in the correct sequence permits easy identification of the correct
replacement part and its ordering reference.
A L P H A B E T I C A L INDEX
This section is an alphabetical listing of the noun descriptions used to identify replacement parts. Each
description is referenced to the parts list number in which it appears. For example:
The applicable parts list for a Connecting Rod Bearing is A07. This parts list number can now be referenced in the
table of contents.
TABLE OF CONTENTS
The table of contents is a listing of the parts lists in numerical sequence. Under the general headings of each
parts list are detailed subject descriptions, the page on which they appear, and the applicable engine models. For
example:
Parts
List Page Engine
Number Subject Number Application
In addition, there is a cross reference list at the beginning of each table of contents (except Marine) relating engine
to end product model. The alpha prefix in the parts list number indicates the revision level; "A" being a new parts
list, "B," the first revision, "C," the second revision, etc.
PARTS LISTS
Parts lists contain the ordering references for serviceable replacement components of the engine assembly. The
method of listing items within a parts list is called the "Indented System." Components of any assembly will have
descriptions indented to the right and appear directly beneath the assembly. For example:
Ref. Part Qty.
No. Number Req. Description
The bearings (Ref. Nos. 3 and 4) are components of the idler gear assembly (Ref. No. 2), which is a component
of the gear assembly (Ref. No. I), if the idler gear assembly was ordered, the bearings would be included. This does
not mean that all items of an assembly are cataloged. Items which are not considered serviceable are not listed.
ELECTRO-MOTI VE DIVISION GENERAL MOTORS CORPORATION
Items not identified by a part number in the parts list may be ordered by specifying the following information
on the purchase order - catalog number, parts list number, page number, reference number, complete description
of the part and the assembly part number of which this item is a component. For example:
Ref. Part Qty.
No. Number Req. Description
Order Quantity 1, Motor Housing, Catalog 302, Parts List B25, Page 22, Reference Number 2, applied to 9542965
Motor Assembly.
Illustrations in the catalog are assigned plate numbers. These plate numbers use the parts list number as a base
and then are prefixed with a revision letter and suffixed with a serial number. For example, Plate A26-1 is a new
unrevised illustration and is the first plate appearing in Parts List 26. The plate prefix and the parts list prefix may
not always match since it is possible to revise one without revising the other.
These illustrations are intended to be used as a visual guide f o r locating a replacement part. They may not
always be an exact representation of your particular equipment.
P A R T S LIST HEADINGS
Reference Number - Indicates part number location in the text and corresponds to the part identification
in the illustration.
Part Number - Indicates number to be used for ordering purposes.
Quantity Required - Lists total quantity required in that particular application. A dash (-) in this column
indicates that the part is not a component of that particular application or assembly, or that optional quantities
appear in the description column. "As Required" or its abbreviation in this column indicates the quantity will
vary for each application.
Description - Gives a detailed description of the part. Also used for application information, part number
change references, part numbers with optional quantities, or part numbers for oversize and undersize
replacements. For example:
P A R T LIST SYMBOLS
Asterisk (*) - Precedes the reference number when the part or its location is not shown in the illustration.
Option (#) - Precedes the reference number when two or more different types of a component have been
used in that application. This may be due to design changes, different suppliers, or a part that is applied by
customer specification. For example:
2
E L E C T | 0 - M 0 T I V E D I V I S I O N O E N E It A L M 0 T 0 e S C O I P O It A T I O N
Note ( / ) - Precedes the reference number when additional information regarding the part is located within
the parts list in the form of an italicized note. For example:
The plus symbol in this example was used to show that the gear damper is shown in Parts List B22 for clarity.
However, its primary location is in Parts List B20.
NUMERICAL INDEX
Located in the back of the catalog is the numerical index. This is a listing of every part n u m b e r in the catalog
and is sequenced by part number, parts list, page, and reference number. This index is used to find the description,
application, or quantity required for a part when only the part number is known.
3
E LEC T It O . M O T I V E D I V I S I O N GENERAL MOTO e S CO | POR AT I ON
ALPHABETICAL INDEX
CATALOG N O . 302
For quick reference and convenience, the following alphabetical index denotes the Parts Lists applicable to the
most commonly referred to items by description. Additional information, application and further definition of
the Parts List can be found in the Table of Contents immediately following this index.
P.L. P.L.
Description No. Description No.
A C
1 Alpha-lndex
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
ALPHABETICAL INDEX
C a t a l o g No. 302
P.L. P.L.
Description No. Description No.
E G (Continued)
ALPHABETICAL INDEX
C a t a l o g N o . 302
P.L. P.L.
Description No. Description No.
L P (Continued)
L A T C H .. C y l i n d e r H e a d C o v e r B54 P R E S S U R E D E T E C T O R .. C r a n k c a s e B59
L A Y S H A F T .. I n j e c t o r H a n d C o n t r o l A15 P U M P .. F r e s h A n d R a w W a t e r 1346
L E V E R .. T o g g l e - C a m s h a f t P U M P .. F u e l Oil B40
Overspeed Trip B32 P U M P .. G o v e r n o r B o o s t e r B33
L I M I T S W I T C H .. O v e r s p e e d P U M P .. L u b e Oil P r e s s u r e B38
Trip B32 P U M P .. S c a v e n g i n g - L u b e Oil B40
L I N E R .. C y l i n d e r B06
L I N K A G E .. I n j e c t o r C o n t r o l AI5 Q
L I N K A G E .. O v e r s p e e d T r i p B32
LOWER LINER INSERT B01 QUADRANT .. H a n d C o n t r o l - I n j e c t o r AI5
L U B E O I L L E V E L G A U G E ..
Dipstick B01
LUBE OIL LEVEL SWITCH B01
LUBE OIL SYSTEM B34 R
M R A M P .. E n g i n e B03
R I N G G E A R .. S t a r t e r M o t o r B24
MAIN BEARING CAPS BI8 R I N G .. P i s t o n B08
M A I N B E A R I N G ,. C r a n k s h a f t B18 R O C K E R A R M .. E x h a u s t V a l v e A13
MANIFOLD .. C o o l i n g W a t e r 1344 R O C K E R A R M .. I n j e c t o r A13
MANIFOLD .. Fuel Oil IM8 R O D .. C o n n e c t i n g - E n g i n e A07
MANIFOLD .. Lub¢ Oil B34 ROOTS BLOWER B85
MANIFOLD .. P i s t o n C o o l i n g R O T O R S E T .. R o o t s B l o w e r B85
Tube B01
MANIFOLD .. W a t e r B44
M O T O R .. S p e e d S e t t i n g - S
EGB Governor B67
M O T O R .. S t a r t e r - E n g i n e B25 S C A V E N G I N G P U M P .. L u b e Oil B40
M O T O R .. S y n c h o n i z i n g - U G 8 G o v e r n o r B65 S C R E E N A D A P T E R .. A i r
Intake Filter B78
O SCREEN ASM...Adapter - Exhaust
Manifold B72
OIL BATH AIR FILTER B80 S E A L .. C r a n k c a s e T o
O I L L I N E .. B l o w e r S u p p l y B34 Oil P a n B01
O I L L I N E .. R o c k e r A r m AI3 S E G M E N T .. C a m s h a f t B28
B34 S E P A R A T O R .. L u b e Oil B42
OIL PAN ASM... Engine B01 S H A F T .. I n j e c t o r C o n t r o l AI5
OVERSPEED TRIP ASM. B28 S H A F T .. R o c k e r A r m AI3
OVERSPEED TRIP HOUSING B32 S H I E L D .. H e a t - E x h a u s t C h a m b e r B72
OVERSPEED TRIP LINKAGE B32 S H U T D O W N .. E n g i n e - E l e c t r i c
Operated B33
P S I L E N C E R .. A i r I n t a k e B78
S L E E V E .. W a t e r M a n i f o l d B01
P A C K .. P o w e r A09 S L I N G E R .. O i l - C r a n k s h a f t B26
P A N .. O i l - E n g i n e B01 SOAK BACK FILTER B34
P A W L .. O v e r s p e e d - C a m s h a f t B32 S O L E N O I D .. E n g i n e S h u t d o w n B33
P I N .. P i s t o n - E n g i n e A07 S T A R T E R M O T O R .. E n g i n e B25
P I P I N G .. C o o l i n g W a t e r B44 S T R A I N E R .. L u b e Oil B36
P I P I N G .. L u b e Oil B34 S T R A P .. S a d d l e - W a t e r M a n i f o l d B44
PISTON COOLING MANIFOLD S T U B S H A F T .. G o v e r n o r D r i v e G e a r BT0
BRACKET 1301 S T U B S H A F T .. I d l e r G e a r B26
PISTON COOLING TUBE B34 STUBSHAFT ..Tapered - Drive Gear B22
P I S T O N C O O L I N G T U B E .. SUPPORT .. E n g i n e B l o w e r B85
MANIFOLD B01 SUPPORT .. L u b e Oil S e p a r a t o r B42
P I S T O N .. E n g i n e B08 S W I T C H .. Limit - Overspeed Trip B32
PISTON RING BOB S W I T C H .. L u b e Oil L e v e l B01
P L A T E .. N a m e - I n j e c t o r T i m i n g 1301 S W I T C H .. Solenoid - Starter Motor B25
POWER PACK A09 S W I T C H .. Vacuum - Air Filter BS1
3 Alpha-Index
ELECTRO-MOTIVE DIVISION GEN E|AL MOTORS COIPOEATION
ALPHABETICAL INDEX
P.L. P.L.
Description No. Description No.
T V
Alpha-lndex 4
ELECT RO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
MARINE
P G
R E
TABLE OF CONTENTS 0 N
Marine Propulsion and Generation P E
U&R
This Table of Contents references Engine Designations. See Part List DOl for Model Designations. L A
S T
For 645FTB Engines, see Special Table of Contents on Page 9. I i
0 0
Engine Designation N N
Normally Aspirated Turbocharged
8-645E2,E6 8-645E5,E7,E7B,E7C
12-645E2,E6 12-645E5,E7,E7B,E7C
16-645E2,E6 16-645E5,E7,E7B,E7C
20-645E5,E7,E7B,ETC
Parts I
List [ Page Engine
Number [ Subject Number Application
,}
All
(Replaces P.L. A52 & A52-S)
Fuel Injector Reference Chart 2-3 8,12,16-645E2,F.5,F.6,E7,E7B,E7C
Fuel Injector Assembfies 4 & 20-645E5,E7,E7B,E7C
Repair Kits
1 T. of C.
E L E CTllO-M OT I V E DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Marine Propulsion and Generation
Parts
List Page Engine
Number Subject Number Application
A12 Injector Control Linkage
(Replaced By P.L. AI5)
A13 Exhaust Valve Bridge, Rocker Arms 8,12,16-645E2,ES,E6,E7, ETB,E7C
and Oil Lines I-2 & 20-645E5,E7,ETB,E7C
(Formerly in P.L. A08 & A08-S)
A14 Piston Assembly, Pistons, Ring Sets
and Rings
(Replaced By P.L. B08)
A15 Injector Control Linkage
(Replaces P.L. A12)
Control Shaft, Support Bracket 8,12,16-645E2,E5,E6,E7,E7B,E7C
and Bearings & 20-645ES,E7,E7B,E7C
Two-Piece Control Shaft Kits 16-645E2,E5,E6,E7,E7B,E7C
& 20-645ES,E7,E7B,E7C
Spring-Loaded Adjusting Link 8,12,16-645E2,E5,E6,E7,E7B,E7C
Standard Type Adjusting Link & 20-645E5,E7,E7B,E7C
EGB Governor Lever and Control Rod
With Layshaft Hand Control Lever
On Left Bank 20-645E7B
Previous PGA Governor Lever and
Control Rod Applied With Quadrant
Layshaft Hand Control Lever On 8,12,16-645E2 &
Right Bank 12,16,20-645E5
Previous PGA Governor Lever and
Control Rod Applied With Single
Layshaft Hand Control Lever on 8,12,16-645E2,E5,E6,E7
Right Bank & 20-645E5,E7
Current PG,PGA, PGR Governor Lever
and Control Rod Applied With Single 8-645E2,ES,E6,12-645E2,E5
Layshaft Hand Control Lever on
Left Bank
} E7, 16-645E2,E5,E6,E7 &
20-645ES,E7
Current PGA Governor Lever and
Control Rod Applied With Two 8,12,16-645E2,E6 & 8,12,16,
Layshaft Hand Control Levers I0 20-645E5,E7,E7B,E7C
UG8 Governor Lever and Control Rod with
Layshaft Hand Control Leveron Left Bank g-645E6 & 20-645E7
II
UG8 Governor Lever and Control Rod With
Layshaft Hand Control Leveron Right Bank 12 8,12,16-645E2,E6 &
20-645E7
Quadrant Layshaft Hand Control Lever 14 8,12,16-645E2 & 12,16,20-645E5
Throttle Position Indicator Application 15 12-645ES,16-645E2,E5 &
20-645ES,E7
AI6 Connecting Rod, Bearings, Carrier and Piston Pin
(Replaced By P.L. A07)
B18 Crankshaft, Main Bearings and Main
Bearing Caps
Crankshaft and Main Bearings
Main Bearing Caps
l:
8,12,16-645E2,E5,Er,E7,E7B,E7C
& 20-645E5,E7,E7B,E7C
B20 Harmonic Balancer and Gear
Damper Assemblies l
(Replaces P . L A20-S)
B22 Accessory Drive Gear Assembly
Accessory Drive Gear Assembly
Applied To Crankshaft With 8,12,16-645E2,E6, &
Integral Stubshaft 1-2 8,12,16-645ES,E7,E7B,E7C
Accessory Drive Gear Assembly
Applied To Crankshaft With
Bolt On Stubshaft 8-645E7C & 12,16-645Er,E7
T. of C. 2
ELECTRO-MOTI V E DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Marine Propulsion and Generation
Parts
L~t Page Engine
Number Subject Number Application
B24 Crankshaft Couplings
Engine Coupling Disc and 8,12,16-645E2,E5,E6,E7,E7B,E7C, &
Flywheel Application I-3 20-645E5,E7,E7B,E7C
Front End Accessory Drive 5-6 8,12,16-645E6,E7,E7B,E7C
8,20-645E7,E7B,E7C
Front End Accessory Drive For
Crankshafts With Bolt On Stubshaft 8,12,1 6-645E6,E7,8-645E7C
Blind Cover Application
8,12,16-645E2,ES,E6,E7,E7B,ETC
B25 Starter Motor and Mounting & 20-645E5,E7,E7B,E7C
Magnetic Pick-Up Application 1
Dual Air Start Motors - Left Bank 2,20-21 12,16-645FA,16-645E7B
& 20-645E5,E7
Dual Air Start Motors - Right Bank 3,20-21 8,12,16-645E2,ES,E6,E7,E7B,E7C
& 20-645E5,E7,E7B,E7C
Single Air Start Motor 4-5,20-21 8-645E2,E6
Single Air Start Motor 8,14-19 12,16-645E2,E5
Flywheel Indicators 9 8,12,16-645E2,E5,E6,E7,E7B,E7C
& 20-645E5,E7,E7B,E7C
B26 Camshaft Drive Gear Train
Idler Gear Stubshaft Arrangement 1 8,12,16-645E2,E6
Camshaft Drive Gear Train 2-3
Camshaft Drive Gear Train 4-5
Idler Gear Stubshaft Arrangement 6-7 8,12,16,20-645E5,E7,E7B,E7C
Upper Idler and Turbo Drive Gear 8-9
B28 Camshaft and Camshaft Counterweights
(Replaces P.L. A28-S)
Camshaft Assembly 1-8 8,12,16-645E2,E5,E6,E7,E7B,E7C
Counterweights and Overspeed Trip 9-13 & 20-645E5,E7,E7B,E7C
B30 Camshaft Beating Brackets
Camshaft Bearing Brackets 1 12,16,20-645E2,ES,E6,E7,E7B,E7C
Camshaft Bearing Brackets 2-3 8-645E2,E5,E6,E7,E7B,E7C
B32 Camshaft Overspeed Trip Linkage
Overspeed Pawl Camshaft and
Trip Assemblies 1
Trip Linkage Application 2-3 8,12,16-645E2,ES,E6,E7,E7B,E7C
Overspeed Trip Assembly 4 & 20-645E5,E7,E7B,E7C
Overspeed Trip Pawl Bracket Assembly 5
Previously Applied Overspeed Trip
and Reset Levers 8,12,16-645E2 & 8,12,16~0-645E5
Overspeed Trip Lever, Reset Lever and
Limit Switch
Trip Housing Cover 9-11 8,12,16-645E2,E5,E6,E7,E7B,E7C
(Formerly in P.L. A56) & 20-645E5,E7,E7B,E7C
Trip Linkage Housing 12-13
Cover Plates 14-15
Overspeed Trip Limit Switch and
Reset Lever 16 8-645E2
I B33 Electric Operated Engine Shutdown
Electric Operated Engine Shutdown
Solenoid 1 16-645E7
Frequency Generator Mounting 2-3 12-645Er,E7
Junction Box and Cable Application 4 8,12,16-645E6 &
8,12,16~.0-645 E7,E7B,ETC
Junction Box and Cable Application 5 20-645E7B
Junction Box and Cable Aplication 6-7 12,16-645E6,g, 12,16-645E7 &
16-645E7B
3 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTOI~S CORPORATION
TABLE OF CONTENTS
Marine Propulsion and Generation
Parts
List Page Engine
Number Subject Number Application
B33 Continued
Booster Pump Mounting 9 8,12,16-645E6 & 12,20-645E7
Servo-Booster Pump Application 10 8,12,16-645E6 &
Servo-Booster Pump Assembly I1 8,12,16,20-645E7,E7B,E7C
B34 Lube Oil System
Lube Oil Manifold Assembly 8,12,16-645E2,E6 &
8,12,16,20-645E7,E7B,E7C
Soak Back Filter Assembly 23 8,12,16,20-645E5,E7,E7B,E7C
Soak Back Lube Oil System With
Flanged Connections 45 8,12,16-20-645E7,E7B,E7C
Soak Back Lube Oil System With
Threaded Connections I0 12 12,16,20-645E5
Turbocharged Lube Oil Filter 3 8,12,16,20-645E5,E7,E7B,E7C
Piston Cooling, Camshaft Stubshaft,
and Rocker Arm Lube Oil Lines and
Turbocharger Filter 14 15 g, 12,16,20-645E5,E7,E7B,E7C
Piston Cooling, Camshaft Stubshaft
and Rocker Arm Lube Oil Lines 16
Rear End Lines Mounting and Piping 17 8,12,16-645E2,E6
Manifold Relief Valve 18
Lube Oil By-Pass Presure Relief
Valve Assembly 19
"Y" Type Lube Oil Strainer and By-Pass
Valve Arrangement - Left Hand
Rotating Engines 20-21
Scavenging and Piston Cooling Pump
Arrangement With "Y" Type Strainer -
Left Hand Rotating Engines 22-23
"Y" Type Lube Oil Strainer and By-Pass
Valve Arrangement - Right Hand g,12,16-645E2,E5,E6,E7,ETB,E7C
Rotating Engines 24-25 & 20-645E5,E7,E7B,E7C
Scavenging and Piston Cooling Pump
Arrangement With "Y" Type Strainer -
Right Hand Rotating Engines 26-27
Lube Oil Pumps and "Box" Type Lub¢
Oil Strainer - Left Hand Rotating
Engines 28-30
Lube Oil Pumps and "Box" Type Lube
Oil Strainer - Right Hand Rotating
Engines 31-33
B36 Lube Oil Strainer 1-4 8,12,16-645E6 &
8,12,16,20-645E7,E7B,E7C
B38 Piston Cooling and Pressure Pump 1-5 } 8,12,16-645E2,E5,E6,E7,E7B,E7C
B40 Lube Oil Scavenging and Fuel Oil Pump I-7 & 20-645E5,E7,E7B,E7C
T. of C. 4
E L E C T R O- M O T I V E D I V I S I O N G E N E R A L M O T O R S C O s' P O It A T I O N
TABLE OF CONTENTS
Marine Propulsion and Generation
Parts
List I Page Engine
Number Subject Application
Number
1344 Continued
Fresh Water Pump Application 12,16-645E2,E6
Fresh Water Pump Appl. - L.H. Rotation 8
Fresh Water Pump Appl. - R.H. Rotation 9 } 8,12,16,20-645E5,E7,E7B,E7C
Engine Mounted Raw Water Pump Appl. 10-11 8,12,16-645E2,E6;8,12,16,20-645E5
12,16-645E7,E7B & 20-645E7B
Companion Flanges 12 8,12,16-645E2,E6;8,12,16,20-645E5
& 12,16,20-645E7,E7B
Water Inlet, Outlet Drain Piping 13 8,12,16-645E2,E5,E6,E7,E7B,E7C
& 20-645E5,E7,E7B,E7C
Water Drain Piping 14 8,12,16,20-645 E7,E7B,E7C &
16-645E6
Aftercooler Piping 15 8,12,16,20-645E7,E7B,E7C
B46 Water Pumps
Raw Water Pumps
Fresh Water Pumps 2-3
8,12,16-645E2,E5,E6,E7,E7B,E7C
B48 Fuel Oil Piping & 20-645E5,E7,E7B,E7C
Fuel Oil Manifold and Injector Fuel
Oil Lines 1
Duplex Fuel Oil Filter Piping With
Previous Threaded Type Pump Connections 6-9 8,12,16-645E2,E5 & 20-645E5
Duplex Fuel Oil Filter Piping With
Flange Pump Connections 10-11 12,16-645E6,E7 & 20-645E7
Duplex Fuel Filter Piping 12-13
Fuel Filter Manifold to Fuel Pump 14-15
Fuel Manifold and Valve Assembly 18
B50 Fuel Oil Filter
Duplex Fuel Filter Assembly 2-3
A52 Fuel Injector 8,12,16-645E2,E5,E6,E7,E7B,E7C
(Replaced By P.L. AI 1) 20-645E5,E7,E7B,E7C
B54 Cylinder Head Covers and Support Frames
Round Top Inside Frame Comer Design
Applied to Engines With Flame
Arrestor Safety Handhole Covers 1-3
Round Top Inside Frame Comer Design
Applied to Engines Without Flame
Arrestor Safety Handhold Covers 4-5
Previous Design Square Top Inside
Frame Comers 6-7 8,12,16-645E2 & 12,16-645E5
Cover Assemblies Applied to Engines
With Flame Arrestor Safety Handhold
Covers
Cover Assemblies Applied to Engines 8,12,16-645E2,E5,E6,E7,E7B,E7C
Without Flame Arrestor Safety & 20-645E5,E7,E7B,E7C
Handhold Covers 9
Previous Design Cover Assembly For
Square Inside Comer Frame Assembly I0 8,12,16-645E2 & 12,16-645E5
Cover Latches and Support Assembly 11
A56 Overspeed Trip Housing and Cover
(Replaced By P.L. B32)
8,12,16-645E2,E5,E6,E7,E7B,E7C &
B58 Accessory Drive Housing Assembly 20-645E5,E7,E7B,E7C
Applied To Engines With Bottom Drain
Overspeed Trip Housings
Applied To Engines With Rear Drain
Overspeed Trip Housings
5 T. of C.
E L ECTR O-MOTIV E DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Marine Propulsion and Generation
Parts
List Page Engine
Number Subject Application
Number
B59 Engine Crankcase Pressure Detector Assembly
Crankcase Pressure Detector and Mounting 8,12,16--645E2,E5,E6,E7 &
20-645E5,E7
Crankcase Pressure Detector Application
Crankcase Pressure Detector Assembly 9 8,12,16-645E2,E5,E6,E7,E7B,E7C
& 20-645E5,E7,E7B,E7C
B60 Camshaft Drive Housing and Cover 1
B62 Auxiliary Generator Drive Assembly
Auxiliary Generator Drive Assembly 1 12,16-645E2,E6
Auxiliary Generator Drive Assembly 2 8,12,16,20-645E7,E7B,E7C &
12,16,20-645E5
B65 Governor Assembly- Model UG-8
Reference List 1 8-645E2,12-645E2,E5,8,12,16-645E6,
Governor Assemblies 2-14 E7,E7B,E7C & 20-645E7,E7B,E7C
B66 Governor Assembly - Models PG,PGA,PGR and PG-PH
Reference List I-4
Governor Assemblies 5-37
B67 Governor Assembly- Model EGBI3
Reference List 3-4
Governor Assemblies 5-26
8,12,16-645E2,E5,E6,E7,E7B,E7C
A68 Governor Drive Gear and Stubshaft & 20-645E5,E7,E7B,E7C
(Replaced By P.L. B70)
B70 Governor Drive and Governor Drive Gear
(Replaces P.L. A68 & A70-S)
Governor Drive Gear Application 1
Governor Drive Assemblies 2-3
B72 Exhaust Chamber Assembly
(Replaces P.L. A72-S)
Exhaust Chamber and Heat Shield Application
For Normally Aspirated Engines 1-2 8,12,16-645E2,E6
Exhaust Chamber and Heat Shield Application 5-6 8-645E5,E7,E7B,E7C
Exhaust Chamber and Heat Shield Application
Exhaust Chamber and Heat Shield Application
7_?0 12-645E5,E7,E7B,E7C
16-645E5,E7,E7B,E7C
Exhaust Chamber and Heat Shield Application 11-12 20-645E5,E7,E7B,E7C
Previously Applied Exhaust Chambers
Having Blanket Type Insulation 13-15 12,16,20-645E5
Thermoeouple Application With Ungrounded
Hot Junction and Rigid Conduit 16 8,12,16-645E2,E5,E6,E7 &
20-645E5,E7
Thermocouple Application With Ungrounded
Hot Junction and Flexible Conduit 17 8,12,16-645E2,E5,E6,E7,E7B,E7C
& 20-645E5,E7,E7B,E7C
Thermoeouple Application With Grounded
Hot Junction 18 8,12,16-645E2 &
12,16,20-645E5
B74 Turbocharger Application
(Replaces P.L A74-S)
Reference Chart I-3
Turbocharger, AftercoolerAir Duct and 8,12,16,20-645E5,E7,E7B,E7C
Auxiliary Generator Drive 3-8
B78 Engine Air Intake Silencerand Adapters
Air Intake Adapter and Mounting I $-645E2,E6
Siamese Air Intake Adapter and Mounting 3 12-645E2,E6 & 16-645E6
Siamese Air Intake Adapter and Mounting 4 12,16-645E6
Engine Silencer and Duct Assembly 5-7 8-645ES,E7B &
12,16,20-645E5,E7,E7B
T. o f C. 6
E L E C T R O - M O T I V E D I V I S I O N O E N E It A L M O T O t S C O II P O II A T I O N
TABLE OF CONTENTS
Marine Propulsion and Generation
Parts
List Page En~ne
Number Subject Number Applic~ion
B80 Oil Bath and Impingement Type Engine Air
Intake Filters
Oil Bath Air Intake Filter, Manifold and Mounting 8,12,16-645E2,E6
Oil Bath Air Intake Filter and Silencer Assembly 12-645E2
Cycoil Oil Bath Air Inlet Filter Assembly Less
Rainshields I0 12,16-645E2,E5 &
20-645E5
Cycoil Oil Bath Air Inlet Filter Assembly with
Rainshields 11-12 8-645E2,E5,E6;12,16-645
E2,E5,E6,E7,E7B,E7C &
20-645E5,E7,E7B,E7C
Oil Wetted Impingement Type Air Intake Filter
Assembly 14 12-645E5
B81 Paper and Fiberglass Engine Air Intake Filters
Paper Element Engine Air Intake Filter Appl. 1 8,12,16-645E2,E6
Paper Element Engine Air Intake Filter Appl.
With Vacuum Switch 2 8,12-645E5 & 12,16,20-645E7
Fiberglass Element Bag-TypeEngine Air Filter
Application With Restriction Indicator 5 8-645E2,E6 & 12,16-645E6
Fiberglass Element Bag-TypeEngine Air Filter
Application With Vacuum Switch and
Restriction Indicator 6 8-645E5,E7,E7B,E7C
Fiberglass Element Bag-Type Engine Air Filter
Application With Vacuum Switch and
Restriction Indicator 7 8-645E5,E7B;12-645E5,E7,E7B,E7C
& 16-645E6
Fiberglass Element Bag-Type Engine Air Filter
Application With Vacuum Switch and
Restriction Indicator 8 16,20-645E5,E7,E7B
Fiberglass Element Bag-TypeEngine Air Filter
Application With Vacuum Switch and
Restriction Indicator 9 12-645E7B
Fiberglass Element Bag-TypeEngine Air Filter
Application With Vacuum Switch and
Restriction Indicator l0 16-645E7,E7B &20-645E7,E7B,E7C
Fiberglass Element Bag-TypeEngine Air Filter
Application With Vacuum Switch II 8-645E6,E7B;12-645E5,E7;
16-645E5, E7,E7B & 20-645E5,E7
Fiberglass Element Bag-TypeEngine Air Falter
Application With Vacuum Switch 12 16-645E6,E7B,E7C&20-645E7B
Fiberglass Element Bag-Type Engine Air Filter
Application With Vacuum Switch and
Restriction Indicator - Twin Engine
Marine Drive 13 16-645E7,E7B & 20-645E7
Fiberglass Element Bag-TypeEngine Air Filter
Application With Vacuum Switch and
Restriction Indicator 14 16,20-645E7B
Fiberglass Element Bag-TypeEngine Air Filter
Application With Vacuum Switch and
Louver Assembly L5 12,20-645E7
B82 Exhaust Stack Adapter Assembly -2 8,12,16,20-645E5,E7,E7B,E7C
7 T. of C.
ELECTR O-MOTIV E DIVISION GENERAL MOTORS C O | P O t A T I O N
TABLE OF CONTENTS
Marine Propulsion and Generation
Parts
List Page Engine
Number Subject Number Application
B85 Roots Blower and Blower Support
Air Duct, Blind Cover, Blower and Blower
Support Mounting Application 1 8-645E2,E6
Roots Blower Support Mounting Application 12,16-645E2,E6
Roots Blower Assembly 8,12,16-645E2,E6
B99 Engine Gasket Kits
Engine Gasket Kit Index 1-4 ~ 8,12,16-645E2,ES,E6,E7,E7B,E7C
Engine Gasket Kits 5-12 5 & 20-645E5,E7,E7B,E7C
NUMERICAL INDEX
T. of C. 8
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
T. o f C. 10
ELECT|O-MOTIVE DIVISION GENERAt MOTOeS COlt PO|ATION
~arts
List l Page Engine
amber Subject Number Application
11 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
"Parts
List Page Engine
Number Su~ect Number Application
T. of C. 12
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
13 T. o f C.
E LE C T RO-MOT I V E DIVISION GENERAL MOTORS C O R POR ATIC N
TABLE OF CONTENTS
Marine Drill Rig
Model Designation
15 T. of C.
E L E C T It O - M O T I V E D I V I S I O N G E N E It A L M O T O It S C O II P O R A T I O N
TABLE OF CONTENTS
Marine Drill Rig
Parts
List Page Engine
Number Subject Number Apphcation
AI5 Injector Control Linkage
(Replaces P.L. AI2)
Control Shaft, Support Bracket
and Bearings l 8,12,16-645E8 &
12,16,20-645E9,E9B
Two-Piece Control Shaft Kits 2 16-645E8,Eg,E9B; 20-645E9,E9B
Spring-Loaded Adjusting Link 3 12-645E8,E9B; 16-645E8
Standard Type Adjusting Link 4 8,12,16-645E8 &
12,16,20-645E9,E9B
EGB Governor Lever and Control Rod
With Layshaft Hand Control Lever
On Left Bank 8-645E8,20-645E9,E9B
EGB Governor Lever and Control Rod
Applied With Two Layshafi Hand
Control Levers 12,16-645E8,16-645E9,E9B
Current PG,PGA,PGR Governor Lever
and Control Rod Applied With Single
Layshaft Hand Control Lever On
Left Bank 16.-645E8
UG8 Governor I.averand Control Rod with
LayshaftHand Control Leveron Left Bank II
AI6 Connecting Rod, Bearings,Carrierand PistonPin
(Replaced By P.L. A07)
BI8 Crankshaft, Main Bearings and Main
Bearing Caps
Crankshaft and Main Bearings 1-4
Main Bearing Caps 5
B20 Harmonic Balancer and Gear
Damper Assemblies
(Replaces P.L. A20-S) 8,12,16-645E8 &
12,16,20-645E9,E9B
B22 Accessory Drive Gear Assembly
Accessory Drive Gear Assembly
Applied to Crankshaft with
Integral Stubshaft 1-2
B24 Crankshaft Couplings
Engine Coupling Disc and
Flywheel Application I-3
Blind Cover Application 8
B25 Starter Motor and Mounting
Magnetic Pick-Up Application 1
Dual Air Start Motors 3,20-21 12,16-645E8 &
12,16,20-645E9,E9B
Single Air Start Motor 4-5,20-21 8-645E8
Low Pressure Air Start System 6 12,16-645E8,16-645E9B
Flywheel Indicators 9 8,12,16-645E8 &
12,16,20-645E9,E9B
B26 Camshaft Drive Gear Train
Idler Gear Stubshaft Arrangement 1
Camshaft Drive Gear Train 2-3 8,12,16-645E8
Camshaft Drive Gear Train
Idler Gear Stubshaft Arrangement 6-7 12,16,20-645E9,E9B
Upper Idler and Turbo Drive Gear 8-9
B28 Camshaft and Camshaft Counterweights
(Replaces P.L. A28-S)
Camshaft Assembly 1-8
I 8,12,16-645E8 &
Counterweights and Overspeed Trip 9-13 I 12,16,20-645E9,E9B
T. o f C. 16
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CO|pOeATION
TABLE OF CONTENTS
Marine Drill Rig
Parts
List Page Engine
Number Subject Num~r Application
B30 Camshaft Bearing Brackets
Camshaft Bearing Brackets 1 12,16,20-645ES,E9,E9B
Camshaft Bearing Brackets 2-3 8-645E8
B32 Camshaft Overspeed Trip Linkage
Overspeed Pawl Camshaft and
Trip Assemblies I
Trip Linkage Application 2-3 8,12,16-645E8 &
Overspeed Trip Assembly 4 12,16,20-645E9,E9B
Overspeed Trip Pawl Bracket Assembly 5
Overspeed Trip Lever, Reset Lever
and Limit Switch 8
1
Trip Housing Cover 9-II
(Formerly in P.L. A56) 8,12,16-645E8 &
Trip Linkage Housing 12-13 12,16,20-645Eg,E9B
Cover Plates 14-15
B33 Eclectric Operated Engine Shutdown
Electric Operated Engine Shutdown
Solenoid 1 12,16-645E8 & 16-645E9B
Frequency Generator Mounting 2-3 12,16-645E8 & 16,20-645E9B
Servo-Booster Pump Application 10
1
Servo-Booster Pump Assembly I1 8,12,16-645E8 &
B34 Lube Oil System 12,16,20-645E9,E9B
Lube Oil Manifold Assembly I
Soak Back Filter Assembly 3
Soak Back Lube Oil System With
Flanged Connections 6-7 12,16,20-645E9,E9B
Soak Back Lube Oil System For
Units with Immersion Heaters 8-9
Turbocharged Lube Oil Filter 13
Piston Cooling, Camshaft Stubshaft,
and Rocker Arm Lube Oil Lines and
Turbocharger Filter 14-15 12,16,20-645Eg,E9B
Piston Cooling, Camshaft Stubshaft
and Rocker Arm Lube Oil Lines 16 } 8,12,16-645E8
Rear End Lines Mounting and Piping 17
Manifold Relief Valve 18
Lube Oil Pumps and ~Box" Type Lube
Oil Strainer 34-37
B36 Lube Oil Strainer 1.4 8,12,16-645E8 &
12,16,20-645Eg,EgB
B38 Piston CooLing and Pressure Pump 1-5
B40 Lube Oil Scavenging and Fuel Oil Pump 1-7
IM2 Lube Oil Separator
(Replaces P.L. A42-S)
Lube Oil Separator I 8,12,16-645E8
Lube Oil Separator, Ejector and
Eductor Tube Assembly 2-3 12,16,20-645E9,E9B
Lube Oil Separator Support Assembly 6 8,12,16-645E8
17 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Marine Drill Rig
Parts
List Page Engine
Number Subject Number Application
B,~ Cooling System
Water Manifold Bracket Application I 16-645E9,E9B
Water Manifold Application 2-3 8,12,16-645E8 &
12,16,20-645E9,E9B
Fresh Water Pump Application 4 8-645E8
Fresh Water Pump Application 6 12,16-645E8
Fresh Water Pump Application 7
12,16,20-645E9,EgB
Aftercooler Piping 15
B46 Water Pumps
Fresh Water Pumps 2-3
1348 Fuel Oil Piping
Fuel Oil Manifold and Injector Fuel
Oil Lines l
Duplex Fuel Filter Piping -
Spin On Elements 16-17
Fuel Manifold and Valve Assembly 18
8,12,16-645E8 &
B50 Fuel Oil Filter 12,16,20-645E9,E9B
Duplex Fuel Filter Assembly 2-3
A52 Fuel Injector
(Replaced by P.L. A11)
B54 Cylinder Head Covers and Support Frames
Round Top Inside Frame Corner Design
Applied to Engines with Flame
Arrestor Safety Handhole Covers I-3
Round Top Inside Frame Corner Design
Applied to Engines without Flame
Arrestor Safety Handhold Covers 4-5 8,12,16-645E8 & 12,16,20-645E9
Cover Assemblies Applied to Engines
with Flame Arrestor Safety Handhold
Covers
Cover Assemblies Applied to Engines
without Flame Arrestor Safety
Handhold Covers 9
Cover Latches and Support Assembly 11 8,12,16-645E8 &
12,16,20-645E9,E9B
A56 Overspeed Trip Homing and Cover
(Replaced by P.L. B32)
B58 Accessory Drive Housing Assembly
Applied to Engines with Bottom Drain
Overspeed Trip Housings I
Applied to Engines with Rear Drain
Overspeed Trip Housings 2 12,16-645E8 & 12,16,20-645E9,E9B
B59 Engine Crankcase Pressure Detector Assembly
Crankcase Pressure Detector Application 7
Crankcase Pressure Detector Assembly 9 I 8,ml645E8&
12,16,20-645E9,E9B
B60 Camshaft Drive Housing and Cover
B62 Auxiliary Generator Drive Assembly
Auxiliary Generator Drive Assembly l 8,12,16-645E8
Auxiliary Generator Drive Assembly 2 12,16,20-645E9,EgB
T. o f C. 18
E L E C T t O- M 0 T I V E D I V I S I O N O E N E II A t M 0 T 0 | $ C O II P O I A T I O N
TABLE OF CONTENTS
Marine Drill Rig
Parts
List Page Engine
Number Subject Number Application
B65 Governor Assembly - Model UG-8
Reference List 1 I 8,12,16-645E8 &
Governor Assembly 2-14 12,16,20-645 E9
B66 Governor Assembly - Models PG,PGA,PGR and PG-PH I
Reference List 1-4
Governor Assemblies 5-37 16-645E8
19 T. of C.
ELECTPO-MOTIVE DIYI$1ON G|NEt AL MOTORS CORPORATION
TABLE OF CONTENTS
Marine Drill Rig
Parts
List Page Engine
Number Subject Number Application
T. of C. 20
E t E C T II O - M O T I V E D I V I S I O N G E N E t A t M 0 T O I! $ C O II P O • A T I O N
TABLE OF CONTENTS
Model Designation
Normally Aspirated Turbocharged
Left Hand Rotation Engines Left Hand Rotation Engines
8-.645E 1 - SSE1,SSEIG,SGSEI & 8-645E4 - S8E4
LDSEI 8-645E4B - SG8E4B
12-645EI - S12EI,S12E1G,SGI2EI, 12-645E4 - S12E4,S12E4G,SGI2EA &
S I 2 E I G W & LD12EI S12E4GW
16-645E 1 - S16E1,S16EIG & S I 6 E I G W 12-645E4B - S12EAB,SG12E4B & LD12EAB
16-645E4 - SI6E4,S16E4G,S16E4GW &
Turbocharged Modified $36G
Right Hand Rotation Engines 16-645E4B - S16EAB & SG16E4B
16-645E10B - SG16EIOB
12-645E4- S12E4 20-645E4 - S20EA,S20EAG & S20E4GW
16-645E4 - S16E4 20-645E4B - S20EAB & SG20E4B
16-645E4B - S16E4B & SGI6E4B 20-645E 10-B - S20E10B
20-645E4 - $20E4
20-645E4B - SG20E4B
For 645E4C and 645F4B Engines, see Special Table of Contents on Page 29.
S
Parts "I E
List Page Engine A N
Number Subject Number Application l E
I R
BO1 Engine, Crankcase and Oil Pan Assembly 0 A
Reference Chart 7-8
All Stationary Gen. Units
N T
Crankcase and Oil Pan Assembly 9-13 A I
Lubc Oil Level Switch 15 12,16,20-645E4 & 16,20-645EIOB R 0
L H . Rotation & 12,20-645EA Y N
R.H. Rotation
21 T. o f C.
E L E C T I! O - M O T I V E D I V I S I O N O E N E ! A L M O T O I S C O It P O It A T I O N
TABLE OF CONTENTS
Stationary Generation Units
Parts
List Page Engine
Number Su~e~ Number Application
A09 Power Pack Assemblies
(Formerly in P.L. A06 & A07-S
Complete Power Packs I-2 All Stationary Gen. Units
Mini and Partial Power Packs 3
B10 Cylinder Head Crabs
Cylinder Head Crabs I-2
(Replaces P.L. A10-S)
All Fuel Injector
(Replaces P.L. A52 & A52-S)
Fuel Injector Reference Chart 1
Fuel Injector Assemblies 2-3 All Stationary Gen. Units
Repair Kits 4
A12 Injector Control Linkage
(Replaced by P.L. A15)
AI3 Exhaust Valve Bridge Rocker Arms
and Oil Lines 1-2
(Formerly in P.L. A08 & A08-S)
AI4 Piston Assembly, Pistons, Ring Sets
and Rings
(Replaced by P.L. B08)
AI5 Injector Control Linkage
(Replaces P.L. AI2)
Control Shaft, Support Bracket
and Bearings 8,12,16-645E1,8,12,16,20-645E4,E4B
8,16,20-645E 10B
Two-Piece Control Shaft Kits 16-645EI,E4,E4B
Spring-Loaded Adjusting Link 12,16,20.-645FA,E4B
Standard Type Adjusting Link 8,12,16-645E 1,g,12,16,20-645E4,E4B
EGB Governor Lever and Control Rod 8,16,20-645E 10B
with Layshaft Hand Control Lever
On Left Bank 8-645E1 & 8,12,16-645E4,E,4B
EGB Governor Lever and Control Rod
Applied with Two Layshaft Hand
Control Levers 6 12-645EI,E4,E4B & 16-645E4
Current PG,PGA,PGR Governor Lever
and Control Rod Applied with Single
Layshaft Hand Control Lever on
Left Bank 8,12,16..645E1 & 16,20-645E4B
Current PGA Governor Lever and
Control Rod Applied with Two
Layshaft Hand Control Levers 10 g-645E1
UG8 Governor Lever and Control Rod with
LayshaftHand Control Lever on Left Bank 11 8,12,16-645E1 & 8,12,16,20-645E4,E4B,
16,20-645E10B
UG8 Governor Lever and Control Rod with Lay-
shaft Hand Control Lever on Right Bank 12 8,12,16-645EI, 16-645E4
Throttle Position Indicator
Application 15 16--645El,E4
A16 Connecting Rod, Bearings, Carrier and Piston Pin
(Replaced by P.L. A07)
B18 Crankshaft, Main Bearings and Main
Bearing Caps
Crankshaft and Main Bearings 1-4
Main Bearing Caps 5 All Stationary Gen. Units
B20 Harmonis Balancer and Gear Damper
(Replaces P.L. A20-S)
Damper Assembly I 8,12,16,20-645E4,E4B &
16,20-645E10B
Harmonic Balancer Assembly 2 8,12,16-645E1
T. o f C. 22
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Stationary Generation Units
Parts
List I age Engine
Number Su~e~ Nt mber Application
B22 Accessory Drive Gear Assembly
Accessory Drive Gear Assembly
Applied to Crankshaft with
Integral Stubshaft 12 All Stationary Gen. Units
B24 Crankshaft Couplings
Coupling Disc. & Flywheels 13 All Stationary Gen. Units
Front End Accessory Drive 12-645E1; 8,12,16,20-645E4,E4B
Front End Accessory Drive 20-645E4
Blind Cover Application All Stationary Gen. Units
Engine Turning Jack Assembly 8,12,16-645E1; 8,12,16,
20-645E4,E4B
B25 Starter Motor and Mounting
Magnetic Pick-Up Application I All Stationary Gen. Units
Dual Air Start Motors-Left Bank 2,20-21 12,16-645E4 & 16-645E4B
Dual Air Start Motors-Right Bank 3,20-21 12,16-645E1,E4,E4B &
20-645E4,E4B
Single Air Start Motor 4-5,20-21 8-645EI,E4,E4B
Dual Electric Start Motors 7,190-13 8,12,16-645E1 & 16,20-645E4,E4B
Flywheel Indicators All Stationary Gen. Units
B26 Camshaft Drive Gear Train
Idler Gear Stubshaft Arrangement
Camshaft Drive Gear Train 2!3 8,12,16-645EI
Camshaft Drive Gear Train
Idler Gear Stubshaft Arrangement 4-5
6-7 1 8,12,16~0-645E4,E4B &
16,20-645EIOB
Upper Idlerand Turbo Drive Gear 8-9
B28 Camshaft and Camshaft Counterweights
(Replaces P.L. A28-S)
Camshaft Assembly All Stationary Gen. Units
Counterweights and Overspeed Trip
B30 Camshaft Bearing Brackets
Camshaft Bearing Brackets 1 12,16-645E 1,EA,EAB,20-645E4,EAB
& 16,20-645E10B
Camshaft Bearing Brackets 2-3 8-645E I,FA,E4B
B32 Camshaft Overspeed Trip Linkage
Overspeed Pawl Camshaft and
Trip Assemblies 1
Trip Linkage Application 2-3
Overspeed Trip Assembly 4
Overspeed Trip Pawl Bracket Assembly 5
Overspeed Trip Limit Switch and
Reset Lever Application 6 All Stationary G-en. Units
Overspeed Trip Lever, Reset Lever and
Limit Switch
Trip Housing Cover
(Formerly in P.L. A56)
Trip Linkage Housing 12-13
Cover Plates 14-15
23 T. o f C.
ELECTIO-MOTIVE DIVISION G|NEIAL MOTOI$ CO EPOIATION
TABLE OF CONTENTS
Stationary Gener~onUnits
Parts
List Page Engine
Number Su~e~ Number Application
31-33
)
Lube Oil Strainer 34-37 ALl Stationary Gen. Units
B36 Lube Oil Strainer I-4
B38 Piston Cooling and Pressure Pump 1-5
B40 Lube Oil Scavenging and Fuel Oil Pump I-7
B42 Lube Oil Separator
(Replaces P.L. A42-S)
Lube Oil Separator 1 8,12,16-645E1
Lube Oil Separator, Ejector and
Eductor Tube Assembly 2-3 8,12,16,20-645E4,E4B &
16,20-645EIOB
Lube Oil Separator Support Assembly 8,12,16-645EI
B44 Cooling System
Water Manifold Bracket Application 16-645E4,EAB,E 10B
Water Manifold Application All Stationary Gen. Units
Fresh Water Pump Application 8-645E1
Fresh Water Pump Application 12,16-645E1
Fresh Water Pump Appl. - L.H. Rotation 8,12,16,20-645E4,E4B &
16,20-645E 10B
Fresh Water Pump Appl. - R.H. Rotation 12,16,20-645E4,EAB
Water Drain Piping 12-645E4 & 16~20-645E4,EAB
R.H. Rotating
Aftercooler Piping 8,12,16,20-645EA, EAB;
16,20-645E10B
B46 Water Pumps
Fresh Water Pumps 2-3 All Stationary Gen. Units
T. of C. 24
ELECTRO-MOTI VE DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Stationary Generation Units
Part
List Page Engine
N umk .=r Subject Number Application
1348 Fuel Oil Piping
Fuel Oii Manifold and Injector Fuel
Oil Lines
Twin Spin-On Fuel Oil Piping All Stationary Gen. Units
(Formerly Viscose) 2-3
Duplex Fuel Oil Filter Piping .,-5 [ 12,16-645E1 & 16,20-645E4
Duplex Fuel Filter Piping -
Spin-On Elements 16-17 }
Fuel Manifold and Valve Assembly 8,12,16,20-645FA,E4B
18
B50 Fuel Oil Filter
Spin-On Fuel Oil Filter Assembly All StationaryGen. Units
Duplex Fuel Filter Assembly
Viscose Fuel Oil Filter Assembly
2!3 8,12,16,20-645E4,E4B
Filter Conversion- 8,12,16-645E1 &
Viscose to Twin Spin-On 6 8,12,16,20-645E4
A52 Fuel Injector
(Replaced by P.L. All)
B54 Cylinder Head Covers and Support Frames
Round Top Inside Frame Comer Design
Applied to Engines with Flame
Arrestor Safety Handhole Covers 16,20-645E4B
Round Top Inside Frame Comer Design
Applied to Engines without Flame
Arrestor Safety Handhold Covers All Stationary Gen. Units
Previous Design Square Top Inside
Frame Corners 8,12,16-645E1
Cover Assemblies Applied to Engines
with Flame Arrestor Safety Handhold
Covers 16,20-645E4B
Cover Assemblies Applied to Engines
without Flame Arrestor Safety
Handhold Covers All Stationary Gen. Units
Previous Design Cover Assembly for
Square Inside Comer Frame Assembly 8,12,16-645E1
Cover Latches and Support Assembly All Stationary Gen. Units
A56 Overspeed Trip Housing and Cover
(Replaced by P.L. B32)
B58 Accessory Drive Housing Assembly
Applied to Engines with Bottom Drain
Overspeed Trip Housings 8,12,16-645E1 & 8,12,16~O-645E4,E4B
Applied to Engines with Rear Drain
Overspeed Trip Housings 12,16-645EI, 12,16~20-645E4,E4B &
1620-645E10B
B59 Engine Crankcase Pressure Detector Assembly
Low Water Safety Shut Valve Application 16-645E4 L.H. Rotation
Low Water and Crankcase Pressure
Detector Application 12-645E4B
Low Water and Crankcase Pressure
Detector Application 12,16-645EI;
12,16,20-645E4 L.H. Rotation
Crankcase Pressure Detector Application 8,12,16-645EI,8-645E4,E4B &
12,16,20-645E4,E4B I.&R Rotation
Crankcase Pressure Detector Application 16-645E1,8,16-645E4B,20-645EA,EAB &
16,20-645EIOB
Crankcase Pressure Detector Assembly 12,16~0-645E4R.H. Rotation & 16-645E1,
8,12,16,20-645E4, 8,16-645E4B,
16,20-645EIOB L.H. Rotation
25 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS C O R PO ! ATIO N
TABLE OF CONTENTS
Stationary Generation Units
Parts
List Pa~:e Engine
Number Subject Nu .'nher
~r Application
! B59 Continued
Low Water and Crankcase Pressure
Detector Assembly l(~-i 1 12,16-645E1,12,16,20-645E4 &
12-645E4B L.H. Rotation
Crankcase Pressure Detector Assembly [2 8,12,16-645EI,E4,E4B &
20-645E4,E4B L.H. Rotation
Low Water Safety Shutdown Valve Assembly L3 16-645E4 L.H. Rotation
Cutoff Valve Assembly [4 12,16-645E1; 12,16,20-645E4 &
12-645E4B L.H. Rotation
B60 Camshaft Drive Housing and Cover All Stationary Gen. Units
T. of C. 26
ELECTRO-MOTIVE DIVISION GENERAL MOTO| $ CORPORATION
TABLE OF CONTENTS
Stationary Generation Units
Parts
List P; ~e Engine
Number Subject Nui ber Application
B82 Exhaust Stack Adapter Assembly 1-2 12,20-645E4 R.H. Rotation &
8,12,16,20-645E4,E4B
L.H. Rotation
27 T. of C.
E LECTeO-MOTI YE DIVISION GENERAL MOTORS C O II P O E ATION
28
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
S t a t i o n a r y Generation Units
NOTE." This is a special table o f contents f o r 12,16-20645EDC and I6,20-645F4B industrial engines. Because
technical and sales data was not available when the revision to Catalog 302 was being prepared, this supplemental
table o f contents is furnished to provide the latest parts information f o r these engines.
