PRE FAB CONSTRUCTION BRIEF

- Revolutionary Pre fab technology

- Economical and Energy efficient green building
- Fast and easy installation

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RESIDENTIAL UNIT BUILT USING STRUCTURAL INSULATED PANEL [SIP]

 Seamless solutions for modular construction

Rinac India Limited is an integrated engineering

solutions company. Nothing excites us more than
engineering end-to-end solutions for the cold
chain and modular construction industries. We set
no limits to curiosity, innovation, and ingenuity;
constantly questioning perfection and asking
ourselves ‘What if?’ and ‘Why not’ every day.
As a result, frontrunners in several industries
come to us for total solutions in the cold chain
and construction infrastructure. And they stay on
for our domain expertise, technology leadership,
service excellence, and customizing capabilities.
At Rinac, no requirement is too difficult; no
challenge too complicated. We believe that each
customer needs a solution, unique to his need,
environment, and aspirations. And, we revel in
creating new possibilities that address each
requirement perfectly.
New generation of constructive thinking
RINAC Pre fab building is a unique design and
constructed by Structural Insulated Panels(SIP).
The concept of Structural Insulated Panels is not
new. It was developed 50 years ago in the USA
and originally using expanded polystyrene foam
sandwiched in between two layers of plywood,
many fine houses were constructed and are still
providing good service today. With the
development of permanent structural and injected
polyurethane foam core (PUF), today's SIP
provides great strength and excellent thermal
properties combined with ultra flat, accurate level
surfaces inside and out. The external and internal
cladding material is available in a full range of
finishes. This ensures RINAC Pre fab building
construction home will be anything but ordinary.
Unlike conventional modular housing that
requires specialist and costly transport, RINAC
modular house is much the same as the familiar
flat pack furniture. It’s fully prefabricated and
knocked- down. Following the instruction
manual with a team of just 3-6 persons, RINAC
Pre fab building will be fully assembled in just a
few days at your site.
We have re-imagined and re-engineered the home
from the inside out and ground up. The result is
Rinac Modular home, a quantum change in
construction technology that will revolutionise
the fundamentals across the spectrum of housing
sectors.
This breakthrough building system
makes it possible to:
• Constructive new home in a days rather
than weeks or months.
• Construct homes that are far more
affordable.
• Cut building waste by more than half.
• Minimise skilled trades and labour inputs.
• Slash energy consumption for heating and
cooling.
• Greatly reduce whole-of-life maintenance
cost.
• Protect occupants in earthquake, fire,
flood and other extreme events.
All this, for a housing solution that outperforms
traditional building methods in almost every
respect.
Advantage of SIP house construction:- and fuel costs and grater process accuracy
with reduced waste.
• High strength, maintaining very light
weight • Quieter Structure – Polyurethane sound
attenuation qualities reduce noise
• Energy Savings - Typical savings of 35- pollution.
50% on HVAC Vs. conventional wall.
Keeping heat in winter and protecting • Design Flexibility - SIPs can simplify
heat in summer. construction by integrating structure with
insulation.Panels can be used for walls,
• Speed of Construction - Reduced labor roofs, and floors, window and door
costs; contractors can do more jobs over openings are already in place, headers are
the same amount of time – Typically pre-engineered and installed.
shortens envelope construction timetable
by 50% or more. • Economical – Most types of SIPs
compare very well on a materials cost
• Environmentally Responsible – Recycle basis with other types of construction.
ability and reduce reliance on wood-based The real savings comes from reduced
products. installation costs and energy cost savings
• Reduced Management - With SIPs, the over time.
frame of the building and the thermal
envelope are one and the same, which
simplifies the supervision and
coordination of the various aspects of
construction. Pre-cut electrical &
mechanical chases simplify plumbing and
electrical tasks.
• Increased Building Season – Quick
erection of building envelope lengthens
the building season in many parts of the
country even rainy season.
• Relatively cost effective comparing with
conventional wall.Lower material
costs.lower labour costs.Lower equipment
CULTURALLY APPROPRIATE DESIGN