Model Designation
12-645E4C - S12E4C, SC12E4C 16-645F4B - S C I 6 F 4 B
16-645E4C - S 16E4C 20-645F4B - SC20F4B
20-645E4C - $20E4C
~arts
List Pag : Engine
amber Subject Numl er Application
B03 Engine R a m p s
Hinged Engine R a m p s
12-645E4C - Use C o l u m n B
16-645E4C,F4B - Use C o l u m n E
20-645FAC,F4B - Use C o l u m n H 1 1-3 12,16,20-645EAC and
16,20-645F4B
B04 H a n d h o l e Cover and Cylinder Test Valve
Safety Handhole C o v e r Assembly - 8499419
H a n d h o l e Cover Assembly - 9314870
H a n d h o l e Cover at S t a r t e r M o t o r Location 20-645EAC
Cylinder Test Valve - 8048880 12,16,20-645E4C and
16,20-645F4B
29 T. of C.
ELE C T R O-M OTI V E DIVISION GENERAL MOTORS CORPORATION
Parts
List Engine
Number Subject N Application
A07 Connecting Rod, Bearings, Carrier and
Piston Pin 12,16,20-645E4C and
16,20-645F4B - Columns
B,C, and D
B08 Pistons and Rings 3-I, 12,16,20-645E4C and
16,20-645F4B
A09 Power Pack Assemblies
Power Pack Assemblies I-3 12,16,20-645E4C
NOTE: Use Power Packs designed for
645£7C engines
Power Pack Assemblies 16,20-645F4B
BI0 Cylinder Head Crabs 12,16,20-645E4C and
16,20-645F4B
All Fuel Injector
Fuel Injector - 5229335 I-4 { 12,16-645E4C
Fuel Injector - 5229320 J 20-645E4C
Fuel Injector - 5226210 16-645F4B
Fuel Injector - 5226430 - 900 RPM 5-6 { 20-645F4B
Fuel Injector - 5226160 - 750 R P M 20-645F4B
A13 Exhaust Valve Bridge, Rocker Arms, and
Oil Lines 12,16,20-645E4C and
NOTE: Use Column B 16,2.0z645F4B
ARM ASM... Rocker - Exhaust valve - 9319505
ARM A S M . . . Rocker- Injector- 9319506
A15 Injector Control Linkage
Control Shaft, Support Bracket, and
Bearing 12,16,20-645E4C,and
16,20-645F4B
Spring-Loaded Adjusting Link - Use Column D 20-645F4B
Standard Type Adjusting Link 12,16,20-645E4C,and
16,20-645F4B
EGB Governor Lever and Control Rod
with Layshaft Hand Control Lever on
Left Bank 16,20-645E4C and
16,20-645F4B
EGB Governor Lever and Control Rod
Applied with Two Layshaft Hand
Control Levers 12-645E4C
UG8 Governor Lever and Control Rod
with Layshaft Hand Control Lever on
Left Bank 12,16,20-645E4C and
16,20-645F4B
BI8 Crankshaft, Main Bearings, and Main
Bearing Caps 12,16,20-645E4C and
16,20-645F4B -
A p p l i c a t i o n same as
12,16,20-645 engines
except as noted
below:
N O T E : O n 16-645F4B engines, use
9558552 Crankshaft in place of
8034708
B20 Harmonic Balancer and Gear Damper Assemblies
Gear Damper Assembly - 9323945 12,16,20-645E4C and
16~O-645F4B
T. o f C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Parts
List Page Engine
Number Subject Number Application
B22 Accessory Drive Gear Assembly
Accessory Drive Gear Assembly - 8250686 1 12-645E4C
Accessory Drive Gear Assembly - 8365300 2 16,20-645E4C,F4B
B24 Crankshaft Couplings
Engine Coupling Disc and Flywheel Application I 12,16,20-645FAC,
and 16,20-645F4B
Standard Engine Coupling Disc - 8360898 2-3 12,16,20-645E4C
Standard Engine Coupling Disc- 9553715 -
Serrated Mounting Pilot - Timing Mark Location
303 ° OB 16-645F4B
Standard Engine Coupling Disc- 9553716 -
Serrated Mounting Pilot - Timing Mark Location
303 ° B 20-645F4B
Special Wide Flange - Square Pilot
Coupling Disc - 9539372 2-3 12,16-645E4C,
20-645F4B
Special Wide Flange - Half Heavy - Square Pilot
Coupling Disc - 9084260
Engine Flywheel - 8370850
2-3 } 16-645EAC
Front End Accessory Drive - 8323180 16-645F4B
Blind Cover Application 12,16,20-645E4C,
and 16,20-645F4B
B25 Starter Motor and Mounting
Magnetic Pick-Up Application } 12,16,20-645EAC
Dual Air Start Motor Mounting - Use Column C and 16,20--645F4B
Dual Electric Start Motors 7,10-13 20--645E4C
Air Start Motor Assembly 20-21 12,16,20-645E4C
and 16,20--645F4B
B26 Camshaft Drive Gear Train
Camshaft Drive Gear Train - Use Column G
NOTE: Use 8360843 Crankshaft Gear on 12,16,20-645F_AC
16-645 F4 B engines instead o f 8069014 4-5
Idler Gear Stubshaft Arrangement - Use Column C
and 16,20-645F4B
Upper Idler and Turboeharger Drive Gear 9515331
B28 Camshafts and Camshaft Counterweights
Cam-~haft Asm. - Use Column B 12-645E4C
Camshaft Asm. - Use Column B 16-645E4C,F4B
Camshaft Asm. - Use Column B -8 20-645E4C,F4B
Counterweights and Overspeed Trip
Use Column A - Overspeed Trip - 8383745 ) 12-645E4C
Use Column A - Overspeed Trip - 8350518 I 16--645EAC,F4B
Use Column A - Overspeed Trip - 8389517
for 900 RPM or 8432599 for 750 R P M 2 20-645E4C,F4B
B30 Camshaft Bearing Brackets I 12,16,20-645E4C
and 16,20-645F4B
B32 Camshaft Overspeed Trip Linkage
Overspeed Pawl Camshaft and Trip Assemblies I
Use Column-~ B,C, & D
Trip Linkage Application
Overspeed Trip Assembly
Overspeed Trip Pawl Bracket Assembly - Engines
12,16,20-645E4C
with Manual Trip Lever 5 and 16,20-645F4B
Overspeed Trip Lever, Reset Lever, and
Limit Switch $
Trip Housing Cover - 9522706 - Use Column H 9-11
Trip Housing Cover - 9537509 - Use Column J -
Applied with Overspeed Trip Solenoid 9-11 20-645F4B
31 T. o f C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
T. o f C. 32
E L E C T II' O - M O T I V E D I V I S I O N O E N E | A L M 0 T O | $ C O It P O e A T I O N
Parts [
List Pag Engine
Number Subject Numl Application
33 1". o f C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
T. o f C. 34
ELECTRO-MOTIVE DIVISION GENERAL MOTORS COItPORATION
T A B L E OF C O N T E N T S
Homed Generation Units
Parts
List Page Model
Number Subject Number Application
3-5161
Hinged Engine Ramps 5-6 MP36,MP45 & E999-20
35 T. of C.
E t E C T It O - Jt O T I V E D I V I S I O N G E N E I A t M O T O It S C O I P O I[ A T I O N
TABLE OF CONTENTS
Housed Generation Units
Parts
List Page Model
Number Subject Number Application
AI4 Piston Assembly, Piston, Ring Sets
and Rings
(Replaced by P.L. B08)
AI5 Injector Control Linkage
(Replaces P.L. A12)
Control Shaft, Support Bracket
and Bearings
Two-Piece Control Shaft Kits All Housed Gen. Units
Spring-Loaded Adjusting Link 999-20
Standard Type Adjusting Link MP36,MP45,MP45M,MP45B &
E G B Governor Lever and Control Rod HG20E4B
with Layshaft Hand Control Lever
O n Left Bank 5 MP45,MP45B & HG20E4B
U G 8 Governor Lever and Control Rod with
LayshaftHand Controllaveron LeftBank II MP45M, HG20E4B & 999-20
L S G Governor Lever and Control Rod 13 MP36
A16 Connecting Rod, Bearings, Carrier and Piston Pin
(Replaced by P.L. A07)
BI8 Crankshaft, Main Bearings and Main
Bearing Caps
Crankshaft and Main Bearings 3-4
Main Bearing Caps 5
B20 Harmonic Balancer and Gear
Damper Assemblies
(Replaces P.L. A20-S)
B22 Accessory Drive Gear Assembly All Housed Oen. Units
Accessory Drive Ge.-- Assembly
Applied to Crankshaft with
Integral Stubshaft
B24 Crankshaft Couplings
Engine Coupling Disc and
Flywheel Application 1-3
Front End Accessory Drive 4
Engine Turning Jack 9 MP45,MP45B,MP45M
B25 Starter Motor and Mounting
Magnetic Pick-Up Application l MP45,MP45B,MP45M,999-20 & HG20E4B
Dual Air Start Motors-Left Bank 2,20-21 999-20
Dual Air Start Motors-Right Bank 3,20-21 MP45,999-20 & H G 2 0 E 4 B
Dual Electric Start Motors 7,10-13 MP45,MP45B, M P 4 5 M
Flywheel Indicators 9
B26 Camshaft Drive Gear Train All Housed Gen. Units
Camshaft Drive Gear Train 4-5
Idler Gear Stubshaft Arrangement 6-7
Upper Idler and Turbo Drive Gear 8-9
B28 Camshaft and Camshaft Counterweights
(Replaces P.L. A28-S)
Camshaft Assembly 5-6 MP36
Camshaft Assembly 7-8 MP45,MP45M,MP45B,999-20 & HG20E4B
Counterweights and Overspced Trip 12 MP36
Counterweights and Overspeed Trip 13 MP45,MP45M,MP45B,999-20 & HG20E4B
B30 Camshaft Bearing Brackets 1 All Housed Gen. Units
T. of C. 36
E L E C T It O - M O T I V E D I V I S I O N O E N E II A L M O T O D S C O R P O R A T I O N
TABLE OF CONTENTS
Housed Generation Units
Parts
List Page Model
Number Subject Number Application
37 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Housed Generation Units
Parts I
List [ Page Model
N~t4ber Subject Number Application
Cooling System
r Water Manifold Bracket Application 1 MP36
Water Manifold Application 2-3
Fresh Water Pump Application 7
Aftercooler Piping 15
1346 Water Pumps MP36,MP45,MP45B,MP45M,
Fresh WWater Pumps 2-3 999-20 & H G 2 0 E 4 B
B48 Fuel Oil Piping
Fuel Oil Manifold and Injector Fuel
Oil Lines 1
Twin Spin-On Fuel Oil Piping
(Formerly Viscose) 2-3 MP36,MP45,MP45B,MP45M&HG20FAB
Duplex Fuel Oil Filter Piping 4-5 999-20
B50 Fuel Oil Filter
Spin-On Fuel Oil Filter Assembly MP36,MP45 & HG20E4B
Duplex Fuel Filter Assembly 2!3 MP36,MP45,999-20 & HG20E4B
Viscose Fuel Oil Filter Assembly 4-5
Filter Conversion - MP36 & MP45
Viscose to Twin Spin-On
A52 Fuel Injector
(Replaced by P.L. A1 I)
B54 Cylinder Head Covers and Support Frames
Round Top Inside Frame Comer Design
Applied to Engines without Flame
Arrestor Safety Handhold Covers 4-5 MP36,MP45,MP45B,MP45M, &
HG20E4B
Previous Design Square Top Inside
Frame Corners 6-7 999-20
Cover Assemblies Applied to Engines
without Flame Arrestor Safety
Handhold Covers 9 MP36,MP45,MP45B,MP45M,&HG20F_.4B
Previous Design Cover Assembly For
Square Inside Corner Frame Assembly I0 999-20
Cover Latches and Support Assembly 11 All Housed Gen. Units
A56 Overspeed Trip Housing and Cover
(Replaced by P.L. B32)
B58 Accessory Drive Housing Assembly
Applied to Engines with Bottom Drain
Overspeed Trip Housings I MP36,MP45, & 999-20
Applied to Engines with Rear Drain
Overspeed Trip Housings 2 MP45,MP45B,MP45M, & HG20E4B
B59 Engine Crankcase Pressure Detector Assembly
Crankcase Pressure Detector Application 5 MP45,MP45B,MP45M, & HG20EAB
Crankcase Pressure Detector Application 7 999-20
Low Water and Crankcase Pressure
Detector Application 8 MP36
Crankcase Pressure Detector Assembly 9 999-20
Low Water and Crankcase Pressure
Detector Assembly I0-II MP36
Crankcase Pressure Detector Assembly 12 MP45,MP45M,MP45B,H G20E4B
Cutoff Valve Assembly 14 MP36
B60 Camshaft Drive Housing and Cover MP36,MP45,999-20,MP45M,MP45B&
HG20E4B
T. of C.
E LEC T R O-M OTI V E D I V I S I O N GENERAL MOTO e S CORPORATION
TABLE OF CONTENTS
Housed Generation Units
Parts
List Page Model
Number Subject Number Application
39 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTOIt$ CORPORATION
40
ELECTRO-MOTIVE DIVISION GENEJAL MOTORS CORPORATION
TABLE OF CONTENTS
Drill Rig
Model Designation
Engine Model
8-645E1 SRI1E1A,SRI1E1W
12-645E1 SRI2E1W,SRI2EI G&3-12E-W7M
16-645E1 SR 16El G,SRI6E 1GW&2-16E-7M
Parts
List Page Engine
Number Subject Number Application
A01 Engine, Crankcase and Oil Pan Assembly
Reference Chart 8 8,12,16-645E1
Crankcase and Oil Pan Assembly 9-13
Lube Oil Level Switch 15 12-645EI
41 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Drill Rig
Page Engine
Subject Number Application
Injector Control Linkage
(Replaces P.U A12)
Control Shaft, Support Bracket
and Bearings 8,12,16-645EI
Two-Piece Control Shaft Kits 16-645EI
Spring-Loaded Adjusting Link 8..645EI
Standard Type Adjusting Link 8,12,16-645EI
Previous PGA Governor Lever and
Control Rod Applied with Single
Layshaft Hand Control Lever On
Right Bank 8-645EI
Current PG,PGA,PGR Governor Lever
and Control Rod Applied with Single
Layshaft Hand Control Lever On
Left Bank
Connecting Rod, Bearings, Carrier and Piston Pin
(Replaced by P.L. A07)
Crankshaft, Main Bearings and Main
Bearing Caps
Crankshaft and Main Bearings 1-4
Main Bearing Caps 5
B20 Harmonic Balancer and Gear Damper
Assemblies
(Replaces P.L. A20-S)
Harmonic Balancer Assembly 2
B22 Accessory Drive Gear Assembly 8,12,16-645EI
Accessory Drive Gear Assembly
Applied to Crankshaft with
Integral Stubshaft I
Crankshaft Couplings
Engine Coupling Disc and
Flywheel Application 1-3
Blind Cover Application 8
Drill Rig Coupling Arrangement l0
Gear Box Drive Coupling 11
Bonded Coupling Arrangement 12
Starter Motor and Mounting
Magnetic Pick-Up Application I
Dual Air Start Motors-Right Bank 3,20-21 1 12,16-645E1
Single Air Start Motor 4-5,20-21 8--645E1
Single Air Start Motor 8,14-19 12,16--645E1
Flywheel Indicators
Camshaft Drive Gear Train
Idler Gear Stubshaft Arrangement
Camshaft Drive Gear Train 3 8,12,16..645EI
Camshaft and Camshaft Counterweights
Camshaft Assembly 6
(Replaces P.L. A28-S)
Counterweights and Overspeed Trip [2
Camshaft Bearing Brackets
Camshaft Bearing Brackets I 12,16,20-645E1
Camshaft Bearing Brackets 2-3 8-645E1
T. o f C. 42
E L E C T R O-M O T I V E D I V I S I O N G E N E R A L M O T O R S C O IE P O It A T I O N
TABLE OF CONTENTS
Drill Rig
Parts
List Page Engine
Number Subject Number Application
43 T. of C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS C O le P O R ATIO N
TABLE OF CONTENTS
Drill Rig
?arts
List Page Engine
amber Subject Number Application
T. o f C. 44
ELECTRO-MOTIVE DIVISION GENEIAL MOTOr $ COrn POTATION
TABLE OF CONTENTS
Drill Rig
Parts
List P~e Engine
Number Subject Number Application
45 T. o f C.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
/ When replacing an 8 cylinder crankcase manufactured before January, 1976, Accessory Kit 9319605 is also require.~
9512885 L 12-645E7B
9512886 R 12-645ETB } GM & GMB 12E7B 1¢~ 8372547
I
9546801 L12-645ETC i
9546803 R12-645E7C 1GM ~ GMB12E7C I
8430999 RL 16.645E6 [
8422593 LL 16-645E6 : I G N M B 16F..6 LL, MG16E6 1
8456506 L 16-645E6 8379797
8430998 R 16-645E6 t GM GMB16 I'
8427613 ILL 16.645E7 I
8430667 LL 16-645E7 8430667 L16-645E7
8430668 RR 16-645E7 I } GM &GMB 16E7 '1
8427614 LR 16-645E7 8427614 R16-645E7
f
9512883 L 16.645E7B
9512884 R 16-645E7B I GM & GMBI 6E7B 1 8372546
9546555 L 16-645E7C !
|
9546561 R 16.645E7~.' ~GM 16E7CA 1t
9511281 L 16-645E9[ MGI6ETB Jl
8374874 RL 20-645E5
8374873 LL 20-645E5 I 8374873 L20-645E5
8374875 RR 20-645E5 ~ GM,GMB & MG 20E5
8374876 LR 20.645E5 8374876 R.20-645E5
8424618 RL 20.645E7 |
8424617 LL 20.645E7 J 8424617 L20-645 E7 ~ GM,GMB,PMA,PMB, i
8424619 RR 20.645E7 | PMC, & MG 20E7 't
8424620 LR 20-645E7 8424620 R.20..645E7 8392600
9512336 L 20-645E7B
9510691 R 20-645E7B [ GM,GMB20-645E7B I
9547699 L 20-645E7C
9547701 R 20-645E7t' ~GM 20ETCA
9509698 L 20-645E91', MG 20E7B )
B01 2
~t~CTRO-MOT'VE O'V'S~ON GENERAL MOTORS C O R P O r A T i O N
LL ENGINE RR ENGINES
LEFT HAND CONSTRUCTION RIGHT HAND CONSTRUCTION
LEFT HAND ROTATION RIGHT HAND ROTATION
PLATE A01-1
3 BO1
~LECTtO-,AOT~VE O~V:S~ON OENEmAt MOTORS C O ~ P O R A T ' O ,
LR ENGINE RL ENGINE
PLATE AO1-2
B01 4
EL~CTtO-MOTJVE O~V'S'ON GtNEeAL MOTORS CObb'ORATiON
L ENGINE R ENGINE
5 B01
E L E C.T I O - M O T I Y E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
L ENGINE R ENGINE
PLATE A01-4
BO1 6
E L E C T R O-M O T I V t D I V I S I O N GENERAL MOTORS C O It P O It A T I O N
Industrial Engine Equipped and Cmkcase & Oil Pan Assembly Reference Chart
Normally Aspirated Industrial Engine Equipped includes complete engine with flywheel ring gear, blower, air intake
filters, lube oil level switch (if apph'cable), exhaust chambers, starter motors, and engine governor.
Turbocharged Industrial Engine Equipped includes complete engine with flywheel, ring gear, starter motors, turbo-
charger, after coolers, exhaust chambers, lube oil level switch (if applicable/, and engine governor.
N o t e : Engine Ramp~ arc no longer prox ided a,~ basic equipment on S. SG. HG. M P, and SR Model Enginc,~
Equipped. l h c \ arc axailablc onh as "'Ship I.oo~e'" option.
/ When replacing an 8 cylinder crenkc~e manufactured before January 1976, Accessory Kit 9319605 is also required.
/-/Indicates standard capacity oil pan. Part number 1or Crangcase & Oil Pan with increased capa~ty Oil Pan will Oe
provided upon request.
7 B01
E L E C T R O-M O T I V E D I V I S I O N GENERAL MOTORS CORPORATION
8396211 /9320383 - . .
8-645EI -Normally Aspirated/Model SR11E lW
8476592 / 9320385 / . . . .
8.645E8 - Normally AspiratedfModd MD8E8
P.L. N o . BO1
ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY
Crankcase and Oil Pan Assembly
PLATES 1301-5 and 6
Re/. Part Quantity
No. Number Required Description
CRANKCASE A S S E M B L Y .. E n g i n e - I n c l u d e s O i l Pan
It is essential that the crankcase and oil pan be rna~ntained the same length to assure proper assembly of end housing
parts. Therefore, it is recommended that the crankcase be ordered as an assembly of crankcase and oil pan. Refer
to Parts List 54 for apph'cable cyh'nder head cover frames. Engines delivered after February 1972 have a reduced
diameter hardened insert for the water manifold supports located at the crankcase camshaft drive en~ This crank-
case will only accept the current water manifolds with the reduced diameter flange having an O.D. 03'3.370 inches.
Therefore, it is recommended that new water manifolds be ordered with the crankcase and oil pan. Refer to Parts
List 44 for applicable water manifolds.
A °
- 8-645 engine
B - 12-645 engine
° °
C - 16-645 engine
°
D 20.645 engine
For Gauging Purposes, optional Ground Surface Stud 8475541 is available for application to center main
bearings only.
5 8089200 10 14 I 20 24 NUT .. Spline - 3/8-24 - Cylinder head bracket bolt
6 9085894 20 28 40 48 BOLT .. Cyl. head crab - 1-3/4-12 x 15-5/8 - Replaces 8347885
7 8348556 10 14 i 20 24 BOLT .. B r a c k e t . 3/8-24 x 3 in. long
8 8133575 10 14 20 24 BRACKET .. Crab bolt
9 8213064 20 28 36 44 NUT .. Main bearing stud - 1-114-12 slotted head - Upper
10 8213347 - - 2 2 RETAINER .. Main bearing stud - Center mains only
/4 11 8408684 20 28 : 36 44 NIT/' .. Main bearing stud - 1-1/4-12 hex. lower - Replaces
8028725
/4 12 8412532 20 28 36 44 WASHER .. Hardened - Lower main bearing stud nut
[-/ Engines produced after May, 1968 apply a hardened washer 8412532 and main bearing nut 8408684 to prevent
gouging by the nut. The hardened washer should only be used with the new nut 8408684. The present nut is 1/4
in. shorter and will accommodate the applican'on o f the washer. The washer must not be app~ed with the former
castellated nut 8028725 because the nut will extend beyond the end of the stud and not allow engagement o f the
socket wrench when torqueing in the area of the o~ pan suctfon pipe. The hardened washer should not be applied
to a main bearing cap that has been gouged by a nut unless these gouges have been milled from the surface o f the
main bearing cap. Contact our Service Department for machining tolerances.
13 186266 BOLT .. 1/4-20 x 3-1/4 hex. head - Center mains only
13 179808 20 28 3~ 4~ BOLT .. 1/4-20 x 2-3/4 hex. head
14 8035130 20 28 36 44 N u r .. L o c k - 1 / 4 - 2 0 hex.
15 8268641 8 12 16 20 INSERT .. Lower liner 9088530 ...060 O.S.
16 8344765 8 12 16 20 ELBOW .. Exhaust
BRACKET .. M a n i f o l d - P i s t o n C o o l i n g
Contact our Service D ~ n t for information on repairf~ and/or replacing damaged piston cooling numifotd~
9 B01
ELEC TI O-MOTI VE DIVISION GEN[! A t MOTO 1$ COil PO|ATION
8-645 Engine
A i3 12-645 Engine
- - C
16-645 Engine
20-645 Engine
I 1 1 1 C R A N K C A S E A S S E M B L Y .. E n g i n e - Includes oil p a n
P . L . N o . BO1
ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY
8-645 Engine
12-645 Engine
16-645 Engine
20-645 Engines
Marine oil pans manufactured prior to December, 1967 had a year type rail and require a flat gasket, Reference Number
52. Marine oil pans manufactured after December, 296 7 and all industrial oil pans have a grooved rail and require a
round silicon rubber seal, Reference Number 53 and air box drain "'O'" rings, Reference Number 54.
53 8187007
P A I N T .. E n g i n e
11 BO1
E t E C T e O - M O T I V E D I V I S I O N O E N EI[ A I. M O T O | S C O e P O IE A T I O N
- - 8-645 Engine
- 12,645 Engine
- 16,645 E n ~ a e
A B C D 20-645Engine
i 71 ....
188002 l As Required
S E A L .. Felt - Oil level gauge
PLUG .. Button - Oil dipstick hole
Oil Level Gauge
Part N u m b e r Engine Model Application
8335941 8.645E2,ES,E6,E7,E7B,E7C,E8
8335969 12-645E2,ES,E6,E7,E7B,E7C,ES,Eg,E9B,16-645E2,ES,E6,
E7,E7B,E7C,ES,E9,E9B
B01 12
ELEcTE O-M OTI VE DIVISION GE NE I A L MOTORS CO e P O I ATION
VIEW A - A
-5
23
27
-13
-17
18
-19
13 BO1
ELECTRO-MOTIVE DIVISION G E N E It A t MOTORS C O t PO RATION
P.L. No. B 0 I
ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY
Marine and Marine Drill Rig
27
-9
CURRENT DESIGN
'13
OIL PAN WITH
GROOVED RAIL
A
~78
19
42
.21A
PREVIOUS DESIGN
OIL PAN WITH
~
FLAT RAIL O
40
O
L F- 4.4
O 0
0
oC)o
O O I__
49 O O 0
50
~45 51
~./'-- 39
43 43
Ref. No. 40
Ref. No. 1
PLATE B01-6
BO1 14
ELECTRO-MOTIVE DIVISION GENERAL MOTORS COlt POIATION
P.L. N o . B01
ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY
Items Listed Below Apply Only to Oil Pan Assemblies with Provisions for Lube Oil Level Switches
A~
\
VIEW A-A
PLATE A01-7
Ref. Part Qty.
No. Number Req. Description
1 8445672 SWITCH ASM... Lube oil level - Normally dosed - Dry - 27-3/8 in. long - 8-645E2,
1 ES,E6,12-645E 1 ~,E4B,ES,E6,E7,16-645E2,E4B,ES,E6,E7,20-645E4,E4B,E5,
I E7 engines
i
1 8469107 I- 1 - , SWITCH ASM... Lube oil level - 1 normally dosed, 1 norm~lly open - Wet -
i 23-3[4 in. long - 8-645E2 engine
1 8464151 SWITCH ASM... Lube oil level - Normally open - D r y - 27-3/8 in. long -
'1 8-645 E2 ~E5,E6,E7B,E7C,E8,12-645E 1,E2,E4,ES,E6,E7,E7B,E7C,E8,E9,E9 B,
I 16-645E2,E5,E6,E7,E7B,E8,E9,E9B, and 20-645E5,E7,E7B,E7C,E9,E9B engines
i
I
2 8452592 1 SWITCH ASM... Lube oil level
2 9552513 1 SWITCH ASM... Lube oil level
2 9552609 1 SWITCH ASM... Lube oil level
*2A 8445673 ' l ° C A S I N G .. Level switch
3 1 STEM ASM... Switch - Includes cap
3 1 .I STEM ASM... Switch- Includes cap
3 11 STEM ASM... Switch - Includes cap
4 9331638 ' 1 - m FLOAT ASM... Switch
4 9552597 1 "1 FLOAT ASM... Switch
4 9552598 FLOAT ASM... Switch
5 1 SPACER .. Switch float
5 2 SPACER .. Switch float
6 5 COLLAR .. Spacer
7 SCREW .. Set - Spacer
*~8 8260167 ELBOW.. Switch pulling
~8 8446535 ELBOW .. 1/2 capped
* 9 8271857 i -1 1 t COVER ASSEMBLY .. Switch
* 10 8271869 1 GASKET .. Cover mounting
* 11 122159 2 SCREW .. No. 8-32 x 1/4 round head - Slotted
gg
~Jd
[..
8-645E1 & 8-645E4 ENGINES Z
O
Z tl
0
;liT BANK Z
m
LEFT BANK
ee
0 0 O
f~
hl.
tla
RIGHT BANK
PLATE B03-1
P7532,P7538,P7545,P7547,P7548,P7778
P8865,P8918,P8999,P9122,P9202
B03 2 R E V I S E D J U L Y , 1989
EL ECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
LEFT BANK
23
27 j - - 23
c~
A""J ~-- 23
19
RIGHT BANK
35 LEFT BANK
39 /-..
35 o
[.,, .40 __ p'
t~ c~a
0
Ct2 0
20-645E4 ENGINE
31 "~ "-- 35
RIGHT BANK
3 B03
ELECTRO.MOTIVE DIVISION GENERAL MOTORS CORPORATION
1 i I ;: I :
: "" 10
i
9 7-i~
. . . .
9 9 8/
12-645E4 ENGINE
15 10
< ~:--- ~ 1 1 , ~ L17--'p~u I ] "- - - -'-" 1 z
-- ~12 or~
; J I 13
t . . tl 4
6Jv 4..J ~ 2.Y
r.., RIGHT BANK z
u,d LEFT BANK
> >.
7-.,% 5-,~ 5-,~ 3" A /,-1 ae
c~ O
F,-,,
,kr,.,
<
! [ ii ::
li uC
r~
.; ~gJ 8~"" I
j6
- - - I 0 3 ~ ' ~ - - - -
LgJ 11 <
• Ii ii ~ 13
: !i ; ~ L14
[1 ~6 sY ~4 2.Y"
mGHT
PLATE B03-3
B03 4
ELECTRO-MOTIVE DIVISION GENERAL MOTORS C O R P O R A T I O N
25 8365919 °
1 1 RAMP ASSEMBLY .. Engine - Left b a n k f r o n t
*26 8398360 LEG .. Ramp - 9-3/8 in. long - Formerly8 0 8 4 6 0 3
*27 424267 PIN .. Ramp leg - 1/2 x 2-3/4 in. long
*28 8084794 o "I
HINGE .. Ramp leg
5 B03
ELECT=O-MOT'VE DIVISION GENERAL MOTORS CORPORATION
LEFT BANK
16-645FA ENGINE
0
Q~
U.
RIGHT BANK
> zu~
1
cJ
20-645E4 ENGINE
9/ RIGHT BANK
3 4 ~ r32
,~~ ~
B
...~.. ~
6 31
14 32
PLATE A03-4
B03 6
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Parts List N o . B 0 4
HANDHOLE COVER AND CYLINDER TEST VALVE
3_/" 13-
,2 See Page 2. Ref. No. ] for current design
safety handhole cover assernbb,.
28 16~ 2 1 9 - ~
COVER ASSEMBLY .. H a n d h o l e - S a f e t y
I
15 3325014 I C O V E R A S M . . . Handhole -
Safety - Repl. b y 8 3 8 1 0 9 5
16 3343485 1 COVER .. H a n d h o l e
17 3343838 1 BAR .. Clamping
"18 3329128 1 NUT .. Square
19 3343830 1 HANDWHEEL A S M . . .
Incl. stem
20 3329170 1 GASKET .. Handwheel
21 3239656 4 COVER .. Safety
22 3388571 4 GASKET .. Safety cover
23 3322234 4 WASHER .. Safety cover
24 3341225 4 BOLT .. Safety cover
25 3239716 4 SPRING .. Safety cover
26 3341227 4 NUT .. Special - Safety cover
27 103373 4 PIN .. Cotter - 3/32 x 3 / 4 27- -26 -25
m. long
28 8291349 1 GASKET .. H a n d h o l e cover
to oil pan Ref. No. 15
PLATE B04-2
I B04
ELECTRO*MOT I VE DIVISION GENERAL MOTORS CORPORATION
P . L . N o . B04
H A N D H O L E COVER A N D C Y L I N D E R T E S T V A L V E
P.L. N o . B 0 4
HANDHOLE COVER AND CYLINDER TEST V A L V E
Handhole Cover Assembly
All 8,12,16,and 20-645 Engines
\ 9 lv
Reference No. I Reference No. 2
PLATE B04-5
3 B04
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
1 8212122 I C O V E R A S S E M B L Y .. H a n d h o l e
2 8211975 1 C O V E R .. H a n d h o l e
3 8141999 1 C R O S S B A R .. C o v e r
4 8211983 1 S T U D .. C o v e r - I / 2 - 20 x 3 hex. h e a d
5 8152423 I G A S K E T .. S t u d
6 8173805 1 R I N G .. S t u d r e t a i n i n g
7 8159727 1 N U T .. Special - 1 / 2 - 20 s q u a r e -
Includes retainer
8 456885 1 P I N .. L o c a t i n g - I / 4 x 1-5/8
9 103877 I PLUG.. Pipe - 1/ 8
I0 8291349 I G A S K E T .. H a n d h o l e c o v e r
6 10 2
Ref. N o . l
13 17
11 3325030 1 C O V E R A S S E M B L Y .. H a n d h o l e
12 3343483 1 C O V E R .. H a n d h o l e
13 3343838 1 C R O S S B A R .. C o v e r
14 3343870 1 B O L T .. C o v e r r e t a i n i n g - 5 / 8 - 18 x 4 - 1 / 4
hex. h e a d
15 3329170 1 G A S K E T .. C o v e r r e t a i n i n g b o l t 15
16 3329128 I N U T .. C o v e r r e t a i n i n g bolt - 5 / 8 - 18
square
17 272513 1 P I N .. L o c a t i n g
18 8291349 I G A S K E T .. H a n d h o l e c o v e r to oil p a n
18
Ref. N o . 11
See Page 5 f o r current design handhole covers at starter motor location. PLATE B04-6
B04 4
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L. N o . B 0 4
HANDHOLE COVER AND CYLINDER TEST VALVE
8-1
.8
5 B04
ELECTRO-MOTIVE DIVISION GENERAL MOTORS COR POllATION
P.L. No. B 0 4
HANDHOLE COVER AND CYLINDER TEST VALVE
~ _ - .
PLATE B04~
{2uanriries listed are for one assembly. Quantity 1 required per engine cySdnder.
VALVE A S S E M B L Y .. C y l i n d e r Test
B O D Y .. T e s t Valve
V A L V E .. N e e d l e
N U T .. P a c k i n g
S E A L .. T e s t Valve
@
®
i r
PLATE A05-1
Parts
List No. Parts List Description
1 A05
ELECTIO-MOTIVE DIVISION GENERAL MOTOIS COll POIATION
17 :10
16---------'~ "~ %~------""-'~
15 ~ ~- 11
4-.~ _lq ~ 9
n !, 7
3 b i! ----20
24
30
31
P L A T E B06-1
Ref. Part Qty.
No. Number Req. Description
Quantities listed arefor one cylinder head and one cylinder liner.
1 9319736 1 H E A D A S M . . . Cylinder - With 9319735 valves - Replaces 9319456 and 8424464
*2 9319455 1 H E A D A S M . . . Cylinder - Without valves - Replaces 8424450
Current design changed flow heavy f(anged heads can be identified by a number four (4) cast 3/4 inch high and
raised in a diamond shaped border (<~)). Previous change flow design heads had the numbers 3, 4, 5 or 6 enclosed
in an 1-1/8 inch diameter recessed circle ((~, Q , Q , ( ~ ) o r ~ . This identification isfound on the topface of the
flange at the 7 o'clock position.
3 8028097 1 S U P P O R T .. Injector crab
4 8035930 2 S T U D .. Rocker arm shaft - 1 - 8 x 1 - 14 x %3/4 long
8079922 ...002 O.S. 8079924 ...015 0 3 . 8115243 . . . 0 1 9 0 . S .
8079923 ...004 O.S. 8115242 ...017 O.S.
5 8028701 I S T U D .. Injector crab 5/8 - 11 x 5/8 - 18 x 4-15/16 long
8115143 ...002 O.S. 8115145 ...015 O.S. 8115147...019 O.S.
8115144 ...004 O.S. 8115146 ...017 O.S.
6 8028366 4 P I N .. D o w e l - Replaces 8 4 8 5 3 3 4
7 8310840 4 GUIDE .. E x h a u s t valve
8327002 ...0015 O.S. 8 3 3 8 3 0 4 ...015 O.S.
8 9319735 4 VALVE .. E x h a u s t - H e a v y h e a d - Inconel - Replaces 8 2 7 9 4 8 7
9 8068791 4 SPRING .. E x h a u s t valve
10 8383293 8 LOCK .. Valve seat - O n e half - Single groove
II 8081795 4 SEAT .. Spring
EL |C r R O-MOTI v E DIVISION GENERAL MOTORS COlt POIATION
~24 8415993 1 L I N E R A S M . . . C y l i n d e r - C a s t i r o n l i n e r b o r e - 18 p o r t f a b r i c a t e d
645 E 1 , E 2 , E 4 , E 5 , E 6 , E 7 , E 8 , E 9 e n g i n e s
¢~24 9318831 1 LINER ASM... Cylinder - Cast iron liner bore - Laser hardened
p o r t r e l i e f ( M a c W e s t ) - 18 p o r t f a b r i c a t e d - 6 4 5 E 4 , E 4 B ,
E5,E7,E7B,E9,E9B engines
~24 9090233 I L I N E R A S M . . . C y l i n d e r - C h r o m e p l a t e d l i n e r b o r e - 18 p o r t
f a b r i c a t e d - 645EI,E2,E4,E5,E6,E7,E7B,E7C,E8,E9,E9B,
E I 0B engines
R e f Nos. 25 through 36 are applicable to all the above cylinder liner assemblies.
25 8348964 I D E F L E C T O R .. W a t e r i n l e t - B r a s s
26 8411641 7 S T U D .. L i n e r - 3 / 4 - I 0 x 3 / 4 - 16 x 1 0 - 3 / 4 in. l o n g
8411642 . . . 0 0 2 O . S . 8413916 . . . 0 1 5 O.S. 8413918 . . . 0 1 9 O.S.
8411643 . . . 0 0 4 O.S. 8413917 . . . 0 1 7 O.S.
27 8411644 I S T U D .. L i n e r - L o c a t i n g - 3 / 4 - l 0 x 3 / 4 - 16 x 1 0 - 3 / 4 in. l o n g
8 4 1 1 6 4 5 . . . 0 0 2 O.S. 8413919 . . . 0 1 5 O.S. 8413921 . . . 0 1 9 O . S .
8 4 1 1 6 4 6 . . . 0 0 4 O.S. 8413920 . . . 0 1 7 O.S.
28 8060089 8 N U T .. H e x . - 3 / 4 - 16 - L i n e r t o h e a d
29 8140912 8 W A S H E R .. H a r d e n e d a n d g r o u n d - 3 / 4
~b30 8228554 I SEAL .. Liner - Top groove - Polyacrylic rubber - Except 645E4C,ETC,F4B,F7B engines
¢30 9316850 1 S E A L .. L i n e r - T o p g r o o v e - V i n t o n - 6 4 5 E 4 C , E 7 C , F 4 B , F 7 B e n g i n e s
~31 9316850 1 S E A L .. L i n e r - L o w e r g r o o v e - V i t o n - T u r b o c h a r g e d e n g i n e s
31 8228554 1 S E A L .. L i n e r - L o w e r g r o o v e - P o l y a c r y l i c r u b b e r - R o o t s
blown engines
*32 8305815 I S E A L .. W a t e r j u m p e r l i n e t o l i n e r
+'33 8025988 1 G A S K E T .. P i s t o n c o o l i n g t u b e t o m a n i f o l d - See P a r t s List 34
*'34 8142354 1 G A S K E T .. J u m p e r line t o w a t e r m a n i f o l d - See P a r t s List 44
~'35 9320844 1 KIT .. Liner - Replaces 8284873 - Except F~C,E7C, F4B, and FTB engines I See
~'35 9525089 1 K I T .. L i n e r - E4C, E 7 C , F 4 B , a n d F T B e n g i n e s f P.L. 99
*36 8494711 A.R. C O M P O U N D .. T h r e a d s e a l i n g - L i n e r stud - 250 cc b o t t l e
1 9556060 I H E A D A S M . . . C y l i n d e r - W i t h 9 3 1 9 7 3 5 valves
*2 9556059 1 HEAD ASM... Cylinder- Without valves
3 80280~, 1 S U P P O R T .. I n j e c t o r c r a b
4 8035930 2 S T U D .. R o c k e r a r m s h a f t - I - 8 x I - 14 x 7 - 3 / 4 l o n g
8079922 . . . 0 0 2 O.S. 8 0 7 9 9 2 4 . . . 0 1 5 O.S. 8115243 . . . 0 1 9 O.S.
8079923 . . . 0 0 4 O.S. 8 1 1 5 2 4 2 . . . 0 1 7 O.S.
5 8028701 1 S T U D .. I n j e c t o r c r a b - 5 / 8 - I 1 x 5 / 8 - 1 8 x 4 - 1 5 / 1 6 l o n g
8115143 . . . 0 0 2 O.S. 8 1 1 5 1 4 5 . . . 0 1 5 O.S. 8115147 . . . 0 1 9 O.S.
8115144 . . . 0 0 4 O.S. 8 1 1 5 1 4 6 . . . 0 1 7 O.S.
6 8028366 4 P I N .. D o w e l - R e p l a c e s 8 4 8 5 3 3 4
7 8310840 4 G U I D E .. E x h a u s t v a l v e
8327002 . . . 0 0 1 5 O.S. 8 3 3 8 3 0 4 . . . 0 1 5 O.S.
8 9319735 4 V A L V E .. E x h a u s t - H e a v y h e a d - I n c o n e l
9 8068791 4 S P R I N G .. E x h a u s t v a l v e
10 8383293 8 L O C K .. V a l v e seat - O n e h a l f - S i n g l e g r o o v e
11 8081795 4 S E A T .. S p r i n g
3 B96
ELECTRO-MOTIVE DIVISION GE NEIIAL MOTORS CORPORATION
14-~ 16
~17
.---9
P L A T E A07-1
1 A07
E L ECT R O-MO T I V E Ol V I $ ION GENERAL MOTORS CO R PO It A T I O N
~-13
17
/ 20
~ 9
3
15
PLATE A07-2
- No. 1 Ring
•= - - - - No. 2 Ring
==---- No. 3 Ring
No. 4 Ring
Piston
No. 5 Ring
No. 6 Ring
PLATE B08-1
1 BOB
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
645E1,E2,E6,E8 Engines
W i t h C a s t I r o n L i n e r Bores - No. 1 R i n g C h r o m e F a c e d
S t a i n l e s s Steel W i t h N o n F l a s h C h r o m e S i d e s - F i r e R i n g P i s t o n
BOg 2
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
645EI,E2,E6,E8 Engines
W i t h C a s t I r o n L i n e r B o r e s - No. 1 R i n g C h r o m e F a c e d
S t a i n l e s s Steel W i t h N o n F l a s h C h r o m e S i d e s - F i r e R i n g P i s t o n
RING SET .. Standard Diameter with 1/64 O.S. Width Top Ring
1 9337439 1 R I N G S E T .. P i s t o n - S t a n d a r d d i a m e t e r x 1 / 6 4 0 . S . width
2 8470093 1 R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - S t a i n l e s s steel -
Standard diameter x 1/640.S. width - No. 1 groove
3 8418589 2 R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - D u c t i l e i r o n -
I.S.C. - ,186 t h i c k - N o , 2 a n d N o . 3 g r o o v e s
4 8347100 1 R I N G .. C o m p r e s s i o n - T a p e r e d f a c e d - F e r r o x t'tlled -
D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 4 g r o o v e
5 8347103 1 R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 groove
6 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r land -
No. 6 g r o o v e
RING SET .. Standard Diameter with 1/32 O.S. Width Top Ring
7 9337440 1 R I N G S E T .. P i s t o n - S t a n d a r d d i a m e t e r x 1 / 3 2 O.S. w i d t h
8 8470096 1 R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - S t a i n l e s s steel -
S t a n d a r d d i a m e t e r x 1/32 O.S. w i d t h - N o . 1 g r o o v e
9 8418589 2 R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - D u c t i l e i r o n -
I . S . C . - .186 t h i c k - N o . 2 a n d N o . 3 g r o o v e s
10 8347100 I R I N G .. C o m p r e s s i o n - T a p e r e d f a c e d - F e r r o x filled -
D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 4 g r o o v e
11 8347103 I R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 groove
12 8464953 l R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r land -
No. 6 groove
3 !!~
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O It $ C O R P OI[ A T I O N
645EI,E2,E6,E8 Engines
With Chrome Plated Liner Bores - No. 1 Ring Barrel Face Ductile Iron -
Fire Ring Piston
RING SET .. Standard Diameter with 1/64 O.S. Width Top Ring
9 8467248 1 R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 6 4 O . S . w i d t h
10 8455537 1 R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 6 4 O . S . w i d t h - N o . 1 g r o o v e
11 8388418 2 R I N G .. C o m p . - F e r r o x I d l e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 2 a n d 3 g r o o v e s
12 8347100 1 R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f d l e d - D u c t i l e i r o n - I . S . C . - . 1 8 6 t h i c k -
No. 4 groove
13 8347103 1 R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
14 8464953 1 R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e
RING SET .. Standard Diameter with 1/32 O.S. width Top Ring
15 8467249 I R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h
16 8455538 1 R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h -
No. 1 groove
17 8388418 2 R I N G .. C o m p . - F e r r o x f i l l e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k -
No. 2 and 3 grooves
18 8347100 I R I N G .. C o m p . - T a p e r e d faced - Ferrox Idled - Ductile iron - I.S.C. -
.186 thick - N o . 4 groove
19 8347103 1 R I N G .. Oil control - D o u b l e h o o k scraper - No. 5 groove
20 8464953 l R I N G .. Oil control - Spring loaded - N o . 6 groove
B08 4
E L E C T t O- M O T I V E D I V I S I O N G E N E R A L M O T O R S C O~l.P O t A T I O N
645E1,E2,E6,E8 Engines
W i t h C h r o m e P l a t e d L i n e r B o r e s - N o . 1 R i n g Barrel F a c e D u c t i l e I r o n W i t h T h i c k
C h r o m e P l a t e d S i d e s a n d I n t e r r u p t e d W i t n e s s G r o o v e O n R i n g F a c e - Fire R i n g P i s t o n
For Use with High Sulfur Fuel and on High Sidewear Applications
RING SET .. Standard Diameter with 1/64 O.S. Width Top Ring
9 9323297 1 R I N G S E T .. P i s t o n - S t d . dia. x 1/64 O.S. w i d t h - R e p l a c e s 9316113
10 9323294 1 R I N G .. C o m p . - B a r r e l face - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d sides -
S t d . dia. x 1 / 6 4 0 . S . w i d t h - N o . 1 g r o o v e - R e p l a c e s 93161 I0
11 8388418 2 R I N G .. C o m p . - F e r r o x filled - Ductile i r o n - I . S . C . - .186 t h i c k -
No. 2 a n d 3 g r o o v e s
12 8347100 1 R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x filled - D u c t i l e i r o n - I . S . C . -
.186 t h i c k - N~_~. 4 g r o o v e
13 8347103 I R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
14 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d -
No. 6 groove
RING SET .. Standard Diameter with 1/32 O.S. Width Top Ring
15 9323298 1 R I N G S E T .. P i s t o n - S t d . dia. x 1/32 O.S. w i d t h - R e p l a c e s 9316114
16 9323295 I R I N G .. C o m p . - B a r r e l face - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d s i d e s -
Std. dia. x 1 / 3 2 O . S . w i d t h - No. 1 g r o o v e - R e p l a c e s 9316111
17 8388418 2 R I N G .. C o m p . - F e r r o x f d l e d - D u c t i l e i r o n - I.S.C. - . 186 t h i c k -
No. 2 and 3 grooves
18 8347100 1 R I N G .. C o m p . t a p e r e d f a c e d - F e r r o x filled - D u c t i l e i r o n - I . S . C . -
.186 t h i c k - N o . 4 g r o o v e
19 8347103 I R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
20 8464953 1 R I N G _ Oil c o n t r o l - S p r i n g l o a d e d - N o . 6 g r o o v e
21 9323294 1 R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d s i d e s -
Std. dia. x 1 / 6 4 O . S . w i d t h - R e p l a c e s 9316110
22 9323295 1 R I N G .. C o m p . - Barrel f a c e - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d s i d e s -
Std. dia. x 1 / 3 2 O . S . w i d t h - R e p l a c e s 9316111
5 B08
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CO! PO|ATION
645E4,E5,E7,E9 Engines
With Cast Iron Liner Bores - No. 1 Ring Prestressed Stainless Steel With Flash Chrome Sides
BOB 6
EL EC TtO-MOTIVE DIVISION GE N E t A t MOTOt S C OR PO ItAT ION
645FA,E5,E7,E9 Engines
With Chrome Plated Liner Bores - No. 1 Ring Barrel Face Ductile Iron
RING SET .. Standard Diameter with 1/64 O.S. Width Top Ring
9 8467248 1 R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 6 4 O . S . w i d t h - R e p l a c e s 8 4 5 5 5 4 8
10 8455537 1 R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 6 4 0 . S . w i d t h -
No. I groove
I1 8388418 2 R I N G .. C o m p . - F e r r o x I'dIed - D u c t i l e i r o n - I . S . C . - .186 t h i c k -
No. 2 and 3 grooves
12 8347100 I R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x fiUed - D u c t i l e i r o n - I . S . C . -
.186 thick - No. 4 groove
13 8347103 1 R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
14 8464953 I R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e s
RING SET .. Standard Diameter with 1/32 O.S. Width Top Ring
15 8467249 1 R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h - R e p l a c e s 8 4 5 5 5 4 9
16 8455538 1 R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h -
No. 1 groove
17 8388418 2 R I N G .. C o m p . - F e r r o x f'dIed - D u c t i l e i r o n - I . S . C . - .186 t h i c k -
No. 2 and 3 grooves
18 8347100 1 R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f d i e d - D u c t i l e i r o n - I . S . C . -
.186 thick - No. 4 groove
19 8347103 1 R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
20 8464953 1 R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - N o . 6 g r o o v e
21 8455537 1 RING .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 6 4 0 . S . w i d t h
22 8455538 1 RING .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h
7 B08
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
645E4,E5,E7,E9 Engines
W i t h C h r o m e P l a t e d L i n e r B o r e s - No. 1 R i n g B a r r e l F a c e D u c t i l e I r o n W i t h T h i c k C h r o m e P l a t e d S i d e s and
I n t e r r u p t e d W i t n e s s G r o o v e o n R i n g F a c e - F o r Use with High S u l f u r F u e l a n d o n H i g h S i d e w e a r A p p l i c a t i o n s
I 9336998 1 P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s t i n g s - R e p l a c e s 9337001
2 8459702 1 P I S T O N .. B a r e - S t a n d a r d
3 9323296 1 R I N G S E T .. S t a n d a r d d i a m e t e r - R e p l a c e s 9316112
4 9323293 1 R I N G .. C o m p . - Barrel face - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d sides -
S.S.C. - . 190 t h i c k - No. 1 g r o o v e - R e p l a c e s 9316323
5 8388418 2 R I N G .. C o m p . - F e r r o x filled - D u c t i l e i r o n - I.S.C. - .186 t h i c k -
No. 2 and 3 grooves
6 8347100 1 R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x filled - Ductile i r o n - I.S.C. -
• 186 t h i c k - N o . 4 g r o o v e
7 8347103 1 R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
8 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e
B08 8
ELECTRO-M OTIVE DIVISION G|NEII A L MOTOB $ CORPORATION
645E4,FAB,E5,E7,E7B,E9,E9B Engines
With Cast Iron Liner Bores - No. 1 Ring Prestressed Stainless Steel With Flash Chrome Sides
Note: Application of the following Piston assemblies require the use o f 8442120 Carrier, 8442226 lnsert Bearing,
and 8417645 or 9518958 Piston Pin.
Ref. Part Qty.
No. Number Req. Description
9. !108
E L E C T I! O - M O T I V E D I V I S I O N G E N E I! A L M O T O II $ C O I! P 0 I 1 A T I O N
P.L. N o . B08
PISTONS AND RINGS
645E4B,E7B,E9B Engines
23 8455537 l RING .• C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 6 4 O • S . w i d t h
24 8455538 l RING .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h
BO$ 10
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
6 4 5 E 4 , E 4 B , E 5 , E 7 , E 7 B , E 9 , E 9 B , E 10B E n g i n e s
W i t h C h r o m e P l a t e d L i n e r B o r e s - N o . 1 R i n g Barrel F a c e d D u c t i l e I r o n W i t h T h i c k C h r o m e
P l a t e d S i d e s a n d I n t e r r u p t e d W i t n e s s G r o o v e - F o r U s e with H i g h S u l f u r F u e l a n d o n H i g h S i d e w e a r A p p l i c a t i o n s
Note: Application of the following piston assemblies requires the use o f 8442120 carrier, 8442226 bronze lined
carrier insert bearing and 8417645 or 9518958 l~.ston Pin.
1 9337473 I P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s - R e p l a c e s 9506210
2 8419089 1 P I S T O N .. Bare - S t a n d a r d
3 9323296 1 R I N G S E T .. S t a n d a r d d i a m e t e r - R e p l a c e s 9316112
4 9323293 1 R I N G .. C o m p . - Barrel face - Ductile i r o n - T h i c k c h r o m e plated s i d e s -
S . S . C . - . 190 t h i c k - N o . 1 g r o o v e - R e p l a c e s 9316323
5 8388418 2 R I N G .. C o m p . - F e r r o x filled - Ductile i r o n - I . S . C . - .186 thick -
No. 2 a n d 3 g r o o v e s
6 8347100 I R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x filled - D u c t i l e i r o n - I . S . C . -
.186 thick - N o . 4 g r o o v e
7 8347103 I R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 g r o o v e
8 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - No. 6 g r o o v e
RING SET .. Standard Diameter with 1/32 O.S. Width Top Ring
15 9323298 I R I N G S E T .. P i s t o n - S t d . dia. x 1/32 O.S. w i d t h - R e p l a c e s 9316114
16 9323295 1 R I N G .. C o m p . - B a r r e l face - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d sides -
S t d . dia. x 1 / 3 2 O . S . w i d t h - N o . l g r o o v e - R e p l a c e s 9316111
17 8388418 2 R I N G .. C o m p . - F e r r o x filled - Ductile i r o n - I . S . C . - .186 t h i c k -
N o . 2 a n d 3 grooves
18 8347100 1 RING .. C o m p . tapered faced - Ferrox fdied - Ductile iron - I.S.C. -
.186 thick - N o . 4 groove
19 8347103 1 RING .. Oil control - D o u b l e h o o k scraper - N o . 5 g r o o v e
20 8464953 1 RING .. Oil control - Spring loaded - No. 6 groove
645E4B,E7B,E9B,E10B Engines
I 9533162 1 P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s - R e p l a c e s 9533166
2 9523619 I P I S T O N .. Bare - S t a n d a r d
3 9323296 1 R I N G S E T .. S t a n d a r d d i a m e t e r - R e p l a c e s 9316112
4 9323293 1 R I N G .. C o m p . - Barrel face - Ductile i r o n - T h i c k c h r o m e p l a t e d sides -
S . S . C . - .190 t h i c k - N o . I g r o o v e - R e p l a c e s 9316323
5 8388418 2 R I N G .. C o m p . - F e r r o x f d l e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k -
No. 2 and 3 grooves
6 8347100 1 R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x Idled - D u c t i l e i r o n - I . S . C . -
• 186 t h i c k - No. 4 g r o o v e
7 8347103 1 R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 g r o o v e
8 8464953 I R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e
RING SET .. Standard Diameter with 1/64 O.S. Width Top Ring
9 9323297 1 R I N G S E T .. P i s t o n - Std. dia. x 1/64 O.S. w i d t h - R e p l a c e s 9316113
10 9323294 1 R I N G .. C o m p . Barrel face - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d s i d e s -
S t d . dia. x 1 / 6 4 0 . S . w i d t h - N o . 1 g r o o v e - R e p l a c e s 9316110
II 8388418 2 R I N G .. C o m p . - F e r r o x I d l e d - D u c t i l e i r o n - I.S.C. - . 186 t h i c k -
No. 2 and 3 grooves
12 8347100 I R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x filled - D u c t i l e i r o n - I . S . C . -
.186 t h i c k ° N o . 4 g r o o v e
13 8347103 1 R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 g r o o v e
14 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d -
No. 6 groove
RING SET .. Standard Diameter with 1/32 O.S. Width Top Ring
15 9323298 1 R I N G S E T .. P i s t o n - Std. din. x 1/32 O.S. w i d t h - R e p l a c e s 9316114
16 9323295 1 R I N G .. C o m p . - Barrel face - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d sides -
S t d . dia. x 1/32 O.S. w i d t h - No. 1 g r o o v e - R e p l a c e s 9316111
17 8388418 2 R I N G .. C o m p . - F e r r o x filled - D u c t i l e i r o n - I.S.C. - . 186 t h i c k -
No. 2 and 3 grooves
18 8347100 I R I N G .. C o m p . T a p e r e d f a c e d - F e r r o x I d l e d - D u c t i l e i r o n - I . S . C . -
.186 t h i c k - N o . 4 g r o o v e
19 8347103 1 R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 g r o o v e
20 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - No. 6 g r o o v e
B08 12
E L E C T It O * M O T I V E D I V I S I O N O E N E I A L M O T Oll $ C O R P O t A T I O N
P . L . N o . B08
PISTONS AND RINGS
1 9550585 1 P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s
2 9572817 1 P I S T O N .. B a r e - S t a n d a r d - 16: I c o m p r e s s i o n r a t i o - R e p l a c e s 9 5 4 5 5 6 5 , 9549581,
and 9564583
3 9516928 1 R I N G S E T .. P i s t o n - R e p l a c e s 8434523 a n d 8467250
4 9338809 I R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e
s i d e s - S~ainless steel - S . S . C . - . 190 t h i c k - N o . I g r o o v e - R e p l . 8433002
5 8418589 2 R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k -
No. 2 and 3 grooves
6 8347100 1 R I N G .. C o m p r e s s i o n - T a p e r e d f a c e d - F e r r o x t'died - D u c t i l e i r o n -
I . S . C . - .186 t h i c k - N o . 4 g r o o v e
7 8347103 1 R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
8 8464953 I R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e
~9 9338812 1 R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s -
S t a i n l e s s s t e e l - S t a n d a r d dia. x 1 / 6 4 0 . S . w i d t h - R e p l a c e s 8 4 3 4 5 1 7
/I0 9338815 1 R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s -
S t a i n l e s s s t e e l - S t a n d a r d dia. x 1 / 3 2 O . S . w i d t h - R e p l a c e s 8 4 3 4 5 2 0
/See Page 15, Reference Numbers I and 7, f o r Oversize Width Ring Sets.
PISTON ASSEMBLY .. S t a n d a r d D i a m e t e r - C h r o m e P l a t e d Liner Bore -
F o r U s e With H i g h Sulfur Fuel a n d o n High Side Wear Applications
11 9550584 1 P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s
12 9573312 I P I S T O N .. B a r e - S t a n d a r d - 16:1 c o m p r e s s i o n r a t i o - R e p l a c e s 9 5 4 5 5 6 5 , 9 5 4 9 5 8 1 ,
and 9564583
13 9323296 1 R I N G S E T .. S t a n d a r d d i a m e t e r - R e p l a c e s 9316112
14 9323293 1 R I N G .. C o m p r e s s i o n - B a r r e l f a c e - D u c t i l e i r o n - T h i c k c h r o m e
p l a t e d s i d e s - S . S . C . - .190 t h i c k - N o . 1 g r o o v e - R e p l a c e s 9 3 1 6 3 2 3
15 8388418 2 R I N G .. C o m p r e s s i o n - F e r r o x t'dled - D u c t i l e i r o n - I . S . C . - . 186 t h i c k -
No. 2 and 3 grooves
16 8347100 1 R I N G .. C o m p r e s s i o n - T a p e r e d f a c e d - F e r r o x f d i e d - D u c t i l e i r o n -
I . S . C . - .186 t h i c k - N o . 4 g r o o v e
17 8347103 1 R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
18 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e
/t See Page 12. Reference Numbers 9 and 15, for Oversize Width Ring Sets.
13 BU
ELFCTRO-MOTIVF DIVISION GENFRAL MOTORS CORPORATION
6 4 5 E 7 C , FTB E n g i n e s
W i t h C h r o m e L i n e r B o r e s a n d 16:1 C o m p r e s s i o n R a t i o Fire R i n g P i s t o n
BO$ 14
E L E C T I 0 - M 0 T I ¥ E O I V I S I 0 lq G E lq E It A L M 0 T 0 • S C 0 B P 0 t A T I 0 N
W i t h C a s t I r o n L i n e r B o r e s - N o . 1 R i n g P r e s t r e s s e d S t a i n l e s s Steel W i t h
F l a sh C h r o m e Sides
RING SET .. Standard Diameter with 1/64 O.S. Width Top Ring
1 9516931 1 R I N G S E T .. P i s t o n - S t a n d a r d d i a m e t e r x 1 / 6 4 0 . S . w i d t h t o p r i n g -
R e p l a c e s 8475173 a n d 8486611
2 9338812 1 R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e faced - F l a s h c h r o m e s i d e s -
S t a i n l e s s steel - S t a n d a r d d i a m e t e r x 1 / 6 4 O.S. w i d t h - N o . 1
g r o o v e - R e p l a c e s 8434517
3 8418589 2 R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k -
No. 2 and 3 grooves
4 8347100 1 R I N G .. C o m p r e s s i o n - T a p e r e d f a c e - F e r r o x filled - D u c t i l e i r o n - I . S . C . -
• 186 t h i c k - N o . 4 g r o o v e
5 8347103 1 R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
6 8464953 1 R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - N o . 6 g r o o v e - R e p l a c e s 8 3 4 7 1 0 6
RING SET .. Piston - Standard Diameter with 1/32 O.S. Width Top Ring
7 9516934 1 R I N G S E T .. P i s t o n - S t a n d a r d d i a m e t e r x 1/32 O . S . w i d t h t o p r i n g -
R e p l a c e s 8 4 7 5 1 7 4 a n d 8479805
8 9338815 1 R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s -
S t a i n l e s s steel - S t a n d a r d d i a m e t e r x 1 / 3 2 O . S . w i d t h - N o . 1
g r o o v e - R e p l a c e s 8434520
9 8418589 2 R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k -
No. 2 and 3 grooves
I0 8347100 1 R I N G .. C o m p r e s s i o n - T a p e r e d f a c e - F e r r o x filled - D u c t i l e i r o n - I . S . C . -
.186 t h i c k - N o . 4 g r o o v e
I1 8347103 l R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e
12 8464953 l R I N G .. Oil c o n t r o l - S p r i n g l o a d e d - N o . 6 g r o o v e - R e p l a c e s 8 3 4 7 1 0 6
13 9516932 1 R I N G S E T .. P i s t o n - .030 O . S . d i a m e t e r x 1 / 6 4 O . S . w i d t h t o p r i n g -
R e p l a c e s 8480631 a n d 8486613
14 9338813 I R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d = F l a s h c h r o m e s i d e s
s t a i n l e s s steel - .030 O.S. d i a m e t e r x l / 6 4 O . S . w i d t h - N o . I
g r o o v e - R e p l a c e s 8434518
I5 8418590 2 R I N G .. C o m p r e s s i o n = C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 1 8 6 t h i c k -
No. 2 and 3 grooves
16 8347101 I R I N G .. C o m p r e s s i o n - T a p e r e d face - F e r r o x filled - D u c t i l e i r o n - I . S . C . -
.186 thick - N o . 4 groove
17 8347104 I RING .. Oil control - D o u b l e h o o k scraper - N o . 5 g r o o v e
18 8464954 I RING .. Oil control - Spring loaded - N o . 6 g r o o v e - Replaces 8 3 4 7 1 0 7
15 B08
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Parts List N o . A 0 9
POWER PACK ASSEMBLIES
Complete, Mini, And Partial Power Pack Assemblies
Not Illustrated
Fork 9518135 9544883 645E1,E2, E6,E8 - No. 1 Ring Stainless Steel With
Blade 9518136 9544884 Chrome Face - Laser Hardened Port Relief Liner
/Fork 8467559 8467560 8467607 645E4 (Except MP45), E5,E7,E9 - No. 1 Ring Prestressed
Blade 8467561 8467562 8467608 Stainless Steel With Chrome Face And Sides
/ Fork 9517595 9503109 9523262 645E4 (Except MP45), E5,E7,E9 - No. I Ring Prestressed
Blade 9517596 9503111 9523263 Stainless Steel With Chrome Face And Sides - Laser
Hardened Port Relief Liner
9 /Fork 8470863 8470865 645E4 (MP45) - No. 1 Ring Prestressed Stainless Steel
113 Blade 8470864 8470866 Chrome Face And Sides - Thick Overlay Insert Bearing
11 /Fork 9517871 9524090 645E4 (MP45) - No. I Ring Prestressed Stainless Steel
12 Blade 9517872 9524091 Chrome Face And Sides - Thick Overlay Insert Bearings -
Laser Hardened Port Relief Liner
13 /Fork 9517869 9327318 9529788 645E4B,E7B,E9B - No. 1 Ring Prestressed Stainless Steel
14 Blade 9517870 9327319 9529789 Chrome Face And Sides - Laser Hardened Port Relief Liner
15 /Fork 9527312 9527313 9541019 645E4B,E7B,E9B - Fire Ring Piston - No. I Ring
Blade 9527314 9527315 9541020 Prestressed Stainless Steel Chrome Face And
Sides - Laser Hardened Port Relief And Upper Bore Liner
17 ? Fork 9549816 9549817 9551463 645E7C- 16:1 Piston- No. 1 Ring Prestressed
Blade 9549818 9549819 9551462 Stainless Steel Chrome Face And Sides - Laser
Hardened Port Relief And Upper Bore Liner
MARINE - W i t h C h r o m e P l a t e d Liner B o r e
/Fork 9094328 9090766 645E2,E6 - No. 1 Ring Ductile Iron Barrel Face -
Blade 9094330 9090767 Bronze Lined Carrier Insert Bearing
/ Fork 9094"324 9090764 645E5,E7 - No. 1 Ring Ductile Iron Barrel Face
Blade 9094326 9090765
?Fork 9546242 9527322 645E7B - Fire Ring Piston - No. 1 Ring Ductile
Blade 9546243 9527323 Iron Barrel Face
/ Fork 9550603 9550604 645E7C- 16:1 Piston- No. 1 Ring Ductile Iron
Blade 9550601 9550602 Bah'ell Face
/ One (1) Connecting R o d Hardware Kit (8409745) is included with each Fork Rod Power Pack Assembly. h includes
4 - 8127868 Bolt, 3- 8259128 Bolt, 6- 8216114 Washer and 3 - 8487883 Nut.
1 A09
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L. N o . A09
POWER PACK ASSEMBLIES
Fork 9332672 9332673 9339405 645EI,E2,E6,E8 - No. 1 Ring Ductile Iron Barrell Face
Blade 9332674 9332675 9339406 With Thick Chrome Plated Sides And Interrupted
Witness Groove - Bronze Lined Carder Insert Bearing
Fork 9328183 9328184 9339407 645E4 (Except MP45), E5,E7,E9 - No. 1 Ring Ductile Iron
Blade 9328185 9328186 9339408 Barrell Face With Thick Chrome Plated Sides And
Interrupted Witness Groove - Standard Carder Insert Beating
Fork 9337485 9337483 9521963 645E4 (MP45) - No. 1 Ring Ductile Iron Barrell Face
Blade 9337486 9337484 9521964 With Thick Chrome Plated Sides And Interrupted
Witness Groove - Thick Overlay Carrier Insert Beating
Fork 9527316 9527317 9546357 645E4B,E7B,E9B,E10B - Fire Ring Piston - No. I Ring Ductile Iron
Blade 9527318 9527319 9546358 Barrell Face With Thick Chrome Plated Sides And
Interrupted Witness Groove - Bronze Lined Carrier
Insert Bearing
.~Fork 9551207 9550606 645E7C- 16:1 Piston- No. I Ring Ductile Iron Barrel
Blade 9551208 9550605 Face With Thick Chrome Plated Sides And
Interrupted Witness Groove - Bronze Lined Carder
Insert Bearing
NAVY - With Cast Iron Liner Bore And Mil. Spec. Insert Bearings
41 Fork 8449869 9514327 8467605 645E2 - No. 1 Ring Stainless Steel Chrome Face
42 Blade 8449871 9088370 8467606
/ One (1) Connecting Rod Hardware Kit (8409745) is included with each Fork Rod Power Pack Assembly.
A@9 2
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
A Mini Power Pack is the same as a Complete Power Pack tess the connecting rod.
A Partial Power Pack is the same as a Mini Power Pack less the carrier, insert bearing, p i s t o n p i n and bolt assembly,
thrust washer, and snap ring.
Mini and Partial P o w e r Packs are not offered on a unit exchange basis.
Mini 9556097 9319973 645E4 (Except MP45), E5,E7,E9 - No. I Ring Prestressed Stainless
Steel With Chrome Face And Sides
Mini 9519207 645E4 (Except MP45), E5,E7,E9, - No. 1 Ring Prestressed Stainless Steel
Chrome Face And Sides - Laser Hardened Port Relief Liner
Mini 9550599 645E7C - 16: I Piston- No. I Ring Ductile Iron Barrel Face With Thick Chrome
Partial 9550600 Plated Sides And Interrupted Witness Groove - Bronze Lined
Carrier Insert Bearing
MARINE AND INDUSTRIAL - With Chrome Plated Liner Bore - For Use With High Sulfur Fuel
Mini 9332684 9332685 645EI,E2,E6,E8 - No. 1 Ring Ductile Iron Barrel Face With Thick Chrome
Partial 9332670 933267i Plated Sides And Interrupted Witness Groove - Bronze Lined
Carrier Insert Bearing
Mini 9332682 9332683 645E4 (Except MP45), E5,E7,E9 - No. 1 Ring Ductile Iron Barrel Face With
Thich Chrome Plated Sides And Interrupted Witness Groove
Partial 9331782 645E4,E5,E7,E9 - No. 1 Ring Ductile Iron Barrel Face With Thick
Chrome Plated Sides And Interrupted Witness Groove
Mini 9527326 9527327 645E4B,ETB,E9B,E10B - Fire Ring Pislon - No. 1 Ring Ductile Iron
Partial 9527324 9527325 Barrel Face With Thick Chrome Sides And Interrupted Witness
Groove - Bronze Lined Carrier Insert Bearing
Mini 9550608 645E7C - 16: I Piston - Ductile Iron Barrel Face With Thick Chrome
Partial 9550607 Sides And Interrupted Witness Groove - Bronze Lined Carrier
Insert Bearing
3 A09
Et ECTIIO.M OTIYE D I V I S I O N GENERAL M OTO B S C O II p O | A T I O N
/ One (I) Connecting R o d Hardware Kit (8409745) is included with each Fork Rod Power Pack Assembly.
A09 4
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
i; \,/ i,X L/ J
!
16 Cyl. Engine
~-2 ~-2-~x ~
20 Cyl. Engine
P L A T E B10-1
Ref. Part Quantity
No. Number Required Description
A - - - 8 cylinder engines 1
- B - - 12 cylinder engines I Quantities Shown Are For
- - C " 16 cylinder engines One Engine Assembly
- - - D 20 cylinder engines
1 BIO
ELECTRO.MOTIVE DIVISION GENERAL MOTORS CORPORATION
P . L . N o . B10
CYLINDER HEAD CRABS
Plate-Type Crabs
645E4B,E7B,E7C,E9B,E 10B Engines
2.~
8 Cyl. Engine 12 Cyl. Engine
/-1 r l ~
: c:z_. Z/j 7 6
2 2
16 Cyl. Engine
2~ L-2~ ~ - 2
20 Cyl. Engine
P L A T E B10-2
Ref. Part Quantity
No. Number Required Description
A 8-645E4B,E7B,E7C engines 1
B 12-645E4B,E7B,E7C,E9B engines Quantities shown are f o r
16-645E4B,E7B,E7C,E9B,EIOB engines one engine assembly
- O 20-645E4B,E7B,E7C,E9B,E I 0B engines
1 9319170 6 8 ~2 [6 CRAB .. CyLinder head - Intermediate
2 9523067 4 4 8 8 CRAB .. Cylinder head - End - Center on 16 and 20 cyl. only
3 9332871 2 CRAB .. Cylinder head - Center on 12 cyl. only
4
5
8133575
9085894
1o
20
14
28
!G
tO l
!4
18
B R A C K E T .. Crab bolt
BOLT .. Crab
6 8040808 20 28 t01 ,8 N U T .. Crab bolt
7 9319172 20 28 IC ,8 W A S H E R .. Special - Hardened and ground
8 8348556 10 14 !C .~4 BOLT .. Hex. head 3/8 - 24 x 3 - Bracket mounting
9 8089200 10 14 ~.C ).4 N U T .. Spline 3/8 - 24
~10 9558451 1 K I T .. Crab - Service ~ Each kit contains Ref. Nos. 1,2,3 (for 12 eyl.
~11 9558545 1 - -
K I T .. Crab - Service t engines), 5,6, and 7 in the quantities shown
~12 9552014 - ] -
K I T .. Crab - Service for each engine assembly.
~13 9335056 - - 1 K I T .. Crab - Service
/Note: Plate Crab Kits can be applied to all turbocharged engines.
BI0 2
ELECTRO-MOTIVE DIVISION G E N E I A t MOTORS CORPORATION
PLATE AI I-1
23\
645 Engines
22-
32
-16
19
11_/
/ 12 - /
20
10 21 L17
Ref. No. 1
P L A T E AI I-2
A B C D E F
5228830 - .
INJECTOR ASM... Fuel - Replaced by 5229200
5229200 1 * - - INJECTOR ASM... Fuel
5228895 INJECTOR ASM... Fuel - Replaced by 5229250
5229250 INJECTOR ASM... Fuel
5228970 - " I - INJECTOR ASM... Fuel - Replaced by 5229315
5229315 - - I - INJECTOR ASM... Fuel
5229015 INJECTOR ASM... Fuel - Replaced by 5229325
5229325 - - - I INJECTOR ASM... Fuel
5229320 1 - INJECTOR ASM... Fuel
5229335 - 1 INJECTOR ASM... Fuel
All 2
E L EC T R O-M OT I V E D I V I S I O N GENERAL MOTORS C O R P O R A T I O N
17 5228139 1 1 F O L L O W E R .. I n j e c t o r
18 5227914 1 1 P I N .. S t o p
19 5227904 I 1 S P R I N G .. S t o p p i n
20 5228184 1 I R E T A I N E R .. S t o p p i n a n d s p r i n g
21 5226491 I 1 S P R I N G .. P l u n g e r
22 5228545 1 1 N U T .. I n j e c t o r
23 5229195 I T I P A S M . . . 5 hole - L o w - S a c - I n c l u d e s needle valve
23 5229230 - 1 T I P A S M . . . 6 hole - L o w - S a c - I n c l u d e s needle valve
23 5229235 T I P A S M . . . 6 hole - L o w - S a c - I n c l u d e s needle valve
23 5229270 T I P A S M . . . 7 hole - L o w - S a c - I n c l u d e s needle valve
23 5229265 T I P A S M . . . 7 hole - L o w - S a c - I n c l u d e s needle valve
23 5229275 T I P A S M . . . 6 hole - L o w - S a c - I n c l u d e s needle valve
24 5228538 I C A G E .. Needle v a l v e s p r i n g
25 5228541 1 S E A T .. Needle v a l v e s p r i n g
26 5228539 1 S P R I N G .. N e e d l e v a l v e
27 5228571 1 C A G E .. C h e c k v a l v e
28 5226950 1 V A L V E .. C h e c k
29 5228572 1 S P A C E R .. C h e c k v a l v e
30 5226574 1 D E F L E C T O R .. I n j e c t o r spill
*34 5226714 2 C A P .. P r o t e c t i v e - U s e d o n R e L 16 f o r s h i p p i n g a n d s t o r a g e
3 All
EtECTRO-MOTIVE D I V I S I O N GENERAL MOTORS C O R P O R A T I O N
All 4
E L E C T I O-MOT I V E DIVISION GENEIAL MOTO| S C O R tO | AT I O N
P.L. No. A ] I
FUEL INJECTOR
16,20-645F4B,F7B Engines
23\
32
19
/ 12J j
20
11 /
"10 2 21 L17
Ref. No. 1
P L A T E AI 1-3
A 16-645F4B,F7B Engines
B 20-645F4B,F7B Engines
C 20-645F4B Engine - 750 R . P . M .
5226210 I N J E C T O R A S M .. Fuel
5226430 I N J E C T O R A S M .. Fuel
5226160 I N J E C T O R A S M . . . Fuel
2 5229709 B O D Y A S M . . . Injector
*3 5228462 P L U G .. Injector body
4 5226482 D O W E L .. Injector
5 5226727 PIN .. R a c k guide
6 5226484 S T U D .. Fuel connection
7 5228745 A D A P T E R .. Calibration slide
8 5228758 S C R E W .. Set - No. 8-32 x .220 Nylock
9 9421614 S C R E W .. Socket head cap - No. 8-32 x 3/8
17 5228139 F O L L O W E R .. Injector
18 5227914 P I N .. Stop
19 5227904 S P R I N G .. Stop pin
20 5228184 R E T A I N E R .. Stop pin and spring
21 5226491 S P R I N G .. Plunger
22 5228545 N U T .. Injector
R E V I S E D JULY, 1989 5 AU
E tE CT ! O-MOT lYE DIVISION GENERAL MOTORS CORPORATION
A E C
1 1 1 INJECTOR ASM... Fuel
23 5229275 1 - T I P A S M . . . 6 hole - L o w - S a c - I n c l u d e s n e e d l e v a l v e
23 5229265 - 1 TIP ASM... 7 hole - Low-Sac - Includes needle valve
23 5229270 1 T I P A S M . . . 7 hole - L o w - S a c - I n c l u d e s n e e d l e v a l v e
24 5228538 I 1 1 C A G E .. N e e d l e v a l v e s p r i n g
25 5228541 1 1 1 S E A T .. N e e d l e v a l v e s p r i n g
26 5228539 l 1 I S P R I N G .. N e e d l e v a l v e
27 5228571 1 I 1 C A G E .. C h e c k v a l v e
28 5226950 1 1 1 V A L V E .. C h e c k
29 5228572 1 1 1 S P A C E R .. C h e c k valve
30 5226574 I l 1 D E F L E C T O R .. I n j e c t o r spill
All 6
E L E C T R O-M O T I V E D I V I S I O N GENERAL MOTORS C O ! P O I AT I O N
2 @ 25
PLATE AI3-1
Ref. Part Quantity
No. Number Re¢ uired Description
1 AI3
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
11
12
A13 2
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Parts List N o . A 1 5
INJECTOR CONTROL LINKAGE
Control Shaft, Support Bracket, And Bearings
All 645 Engines
P L A T E A15-1
8-645 engines }
B - - 12-645 engines Quantities Shown Are For
- C - 16-645 engines One Engine Assembly
- - D 20-645 engines
I 8196851 S H A F T A S M . . . InJector control - Left bank
1 8196853 l - - S H A F T A S M . . . InJector control - Left bank
1 8196855 - l - S H A F T A S M . . . InJector control - Left bank I See Page 2 For Optional
I 8360853 - - 1 S H A F T A S M . . . InJector control - Left bank I Two- Piece Service Kits
*2 8196852 S H A F T A S M . . . Injector control - Right bank
*2 8196854 1 - - S H A F T A S M . . . Injector control - Right bank
*2 8196856 - 1 - S H A F T A S M . . . InJector control - Right bank ! See Page 2 For Optional
*2 8360850 - - 1 S H A F T ASM. h e c t o r control Right bank I Two-Piece Service Kits
3 8360051 12 16 20 L E V E R .. Injector control shaft
4 8443643 12 16i20 B E A R I N G A N D S U P P O R T A S M . . . Replaces 8360052
5 8443644 24 32!40 B U S H I N G .. Support
6 181379 12 16 20 BOLT .. Hex. head 3/8 - 24 x 2 - Lever mounting
7 8032717 12 1 6 20 N U T .. Lock 3/8 - 24 hex.
*8 9411615 12 16 20 P I N .. Spring - 7/32 x I - 1 / 2 in. long - Lever to shaft
09 181379 24 32 40 BOLT .. Hex. head 3/8 - 24 x 2 - Applied to former bearing 8360052 only
¢9 181381 24 32 40 BOLT .. Hex. head 3/8 - 24 x 2-I/2 - Applied to current bearing 8443643 only
I0 6101225 24 32 40 W A S H E R .. F l a t - 1/4
11 8451755 2 2 2 B R A C K E T A S M . . . Support - Formerly 8069712
12 908085 2 2 2 B E A R I N G .. Ball - Formerly 954157
13 8054053 2 2 2 R I N G .. Snap - Bearing retaining
*I3A 8487996 2 2 2 S H I M .. S u p p o r t bracket - .014 in. thick - Applied with 8069712
support bracket on shortened crankcases
14 8061581 s Re~ uired S H I M .. Bearing to bracket - .015 thick
15 8054047 2 2 2 S P A C E R .. Control lever - 5/32
¢ 15 8457384 I I I S P A C E R .. Control lever - 21/32 - See Page 10
¢16 181428 8 8 8 BOLT .. Hex. head 1/2 - 20 x 1-1/8
¢16 181429 8 8 8 BOLT .. Hex. head 1/2 - 20 x 1-1/4
17 6101229 8 8 8 W A S H E R .. Aircraft type - I / 2
18 8070619 2 2 2 R E T A I N E R A S M . . . Oil seal
19 8028752 2 2 2 S E A L .. Oil
20 8070521 2 2 2 G A S K E T .. Retainer
21 181313 I0 10 10 BOLT .. Hex. head - 1/4 - 28 x 3 / 4 - Retainer m o u n t i n g
22 9414320 10 10 10 W A S H E R .. F l a t - 1/4
23 8028103 12 16 20 P I N .. Clevis - Control lever to adjusting rink
24 148147 12 16 20 R E T A I N E R .. Clevis pin - S p r i n g type
25 .... LINK A S M . . . Adjusting - See Pages 3 and 4
1 A15
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Not Illustrated
As a service option to the one-piece injector control shafts shown on Page 1, two-piece control shaft kits are
available for 16 and 20-cylinder engines. These kits eliminate the need for removal of the cylinder head cover
support frames when replacement is required.
A 16-645 e n g i n e s
20-645 e n g i n e s
6 9084409 1 K I T .. C o n t r o l s h a f t - R i g h t b a n k - S e r v i c e o p t i o n f o r 8196856
6 9084399 K I T .. C o n t r o l s a h f t - R i g h t b a n k - S e r v i c e o p t i o n f o r 8360850
r7 9084410 I SHAFT ASM... Right bank - Rear
7 9084400 SHAFT ASM... Right bank - Rear
~8 9084411 1 SHAFT ASM... Right bank - Front
"8 9084401 SHAFT ASM... Right bank - Front
9 181379 2 B O L T .. H e x . h e a d - 3 / 8 - 24 x 2 - F r o n t s h a f t t o r e a r s h a f t c o n n e c t i n g
I0 80327•7 2 N U T .. L o c k - 3 / 8 - 24 hex.
/ Each shaft assembly includes the following components in the quantities indicated.
I1 8360051 4 4 L E V E R .. I n j e c t o r c o n t r o l s h a f t
12 8443643 4 4 BEARING AND SUPPORT ASM... Includes bushings
13 181379 B O L T .. H e x . h e a d - L e v e r m o u n t i n g - 3 / 8 - 24 x 2
14 8032717 4 N U T .. L o c k - 3 / 8 - 24 hex.
15 9411615 4 4 P I N .. S p r i n g - 7 / 3 2 x l - l / 2 in. l o n g - L e v e r t o s h a f t
AI5 2
E L E C T R O-M O T I V E DIVISION GENERAL MOTORS C O R P O R A T I O N
t4
"!
\
P L A T E A15-2
Ref. Part Quantity
No. Number Required Description
P5200, P3656
11 5
17 -14
~,-,~..-.~ --~
I i
h i
~ f
P L A T E A 15-3
L
- - 8-645 E I , E 4 , E 4 B , E 8 E n g i n e s
- 12-645 E I , E 4 , E 4 B , E 8 , E 9 , E 9 B E n g i n e s
- 16-645 E I , E 4 , E 4 B , E S , E 9 , E 9 B , E I O B E n g i n e s
A B C D 20-645 E 4 , E 4 B , E 7 B , E 9 , E 9 B , E I O B E n g i n e s
* 1 8070027 8 12 16 20 L I N K A S S E M B L Y .. A d j u s t i n g - S t a n d a r d t y p e
2 8069697 8 12 16 20 S H A F T .. L i n k
3 8034849 8 12 16 20 C O L L A R .. S h a f t
4 8034846 8 12 16 20 N U T .. C o l l a r - 5 / 8 - 2 4 h e x .
5 8359417 8 12 16 20 L I N K .. A d j u s t i n g
6 148401 8 12 16 20 B E A R I N G .. N e e d l e
7 8034847 8 12 16 20 W A S H E R .. P e e n e d t o s h a f t
8 8028103 16 24 32 40 P I N .. C l e v i s - I / 4 x l - l / 8 in. l o n g
9 148147 6 24 32 40 R E T A I N E R .. S p r i n g - 3 / 1 6 dia. g r o o v e
I0 9541016 8 12 16 20 B R A C K E T .. C o n t r o l l e v e r - F o r m e r l y 8418278
II 179890 8 12 16 20 B O L T .. 1 / 2 - 1 3 x 2 - 1 / 4 hex. h e a d
12 9522625 8 12 16 20 L E V E R A S S E M B L Y .. I n j e c t o r c o n t r o l - F o r m e r l y 8215506
13 148401 8 12 16 20 B E A R I N G .. N e e d l e
14 148402 8 12 16 20 B E A R I N G .. N e e d l e
15 8028098 8 12 16 20 P I N .. Clevis - 1 / 2 x 1 - 3 / 3 2 in. l o n g
16 148151 8 12 16 20 R E T A I N E R .. S p r i n g - 7 / 1 6 dia. g r o o v e
17 6101229 8 12 16 20 W A S H E R .. F l a t - 1 / 2 - F o r m e r l y 103323 l o c k w a s h e r
A15 4
ELECTRO-MOTIVE DIYI5 ION GENERAL MOTORS CORPORATION
E G B G o v e r n o r Lever and C o n t r o l R o d W i t h
L a y s h a f t H a n d C o n t r o l L e v e r O n Left Bank
8-645 E 1 ,E4,E8; 12-645E4; 16-645E4,E4B;20-645EA,E4B,E7B,Eg,E9B E n g i n e s
/
I / --5
,/
.-7..
~" / , ' -: ..= _ - - - ~ = --- -_.-,
f " ,/ ,,
\
/
A
l +. \,
'\, \
>
--_:.~
~ 20 ,,.." :- :_--:~.. ~'-- 12
- -
f~ II /, ~,, L--IO
,/
19 / \L 6
/
--13 19
IO 20
20 '. / 17
14--
18 +- - - 19
P L A T E A15-4
P4101, P4032, P5609, P6953, P7218, P3363, P4599, P5518, P3712, P4673, P5754, P46g0, P5879,
P3656, 8366100F, 8335515F, 8461032
5 A15
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
f
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t" :
I : :_.j. "".,.
// // -4
/j
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14 ~ 20
I0
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P L A T E A 15-5
I 8451827 I LEVER ASM... Hand control - Injector control shaft - Right bank
2 954285 l B E A R I N G .. Ball
3 179845 I B O L T .. L e v e r c l a m p i n g - 3 / 8 - 1 6 x I - 3 / 4 hex. h e a d
4 6101225 I W A S H E R .. P l a i n - 3 / 8
5 8451808 1 L E V E R A S M . . . H a n d c o n t r o l - I n j e c t o r c o n t r o l s h a f t - Left b a n k
6 954285 I B E A R I N G .. Ball
7 179845 I B O L T .. L e v e r c l a m p i n g - 3 / 8 - 1 6 x 1 - 3 / 4 hex. h e a d
8 6101225 I W A S H E R .. p l a i n - 3 / 8
9 8451824 I LEVER ASM... Governor to control rod
I0 954285 2 B E A R I N G .. Bali
11 181347 I B O L T .. C o n t r o l r o d l e v e r - 5 / 1 6 - 2 4 x 2 hex. h e a d
12 8032716 I N U T .. L o c k - 5 / 1 6 - 2 4 h e x .
13 8451755 2 B R A C K E T A S M . . . S u p p o r t - O u t e r e n d b e a r i n g - See P a g e 1
14 I03608 2 P I N .. T a p e r - N o . 4 x 2 in. l o n g
15 181429 8 B O L T .. B r a c k e t t o c r a n k c a s e - 1 / 2 - 2 0 x l - l / 4 hex. h e a d
16 6101229 8 W A S H E R .. P l a i n - 1 / 2
17 8253399 l L I N K A S S E M B L Y .. C o n t r o l r o d - L e f t b a n k
18 8253398 1 L I N K A S S E M B L Y .. C o n t r o l r o d - R i g h t b a n k
19 8080078 4 B O L T .. L i n k m o u n t i n g - 5 / 1 6 - 2 4 x 1 - 1 7 / 3 2 hex. h e a d
20 8032716 4 N U T .. L o c k - 5 / 1 6 - 2 4 h e x .
• 21 8054047 2 S P A C E R .. C o n t r o l l e v e r t o s u p p o r t b r a c k e t
AI5 6
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P r e v i o u s P G A G o v e r n o r L e v e r and C o n t r o l R o d A p p l i e d
W i t h Q u a d r a n t L a y s h a f t H a n d C o n t r o l L e v e r on R i g h t B a n k
8,12,16-645E2 and 12,16,20-645E5 Engines
s< i ?--.....
./ / I ~------.:-.:=- . . . . "-~ --21 ' 26"'- \
~, " 3
, 22 ./ '\ 15 - /
P L A T E A15-6
8331269B
7 AI5
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P L A T E A 15-7
8449006A
A15 8
ELECTRO-MOTIVE DIVISION GENERAL MOTOES CORPORATION
C u r r e n t P G , P G A , P G R G o v e r n o r L e v e r and C o n t r o l R o d A p p l i e d with
Single L a y s h a f t H a n d C o n t r o l Lever on Left Bank
8,12,16-645E 1,E2,E5,E6; 12,16,20-645E7; 16,20-645E4B; 16-645ES;20-645E5
/
/ ~
,f /
'x
2.2 , 2
2O
L / /
5J 1 8 -j 7 -13
P L A T E A15-8
9 A15
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
C u r r e n t P G A G o v e r n o r L e v e r and C o n t r o l R o d Applied
W i t h T w o Layshaft H a n d C o n t r o l Levers
8-645E 1;8,12,16-645 E2,E6;8,12,16-20-645E5,ET,E7 B,E7C Engines
/ ~-'~
7
4 ' - ~ • " 15
' , ,<,\ te
13 II
P L A T E A15-9
8456457
/
\
Y
/ /_/
,8-: ' ,r
,G.T sANK ,EFT 8A.
P L A T E A15-10
11 A15
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
7 ~ 1 !
B
/ ,,\\
RIGHT BANK LEFT BANK
P L A T E A15-11
Ref. Part Qty.
No. Number Req. Description
AI5 12
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
.f
/
_
2//,
,/
/
\ /
2
18
198 1/1
19
.; ,\
14- "1 4
I0
13
"19
RIGHT BANK LEFT BANK
P L A T E A15-12
1 8451787 1 L E V E R A S M . . . M a n u a l c o n t r o l - I n j e c t o r c o n t r o l s h a f t - Left b a n k
2 954285 1 B E A R I N G .. Ball
3 181377 1 B O L T .. L e v e r c l a m p i n g - 3 / 8 - 2 4 x 1-3/4 h e x . h e a d
4 6101225 I W A S H E R .. P l a i n - 3 / 8
5 8451827 1 LEVER ASM... Hand control - Injector control shaft - Right bank -
6 954285 1 B E A R I N G .. Ball
7 179845 1 B O L T .. L e v e r c l a m p i n g - 3 / 8 - 1 6 x 1-3/4 h e x . h e a d
8 6101225 1 W A S H E R .. P l a i n - 3 / 8
9 8451824 1 L E V E R A S S E M B L Y .. G o v e r n o r t o c o n t r o l r o d
l0 954285 2 B E A R I N G .. Ball
11 181347 I B O L T .. L e v e r c l a m p i n g - 5 / 1 6 - 2 4 x 2 hex. h e a d
12 8032716 1 N U T .. L o c k - 5 / 1 6 - 2 4 hex.
13 8451755 2 B R A C K E T A S M . . . S u p p o r t - O u t e r e n d b e a r i n g - See P a g e I
14 181429 8 B O L T .. B r a c k e t t o c r a n k c a s e - I / 2 - 2 0 x l - I / 4 h e x . h e a d
15 6101229 8 W A S H E R .. P l a i n - I / 2
16 8253399 1 L I N K A S M . . . C o n t r o l r o d - Left b a n k
17 8253398 1 LINK ASM... Control rod - Right bank
18 8080078 4 B O L T .. L i n k m o u n t i n g - 5 / 1 6 - 2 4 x 1 - 1 7 / 3 2 h e x . h e a d
19 8032716 4 N U T .. L o c k 5 - 1 6 / 2 4 hex.
"20 103608 2 P I N .. T a p e r - No. 4 x 2 in. l o n g
8260329F
13 AI5
EL|CTRO-MOTIYE DIVISION GENERA[ MOTORS CORPORATION
14 15
18
19
_J
SIDE VIEW END VIEW
P L A T E A15-13
1 3324787 1 L E V E R .. H a n d c o n t r o l - I n j e c t o r
2 3324770 l L O C K .. L a t c h - H a n d c o n t r o l lever
3 104918 1 B A L L .. L a t c h l o c k
4 3306518 1 S P R I N G .. Ball
5 3324773 I R E T A I N E R .. S p r i n g - Bali
6 181319 I B O L T .. R e t a i n e r and l o c k m o u n t i n g - 1/4-28 x 1 - 1 / 2 hex. head
7 8032715 I N U T .. L o c k - 1/2-28 hex.
8 3324789 I L A T C H A S S E M B L Y .. H a n d c o n t r o l lever - L L a n d L R engines
* 8 3325046 1 L A T C H A S S E M B L Y .. H a n d c o n t r o l lever - R R and R L engines
9 3267563 2 S P R I N G S E T .. L e v e r latch
10 216336 4 R I V E T .. S p r i n g m o u n t i n g - I / 8 x 7 / 1 6
11 3324772 I P I N .. Latch - F u l c r u m
12 103339 1 W A S H E R .. P l a i n - 1/4
13 103361 1 P I N . . C o t t e r - 1 / 16 x l / 2
14 181379 I B O L T .. L e v e r m o u n t i n g - 3/8-24 x 2 hex. h e a d
15 8032717 I N U T .. L o c k - 3 / 8 - 2 4 hex.
16 103608 1 P I N .. T a p e r - L e v e r m o u n t i n g - N o . 4 x 2
17 3324785 1 Q U A D R A N T .. H a n d c o n t r o l lever
18 181435 4 B O L T .. Q u a d r a n t - 1/2-20 x 2 hex. head
19 6101229 4 W A S H E R .. P l a i n - 1/2
8318088A, 8318089A
A15 14
E t EC T I O-M OT I V E DIVISION O E N |1 At MOTOII S CO I PO I ATI O N
P.L. N o . A I 5
INJECTOR CONTROL LINKAGE
"\
4 I1"~ 14 II
6 12 , r" I 0 / 15
\ /LI6
f " (\ . 8
' -'lJ ,.
P L A T E A15-14
15 A15
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P a r t s List No. B 18
CRANKSHAFT, MAIN BEARINGS, AND MAIN BEARING CAPS
7 8455844 1 B E A R I N G . . M a i n - R e a r - U p p e r - S t a n d a r d I.D.
8455845 . . . 0 3 1 U . S . 8455847 . . . 0 9 3 U . S .
8455846 ...062 U.S. 8455848 ...125 U.S.
8 8455665 1 B E A R I N G . . M a i n - R e a r - L o w e r - Standard I.D.
8455679 . . . 0 3 1 U . S . 8455681 . . . 0 9 3 U . S .
8455680 . . . 0 6 2 U . S . 8455682 . . . 1 2 5 U . S .
*10 8491161 I K I T .. Lower main bearing - Standard I.D. - Consists of all the lower
m a i n bearings (Ref. Nos. 6 and 8) in the quantities listed above
1 BIB
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P . L . N o . B18
C R A N K S H A F T , M A I N B E A R I N G S , A N D M A I N B E A R I N G CAPS
5 5 7- S 9-
J
10
BI$ 2
E L E C T R O-M O T I V E D I V I S I O N GENERAL MOTORS C O R P O R A T I O N
C r a n k s h a f t a n d M a i n B e a r i n g s - 16-645 E n g i n e s
ri 9!9
,o i,o
Accessory Drive End Camshaft Drive End
PLATE A18-3
Ref. Part Qty.
No. Number Req. Description
I1 8455856 2 B E A R I N G .. M a i n - C e n t e r - U p p e r - S t a n d a r d I.D.
8455857 .. .031 U.S. 8455859 . . . 0 9 3 U . S .
8455858 .. .062 U.S. 8455860 . . . 1 2 5 U.S.
12 8455668 2 B E A R I N G .. M a i n - C e n t e r - L o w e r - S t a n d a r d I.D.
8455691.. .031 U.S. 8455693 . . . 0 9 3 U.S.
8455692.. .062 U.S. 8455694 . . . 1 2 5 U.S.
3 BIB
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
1-9 1
A c c e s s o r y D r i v e End C a m s h a f t D r i v e End
P L A T E A18-4
Ref. Part Qty.
No. Number Req. Description
BI$ 4
E L E C T R O - M O T I V E DIVISION O E N E R A t MOTORS CORPORATION
8-645 Engines
12-645 Engines
, 3 ,' o 9....,0
16-645 Engines
20-645 Engines
5 BIB
E L EC T R O-M O T I V E DIVISION GENERAL M O T O It S C O R P O R A T I O N
J "7
Ref. No. 1
Section A-A
PLATE B2~I
1 B20
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
~ ~2
Ref. No. 1
P L A T E B20-2
*7 8028241 I R E T A I N E R .. D o w e l
*8 8028307 4 D O W E L .. 1.000 dia~ x 2 - 1 / 4 in. long
8082449 . . . 0 0 5 O . S . 8082447 . . . 0 1 5 O.S. 8158468 . . . 0 3 0 O . S .
8082450 . . . 0 1 0 O.S. 8158467 . . . 0 2 0 O.S.
"9 8028318 4 - B O L T .. H e x . head - 1/2 - 20 x 7 / 8 - D o w e l retainer m o u n t i n g
*10 8028317 4 - B O L T .. Hex. head - 7 / 8 - 14 x 2-1/2 - Drilled head
*11 8438865 - 8 B O L T .. Hex. h e a d - 7 / 8 - 14 x 2-1/2 - C r a n k s h a f t s with i n t e g r a l s t u b s h a f t
*I1 223771 - 8 B O L T .. H e x . h e a d - 7 / 8 - 14 x 3 - 1 / 4 - C r a n k s h a f t s with b o l t - o n s t u b s h a f t
"12 8174659 4 8 W A S H E R .. F l a t - 7 / 8
"13 8116738 AR - W I R E .. L o c k - 3 / 6 4 dia. x 500 ft.
/ When repair or replacement is required o f a "Three-Pack" type balancer, it is recommended to convert to the
"'Six-Pack" type - 8194330 balancer.
B20 2
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P a r t s L i s t No. B22
ACCESSORY DRIVE GEAR ASSEMBLY
Accessory Drive Gear Assembly Applied to Crankshafts with Integral Stubshafts
Fo u r - Sp r i n g Type Gear
8,12,16-645E I,E2,E6,E8; 8,12-645E4,E4B,ES,E7,E7B,E7C; 12-645E9,E9B Engines
j 2 5 ~ 6
j4
------5
e
P L A T E B22-1
II 8084763 S L I N G E R .. Oil
1 B22
ELECTRO-MOTIVE DIVISION GENERAL MOTO|S COlE POIATION
P.L. N o . B22
ACCESSORY DRIVE GEAR ASSEMBLY
Accessory Drive Gear Assembly Applied to Crankshafts with Integral Stubshafts
Eight-Spring Type Gear
16-645E4,E4B,E5,E6,E7,E7B,E7C,E9,E9B,EIOB
20-645E4,E4B,E5,E6,E7,E7B,E7C, E9,E9B,E10B Engines
Z 6
! NN_,i ,
P L A T E B22-2
11 8084763 1 S L I N G E R .. Oil
P L A T E B22-3
5 9320634 1 G E A R A S S E M B L Y .. A c c e s s o r y drive
6 8360839 I G E A R .. D r i v e - S p u r
7 8483064 I H U B .. D r i v e g e a r
8 8483014 1 D I S C .. F r o n t
9 8483014 I D I S C .. R e a r - F o r m e r l y 8483015
10 9091463 16 S E G M E N T .. Spring - F o r m e r l y 9094163
11 8360837 8 S P R I N G .. C o i l
12 8483097 2 D O W E L .. A l i g n m e n t - .626 dia. x 1-15/16 in. l o n g
8483098 ...005 O.S.
8483099 ...010 O.S.
8483100 ...015 O.S.
13 9434253 8 B O L T .. Spline head - Twelve point 5/8 - I I x 3-I/4
14 8483090 8 WASHER .. Hardened - 5/8
"15 102639 8 N U T .. Hex. - 5/8 - I I - Used to hold assembly together during shipping
16 8483087 1 S L I N G E R .. Oil
$11
All 645 Engines
'3
-" / .