Using advanced computer modeling

technology,communities can specify the exact
layout of each dwelling to suit their
requirements.From single to multiple
bedrooms,and with larger communal areas to
cater for guests,the designs are flexible and the
whole structure can be easly extended at a later
date if required.All designs can be activated and
installed quickly to meet the needs of
individuals,families and communities.
 SPECIFICATIONS
MODULE MEASUREMENTS
WALL PANELS:
Dimensions:
EXTERIOR WALL
35’ 1”x 34'7”x8’ ft
Exterior wall thickness : 80 mm
10690 mm (l) x 10540 mm (w) x 2450 mm (h)
Exterior wall-Lamination : 0.50mm PPGI Plane
BUILDING FOOTPRINT:
Dimensions: Lamination colour : RAL 9002 [Inside& outside]
35’ 1”x 34'7” Heat and sound insulation : 80 mm thk
10690 mm (l) x 10540 mm (w)
Foam Density : 38Kg/m3 ±2 Kg/m3.
GROSS FLOOR AREA
Fire resistance : DIN 4102 “B3” class.
1210 ft2
112.4 m2 Thermal Insulation U value : 0.020W/mK.
ROOF AREA INTERNAL WALL
Exterior wall thickness : 60 mm
1515 ft2
140.75 m2 Exterior wall-Lamination : 0.50mm PPGI Plane
BUILDING HEIGHT Lamination colour : RAL 9002[Inside& outside]
(excludes foundation height) Heat and sound insulation : 60 mm thickness PUF foam
8’ ft
2450 mm Foam Density : 38Kg/m3 ±2 Kg/m3.
Fire resistance : DIN 4102 “B3” class.
Thermal Insulation U value : 0.020W/mK.
ROOF PANELS: DOORS:
Panel thickness : 30 mm EXTERIOR DOOR:

Exterior/Internal-Lamination : 0.50mm PPGI Single door : 900mm X 2100mm 0.50 mm thickness PPGI sheet
Lamination colour : RAL 9002[Inside] Insulation : 40 mm thickness PUF foam
: RAL 6011[outside] Colour : RAL 9006
Heat and sound insulation : 60 mm thickness PUF foam Door frame : 2 mm thk Aluminium extrusion
Foam Density : 38Kg/m3 ±2 Kg/m3. Lock / handle : Cylindirical type lock
INTERNAL DOOR:
Fire resistance : DIN 4102 “B3” class.
Single door : 900mm X 2100mm 0.50 mm thickness PPGI sheet
Thermal Insulation U value : 0.020W/mK.
Insulation : 40 mm thickness PUF foam
Colour : RAL 9006
Door frame : 2 mm thk Aluminium extrusion
Lock / handle : Cylindirical type lock

FLASHINGS:
Vertical flashings
Horizontal flashings
Bottom Flashings
: Specially formed 1.2mm thk C shape
powder coated profile.
: Specially formed 1.2mm thk C shape
powder coated profile with internal BATH ROOM DOOR:
plates. Single door : 800mm X 1800mm PVC
: Specially formed 1.2mm thk C shape Colour : RITCH GOLD
powder coated profile.
Door frame : 2 mm thk PVC extrusion
Lock / handle : Tower bolt & D shape handle
WINDOW: SANITARY INSTALLATION (INSIDE THE PANEL)
Normal window :1050 X 850 mm PVC Pipes (clean water) : PVC pipe 2" ( Thomson brand )
Type : Sliding Pipes(foul water) : PVC pipe 4" ( Thomson brand )
Colour : White Water Closet[WC] : Standard closet -Slick Star white
(Hindware Make)
Wash Basin : Pedestal Standard -Star white
(Hindware Make)
Kitchen Sink : SS Single bowl
Sink tap : Fixed to wall
Shower : Telephone shower
Toilet tap : Long body Fixed to wall

ELECTRICAL INSTALLATION (INSIDE THE PANEL):

Connection :250 V- 50 H
Outlets, Switches :MK [Honeywell] brand
Outlet cables :4,2.5,1.5 & 1 mm [Finolex brand]
Lighting cables :4,2.5,1.5 & 1 mm [Finolex brand]
Lighting fixtures :Normal rooms 1x20 W CFL
WC-bathroom 1x15 W CFL
Over Exterior door 1x20 W CFL
DB box : Legrand brand
MCB,ELCB & Isolator : Havells brand
 FAST AND EASY INSTALLATION
Six workers can complete the construction,including doors and windows, in
just 15 days.
• Assembly is kept simple by using screw connections only.
• An installation guide is provided, making the installation fast and easy.
• The components, prefabricated in factories, are packed conveniently in
protective containers and delivered on site ready to be assembled.
Day-1-6
Phase 1-Preperation of Building site and Foundation
• Leveling
• excavation
• PCC belting
• Solid block work
• Soil filling and PCC
Day-7
Phase 1-Product Reception and site preperation

Kits delivered to prepared foundation (concrete slab) and elements are

unpacked for assembly.