J ,i I
, ' " ~
P L A T E B24-I
Ref. Part Qty.
No. Number Req. Description
A 8,12,16-645 engines
B 20-645 engines
.... I I D I S C .. Engine coupling - See Pages 2 and 3
2 8356275 1 I GEAR .. Ring - Starter motor - 265 Teeth - Replaces 8242166
3 181370 3 3 B O L T .. Hex. head 3/8 - 24 x I-I/4 - Ring gear to disc
4 I03321 3 3 WASHER .. L o c k - 3/8
5 8245294 6 .
B O L T .. Special square head I-I/2 - 12 x 4-9/16 - Disc to crankshaft
5 8360844 12 B O L T .. Special square head I-I/4 - 12 x 4-13/32 - Disc to crankshaft
6 8336210 6 .
WASHER .. Special- I-I/2
6 8360846 12 WASHER .. Special- I-I/4
7 8334366 6 N U T .. L o c k I-I/2 - 12 hex.
7 8360845 12 N U T .. L o c k I-I/4 - 12 hex.
/ For continuation of equipment see Parts List332 7 and3600 in Catalog 361for marine applications;or
Pages 10, 11, 12 and P.I.. 3327 in Catalog 381for power and industrial applications.
P.L. N o . B24
CRANKSHAFT COUPLINGS
Engine Coupling Discs and Flywheels
P L A T E B24-2
Timing St ar t er Engine
Mark Engine Motor Designation
Location Rotation Location Previous [ Current
,T-ON FLYWHEELS
Ref.[ Part
No.[ N u m b e r Description
B24 2
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPOIIATION
3-7/8"--,4
2-63/64"~ I 4-43/64."-~
36" e
e
36"
l '° e
o
43-5/8"
"
5-9/16"----
F
52"
43-5/8" 44.-" / 2 "
|Ira ,/
3 B24
E t Z C T It O - M OT J V E D I V I S I O N GE N E Ii A L M OTOt S C 0 B PO tA TIO N
-11
/
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tJ
15
,18 L-10
PLATE B24-3
Ref. Part Qty.
No. Number Req. Description
¢I 8323180 I C O U P L I N G A S M . . . A c c e s s o r y d r i v e - 10 c o u p l i n g j o i n t s
#I 8345709 COUPLING ASM... Accessory drive - 5 coupling joints
2 8234958 J O I N T .. C e n t e r b o n d e d - R u b b e r b u s h i n g
3 8041658 C O V E R .. A c c e s s o r y d r i v e
4 8028763 G A S K E T .. C o v e r
5 8041657 R E T A I N E R .. Oil seal
6 8055158 S E A L .. Oil - 4 - 1 / 2 I.D. x 5 - 1 / 2 O.D. x 1/2 Felt
7 8029538 K E Y .. C o u p l i n g - .390 x .626 x 2 - 1 / 2 - W a s 3 in. l o n g
8 8029555 W A S H E R .. R e t a i n i n g
9 8029567 B O L T .. Special hex. h e a d - I - I / 4 - 12 x 2 - 3 / 4
I0 8029569 S P R I N G .. L o c k
11 181427 B O L T .. Hex. h e a d - I / 2 - 20 x I
12 103323 W A S H E R .. L o c k
13 8049954 D O W E L .. C o v e r a l i g n m e n t
14 8032719 N U T .. L o c k I / 2 - 20 h e x .
15 6101229 W A S H E R .. F l a t I / 2
16 179839 B O L T .. Hex. h e a d 3 / 8 - 16 x I
17 I03321 W A S H E R .. L o c k - 3 / g
18 8084871 S T U D .. C o v e r m o u n t i n g - P a r t o f A c c e s s o r y D r i v e H o u s i n g - See P a r t s List 58
8427055
B2,4 4 R E V I S E D J U L Y , 1989
E L E C T R O - M O T I V E D I V I S I O N GENERAL MOTORS C O R P O I AT I O N
15 5 8 10
18
P L A T E B24-4
8429999
P . L . NO. B 2 4
CRANKSHAFT COUPLINGS
v
:-ii
ACCESSORY
DRIVE GEAR 15
P L A T E B24-5
COUPLING ASSEMBLY .. A c c e s s o r y D r i v e
I 8115196 I F L A N G E .. Auxiliary drive - Tapered - 8-3/8 dia. flange - 12 holes 21/32 dia.
2 8029538 I K E Y .. D r i v e f l a n g e - .390 x .626 x 2 - 1 / 2 in. l o n g
3 8029555 1 W A S H E R .. F l a n g e r e t a i n i n g - 1 - 9 / 3 2 I.D. x 3-I l / 3 2 O.D.
4 8029567 I B O L T .. F l a n g e r e t a i n i n g - l - l / 4 - 12 x 2 - 3 / 4 hex. h e a d
5 8029569 I S P R I N G .. L o c k
6 181427 I B O L T .. F l a n g e t o c r a n k s h a f t - I / 2 - 20 x 1 hex. h e a d
7 103323 I W A S H E R .. L o c k - 1 / 2
8 8041658 I C O V E R .. A c c e s s o r y drive
9 8028763 I G A S K E T .. C o v e r
10 8055158 1 S E A L .. Oil - A c c e s s o r y drive
II 8041657 1 R E T A I N E R .. Oil seal
12 8049954 2 D O W E L .. A l i g n m e n t
+13 8084871 8 S T U D .. C o v e r r e t a i n i n g - P a r t o f t h e A c c e s s o r y D r i v e H o u s i n g - See P a r t s List 58
14 8032719 8 N U T . . 1 / 2 - 20 hex.
15 6101229 8 W A S H E R .. P l a i n - 1 / 2
16 179839 6 B O L T .. R e t a i n e r - 3 / 8 - 16 x I h e x . h e a d
17 103321 6 W A S H E R .. L o c k - 3 / 8
9091100
B24 6 R E V I S E D J U L Y , 1989
ELECTRO-MOTIVE DIVISION GENERAL MOTORS C O I P O R A T I O N
P . L No. B24
CRANKSHAFT COUPLINGS
(
t
m
s-t 5 x-
/
i
P L A T E B24-6
P . L . N o . B24
CRANKSHAFT COUPLINGS
Blind Cover Application
All 645 Engines W i t h o u t F r o n t End Power Take-Off
P L A T E B24-7
1 8084863 I C O V E R .. Blind
2 8028763 1 G A S K E T .. Blind cover
3 8032719 8 N U T .. Lock I / 2 - 20 bex.
4 6101229 8 W A S H E R .. Flat - 1/2
+5 8084871 8 S T U D .. Cover m o u n t i n g - Part of the Accessory Drive Housing - See Parts List 58
ELECT IO-MOT I V E DIVISION GENERAL MOTOIt S C O I PO|AT ION
P.L. N o . B24
CRANKSHAFT COUPLINGS
: k\ "
PLATE B2~8
8371299
8465369A
9 B24
E L E C T R 0 - M O T I V E D I V I S I O N G [ N E I! A L M O T O R S C O II P O R A T I O N
Drill R i g CoupLing A r r a n g e m e n t
8,12-6,;5E1 E n g i n e s
I0 J ~ 3
14";
I(
gJ ""ii .r
P;
t2-------
i i --~1
P L A T E B24-9
1 8211680 1 D I S C .. C o u p l i n g - S e r r a t e d - E n g i n e
2 8265399 1 D I S C .. C o u p l i n g - S e r r a t e d - G e n e r a t o r
3 8356275 1 G E A R .. R i n g
4 181370 3 B O L T .. R i n g g e a r t o disc - 3 / 8 - 24 x 1-1/4 hex. h e a d
5 103321 3 W A S H E R .. L o c k - 3 / 8
6 8245294 6 B O L T . . C o u p l i n g d i s c t o c r a n k s h a f t - 1-1/2 - 12 x 4 - 9 / 1 6 in. l o n g -
1.735 in. s h o u l d e r - S q u a r e h e a d - 45* c h a m f e r o n o n e side
7 8336210 6 W A S H E R .. P l a i n - 2 - 7 / 1 6 O . D . x 1-17/32 I.D.
8 8334366 6 N U T .. L o c k - 1 - 1 / 2 - 12 hex.
9 273028 12 B O L T .. 3 / 4 - 16 x 6 - 3 / 4 hex. h e a d
10 8032722 12 N U T .. L o c k - 3 / 4 - 16 hex.
I1 8324991 1 ADAPTER ASM... Coupling
I2 8265762 2 RING ASM... Coupling
"13 8234958 48 J O I N T .. C e n t e r b o n d e d
14 181465 48 B O L T .. R i n g t o disc - 9 / 1 6 - 18 x 3 - 1 / 2 hex. h e a d
15 9416519 36 N U T .. L o c k - 9 / 1 6 - 18 hex. - R e p l a c e s 443328
8325368H
B24 10
ELECTRO-MOTIVE DIVISION GENERAL MOTO! S C O | P O | AT ION
_
~ 5 r14
9
I0
1 6 ~ _ ~ ~ i'~l...,r#gii ~h"-~.I ~ 1 1
19~
P L A T E B24-10
1 8236773 I F L Y W H E E L .. E n g i n e
2 8236772 I D I S C .. C o u p l i n g - S e r r a t e d
3 8356275 1 G E A R .. R i n g
4 181370 3 B O L T .. R i n g g e a r t o disc - 3 / 8 - 24 x 1-1/4 h e x . h e a d
5 103321 3 W A S H E R .. L o c k - 3 / 8
6 9421686 12 B O L T .. 3 / 4 - 16 x 4 hex. s o c k e t h e a d
7 8133335 12 W A S H E R .. L o c k - 3 / 4
8 8245294 6 B O L T .. C o u p l i n g disc to c r a n k s h a f t - 1 - I / 2 - 12 x 4 - 9 / 1 6 in. l o n g
1.735 in. s h o u l d e r - S q u a r e h e a d - 45 ° c h a m f e r o n o n e side
9 8336210 6 W A S H E R .. P l a i n - 2 - 7 / 1 6 O . D . x 1-17/32 I . D .
10 8334366 6 N U T .. L o c k - I - 1 / 2 - 12 hex.
11 8265399 1 D I S C .. D r i v e c o u p l i n g to e n g i n e flywheel
12 273028 12 B O L T .. D i s c m o u n t i n g - 3 / 4 - 16 x 6 - 3 / 4 h e x . h e a d
13 8060O89 12 N U T .. L o c k - 3 / 4 - 16 hex.
14 8265762 1 RING ASM... Coupling
"15 8234958 24 J O I N T .. C e n t e r b o n d e d
16 181465 24 B O L T .. R i n g t o d i s c - 9I 16 - 18 x 3 - 1 / 2 hex. h e a d
17 9416519 12 N U T .. L o c k - 9 / 1 6 - 18 hex. - R e p l a c e s 443328
18 8265766 1 R I N G .. S p a c e r
19 8265396 1 D I S C .. C o u p l i n g - G e n e r a t o r e n d
20 8252713 6 B O L T .. Disc t o r i n g - t - 1 / 2 - 12 x 4 - 1 / 1 6 h e x . h e a d drilled
8265400
11 B24
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
10"
--2
~ 5
P L A T E B24-11
1 8236773 I F L Y W H E E L .. E n g i n e
2 8236772 1 D I S C .. C o u p l i n g - S e r r a t e d
3 8356275 1 G E A R .. R i n g
4 181370 3 B O L T .. R i n g g e a r t o disc - 3 / 8 - 2 4 x I - I / 4 hex. h e a d
5 103321 3 W A S H E R .. L o c k - 3 / 8
6 9421686 12 B O L T .. 3 / 4 - 16 x 4 hex. s o c k e t h e a d
7 8133335 12 W A S H E R .. L o c k - 3 / 4
8 8245294 6 B O L T .. C o u p l i n g disc t o c r a n k s h a f t - 1 - I / 2 - 12 x 4 - 9 / 1 6 in. l o n g -
1.735 in. s h o u l d e r - S q u a r e h e a d - 45 ° c h a m f e r o n o n e side
9 8336210 6 W A S H E R .. P l a i n - 2 - 7 / 1 6 O . D . x 1 - 1 7 / 3 2 I.D.
I0 8334366 6 N U T .. L o c k - 1 - 1 / 2 - 12 h e x .
11 8367507 1 C O U P L I N G .. D r i v e - B o n d e d
12 9424825 12 B O L T .. 3 / 4 - 16 x 6 - 1 / 4 hex. h e a d
13 8032722 12 N U T . . L o c k - 3 / 4 - 16 hex.
B24 12
ELECTeO-M OT I VE DIVISION GE N E EAt M OTO| S C O t PO EAT IO'N
Column A Column C
lJ
Column B PLATE B25-1 Column D
P5810,9509592
9509593,9527485
I B25
E L EC T R O-M OT I V E DIVISION GENERAL MOTORS C 0 R P 0 It A T I 0 N
/.?
,/
,, /
,, \ ~7
15 /
P L A T E B25-2
8377262,8377261,8410224
8413295,8413296
B25 2
E L E CTR O-M OT I V E D I V I S I O N G E N E It A t MOTORS C O R P O R A T I O N
P.L. No. B 2 5
STARTER MOTOR AND MOUNTING
Dual Air Start Motor Mounting
Right Bank
19 16
0, 7o \
10
17
l o9 8
PLATE B25-3
3 B25
E t EC T It O - M OTI V E D I V I S I O N GE N£ I A L M O T O e $ C 0 t PO RATI ON
P.L. N o . B 2 5
STARTER MOTOR AND MOUNTING
Single Air Motor Application on 8-645 Engines
PLATE B25.4
RR8.645E2,E5
LLS-645E2,E5 and LS-645E1 ,FA,FAB,E5,E7,E7B~E7C,E8
RLS-645E2,ES,E6
D LR8-645E2,E5 and RS-645E5,E7,E7B
R8-645E2~E6
LS.645E2,E6
* 15 .... .
PICKUP .. Magnetic- See Page 1
* 16 40009631 1 1 1 1 PLATE .. Cover
* 17 271585 3 3 3 3 BOLT .. Hex head 5/8-18 x 1-3/4
* 18 8032721 3 3 3 3 NUT .. Lock 5/8-18
8391935,8391933,8489637
11
6 9 ~ 10.u
13 12
f= . o,.
..-+ 3
t Z
L9 2
LEFT BANK MOUNTED
PLATE B25-4
5 B25
E L E C T II O - M O T I Y E D I V I S I O N G IE N E | A I. M O T O | S C OII P O | A T I O N
P.L. N o . B 2 5
STARTER MOTOR AND MOUNTING
Low Pressure Air Start Motor Application
_ I
\. j i c
13
6 14
PLATE B25-5
9543471
B25 6
ELECT | O-M OTI V E DIVISION GENERAL MOTORS CORPORATION
P.L. N o . B 2 5
STARTER MOTOR AND M O U N T I N G
/
/
/-2
O /
/
/
/
8
II
~ - 1 2
PLATE B25-6
8366283E
7 B25
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B25-7
B25 8
ELECTRO-MOTIVE DIVISION GENE|AL MOTORS CORPORATION
8-1/2"
8-1/2"
~-- 3"-*
3-1/16" 3-1/16"
...,/,./ o o <!i
i~ O ,j o .L /
Part No. 8377431 Part No. 8377432
,I- f
f
L 8ol/2".,
[
3-1/16" ; /
1
Part No. 8477119
PLATE B25-8
9 B25
ELECTRO-MOTIVE DIVISION GENERAL MOTORS C O R P O R A T I O N
P L A T E S B25-9 a n d -10
2 1967349 I A R M A T U R E A S M . . . Starter m o t o r
3 1970247 1 COIL A S M . . . Field - Includes 6 coils
4 1950561 1 S T U D .. Terminal
5 9414418 2 NUT .. Terminal stud
6 9421427 1 W A S H E R .. Lock
7 1914647 1 W A S H E R .. Plain - Replaces 8 1 1 9 1 2
8 1922457 2 W A S H E R .. Insulating
9 1967356 1 I N S U L A T O R .. Square - Terminal stud
10 1965472 1 B U S H I N G .. Insulating
* 11 1945356 3 P L U G .. I n s p e c t i o n
* 12 1964857 3 G A S K E T .. Plu~
13 1955989 1 I N S U L A T O R .. Field coil - C.E. - Replaces 1 9 6 7 3 5 7 , 1 9 4 5 8 9 7
14 1869747 6 SHOE .. Pole
15 1968396 12 SCREW .. Pole shoe - Replaces 1 9 1 3 9 6 0
16 1967355 2 I N S U L A T O R .. Field coil C.E.
* 16 1914873 2 I N S U L A T O R .. Field coil D.E.
17 1953237 1 W A S H E R .. T h r u s t
18 1945848 1 F R A M E A S M . . . C.E. - Replaces 1 9 4 5 8 4 7
/19 1894638 I BUSHING .. F r a m e - Replaces 1 8 6 9 7 5 5
20 1972977 1 WICK .. Oil- 1 9 1 6 4 3 9 formerly applied
21 1978756 1 P L U G .. Oil reservoir
* 22 9427882 1 PLUG .. Pipe - Replaces 1945847 and 4 5 3 4 6 5
23 1916272 1 S E A L .. O-Ring - Replaces 1945860
24 181568 6 SCREW .. C.E. frame - Replaces 1 9 1 4 8 6 9
25 120380 6 W A S H E R .. Lock - Replaces 9 4 2 1 4 2 3
26 1967354 1 P L A T E A S M . . . Brush - Does not include brushes
27 1945851 1 P L A T E .. Brush - Includes stud
28 1945850 1 P L A T E .. Insulating
29 1861785 12 S P R I N G .. Brush
30 1905043 6 H O L D E R .. Brush
31 1965093 3 I N S U L A T I O N .. Plate
32 1979839 3 P L A T E .. Spacer - Insulation - Replaces 1865925
33 1979388 3 P L A T E .. Spacer - G r o u n d - Replaces 1861781
34 1962047 3 PIN .. Brush h o l d e r - L o n g - Insulating - Replaces 1904982
35 1984212 3 S C R E W A S M . . . Brush holder - I n s u l a t i n g - Replaces 1 9 1 4 5 8 0 , 1 9 6 8 6 5 6
36 1962048 3 PIN .. Brush h o l d e r - Short - G r o u n d e d - Replaces 1 9 2 8 5 0 0 , 1 8 6 1 7 8 7
37 1984213 3 SCREW A S M . . . Brush holder - G r o u n d e d - Replaces 1 9 6 8 6 5 6 , 1 9 1 4 5 8 0
38 453435 6 W A S H E R .. Lock - Formerly 12 req.
39 1913080 12 B U S H I N G .. Washer
40 1869760 1 P L A T E .. S u p p o r t
* 41 1964516 1 I N S U L A T O R .. Brush plate - .015 glass cloth
42 1906989 12 BRUSH A S M . . . Includes leads
43 121749 12 SCREW .. B r u s h - Replaces 4 5 3 4 1 8
44 1847807 3 SCREW A N D W A S H E R ASM... F o r m e r l y 9 4 1 7 0 9 6 - Screw a n d 4 5 3 8 4 4 washer
45 1861791 2 W A S H E R .. Insulating - Terminal s t u d
*46 1851632 1 KIT .. T e r m i n a l i n s u l a t o r
47 1913027 1 I N S U L A T O R .. T e r m i n a l stud - F o r m e r l y 1918687
48 1851603 1 B U S H I N G .. I n s u l a t i n g
* 49 1851604 1 B U S H I N G .. R u b b e r
* 50 1918689 1 W A S H E R .. R u b b e r
51 1979451 1 NUT A N D WASHER A S M . . . F o r m e r l y 9 4 1 4 4 1 8 Nut & 8 1 1 9 1 2 Washer - Field term.
52 1971025 1 H O U S I N G A S M . . . Drive - Formerly 1 9 5 7 8 4 7
/53 1894635 1 B U S H I N G . , Drive housing
54 1978754 1 WICK .. Oil - F o r m e r l y 1916439
55 1978756 1 P L U G .. Pipe - Oil reservoir
/ Bushings m u s t be press f i t t e d a n d line reamed.
B25 10
E L EC T R O-M 0 T I V E DIVISION OE N E R A L M. O T O | S C O R P O R A T I O N
11 B25
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ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
27 8332341 1 1 CASE A S S E M B L Y .. G e a r
28 119512 1 1 F r r r i N G .. Grease - I / 8 M.P.T.
29 103878 6 6 PLUG .. Pipe - 1/4 M.P.T.
30 141539 1 1 B U S H I N G .. Pipe r e d u c i n g - 1/4 M.P.T. x 1/8 F.P.T.
31 903206 1 1 B E A R I N G .. B a l l . Drive shaft
32 8281900 I I G E A R .. Drive - 55 t e e t h
33 8323859 1 1 KEY .. Drive gear
34 3386596 1 1 G E A R .. R o t o r pinion - 16 t e e t h
B25 14
ELECTRO-MOTIVE DIVISION GENERAl. MOTOe S CORPORATION
DRIVE .. B e n d i x
B25
t~ wo I1t
t~
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pl
to
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48 i
20\ o
22-~
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6 ' ~ 56 51
0
25~
REF NO. I 0
i
-4
AIR STARTER MOTOR ASSEMBLY m
O
Z
E L E C T R O- M O T I V E D I V I S I O N O E N E II A It M O T O II $ C O II P O It A T I O N
5 C O V E R ASSEMBLY .. M o t o r housing
6 P L U G .. Housing cover
7 P L U G .. Pipe - 1/8 N.P.T.
8 3384359 G A S K E T .. C o v e r . M o t o r housing
9 179840 SCREW .. Cap - Housing cover - 3/8-16 x 1-1/8 hex. head
10 103321 W A S H E R .. Lock - 3 / 8
11 HOUSING .. Air m o t o r
11 9559892 HOUSING .. Air m o t o r
llA PLUG .. Pipe - 3 / 8 M.P.T.
12 9559893 C Y L I N D E R A S S E M B L Y .. Air m o t o r
13 3384357 G A S K E T A S S E M B L Y .. Air port
14 8233752 SPRING .. Gasket retaining
"15 3384340 P L A T E .. E n d . Cylinder
16 9323025 P L A T E .. F r o n t end - Cylinder
17 9323026 P L A T E .. Rear end - Cylinder
18 RETAINEr F r o n t r o t o r bearing
19 3384355 D O W E L .. Cylinder
*20 R O T O R ASSEMBLY .. A i r m o t o r
"21 3384352 SPACER .. R o t o r bearing
*22 127709 N U T .. Lock - R o t o r bearing
*23 127686 W A S H E R .. R e t a i n i n g
*24 8233750 R E T A I N E R .. Pinion
*25 8233749 SCREW .. Pinion r e t a i n e r
26 9323024 R O T O R ASSEMBLY .. A i r m o t o r
27 RING .. Retaining - Rear r o t o r
28 R I N G .. Retaining - R o t o r pinion
*29 3381157 B E A R I N G .. Ball - R o t o r
29 9323029 B E A R I N G .. B a l l . R o t o r
30 9522907 KIT .. Vane - C o n t a i n s 5 vanes - Replaces (5) 3 3 8 4 3 5 0
"31 W A S H E R .. Spring - Rear r o t o r bearing
32 9323027 B E A R I N G A S S E M B L Y .. Thrust - Consists o f t w o t h r u s t
races and a t h r u s t bearing
*33 3386596 P I N I O N .. R o t o r - 16 t e e t h
33 9323028 P I N I O N .. R o t o r - 16 t e e t h
34 8281900 G E A R .. Drive - 55 t e e t h
35 8323859 K E Y .. Drive gear
36 8233745 S H A F T .. Drive
37 903207 B E A R I N G .. F r o n t - Drive shaft
38 8233746 S P A C E R .. B e a r i n g - Drive shaft f r o n t
39 8233744 C O V E R ASSEMBLY .. Gear ease
*40 SCREW .. Gear case cover
41 8233748 S E A L .. Grease - Drive s h a f t
42 B O L T .. Motor h o u s i n g to gear case
42 179842 B O L T .. Motor h o u s i n g t o gear case - 3 / 8 - 1 6 x 1 - 3 / 8 h e x . h e a d
43 114503 N U T .. Lock - 3 / 8 - 1 6 h e x .
44 SCREW .. Cap - Gear ease
45 8233747 W A S H E R .. Thrust - B r o n z e
46 8286449 P L A T E .. Thrust
17
E L EC T II O * M O T I V E D I V I S I O N G E N E 2 A L MOTORS C O R P O R A T I O N
P.L. N o . B 2 5
STARTER MOTOR AND MOUNTING
8468252 A °
MOTOR ASSEMBLY .. Air starter
9323022 MOTOR ASSEMBLY .. Air starter
8468251 °
c MOTOR ASSEMBLY .. Air starter
9323023 D MOTOR ASSEMBLY .. Air starter
B25 18
E L E C T I O- M O T I ¥ | D I V I S I O N G E N E I! A t M O T O I $ ¢ O II P O II A T I O N
I0
6'
/
/
/
/
/
/
/
/// ~. I"j
37 "~.. ~ / ~48
51
583 \~\j 50
-
49--r
,54
52 ~
19 B25
E L E C T R O-MOTI V E D I V I S I O N G E N E I A L MOTORS C O R P O R A T I O N
The following components Ref. Nos. 5 thru 53 are app~cable to Ref. Nos. 1 and 2.
B25 20
19 _~_
o
14 /
o
/ - ~ "x 28
0
0
b,) m
IJ
t~
z o
0
•* L 4 ~ " \~ / " 35 t
rl
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Iii
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/ / I/' v /~. ~ .~. . / o
II
h
Z -
p o
Z
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P L A T E B25-14
57 I C A S E .. G e a r
58 I B E A R I N G .. D r i v e g e a r - R e a r
59 1 R E T A I N E R .. B e a r i n g - D r i v e g e a r
60 1 R E T A I N E R .. B e a r i n g - D r i v e g e a r s h a f t
61 1 G E A R .. D r i v e
*62 9566397 1 K I T .. R e p a i r - C o n t a i n s Ref. Nos. 9,10,13,14,18,34,37,39,40,51, a n d 52
14
s_/
6.-: 10
34. /"26.25 - ~/
P L A T E B25-14
23 ]B25
ELECTRO-MOTIVE DIVISION GENERA). MOTORS CORPORATION
P.L. N o . B25
STARTER MOTOR AND MOUNTING
Solenoid Switch Assembly
~ 2
3 ~.22(~~ (~
Ref. No. I
P L A T E B25-15
B25 24
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Parts List N o . B 2 6
CAMSHAFT DRIVE GEAR TRAIN
Idler Gear Stubshaft Arrangement
645 Roots Blown Engines
t i
PREVIOUS DESIGN
I
i I
t I 2
P l
' I I
i x /
10
1
CURRENT DESIGN
Ref. No. 1 Lower Stubshaft
Column D Sectioned Through
PLATE B26-1
t Stubshaft assemblies 8241533 and 8163034 are no longer available and have been replaced by current design
Stubshafts 8484305 and 8484128, respectively. When converting to this latest design, new idler gear mounting
hardware (Ref. Nos. 6,1 O, and 11) is also required R e f ?Cos. 7 and 8 are only required on the earlier design
Stubshafts. Refer to M.1. 9587 (Rev. A ).
1 B26
IE t E ¢ T II O - M O r i v E D I V I S I O N G E N JE I' A L M O T O R S C O I P O R A T I O N
R o o t s Blown Engines
PLATE B26-2
B26 2
E L E C T R O - M O T I V E D I V I S I O N GENERAL M O T O It $ C O R P O R A T I O N
26
LEFTB~N~K'~ ( No.2 IDLER~ ~RIGHTL2AINK
312 11
__
t
38-
10~
CRANKSHAFT
16
12-
14.
15,
,°lJ
41
42"
PLATE B26-2
3 B26
E L E C T R O-M O T I VE D I V I S I O N GENERAL MOTORS C O R P O R A T I O N
P.L. N o . B 2 6
CAMSHAFT DRIVE GEAR TRAIN
PLATE B26-3
/ Spring Drive Gears have replaced Solid Drive Gears except for certain marine propulsion applications (Refer to Marine
Pointers 3M4~l J. Also, Friction Drive Gears are no longer available since the Ratchet Clutch Turbocharger has been
discontinued. All Ratchet Clutch Turboehargers returned to E.M.D. for rebuild will be converted to the Roller Clutch
design. The Solid or Spring Drive Gear should be ordered as a replacement for the Friction Drive Gear whenever a
Roller Clutch Turbocharger is applied.
B26 4
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
CAMSHAFT STUBSHAFT
BRACKET THRUST
CAMSHAFT BEAR~GS
STUBSHAFT
............ i
CRANKSHAFT
14-
15
16
17-
PLATE B263
5 B26
E L E C T R O - M O T I V E D I V I $ I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE B26-4
7 8069155 1 BUSHING .. Floating - Lower idler gear - Required on original design only
8267496 - .030 oversize O.D.
8229678 - .060 oversize O.D.
Stubshaft 8288760 is no longer available, f l i t requires replacement, a conversion to the current Stubshaft, 8470254,
is suggested. This conversion will require drilling and tapping additional mounting holes and the application o f the
newer design Thrust Plate and Mounting Hardware (Ref Nos. 8,9,10,11,12). Refer to M.1. 9587 (Rev. A).
B26 6
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
t-5
is
Ref. No. 1 Ref. No. 2 Ref. No. 3
8------'--"~ ~ 8 3
PLATE B26-4
7 B26
E L E C T R O-M OT I V E D I V I S I O N GENERAL MOTORS C O R P O R A T I O N
"
"
I
-
-
-
°
G E A R ASM... Spring drive - Replaced by 9515338
G E A R ASM... Spring drive - Replaced by 9515339
G E A R ASM... Spring drive - For LJ-I. rotating engines with
high capacity gear train turbochargers
5 9515338 - - 1 - G E A R ASM... Spring drive - For L.H. rotating engines without high
capacity gear turbocharger - Except 8 cylinder engines
6 9515339 ° ° " 1 G E A R A S M . . . Spring drive. For L.H. rot. 8 cylinder engines
7 9531160 ° .
G E A R A S M . . . Spring drive - For all RJ-I. rotating engines
8 8418926 1 1 I - - - G E A R A S M . . . Upper idler - 58 tooth
8 9515336 - 1 I I G E A R A S M . . . Upper idler - 58 tooth
/ 9 8407341 2 2 2 2 2 2 BEARING .. Hub - 1 in. long
/ 10 8261101 i 1 1 I 1 1 BEARING .. Gear - 2.271 in. long
11 8449232 1 - ° 1 " - G E A R .. T u r b o drive - 87 tooth
11 8419054 - 1 • " 1 - G E A R .. Turbo drive - 74 tooth
11 8448310 ° .
1 - - 1 G E A R .. Turbo drive - 70 tooth
12 9091626 4 4 4 - - - BOLT .. Idler gear 5/8.11 x 1-3/8 hex. head - Replaces 426448
12 9513657 . I °
- 4 4 4 BOLT .. Idler gear - Special 3/4-16 x 4 drilled hex. head
* 13 8070243 2 2 2 2 2 2 DOWEL .. Locating .5000 dia. x I with 1 •4-28 thread
8115096 - .5050 dia. 8115098 - .5150 dia.
8115097 - . 5 1 0 0 dia.
14 8314057 8 8 8 8 8 8 8 BOLT .. Drive gear 1/2-13 x 1-1/4 formerly 8419063, which
was 1-1/8 long and applied without a washer
15 8260114 8 8 8 8 8 8 8 WASHER .. Special I / 2
* 16 8116738 AS Required WIRE .. Lock 3 / 6 4 dia. x 500 ft. long
17 9414864 RING .. Snap - Drive gear retaining
* 18 9523254 . o
BOLT .. Idler gear - 1/2-20 x 2 hex. head drilled
* 19 9513922 4 DAMPER .. Bolt - Applied with 9513657 bolt
* 20 102593 4 4 SCREW .. Set - Idler gear bolt - 3/8 - 16 x I / 2 hex. socket head
/ Bearings mustbe 9recision bored after installation into gear.
B26 8
E L E C T R O - M O T I V E D I V I S I O N GENERAL MOTORS C O R P O I! A T I O N
P.L. No. B 2 6
CAMSHAFT DRIVE GEAR TRAIN
Upper Idler and Turbocharger Drive Gear Assembly
8,12,1620-645 Turbocharged En~nes
Solid Drive Gear
1 8261300 11. GEAR ASM... Solid drive - 8-645E5 ,E7 ;12,16,20-645E4,E5 ,E7 R.H. rotating
engines and L.H. rotating engines with h i p capacity gear turbochargers
2 8391505 - 1 - GEAR ASM... Solid drive - 8-645E5,E7 L.H. rotation engines
3 8360295 - - 1 GEAR ASM... Solid drive - 12,16,20-645E4,E5,E7 L.H. rotating engines without
high capacity gear turbochargers
9 B26
E L E CTR O-M OTI V E D I V I S I O N GENERAL MOTORS C O R P O R A T I O N
Parts L i s t N o . B 2 8
CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS
Camshaft Assembly
8-645 Engines
PLATE B28-1
8-645EI , E 2 , E 4 , E 5 , E 6 , E 7 ~ engines ~,
Left Hand Rotation
8-645E4B~7B,E7C engines
C 8-645E2,E6
} Right Hand Rotation
D 8-64 5ES ,E7 ,E7B
1 8274793 1 ; CAMSHAFT ASM... Right bank
1 8491993 CAMSHAFT ASM... Right bank
1 9526830 CAMSHAFT ASM... Right bank - Replaces 8274803
1 9319330 i I t l CAMSHAFT ASM... Right bank - Replaces 8422542
i
1 B28
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
11 13. 12
14
15
Left Bank 16.
11 13" 10 -12
14
15
16"
Left Bank
B28 2
E L E C TR O-MOTI VE DIVISION GE N E ! A L MOTORS C O R P O R A T I O N
PLATE B28-2
12-645E1,E2,E4,E5,E6,E7,ES.E9
12-645 E4B,E7B,E7C,E9B " } Left Hand Rotation
.
12-645 E2,E6
D 12-645 E4,E5,E7,E7B,E7C } Right Hand Rotation
13 8274796 o
CAMSHAFT ASM... Left bank
13 9318997 CAMSHAFT ASM... Left bank
13 9526832 CAMSHAFT ASM... Left bank - Replaces 8274794
13 9319333 1 CAMSHAFT ASM... Left bank - Replaces 8368332
3 B28
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
@E
Left Bank
Ref. No. 13
Camshaft Drive Accessory Drive
End End
11
Right Bank
El
Ref. No. 1
All Left Hand Rotating 12 Cylinder Engines And Right Hand Rotating
12 Cylinder Roots Blown Engines
21- 15 18 7 19
22
23 23
24-
J
?
Left Bank i
Ref. No. 13
Camshaft Drive .
Accessory Drive
End End
"l
10
11
12
°l,~l ::
Right Bank
E
Ref. No. 1
All Right Hand Rotating 12 Cylinder Turbocharged Engines
PLATE B28-2
B28 4
E L E C T R O - M O T I V E DIVISION GE N E |A t M OTO| S C OE POe A TI O N
PLATE B28-3
°
16-645E2,E6
} Right Hand Rotation
" C
16-645 E4,FAB,E7,E7B,E7C
1 8274791 1 °
CAMSHAFT ASM... Right bank
1 8419911 .
1 CAMSHAFT ASM... Right bank
1 9526833 - 1 CAMSHAFT ASM... Right b a n k . Replaces 8274801
1 9319335 CAMSHAFT ASM... Right bank - Replaces 8296162
11 8261194 2 . °
SEGMENT .. Camshaft
11 8419849 .
2 SEGMENT .. Camshaft
11 9319320 - 2 2 SEGMENT .. Camshaft - Replaces 8261448
12 8070749 1 1 STUBSHAFT .. Accessory drive end
12 8241974 - 1 STUBSHAFT .. Accessory drive end
12 8241971 1 STUBSHAFT .. Accessory drive end
13 8028361 1 1 STUBSHAFT .. Camshaft drive end
13 8241972 - 1 STUBSHAFT .. Camshaft drive end
13 8241974 1 STUBSRAFT .. Camshaft drive end
14 8028638 1 1 - 1 SPACER .. Segment
14 8028637 °
- 1 - SPACER .. Segment
15 8034672 4 4 4 STUD .. Locating 3/8-24 x 2-3/8 .4370 shoulder
16 8034673 12 12 2 1 STUD .. Segment 3/8-24 x 2-3/8 .5000 shoulder
17 8035950 32 32 ~2 32 WASHER .. Special
18 8032717 32 32 ~2 32 NUT .. Lock 3]8-24 hex.
5 B28
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
Left Bank
Left Bank
Accessory Drive
Camshaft Drive Ref. No. 10 End
End
B28 6
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L. No. B 2 8
CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS
Camshaft Assembly
20-645 Engines
PLATE B28-4
A .
20-645E4,ES,E7,E9
Left Hand Rotation
B 20-645E4B,E7B~E7C,E9B,E 10B }
1 8361017 2 °
CAMSHAFT ASM... Right and left banks
1 8433603 .
CAMSHAFT ASM... Right and left banks
1 9319336 2 CAMSHAFT ASM... Right and left banks - Replaces 8374312
2 8361012 2 °
SEGMENT .. Camshaft L Accessory drive end - Right bank
2 8433618 °
2 2 SEGMENT .. Camshaft ! Camshaft drive end - Left bank
3 8361013 2 .
SEGMENT .. Camshaft Accessory drive end - Left bank
3 8433602 2 2 SEGMENT .. Camshaft | Camshaft drive end - Right bank
7 B28
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Left Bank
-3 7
'°
11
t
L]
_N
Left Bank
PLATE B28-4
P.L. No. B 2 8
CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS
Counterweights and Overspeed Trip
8-645 Engines Prior January, 1985
4' ~ 10-,
11
Ref. No. 1
Accessory Drive End Accessory Drive End Camshaft Drive End
Right Bank Left Bank Right and Left Banks
PLATE B28-5
9 B28
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
• g
... ~ )
(x t" s
Ref. No. 1
Accessory Drive End Accessory Drive End Camshaft Drive E n d
Right Bank Left Bank Right and Left Banks
P L A T E B28-6
B28 10
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L. No. B2
CAMSHAFTS A N D CAMSHAFT C O U N T E R W E I G H T S
Counterweights and Overspeed Trip
12-645 Engines
5 ,, : -:/ , -
P L A T E B28-7
2 8059630 1 1 WEIGHT .. T h r o w o u t
3 8059642 1 G U I D E .. Spring
4 116097 II 1 W A S H E R .. Flat 5/8
5 8324000 1 1 S P R I N G .. Compression
5 8400100 S P R I N G .. Compress/on
6 114498 2 2 NUT .. J a m 5/8-18 hex.
7 8032715 2 2 NUT .. L o c k I/4-28 hex.
8 8059643 2 2 BOLT .. Shoulder I/4-28 x 1-5/8 hex. head - .370 shoulder
R E V I S E D J U L Y , 1989 11 1128
E t I.: C T i O - ~ O T I V E DIVISION GENERAL MOTORS C O I! IP O ! A T I O N
4 .. ., \
5 '\
/i 7
2
,
i
8350518 a n d 8402914 9339141
Trip Assemblies Trip Assembly
PLATE B 2 8 ~
*
*
14
15
8028738
8286669
181333
¢
4
ii DOWEL .. Counterweight - Camshaft drive end .5000 dia. x 2-1/16
8082379 - .5050 dia.
8082380 - .51130 dia.
8045884 - .5150 dia.
8319462 - .5200 dia.
BOLT .. Dowel 5 / 1 6 - 24 x 5/8 drilled hex. head - Camshaft drive end
BOLT .. Dowel 5/16 - 24 x 5/8 not drilled - Accessory drive end
*
*
*
16
17
18
181430
8028335
8116738
8
8
As Req.
i BOLT .. Acc. drive end - 1/2-20 x 1-3/8 hex. head not drilled - Formerly 8028287
BOLT .. Camshaft drive end - 1/2-20 x 2-1/8 drilled hex. head
WIRE .. Lock 3/64 alia. x 590 ft. - Currently applied to camshaft drive end only
B28 12 R E V I S E D J U L Y , 1989
E LECTR O-MOTI V E DIVISION GENERAL MOTORS CORPORATION
P.L. B28
CAMSHAFTS A N D CAMSHAFT COUNTERWEIGHTS
Counterweights and Overspeed Trip
20-645 Engines
'k\ ~ //:
/
15 17
3 7 "
20 il,
P L A T E B30-1
Ref. Part Quantity
No. Number Required Description
A 12-645 e n g i n e s
B 16-645 e n g i n e s
3 20-645 e n g i n e s
/For Oversize Crankcase Keyway, use Stepdown Key 8136773 - .5000 to .5625 step - 2-1/4 long.
/ / F o r Oversize Crankcase Keyway, use Stepdown Key 8166324 - .5000 to .5625 step - I - 1 / 4 long.
1 B30
E LECTIE O-MOTI YE DIVISION GE NE e A L MOTO IS CORPORATION
PLATE B3~2
21 8029147 8 8 8 8 D O W E L .. L o c a t i n g - .3125 x 9 / 1 6
22 8266361 16 161 16 16 B O L T .. H e x . head - 5 / 8 - 18 x 3
23 8497575 16 16 l 16 - W A S H E R .. H a r d e n e d - 5 / 8
/ F o r Oversize Crankcase Keyway, use S t e p d o w n Key 8136773 - .5000 x .5625 step - 2-1/4 in. long.
/ / For Oversize Crankcase Keyway, use Stepdown Key 8166324 - .5000 x .5625 step - 1-1/4 m. long.
BM 2
DIVISION GENERAL M OTOI S C 0 I PO l AT I 0 N
ELECTRO-MOTIVE
8
~ 2
,J I 4J ~j
"~ 2 1 ~ . ~ . 27
34"~/~'~ ~) ~ , ^ ^ 32~/~~ .Z
/ / / ~-~ /~ f'~ ( 44
33;//,/,/ ! ' , : 3 5 ~~"~'~-37
43 ~ Zl2 ~-41 36" "~15
Column A Column B
PLATE B30-2
3 B30
E L E C T I 0 - M 0 T I V E D I V I S I O N G E N E R A L M O"T 0 e S C O R P O R A T I O N
P a r t s List N o . B32
CAMSHAFT OVERSPEED TRIP LINKAGE
Overspeed Pawl Camshaft and Trip AssembLies
All 645 Engines
~9
f- o
// i
L
,
L_.:
L
-j
I hi
?
; i
r '
i
• .2
~-5
6
8
/
P L A T E B32-1
8-645 engines
B 12-645 engines
C 16-645 engines
D 20-645 engines
2 8320747 l C A M S H A F T A S M . . . Pawl
2 8320749 C A M S H A F T A S M . . . Pawl t Left Bank
2 8320751 C A M S H A F T A S M . . . Pawl
2 8360922 C A M S H A F T A S M . . . Pawl
3 8028790 2 2 L E V E R .. Trip shaft - Accessory end only
4 103605 2 ~ P I N .. Taper - No. 4 x 1-1/4
1 B32
ELECTIO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P L A T E B32-2
8-645 engines
.
12,16,20-645 engines
15 8297815 1 - L I N K .. Left b a n k
15 8028205 - 1 L I N K .. Left b a n k
16 8028206 1 1 L I N K .. Right b a n k
17 8028207 I 1 L I N K .. U p p e r
18 .... Reference N u m b e r Not Used
19 114785 4 4 P I N .. Clevis - 3/8 x I-3/32
20 107762 4 4 P I N .. Cotter - 3/32 x 5/8
+21 8085119 1 1 ANCHOR .. Spring - See Page 12
1132 2
E L E C T R O - M O T I V E D I V I S I O N GENERAL MOTORS C 0 t P 0 R A T I 0 N
19 ,,
IE 1 LI 0 20- 15 J '
Column A
7 ~1 9
/ / i "' \
16 20 L~s
Column B
PLATE B32-2
3 B32
ELECTRO-MOTIVE DIVISION GENERAL MOTORS COl'POtATION
P.L. N o . B32
CAMSHAFT OVERSPEED TRIP LINKAGE
Overspeed Trip Assembly
All 645 Engines
4 5 8 3 6 h-'-
Section A-A
Ref. No. l
P L A T E B32-3
1 8028487 T R I P A S M . . . Overspeed
2 8402557 B R A C K E T .. Trip pawl - Replaces 8028230
3 9326198 P A W L .. R o c k e r lever - F o r m e r l y 8028498
4 9511456 R E S T .. S p r i n g - F o r m e r l y 8028200
5 8028234 S H A F T .. Pawl
6 8028787 S P R I N G .. Rest to lever
7 8028788 S P R I N G .. Lever to bracket
8 179848 B O L T .. Hex. head 3 / 8 - 16 x 2-1/4
9 103321 W A S H E R .. Lock - 3 / 8
10 9414322 W A S H E R .. Flat - 3 / 8
B32 4
ELECTIO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
3: 1O 57 19"~ 11 /-4
14
9.// 13i 12
Ref. No. 1
j /
181~ ~'~I~J~L~I3 !12
Ref. No. 2
P L A T E B32-4
Ref. Part Qty.
No. Number Req. Description
5 B32
ELECTIO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
2
3
4
"5
.6
PLATE B32-5
1 8246095 1 S W I T C H .. O v e r s p e e d t r i p l i m i t
2 100718 2 S C R E W .. F i l i s t e r h e a d - N o . 8 - 32 x 1 - I / 4 - S l o t t e d
3 8032811 2 N U T .. L o c k - N o . 8 - 32
4 114986 2. W A S H E R .. F l a t - N o . 8
5 8345498 P L A T E .. C o v e r - I n c l u d e s s w i t c h m o u n t i n g b r a c k e t - S e e P a g e 14
6 8028765 G A S K E T .. C o v e r p l a t e
7 181364 B O L T .. Hex. h e a d - 3 / 8 - 24 x 1
8 8285804 L E V E R .. R e s e t
9 124548 K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4
10 181364 B O L T .. Hex. h e a d
8345297
B32 6
ELECTRO-MOTIVE DIVISION GENERAL MOTORS COB PORATION
8 10
9
.j 11J 1 4 ~
/
2
3
PLATE B32-6
1 8242265 I L E V E R .. R e s e t
2 181374 1 B O L T .. H e x . h e a d - 3 / 8 - 24 x 1 - 1 / 2
3 103321 I W A S H E R .. L o c k - 3 / 8
4 124548 1 K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4
5 8242288 1 L E V E R .. T r i p
*6 3329093 1 L E V E R .. T r i p - W i t h 1 3 / 6 4 d i a . s p r i n g h o l e i
*7 3330183 1 S P R I N G .. T r i p lever - U s e d w i t h Ref. 6 I
Special 16-645E5 engines
8 181339 1 B O L T .. H e x . h e a d - 5 / 1 6 - 24 x 1
9 103320 I W A S H E R .. L o c k - 5 / 1 6
10 103584 1 P I N .. T a p e r - N o . 2 x I in. l o n g
11 8029623 I L E V E R .. R e s e t
12 181377 1 B O L T .. H e x . h e a d - 3 / 8 - 24 x 1 - 3 / 4 Used on SRIIEI, SRI2E1,
13 103321 1 W A S H E R .. L o c k - 3 / 8 and SRI6EI models
14 124548 I K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4
7 B32
E t EC TR O-M OTIV E D I V I S I O N GENERAL MOTORS CO It P 0 R A T I 0 N
7
8
21
22
-L15 13
Column A Column B
P L A T E B32-7
1 9096707 I I L E V E R - Reset
2 124548 I I K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4
3 181374 1 1 B O L T .. H e x . h e a d - 3 / 8 - 24 x 1-1/2
4 103321 1 1 W A S H E R .. L o c k - 3 / 8
5 8431880 1 1 L E V E R .. T r i p
6 455277 1 I P I N .. S p r i n g - I / 8 x 1-1/8
7 181339 I 1 B O L T .. H e x . head - 5 / 1 6 - 24 x 1
8 103320 I 1 W A S H E R .. L o c k - 5 / 1 6
9 8242410 I F L A N G E .. M o u n t i n g
10 8366345 I G A S K E T .. F l a n g e
11 8242408 1 S E A L .. Oil
12 181364 2 B O L T .. H e x . head - 3 / 8 - 24 x I
~13 8422449 1 I S W I T C H .. L i m i t
el4 187828 4 4 S C R E W .. C a p - No. 10 - 32 x 1/2
~I5 106497 4 4 W A S H E R .. L o c k - No. I0
16 8422448 I I P L A T E .. C o v e r - Used w h e n ReL 13 is applied
See P a g e 14
"16 8028222 1 1 P L A T E .. C o v e r - Used w h e n Ref. 13 is n o t applied
17 8028765 I 1 G A S K E T .. C o v e r plate
18 8058255 I I C O V E R .. C o v e r plate o p e n i n g
19 8058257 1 1 G A S K E T .. C o v e r
20 181311 2 2 B O L T .. H e x . h e a d - 1/4 - 28 x 5 / 8
21 103319 i 2 W A S H E R .. L o c k - 1/4
22 103339 1 WASHER ..Flat-l/4
23 181364 6 B O L T . . H e x . h e a d - 3 / 8 - 24 x I
8450925,8449515,9096708,9096738
B32 8
E L E C T R O-M OT I VE DIVISION GENERAL MOTORS CORPORATION
A
- B
:1]__ 12-645E 1; 16,20-645E4 engines
8-645El,E4 engines
C ° i _ _ 12,16-645E4B,E6 engines
12-645E8; 16-645E4,E8,E9B; 20-645E4,E4B,E9B engines
:_DI i _- 8-645E I,E2,E4,E4B,E5,E6,E7,E7B,E7C,E8 engines
- F 12,16-645EI; 12,16,20-645E4 engines
G 12-645E2,E4,E5,E6,E7; 16-645E2,E5,E6,E7; 20-645E5,E7 engines
.
H - 12,16,20-645E4,E4B,E5,E7,E7B,E7C,E9,E9B; 12-645E1,
E6,E8; 16-645EI,E6,E8,E10B; 20-645EIOB engines
. - [ - .
J 12-645E1,E4B,E8; 16-645E8,E9B; 20-645E4B,E10B engines
- K 12,20-645E4B engines
23 9537508 1 P A D .. T a p p i n g - 3 / 8 - 24
24 8059609 - 2 F L A N G E .. 3/8 N.P.T.
25 8086257 - . .
- 1 F L A N G E .. 1/2 N.P.T.
*27 181374 20 2O 2C 20 217 ~.0 20 17 1~ 17 BOLT .. Hex. head 3/8 - 24 x 1-I/2 - Cover to housing
*28 181365 2 ] 2 BOLT .. Hex. head - 3/8 - 24 x I-1/8 - Cover to h o m i n g
*29 8032717 17 1~ 17 NUT .. Lock - 3/8 - 24 hex.
*30 6101225 20 2O 2C 20 217 120 20 36 3~ 36 W A S H E R .. Flat - 3/8
9 B32
E L | C T II O - M O T I V I D I V I S I O N G E N I t A L M O T O II $ C O II P O II A T i O N
P.L. N o . B32
C A M S H A F T OVERSPEED TRIP LINKAGE
ll 12-~
r '~ fY '4/
f
+,, y ",' \ ~£11/: J
Ref. No. 5
PLATE B32-8
B32 10
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M'O T O II $ C O R P O R A T I O N
j .,//" ",,,0~.o
4; ~,,, )° i ,
I \
o c
o 0~0 :
••,•13,
17, 19,21,
22 2'
/ e~' \
/
io =~2 "©" o) "©" o}
i
/ /
o//
Y o o ~
13~
\
13.14.15.~
17. 19, 21.ji °25 o~
//-
~ 0 e
""-4
Ref.No.I0
PLATE B32-9
11 B32
ELEC TRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P . L . N o . B32
CAMSHAFT OVERSPEED TRIP LINKAGE
Trip Linkage Housing
P L A T E B32-10
8-645E 1 , E 2 , E 4 , E 4 B , E 5 , E 6 , E 7 , E 7 B , E 7 C , E 8 engines
B °
12,16,20-645 engines with b o t t o m oil drains (into a c c e s s o r y drive housing)
C 12,16,20-645 engines with rear oil d r a i n s (into c r a n k c a s e )
1 8235620 °
H O U S I N G A S M . . . O v e r s p e e d trip linkage - W i t h b o t t o m oil drains
2 8159741 1 H O U S I N G A S M . . . O v e r s p e e d trip linkage - W i t h b o t t o m oil drains
3 9529804 H O U S I N G A S M . . . O v e r s p e e d trip linkage - W i t h r e a r oil drains
4 8084755 15 N U T .. S p l i n e - 3 / 8 - 24 x 7/32 spline length
5 8084754 2 N U T .. S p l i n e - 3 / 8 - 24 x 3 / 8 spline length
6 8085119 1 A N C H O R .. S p r i n g
7 8035440 S T U D .. 3 / 8 - 16 x 3 / 8 - 24 x 1-7/8 l o n g - F o r oversize pitch dia. - See b e l o w
8123048 . . . 0 0 2 O.S. 8126933 . . . 0 1 7 O.S.
8123049 . . . 0 0 4 O.S. 8126934 . . . 0 1 9 O.S.
8126932 ...015 O.S.
*8 8235617 °
G A S K E T .. H o u s i n g to c r a n k c a s e
*8 8044742 °
G A S K E T .. H o u s i n g to c r a n k c a s e
*8 9529800 2 G A S K E T .. H o u s i n g to c r a n k c a s e
9 8044725 B R A C K E T .. S u p p o r t
*10 8035329 B O L T .. H e x . h e a d - 3 / 8 - 16 x I - 1 / 8 - Drilled h e a d
*I1 181370 B O L T .. Hex. h e a d - 3 / 8 - 24 x I - 1 / 4
"12 8116738 As R e q . W I R E .. L o c k - 3 / 6 4 dia. x 500 ft.
18 181428 6 B O L T .. H e x . h e a d - 1 / 2 - 20 x 1 - I / 8 - H o u s i n g to c r a n k c a s e
18 181430 .
B O L T .. H e x . h e a d - 1/2 - 20 x 1-3/8 - H o u s i n g to c r a n k c a s e
19 6101229 6 W A S H E R .. F l a t - 1/2
B32 12
E L E C T I O- M O T I V E D I V I S I O N O E N E II A L M O T O I! $ C O I! P O II A T I O N
Z'",-- rt ; t
17-/ 5J L5
PLATE B32-10
13 B32
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L. N o . B32
CAMSHAFT OVERSPEED TRIP LINKAGE
Cover Plates
All 645 E n g i n e s
P L A T E B32-11
1 8028222 1 P L A T E .. C o v e r
2 8246102 1 P L A T E .. C o v e r
3 8263261 1 P L A T E .. C o v e r
4 6102945 4 N U T .. S p l i n e - 1 / 4 - 28 x 5 / 1 6 s p l i n e l e n g t h
5 8086257 1 F L A N G E .. 1 / 2 N . P . T .
6 8345498 1 P L A T E .. C o v e r
7 8345296 I B R A C K E T .. S w i t c h m o u n t i n g
8 8380099 1 P L A T E .. C o v e r
9 8380096 1 P L A T E .. M o u n t i n g - H y d r a u l i c c y l i n d e r
I0 8380095 I G U S S E T .. M o u n t i n g p l a t e
11 8380490 1 P L A T E .. C o v e r
12 8177095 1 P A D .. M o u n t i n g - L i m i t s w i t c h
13 8412131 1 PLATE..Cover
14 8422448 1 P L A T E .. C o v e r
15 9083164 1 P L A T E .. C o v e r
16 9083155 2 P A D .. M o u n t i n g - L i m i t s w i t c h
17 9522463 1 P L A T E .. C o v e r
18 8059609 2 F L A N G E .. 3 / 8 N . P . T .
19 9532576 I P L A T E .. C o v e r
20 6102945 4 N U T .. S p l i n e - 1 / 4 - 28 x 5 / 1 6 s p l i n e l e n g t h
21 8086257 1 F L A N G E .. 1 / 2 N . P . T .
22 8059609 2 F L A N G E .. 3 / 8 N . P . T .
23 8058255 1 C O V E R .. C o v e r p l a t e
B32 14
E LECT J O-MOTI V E DIVISION GENEIAL MOTOI$ C O It P O • A T I O N
/ ,~ - - 1 0
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P L A T E B32-11
15 B32
EI. ECTEO-M OTIV E DIVISION GENERAl MOTOr S C 0 | P O E A T I O N
P . L . N o . B32
CAMSHAFT OVERSPEED TRIP LINKAGE
~ 11
10
SECTION A-A
P L A T E B32-12
8 8028765 1 G A S K E T .. C o v e r plate
9 8431880 1 L E V E R .. T r i p - M a n u a l
I0 8242410 I F L A N G E .. L e v e r m o u n t i n g
11 8242409 1 G A S K E T .. F l a n g e m o u n t i n g
12 8242408 I S E A L .. Oil
13 181364 2 B O L T .. 3 / 8 - 24 x 1 hex. head
14 181339 1 B O L T .. 5 / 1 6 - 24 x 1 hex. head
15 455277 1 P I N .. Spring
16 8242287 1 S H A F T .. T r i p
8439135,8431589
B32 16
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
11 r:
13-
\ 10
4-
12-
J
t
"-8
\
\
3 8246101 1 C A M .. T r i p
4 8246097 1 L E V E R .. T r i p
5 103024 2 N U T .. H e x . - 1 / 4 - 28 - S o l e n o i d t o b r a c k e t
6 103319 2 W A S H E R .. L o c k - 1 / 4
7 181374 A.R. B O L T .. H e x . h e a d - 3 / 8 - 24 x I - I / 2
8 181361 A.R. B O L T .. H e x . h e a d - 3 / 8 - 24 x 7 / 8
9 181356 1 B O L T .. H e x . h e a d - 3 / 8 - 24 x 5 / 8
10 181339 1 B O L T .. H e x . h e a d - 5 / 1 6 - 24 x l - T r i p lever
11 181314 1 B O L T .. H e x . h e a d - I / 4 - 28 x 7 / 8 - T r i p c a m
12 103584 1 P I N .. T a p e r - N o . 2 - T r i p l e v e r
13 103563 1 P I N .. T a p e r - N o . 0 - T r i p c a m
14 6101225 A.R. W A S H E R .. F l a t - 3 / 8
15 .... l R E S E T L E V E R A N D L I M I T S W I T C H - See P a r t s List 32
9537514,8245981
1 B33
E L E C T R O - M O T I V E D I V I S I O N GE N E R A t MOTORS C O R P O R A T I O N
P . L . N o . B33
ELECTRIC OPERATED ENGINE SHUTDOWN
Frequency Generator Mounting
12-645E1,E4,E4B,E6,E7,ES; 16-645E4,E4B,ES,E9B; 2 0 - 6 4 5 E 4 , E 4 B , E 9 B E n g i n e s
P L A T E B33-2
¢1 8397998 1 G E N E R A T O R .. F r e q u e n c y - D u a l p o w e r p i c k u p
¢I 8397999 1 G E N E R A T O R .. F r e q u e n c y - Single p o w e r pickup } S e e P a g e 3
2 8276102 I C O U P L I N G .. F l e x i b l e d r i v e - A p p l i c a b l e to 8397998 a n d 8397999
¢3 93120O6 I S P I D E R .. V i t o n - F o r i n d u s t r i a l a p p l i c a t i o n s
¢3 8084884 1 S P I D E R .. R u b b e r - F o r m a r i n e a p p l i c a t i o n s
4 138212 4 S C R E W .. C a p - I / 4 - 28 x 1 s o c k e t h e a d
5 8263262 A.R. G A S K E T . . G e n e r a t o r m o u n t i n g - A p p l i e d to each side o f s h i m s
6 9522899 A.R. SHIM .. G e n e r a t o r m o u n t i n g - .030
6 9515138 A.R. SHIM .. G e n e r a t o r m o u n t i n g - .060
7 9532576 I P L A T E .. C o v e r - F o r m e r l y 8263261 - See P a r t s List 32
8 8221675 I G A S K E T .. C o v e r plate
9 181370 6 B O L T .. Hex. h e a d 3 / 8 - 24 x 1 - 1 / 4
*10 8348620 1 P L U G .. P i p e - 1/2
*11 8348619 2 P L U G .. P i p e - 3 / 8 - Used w i t h 9532576 c o v e r plate o n l y
*12 802830,* 2 D O W E L .. L o c a t i n g - C o v e r p l a t e - 1 / 4 x 5 / 8
13 8450470 1 A D A P T E R .. G e n e r a t o r t o c a m s h a f t
14 8028302 4 B O L T .. Hex. h e a d 1/2 - 20 x 1-1/2 - A d a p t e r to c r a n k s h a f t
-15 8270183 A.R. P L U G .. P o w e r p i c k u p - 2 p o l e m a l e
*16 8175600 A.R. C L A M P .. C a b l e
8409611
B33 2
E L E C T R O-M OTI V E DIVISION GENERAL MOTORS CORPORATION
L ,
~-10
3 1 C O V E R .. Generator
4 8411573 I A R M A T U R E .. Includes bearing and shaft
5 9417965 3 S C R E W .. Cap - 1/4 - 20 x I / 2 socket head
6 120392 3 W A S H E R .. P l a i n - 1/4
7 1 1 S H I E L D .. Power pickup
8 18O016 3 B O L T .. Hex. head 1/4 - 20 x I / 2
9 120380 3 W A S H E R .. L o c k - 1/4
10 8270383 2 P I C K U P .. Power - 2 pole female
"11 8276102 I C O U P L I N G .. Flexible drive
3 B33
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
.2
•,.. ,:
3
12
_
rl 7
2
P L A T E B33-4
Ref. Part Qty.
No. Number Req. Description
1 8438535 I B O X .. J u n c t i o n
2 180081 4 B O L T .. Hex. h e a d - 5 / 1 6 - 18 x 1 - 1 / 4
3 8035145 4 N U T .. L o c k - 5 / 1 6 - 18 hex.
*64 8438536 1 P L A T E .. M o u n t i n g - 11 in. h i g h - A p p l i e d t o trip h o u s i n g c o v e r p l a t e
e4 9524304 I P L A T E .. M o u n t i n g - 7 - 5 / 8 in. h i g h - A p p l i e d to trip h o u s i n g c o v e r
5 181371 2 B O L T .. Hex. h e a d - 3 / 8 - 24 x 1 - 3 / 8
6 6101225 2 W A S H E R .. F l a t - 3 / 8 - N o t used w i t h 8438536 m o u n t i n g p l a t e
7 8439022 1 R E C E P T A C L E .. C o n n e c t o r - 12 p o i n t m a l e
8 8451362 1 G A S K E T .. R e c e p t a c l e
9 436667 4 S C R E W .. S l o t t e d - N o . 6 - 32 x 3 / 4
I0 8035119 4 N U T .. L o c k - N o . 6 - 32
II 8262427 I P L U G .. G o v e r n o r - 90 ° - 5 p o i n t m a l e
12 9547032 5 S E A L .. C a b l e e n t r y - P l a s t i c - F o r m e r l y a p p l i e d were 8 4 4 5 8 6 9 - B r a s s
t e r m i n a l a n d 8427361 - P a c k i n g ( 1 / 8 in. s q u a r e x 42 ft.)
*13 8189218 4 L U G .. T e r m i n a l - N o . 6
*14 8210498 2 L U G .. T e r m i n a l - N o . 10
*15 8200891 l0 C O N N E C T O R .. 2 - w a y b u t t - I n s u l a t e d
*16 8250906 3 R E C E P T A C L E .. T e r m i n a 2 t a b - F a s t o n 250 type
17 8038409 1 E L B O W .. C o n d u i t - 9 0 °
18 8038594 1 B U S H I N G .. I n s u l a t i n g - I / 2 N . P . T .
19 8038584 2 N U T .. L o c k - 1 / 2 - C o n d u i t
20 143981 2 P L U G .. P i p e - I / 2
21 9553076 4 C L A M P .. C a b l e - I n s u l a t e d - 7 / 1 6 I . D .
22 8438064 A.R. C A B L E .. 16 g a u g e - 2 c o n d u c t o r - S o l d b y t h e f o o t
23 8438065 A.R. C A B L E .. 16 g a u g e - 3 c o n d u c t o r - S o l d b y t h e f o o t
24 8438068 A.R. C A B L E .. 18 g a u g e - 7 c o n d u c t o r - S o l d b y t h e f o o t
*25 3261563 I G E N E R A T O R .. F r e q u e n c y - F o r m e r l y a p p l i e d - F o r c a b l e a n d c o n n e c t i o n s
see f r e q u e n c y g e n e r a t o r a p p l i c a t i o n o n P a g e s 6 a n d 7
8436684, 9524306
B33 4
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L. N o . B33
ELECTRIC OPERATED ENGINE SHUTDOWN
J u n c t i o n Box and Cable A p p l i c a t i o n
20-645E7B E n g i n e s W i t h E G B G o v e r n o r s
14-~
'10
16
17
5
".\
18
19
23
13/
P L A T E B33-5
("
12
.20
*¢ 1 8448072 1 B O X .. J u n c t i o n
¢I 8438535 I B O X .. J u n c t i o n - U s e d w h e n f r e q u e n c y g e n e r a t o r is a p p l i e d
2 180081 4 B O L T .. H e x . h e a d - 5 / 1 6 - 18 x 1 - 1 / 4
3 8035145 4 N U T .. L o c k - 5 / 1 5 - 18 hex.
4 8438536 I P L A T E .. M o u n t i n g
5 181374 2 B O L T .. H e x . h e a d - 3 / 8 - 24 x 1 - 1 / 2
6 8446923 1 R E C E P T A C L E .. C o n n e c t o r - 20 p o l e m a l e
7 8451362 1 G A S K E T .. R e c e p t a c l e
8 436667 4 S C R E W .. S l o t t e d - N o . 6 - 32 x 3 / 4
9 8035119 4 N U T .. L o c k - N o . 6 - 32
10 143981 1 P L U G .. P i p e - 1/ 2 - Qty. o f t w o w i t h 8448072 j u n c t i o n b o x
*11 8200891 20 C O N N E C T O R .. 2 - w a y b u t t
12 9547032 4 S E A L .. C a b l e e n t r y - Plastic - F o r m e r l y a p p l i e d w e r e 8445869 -
Brass t e r m i n a l a n d 8427361 - P a c k i n g ( 1 / 8 in. s q u a r e x 42 ft.)
13 9553076 3 C L A M P .. C a b l e - 7 / 1 6 i n s u l a t e d - F o r m e r l y 8447902
14 9085019 1 CABLE ASM... Junction box to governor
15 8250161 1 B U S H I N G .. S t r a i n r e l i e f - I / 2
16 8270133 1 P L U G .. M a l e - 2 p i n
17 8175600 1 C L A M P .. C a b l e - 5 / 8 - 24 t h r e a d
18 8038594 1 B U S H I N G .. I n s u l a t i n g - 1/2
19 8038584 1 N U T .. L o c k - 1/2
20 8038409 1 E L B O W .. 90 ° - 1/2 M x I / 2 F
"21 8189218 5 L U G .. T e r m i n a l - N o . 6
22 9523892 A.R. C A B L E .. 14 g a u g e - 2 c o n d u c t o r - C o p p e r b r a i d - 100 ft. l e n g t h
23 8438064 A.R. C A B L E .. 16 g a u g e - 2 c o n d u c t o r - S o l d by t h e f o o t
24 8438065 A.R. C A B L E .. 16 g a u g e - 3 c o n d u c t o r - S o l d by t h e f o o t
9527752,9531939
5 B33
ELECTRO-MOTIVE DIVISION GE NEI~AL MOTORS CORPORATION
P L A T E B33-6
A PREVIOUS APPLICATION
CURRENT APPLICATION
I 8477361 I B O X .. J u n c t i o n
2 179817 4 B O L T .. H e x . h e a d 5 / 1 6 - 18 x 7/8
3 103320 4 W A S H E R .. L o c k - 5 / 1 6
*04 9524304 P L A T E .. M o u n t i n g - A p p l i e d t o t r i p h o u s i n g c o v e r
#4 8477737 I P L A T E .. M o u n t i n g - A p p l i e d t o t r i p h o u s i n g c o v e r p l a t e
5 181371 2 B O L T .. H e x . h e a d 3 / 8 - 24 x I - 3 / 8
6 6101225 2 W A S H E R .. Flat - 3 / 8
7 8439022 I R E C E P T A C L E .. C o n n e c t o r - 12 p o i n t m a l e
8 8451362 l G A S K E T .. R e c e p t a c l e
9 436667 4 S C R E W .. S l o t t e d - N o . 6 - 32 x 3 / 4
I0 8035119 4 W A S H E R .. L o c k - N o . 6
II 143981 I P L U G .. P i p e - 1/2 P . T .
12 8445869 7 T U B E .. T e r m i n a l - B r a s s
13 8427361 ,°R P A C K I N G .. T e r m i n a l - I / 8 in. s q u a r e x 42 ft.
14 9547032 S E A L .. C a b l e e n t r y - P l a s t i c - H e a t s h r i n k seal
"15 8200891 10 C O N N E C T O R .. 2 - w a y b u t t - I n s u l a t e d
16 8262427 1 P L U G .. G o v e r n o r - 90 ° - 5 pole m a l e
17 8038409 2 E L B O W .. C o n d u i t - 1 / 2 F x 1/2 M - 90 °
18 8038594 1 B U S H I N G .. I n s u l a t i n g - I / 2 N . P . T .
19 8038584 2 N U T .. Lock - 1/2 p i p e
*20 8189218 4 L U G .. T e r m i n a l - N o . 6
"21 8210498 2 L U G .. T e r m i n a l - N o . l 0
26 3261563 GENERATOR .. T a c h o m e t e r
8453169, P6734,
8477738, 9539363
P.L. N o . B33
ELECTRIC OPERATED ENGINE SHUTDOWN
.~- 13
17-----"-"
/I._..__T_
26-.--,--.-- "12
i,
18
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Previous A p p l i c a t i o n - Column A
7
'8
.5
,6
14
22
24
17
tlJ
Currcm A p p l i c a t i o n - C o l u m n B
P L A T E B33-6
7 B33
E L E CTR O-MOTI V E DIVISION GENERAL MOTORS CORPORATION
4.
9- ,~ ]. -9
11
8-/' 9
PLATE B33-7
8412441
B33 $
ELECTIO-MOTIVE DIVISION GENERAL MOTOI S C O I P O i A T I O N
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P L A T E B33-8
/I 8418945 I P U M P A S S E M B L Y .. B o o s t e r - N o l o n g e r f u r n i s h e d - See N o t e
2 8419045 I B R A C K E T .. P u m p m o u n t i n g
3 186271 4 B O L T .. H e x . h e a d - 5 / 1 6 - 18 x 3 - 3 / 4 - P u m p t o b r a c k e t
4 8035131 4 N U T .. L o c k - 5 / 1 6 - 18 h e x .
5 179841 2 B O L T .. Hex. h e a d - 3 / 8 - 16 x 1 - 1 / 4 - B r a c k e t m o u n t i n g
*6 6101225 2 W A S H E R .. F l a t - 3 / 8 - A p p l i e d b e t w e e n b r a c k e t a n d d r i v e h o u s i n g
7 I03321 2 W A S H E R .. L o c k - 3 / 8 - F o r m e r l y 103319
~Booster Pump, 8418945, is no longer available. I f replacement is required, the new style Booster
Pump, 9086388, can be ordered. Due to its different mounting arrangement, the components below
must be ordered to accommodate the new style pump.
8418980, S R - 7 7 R
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A A P P L I C A T I O N W I T H EGB G O V E R N O R
B APPLICATION WITH PGA GOVERNOR
8475790, 8475791
B33 10
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
4 15 12 4
1 I
5/ 7“
11 B33
EL EC TU O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
I-1 2’7 f“
2!Z2Z+(
.13
19
18
‘/ ‘-”4-”’!
““-y 24J 20J
PLATE B33-I 1
Ref. Part Qty.
No. Number Req. Description
+Motor 8286934 and its components are not available. If replacement is required, an entire Pump
Assembly, 8280353, must be ordered.
B33 12
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
d o
Ref. No. 1
PLATE B33-12
13 B33
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
PLATE B34-I
Ref. Part
No. Number Description
20 8069445 1 GASKET.. Relief valve - See Page 18 for relief valve asm.
L-
A
Section A-A
Ref. No. 1
PLATE B34-2
B34 2
ELECTROMOTIVE DIVISION GENERAL MO TOt S CORPORATION
~
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4 15
Ref. No. 1
PLATE B34-3
Ref. Part tit
No. Number ‘re Description
—
1 8408629 I FILTER ASM. .. Soak back - Replaced by 9528661- (8-@5E5,E7,E7B engines)
8397431 FILTER ASM. .. Soak back - Replaced by 9528662
f; 9528661 i FILTER ASM. .. Soak back - Replaces 8408629- (8-645E5,E7,E7B engines)
9528662 - i FILTER ASM. .. Soak back - Applied to all 645 turbo engines after May, 1980
8343159 1 SHELL .. Fkr
2 i i SHELL.. Filter
3 8408735 i 1 1 SPRING .. Element seating
4 8343161 1 1 1 SEAL.. O-Ring - Shell to cover
9086742 1 COVER.. Filter
i I79847 2 ; : BOLT.. Hex. head - 3/8 - 16x 2
7 446363 2 2 2 WASHER.. Plain - 3/8
103877 1 1 1 PLUG.. Pipe- 1/8
: 104925 1 1 1 BALL.. 11/ 16 dia. - By-pass valve
10 104922 1 BALL.. 1/2 dia. - By-pass valve
10 104924 i i BALL.. 5/8 dia. - By-pass valve
11 i . SPRING.. Valve
11 8343677 i SPRING.. Valve
11 i SPRING.. Valve
12 i SPRING.. Valve
12 8494098 SPRING.. Valve
12 i SPRING.. Valve
12 40007522 i SPRING.. Valve
13 8343162 i i 2 PLUG.. Hex. head - By-pass valve
14 8411918 2 2 2 GASKET.. Valve plug
+Soak buck filter 9528661 is wed only as replacement for 8408629 on 8-64513, E7,E7B engrnes manufactured before
‘May, 1980. -
B34 4
EL EC Tt O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
... . ‘A
r
34
33
26
Column A
1- --”: 1A
1
R24
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34:’:”i [25
SECTION A-A
4A 20
33 -. 27
.—. .
* ~
5
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS C0RP0RA710N
PLATE B34-5
NOTE: For those units with provisions for an immersion heater. See Page 8.
B34 6
EL EC TR O-MOTIVE DIVISI’ON GENERAL MO TOt S CORPORATION
“XT 227
23
20
19
SECTION A-A
——. ,.-%
8, ‘- .! [4 (
9 T4
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PLATE B34-5
7 B34
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION
PLATE B34-6
11 8133421 A.R. TUBING .. Steel -1 in. O.D. x .083 in. wall thickness -20 ft. length
12 8366346 FLANGE ..1 in. tube
13 8366345 ; GASKET.. Tube assembly to falter
14 179841 2 BOLT.. Flange to falter - 3/8 - 16x 1-1/4 hex. head
15 6101225 2 WASHER .. Plain - 3/8
16 9410406 1 UNION .. 1 in. tube
17 274228 4 FERRULE ..1 in. tube - Formerly 27428
18 9410617 4 NUT .. Tube -1 in.
9410458 1 ELBOW .. Compression -1 in. tube
;: 8342993 . CLAMP .. Tube
Quantity 3 required with 8 cylinder engine
Quantity 6 required with 12 and 16 cylinder engines
Quantity 8 required with 20 cylinder engine
21 179880 - BOLT.. 1/2- 13 x7/8 hex. head
Quantity 2 required with 8 cylinder engine
Quantity 5 required with 12 and 16 cylinder engines
Quantity 7 required with 20 cylinder engine
22 6101229 WASHER .. Plain - 1/2
Quantity 2 rquired with 8 cylinder engine
Quantity 5 required with 12 and 16 cylinder engines
Quantity 7 required with 20 cylinder engine
23 179837 1 BOLT... 3/8 - 16x 3/4 hex. head
24 6101225 1 WASHER .. Plain - 3/8
9
‘ %n 7
I 3J
21
22
20
1?
18
17
18
u----..
—---- -.~--
PLATE B34-6
B34
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
f Refer to Parts List 745, Cat. 321 for soak backjllter applicable to mo&k A4P36 and MP45.
B34 10
Ref.
No.
EL EC
Part
TR
Number
O-MOTIVE
— —
A --
i: DIVISION
Quantity
Reauired
—
GENERAL
12-645 engine
MOTORS
Description
CORPORATION
T
B 16-645E5 engine
20-645E5 engine
-D 16-645E4 engine - Except model MP36
-- 20-645E4 engine - Except models MP45 & 999-20
--
--
k 16-645E4 engine - Model MP36
20-645E4 engine - Models MP45 & 999-20
J7-------- ~--
L--—-- --—--— _-_-_*
16-645E5 Engines
PLATE B34-7
11 B34
EL EC TRO-MOTi VE DIVISION GENERAL MO TOCS CORPORATION
SECTION A-A
33
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31
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/’+ 4%
2
3
PLATE B34-S
12
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
,
/
(t
6
Ref. No. 1
PLATE B34-9
13
EL EC T 80-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
PLATE B34-10
B34 14
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
--_4eJy : .. —--
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--—---—-- 3
Section A-A View B-B
PLATE B34-10
B34
EL EC TR O-MOTIVE DIVISION GENERAL MO TO~S CORPORATION
Rocker Arm
Oil Lme
---—- .“
PLATE B34-I 1
B34 16
ELECTROMOTIVE DIVISION GENERAL MOTORS COk PO CATION
“$-\v_;:q/
--—../”
PLATE B34-12
Ref. Part Quantity
No. Number Rt [tired Description
—— —
A 8-645 E1,E2,E6,E8 engines
B 12-645E1,E2,E6,E$ engines
i 16-645 E1,E2,E6,E8 engines
17 B34
ELECTROMOTIVE DIVISION GE NEEAL MO TOt S CORPORATION
)41 \
Ref. No. 2
PLATE B34-13
B34 18
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
,, 3328025 9543099
PLATE B34-14
Ref. Part p.
No. Number Descrhtion
19 B34
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
9A
-.
L39
37
r19
20 J
Left Hand Engine Rotation
PLATE B34-15
Ref. Part Quantity
No. Number Re luired Description
— —
4 8-645 E2,E6 engines - L.H. rotation
B 8-645E5 and 12-645 E2,E6 engines - L.H. rotation
12-645 E5,E7,E7B and 16-645 E2,E6 engines - L.H. rotation
16-645 E5,E7B engines - L.H. rotation
20-645 E4B,E5,E7,E7B engines - L.H. rotation
B34 20
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. Part
No. Number Description
— — —
4 B D E
11 3324721 1 ELBOW .. Distributing
3324747 ‘1 ELBOW .. Distributing
:: 3324709 ‘1 ELBOW .. Distributing
11 3328512 ‘1 ELBOW .. Distributing
11 8367757 ‘1 ELBOW .. Distributing
12 8029482 1 GASKET .. Elbow to pump - Front port
12 8029151 ‘1 GASKET.. Elbow to pump - Front port
12 8029470 -1 GASKET .. Elbow to pump - Front port
12 8029150 - ‘1 GASKET .. Elbow to pump - Front port
12 8360530 ‘1 GASKET .. Elbow to pump - Front and rear port
13 8029470 i GASKET.. Elbow to pump - Rear port
13 8029150 ‘1 GASKET .. Elbow to pump - Rear port
13 8029467 ‘1 GASKET .. Elbow to pump - Rear port
13 8251950 -1 GASKET.. Elbow to pump - Rear port
14 8326564 1 -1 -1 1 1 ADAPTER .. Gauge - Brass
15 271589 4 4 BOLT.. Hex. head - 5/8 - 18x 2-1 /2 - Strainer mounting
15 271590 i -i? -8 BOLT.. Hex. head - 5/8 -18 x 2-3/4 - Strainer mounting
16 271589 2 -2 - BOLT.. Hex. head - 5/8 - 18x 2-1/2 - Elbow to pipe
16 271588 i 4 BOLT.. Hex. head - 5/8 -18 x 2-1/4 - Elbow to pipe
17 271590 2 i : 4 4 BOLT.. Hex. head - 5/8 -18 x 2-3/4 - Bracket and elbow to pipe
18 271562 4 BOLT.. Hex. head - 5/8 -11 x 2- Pipe flange to elbow
18 271589 4 i i i BOLT.. Hex. head - 5/8 -18 x 2-1/2 - Pipe flange to elbow
8032721 2 2 !4 !4 !4 NUT .. Lock- 5/8 -18 hex.
;; 6101223 2 !4 !4 !4 WASHER .. Flat - 5/8
21 190256 2 : 8 BOLT.. Hex. head - 1/2 -13 x 4-1/2 - Elbows to pumps
22 179885 8 6 8 i :4 BOLT.. Hex. head - 1/2 -13 x 1-1/2 - Elbows to pumps
23 181436 4 4 4 4 4 BOLT .. Hex. head - 1/2 -20x 2-1/4 - Elbow to by-pass pipe
24 3324701 1 1 GASKET .. Elbow to by-pass pipe
24 3324702 ‘1 ‘1 ‘1 GASKET .. Elbow to by-pass pipe
3324729 i PIPE ASM. .. By-paSS
;: 3324743 1 PIPE ASM. .. Bypass
25 3327517 ‘1 PIPE ASM. .. By-pass
25 3328693 ‘1 ‘1 PIPE ASM. .. By-paSS
26 3203355 2 i GASKET.. By-pass valve mounting (l-1 /2 in.)
3316782 i i i GASKET.. By-pass valve mounting (2 in.)
;; 3330454 1 i VALVE .. By-pi3sS - 1-1/2 in.
27 3324697 ‘1 ‘1 i VALVE .. BypasS -2 in.
28 3389504 1 ‘1 GASKET.. By-pass valve (1 in.)
28 3313295 ‘1 ‘1 -1 GASKET.. By-pass valve (1-1 /4 in.)
3324728 -1 -1 VALVE .. By-pass -1 in.
;; 3255251 ‘1 ‘1 ‘1 VALVE .. By-pi3SS - l-]/4 in.
30 181435 8 i BOLT.. Hex. head - 1/2 - 20x 2- Valve mounting (1-1/2 in.)
30 271588 -8 -8
-8 BOLT.. Hex. head - 5/8 - 18x 2-1 /4 - Valve mounting (2 in.)
31 181433 8 i 8 8 8 BOLT.. Hex. head - 1/2 - 20x 1-3/4 - Valve mounting (1 and 1-1/4 in.)
32 8032719 !0 20 12 12 12 NUT.. Lock- 1/2-20 hex.
8032721 8 NUT.. Lock - 5/8 -18 hex.
:: 6101229 !4 ii 2: 2: 24 WASHER.. Flat - 1/2
34 6101223 8 8 8 WASHER .. Flat - 5/8
35 3324200 I ELBOW.. Discharge - Scavenging pump
35 3323867 ‘1 ELBOW .. Discharge - Scaveng@g pump
3323311 ‘1 ELBOW .. Discharge - Scavenging pump
:: 3328499 1 ‘1 ELBOW .. Discharge - Scavenging pump
36 8029467 ‘1 ‘1 GASKET.. Elbow to pump
36 8029150 ‘1 GASKET.. Elbow to pump
36 8251951 ‘1 1 GASKET.. Elbow to pump
37 8409545 ‘1 ‘1 ‘1 1 1 ELBOW .. Relief valve to oil pan
38 3323820 GASKET .. Elbow to Ofi pm
181435 ; : : : : BOLT.. Hex. head - 1/2 - 20x 2- Elbow and flange mounting
2 9543099 VALVE .. Relief - Replaces 3328025- See Page 19
41 3316782 ; : ; : : GASKET.. Relief valve
42 3315934 1 1 FLANGE .. Relief valve mounting - Welded to Ref. 4
43 271588 8 : : : 8 BOLT.. Hex. head - 5/8 - 18x 2-1 /4 - Relief valve mounting
8451079,8449500,8450907, 8449845,8450863
21 B34
EL EC TR O-MOTIVE DIVISION GE NEt AL MO TO~S CO EPO EAT ION
i:
“--— /-40 x:
J-
e -i8
M
J
o 33
c.
15
‘o 4
11 3:
12 0
\ 0 ~’:
3
n. 6
La
16-J
PLATE B34-16
Ref. Part
No. Number Description
—
A 8-645 E2,E6 engines - L.H. rotation
B 8-645E5 and 12445 E2,E6 engines - L.H. rotation
12-645E5,E7,E7B and 16-645 E2,E6 engines - L.H. rotation
16-645 E5,E7B engines - L.H. rotation
i 2W545E4B,E5,E7,E7B engines - L.H. rotation
{Current scavenging pumps havefuelpumps withjlmged connections, forprevious style pumps with
threaded connections - See Parts List 40.
B34 22
EL EC TR O-MOTIVE DIVIS. ION GE NE CAL Mo lots CORPORATION
8451079,8449500,8450907, 8449845,8450863
23 B34
EL EC TR O-MOTIVE DIVISION GE NEc AL MO TOCS CORPORATION
--- r30
36f 21
--
‘ /.-’+ 40
/ H.. - ---
.33
PLATE B34-17
Ref. Part
No. Number Description
B34 24
EL EC TR O-MOTIVE DIVISION GE NECA1 MO TOt S CORPORATION
25
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
—
“ MML/ J%
II
9 9
10
PLATE A34-18
Ref. Part Quantity
No. Number Rt uired— Description
—
8-645 E2,E6 engines - R.H. rotation
i 8445E5 and 12-645 E2,E6 engines - R.H. rotation
12-645 E5,E7,E7B and 16-645 E2,E6 engines - R.H. rotation
D 16-645 E5,E7B engines - R.H. rotation
20-645E5 engines - R.H. rotation
{Current scavengingpumps have fuelpumps withjknged connections, forprevious style pumps with
threa&d conntwions - See P.L 40.
B34 26
EL EC TKO. MOTIVE DIVISION GE NE CAL MOTORS CO EVOCATION
27 B34
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
&kzi’’t2T35
* 37
.!
“23
PLATE AM-19
1 8269263 1
::;j;:;~ ‘ ~~ :; \ See P.L. 36
$$1 8186776 1
2 8080850 1 GASKET .- !&iner mounting
3 181433 19 BOLT.. Hex. head - 1/2 - 20x i-3/4
8450794,8419964,8422069, 8426324,8423405
B34 28
EL EC TE O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
29
EL EC T 80-MOTIVE DIVISION GE NE IAL Mo Tots COt PO RATION
AB CDE
I
42 8409157 11 FLANGE .. Blind - 1-1/2 IPS
42 8422067 -. ‘1 ‘1 ‘1 FLANGE .. Blind -2 IPS
43 8409161 11 --- GASKET .. Blind flange
43 8422068 -- GASKET.. Blind flange
44 181435 [(J ]() .; 1; 1A BOLT.. Hex. head - 1/2 - 20x2
45 181436 44 BOLT.. Hex. head - 1/2 - 20x 2-1/4
271589 -- iii BOLT.. Hex. head - 5/8 -18 x2-1/2
:2 8032721 .- 444 NUT.. Lock - 5/8 -18 hex.
47 6101223 -- 444 WASHER .. Flat - 5/8
B34 30
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
114
54
36
1
2:
77
\
–W H-+K.N i ~ZO
PLATE A34-20
31 B34
EL EC TR O-MOTIVE DJ VISION GE NE CAL MOTORS CO#P ORATION
B34 32
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
33 B34
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO QPO RAT iON
P.L. No. B~
LUBE OIL SYSTEM
bk oil and “Box” TVW Lube Oil Strainer
Pumtis
645 Ef,E4,E4B,E8,E9 ;E9B Engines
PLATE A34-21
Ref. Part Quantity
No. Number Rc uired Description
— — — — —
A - 8445 EI,E8 engines
B 12-645EI ,E8 engines
t 16-645E1 ,E8 engines
b 8-645 E4,E4B engines
12-645 E4,E4B,E9,E9B engines
i 16-645 E4,E4B,E9,E9B,EIOB engines
20-645E4,E4B,E9, E9B,E1OB engines
1
SR1 lEI W models
8186776 1 1 1 STRAINER ASM. .. Lube oil - Less valve, body
pipe, and stop gate - Applies to columns
see
P.L.
A-C except SRI IEIA & SR1lEIW models
36
8269263 1 1 1 1 1 STRAINER ASM. .. Lube oil - With valve, body
pipe, and stop gate - All models except
SRI IEIA and SR1lEIW
8080850 GASKET.. Strainer to accessory cover
:
4
181433
8032719
1;
2 2
1;1:2 ;
2
[; BOLT.. Strainer mounting - 1/2 - 20x 1-3/4 hex. head
NUT.. Lock - 1/2 -20 hex.
5 6101229 14 14 14 4 1: WASHER .. Plain - 1/2
6 8118274 1 - PIPE.. Connecting )
6 8097348 ‘1 ‘1 PIPE .. Connectin~
Strainer to scavenging pump
6 8082674 -1 PIPE.. Conneetiru? 1
6 8251745 ‘1 PIPE .. Connectin~ )
7 8074661 ‘1 ‘1 ‘1 ‘1 1 GASKET.. Pipe to strainer
8032719 4 4 4 4 4 NUT.. Lock -l/2 -2Ohex.
: 6101229 4 4 4 4 4 WASHER .. Plain - 1/2
10 8029467 1 2 GASKET
10 8029150 i > GASKET Pipe to scavenging pump
10 825195 I ‘1 GASKET }
179885 i 4 i i 8 BOLT.. 1/2 -13 x 1-1/2 hex. head
1: 190270 2 BOLT .. 1/2 -13 x 4-1/4 hex. head
11 179897 i i BOLT.. 1/2- 13 x4 hex. head
12 190256 ‘1 i BOLT.. 1/2 -13 x4-1/2 hex. head
13 6101229 4 ; 7 ; 10 WASHER.. Plain - 1/2
14 8118248 1 ELBOW )
14 8097345 ‘1 1 ELBOW
Strainer to piston cooling
8080166 ‘1 ELBOW
- and main bearing oil pump
:f 8251%5 ‘1 ELBOW I
8360557 ELBOW )
;: 8074661 -1 ‘1 -1 ‘1 -1 GASKET.. Elbow to strainer
16 8032719 4 4 4 4 4 NUT.. Lock - 1/2 -20 hex.
17 6101229 4 4 4 4 4 WASHER .. Plain - 1/2
18 8029470 1 1 . GASKET
18 8029482 1 GASKET
18 8029150 ‘1 . ‘1 1 GASKET
18 8029151 1 1 GASKET Elbow to preSSUre pUIIIJl
18 8029467 ‘1 GASKET
18 8251950 . ‘1 GASKET
18 8360530 GASKET 1
19 179885 i -8 -8 -8 -8 BOLT.. Elbow to pump - 1/2 -13 x 1-1/2 hex. head
20 6101229 6 8 8 8 8 WASHER .. Plain - 1/2
21 8117467 1 - ELBOW
21 8097346 ‘1 ‘1 ELBOW
8082532 ‘1 - ELBOW Piston cooling
;: 8251654 . . ‘1 ELBOW
21 8360555 . ELBOW I
8371285F, 8396359E, 8396225F, 8480249, 8370395H, 8396081K, 8476417, 8380913J, 8381265L, 8471822,
8393865J, 8470399,8367591,8366522
B34 34
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
35 B34
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
B34 36
EL EC TRO-M071VE DIVISION GENERAL MO TOCS CORPORATION
27\\xk\\i2-’ ‘ ““ ‘ ‘“‘
y=+y-
l+?
PLATE A34-21
37 B34
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION
1 B36
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CO RPO @A TION
B36
EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CORPORATION
77te following components are required to convert from the origimldesign to the current &sign lube oil strainer.
See ‘M.I. 9612or cintact our Se6ice Departmen~for &tails. - -
3 B36
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
64
65
41
17
18 I
19
23 12
22
T@
Ref. No. 1
.—— ——— ————— —— —.——. .
I
45
56
57
1
I 60
I 62
I 61
J E
I
I 59
51
I
I 52
58
L ——— —— —-
---- ——— - : —-----+
r 1
L -— -- ———— ——— —— J
PLATE A36-1
B36 4
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
f 77zecenter drive gear on lube oiIpressurepumps 8252844 and 8360554 wasformerly keyed to the drive shaft. Due to a
change in design, the center drive gear is now attached to the rear dn”vegear by the use of two sIotted spring pins. In
addition, the centergear keyway on the drive sh@ has been removed. If this new driveshaft @art numbers 9330010for
16 cyl. pump and 9330011for20 cyl. pump) is to be used with the earlier designrearandceruer dnvegears, thesegears will
have to be drilledto accept the requiredpins. Contact our Sewice Departmentfor detailsregardingthismodification.
8252844 and 8360544pumps sent in on a unit exchange basis will be remanufactured to include the new design
components.
B38
EL EC TRO-MOTIV E DIVISION GE NEt AL MOTORS CORPORATION
Ml
EL EC TR O-MOTIVE DIV Is ION GENERAL MO TOt S CO C? ORATION
44 8029495 1 1 1 BOLT .. Hex. head - Special 1/2 -13 x 1-1/8 - Idler shaft locking
45 8029494 1 1 1 WASHER .. Copper - 1/2
46 8116738 ~s Required WIRE .. Lock -3/ fit dia. x 500 ft.
3 B38
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
B38
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. No. 1
24
32
29
46
36
35
Ref. No. 5
PLATE B38-I
5 B38
EL EC TRO-MOTt VE DIVISION GENERAL MOTORS CORPORATION
[L
49 51 21 J 1 20
Ref. No. 8
PLATE B@-]
Ref. Part Quantity
No. Number Req ired Description
— — —
A 8445 E1,E2 engines With threaded fuel
. i 8-645E5 and 12-645EI ,E2 engines pump connections
. 12-645E5 and 16-645E1,E2 engines (Applied to units
16,20-645E4,E5 engines } prior to Sept. 1970)
. 8-645E1,E2,E6,E8 engines
8-645E4,E4B,E5,E7,E7B, E7C and 12-645EI ,E2,E6,E8 engines
ii 124545E4,E4B,E5,E7,E7B, E7C,E9,E9B and 16-645E1,E2,E6,E8 engines
- ii 16,20-645E4,E4B,E5,E7,E7 B,E7C,E9,E9B,EIOB engines
●1 8213579 1 PUMP ASM. .. Scavenging and fuel oil
●2 8212728 i PUMP ASM. .. Scavenging and fuel oil With threaded fuel
*3 8212777 - PUMP ASM. .. Scavenging and fuel oil pump connections
●4 8252842 - - PUMP ASM. .. Scavenging and fuel oil /
- Formerly 8252482
●5 8449658 . PUMP ASM. .. Scavenging and fuel oil
●6 8417810 PUMP ASM. .. Scavenging and fuel oil With flanged fuel
●7 8417754 i PUMP ASM. .. Scavenging and fuel oil pump connections
8 8417074 i PUMP ASM... Scavenging and fuel oil }
●9 8498154 1 . PUMP.. Fuel - Replaces 8020257 (R.H. rotation engines) and 8102911
(L.H. rotation engines) - See Pages 5 and 7
*9 8080284 1 - PUMP.. Fuel - See Page 4
9 8498099 . . PUMP .. FueI - Repkes 8452409 (R.H. rotation engines) and 84328%
(L.H. rotation engines) - See Pages 6 and 7
9 8410219 1 1 PUMP .. Fuel - See Page 4
P.L.No.MO
LUBE OIL SCAVENGING AND FUEL OIL PUMP
i’%e fo[lowing components are applicable to zhreaded and ji%mged connection type scavenging pumps unless
otherwise specl>ed in the description column.
I
20
20
8029460
8029458
~~~~~~~ ~~~” “- ~~~
. ..
} Rear
21 8039667 i BUSHING .. Housing
22 8251625 I HOUSING .. Pump - Center
8029034 GASKET.. Front to rear housing mounting
:: 8262754 ~ GASKET.. Center housing mounting
2
EIECTk O-MOTIVE Di VISION GENERAL MOTORS CORPORATION
P.L.NO.B40
LUBEOILSCAVENGING ANDFUELOILPUMP
38 8029462 1 GEARASM...Driven
38 8028972 GEARASM...Driven
Front
38 8029513 -1 GEARASM...Driven
38 8341916 ‘1 GEARASM...Driven 1
39 8029461 1 ‘1 BUSHING..Gear
39 8028883 ‘1 BUSHING..Gear
39 8340485 ‘1 BUSHING..Gear
40 8341917 I 1 GEARASM...Driven -Center
41 8340484 1 BUSHING ..Gear
42 8028868 ‘1 GEARASM...Driven
42 8029462 -1 GEARASM...Dnven Rear
42 8341918 ‘1 GEARASM...Driven }
43 8028883 ‘1 BUSHING..Gear
43 8029461 -1 BUSHING..Gear
43 8340485 -1 BUSHING..Gear
44 8035625 -1 -1 -1 1 GEAR.. Pump drive
45 8028329 4 4 4 4 BOLT.. Gear to shaft - 1/2 -20x 1-1/4 hex. head
46 8116738 As Req. WIRE.. Lock - 3/64 dia. -500 ft. length
47 179884 8 BOLT.. Front housing mtg. - 1/2 - 13x 1-3/8 hex. head
47 179897 i BOLT.. Front housing mtg. - l/2 - 13x 4 hex. head
47 187152 i BOLT.. Front housing mtg. - 1/2 - 13x 5 hex. head
47 9424959 i BOLT.. Front housing mtg. - 1/2 - 13x 8-3/8 hex. head
*48 103323 i i i WASHER .. Lock - 1/2 - Threaded connection pump
48 6101229 8 8 8 i WASHER .. Plain - 1/2 - Flanged connection pump
49 179845 3 3 3 3 BOLT.. Bracket to front housing -3/8 - 16x 1-3/4 hex. head
50 8041206 1 1 1 BOLT.. Bracket to front housing -3/8 - 16x 1-1/2 hex. head drilled
50 8028313 ‘1 BOLT.. Bracket to front housing -3/8 - 16x 1 hex. head drilled
51 103321 > 7 7 i WASHER.. Leek - 3/8 - Threaded connection pump
51 6101225 7 7 7 7 WASHER.. Plain - 3/8 - Flanged connection pump
52 8029142 1 1 1 1 WASHER .. PlairI - 3/8
53 179843 4 4 4 4 BOLT.. Bracket to front housing - 3/8 -16 x 1-1/2 hex. head
*54 106958 1 1 - KEY . . Woodruff- 1/16x 1/2 in. long - Flanged connection pump
f Not applicable to E2 and E5 marine engines with “Y” type iube oil strainers. Refer to Parts List 34 for
appropriate gaskets and seals.
3
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO@ PO RATION
12
Ref. No. 2
PLATE B40-2
*1 8080284 1 PUMP ASM. .. Fuel oil - Threaded comections -3.6 G.P.M. @ 1200 R.P.M.
2 8410219 PUMP ASM. .. Fuel oil - Flanged connections -3.6 G.P.M. @ 1200 R.P.M.
f The new design idler will not mate with the old style head, and the new style head wi[inot mate with the oki
idler. Accordingly, when one of the old s~yle components needs replacing, both old style components wiII
have to be repIaced with the new design parts.
B40 4
EL EC TR O-MOTIVE DIVISION GE NE SAL MOTORS CORPORATION
1 8020257 PUMP ASM. .. Fuel - lL-CC-X75 -1.7 G.P.M. @ 1200 R.P.M. - Replaced by
C.C.W. rotation 8498154-
2 8102911 1 PUMP ASM. .. Fuel - IL-C-X75 -1.7 G.P.M. @ 1200 R.P.M. -
C. W. rotation / See Page 7
3 8017801 HEAD .. Fuel pump - Includes idler pin
4 179795 BOLT.. Head to body - 1/4 -20x 3/4 hex. head - Replaces 100109
5 .-. . GASKET.. Fuel pump cover - Incl. are (1) .0005 in. th. and (1) .005 in. th. gasket
8116541 BODY .. Fuel pump
: 8116231 BODY .. Fuel pump
7 8017806 BUSHING.. Shaft rotor end
8017804 IDLER.. Fuel pump
: 8017805 ROTOR.. Fuel pump - Includes shaft
10 8062016 SEAL ASM. .. Od
11 8033798 SEAL,. Oil - Rotating parts
12 8062018 SEAL.. Oil - Stationary parts
13 8017817 PIN .. Drive -.165 in. lg. x .092 in. diameter
14 8017818 WASHER .. Felt - Oil seal
15 8017809 GASKET.. Seal to pump body
16 8017823 GASKET.. Cap to seal
17 8017822 1 CAP .. Housing to plug
18 106958 1 KEY .. Woodruff - No. 1
5
EL~c~Ro.~oT,vE OIVIS1ON GE NEt AL MO TOCS CORPORATION
6
13
4 II
3
!:
14
17
B40 6
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
P.L.No. B40
LUBE OIL SCAVENGING AND FUEL OIL PUMP
Fuel Oil Pump Assembly
Flanged and Threaded Connections
8— 9 15
5 16
41
m I
3
a- 18
20
PLATE A40-5
A B
1 8498099 1 - PUMP ASM. .. Fuel - Flanged connection -1 LA-6928 -
1.7 G.P.M. @ 1200 R.P.M. - C.C.W. or C.W. rotation - Replaces 8432896
and 8452409
2 8498154 1 PUMP ASM. .. Fuel - Threaded connection - lLA-X75 -1.7 G.P.M.
@) 1200 R.P.M. - C.C.W. or C.W. rotation - Replaces 8020257 and 8102911
3 8017801 1 1 HEAD.. Fuel pump - Includes idler pin
4 179795 6 - BOLT.. Head to body - 1/4 -20x 3/4 hex. head
181311 - 8 BOLT.. Head to body - 1/4 -20 x 5/8 hex. head
: 8453631 1 - GASKET .. Fuel pump cover - Plastic
7 8027571 1 GASKET.. Fuel pump cover - Plastic
---- 1 - HOUSING.. Fuel pump
; ---- 1 HOUSING.. Fuel pump
Ref. No. 1
PLATE A42-1
1 B42
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CO EP ORATION
PLATEB42-2
B42 2
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CO R? Ot AT iON
,-’
% ‘/
251337[32
h+
PLATE B42-2
3 B42
EL EC Tt O-MOTIVE DIVISION GENERAL MoTors COt PO RATION
PLATE A42-3
Ref. Pm Qty.
No. Number Req. Description
8364591,8366175
B42 4
EL EC TR O-MOTIVE DIVISION GE NEEAL MOTORS CORPORATION
294-U: f
40
—.- !
-7\
I
\
i
!