Phase 4-Installing walls and partitions

Mounting of pre-fabricated wall and partition elements is sequenced to build
Phase 2-Marking on floor
rigid subsets and so ensure stability during construction, especially in case of
Phase 3-Preparing and installing bottom chanels on floor.
strong winds.
U-profile elements, which will join the foundation with the wall panels, are
fixed on the foundation. First two panels are assembled in the corner.
Day-8 Day-9
Phase 1- Last two wall panels.
Phase 1- Embeding electrical conduit.
Wall construction is finalised by theconnection of the two last panels at the
Plumping and electrical services are roughed in using service core and conduit opposite corner.
channels within the panels.A wiring loom can be used to accelerate the process.

Phase 2- Fixing U profileon top of all wallpanel.

Day-10
Phase 1- Wall and roof joint by a U profile.
The roof panels are secured to the walls using special steel sections,fixings and
fasteners.Traditional fascia and gutters and ridge flashings complete the roof
detaild.
Day-11
Phase 1- Fixing window and doors.
Phase 2- Electrical wiring and Lighting fixtures. Phase 3- Fixing Skirting on top corner.
Day-12-13
Phase 1- Plumping work.

Day-14
Phase 2- Fixing tiles inside the bathroom . Phase 1- PVC Flooring
Day-15
Phase 1- Fixing Skirting on bottom corner.
Phase 2- Finishing work.
 BENEFITS

Training for local contractors

Easy installation kit
Supervision training and technical assistance during
Easy to assemble, construction guide provided
construction

Thermal insulation Corrosion resistance

Uwall=0.02W/m2.K (100-60 mm) Validated by salt spray test and humidity resistance
Uroof= 0.02W/m2.K (100-40mm)

Fast installation Dry and clean construction site

– 15 days No water nor concrete needed
– 6 workers

Industrial power
Industrialised system available in very large quantities Environmentally friendly
- Steel is indefinitely and 100% recyclable
- Steel is sustainable, durable and solid
Sound insulation
Walls (60mm): Rw (C; Ctr): 25(-1;-3) dB
Roof (40mm): Rw (C; Ctr): 25(-1;-3) dB
Head Office: Rinac India Ltd, No.AE – 3362R, 1st Floor, 10th Main, 8th Street,
Annanagar, Chennai – 600 040.Tel: 044 26265304, 64554425 Fax: 044 26266427.
Registered Office: Rinac India Limited, #5, Saraswathi Nivas, Main Channel Road,
Ulsoor, Bangalore 560 008 .Tel: 080 25542929/98, 41132929/98 Fax: 080 25511750
E-mail: rilco@rinac.com,Web: www.rinac.com
For information and support, call RinaCare: +91 1800 4252 252

BANGALORE: Ph: 080 65359823/ 24/ 25 Fax: 2358822 E-mail: rilcacs@rinac.com

CHENNAI: Ph: 044 25325304/ 26616427 E-mail: rilchennai@rinac.com
HYDERABAD: Ph: 040 27753043/ 27951563 E-mail: rilhyderabad@rinac.com
KOCHI: Ph: 0484 2206165/ 66 Fax: 2206165 E-mail: rilkochi@rinac.com
DELHI: Ph: 011 26346590/ 91/ 92 E-mail: rildelhi@rinac.com
MUMBAI: Ph: 022 25960720/ 21 Fax: 25965370 E-mail: rilmumbai@rinac.com
KOLKATA: Ph: 033 24863230/ 40082318 Fax: 24863230 E-mail: rilkolkata@rinac.com
PUNE: Ph: 020 26120237 Fax: 26114147 E-mail: rilpune@rinac.com
AHMEDABAD: Ph: 079 30009070/ 71 Fax: 30009072 E-mail: rilahmedabad@rinac.com
BANGLADESH: Mob: +8801 711544606

IB/FOLDER/032012/R2