/
/
7’
k\\
——
36
PLATE A42-3
5
EL EC TR O-MOTIVE DIVISION GE NEt AL Mo Tots CO RPO tATION
PLATE B44-1
This additional bracket support arrangement has been applied to 16-645 nubocharged engines
since February, 1977. The i~ems listed below are also avaithble as a kit for application to 16-645
turbocharged engines manufactured withou~ this arrangement. Contact our Service Department
for complete details. Quantities shown are for one engine assembly.
*8 9326240 1 KIT.. Water manifold support - Contains Ref. Nos. 1 thru 8 in the
quantities shown - See Note above
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
P.L. No. ~
COOLING SYSTEM
Water Manifold Application
All 645 Engines
PLATE B44-2
+16-645 turbocharged engines currently have aaliirionai man floid support applications - See Page 1.
2
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS COe PO RATION
P.L. No. W
COOLING SYSTEM
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PLATE B44-2
3
EIECTR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
;
4
6
12
1?
14
11
8359614,8365210,8365138
EL EC7R 0-MOTIVE DIVISION GENERAL MOTORS CORPORATION
24
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8452389
EL EC TR O-MOTIVE DIVISION GE NEf AL MO TOES CO@ PO RATION
P.L. No. ~
COOLING SYSTEM
Fresh Water Pump Application
12,16-645 EI,E2,E6,E8 Engines
L 1A
Ref. Part g;
No. Number Description
- —
4 12,16445EI,E8 engines
B 12,16-645E2,E6 engines - Left hand rotation
i 12,16445E2,E6 engines - Right hand rotation
‘I ;:fl$j:~ . ..‘ ~;
1 8058625 1 1
} RightBank -See Parts LBt46
8240648
; 8058624 ‘I -I
2 8240497 -1 PUMP
‘UMP ‘SM... ‘a&r
ASM. .. Water
~ Left Bank - See Parts List 46
8359354,8360586,8365338
6
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
A A A
.7 \ f r7
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/ J \ 1 I ,,
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13J 113
P.L. No. ~
COOLING SYSTEM
Fresh Water Pump Application
8,12, 16,20-645 E5,E7,E7B,E7C Engines - L.H. Rotation
51
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L IL
8
EIECTt O-MOTIVE DIVISION GENERAL MO TOCS CO@ PO @A TION
P.L. No. B#
COOLING SYSTEM
Fresh Water Pump Application
8-645 E5,E7,E7B, 12, 16,20-645 E4,E4B,E5,E7,E7 B,E7C Engines - R.H. Rotation
For Engine Beh Driven Raw Water Pump Application See Catalog 361, P.L. 1230.
*26 8383236 1 PLATE .. Orif& -9 in. O.D. x 1-3/4 I.D. - 8-645 E2,E6 engines
*26 8383235 1 PLATE .. oritice -10 in. O.D. x 2-1/4 I.D. - All other engines
*27 3323836 1 COVER ASM. .. Blind - Applied in place of raw water pump
*28 3252090 1 STUD .. 1/2 -13 -20x l-13/ 16in. long
*29 8348619 I PLUG .. Pipe - 3/8 M.P.T. square socket - Applied to Ref. No. 27
10
EL EC TR O-MOTIVE DIVISION” GE NE CAL MOTORS CORPORATION
6 !7
8
9
10
I 3
I
I
I
PLATE B44-9
11
EIECTR O-MOTIVE Dlvls lord GENERAL MOTORS CORPORATION
P.L. No. B@
COOLING SYSTEM
Companion Flanges
8,12, 16-645 E2,E6; 8,12, 16,20-645E5; 12,1 6,20-645 E7,E7B Engines
—..
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31 4J
PLATE B44-10
Ref. Part QY.
No. Number Req Description
— — —
A 8-645 E2,E6 engines
B
e 8-645E5, 12-645 E2,E5 and 16-645E2 engines
12,16445 E6,E7,E7B, 16,20-645E5; 20-645 E7,E7B engines
1 3313292 1 FLANGE .. Suction
8322574 ‘1 ‘1 FLANGE .. Suction I
Raw water pump
i 3232214 GASKET.. Sucqon flange mount]ng
2 3306447 ‘1 ‘1 GASKET.. Suction flange mountmg
3306481 ‘1 FLANGE.. Discharge Raw water Pmp
; 8322576 ‘1 ‘1 FLANGE .. Discharge \
4 3306484 ‘1 GASKET.. Discharge flange mounting
4 3242958 ‘1 ‘1 GASKET.. Discharge flange mounting
5 8326194 2 FLANGE .. Water drain
5 8365003 i FLANGE .. Water drain
6 8326233 ‘1 i GASKET.. Flange mounting
6 8366785 -2 GASKET.. Flange mounting - Replaees 8347468
7 3324336 ‘1 FLANGE .. Water inlet
8 8366787 1 GASKET.. Flange mounting - Replaces 8354344
9 3324337 1 FLANGE .. Scavenging pump
10 3324335 1 GASKET .. Flange mounting
11 186481 1 i PLUG .. Pipe - 2-1/2 M.P.T.
11 186920 i PLUG .. Pipe - 3-1/2 M.P.T.
12 103647 ‘1 COCK .. Drain - 1/4 M.P.T.
13 179887 i BOLT.. 1/2 -13 x 1-3/4 hex. head
14 179889 1: i BOLT.. 1/2 -13 x 2 hex. head
15 179890 Ii 10 BOLT .. 1/2 -13 x 2-1/4 hex. head
16 179892 i 8 8 BOLT.. 1/2 - 13x 2-3/4 hex. head
17 271566 4 BOLT.. 5/8- 11 x3 hex. head
18 6101229 16 1-8 Ii WASHER .. Plain - 1/2
6 8 8 NUT.. Lock - 1/2- 13 hex.
; :F2% 4 NUT.. Lock - 5/8 -11 hex.
i%efollowing items are applicable to 8-645ES and 12-645E2 R andL engines after March, 1971.
21 3323873 1 - FLANGE .. Scavenging pump
22 3323879 1 - GASKET.. Scavenging pump flange mounting
271566 4 - BOLT.. 5/8 -11 x 3 hex. head
:: 8032747 4 - NUT.. Lock - 5/8 -11 hex.
12
EL EC TR O-MOTIVE DIVISION GENERAL MO TOES CORPORATION
12
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PLATE B&l 1
Ref. Part $;
No. Number ~ Description
—
A 8, 12-645E2,E5,E6,E7,E7B,E7C and 16-@5E2,E6 engines
B 16,20-645 E5,E7,E7B,E7C engines
1 3324014 1 HEADER .. Water inlet -10 in. O.D. dia. flange -8 holes
8363209 ‘1 HEADER .. Water inlet -11 in. O.D. dia flange -8 holes
; 8366787 4 - GASKET .. Header and coupling mounting
2 8366785 4 GASKET .. Header and coupling mounting
8268280 i COUPLING ASM. .. Flanged -3 in. I.P.S.
: 8347788 . i COUPLING ASM. .. flanged -4 in. I.P.S.
4 8326564 1 1 SOCKET .. Separable
103647 1 COCK .. Drain - 1/4 M.P.T.
; 179883 : BOLT.. Flange to water pump - 1/2 -13 x 1-1/4 hex. head
6 179885 i BOLT .. Flange to water pump - 1/2 -13 x 1-1/2 hex. head
7 179889 i 8 BOLT.. Header to flange - 1/2 -13 x 2 hex. head
6101229 16 [6 WASHER .. Plain - 1/2
; 102637 8 8 NUT.. 1/2- 13 hex.
10 8354227 2 2 VALVE .. Ball cock - 1-1/4 F.P.T.
11 8449105 1 FLANGE .. Valve mounting
11 8449106 ‘1 FLANGE .. Valve mounting
12 8153236 1 1 NIPPLE .. Pipe - 1-1/4 M.P.T. x 2-1/2 in. long
13 106642 1 1 PLUG .. Pipe - 1-1/4 M.P.T.
14 8370361 1 ADAPTER .. Water outlet -9 in. dia. top flange
14 8363280 ‘1 ADAPTER .. Water outlet -11 in. dia. top flange
15 8347756 ‘1 1 GASKET.. Adapter mounting
16 272563 4 4 BOLT.. Adapter mounting -1-14 x 2-1/4 hex. head
17 103348 4 4 WASHER .. Plain -1 in.
18 8207818 1 GASKET.. Adapter
PLATE A44-12
8449122, 8449123
14
EL EC TR O-MOTIVE Dt VISION GENERAL MOTORS CORPORATION
PLATE A44-13
The following items Ref Nos. 5 thru 18 are applicable to Columns A and B.
15
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPOR AT ION
10 17
8 16
Ref. No. 1
PLATE B46-1
Ref. Pal-l Quantity
No. Number Required Description
—
D
1 3326546 PUMP ASM. .. Raw water
1 3325410 PUMP ASM. .. Raw water See Page 10, Parts L~t 44 For
1 3325409 PUMP ASM. .. Raw water Engine Model Applications
3325408 i PUMP ASM. .. Raw water I
; RING.. Casing - Formerly 3342377
3343457 i RING .. Casing
: 9507325 IMPELLER.. Pump
3 3325412 IMPELLER.. Pump
3 3343966 IMPELLER.. Pump
3343965 i IMPELLER.. Pump
: 3323282 1 GEAR .. Drive -39 tooth
3342498 GASKET.. Casing to housing
i 271588 : BOLT.. Hex. head 5/8 -11 x 1-1/2
7 103325 8 WASHER .. Lock - 5/8
3344563 1 NUT.. Lock - Impeller
; 3325411 1 SHAFT.. Pump - Formerly 3326030 (included keys)
3343471 1 KEY.. Shaft to impeller
:! 3324582 1 KEY.. Shaft to gear
12 3344545 1 KIT.. Seal - Replaces 3344901
13 3344553 1 SEAL.. Oil
14 3371683 1 BEARING.. Impeller end
3324583 1 BEARING.. Gear end
i: 127710 1 NUT.. Lock - Bearing type No. 7
17 127687 1 WASHER .. Luck - Bearing type No. 7
18 9413391 1 RING.. Snap
+ 19 3323210 GASKET.. Pump mounting
+ *2O 179885 : BOLT.. Hex. head 1/2 -13 x 1-1/2 pump mounting
+*21 6101229 6 WASHER .. Flat - 1/2
1
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
i%e fo!!owing Componerus are applicable to all the Fresh Waler Pumps listed above unless spect~cally noted in
the Description Column.
Ref. Pm Qty.
No. Number Req. Description
*54 40000927 1 KIT .. Pumu repair - Contains seal kit (Ref. 22) and bearings (Ref. 36 and 37) -
Replaces-954?683
fit is strongly recommended to replace both bearings when replacing either of the previous style bearings.
43
42
41
40
39
Ref. 1 thru 16
PLATE B46-2
Unless otherwise indicated, the following components are applicable to both above pump assemblies.
36 9547683 I KIT .. Pump repair - Contains seal kit (Ref. No. 8) and bearings
(Ref. No. 22 and 23)
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CO R? O~ATION
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11
PLATE B48-1
8247054,8241995,8241969, 8374034
1
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPO @A TION
PLATE B48-2
7
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SECTION A-A
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15
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—.- —.— ---
L23
PLATE B48-2
3
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATEA48-3
6 8098596 TUBING .. Steel - Copper brazed - 5/8 O.D. x .035 wall x 20 ft.
7 I 16488 NUT.. 5/8 tube - Long style
NUT.. 5/8 tube - Short style
; 8;%!; FLANGE .. Tube
10 186309 BOLT.. Tube assembly to filter - 3/8 -24x 3-1/4 hex. head
11 8104300 GASKET.. Tube assembly blocks to manifold
12 8032717 NUT.. Lock - 3/8-24 hex.
13 181341 BOLT.. Tube assembly mounting - 5/ 16-24x 1-1/4 hex. head
14 103320 WASHER .. Lock -5/16
15 8104455 BRACKET ASSEMBLY .. Supply and drain tube
16 8104456 CLAMP.. Bracket
17 181338 BOLT.. Bracket mounting - 5/ 16-24x 7/8 hex. head
18 6101223 WASHER .. Plain -5/16
103349 WASHER .. Plain - 11/32 I.D. x 11/16 O.D. x 1/16 in. thick
;: 181433 BOLT.. 1/2 - 20x 1-3/4 hex. head
21 103028 NUT.. 1/2 -20 hex.
8390873,8379779,8395654
4
EL EC TkO-MOTi VE DIVISION GENERAL MO TOKS CORPORATION
I
6
24
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—
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PLATE A48-3
5
EL EC TE O-MOTIVE DIVISION GENERAL Mo Tots CORPORATION
6
EL EC TRO-M071VE DIVISION GENERAL MOTORS CORPORATION
7 B48
EL EC TE O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
1 . ..—
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-14
PLATE A4W
8
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
k /----6
63
PLATE A48-5
9
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L.No. B48
FUEL OIL PIPING
Duplex Fuel Oil Filter Piping With Flanged Pump Connections
12-645 E6,E7; 16-645 E6,E7; 20-645E7 Engines
PLATES A48-6
l%e FoIIowing Components Are Applicable To AI[ The ModeLr Listed Above
10
ELECTROMOTIVE DIVISION GENERAL MOTORS CORPORATION
38
30 g
&
44
b’,
\- - 33
--
41
45
o
3 42
*21
I 45 %
3.5
44 20
&
25 27
28 p“~ ‘
26 28v
SECTION A-A
“-==Jzfv ‘
18 , F.
\x
PLATE B48-6
11
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B48-7
Ref. Part
No. Number Description
8451532 FILTER ASM. .. Fuel - Duplex - Replaces 8416607- See Parts List 50
8423132 ELEMENT .. Filter - Spin on
3 8482337 MANIFOLD ASM. .. Fuel falter and piping - Replaces 8432366- See Page 18
12
EL EC TR O-MOTIVE DIVISION GE NEEAL MOTORS CORPORATION
P.L. No. M
FUEL OIL PIPING
25 r7
12
19
11
Section B-6
==aIi!i 9
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16.
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19
i9
11
11
.- 3
—
1
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PLATE B48-7
13
EL EC TR O-MOTIVE DIVISION GE NEt AL MO TOBS CORPORATION
P.L. No. W
FUEL OIL PIPING
Fuel Filter Manifold To Fuel Pump
8,12, 16-645 E2,E5,E6,E7,E7B,E7C
20-645 E5,E7,E7B,E7C Engines
PLATE B48-8
8-645 E2,E6
8-645E5,E7,E7B,E7C and 12-645E2,E6 Left-Hand
12-645E5,E7,E7B,E7C and 16-645 E2,E6 Rotation
16,20-645 E5,E7,E7B,E7C I
8-645 E2,E6
8-645 E5,E7,E7B,E7C and 12-645E2,E6 Right-Hand
12-645 E5,E7,E7B,E7C and 16-645E2,E6 Rotation
16,20-645 E5,E7,E7B,E7C 1
I
8488930 i PIPE ASM. .. Manifold mounted
8498493 PIPE ASM. .. Manifold mounted
8451288 PIPE ASM. .. Pump to manifold
8488868 PIPE ASM. .. Pump mounted
Fuel Pump Discharge
8488870 i PIPE ASM. .. Pump mounted
8488878 PIPE ASM. .. Pump mounted
8488862 . PIPE ASM. .. Pump mounted
8488864 PIPE ASM. .. Pump mounted -
Replaces 8431381
2 8488866 PIPE ASM. .. Pump mounted
I
8488874 PIPE ASM. .. Pump mounted
8488876 i PIPE ASM. .. Pump mounted
8488872 - PIPE ASM. .. Pump mounted Fuel Pump Supply
8451326 PIPE ASM. .. Pump mounted -
Formerly 8451236
4 8431382 PIPE ASM. .. Pump mounted
4 8417546 PIPE ASM. .. Pump mounted
+8 Cylinder Roots Blown Engines Have A Single Welded Pipe Assembiy From 17zeFuei Filter Manfold To
Zhe Fuel ?’urnp.
P.L. No. MS
FUEL OIL PIPING
i
3
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t
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COLUMN A
7
1
3
2
5
3
\ t
\ /
VIEW A VIEW A
\ / \ /
COLUMNS F.G,H COLUMNS B,C,D
PLATE B48-8
15
EL EC TR O-MOTIVE DIVISION GE NEEAL MO TOCS CORPORATION
P.L. No. ~
FUEL OIL PIPING
Duplex Fuel Fiiter Piping - Spin On Elements
8,12, 16,20-645 E4,BtB; 8,12,16-645E8; 12,16,20-645 E9,E9B; Engines
PLATE B48-9
The following components are applicable to all the engine modelr listed above unless otherwise spect~id.
*17 179847 2 BOLT.. Hex. head - 3/8 - 16x 2 used on 8-645E8 engines only
18 9434219 3 BOLT.. Hex. head - 1/2 - 20x 1-1/4 Nylock
179849 4 BOLT.. Hex. head -3/8 - 16x 2-1/2
;; 179839 4 BOLT.. Hex. head -3/8- 16x 1
21 179843 4 BOLT.. Hex. head - 3/8 - 16x 1-1/2
22 179841 18 BOLT.. Hex. head - 3/8 - 16x 1-1/4
179850 3 BOLT.. Hex. head - 3/8 - 16x 2-3/4
;: 181377 4 BOLT.. Hex. head - 3/8 - 24x 1-3/4
8468590
16
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
;;
9
r18 ..- _
2
3 —- -
7
12 ‘\
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VIEW B-B
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.—..-. 46
~
1
I
PLATE W-9
17
EL EC7R 0-MOTIVE DIVISION GENERAL MOTORS CORPORATION
1
1
1
PLATE A48-10
Ref. Part
No. Number Description
18
EL EC T CO-MOTIVE DIVISION GE NEEA1 MOTORS CORPORATION
!, .
I3J I
1!
Ref. No. 1
PLATE B50-I
1 B50
EL EC TR O-MOTIVE DIVISION GE NE CAL Mo Tons CORPORATION
PLATE A50-2
12
20
16
II
17
!8
14
~lg
Ref. No. 1
24
15
3
5
4 12
20
6 16
13 II
1? 17
25 18
14
19
34
36
33
37
Ref. No. 26
PLATE AM-2
3 B50
EL EC TRO-M071VE DIVISION GENERAL MO TOES COt?O @A TION
f Fueljiher bodies 8299059 and 8427285 are no longer available. When replacement oJ8299059 body is
required, recommend ordering 1-8479301 body, 2-8423132 element, and 1-8427318 relief valve. When
replacement of 8427285 body is required, recommend ordering 1-8479301 body and2-8423132
eiement.
B50 4
UOITASO *90> ?SO TOM JA 93113a woizl via 3vITOM-0ST33J3
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EL EC TR O-MOTIVE DIVISION GE Nl!t AL MO TOES CORPORATION
—A
A<
VIEW A-A
PLATE B50-4
B50 6
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B54-1
Application of thefollowing cylinder headcover andsupportframe assemblies requires that newfhme arrestor safety hand
hole covers 8499419 also be instalied on the en~ine. See Parts List 04. Refer 10 M.I. 9608, Rev. A or contact our Service
Departmen~ for details.
1
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
B54
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L. No. 54
CYLINDER HEAD COVER AND SUPPORT FRAME
/-31
371 L4
m 20. .13
\ ‘\ 24 J! J14
L1~
\l
10
11
12
L4 L5
PLATE B54-1
3
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B54-2
I
1 8389114 ‘1 FRAME ASM. .. Cover and support
1 8388422 1 FRAME ASM. .. Cover and support
Left Bank
1 8391035 1 I FRAME ASM. .. Cover and support
1 8377675 ‘1 FRAME ASM. .. Cover and support
1 8374137 - 1 FRAME ASM. .. Cover and support
2 8391517 -1 FRAME ASM. .. Cover and support
2 8407420 -1 - - FRAME ASM. .. Cover and suppofi
2 8389113 ‘1 FRAME ASM. .. Cover and support
2 8388423 1 FRAME ASM. .. Cover and support Right Bank
2 8391034 - ‘1 FRAME ASM. .. Cover and support
2 8377674 ‘1 FRAME ASM. .. Cover and support
2 8374138 1 FRAME ASM. .. Cover and support /
*3 6532324 ‘6 ‘6 ‘6 ‘6 ‘6 ‘6 NUT.. Spline 1/4 -28
4 8168871 10 9 16 15 19 2$ LATCH ASM. .. Cover - Clamp
See Page 11
5 8168872 9 16 14 % 18 22 LATCH ASM. .. Cover - Hinge }
6 9094557 I ; 2 2 2 LATCH ASM. .. Cover - Hinge - R&L banks - See Page 11
7 8366616 1 1 LATCH ASM. .. Cover - Clamp - Right bank only
8 436591 ;0 & A io 9; SCREW.. Pan head No. IO -32x 7/8 - Replaces 100767
9 8032813 40 : 6$ 64 80 % 96 NUT.. Lock No. 10-32 Hex.
10 446186 40 40 64 64 80 80 96 WASHER .. Plain - No. 10
11 8202278 2 2 4 4 4 4 4 SUPPORT ASM. .. Cover - Spring loaded - See Page 11
12 181360 4 4 8 8 BOLT.. Hex. head 3/8 - 24x 3/4
13 116103 4 4 : 8 8 : : WASHER .. Flat - 3/8
14 8388600 2 2 SUPPORT ASM. .. Cover
15 8388273 4 4 GASKET.. Support mounting
16 138201 4 4 - SCREW.. Socket head cap 1/4 - 20x 314
17 138203 4 4 . SCREW.. Socket head cap 1/4 - 20x 1-1/4
18 6101221 8 8 - WASHER .. Flat - 1/4
19 8098593 As mu ed TUBING .. Steel - 1/4 O.D. X 20 ft.
2 2 2 i 2 NUT.. Tube - I/4 - Replaces 118537
“;! 8:;~: 2 1 2 1 ELBOW ..90° Right Bank @dy
*22 272131 2 1 2 1 : NUT.. Jam 7/16 -20 Hex.
23 8173802 4 5 5 6 7 CLAMP .. Tube - 1/4 \
24 8194923 As ~eqt red SPACER .. Shim -.0625 thick - Used with Ref. 5
25 8470793 21 2 GASKET.. Frame to crankcase
25 8470795 . - ‘2 ‘2 GAS KET.. Frame to crankcase
- - . . Outer
25 8470797 ‘2 GASKET.. Frame to crankcase
25 8470799 - - GASKET.. Frame to crankcase /
26 8470794 ‘2 ‘2 GASKET.. Frame to crankcase
26 8470796 - - ‘2 ‘2 GASKET.. Frame to crankcase
- - - . Inner
26 8470798 ‘2 GASKET.. Frame to crankcase
26 8470800 GAS KET.. Frame to crankcase 1
*27 181370 i4 ;4 i4 i4 BOLT.. Hex. head 3/8 - 24x l-l /4 frame to accessory drive end
28 181365 22 22 22 22 E BOLT.. Hex. head 3/8 - 24x 1-1 /8 frame to camshaft drive end
29 4549 I 1 78 78 110 110 150 BOLT.. Hex. head 3/8 - 24x 3/4 frame to crankcase
30 9509486 114 I 14 146 146 186 WAS HER.. Hardened - 1/8 inch thick - Formerly 8373316- 1/16 th
B54 4-
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
1mT
No. Number Reauired
. Descrimion
A BCDE FG
31 8332127 1-1- 11 CLAMP .. Tube - Oil pressure line - Camshaft drive end
5 29 ~ 31- r19 r 23
81
PLATE B54-2
5 B54
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B54-3
CyIinder cop deck frames with square top inside corners are no longer available. When repkrcement frames are
required, the current design frames with round top inside corners and covers are recommended as replacement.
Covers applied to either &sign frames are noz interchangeable. See Pages I through 5.
---- 1 1 1 1 1 FRAME ASM. .. suppOrt - Left bank
; ---- 1 I 1 1 I FRAME ASM. .. Support - Right bank \ No Longer Available
;
10
436591
446186
8032813
:
40
zd
64
64
64
%
80
80
~
SCREW.. Pan head No. 10 -32x 7/8 - Formerly 100766 and 100767
WASHER .. Fiat No. 10
NUT.. Lock No. 10-32 hex.
11 8202278 2 4 4 4 4 SUPPORT ASM. .. Cover - Spring loaded - See Page 11
12 181360 4 8 8 8 8 BOLT.. Hex. head 3/8 - 24x 3/4
13 116103 4 8 8 8 8 WASHER .. Plain - 3/8
25 8098593 As Required TUBING .. Steel -Copperbr=d - 1/4 O.D. X20 ft--@@iCd tonght bank
116452 2 2 2 2 2 NUT.. Tube - I/4 replaces 118537
# 8173802 4 5 6 7 8 CLAMP .. Tube
*28 8160443 2 2 1 2 1 ELBOW ..90°
*29 272131 2 2 1 2 1 NUT.. Hex. 7/16 -20
●3O 8425724 As Required GREASE.. Silicon - Frame to cover seal -8 oz. tube
*31 8271650 KIT.. Gasket and cover seal
*3 I 8271651 ‘1 ‘1 : KIT.. Gasket and cover seal See Parts List 99
*3 I 8271649 - - 1 ‘1 KIT.. Gasket and cover seal }
8178157,8177572,8320679, 8160727,8332065
B54
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
P.L.No.BS4
CYLINDER HEAD COVER AND SUPPORT FRAME
3
::
21
23\ 1!
PLATE BS4-3
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
BS4 8
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
9 B54
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
7 9402383 10 RIVET.. Countersunk head - 1/8 x 9/16 - Hook clamp to cover and retainer
8 9402384 10 RIVET.. Countersunk head - l/8 x 5/8 - Hinge to cover and retainer
9 101843 10 RIVET.. Round head - 3/16 x 7/16 - Hinge to cover
*lo 9402382 42 RIVE T..Countersunk head - 1/8 x 1/2 - Cover to retainers
BS4 10
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. No. 1
Ref. No. 10
27 28 24
20 8202278 SUPPORT ASM. .. Cover
21 8202277 BRACKET .. Mounting
+2,
22 8202275 ARM .. .%ppOH
23 114788 PIN .. CIevis
24 8202272 SPRING .. Torsion o
$
25 103345 WASHER .. Plain - 5/8 *
~
26 103385 PIN .. Cotter - 1/8x 1
‘3
27 181361 BOLT .. Hex. head 3/8 -24x 7/8 - 25
Formerly 181360
28 116103 WASHER .. Flat - 3/8
\
23 21 22
Ref. No. 20
29 9094557 LATCH ASM. .. Hinge 37
30 8168865 BRACKET .. Mounting
31 9094559 HINGE .. Includes threaded rod 38\ 1
32 9094541 LATCH .. Clamping
33 8172822 PIN .. 7/32X 1.430 36
34 103339 WASHER .. Plain - 1/4
35 9416509 NUT.. Lock - 1/4 -20 hex.
436591 SCREW .. Pan hd. - No. 10-32X 7/8
:? 446186 WASHER .. Plain - No. 10
38 8032813 NUT .. Lock - No. 10-32 hex.
L30 ~33
Ref. No. 29
PLATE A54-7
11
EL EC TE O-MOTIVE DIVISION GE NECA1 MOTORS CORPORATION
PartsLNNo.B58
ACCESSORY DRIVE HOUSING ASSEMBLY
AppliedToEngines WithBottomDrain Overspend TnpHousings
Ref.No. l
PLATEB58-1
11 8084661 1 1 1 COVER .. Blind - Not applied to engines with safety shutdown devices
12 8084685 1 1 GASKET.. Blind cover
13 8032716 : NUT.. Lock 5/16 -24 hex.
14 6101229 37 1! 3! WASHER .. Flat - 1/2
15 8028740 2 2 2 PIN .. Dowel - Locating -.7500 dia. x 1-1/2 in. long
8168835.. .0050.S. 8168836.. .0100.S. 8168837.. .0150.S.
1 B58
EL EC TE O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. No. 1
PLATE B58-2
11 8084661 I 1 COVER .. Blind - Not applied to engines with safety shutdown devices
12 8084685 1 GASKET.. Blind cover
13 8032716 ; NUT.. Leek 5,/ 16-24 hex.
14 8028740 : 2 PIN .. Dowel - Locating -.7500 dia. x 1-]/2 in. long
8168835.. .0050.S. 8168836.. .0100.S. 8168837...015 0.S.
B58 2
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
I
L.J I
! I
PLATE A59-1
Ref. Part Qty.
No. Number Req. Description
8447342 VALVE ASM. .. Low water safety shutdown - Replaces 8358 ,537- See Page 13
; 8412324 VALVE ASM. .. Cutoff- See Page 14- Formerly 8337318
3 8025988 GASKET.. Valve mounting
4 8342588 SEAL .. O-Ring - Tube flange and valve mounting
5 8344750 COVER .. Valve mounting
6 8084685 GASKET.. Cover mounting
7 8032716 NUT.. Lock - 5/16 -24 hex.
179841 BOLT.. Valve mounting - 3/8 - 16x 1-1/4 hex. head
: 103341 WASHER .. Plain - 3/8
10 8032743 NUT.. Lock - 3/8 -16 hex.
11 147115 SCREW .. No. 10 -24x l-l/2 hex. socket head
12 186542 SCREW.. No. 10 -24x 1/2 hex. socket head
13 3306485 CLAMP .. Tube
14 8040313 CONNECTOR .. 3/8 tube X 3/8 M.P.T.
15 118755 ELBOW .. 3/8 tube X 1/4 M.P.T.
16 8040370 TEE.. l/4x3/8x l/4tube
17 8365336 TUBE ASM. .. Cutoff valve to safety valve
18 8333798 FLANGE .. Tube
8344881 FLANGE .. Tube
;: 8354159 TUBE ASM. .. Oil pressure line
*21 116452 NUT .. 1/4 tube
22 8355242 1 TUBE ASM. .. Safety valve to crankcase
23 8344752 1 TUBE ASM. .. Safety valve to cover
24 8357971 TUBE ASM. .. Oil pressure line
*25 8333798 ‘ANGE ~~‘u& } Applied to Ref. Nos. 22,23, and 24
*26 121758 NUT .. 3/8 tube
1 B59
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
-.—..<=—. = ““
/
,ri
/] \ p+5
VIEW A-A \
PLATE A59-2
Part Qty.
Number Req. Description
8464678 1 DETE~OR ASM. .. Low water and crankcase pressure - Replaces 8358538
and 8428395- See Page 10
8412324 VALVE ASM. .. Cut-off- Formerly 8337318- See Page 14
8084685 GASKET.. Detector to accessory drive housing
8032716 NUT.. Lock - 5/16 -24 hex.
8477002 HOSE ASM. .. Detector to cut-off valve - Includes flanges -
Replaees 8412290 tube
849i460 I HOSE ASM. .. Detector to accessory end of crankcase - Includes flange end
and tube connector nut end - Replaces 8340583
8385172 TUBE ASM. .. Governor to oil pressure line
116452 NUT .. 1/4 tube
8385173 TUBE ASM. .. Oil pressure line to governor
116452 NUT .. 1/4 tube
8385171 TUBE ASM. .. Oil pressure line to deteetor
8333798 FLANGE.. Tube mounting
121758 NUT .. 3/8 tube
8342588 SEAL.. O-Ring - Flange and valve mounting
3204128 CLAMP.. Tube mountmg
8040313 CONNECTOR .. Tube -3/8 tube x 3/8 M.P.T. - Formerly 8039169
elbow applied to 8340583 tube asm.
8040370 TEE .. 3/8 tube X 1/4 tube X 1/4 tube
147115 ; SCREW.. Valve mounting - IO -24x 1-1/2 hex. socket head
186542 6 SCREW.. Tube mounting -10 -24x 1/2 hex. socket head
{Material required for conversion from previous test valve system to low water cut-ofl
B59 2
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
,13
I
3. .— _. ._. -_
\’. ---
VIEW A-A
PLATE B59-3
Part Qty.
Number- Req. Description
{Material required to convert from preview test valve system to low water cut-ofl.
8348793,8368196
3
EL EC TRO-M071VE DIVISION GENERAL MOTORS CORPORATION
-P.L.
-—-.NO. B59
ENGINE CRANKCASE PRESSURE DETECTOR ASSEMBLY
Low Water and Crankcase Pressure Detector Application
12,16-645E1; 12-16,20-645E4 Engines
13
\ -“-:-”” .:., :’ /’2 f 7
/
I
,</’-’
~
\
11
‘L 3
‘U2
VIEW A-A
PLATE B594
Ref. Part
No. Number Description
1 8464678 DETECTOR ASM. .. Low water and crankcase pressure - Roots blown See Page 10
1 8428395 DETECTOR ASM. .. Low water and crankcase pressure - Turbocharged }
{2 8412324 VALVE A, SM... Cut-off- Formerly 8337318- See Page 14
3 8084685 GASKET.. Detector to accessory drive housing
4 8032716 NUT.. Lock - 5/16 -24 hex.
+5 8477002 HOSE ASM. .. Detector to cut-off valve - Includes flanges - Repl=s MI= tube
6 8491460 HOSE ASM. .. Detector to crankcase - Includes flanges
7 8369365 TUBE ASM. .. Includes two 1/4 tube nuts -(1 18537)
8369366 TUBE ASM. .. Includes one flange - (8333798) and one 3/8 tube nut - (121758)
; 8040370 TEE.. 3/8tubex l/4tubex l]4tube
+:; 8040313 CONNECTOR.. 3/8 tube x 3/8 MPT - Formerly 8039169- Elbow
3306485 CLAMP .. Tube mount@g
12 8118841 CLAMP .. Tube mountmg
13 3247504 CLAMP .. Tube mounting
{14 8342588 SEAL.. O-Ring - Flange.and valve mounting
15 186542 SCREW.. Flange mounting -10 -24x I /2 socket head
16 147115 SCREW.. Valve mounting -10-24 x l-l/2 s~ket h=d
/ iUateriaI required for conversion from previous les~ valve system to low water cut-ofl.
8398760
B59 4
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
/’
/_7!J7---—__—_
/
/;-”\’\
( //
,.
.-+
‘<
----
‘,,
WEW A-A
PLATE B59-5
Due to the IWO d~fferent styles of overspeed trip housings, there are two dl~fereru oil line configurations. Use
“STYLE A “’for bot~om oil drain type housings, and “STYLE B’*for rear oil drain type housings.
13 8369365 1 TUBE ASM. .. Oil line - Includes two 1/4 tube nuts -118537
14 8369366 1 TUBE ASM. .. Oil line - Includes one 3/8 tube nut -121758 Style A
and one flange -8333798 1
*I5 9524658 1 TUBE ASM. .. Oil line - Includes two l/4 tube nuts -118537
*I6 9525496 1 TUBE ASM. .. Oil line - Includes one 3/8 tube nut -121758 Style B
and one flange -8333798 )
8369397,9524662
5 B59
EL EC TE O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
r-n
8 7 \ 2
/
L
Y
PLATE B59-6
Ref. Part Qty.
No. Number Req. Description
B59
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
.;. .. .-..
.. ,::, :.,,
Vlti A-A \
PLATE B59-7
“~w
-,-~’-’ -“ ‘ “’ -
/-[ 3
)
13
II -.
I 5— , -. _, 1,
16
II —n
VIEW A-A
PLATE B59-8
Ref. Part
No. Number Description
1 8428395 DETECTOR ASM. .. Low water and crankcase pressure - Replaces 8358538-
See Page 10
2 8084685 GASKET.. Detector to accessory drive housing
3 8032716 NUT.. Lock - 5/16 -24 hex.
4 8477002 HOSE ASM. .. Detector to cut-off valve - Includes flanges - Formerly 8348604
tube asm.
5 8491460 HOSE ASM. .. Detector to accessory end of crankcase - Includes ilange end and
tube connector nut end - Formerly 8340583
6 8354159 TUBE ASM. .. Oil pressure line
7 116452 NUT .. 1/4 tube
8354157 TUBE ASM. .. Oil pressure line to detector
: 8333798 FLANGE -. Tube mounting
10 121758 NUT .. 3/8 tube
11 8342588 SEAL.. O-Ring - Flange and valve mounting
12 8040370 TEE .. 3/8 tube X 1/4 tube X 1/4 tube
13 3306485 CLAMP.. Tube mounting
14 8040313 CONNECTOR .. Tube - 3/8 tube x 3/8 M.P.T. - Formerly 8039169 eIbow
applied to 8340583 tube asm.
15 186542 SCREW .. Tube mounting -10 -24x 1/2 hex. socket head
16 147115 SCREW.. Valve mounting -10 -24x 1-1/2 hex. socket head
17 8412324 VALVE ASM. .. Cut-off- Formerly 8337318- See Page 14
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
201
/ 21
PLATE B59-9
Ref. Part
No. Number Description
f Detector 8362040 was redesigned in August 1972. .This redesign aflected the micro-switch, mounting plate. and
terminai box; these components of the o[d design detector are no longer avaihrble. 17terefore, 1~any of those
components need replacement, it will be necessary to convert to the new design detector with Kit 8491316.
*36 8467306 KIT.. Repair of entire detector -8428395- Can also be used
to convert 8358538 to 8428395 detector
*37 8469591 KIT.. For conversion of low water portion of detector to 3:1 ratio -
Applied to 8358538 and 8428395 detectors only
*38 8469590 KIT.. Repair low water portion of 8464678 detector
●39 8430364 KIT.. Repair water portion of 8428395 detector
●4O 8379503 KIT.. Repair crankcase portion of 8358538,8428395, and 8464678 detectors
*41 9535868 KIT.. Repair of entire detector - 84(%78
f Above kits include alI necessary diaphragms, gaskets, seals, balls, springs, and screws.
PLATE B59-10
11 B59
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION
P.L.No.B59
ENGINE CRANKCASE PRESSURE DETECTOR ASSEMBLY
Crankcase Pressure Detector Assembly
/ —-----4
19
B59 12
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
L7 L4 L’1 ’16
Ref. No. 2
PLATE B59-12
Ref. Part
No. Number Descrhtion
*1+2 8358537 VALVE ASM. .. Low water safety shutdown - Replaced by 8447342
8447342 VALVE ASM. .. LOW water safety shutdown - Replaces 8358537
3 HOUSING .. Governor oil
4 8347071 STEM .. Reset
8338721 FLANGE .. Guide
: 8338722 BUTTON .. Reset
7 8370605 SCREW .. Socket head cap -10 -32x 1[2
*8 8388375 TAG .. Identification - “Crankcase”
9 189132 SCREW.. Socket head cap -10 -24x 5/8
10 8372528 SPRING.. Reset button
11 8431123 HOUSING ASM. .. Ball retainer
12 8333991 RETAINER .. Bail
13 8338711 SEAL .. O-Ring
14 8340349 SEAL.. O-Ring
15 8338725 CAP .. Ball
16 8431176 SPACER.. Housing
16 8431223 SPACER .. Housing
17 8388510 PLATE .. Bottom
18 138202 SCREW.. Socket head cap - 1/4 - 20x 1
PLATE .. Mounting
;: SCREW .. Flat head - 1/4-20x 1
21 8333993 SPACER .. Diaphragm
22 8355601 SCREW .. Spacer mounting
f Valve assembly 8358537 should be upgraded to 8447342 by applying 8467305 conversion kit. When
device is upgraded 8467305 kit is no Ionger required. Use 8430364 repair kit for all future
requirements. Kits incIu& all necessary diaphragms, gasken, 0-rings, balls and springs.
13 B59
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
2
% /
Ref. No. 1
PLATE A59-13
The following component parts are applicable to both valves listed above.
B59
EL EC TRO-MOTIV E DIVISION GENERAL MOTORS CORPORATION
4
4
Ref.No. l Ref.No.10
PLATEB60-I
{8048965 retainer dowek previously furnished in 8175730 retainer assembly are no longer required. Use 8175731
retainer only.
1 B60
EL EcTR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
.
Parts Lm No. B62
AUXILIARY GENERATOR DRIVE ASSEMBLY
8123049.. .0040.S.
8126932.. .0150.S. Ref. Nos. 1 and 2
8126933.. .0170.S. PLATE A62-I
8126934.. .0190.S.
9 8348618 2 PLUG -. P& - 1/4 M. P.T.
} 10 8392348 2 BUSHING .: Thfit - Stanmed to read - “ROOTS” - Unfinished I.D. X 3.001 O.D.
8443829-3.006 O.D. 8&3830 -3.011 O.D.
11 8392166 2 DOWEL .. 1/8 X 5/8 in. lg.
{Auxiliary generator drive housing 8081399 and 8242607 Re$ Nos. 3 and 4 requires rework, when 8392348
Bushing and 8392166 Dowel pin b applied in place of former Buhing 8081361, by removing the 1/4 inch
Dowel at the 12.-000‘clock position and reaming a .1235 + .0000/.0005 hole in the 9.QOo klockposition for the
Jront bearing and the 3.@O o klock position for the rear bearing. Thrust Bushings must be line bored after
mstalhng m the housing.
1 B62
EL EC TR O-MOTIVE DIVISION GE NEBAL MOTORS CORPORATION
\ 14
15
16
PLATE B62-2
Ref. Part
No. Number Description
2
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
GAUGE .. Oil
42 9328197 GAUGE.. Oil level - Replaces 8113998
42 8113998 GAUGE.. Oil level - Replaces 9328197
43 831%74 O-RING.. Housing -.359 I.D. x .500 O.D. x .067 thick
*43 8350082 GASKET.. Housing - .312 I.D. X .535 O.D. X .068 thick -
Applied to optional design gauge
44 8131381 GLASS .. Sight
%6 831%75 CAP.. Gauge
47 8113999 ELBOW.. Oil gauge
1 B64
EL EC TR O-MOTIVE DIVISION GE NEEAL MOTORS CORPORATION
P.L. No. B@
GOVERNOR ASSEMBLY
1
PLUNGER .. Pilot Valve
I I
67 8270581 1 1 PLUNGER.. Pilot valve
68 8270561 I 1 1 PIN.. Relay beam
69 8270585 1 1 1 SPRING.. Pilot valve
SHAFT.. Terminal
75 8291459 SHAFT.. Terminal
76 8291456 POINTER.. Fuel position
77 8291455 SEAL.. Oil - Terminal shaft bearing
78 9416801 BEARING .. Terminal shaft
79 9413435 RING .. Snap - Terminal shaft
80 8270591 PLATE .. Dial - Right hand
82 SCREW.. Plate mounting -6 -32x 1/4 truss head - Cross recess - Formerly 273808
83 BOLT.. 5/16 - 24x 1 hex. - Formerly 181608
B64 2
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CO CPO CATION
3 B(54
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLUG . . Buffer
VALVE .. Needle
B64
EL EC TR O-MOTIVE DIVISION GE NERA1 MOTORS CORPORATION
B64 6
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
7
EL EC TR O-MOTIVE DIVISION GE NE @AL M OTORS CORPORATION
8
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
LEVER .. Adjusting
482 8318065 - 1 - LEVER.. Adjusting
483 8338014 - 1 - WASHER -, .265 I.D. X .500 O.D. X .031 in. thick
484 8318059 - 1 - PIN.. Loading -.124 dia. x 1.639 in. long
485 8318061 - 1 - SEAL .. Bushing
486 - 1 - WASHER.. Plain - Copper - 1/4 - Formerly 446186
487 8318050 - 1 - O-RING
488 8318060 - 1 - RING.. Seal
LEVER .. Solenoid
BLOCK .. Terminal
497 9333517 - 1 - BLOCK .. Terminal - Replaces 8236494
498 - 3 - FASTENER - Formerly 420439
499 - 2 - FASTENER - Formerly 420403
●500 8270746 - 2 - WASHER
CLAMP .. Wire
504 8193786 212121 CLAMP.. Wue
CUP .. Oil Filler
505 8017559 i 1 I II 1 I CUP.. Oil ftier
BLOCK .. Terminal
●506 8300937 1 1 1 BLOCK .. Terminal -3 pole
*507
*507A
2 2 2
2 2 2 I WASHER.. Block mounting - No. 16 internal tooth - Formerly 115543
SCREW.. Block mounting -6 -32x 3/8 round head - Slotted - Formerly 132697
9
EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S COt PO RATION
COVER .. Governor
COLUMN .. Governor
COVER .. End
B(54 10
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
217
H
214
1
514A
---
7/ .
‘/+li%=’zb
““’‘“-
/41
27
138
—
513 IJ 254A
515 83
85
--
514
55
49
51
53
50
:; -;’
-’
w– 56
60
41-
62 —--—
I 21EF
61
11
26
1 24 ‘-
16 ma f - —25
I 4 ——~
‘2,
PLATE A&l-l
11 B64
GE NE CAL MOTORS CORPORATION
EL EC T CO-MOTIVE DIVISION
‘2’8’’_
!AL\J3’ui?’,%f:
386
387
388
382
383
SECTION A-A
PLATE A64-2
B64 12
EL EC TR O-MOTIVE BI VISION GENERAL Mo lots C08? ORATION
1-:;”
Y m-l /,-&--’-TJ%.i33-i33
54
‘“’-‘7”-”
374 ‘ ‘]”-’””
2a I
ii~!i!i
3
I 74 171
\-
1667
\,
172 ~
\ - .~’”
166
JI!U4--’” ‘6’--311ZZ I 70
163
164
VIEW H-H
198 ~~ 199
~ 200 ,Pa
168 ) — 153
/- 182/18>202 SECTION F-F
45
/
173 47
135
SECTION G-G
SECTION B-B
PLATE A64-3
13
EL EC TR O-MOTIVE DIVISION GE NEt AL MO TOCS COe? ORATION
38
31
36
39 35
37
23 34
272 79
273
04
319
275 II 338
276 49
274 59
43 339
344
42
244
245 50
246 47
132 327 335
48
131 325
45 26 I
I 30
51 328
125
124 64 329
254 62 331
252 12 330
255
63 332
257
121
256 258
59
260 122
26 58
333 -“ 334; ’65 ‘.337 \ 336\, ,lj
PLATE AIM-4
14
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
482
!Mi$ivn
‘8Eg
490
!
47 I
476 “471
491
470
1)/. 494
. 112 111
i
105
106 103 J NH r 73 u
IL+ L L 1)
I I
I.k /4
PLATE A64-5
15
EL EC T CO-MOTIVE DIVISION GE NE CAL M OTORS CORPORATION
7 8348653 8489553 115V AC/DC 8350226 125 VDC 8276965 20-645E4 900
8 8365976 8489554 115V AC/ DC 8276964 64 VDC 8113756 12,16-645E4 900
9 8381271 ---- 120V AC/DC 8479790 125 VDC 8276965 16-645E4 750
10 8381272 ---- 120V AC/DC 8479790 125 VDC 8276965 20-645E4 720
11 8382503 8389867 120V AC/DC 8479790 125 VDC 8276965 16,20-645E4 900
12 8398113 ---- 48V DC 8330640 48 VDC 8330641 20-645E4 (999-20) 900
13 8410045 ---- 115V ACjDC 8479788 125 VDC 8276965 20-645E4,E4B 900
14 84146% 8489555 115V AC/DC 8479788 125 VDC 8276965 20-645E4 (999-20) 750
15 8422221 ---- 115V AC/DC 8479788 125 VDC 8276965 20-645E4 900
16 8426871 ---- 115V AC/DC 8276964 64 VDC 8113756 20-645E4 750
17 8446901 8489547 120V AC/DC 8479790 125 VDC 8276965 12-645E4B; 16-645EI; 900
20-645E4 (MP45)
18 8446902 8489548 120V AC/DC 8479790 125 VDC 8276965 8,12,16-645El,E~ 8,12,16,20-645E4; 900
8,12,16,20-645 E4B,E7,E7B,E7C
19 8449920 ---- 120V AC/DC 8479790 64 VDC 8113756 12-645E4B 900
20 8449921 ---- 24V DC 8479789 24 VDC 8343351 &20-645E4B 900
21 8452199 ---- 48V DC 8479791 48 VDC 8330641 20-645E4 900
22 8455659 ---- 120V AC/DC 8479790 125 VDC 8276965 20-645E4 900
23 8456666 ---- 24V DC 8479789 24 VDC 8343351 12-645E7B 900
24 8461335 ---- 120V AC/DC 8479790 125 VDC 8276965 8-645E1; 8,12,20-645E4B (MP45M, 750
MP45B, HG20E4B)
25 8479804 ---- 120V AC/DC 8479790 64 VDC 8113756 12-M5E1; 8,12,16445E8; 900
12,16,20-645E9
26 8492521 ---- 74V DC ---- 64 VDC 8113756 12-645E1 900
27 9317288 ---- 24V DC 8479789 24 VDC 8343351 12-645E4B 900
28 9330626 ---- 120V AC/DC 8479790 125 VDC 8276965 I6,2O-645E1OB 900
?he governors listed above are al[ variations of a basic UG-8 zovemor, and most of their components are identical.
Acc&dingly, the parts lists for these governors have been cokolidated as much m“possible fir easier part number
identl~cazion. When individutd governors require dtjjfering components, it will be noted in the description column.
B65
EL EC TR O-MOTIVE DIVISION GE NERA1 MO TOCS CORPORATION
P.L. B65
GOVERNOR ASSEMBLY
Model UG-8
PLATE B65-I
B65 2
EL EC TB O-MOTIVE DIVISION GE NE CAL MOTORS CO@ PO RATION
/ rb
“’%-12
9
.
&
PO
.- 11
. .
J ,-
l!k- 13
29
0 15
F
28 0
PLATE B65-1
3 B65
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B65-2
Ref. Part
No. Number Description
B65
EL EC TR O-MOTIVE DIVISION GE NEBAL MOTORS CORPORATION
“’-.Q\
37
.
57
L 55
[67
B
77 ~’”a
/
76
/
66A 75 ti’ 74
PLATE B65-2
5 B65
EIECTRO-MOTt VE DIVISION GE NE CAL MOTORS CORPORATION
PLATE B65-3
Ref. Part
No. Number Description
108 8390685 SCREW .. Speeder - Fme - Governors 8385323 and 8404221 only
108 8230416 SCREW.. Speeder - All other governors
109 8390684 GEAR.. Speeder - Fine - Governors 8385323 and 8404221 only
109 8230414 GEAR.. Speeder - All other governors
110 8298847 SPRING.. Speeder - Governors 8248406,8304396 and 8380188
110 8245561 SPRING.. Speeder - Governors 8267083,8365976,8426871, 8382503,8381271 and 8381272
110 8214392 SPRING.. Speeder - Governors 8385323 and 8404221
110 8422547 SPRING.. Speeder - All other governors
*111 8214437 ROD ASM. .. Speeder
112 8017641 NUT., Lock - 1/4 -28 hex.
113 8214422 BEARING .. Thrust
114 8214424 SPRING.. Speeder rod
115 8214421 ROD .. Includes pin
B65 6
EL EC TB O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
78
103
@r&—-ll2
110
121 6
r-.
117
4,
118
f ;+19
\ .@,P Q)-,
-R-’
-l’’’@y%&o
116 1221
PLATE B65-3
7 B65
EL EC TR O-MOTIVE DIVISION GENERAL Mo Tots CORPORATION
PLATE B65-4
152 8266651 PLUG.. 5 pole female - Use with 8271791 (Ref. 151)
152 8276671 PLUG.. 10 pole female - Use with 8362376 and 8346170 (Ref. 151)
152 8349062 PLUG ..14 pole femrde (straight) - Use with 8350227 (Ref. 151)
152 8417975 PLUG.. 14 pole female (90°) - Use with 8350227 (Ref. 151)
B65
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
132
139
4s’
1331 Q /
154
152
150
130
141 J Ll#
PLATE B65=t
9 B65
EL EC TR O-MOTIVE 01 VISION GENERAL Mo toes CO RPO @A TION
PLATE B65-5
B65 10
EL EC TR O-MOTIVE DIVISION GENERAL MO TO[$ CORPORATION
-- -
u
(a? $@’
,5 9
,\...-
——
fQ-
Ii!!!il
\
‘“Y’ -’
/192
161
‘“%= 183
162
L
184
162 ““, ~
.. 0
! 85
158 182
,..
-. >. . . . ..,,
I 86 ~ e 183
e
158 ‘
4;
I 75 181
) ; 203 ‘6%’,
176
165 i P
I S---82
%
I
I II
I II
I
I 177 II
I 176
I I
I
I
I
I
l“y k::: I
180
I
WITHOUT
IATCH 170 b/
I
/r’ !I’--’77
w!
!----4
I ~ 169
}’
L--J 172
L
-173
PLATE B65-5
11
EL EC Tc O-MOTIVE 01 VISION GE NE @AL Mo Tots CORPORATION
PLATE B65-6
213
= 2’5
214
239
242
PLATE B65-6
13 B65
EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOCS CORPORATION
252 8434128 A.R. WIRE.. Black -20 AWG. - Teflon insulation -100 ft. long
253 8434129 A.R. WIRE .. Red -20 AWG. - Teflon insulation -100 ft. long
254 8434130 A.R. WIRE .. Blue -20 AWG. - Teflon insulation -100 ft. long
255 8434131 A.R. WIRE .. White -20 AWG. - Teflon insulation -100 ft. long
256 8434132 A.R. WIRE .. Yellow -20 AWG. - Teflon insulation -100 ft. long
257 8434133 A.R. WIRE .. Green -20 AWG. - Teflon insulation -100 ft. long
258 8434134 A.R. WIRE .. Pink -20 A WG. - Teflon insulation -100 ft. long
259 8434135 A.R. WIRE .. Orange -20 AWG. - Teflon insulation -100 ft. long
8434136 A.R. WIRE .. Brown -20 AWG. - Teflon insulation -100 ft. long
% 8434137 A.R. WIRE .. Gray -20 AWG. - Teflon insulation -100 ft. long
262 8288663 A.R. WIRE .. Lock -.026 dia. -500 ft. long
263 8189218 6 LUG .. Terminal - Blue insulation - No. 6
264 8271792 1 CLAMP .. Amphenol dash 10
265 8487830 A.R. TUBING.. Heat shrink - 3/16 I.D. x 5/8 long
266 8480983 A.R. TUBING.. Heat shrink - 1/8 I.D. x 5/8 long
267 8493663 A.R. TUBING.. Clear teflon - No. 1I -.095 I.D. x 5 ft. long
266 8493664 A.R. TUBING.. Clear teflon - No. 10-.106 I.D. x 5 ft. long
267 8481008 A.R. TUBING.. Clear teflon - No. 8-.133 I.D. x 5 ft. long
268 8481010 A.R. TUBING.. Clear teflon - No. 6-.166 I.D. x 5 ft. long
269 9096934 A.R. TUBING.. Clear teflon - No. 5-.186 I.D, x 3 ft. long
270 8481009 A.R. TUBING.. Clear teflon - No. 4-.208 I.D. x 5 ft. long
271 9316534 A.R. TUBING.. Clear teflon - No. 3-.234 I.D. x 3 ft. long
272 9311572 A.R. TUBING .. Clear teflon - No. 2-.263 I.D. x 3 ft. long
273 8152184 A.R. TUBING.. Clear teflon - No. 0-.330 I.D, x3/16 in. long
14
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO R? Ot AT ION
1 8365972 325 RPM at 16 PSI; 906 RPM at 70 PSI 11OVAC Shutdown 8,12,16,20-645 5 G
Replaces 8376696,8392034,8407685 E5,E7 and 12-645
Utex Part No. 8414632 El
2 8366126 350 RPM at 30 PSI; 904 RPM at 70 PSI 120 VAC Shutdown 8,12,16,20-645 5 G
Replaced by 8448940 E5 and 12,16,20-
UTEX Part No. 8437796 645E7
3 8367961 325 RPM at 16 PSI; 906 RPM at 70 PSI 11OVAC Shutdown 8,12,16-645E2 5 G
UTEX Part No. 8397686
4 8368590 350 RPM at 30 PSI; 906 RPM at 70 PSI 120 VDc Shutdown 8,12-645E2 5 G
Replaces 8376719 and 16-645E6
5 8374974 350 RPM at 30 PSI; 906 RPM at 70 PSI 11OVAC Shutdown 16-645E5 5 A
6 83766% 325 RPM at 16 PSI; 900 RPM at 70 PSI 120 VAC Shutdown 12,1&545E5 5 G
Replaced by 8365972
7 8376719 350 RPM at 25 PSI; 900 RPM at 70 PSI 120 VAC Shutdown 12445E2 5 G
Replaced by 8368590
8 8377428 325 RPM at 7 PSI; 906 RPM at 22 PSI 110 VAC Shutdown 12445E2 5 A
9 8377429 350 RPM at 30 PSI; 906 RPM at 70 PSI 120 VDC Shutdown 12-645E2 5 B
10 8378359 350 RPM at 25 PSI; 900 RPM at 70 PSI 120 VAC Shutdown 16,20+45E5 5 G
11 8380675 350 RPM at 25 PSL 900 RPM at 70 PSI 120 VAC Shutdown 12445352 5 G
12 8381281 350 RPM at 30 PSI; 904 RPM at 70 PSI 120 VAC Shutdown 8,12,16445E2 5 G
Replaeed by 8448939
13 8381363 325 RPM at 16 PSL 906 RPM at 70 PSI 24 VDC Shutdown 20-645E5 5 c
14 8385042 325 RPM at 16 PSI; 900 RPM at 70 PSI 120 VAC Shutdown 12-645E2 5 G
Replaced by 8367961
Is 8385287 350 RPM at 30 PSI; 906 RPM at 70 PSI 120 VDC Shutdown 8,12,1&645E5 5 c
and 16445E7
16 8392034 325 RPM at 16 PSI; 900 RPM at 70 PSI 120 VAC Shutdown 16-645E5 5 G
Replaced by 8365972
17 8392035 325 RPM at 16 PSI; 900 RPM at 70 PSI 120 VAC Shutdown 16-645E5 5 D
18 8399511 350 RPM at 30 PSI; 906 RPM at 70 PSI 120 VDC Shutdown 20-645E5 5 B
19 8406909 325 RPM at 16 PSI; 904 RPM at 70 PSI 120 VAC Shutdown 8445E2 5 G
20 8407129 350 RPM at 25 PSL 904 RPM at 70 PSI 120 VAC Shutdown 12-&5E5 -
21 8407685 325 RPM at 16 PSI; 900 RPM at 70 PSI 120 VAC Shutdown 16-645E5 .
Replaeed by 8365972
1
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
23 8419447 350 RPM at 30 PSI; 906 RPM at 70 PSI I1OVAC Shutdown 8-645E5
24 8421579 325 RPM at 16 PSI; 904 RPM at 70 PSI 120 VDC Shutdown 12-645E5
25 8426925 350 RPM at 30 PSI; 906 RPM at 70 PSI 24 VDC Shutdown 20-&15E5
26 8427764 350 RPM at 30 PSI; 906 RPM at 70 PSI 120 VDC Shutdown 12,20-645E5
27 8430638 350 RPM at 7 PSI; 906 RPM at 22 PSI 110 VAC Shutdown 16,20-645E5 .
Replaced by 9550360
28 8434921 350 RPM at 30 PSI; 906 RPM at 70 PSI I1OVAC Shutdown 16JW45E5 and 5 G
UTEX PatI No. 9332093 12,16J0-645E7
29 8436101 350 RPM at 3 PS~ 906 RPM at 15 PSI 74 VDC Run 12&645E4 5 G
30 8441451 400 RPM at 3 PSI; 906 RPM at 15 PSI 24VDC Shutdown 12445E5 .
31 8448939 350 RPM at 30 PSI; 906 RPM at 70 PSI 110 VAC Shutdown 8,12,16445E2 .
Replaces 8381281,8408003 and 8,16-645E6
UTEX Part No. 9099254
32 8448940 350 RPM at 30 PSI; 906 RPM at 70 PSI 110VAC Shutdown 8,12,16J0-645E5
Replaces 8366126 md 12,16,20445E7
UTEX Pt. No. 8437796
33 8449702 350 RPM at 30 PSI; 906 RPM at 70 PSI 110VAC Shutdown 8+45E6 .
34 8458792 350 RPM at 30 PSI; 906 RPM at 70 PSI 24VDC Shutdown 12-645E2 .
35 8463676 350 RPM at 3 PSI: 906 RPM at 15 PSI 11OVAC Shutdown 16-645E7 -
36 8466953 350 RPM at 3 PSI; 906 RPM at 15 PSI 110VAC Shutdown 20-645E7 5 F
37 8469629 350 RPM at 7 PSI; 906 RPM at 22 PSI 24VDC Shutdown 12445E5
38 8472494 350 RPM at 7 PSI; 906 RPM at 43 PSI 110 VAC Shutdown 16.645E2
39 8473885 350 RPM at 30 PSI; 906 RPM at 70 PSI 11OVAC Shutdown 8,12,1W45E2&6 5 H
40 8477560 350 RPM at 30 PSI; 906 RPM at 70 PSI 24VDC Shutdown 8,12 J6-645E6 .
41 8479891 350 RPM at 30 PSI; 906 RPM at 70 PSI 120VDC Shutdown 12-645E7 5 c
42 8489805 350 RPM at 30 PSk 906 RPM at 70 PSI 110VAC Shutdown l&645E7 5 D
43 8490772 350 RPM at IO PSI; 906 RPM at 60 PSI 110VAC Shutdown 16-645E5,E7 5 F
44 8491943 350 RPM at 30 PSI; 906 RPM at 70 PSI 24VDC Shutdown 16-645E7 5 D
45 9082625 350 RPM at 30 PSI; 906 RPM at 70 PSI 24VDC Shutdown 12&5E6 5 H
46 9086256 350 RPM at 12 PSI; 906 RPM at 60 PSI 24VDC Run 20-645E7 5 E
47 9094997 350 RPM at 30 PSI; 906 RPM at 70 PSI 32VDC Shutdown l&645E7 .
48 9099162 350 RPM at 30 PSI; 906 RPM at 70 PSI 24VDC Run 20-645E7 5 H
UTEX Part No. 9530365
B66 2
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
—
Ref. Govemo Speed Control Setting Incl. Solenoid Energize Engine
No. Pt. No. Replacement and Utex Part Nos. Voltage Solenoid To: Application Pagt :01.
—
49 9311283 350 RPM at 30 PSI; 906 RPM at 70 PSI 11OVAC Shutdown 16-645E7 5 E
50 9313476 350 RPM at 30 PSI; 756 RPM at 70 PSI 110 VAC Shutdown 20-645E7 5 H
51 9315005 350 RPM at 30 PSI; 906 RPM at 70 PSI 110 VAC Shutdown 8-645E1
52 9337016 350 RPM at 30 PSI; 906 RPM at 70 PSI 24 VDC Shutdown 8-645E6
53 9338879 350 RPM at 30 PSI; 906 RPM at 70 PSI 24 VDC Shutdown 16-645E7B
54 9339505 350 RPM at 30 PSI; 906 RPM at 70 PSI IIOVAC Shutdown 8,12,16-645E6
55 9339506 350 RPM at 30 PSI; 906 RPM at 70 PSI 110 VAC Shutdown 8,12,16645E2,E6
56 9513093 350 RPM at 30 PSI; 906 RPM at 70 PSI I1OVAC Shutdown 8, 12,16,20-645E7E
57 9519287 350 RPM at 30 PSI; 906 RPM at 70 PSI llOVAC Shutdown 20-645E4B
58 9521424 350 RPM at 30 PSI; 906 RPM at 70 PSI 24 VDC Shutdown 16-645E7B
59 9521453 350 RPM at 30 PSI; 906 RPM at 70 PSI 24 VDC Shutdown 8,16,20-645E7B
60 9521768 350 RPM at 12 PSI; 906 RPM at 60 PSI 24 VDC Run 20-645E7B
61 9525814 350 RPM at 30 PSI; 906 RPM at 70 PSI 24 VDC Shutdown 12-645E7B
62 9530405 350 RPM at 10 PSI; 831 RPM at 60 PSI 120 VDC Shutdown 16-645E7B
63 9537890 350 RPM at 30 PSI; 856 RPM at 70 PSI llOVAC Shutdown 12-645E6
64 9539364 350 RPM at 30 PSI; 906 RPM at 70 PSI 24 VDC Shutdown 20-645E4B
65 9540113 350 RPM at 30 PSI; 906 RPM at 70 PSI 11OVAC Shutdown 12,16-645E6
66 9550360 350 RPM at 21 PSI; 906 RPM at 66 PSI 110 VAC Shutdown 16,20-645E5
Replaces 8430638
8216206 315 RPM at5 PSI; 900 RPM at 17 PSI Non-Elec Shutdown 12,16+45E1 23 A
UTEX Part h!o. 8122846
8378135 290 RPM at 5 PSI; 839 RPM at 17 PSI Non-Elec Shutdown 8-645E1 23 A
UTEX Part No. 8296480
8424298 315 RPM at 5 PSL 904 RPM at 17 PSI Non-Eiec Shutdown 8-645EI 23 A
UTEX Part No. 8424300
8437102 315 RPM at5 PSI; 904 RPM at 17 PSI Non-Elec Shutdown 8,12,16-&5El 23 A
Replaced by 8478151
UTEX Part No. 8437103
8478151 315 RPM at 5 PSI; 904 RPM at 17 PSI Non-Elec Shutdown 8,12,16-645EI 23 A
Replaees 8437102 and 16-645E8
UTEX Part No. 8437103
72 9532351 350 RPM Low Speed; 906 RPM High Speed 120 VAC Shutdown 16645E4B 23 D
73 9534663 350 RPM Low Speed; 906 RPM High Speed 120 VAC Shutdown 20-@5E4B 23 D
3
EL EC T CO-MOTIVE DIVISION GENERAL MO TOES COt PO RATION
74 8380181 ] 350 RPM at 8 PSI; 900 RPM at 17 PSI I 120 VAC] Shutdown 8-645E1 231B
75 I 9535373 I 344 RPM Low Speed; 986 RPM High Speed I 24 VDC I Shutdown 16-645E1 231C
PG. ‘H ENG IJEREGULATING GOVERNOR ASSEMBLY
76 8461697 300 RPM at 6 PSI; 945 RPM at 30 PSI 120 VAC Shutdown 20-645E5 .
B66 4
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
Ref. Part
Xo. Number Description
ii
1 ---- 1 1 1 1 1 GOVERNOR ASSEMBLY .. Engine - See reference chart
on Pages 1 thru 3
2 8149658 1 1 1 1 BASE.. Governor
3 8149696 1 1 1 1 SHAH’ .. Drive
4 8062007 1 1 1 1 RETAINER .. Bearing
5 8149695 1 1 1 1 SEAL .. Oil
*5 8152068 SEAL .. Oil
6 8149697 i i i ; RETAINER.. Oil seal
7 954298 1 1 1 1 BEARING .. Ball - Drive shaft
8 8149677 1 1 1 1 RING .. Snap
8113929 3 3 3 3 BOLT.. Bearing retainer to base - 1/4 -28 x5/8 hex. head
1: 8122250 is Re WIRE .. Lock -.035 dia. -100 ft.
11 8149679 1 GASKET.. Retainer to base
12 8483071 GASKET.. Case to base - Replaces 8152078
13 120379 WASHER .. Lock -5/16
14 179818 BOLT .. Case to base- 5/16 -18 x 1 hex. head
15 8328445 PIN .. Dowel - Case to base - Governors 8367961,8380675,
8381281,8385042, and 8406909
15 103613 PIN .. #5 Taper - Case to base
16 8326391 CASE ASSEMBLY .. Power
17 8275069 VALVE ASSEMBLY .. Check
18 8326398 VALVE ASSEMBLY.. Check
8113672 PIN .. Grooved - Case to column
;: 9413465 RING.. Snap
21 8149471 SPRING.. Compression - Large accumulator
22 8057784 SPRING.. Inner compression - Small accumulator
23 8149470 STUD .. Idler
24 8149469 PISTON.. Accumulator
25 8149474 SEAT.. Spring
26 8118445 COCK .. Drain
27 8152071 SEAT.. Spring
28 8152072 SPRING.. Buffer - Except governor 8381363
*28 8269979 SPRING.. Buffer - Governor 8381363
8152073 PISTON .. Buffer
:: 8152074 PLUG .. Buffer
31 8478711 O-RING.. Seal - Replaces 8223699
32 9413448 RING .. Snap
*33 8442288 GAUGE ASM. .. Oil - Replaced by 9328197
*34 8319674 SEAL.. .359 I.D. x .500 O.D. x .067 in. thick
6“35 8174780 GASKET.. .312 I.D. x .500 O.D. x .062 in. thick
(+$;;: 8350082 GASKET.. .312 I.D. x .500 O.D. x .078 in. thick
8451381 GLASS .. Sight
*38 8319675 CAP.. Gaug;
8113998 GAUGE .ASM. .. Oil - Replaced by 9328197
2 8319674 SEAL.. .359 I.D. x .500 O.D. x .067 in. thick
$41 8174780 GASKET.. .312 I.D. x .500 O.D. x .062 in. thick
+:; 8350082 GASKET.. .312 I.D. x .500 O.D. x .078 in. thick
8451381 GLASS .. Sight
44 8319675 CAP .. Gauge
*45 9328197 GAUGE ASM. .. Oil - Curr. applied .. Repl. 8113998 and 8442288
46 8113999 ELBOW .. Oil gauge
47 8152070 GEAR .. Idler
48 8152069 GEAR .. Drive
49 444687 PLUG .. Pipe - Power case -1 / 8-27 hex. socket
50 9409954 PLUG .. Pipe - Power case - 1/16 M.P.T. .. Formerly 8134425
5 B66
EIECTR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION
B66 6
EL EC TR O-MOTIVE DIVISION GENERAL Mo Toes CO RPO tATION
P.L. N0.B66
GOVERNOR ASSEMBLY
4 B ) E F
93 8113830 1 1 1 1 1 1 BEARING..Thrust
*94 8113974 2 PIN .. Straight-l /8xlin.dnlledhd. -Governors 8385287,
8479891~8376719 and 8368590
●94 8113833 1 2 2 2 1 PIN.. Straght-l /8x3/4in.drilled head
*95 119981 : 3 3 3 3 : PIN..Cotter-l/ 16x3/8in.long
96 8113811 1 1 1 1 1 1 PISTON .. Oil failure
97 8113838 1 1 1 I 1 1 SPRING ..Oilfailure piston
98 8113780 1 1 1 1 1 BUSHING..Oil failure valve
99 8113850 1 1 I 1 1 : GASKET ..Oilfailure bushing
*loo 187865 SCREW..l/4-28 xl/2roundhead -Exceptgovemors
8376719 and8368590
*loo 181561 1 1 1 1 SCREW..l/4-28 xl/2hex.head- Exceptgovemors
9099162 and9082625
101 138214 3 3 3 3 3 3 SCREW..l/4-28 xl-1/2hex.head
102 8163437 1 1 1 1 1 WASHER..Plain -1/4
103 8193508 1 1 1 1 ; 1 PLUNGER..Oil failure
104 8113819 1 1 1 1 1 1 WASHER..Diaphragm
B66 8
ELECTROMOTIVE DIVISION GENERAL MOTORS CORPORATION
1
Ii 1 1 1 1 GOVERNOR ASSEMBLY .. Engine
---- SERVO ASM.
165 140858 11 1 1 1 1 SCREW.. Set -8-32 x 1/2 hex. head
166 8327402 11 1 LINK .. Load control
166 ---- : -1 ‘1 LINK.. Load control Except Ref. Nos.
167 8327403 i ‘1 ‘1 1 - SLEEVE .. Sexvo -.214 in. dia. 140 and 144
168 8327404 11 1 1 - SLEEVE .. Servo -.1860 in. dia.
I
169 8327405 11 1 LINK .. Load control
*169 9513996 . ~- -1 i ‘1 LINK .. Load control - Ref. Nos. 141 and 142
*170 9419956 1 1 ‘1 1 - SCREW.. 6-32 x 3/8 socket head
*171 8327406 1 - SCREW .. Adjusting - Ref. Nos. 137 and 143
’171 8348965 1 1 ‘1 -1 : SCREW .. Adjusting - Except Ref. No. 137
*172 8359681 1 1 1 1 1 -1 PIN .. Guide - Except Ref. Nos. 140 and 144
*173 8113972 1 1 1 - LINK.. Pivot pin - Except Ref. Nos. 139 and 140
*174 119981 1 1 1 - PIN .. Cotter - 1/16x 38 in. long - Qty. 3 req’d. for
Ref. No. 137- Except Ref. Nos. 139 and 140
*175 148028 1 - . . SCREW.. 10-32 x 3/8 phil. head - Ref. No. 137
*175 ---- - - 1 ‘1 SCREW.. Except Ref. No. 144
*176 8149306 i - - 1 1 SCALE.. Speed indicator - Ref. Nos. 137 and 143
*177 8297041 1 - - 1 1 CAP.. Droop plunger - Ref. Nos. 137,141 and 143
*178 8366063 1 1 1 - 1 PIN .. Headed - Except Ref. Nos. 139, 140 and 144
*179 8382337 1 1 1 - SPACER.. Except Ref. Nos. 139 and 140
*179 8068098 - . SPACER.. Ref. No. 143
’180 8398556 i : PIN.. Spacer - Ref. No. 137
*181 ---- 1 1 ‘1 ‘1 ‘I -1 RING.. Retaining
182 9087347 s Le u O-RING.. .239 I.D. - Replaces 8223696
.
183 8113991 3 1 WASHER .. Steel -.500 O.D. - Except gov. 9082625
184 8017584 i 1 1 SCREW.. Taper
8185 i81566 SCREW.. 1/4 - 28x 3/4 hex. head
*186 8113800 i : 1; :. WASHER .. Lock - 1/4 - Qty. 16 req. for gov. 8489805
187 8134416 SCREW .. 1/4 -28x 1-3/8 hex. head - Except gov. 9311283
188 138211 i 1: i SCREW.. Cap - 1}4 -28x 3/4 hex. socket head
189 8221978 1 1 PLUNGER ASSEMBLY .. Shutdown
8113779 : 1 TUBING .. Shutdown plunger
in 8223698 1 1 1 SEAL.. .500 O.D. - Except governor 8490772
192 8328094 1 1 STOP.. Shutdown piston
*193 8364000 RECEIVER ASM. .. Pneumatic - Governors 8374974
and 8377428
*194 8456341 RECEIVER ASM. .. Pneumatic - Formerly 8382339
Governor 8377429
*195 8335431 RECEIVER ASM. .. Pneumatic - Governors 8479891
8376719 and 8368590
*196 8446588 RECEIVER ASM. .. Pneumatic - Formerly 8384153
Governor 8381363
*197 8400141 1 RECEIVER ASM. .. Pneumatic - Governor 8392035
*198 8456346 1 RECEIVER ASM. .. Pneumatic - Governor 8489805
*199 ---- 1 RECEIVER ASM. .. Pneumatic - Governor 8491943
*200 8453116 - RECEIVER ASM, .. Pneumatic - Governors 8367961
8380675,8381281,8406909 and 8466953
*2O1 - RECEIVER ASM. .. Pneumatic - Formerly 8446583
Governor 8436101
*201A RECEIVER ASM. .. Pneumatic -75 VDC
Governors 8490772 and 9313476
*202 - RECEIVER ASM. .. Pneumatic - Formerly 8446588
Governor 9082625
’203 ---- RECEIVER ASM. .. Pneumatic - Governor 9099162
204 8203171 PLUNGER ASSEMBLY .. Shutdown
’205 8327408 SCREW ASSEMBLY.. Speed setting
206 8446585 LEVER ASM. .. Speed setting - Formerly 8335432
207 8327411 LINK ASSEMBLY.. Pilot valve
*208 8349593 NUT ASSEMBLY.. Speed setting
9
EL EC TR O-MOTIVE DIVISION GE NEEAL MOTORS CORPORATION
Ref. Part t 7
No. N-umber u i Description
E F 3 3
B66 10
ELE’ O-MOTIVE DIVISION GENERAL Mo lots CO R? OC AT ION
B66 12
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. Part 1:
h-o. Number : j Description
.
i i . )
---- 1 1 1 1 GOVERNOR ASSEMBLY.. Engine
1 SWITCH ASSEMBLY .. Limit
*36O 274676 1 RING .. Retaining
*361 8191962 1 SPRING .. Torsion
.*362 8311242 1 SWITCH .. Micro
*363 8235575 1 SWITCH .. Limit
*364 106495 WASHER .. Lock - Formerly 131181
*365 8191878 ; SHAIT .. Switch
*366 8191879 1 LEVER .. Shaft
*367 8191880 1 LEVER .. Switch
*368 8364002 i 1 BRACKET .. Switch
*369 8400142 1 PLATE .. Switch
*370 8113778 1 1 1 PIN .. Spring -5-32 x 3/4 in. long - Except governors
8392035 and 8489805
*371 120614 2 2 .2 NUT.. 10-32 hex. - Except governor 8392035
*372 8326443 1 1 1 NUT.. Lock - 3/8 -24- Except governors 8377429,
8392035 and 8489805
*373 125982 2 2 2 SCREW.. Cap -10-32 x 1/2 - Except governor 8392035
*374 138216 1 1 SCREW .. Cap - 1/4 -28x 2 SOC.hd. - Governor 8392035
*375 8348619 i PLUG .. Pipe - 3/8 M.P.T. SOC.hd. - Governor 8392035
*376 8392343 1 PIN .. Drilled straight
*377 8247158 O-Ring.. .176 I.D. X .070
*378 9316534 TUBING ..3 AWG. Teflon
*379 8299215 INSERT.. 10-32 x .38 NF 2B thread
8380 8335437 SHAIT.. Manual speed adjusting
381 8386786 i SPRING ASM. .. Speed setting - Gov. 8374974
381 8327381 1 i i i SPRING ASM. .. Speed setting - Except governors
8368590,8491943,9311283 and 9313476
381 8477338 1 SPRING ASM. .. Speed setting - Governors
8368590,8491943,9311283 and 9313476
382 8217607 1 I 1 1 PLUG ASM. .. Spring check
*383 8327379 1 1 BOX ASM. .. Bellows - Except governor 8377428
and 8436101
*383 8382332 1 - BOX ASM. .. Bellows - Governor 8377428
*383 8343346 BOX ASM. .. Bellows - Governor 8466953 and
8436101
*383 9339542 BOX ASM. .. Bellows - Governors 8490772
9082625,9086256,9099162 and 9311283
384 8327385 1 1 1 1 BELLOWS ASM. .. Except governors 8377428
8436101 and 8466953
384 8382336 1 BELLOWS ASM. .. Governor 8377428
384 8343349 BELLOWS ASM. .. Governors 8466953 and 8436101
385 9419953 1 i i i SCREW.. Set - Socket head
386 9411617 1 1 1 1 RING .. Snap
387 8321533 1 1 1 1 O-Ring .. Except governor 8377428
387 8382066 1 O-Ring.. Governor 8377428
387 8446630 O-Ring
388 8327386 i 1 1 1 CUP.. Pneumatic receiver - Except governor 8466953
388 - CUP.. Pneumatic receiver
*$389 8404120 1 1 CYLINDER ASM. .. Power
*ti390 8328432 1 1 i CYLINDER ASM. .. Power - Governors 8374974
8377428,8377429,8392035, 8376719 and 8368590
*6391 8404126 1 CYLINDER ASM. .. Power - Governors 8381363
8365972,8434921 and 8436101
●6392 8368478 1 CYLINDER ASM. .. Power
13
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
14
EL EC TR O-MOTIVE DIVISION GE NEt AL MO TOES CORPORATION
B66 16
ELEC RO -MOTIVE DIVISION GENERAL MOTORS COt PO tATION
P.L. NO.B66
GC)VERNORASSEMBLY
17
EL EC TR O-MOTIVE DIVISION GE NEt Al Mo Toes CORPORATION
277
387
279
93
75
317
51
64
62
488
87
17
466
56
465 p’ 439
70
- ::427
.-
58 llbwzzza -... ... 422
.... 416
31 d 4 ~hls
29
42 I
-325
-429
II
PLATE B66-1
B66 18
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
;111> --==-+s// Y
lJ’”~
k
B D
SECTION J-J
PLATE B66-2
B66
E LECTRO. MOTIVE DIVISION GENERAL MOTORS COa PO tATION
SECTION D-D
SECTION F -F
- 281A
112
I 13 09
I 19 05
-291
I 07 11
1!4
~ ~239 /-274
SEC”rlON H -H
292
44
0
43
$
7
46
49
E
40
7
3
SECTION C-C
SECTION G-G
PLATE B6&3
20
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
Q
156-
. /’ I68
0 I
I
216
2!7
5
213
263
21 !
224
222
220
22 I
223
237
PLATE W
21
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
75
73
74
81“
77
58 59
PLATE B66-5
22
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION
#*34 8442288 GAUGE ASSEMBLY .. Oil level -Replaeedby8113998 - See Ref. No. 40
*35 8319674 SEAL ...359 I.D. X .500 O.D. X .067 in. thick
+*36 8174780 GASKET ...312 I.D. X .500 O.D. X .062 in- thick
4*37 8350082 GASKET.. .312 I.D. x .535 O.D. x .078 in. thick
*38 8451381 GLASS .. Sight
●39 831%75 CAP.. Gauge
@IO 8113998 GAUGE ASSEMBLY.. Oil level - Replaces 8442288- See Ref. No. 34
*4O 9328197 ‘1 1 GAUGE ASSEMBLY .. Oil - Currently applied.. Repl. 8113998 and 8442288
41 8319674 SEAL ...359 I.D. X .500 O.D. X .067 in. thick
442 8174780 - GASKET.. .312 I.D. x .500 O.D. x .062 in. thick
443 8350082 GASKET.. .312 I.D. x .535 O.D. x .078 in. thick
44 8131381 GLASS.. Sight
45 831%75 CAP.. Gauge
46 8113999 ‘1 ‘1 ELBOW.. Oil gauge
23
EL EC TE O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
24
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
P.L. NO.B66
GOVERNOR ASSEMBLY
25
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
26
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION
27
EL EC T CO-MOTIVE DIVISION GENERAL MO TOCS COt PO RATION
B66 28
EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CO RPO tATION
P.L. NO.B66
GOVERNOR ASSEMBLY
29 B66
EL EC T CO-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
B66 30
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
31
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPORATl ON
B66 32
EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOCS CO~P ORATION
492 8482432 1 ACCUMULATOR ASSEMBLY .. Low lube oil - Round body - Except
governors 8378135 and 8216206
493 8113811 1 PISTON .. Oil failure
494 8327416 4 WASHER -..225 I.D. X .400 O.D. X .031 thick
495 190741 4 SCREW.. 1/4 -28 x I in. - Ffllister head
496 8393771 2 ELBOW .. 1/4 tube X 1/8 M.P.T.
497 8429426 1 SPRING .. Accumulator
498 8482434 1 GASKET .. Accumulator body to case
499 8488280 1 BODY .. Accumulator
500 8488281 1 TUBE .. Accumulator
33
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
I 80
—179
‘ ‘1;3*.yJ~
-\ .
495
498
496
178 ‘
499
---t
493
497
. Ref. No. 492
.
. 167
.
- 172
‘a ---
--H
iii!!i=
,472 c:;
PLATE B666
34
EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOC$ CORPORATION
.-1
Il%-
.’
.;
.
.
.;
.
.
1 .
. 165
.;
.,
.
/ 22
.
. /
.
.
I!iilll
4!3
163
I39
1
d#57
-’8’
FOR CONT
SEE PLAT
-. +1 .
A
PLATE B66-7
w
35
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
229—/ 227
230~ 228
“@-
270 +
126
31 92 — &
124 20
19
125
123
I22 18
,30/
\ 275
‘r-
[ -245
Win’. /234
Y ‘c’w’--- 1 “- ‘ 0 Hkx’d24’
r-242
249
254 L252
263 /Y. J J-
267-’ /237+~7
26C# 238A
236 J)
253
PLATE B66-8
B66 36
EL EC TR O-MOTIVE 01 VISION GE NECA1 MOTORS CO RP ORAT ION
,00-
*2’ ‘
108
-—(JJ :
113
I 09 —+
Ill
3
114~
485
7
I 07 +
1-
-112
I 05
,OG J&Ho
PLATE B66-9
37
EL EC Tt O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
P.L.No. B66
GOVERNOR ASSEMBLY
V
,
349 I
---0
379 -—+
244
436
PLATE B66-10
“B66 38
EL EC TRO-MCTIVE DIVISION GENERAL Moloes CO RPO tATION
EGB-10 GOVERNORS
1 8357529 ---- GOVERNOR ASSEMBLY .. Engine - Actuator - For 900
engine R.P.M. - Electric speed control pilot MP45 A
valve -120 Volt D.C. - Replaced by 8448031 }
9 8397634 ----
900 engine R.P.M. - Electric speed control pilot valve -
Solenoid energize to shutdown -120 Volt D.C. -
Replaced by 8413%2
B67
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref.
No.
Part
Number
Unit Exch.
Part No. Descrhion I Model
ADDlication
Ref.
COI.
16 8413966 ----
900 engine R.P.M. - Electric speed control pilot valve -
Solenoid energize to shutdown -120 Volt D.C. -
Replaced by 9504944- Replaces 8398849
----
engine R.P.M. - Eketric speed control pilot valve -
Solenoid energize to run -120 Volt D.C. -
Replaces 8383629
GOVERNOR ASSEMBLY..
1 MP45 H
B67
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS COt PO RATION
EGB-13 GOVERNORS
27 8413968 ----- GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -
400 to 900 engine R.P.M. - Hydrualic actuator on pilot MP45 F
valve - Solenoid energized to shutdown }
3 B67
EL EC TR O-MOTIVE DIVISION GE NEEAL MO TOCS CORPORATION
G Part
No. Number
Unit Exch.
Past No. Description
Model
Application
xi
COL
/41 9526336 9566647 GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type - S20E4B,LD8E1 ,
400 to 960 engine R.P.M. - Hydraulic actuator on pilot LD12E4B,MD12E8,
valve - Applies 24V. D.C. speed setting motor 9548398 MD16,20E9B,
which includes 9581163 brush \ MG16E8,E9B
{43 9531853 ---- GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type - LD12EI
400 to 960 engine R.P.M. - Hydraulic actuator on pilot MD12,16E8,
valve - Applies 115V. A.C./D.C. speed setting motor 9559777 ) MD16E9B
EG 1-35 GOVERNOR
+Component Parts Lists for Governors ReJ Nos. 41 thru 48, will be madk available upon request.
5 B67
EL EC TR O-MOTIVE DIVIS ION GENERAL MOTORS CORPORATION
Ref. Part
No. Number .nt R —
uired Description
— — — —
4 B D E F GOVERNOR ASSEMBLY.. Engine
B67 6
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
Ref. Part
No. Number _$ mitv R :auired—1
Description
—
T
AB c D E F G GOVERNOR ASSEMBLY .. Engine
7 B67
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. Part
No. Number Quantit
—
Rec [ired Description
B67 8
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. Part
No. Number Q: antit Rec lired Descrbtion
161 8346208 1 1 1 1 1 1
1 1 1 NUT .. Output
162 8270651 1 1
1 1 1 1 1 1 1 PIVOT.. Output nut
163 8346211 1 1
1 1 1 1 1 1 1 PISTON .. Linkage return
164 1 1 11 1 1 1 NUT.. Lock - 1/4 -28 hex. - Formerly 120613
165 8346186 ! 1 1 : LEVER ASM. .. Droop
166 8270673 ; : ; 2 2 2 ; ; 2 PIN .. Pivot - Droop lever
167 2 2 2 2 2 2 2 2 2 RING.. Snap - Formerly 9413463- Column A governor
8448381- Column G except governor 8461334
168 8291496 1 1 1 1 1 1 1 1 1 LINK.. Speed servo
169 8270619 1 1 1 1 1 1 1 1 1 PIN .. Droop lever
170 8346201 1 1 1 1 1 1 1 1 1 PIN .. Headed
171 8346188 1 1 1 1 1 1 1 1 PISTON ASM. .. Speed servo
172 8444621 : 1 1 1 1 1 1 1 1 O-Ring.. Seal
173 8350487 1 1 1 1 1 1 1 1 1 LINKAGE ASM. .. Floating lever
174 8351313 1 I 1 1 1 1 1 1 1 PIN.. Headed Column J
175 1 1 1 1 1 1 1 1 I PIN .. Cotter - 1/16x 3/8 in. long - governor
Formerly 119981 8460853
176 8289242 1 1 1 1 1 1 1 1 1 LINK .. Pivot \
9 B67
EL EC TBO-M071VE DIVISION GENERAL MOTORS CORPORATION
*207 8284081
208 8372295
WASHER .. Lock - No. 10
Formerly 120217
WASHER ...380 O.D.
Formerly 8284041
LINK ASM. .. Speed droop
I
8414598,
8415876 and
8448381
B67 10
EL EC TE O-MOTIVE DIVISION GENERAL MOTORS CO EVOCATION
11 B67
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. Part
No. Number Q sntity Required Description
259 8270588 1 SCREW.. 1/4 - 28x 1-1/4 hex. hd. - Drilled Except
260 . ; 1 WASHER .. Copper - 1/4 I.D. x 1/2 O.D. - governors
Formerly 446186 8414598,
261 8270587 1 1 NUT.. Lock- 1/4-28 hex. 8415876
262 8270589 . 1 1 SPRING .. cod 1 and 8448381
263 8247158 1 1 O-RING.. Except governors 8357529,8397633,
8397634, 8414598,8415876 and 8448381
*264 8364.)283 1 1 COVER .. Solenoid valve
*265 8346164 GASKET.. Solenoid valve cover mounting
*266 : ; SCREW.. Cover mounting - 1/4 - 28x 3
hex. socket - Formerly 138220
*267 8149705 6 6 WASHER .. Lock - 1/4 split Except
*268 836028 I 1 1 SLEEVE ASM. .. Speed adjusting governors
*269 8360284 1 1 SCREW.. Speed adjusting 8414598,8415876,
*270 8360282 1 1 NUT.. Lock - 3/4- 16 hex. 8448381 and 9504944
*271 1 1 WASHER.. Lock - 3/4 - Formerly 115554
*272 . ~L~fi5/ l~&2: hex. - Formerly 120368
*273 8270586 : ;
*274 - 4 4 SCREW.:. Nameplate mounting - No. 5-
40x 1/4 - Formerly 432267 I
B67 12
EL EC Tt O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION
13 B67
EL EC T CO-MOTIVE DIV!SION GENERAL MOTORS CO@ PO tATION
Ref. Part
No. Number Q- antit Rec Iired Descrimion
*33 1 2 2 2 2 2 2 2 2 2 PIN.. Taper - No. 2 x 5/8 in. long - Case to sub governor base -
Formerly 140153- Column G except governor 8461334
*332 8270674 1 1 1 1 1 1 I 1 1 PLUG .. Governor case -.219 dia. x .203 long
*333 8270689 1 1 1 1 1 1 1 1 1 PLUG .. Sub governor -.126 dia. x .187 long
*334 8318226 1 1 1 1 1 1 . WASHER ...200 I.D. x .375 O.D. - Except governor 8448381
B67 14
EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. Part
No. Number antity Rec Description
A J GC)VERNORASSEMBLY ..Engine
I
Column G formerly applied
*377 8394155 1 I SCALE.. Terminal shaft -
Column G formerly applied - Used on
Column J governor 8499862 later models
*377 1 SCALE.. Terminal shaft -
Column J governor 8460853
*378 2 SCREW.. Strap mounting - Formerly 8202951-
Except governors 8414598,8415876,8434042
and 8448381
*379 8138124 1 STRAP.. WR - Except governors 8414598 and 8415876
*379 8193786 STRAP.. Wwe
*380 8367378 1 1 DECAL.. DC - Except governors 8376832,8382204,
8413%8, 8413%9, 8415876 and 8455181
*380 8367182 1 DECAL.. AC - Governors 8376832,8382204,
8413968, 8413%9, 8455181 and 8499862
8381 8367379 1 1 DECAL.. 125 Volt - Except governors 8413967,8413968,
8413969,8415876,8451483 and 9555742
*381 8367183 1 DECAL.. 115 Volt - Governors 8413967,8413968,
8413969,8455181,8499862 and 9555742
*381 8395359 DECAL.. 75 Volt - Governor 8386584- Column
F formerly applied
B67 16
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CO CPO CATION
P.L. No.B67
GOVERNOR ASSEMBLY
Ref. Part
No. Number anti Re ked Description
384 8451279 MOTOR ..Speed setting -48 Volt D.C. -Governor 844838 1
384 8491813 MOTOR ..Speed setting -llOVolt D.C. -Column F except
governor 9334953 -Column Ggovemor 8431749
384 9559777 MOTOR ..Speed setting -115V. A.C. /D.C.-Govemor 9334953
384 9332246 MOTOR .. Speed setting- 125 Volt D. C.-Replaces
8452996
384 9320910 I MOTOR .. Speed setting -125 Volt A.C./ D.C. -
Governor 8499862only
385 SCREW ASM. .. No. 6-32 x 1/2 round head - Incl. L washer -
Formerly 420403- Column A governor 8448381-
Column H governors 8414598 and 8415876
386 WASHER .. Leek - No. 10 split - Formerly 120217- Column A
governor 8448381 only - Column H governors 8414598
and 8415876
387 SCREW .. Motor mounting - No. 10 -32x 1/2 fd. head -
Formerly 8235572- Column A governor 8448381 only -
Column E governor 9504944 only - Column F governor
8491808 only - Column H governors 8414598 and 8415876
388 8227930 GROMMET .. Rubber - Cover - Column A governor 8448381
only - Column H governor 8414598 and 8415876
389 8383135 BRACKET .. Motor mounting - Included in motor
assemblies 8452996 and 8491813
390 I SCREW .. Bracket to motor mounting - No. 10 -32x 3/4
flat head - Formerly 100867- Column A governors
8366579 and 8448381- Column B formerly applied -
Column F governors 8413967,8413968,8413969,
8439140 and 8455181- Column G governor 8431749
390 SCREW.. Bracket to motor mounting - No. 10 -24x 3/8
flat head - Formerly 115030- Governors 8414598,
8415876 and 8431504
391 WASHER .. Lock - Countersunk - Formerlv. 138597-
Used with Ref. No. 390
REVISEDJULY,1989 17
EL EC TR O-MOTIVE DIVISION GENERAL MO TOC$ CORPORATION
Ref. Part
No. Number Description
—-Q Rec
B67 18
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. Part
No. Number Quantity Required Description
— — — - — —
A B D E F G H GOVERNOR ASSEMBLY.. Engine
19 B67
EL EC TR O-MOTIVE DIVISION GENERAL MO TO~S CO RPO @A TION
Ref. Part
No. Number Quanti ‘ Reauired Deseriution
— —
E H GOVERNOR ASSEMBLY ..Engine
8318047 STOPASM...Fuel
484 8318051 : SCREW..Solenoid mounting-No.10 -24x
21/32hex.head- Drilled
485 8284049 1 WASHER..Plain -.203LD.x.340 O.D.-
Formerly applied
486 8318052 SPRING..Load
487 8292574 ; SOLENOID ..Fuel stop
488 1 SCREW..Drive- No.2x3/16in.long -
Formerly 145368
489 8318057 1 BRACKET.. Solenoid
490 8318058 1 COVER.. Bracket
491 8318059 1 PIN.. Loading -.124 dia. x 1.639 in. long
492 8318060 1 RING .. Seal
493 8318061 1 SEAL.. Bushing
494 8318062 1 BLOCK.. Spring socket
495 8318063 1 SHAFT.. Spring loaded
496 8318064 1 LEVER.. Solenoid
497 8318065 LEVER.. Adjusting
498 8318067 ; BUSHING.. Adjusting
499 9333517 BLOCK.. Terminal - Formerly 8236494
500 ; SCREW ASM. .. Includes Ioekwasher - No. 6-32
x 1/2 in. long - Formerly 420403
501 2 WASHER.. Fibre - Formerly 8270746
502 3 SCREW ASM. .. Includes Iockwasher - No. 5-40
x 5/16 in. long - Formerly 420439- Form. appl.
503 8338013 2 SCREW.. Adjusting
504 8338014 1 WASHER .. Copper
505 NUT.. Lock - 1/4 -20 hex. - Formerly 120375
506 [: WASHER.. Plain - No. 10- Formerly 103338
507 8323433 1 TUBE ASM.
*508 4 SCREW.. Cover mounting
*509 8113662 4 WASHER .. Plain
510 2 TERMINAL.. Insulated lug
B67 20
EL EC TR O-MOTIVE DIVISION GE NECA1 MOTORS CORPORATION
D .....
133
43
,024
382 \l N&””
/
.,,,,.--< -., ,
m,,,
Ae\J
/>.2,. . . 1 362
361
;-10
106
I<104
140 45II I
/’03
~r
El
A HYORAULIC ACTUATOR (POWER CASE)
PLATE B67-1
21 B67
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
203 ‘ +<’198
,.
.~199
/4
,yj&’-
W--- /193
’166
60
A
275
75
79
93
276
17 -
163
162--4
164
161 ~
256’
HYDRAULIC ACTUATOR (SUB GOVERNOR)
PLATE B67-2
B67 22
ELECTROMOTIVE DIVISION GENERAL MOTORS CORPORATION
,
./
i_.=- ~ ,.1
frf$
4i)8
7
410
420
434
215+21)=
p
-208
“212
283
12ii$!%
‘i’ /117 -::
~[
i! / 415 ‘“” w * 463 p&J!w..\,
427 464 416
426 / 286 /f!@
436 122 ‘ ‘
423 / 118 ‘%
121J
HYORAULIC AcTwOR (~LuMN)
PLATE B67-3
23 B67
ELECTROMOTIVE DIVISION GE NE CAL MOTORS CORPORATION
257
541 / J I
;$
258
y/Y 260, \ -
261 ‘+
SHUTDOWN SYSTEM
PLAT’EB674
B67 24
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
3’”*+ 397
.453
----
,,.0
{.+ J
--- \ I ~ 449 &XW!l I til P“-
PLATE B67-5
25 B67
DIVISION GENERAL MOTORS CORPORATION
EL EC Tt O-MOTIVE
472
471
481
478
—4a5
,,
TOP VIEW
FRONT VIEW
PLATE B67-6
B67 26
EIECTR O-MOTIVE DIVISION GENERAL Mo lots CORPORATION
11
PLATE B70-1
1 B70
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref.No. 1-Column E
PLATEA70-2
Ref. Part mtity
No. Number uired— Description
B70 2
EL EC TRO-MOTI VE DIVISION GENEtAL MOTORS CORPOtATION
P.L. NO.B70
GOVERNOR DRIVE AND GOVERNOR DRIVEGEAR
Tachometer Generators
4*41 8245949 1 - . 1 GENERATOR.. Tachometer -10 volts A.C. per 1000 R.P.M.
●42 8212627 1 - 1 COVER .. Binding post - 1/2 - F.P.T. conduit connection
B70
ELEC ~0 -MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
Exhaust Chamber And Heat Shield Application For Normally Aspirated Engines
8,12, 16-645E1 ,E2,E6,E8 Engines
~olurms A and B
31 g 17 21 28 36
32
tf ——. ‘FQ3.P:;
21 --.---,- .,. .-.’ ._.- -+ “..:-~u:.. -
.. -.._. . . ..
-— —______ ‘--- - ---—
--- -------.. ..- . .
— :_ ___-’- _. /
38
—-— -. 10 39
1 /-1-, 1-
*Y-L
11
“ ‘ ‘77$7
23 30 10 9 10 ‘+4 23 19 1 37
Column c
PLATE B72-1
1 B72
ELECTROMOTIVE DIVISION GENERAL MO TOR$ CO KP08 AT ION
B72
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO@ PO @A TION
14
6
7P .—-— .—
8-645E1 Engine
3
4
1;
5
Camshaft Drive End Accessory Drive End
16-645E1 Engine
PLATE B72-2
,1
PLATE B72-3
B72 4
EL EC TR O-MOTIVE DIVISION GE NERAt MOTORS CO@ PO RATION
H !5
5 B72
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CO R? OK AT ION
8351248 2 SHIELD ASM. .. Heat - Rear - Right and left - Applied to 8422486
Exhaust chamber
$16 8358826 SHIELD ASM. .. Heat - Rear - Right Applied to 9517565 or
*$$16 8358827 + SHIELD ASM. .. Heat - Rear - Left } 8424427 exhaust chamber
17 8351254 2 SHIELD ASM. .. Heat - Front - Right and left
*I8 8419225 1 SHIELD ASM. .. Heat - Expansion joint - Early 8-645E4,E5
Engines only
8419243 SHIELD ASM. .. Heat - Accessory drive end
;; 181373 : BOLT.. Heat shield mounting - 3/8 - 24x 1-1/4 hex. head
21 8261074 6 NUT.. Special - 3/8 -24 hex.
*22 8323288 4 BOLT.. Expansion joint heat shield - 1/2 - 20x ~U1y 8~5W ~5
2-1/4 hex. head ?
WASHER .. Plain - 1/2 ) engines only
*23 6101229 8
B72 6
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPOt AT1. ON
I
I
,, --. ,— ~ji
,,
;,!!
‘,
I—
1’
—.—
.-
F
—1 ~.—- i’.= i: -‘; —-
I
= ‘: P=+ >W! ,
..~.’
.4
1
‘--J. J
Heat Shield Application
Camshaft Drive End Accessory Drive End
PLATE B72-5
B72
EL EC TR O-MOTIVE DIVt SION GENERAL MOT ORS CORPORATION
“b 13 8460207 36 BOLT ASM. .. Chamber to crankcase - Includes spacer - For 1-3/8 in.
Hold down flange - Formerly 271749 bolt and 8133334 washer
613 9318052 36 BOLT ASM. .. Chamber to crankcase - Includes washer - For 2-1/8 in.
Hold down flange - Replaces 8453449
14 8287827 A.R. BOLT.. Expansion joint and adapter mounting - 1/2 - 20x 2 hex. head
Qty. 70 required when applying 8430439 exhaust chamber
Qty. 72 required when applying 9517565 or 8424247 exhaust chambers
15 9338626 A.R. NUT .. 1/2 -20 hex. - Stainless steel - Replaces 8284621
Qty. 70 required when applying 8430439 exhaust chamber
Qty. 72 required when applying 9517565 or 8424247 exhaust chambers
*16 ---- A.R. COMPOUND.. Thread
8278929 ..1 quart 8315394 ..4 OZ. tube
8351248 2 SHIELD ASM. .. Heat - Rear - Right and left - Applied to 8430439
Exhaust chamber
8358826 1 SHIELD ASM. .. Heat - Rear - Right Applied to 9517565 or
8358827 1 SHIELD ASM. .. Heat - Rear - Left } 8424247 exhaust chamber
8351254 4 SHIELD ASM. .. Heat - Center and front, right and left
8419225 2 SHIELD ASM. .. Heat - Expansion joint - Early 12-645E4,E5,E7,
E9 engines only
20 8419243 SHIELD ASM. .. Heat - Accessory drive end
21 181370 : BOLT.. Heat shield mounting - 3/8 - 24x 1-1/4 hex. head
22 8261074 9 NUT.. %ecial - 3/8 -24 hex.
*23 8323288 8 BOLT.. Expansion joint heat shield - 1/2 - 20x Early 12-645E4,E5,E7,
2-1/4 hex. head E9 engines only
*24 6101229 16 WASHER .. Plain - 1/2 }
B72 8
EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CORPORATION
--
I 1’
I
1
4
. ..-.
i
yjkp~,*~~
24
1 -=-,---
q
- ‘-– ”-’ .-.
J-_ . —.— . —-— .—-— .,. — .-
LIL-–””
-- “i–’:-‘ ‘ —4. - ..— --— ——. — I :’
--- I
PLATE B72-6
B72
EL EC TR O-MOTIVE DIVISION GENERAL MOT ORS CORPORATION
A- 16-645E4engine- MP360nly
B 16-645E4,E4B,E5,E7,E7B,E7C,E9,E9B,E 10Bengines
15 8287827 92 92 BOLT.. Expansion joint and adapter mounting - 1/2 - 20x 2 hex. head
16 9338626 92 92
T NUT.. 1/2 -20 hex. - Stainless steel - Replaces 8284621
●I7 ---- % Req. COMPOUND .. Thread
8278929 ..1 quart 8315394 ..4 OZ.tube
{See Catalog 321, Parts L&t 1300 for Head ShieIak Applicable to Model MP36
10
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
24 20 21
25
V 1
PLATE B72-7
9518707,9518708,8423649
11 B72
EL EC TE O-M OTIVE DIVISION GENERAL MOTORS CO@ PO RATION
414 8460207 60 64 BOLT ASM. .. Chamber to crankcase - Includes spacer -F& 1-3/8 in.
Hold down flange - Formerly 271749 bolt and 8133334 washer
#14 9318052 60 60 BOLT ASM. .. Chamber to crankcase - Includes washer - For 2-1/8 in.
Hold down flange - Replaces 8453449
15 8287827 112 112 BOLT.. Expansion joint and ada ter mounting - 1/2 -20x 2 hex. head
16 9338626 112 112 NUT .. Spl: - 1/2 -20 hex - St~ “J ess steel - Replaces 8284621- Slflkg.
●17 ---- %s Req. COMPOUND .. Thread
8278929 ..1 quart 8315394 ..4 OZ. tube
-l-w-7 I-F
L--L u---i
PLATE B72-8
13 B72
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B72-9
B72
EL EC TE O-MOTIVE DIVISION GENERAL MOTORS COt PO RATION
PLATE B72-9
15 B72
EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CORPORATION
;_JF*\
Ii “- ~-’
. ...{f ---- -..
.. . 0
13 5
1:
16
3
IF
i ‘,
,,
/ 1’
—1
/
d
VIEW A-A
J--!-I -=+” - -“ “ “
-J
PLATE B72-10
Ref. Paxt Qua :ity
No. Number Req red Description
-. 8-645 E2,E6 engines
B --
-.
8-645 E5,E7 engines
i 12-645E2,E6,E8 engines
- 12-645 E5,E7 engines
i: 16645 E2,E6,E8 engines
. F 16-645E5,E7 engines
. . . 20-645E4 engines
-. H 20-645E5,E7,E9 engines
1 8462981 8 13 17 16 20 THERMOCOUPLE .. Exhaust man.-Repl. 8390776
2 8390498 8 13 T17 16 20 TUBE.. Terminal - Thermocouple
3 8427361 I s Required PACKING.. I/8 in. sq. - Approx. 100 ft. per roll
4 8122056 As Required I
- IA.R CO;~U~o.f~/4 in. rigid stl. -1.05 O.D. x .824
4 8116936 A.R. PIPING-.. 3/4 in. Std. wrought Sd. -20 ft.
5 8427304 4 i i i 10 i) BOX .. Outlet
6 8450915 8 8 BRACKET.. Outlet box mount@g
6 8432087 i i - i i BRACKET.. Outlet box mounUng
7 8433017 1 1 1 1 BRACKET.. Outlet box mountmg - Right side
*7 8433016 1 1 1 1 BRACKET.. Outlet box mounting - Left side
8 8427305 1 ‘1 ‘1 I BOX.. Outlet - Accessory drive end
9 8451145 I ; : BRACKET.. outlet box mtg. - Repl. 8427454
10 8348619 4 k 6 k 2; 10 PLUG .. Pipe - 3/8 M.P.T.
11 8198592 4 4 4 4 2 4 PLUG .. Pipe - 3/4 M.P.T.
12 8H& 2 UNION .. Pipe - 3/4 M.P.T.
13 1: 2; 16 2: 2: 2: BOLT.. 5/16- 18 x 1-1/4 hex. head
14 6101223 12 20 16 20 24 24 WASHER.. Plain - 5/16
15 120393 12 20 16 20 24 24 WASHER .. Plain -.344 I.D. X .688 O.D.
16 8035145 ]~ 20 16 20 24 24 NUT.. 5/16- 18 hex.
17 8457714 2 6 4 6 8 COUPLING.. Flexible - Conduit connection
B72 16
EL EC T 80-MOTIVE DIVISION GENERAL MOTORS CORPORATION
_;_J&_..\
Ii
c, _
-
... -----
...
-. ,
13
.,
1
14
15- “,
: 1,~,
VIEW A-A I ,f
:.,
1
=// *L
_..ll
U1
PLATE B72-I 1
17 B72
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
&..J_L-J !
I
.- .- L.. -.-
PLATE B72-12
Ref. Part Qua tity
No. Number Reql ired Description
-
8-645E2 engines
12-645E2 engines
16-645E2 engines
D
-
12~5E5 engines
i 16-645E4,E5 engines
20445E5 engines
1 8346679 12 16 THERMOCOUPLE .. Exhaust manifold
2 8162961 BOX .. Outlet - Incl. brkt. mtg. holes - Formerly 8346680
3 8347258 BRACKET.. Outlet box mounting
4 8368314 ‘I BOX ASSEMBLY .. Includes mounting channel
4 8365322 ‘1 BOX ASSEMBLY.. Includes mounting channel
4 8369144 BOX ASSEMBLY.. Includes mounting channel
5 8346680 4 > BOX .. Outlet - Welds to channel
6 8346681 4 5 COVER.. Outlet box
7 132830 SCREW.. Box mounting - No. 10-24 x 3/8 rd. hd. slotted
8 120217 WASHER .. Lock - No. 10
9 6923644 4 > SPACER.. Box assembly mounting
10 180126 4 5 BOLT.. Box asm. mounting - 3/8 - 16x 1-1/2 hex. head
8347261A, 8368315, 8347260B, 8365156A, 8347259B, 8369145
B72 18
EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CO@ PO RATION
..
f~
\._.
--
Exhaust Manifold Application
29 28 32
r
‘m
,,.. .- .
1
1!
,; ,1
I -.. —
Ii ----\_f-----
““’fl, “–” -
I
“’i--- ,-._..+ ti
A---—-A ..L_..-
PLATE A72-13
19 B72
EL EC Tt O-MOTIVE DIVISION GE NE CAL Mo lots CO CPORATl ON
26 9320186 SHIELD ASM. .. Heat - Rear right - Includes cut-out for inspection port
*27 8358827 SHIELD ASM. .. Heat - Rear left
28 8351254 SHIELD ASM. .. Heat
16-645 F4B,F7B engines - Front - Right and left
20-645 F4B,F7B engines - Intermediate rear, intermediate
front, and front - Right and left
29 9326966 SHIELD ASM. .. Heat - Intermediate rear left and intermediate
front right
*3O 8360478 SHIELD ASM. .. Heat - Center - right and left
31 9326969 SHIELD ASM. .. Heat - Intermediate right rear and intermediate
left front
32 8419243 SHIELD ASM. .. Heat - Accessory drive end
181370 BOLT.. Heat shield mounting - 3/8-24 x 1-1/4 hex. head
~ 8261074 NUT .. Special -3/ 8-24 hex.
B72 20
EIECTR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
Ratchet clutch turbochargers, previously furnished on marine and some industrial engines, are no longer available. When
replacement is necessary, it is advised to use the corresponding roller clutch turbocharger. The original replacement roller
clutch turbochargers for marine engines, as indicated by the (/) symbol below have been replaced by the fuel efficient
“EB” design turbochargers. See the reference chart for roller clutch turbochargers - standard height exhaust duct for the
appropriate part numbers. All ratchet clutch turbochargers returned to Electro-Motive for remanufacture will be
converted to the latest roller clutch design. Unit exchange turbocharger part numbers include the change out gasket kits.
/{No corresponding roIler clutch turbocharger; freplacement is required, turbocharger is to be rebuilt, but with a roller
clutch.
Unit Exchange Turbocharger Part Numbers Include The Change Out Gasket Kits
1 B74
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO R? OB AT ION
..-. . . .. . . . . . .. . . . . . . . . . . ..-
+ff Replacement turbocharger has reduced height exhaust duct Und requues appltcanon OJaaapter spacer YX06YI. bee
Parts List B82.
}f+f FormodelsJUP36, MP45 and 999-20, one roll of 8133199 tape& required for application to turbocharger hatch.
f /+{For Model MP45B, one roII of 8133199 tape b required for application to turbocharger hatch.
3 B74
EL EC Tt O-MOTIVE DIVISION GE PJC @At MO TOt S CORPORATION
+All current production 16 and 20 cylin&r engirte turbocharger ajiercoofers have I inch support dowels and mating
tuppingpads 839969S. Previously, aftercoolers had5 /8 inch support dowels and tappingpads 8282175. It is
recommen&d. l~aftercoolers having these5/8inch support do wel.sare removedfor cleaning, that these5J8 dowelsbe
replaced with stepdown support dowe15/8inch to I inch and thatmppingpad8282175be rcpfaced with8399695.Inner
cover 8357354 h been re&signed for 1 inch dowels 8399786. B%en ordering new or unit exchange aftercoolers.
tapping pad 8399695is included
5 B74
.
4’\K32’(’\’T’l’l
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9
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●
71
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k* P 70
EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
B74 8
EiECTR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
---- ---
I
/
.: —/. .--— --
/
SECTION A-A
~-----
1 :. \ .— /’ \, : ; ! ‘ ‘,.~’
>.) I
il LJ
PLATE A78-1
Ref. Part
No. Number Description
B78
EL EC TR O-MOTIVE DIVISION CiENERAL MOTORS CORPORATION
Ii——l
tsii+-%=-
\.—
,.,
---
,. ,:
1“//\.
.L
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\ \ ‘/~ i’? -–-
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.-
‘T\~ l’.’”:’
-------- ---
9 8040167 2 HOSE .. Rubber - 1-1/2 I.D. x 2-1/16 O.D. x 36 in. long- Use 18 in. long -
Replaces 8131113
8131112 2 SPRING .. Hose
H 8374760 4 CLAMP .. Hose - Replaees 8132042
12 181433 4 BOLT .. 1/2 -20x 1-3/4 hex. head
B78 2
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PLATE A78-3
Ref. Part f.
No. Number 1- Description
— —
12-645E1 industrial engine and 12-645 E2,E6 marine engines
B 16-645 E1,E8 industrial and 16-645E6 marine engines
13 8040167 2 HOSE.. Rubber - 1-1/2 I.D. x 2-1/16 O.D. x 36 in. long - Use 18 in. long -
Replaces 8131113
14 8131112 2 SPRING .. Hose
15 8374760 4 CLAMP.. Hose - Replaces 8132042
B78
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
/_-..
—-”? / .J ~ \ ~+-–--—- <, *
/’
\,
!
/’
END VIEW
PLATE A78+
Ref. Part
No. Number Description
1 3328845 SPACER.. Air intake elbows to adapter - Applicable to 12-@5E6 engines only
3328847 ELBOW.. Air intake - Blower to adapter
: 9097122 ADAPTER.. Air intake
4 8233284 FLANGE ASM. .. Elbow to hose
5 8055154 SCREEN .. Elbow
6 8059565 SPACER .. Screen to elbow
7 8024287 GASKET.. Blower to elbow
179885 BOLT.. 1/2 - 13x 1-1/2 hex. head
: 6101229 WASHER .. Plain - 1/2
10 8084420 ELBOW.. Flanged
11 8084407 GASKET.. Elbow to lube oil separator and elbow to flange
12 8040167 HOSE .. Oil separator to flanged elbow -36 in. long - Use 18 in. long -
Replaees 8131113
13 8131112 SPRING .. Hose
14 8374760 CLAMP.. Hose - Replaces 8132042
15 181429 BOLT.. 1/2 - 20x 1-1/4 hex. head
16 6101229 WASHER .. Plain - 1/2
17 179894 BOLT.. 1/2 -13 x 3-1/4 hex. head - Applicable to 12-645E6 engines
17 179889 BOLT.. l/2 - 13x 2 hex. head - Applicable to 16-645E6 engines
18 8032745 NUT.. 1/2 -13 hex. - Self locking
6101229 WASHER .. Plain - 1/2
:; 9097118 RETAINER .. Duet
179833 BOLT.. 3/8 - 16x l/2hex. head
; 6101225 WASHER .. Plain - 3/8
23 3326965 PLATE .. Orifke
24 103877 PLUG.. Pipe - 1/8 square head
P7363, P7423, P7484, P7485, P9148,
9097020A, 9@7021A”
B78 4
EL EC TR O-MOTIVE DIVISION GENERAL MO TOQS CORPORATION
P4509,P4694,P4815, P5674, P6079, P6124, P6535, P6537, P6660, P6664, P7295, P8556, P8830, P9051,
P9068, P9179, P9593, MI062
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION
B78
EL EC Tt O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
VIEW A-A
——.
—-...
- —:____
._.
. ,-----
-----
.-. . 16 A
‘a
.—u.. -. ●
-
-—.
—
:.-.
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---- -—
-—
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-.~_
..-. .-.:
. —.
-—- ● “
ll\r .-
18
1/
18
,/
/ -----
-+#iir “-’ \ \
7/
PLATE B78-5
7
EL EC TRO. MO TtVE DIVISION GE NEt AL MO TOCS COt PO RATION
2
~’” ///
.-
1 I
,
I
I
I
PLATE B78-6
Ref. Part
No. Number Description
M1939, 9566I66,M1089,954I413
M1939, 9566166
B80”
EL EC T @O-MOTIVE DIVISION GENERAL MOTORS C08PO@AT10N
17
18
16
Ref. No. 2
PLATE B80-1
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
2/
END VIEW
PLATE A80-2
—
3
EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOt S CORPORATION
‘m ‘\
I 4
I 5
PLATE A80-3
1 8356192 2 4 4 FILTER ASM. .. Oil bath - Panel type - 19-1/2 in. x 24-1/2 in. - Column B
12-645El Ody
8356193 4 FILTER ASM. .. Oil bath - Panel type - 19-1/2 in. x 20-1/2 in.
; 8394274 ‘1 ‘1 ADAPTER ASM. .. Filter - Replaces 8351114
2 8387506 1 ADAPTER ASM. .. Fiiter - Includes rainshield -
SR1lE1 models only Right Bank
42 8394272 ADAPTER ASM. .. Filter - Replaces 8380137
42 8456197 : ADAPTER ASM. .. Falter - 12-645EI only \
43 8394273 ADAPTER ASM. .. Falter - Replaces 8380138
+3 8387506 i ADAPTER ASM. .. Falter - 12+45EI only Left Bank
3 8394275 ‘I ADAPTER ASM. .. Falter - Replaces 8351113 }
4 8024287 ‘1 i GASKET.. Adapter mounting
5 179885 .0 20 2; BOLT.. Adapter mounting - 1/2 - 13x 1-1 /2 hex. head
6 103323 0 20 20 WASHER .. Lock - 1/2
4
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
13
17
II
[3-J
[p-l
TOP VIEW FRONT VIEW
PLATE A80-4
Ref. Part
No. Number Description
11 8397248 INSULATION.. Closing -21 in. x 30-1/8 in. x No. 11 ga. thick
12 8397249 INSULATION .. Closing -21 in. x 42-5/8 in. x 3/16 in. thick
13 8369372 BLOCK .. Lifting
14 8368639 BRACKET .. %ppOfi
15 8255030 PAD .. Filter support
●2O 8356193 FILTER ASSEMBLY .. Oil bath - Panel type - 19-1/2 in. x 20-1/2 in.
*2 1 8264513 DUCT .. Air
*22 8375876 CLAMP.. Hose
8397232A
5 B80
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
9
V“v’‘l”-
\
‘\
II
14
15 it-----–-z--F----------”------------------\
--------------- --------------
I$’
PLATE A80-5
Ref. Part @Y.
No. Number Req. Description
6
EL EC TtO. MOTIVE DIVISION GENE&AL Mo Toes CORPORATION
2 I
\ /
PLATE A80-6
9 8356192 6 FILTER ASSEMBLY.. Oil bath - Panel type -19-1 /2x 24-1/2
*IO 8341530 PANEL.. Fiiter blanking (1 req. only when 5 falters are applied)
8335419K, P-2242C
7
EL EC TR O-MOTIVE DIVISION GE NE CAL Mo lots CO RPO tATION
I i——- 12
TOP VIEW
a—
?/
END VIEW
PLATE A80-7
9
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
6
7
2
.-= %------,_&---
,------ >---------
.--=~.
-— ---. .......
-
9
10
II
Ref. No. 1
PLATE B80-8
Ref. Part Quantity Reservoir Engine
No. Number Re tired Description Capacity Application
—
1 8349352 FILTER ASM. .. Air - Oil bath 7.0 Gals. 12-645E5
1 8378285 FILTER ASM. .. Air - Oil bath - Replaced
by 8412789- See Page 11 7.3 Gals. 12-645E2,E5
1 8405301 FILTER ASM. .. Air - Oil bath 7.3 Gals. 12-645E2,E5
1 8366320 FILTER A!SM. .. Air - Od bath 9.0 Gals. 16-645E2,E5
1 8400445 . FILTER ASM. -. Air - Oil bath 9.0 Gals. 16-645E2,E5
1 8407292 FILTER ASM. .. Air - Od bath - Replaced
by 8412789- See Page 11 9.0 Gals. 16-645E5
8392845 G FILTER ASM. .. Air - Oil bath 11.25 Gals. 20+45E5
8395785 Falter
8425266 Falter Upper
9512191 4 Filter }
8395784 Filter
8425267 Filter Lower
9512190 4 Falter }
INER .. Pad
8425265 INER .. Pad
i INER.. Pad
ER .. Pad
8425273 ER .. Pad
4 ER.. Pad
8425264 ET.. Top plate
-2 ET.. Top plate
ET.. Top plate
8425263 i ET.. Top plate
~FFLE .. Pad
BAFFLE .. Pad
4 BAFFLE .. Pad
i i 2 DOOR.. Clean out
8425268 4 GASKET.. Clean out door
-4i
A s Requin
GASKET.. Clean out door
WASHER .. Copper -.406 I.D. x .812 O.D. x .065 in. thick
11
12 8412895 2 2 2 2 2 2 GAUGE.. Sight
13 103870 2 - 2 2 - - PLUG.. Pipe -1 M.P.T.
ii 8429874 2 2 2 - - VALVE ASM. .. Vtiow , .
- - Inch‘udes 8391258 retainer clips
14 8429871 2 2 VALVE ASlvL . . Vdow .?)-,-..-e- . ..
14 8429872 - . - - i VALVE A! SM... Vtiow } and asyua i aws
10
EL EC T CO-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
; 4
2 8
------ - ----_.
---------------
- .------
—---- ....
13
14 5
? “
17 ~%-_%—. . . . .
15
,(j---w--w u
Ref. No. 1
PLATE B80-9
11
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS COt PO CATION
SPACER .. Pad
SPACER .. Pad
GASKET.. Top plate
8425263 GASKET.. Top plate
6 GASKET.. Top plate
8 BAFFLE .. Pad
8 BAFFLE.. Pad
8 BAFFLE.. Pad
8 BAFFLE .. Pad
*9 TUBE.. Long
*10 TUBE .. Short
B80 12
EL EC T CO-MOTIVE DIVISION GENERAL Molocs CORPORATION
i
!
/ RAINSHIELD
Ref. No. 1
PLATE A8O-10
1 8419843 1 FILTER ASM. .. Air intake - Includes rainshield - 91-9/16 in. x 117-1/2 in. long
*2 8418738 1 SILENCER .. Mine - 37-1/2 x 33 in. long -24 in. dia. opening
*3 8399622 1 HOSE .. Flexible -32 in. dia. x 30 in. long -24 in. hose diameter
“4 8396046 1 CONNECTION.. Exhaust - Flexible -24 in. x 29-1/2 in. long - 19-3/4 in.
hose diameter
@*5 8385890 SILENCER ASSEMBLY .. Exhaust - 36 in. O.D. x 146-1/2 in. long
@*6 8367102 SILENCER ASSEMBLY .. Exhaust - 36-1/4 in. O.D. x 149 in. long
13 B80
EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Ref. No. 1
PLATE A80-11
14
ELECT -MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
/-7< 2A 3=.
PLATE A8 1-1
Ref. Part
No. Number Description
—
8-645 E2,E6 engines
B 12-645 E2,E6 and 16-645 E2,E6 engines
1 B81
EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
Paper Element Engine Air Intake Filter Application With Vacuum Switch
8,12-645E5, 12, 16,20-645E7 Engines
LI 3
PLATE A81-2
AB
T
1 8425597 1 FILTER ASSEMBLY .. Air intake - 8-645E5, 12-645 E5,E7 engines
2 8419726 FILTER ASSEMBLY.. Air intake - 20-645E5,E7 engines
3 ‘1 HOUSING ASSEMBLY .. Falter
4 -1 HOUSING ASSEMBLY .. Falter
*5 143935 ‘1 1 PLUG .. Pipe - 1/2 M.P.T. square head
6 1 FRAME.. Retaining
6 1 FRAME .. Retaining
7 ‘I FLANGE .. Mounting
7 FLANGE .. Mounting
‘1 GASKET .. Flange
: GASKET .. Flange
180179 i? BOLT.. 1/2 - 13x 1-3/4 hex. head
1: 180193 6 BOLT.. 1/2 -13 x 3-3/4 hex. head
11 180188 BOLT.. 1/2 - 13x 2-3/4 hex. head
12 9427388 1-8 WASHER .. Lock - 1/2
12 NUT.. 1/2- 13hex.
;: 9%:; 8 ELEMENT .. Air intake falter - 6-3/16 in. x 14 in. x 45-1/8 in. long -
Replaces 8377042
15
16
17
8415273
8425878
8098593
1
1
A.R.
I; SWITCH .. Vacuum - Setting 11 inches at rising vacuum
TUBE ASSEMBLY .. Switch to falter
TUBING .. 1/4 O.D. x .028 in. wail - Copper brazed steel -20 ft. length -
Approx. 8 in. required
18 116452 2 2 NUT .. 1/4 tube
19 116436 2 2 CONNECTOR .. 1/4 tube X 1/4 M.P.T.
179795 BOLT .. 1/4 -20x 3/4 hex. head
%! 109084 ; : NUT.. 1/4 -20 hex.
B81
EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Paper Element Emzine Air Intake Filter Armlication With Vacuum Switch
12,20445 E4,E~B; 12-645E9; 16-645 E9:E9B, and 20-645E9 Engines
PLATE A8 1-3
3 B81
EL EC TR O-MOTIVE DIVISION GENERAL MO TOES CORPORATION
3
f 4~
: /-’--’
3
47
I
2
\?
3
4
2
4
6
4
3
5
6
:
5
4
3
0
SIDE VIEW END VIEW
,— —,
P-1 ,,,
u-m!’ 1~
“/ I ?\ I
r-- ,“ I
1’
-6 ,,
-R
8
13
15
— 14
,-
13
15
SIDE VIEW END VIEW
MP45 Application
PLATE A81-3
4
EL EC TR O-MOTIVE DIVISION GE NEBAL MOTORS CORPORATION
P.L. NO.B81
PAPERANDFIBERGLASS ENGINEAIRINTAKE FILTERS
PLATE B81+
5 B81
EL EC TR O-MOTIVE DIVISION GENERAL MO TO~S CORPORATION
Fiberglass Element Bag-type Engine Air Filter Application with Vacuum Switch
And Restriction Indicator
8-645 E5,E7,E7B,E7C Engines
(73
(-V.
I
—.
..1
,:
b
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. .. .
. 7,
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1?
B81
EL EC TR O-MOTIVE DIVISION GE NE @At MOTORS C0*90 RATION
[i ,,
[ ‘j
1’
1!
i
IG
12-645E6 engine
16-645E6 engine
8-645E5,E7B; 12-645 E5,E7,E7B,E7C engines
12-&$5E5,E7 engines
PLATE B81-7
Ref. Part Quantity
No. Number Required Description
16-645E5,E7,E7B engines
2(M45E5,E7,E7B engines
1 8477158 HOUSING .. Filter - Air intake
2 8470903 ELEMENT.. Filter - Fherglass bag-type
3 8460801 SWITCH .. Vacuum - Setting 7 inches at rising vacuum
4 8460770 TUBE ASSEMBLY.. Switch to falter housing
5 8098593 TUBING.. 1/4 O.D. x .028 wall - Copper brazed steel -
20 ft. length - Approx. 9 in. required Formerly applied
6 116452 NUT .. 1/4 tube prior to
7 116436 CONNECTOR .. 1/4 tube X 1/4 M.P.T. I September, 1981
118748 CONNECTOR .. lj4 tube X 178 M.P.T.
: 179795 BOLT.. 1/4 - 20x 3/4 hex. head )
10 8035130 NUT.. Lock - 1/4 -20 hex.
11 8483669 BRACKET.. Housing mounting - Left and right sides
11 8479052 BRACKET.. Housing mounting - Left and right sides
12 ---- SHIM .. Housing mounting- 1-1/2x 3-1/2 in. 8479047..11 ga.
8479048..16 ga. 8479049..20 ga.
13 179885 BOLT.. Housing mounting - 1/2 - 13x 1-1/2 hex. head
14 6101229 WASHER .. Plain - 1/2
15 8032745 NUT.. Lock- 1/2- 13 hex.
16 8347632 DUCT.. Air - Neoprene impregnated - 10-3/32 I.D. x 5 in. long
17 8373018 CLAMP .. Air duct -10.12 to 10.78 in. diameter
18 8374278 RETAINER .. Duct
*19 9537542 CONNECTOR .. 1/8 -27 F.P.T.
*2O 9331510 INDICATOR,. Restriction - 1/8 -27 M.P.T. ~ :~;::::#:!981
P6484, P6653, P6894, P9206, 8496060D, 8479045D, P6585, P6892, P91 18, 9083802C, 8483301C
B81 8
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CO RPORA IION
P.L. No. Ml
PAPER AND FIBERGLASS ENGINE AIR INTAKE FILTERS
Fiberglass Element Bag-Type
. . Engine Air Filter Application
.. With Vacuum Switch
And Restriction Indicator
8-645E4; 12-645 E4,E4B,E7B,E9,E9B Engines
1 2
f n +
.T - ------ ----- _. u
1
! 1
I
1
1
1
1
,
1
I I
1
I
I
[
1
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I
I
I
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..
21
20
/
-----
/- 14
12J 15
PLATE B8 1-8
Ref. Part
No. Number Description
8-645E4B engine
12-645 E4,E9 engines
12-645E4B,E7B,E9B engines
*I 8489824 HOUSING.. Filter - Air intake
61 8489825 HOUSING .. Filter - Air intake
61 9522025 HOUSING.. Filter - Weather louver - Air intake - 12-645E4B only
2 8470903 ELEMENT.. Filter - Fiberglass bag-type
●3 8460801 SWITCH .. Vacuum - Setting 7 inches at rising vacuum
*4 8460770 TUBE ASM. .. Switch to falter housing
*5 8098593 TUBING .. 1/4 O.D. x .028 wall - Copper brazed steel - Formerly
20 ft. length - Approx. 9 in. required applied
*6 116452 NUT .. 1/4 tube prior to
*7 116436 CONNECTOR .. 1/4 tube X 1/4 M.P.T. September,
●8 118748 CONNECTOR .. 1/4 tube X 1/8 M.P.T. 1981
●9 179795 BOLT.. 1/4 - 20x 3/4 hex. head 1
*lo 8035130 NUT .. Lock - 1/4 -20 hex.
11 8488487 BRACKET.. Housing mounting
11 9527547 BRACKET.. Housing mounting
12 ---- A.R. ‘ SHIM .. Housing mounting - 1-1/2 x 3-1/2 in. 8479047..11 ga.
8479048..16 ga 8479049..20 ga.
13 179885 6 6 BOLT.. Housing mounting - 1/2 - 13x 1-1/2 hex. head
14 6101229 10 10 WASHER .. Plain - 1/2
15 179880 2 2 BOLT .. Bracket mounting - 1/2 - 13x 7/8 hex. head
16 8032745 2 2 NUT.. 1/2- 13 hex.
17 8486441 I 1 PAD .. Tapping - 1-1/4x 5 in. long
18 9508096 1 DUCT.. Air - Neoprene impregnated - 8-5/ 16 I.D.
18 8264513 ‘1 DUCT.. Air - Neoprene impregnated - 8-3/4 I.D. x 3-1/2 in. long
19 90%140 > CLAMP .. Air duet - T bolt
8375876 i CLAMP .. Air duct
;: 9537542 ‘1 CONNECTOR .. 1/8 -27 F.P.T. Currently applied
21 9331510 1 I INDICATOR.. Restriction - l/8 -27 M.P.T. I after September, 1981
P6417, P8322, P8604, P8789, P9284, P9754, 8488654B, 8488655B, 951 OIO6B
9 B81
EL EC TBO-MOIIVE DIVISION GENERAL MOTORS CORPORATION
PLATE B8 1-9
IT
B: . 2(%45E7 engines
-- c 20-645E7,E7C engines
--- D 20-645E7B engines
1 8477158 111 1 HOUSING .. Falter - Air intake
2 8470903 444 4 ELEMENT.. Filter - Fiberglass bag-type
3 8460801 111 SWITCH .. Vacuum - Setting 7 inches at risiig vacuum
4 8460770 111 TUBE ASM. .. Switch to falter housing
5 8098593 As Required TUBING .. 1/4 O.D. x .028 wall - Copper brazed steel - Formerly
20 il. length - Approx. 9 in. required applied
6 116452 2 2 2 NUT .. 1/4 tube prior to
7 116436 1 1 1 CONNECTOR .. 1/4 tube X 1/4 M.P.T. :~~pmber,
8 118748 . CONNECTOR .. 1/4 tube X 1/8 M.P.T.
179795 ; ; ; - BOLT .. 1/4 -20x 3/4 hex. head
1: 8035130 2 2 2 NUT .. Leek - 1/4 -20 hex.
11 ---- A.R. - A:R. SHIM .. Hous~g mounting - 1-1/2x 3-1/2 in. 8479047 ..1 I ga.
8479048..16 ga. 8479049..20 ga.
12 179885 8 BOLT.. Housing mounting - 1/2 - 13x 1-1/2 hex. head
BOLT.. Housing mounting - 1/2 - 13x 1-3/4 hex. head
:: 6~:y% i WASHER .. Plain - 1/2
14 8032745 8 NUT.. L.oek 1/2 -13 hex.
15 8374278 RETAINER .. Duet
16 8347632 i DUCX.. Air - Neoprene impregnated - 10-3/32 I.D. x 5 in. long
417 9315024 DUCT.. Air- Steel - 10-1/ 16 O.D. x 31-1/8 in. long -11 ga.
#17 9525542 . DUCT.. Air-Steel- 10-1/16 O.D. x5 in. long- 11 ga.
17 8493037 DUCT.. Air- Steel - 10-1/16 O.D. x 32-3/4 in. long -11 ga.
617 9085723 DUCT.. Air - Offset - Steel - 10-1/16 O.D. x 22-3/4 in. long- 16 ga.
$17 9087114 DUCT.. Air - Offset - Steel - 10-1/ 16 O.D. x 7 ft. 8-5/8 in. long -16 ga.
17 9549083 i DUCT.. Air - Steel - 10-1/16 O.D. x 17-17/64 in. long -11 ga.
18 8373018 4 CLAMP.. Air duct - Formerly 8473018
*19 9537542 CONNECTOR .. 1/8 -27 F.P.T.
*2O 9331510 : INDICATOR -. Restriction - l/8 -27 M.P.T. ) %e%:&p~:1981
P6543, P6892, P9206, 8479053D, 9083802C, P6544, P6902, M1464, 8492998D, 9549025, P6609, P7478, 9099801A
En 10
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
Fiberglass Element Bag-Type Engine Air Filter Application Whh Vacuum Switch
8-645 E6,E7B; 12-645 E5,E7; 16-645 E5,E7,E7B; 20-645 E5,E7 Engines
I 1
(6)
------------- ,
,
,
I
9
---------------J
J 2
SIDE VIEW
6
7
6
Q
—u
VIEW A-A VIEW A-A
END VIEW END VIEW
PLATE B81-10
11 lull
EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION
Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch
16-645 E6,E7B,E7C,F7B and 20-645E7B Engines
n 1>
-7 1 I
I
[ 1
I
I
[ 1
1
I
-— -- —-—— —
\,
PLATE B8 1-11
A 16+545E6 engine
B: 16-645 E7B,E7C,F7B, and 20%5E7B engines
-- c 20-#15E7B engine
B81 12
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS COt PO CATION
13 B81
EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CORPORATION
Fiber@ass Element Bag-Type Engine Air Falter Application With Vacuum Switch
And Restriction Indicator
16,20-645E4,E4B,E7B,E9,E9B Engines
2 1
14
‘1 1
r
/ H
-a
‘n ‘ik7
c
1-
-----— .
-T-------
\ 12
PLATE A81-13
A 16,2(M45E4,E9 engines
B 16,20-645E4B,E7 B,E9B engines
B81 14
EIECTR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION
l%erglass Element Bag-Type Engine Air Filter Application With Vacuum Switch
And Louver Assemblv
12,20-645E7 Engine;
I I
3J
11
13 3f
SIDE VIEW
PLATE A8 1-14
A 12-645E7 engine
B 20-645E7 engine
7 8470903 3 4 ELEMENT.. Falter - Fiberglass bag-type - 29-3/8 in. long x 26-7/8 in.
High x 6 in. wide
8 8460801 1 SWITCH .. Vacuum - Setting 7 inches at rising vacuum
9 8460770 1 : TUBE ASM. .. Switch to filter housing
10 8098593 A.R. TUBING.. l/4 O.D. x .028 wall - Copper brazed steel -20 ft.
length - Approx. 9 inches required
11 116452 2 2 NUT .. 1/4 tube
12 116436 1 CONNECTOR .. 1/4 tube X 1/4 M.P.T.
13 118748 i CONNECTOR .. 1/4 tube X 1/8 M.P.T.
14 179795 ; 2 BOLT .. 1/4 -20x 3/4 hex. head
15 8035130 2 2 NUT.. Lock - 1/4 -20 hex.
15 B81
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
f’ r
I
I I
I
, I
i 1
I I
I
#
!
1
I I
I
12 I
4 I
:
I
I 1
I
A------- ------ ---~
SIDE VIEW
PLATE A81-15
A 20-645F7B Engines
B 16J0-645F4B Engines
B81 16
EL EC TR O-MOTIVE DIVISION GENERAL Molocs CORPORATION
B L!!liI
I-B--I
90°
Fore or Aft
+—--A+
9P
Left or Right
LB-I
45° (1 35° Included Angle)
Fore or Aft
/-B-/
Ref. Nos. 1 thru 7 Ref. Nos. 8 thru 10 Ref. Nos. 11 and 12 Ref. Nos. 13 and 14
PLATE B82-1
1
EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
f*15 9546891 1 ADAPTER .. Spacer - Exhaust duct - 33-1/8 x 9-21/32x 2 inches thick
i,.St?acer Aal.mer 9546891 is aDD1ied between turbo exhaust duct and exhaust aaivter on those turbochargers having the”
short exhaz& duct. See Part; ‘tit B74, Pages 1 and 1,for those affected turbochargers. A quanrity of fw-o (one on%ach
side) of 8322023 Gasket (Rej No. 16) is required when app[ying 9546891 Spacer Adapter.
*2O ---- A.R. COMPOUND.. Thread sealing - Adapter mounting bolts are
to be coated with thread compound prior to application
2
EL EC TCO. MOTIVE DIVISION GENERAL MOTORS CORPORATION
Air Duct, Blind Cover, Blower and Blower Support Mounting Application
8+15E1 ,E2,E6 and E8 Engines
5/
PLATE A85-1
Ref. Part
No. Number Ye;. Description
●I4 8178639 A.R. CEMENT .. Blower and support gasket -I pint can
2
EL EC Tt O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION
BLOWER ASSEMBLY
1
2
8369677
8369676 Illi:
BLOWER
BLOWER
ASSEMBLY
ASSEMBLY
.. Left bank
.. Right bank
Zke following components are applicable to left and right bank blower assemblies, Rej Nos. I and 2.
HOUSING .. Blower
3 MIS
EL EC TR O-MOTIVE 0 IV IS ION GENERAL MOTORS CORPORATION
ROTOR ASSEMBLY
COLLAR.. Thrust
46 8028466 2 COLLAR .. Thrust
BEARING ASSEMBLY
47 8369675 2 BEARING ASSEMBLY .. Blower
48 8369674 4 BUSHING .. Bearing - Precision bored after assembly
49 9530309 NUT .. Lock - 1/2 -20 hex. - Formerly 102647 slotted nut
50 8116738 A.;. WIRE .. Lock - 3/64 dia. x 500 ft. - No longer applied - Use Ref. 49
SHAFT .. Quill
*59 9329939 A.R. SLEEVE .. “Speedi” For repair of engine blower rotor
“60 9330997 A.R. KIT .. Epoxy resin shafts and thrust cohn.
*61 9331061 1 TOOL .. Installation }
B85 4
EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
/
ROOTS BLOWER AND BLOWER SUPPORT
f’ ;:1
Y
7
16
52
4
——...---- -
– “-3
c ., I
‘Q,
SECTION A-A
Ref. Nos. i and 2
PLATE B85-3
5
EL EC Tt O-MOTIVE DIVISION GE NEt AL MOTORS CO@? ORATION
INDEX
1 B99
EL EC T CO-MOTIVE DIVISION GENERAL MOTORS COk PO RATION
B99 2
EIECT @O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
MB 4
EIECTR O-MOTIVE DIVISION GE NEBAL MO TOCS CO RPOt A710N
+9 8479836 1 GASKET KIT .. Cylinder head - With double groove water outlet elbow
and integral head gasket
9A 8476400 GASKET ASSEMBLY.. Cyl. head - Includes grommet seals
10 9558102 ; SEAL KIT.. Gasket - Formerly 9551802
11 8029167 2 GASKET .. Rocker arm oil line to camshaft
12 8328687 1 SEAL.. Cylinder test valve
13 8305815 SEAL.. Water outlet elbow
14 9317972 ; SEAL.. Water outlet elbow to crankcase - Repl. 8413892
8417963 GASKET KIT .. Overspeed trip housing - With bottom oil drains
; 8235617 GASKET.. Overspeed trip housing to crankcase
3 8143446 SEAL.. O-Ring - Retainer sleeve - Bottom groove
4 8235618 GASKET .. Cover to overspeed trip housing
5 8028765 GASKET.. Cover plate
6 8058257 GASKET.. Tachometer cover
8242408 SEAL .. Oil - Shaft
: 8160114 GASKET .. Fuel manifold
9 3323759 GASKET.. Cover to fuel manifold
10 3323761 GASKET.. Fuel pipe to manifold block
11 8028754 SEAL.. Oil - Lockshaft
12 9095686 SEAL .. O-Ring - Retainer sleeve - Viton - Top groove
{13 8261161 GASKET KIT.. Overspeed trip housing - With bottom oil drains
14 8218476 GASKET.. Fuel lines to manifold blocks
15 8044742 GASKET.. Overspeed trip housing to crankcase
16 8044723 GASKET.. Overspeed trip housing to accessory drive cover
17 8049496 GASKET.. Cover to overspeed trip housing
18 8028765 GASKET.. Plate to cover
8058257 GASKET.. Cover - Tachometer opening
;: 8028766 GASKET.. Lockshaft plate
21 8028754 SEAL .. Oil - Lockshaft
22 8104300 GASKET.. Jumper line
8104276 GASKET.. Jumper line
;: 8143446 SEAL.. O-Ring - Retainer sleeve - Bottom groove
25 8160114 GASKET.. Crossover pipe to fuel oil manifold
26 9095686 SEAL.. O-Ring - Retainer sleeve - Viton - Top groove
f For MP36, MP45 and 999-20 modeLs, see Parts L& 56 for individual gaskets.
27 8417962 GASKET KIT.. Overspeed trip housing - With bottom oil drians
8044742 GASKET.. Overspeed trip housing to crankcase
:; 8143446 SEAL.. O-Ring - Retainer sleeve - Bottom groove
8049496 GASKET.. Cover to overspeed trip housing
:: 8028765 GASKET.. Cover plate
32 8058257 GASKET.. Tachometer cover
33 8242408 SEAL .. Oil - Shaft
34 8160114 GASKET.. Fuel manifold mounting
35 3323759 GASKET.. Cover to fuel manifold
36 3323761 GASKET.. Fuel pipe to manifold block
37 8028754 SEAL .. Oil - Lockshaft
38 9095686 SEAL.. O-Ring - Retainer sleeve - Vlton - Top groove
z
41
9564698
9529800
9529801
GASKET KIT .. Overspeed trip housing - With rear oil drains
GASKET.. Housing to crankcase
GASKET.. Cover to housing
42 8028765 GASKET.. Cover plate
43 8058257 GASKET _ Tachometer cover
44 8160114 GASKET.. Fuel manifold mounting
45 9096523 RETAINER .. Od
46 9529807 SEAL.. Oil - Rear drain to crankcase
47 8242408 SEAL .. Oil - Shaft
48 8028754 SEAL .. OiI - Lockshaft
B99 6
EL EC TR O-MOTIVE DIVISION GE NERA1 MOTORS CORPORATION
8496989 GASKET KIT.. Lube oil suction strainer element - Replaces 8210014
ii 8085182 ; SEAL .. Piston cooling and main bearing strainer elements to strainer housing
14 8080852 1 GASKET.. Scavenging oil strainer element to strainer
15 8085253 1 GASKET.. Strainer cover to housing
16 8478924 1 SEAL.. Ring - Scavenging oil strainer
f :;t-O-6451%,lYB,E9 and E9BInduszrial Engines, a quantity of two (2,)- 8366785 Gaskets is requiredin addition
For h4P45 and 999-20 models, one (1)- 8360530 Gasket is required in addition to kit.
f::; :~a~ Marine Units with “?’” type lube oil strarners refer to Parts List 34 for appropriate gaskets
8
EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION
9 B99
EL EC TR O-MOTIVE DIVISION GE NEk AL MOTORS CORPORATION
GASKET KIT.. Cylinder Head Cover and Support Frame with Square Inside Corners
GASKET KIT.. Cylinder Head Cover and Support Frame with Round Inside Comers
28 9087944 GASKET KIT.. Cylinder head cover and support frame - Replaces 8395611
8470793 GASKET.. Frame to crankcase - Outside - Replaees 8275291
:: 8470794 GASKET.. Frame to crankcase - Inside - Replaees 8275295
31 9087073 SEAL.. Cylinder head cover - Replaces 8380468 and 8473321
32 9087945 GASKET KIT .. Cylinder head cover and support frame - Replaces 8395610
33 8470795 GASKET.. Frame to crankcase - Outside - Replaees 82752%
8470796 GASKET.. Frame to crankcase - Inside - Replaees 8275290
z 9087074 SEAL.. Cylinder head cover - Replaces 8399083 and 8473322
9087946 GASKET KIT . . Cylinder head cover and support frame - Replaces 8386814
:! 8470797 GASKET.. Frame to crankcase - Outside - Replaces 8275294
38 8470798 GASKET.. Frame to crankcase - Inside - Replaees 8275292
39 9087073 SEAL.. Cylinder head cover - Replaces 8380468 and 8473321
40 9087947 GASKET KIT .. Cylinder head cover and support frame - Replaees 8377469
41 8470799 GASKET.. Frame to crankcase - Outside - Replaces 8360956
42 8470800 GASKET.. Frame to crankcase - Inside - Replaees 8360955
43 9087072 SEAL .. Cylinder head cover - Replaees 8373628 and 8473320
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
11 B99
EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION
B99 12
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTs PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NuMBER LIST NO NO. NO NuMBER LIST NO. NO. NO NuMBER LIST NO. NO NO NuMBER LIST NO. NO. NO. NUMBER LIST NO NO NO
~~26 3 20 103870 10 13
73 103319 24 9 11 103321 68 103343
17950 1: ;; 103319 5 103321 103343 35 103870 12 16
27428 i03319 :: h 103321 H 103343 14 7 10?$77 49
100109 54 103319 25 35 103321 78 103343 103877 49
100364 4 3; 103319 25 45 103323 4 13 103343 ; 1: 103877 9 11
100702 10 282 103319 25 65 103323 4 12 103343 8 27 103877 10 12
100702 12 361 103319 25 7 12 103323 5 17 103343 8 34 103877 38
100702 1) 282 103319 103323 103343 14 7 103877 13 2
100718 103319 $; 2: ;; 103323 u 103343 36 103877 23 34
100746 3: 42; 103319 32 103323 3 48 103343 3 14 103877 27 35
p:): 32 423 103319 32 14 30 103323 2 15 103343 36 103877 18 15
6 73 103319 33 16 103323 4 24 103343 3 14 103877 2 lc
100751 24 73 103319 33 103323 7 62 103343 3 18 103877 4 24
100751 6 73 103319 1; ; 103323 2 23 103343 4 31 103878 14 29
100751 24 73 103319 :: 12 15 103323 3 30 103345 li 25 103878 15 51
100766 103319 34 14 33 103323 3 35 103345 3 11 103878 18 52
100767 H 103319 34 16 15 103323 3 19 103345 3 11 103878 14 9
100767 68 103319 % 2 38 103323 3 19 103346 1 13 103878 14 15
100803 7 20 103319 56 4 29 103323 3 15 103348 1: 17 103878 16 9
100867 17 390 103319 56 ? 50 103323 46 103348 16 103878 17 8
100867 17 410 103320 15 7 103323 6 15 103348 i 39 103878 30 64
100870 31 457 103320 x 103323 1 18 103348 3 11 103878 32 28
100870 32 457 103320 32 H 103323 3 15 103349 4 19 103878 3: :
100945 30 345 103320 32 88 103323 46 103361 14 13 103878
101843 8 11 103320 33 63 103323 6 15 103361 6 94 103878 18 14
101843 9 10 103320 34 14 5 103323 : ;; 103361 6 65 103878 3 24
101843 9 13 103320 34 1: 6: 103323 103361 24 59 103878 3 24
101843 10 9 103320 36 103323 8 26 103361 6 65 103878 3 24
101843 10 12 103320 36 264 103323 8 33 103361 24 59 103879 10 31
101890 8 11 103320 48 2 22 103323 4 30 103362 444 103879 10 31
101890 9 10 103320 4 14 103325 2 10 103373 1 13 103879
102593 8 20 ;m$; : 14 10 103325 3 10 103373 1 27 103879 2: J
102635 4 17 4 16 103325 4 10 103373 1 13 103879 30 65
102635 2 24 103321 2: 10 5 103325 6 10 103373 1 27 103879 33 66
102635 2 29 103321 24 11 5 103325 77 103373 56 lo3a79 35 47
102635 4 24 103321 24 1; 5 103325 8 13 103373 103879 4 30
102635 448 103321 24 103325 103385 ; 1! 103879 7 51
102635 1 13 103321 24 4 1$ 103325 : J 103385 5 19 103879 18 16
102635 2 26 103321 24 6 17 103325 7 14 103385 11 26 103880 29 28
102635 8 29 103321 24 10 5 103325 3 12 103389 2 19 103880 33 39
102637 4 14 103321 11 5 103325 7 14 103563 1 13 103883 14 24
102637 23 12 103321 2 12 5 ;03;; 4 11 103584 7 10 103909 3 33
102637 27 12 103321 25 14 26 2f 103584 1 12 103909 4 19
102637 13 9 103321 25 14 41 103327 103595 4 42 104916 7 118
102637 36 103321 25 14 44 103338 2: & 1035% 5 16 104916 27 237
102637 6 16 103321 25 15 55 103339 14 li 103605 104916 7 118
102637 103321 25 17 10 103339 8Z 103607 Ii 1: 104916 28 237
102637 2 1: 103321 25 18 48 103339 14 31 10360$ 104918 14 3
102639 103321 25 20 25 103339 12 1! 103608 2 12 104918 27 220
102639 : 1; 103321 32 49 103339 11 34 103608 75 104918 28220
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1
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NuMBER LIST NO NO NO NuMBER LISTNC NO. NO, NUM9ER LIST NO NO. NO NuMBER LIST NO. NO. NO. NUMBER LIST NO NO. NO.
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Ylt85
3
EL EC TR O-MOTIVE 01 VISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF. PART PARTS PAGE REF. PART PARTS PAGE REF.
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EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NUMBER LIST NO. NO. NO. NuMBER LIST NO. NO. NO. NuMBER LIST NO. NO. NO NUMBER LIST NO. NO NO. NUMBER LIST NO. NO. NO.
5m5
8
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PASE REF PART PARTS PAGE REF PART PARTS PAGE REF.
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NUMBER LIST NO NO NO. NUMBER LIST NO NO NO NuMBER LIST NO. NO NO NUMBER LIST NO NO NO. NUMBER LIST NO NO. NO.
Ylt85
13
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF P4RT PARTs PAGE REF PART PARTS PAGE REF.
NUMBER LIST NO NO NO NuMBER LIST NO NO. NO NUMBER LIST NO NO NO NUMBER LIST NO. NO. NO, NuMBER LIST NO NO. NO.
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Ylla5
15
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NUMBER LIST NO NO. NO NuMBER LIST NO. NO. NO. NuMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUM9ER LIST NO. NO. NO.
16
EL EC TR O-MOTIVE DIVISION GENERAL MoTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF
NUMBER LIST NO. NO. NO NUMBER LIST NO NO NO NuMBER LIST NO. NO. NO. NUMBER LIST NO NO NO NuMBER LIST NO NO. NO.
W85
17
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REf PART PARTS PAGE REF.
NUMBER LIST NO. NO NO. NuMBER LISTNG NO. NO. NUMBER LIST NO NO. NO NuMBER LIST NO. NO. NO NUMBER LIST NO, NO NO.
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20
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NuMBER LIST NO. NO. NO NuMBER LIST NO, NO. NO, NuMBER LIST NO NO. NO NuMBER LIST NO. NO NO. NuMBER LIST NO. NO. NO.
21
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NUMBER L15TN0. NO. NO NUMBER LIST NO. NO NO. NuMBER LIS7N0 NO. NO. NUMBER LIST NO. NO. NO NUMBER LIST NO. NO. NO,
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22
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NUMBER :ISTNO NO. NO. NUMBER LIST NO NO. NO NuMBER LIST NO. NO. NO. NuMBER LIST NO. NO. NO, NuMBER LIST NO. NO. NO.
Y1185
23
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF PART PARTS PAGE REF.
NuMBER LIST NO. NO. NO. NUMBER LJST NO. NO. NO. NUMBER LIST NO. NO. NO. NuMBER LIST NO NO. NO. NUMBER LIST NO. NO. NO.
24
EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION
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