24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T 170.00 99.25 88.90 14.00 T

XY Coordinate Calculation

From To X (Horiz.) DX (Horiz.)

R mm. mm. R

520.00 Shell HeadLeft 100 100

HeadLeft Shell 1467 1367
P Shell Head Right 1567 100 P

N 4.83 N
150.00 Hydrostaic Test Pressure Results
Pressure per UG99b 1882.093 Kpa.
1367.00 Pressure per UG99b [36] 263.445 Kpa.
M M
Pressure per UG99c 4536.748 Kpa.
Pressure per UG100 1592.540 Kpa.
Pressure per PED 2070.302 Kpa.
L
99.25 1126.90 Pressure per App 27-4 1882.093 Kpa. L

140.88 99.25 100.00

861.35 166.28
K
100.00 R265.18 Stresses on Elements due to test Pressure (N./mm^2 & K
80.00 KPa.)
80.00 From To Stress Allowable Ratio Pressure
Shell HeadLeft 10.6 179.3 0.059 268.35
J J
HeadLeft Shell 9.7 179.3 0.054 268.35
Shell Head Right 10.6 179.3 0.059 268.35

510.35
H 127.59 H

G 90.00 Element Pressures and MAWP (Kpa.) G

Element Design External M.A.W.P Corrosion

10.00 727.59 Pres. + Allowanc
Description Stat.Head Pressure e
F 170.00 732.59 Shell Headleft 202.650 151.987 1447.764 3.1750
F
708.61
Shell 202.650 151.987 1796.812 3.1750
Shell Head Right 202.650 151.987 1447.764 3.1750
E E
5.00

150.00 IFR DATE: 2/20/2019 DESIGN PHASE:I FUPRE/DML REFINERY DESIGN PROJECT
D D
IGBAGARA P.W. UNIT: MM EFFURUN, DELTA STATE NIGERIA.
Element Thickness, Pressure, Diameter and Allowable Stress
Total Corr Element Allowable Design M.A.W.P new M.A.P ALAH, J. MATERIAL: SA51670 CAPACITY: 12.5 BARREL/DAY

Allowance Diameter Stress (SE) Pressure Corroded Cold& Thickness

Required
C C
From To DESIGN WEIGHT: Yes
TITLE: SERVICE:
mm. mm. N./mm^2 Kpa. Kpa Kpa.
ANI, C.
THREE PHASE SEPARATOR SEPARATE, WATER,
CODE: ASPEN HYSYS NAPHTHA AND OFFGAS
Shell HeadLeft 3.675 500 137.9 202.65 1447.76 3493.58 5.175 ONOCHA, O
ASMEVIII 2017
B Stripper Shell 3.675 500 137.9 202.65 1796.81 3797.19 5.175 DESCRIPTION:
B

Shell Head 3.675 500 137.9 202.65 1447.76 3493.58 5.175

OSAGIE, O SCALE: 1:5
PROJECTION : THIRD ANGLE
Right CHECK SEPARATION OF WATER, NAPHTHA AND
OFFGAS FROM THE CONDENSER
OHIMOR, E.O PLOT SIZE: A0 QUANTITY: 1
Minimum 1447.764 3493.576
A APPRD. OLAYEBI, F. REV: NILL FILE NAME: 3-PHASE-SEP TAG NO: TPSM-12 SHEET 1 OF 6 A

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 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T T

ASME Code, Section VIII, Division 1,2015

R
TRUE R255.18 Diameter Spec : 500.000 mm. ID R
Vessel Design Length, Tangent To 1567.00 mm.
Tangent
P
Specified Datum Line Distance 100.00 mm P
1367.00
Shell Material SA-516 70

N Re-Pad Material SA-516 70 N

TRUE R7.00 Internal Design Temperature 200 C

TRUE R85.00
M Internal Design Pressure 202.650 Kpa M
TRUE R49.63
External Design Temperature 80 C
L
10.00 External Design Pressure 151.987 Kpa L
TRUE R44.45
Maximun Allowable Working 1447.764 Kpa
K
Pressure K

External Max. Allowable Working 176.197 Kpa

Pressure
70.00 TRUE R255.18
J J
Hydrostatic Test Pressure 263.445 Kpa
10.00 Required Minimum Design Metal -29 C
150.00 Temperature
H
Warmest Computed Minimum -29 C
H

Design Metal Temperature

82.42 Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1
215.99
G Earthquake Design Code ASCE 7-98 G

590.05 TRUE R7.00

F F
10.00

E
70.00 29.01 215.99 E

5.00 520.00 FUPRE/DML REFINERY DESIGN PROJECT

IFR DATE: 2/20/2019 DESIGN PHASE:I
D D
150.00 IGBAGARA P.W.
EFFURUN, DELTA STATE NIGERIA.
UNIT: MM

ALAH, J. MATERIAL: SA51670 CAPACITY: 12.5 BARREL/DAY

C C
Hoop Stress in Nozzle Wall During Pressure Test (N./mm^2) DESIGN
WEIGHT: Yes
TITLE: SERVICE:
ANI, C.
Description Stress Allowable Ratio THREE PHASE SEPARATOR SEPARATE, WATER,
CODE: ASPEN HYSYS NAPHTHA AND OFFGAS
N1 1.58 179.27 0.009 ONOCHA, O
ASMEVIII 2017
B B
N2 1.58 179.27 0.009 DESCRIPTION:
OSAGIE, O
N3 1.58 179.27 0.009 SCALE: 1:3
PROJECTION : THIRD ANGLE
CHECK SEPARATION OF WATER, NAPHTHA AND
N4 1.58 179.27 0.009 PLOT SIZE: A0
OFFGAS FROM THE CONDENSER
QUANTITY: 1
OHIMOR, E.O

A APPRD. OLAYEBI, F. REV: NILL FILE NAME: 3-PHASE-SEP TAG NO: TPSM-12 SHEET 2 OF 6 A

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 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T T

100.00 3-PHASE SEPARATOR SECTIONAL VIEW

500.00 94.87
R
B R

170.00 5.00
C C
P P
510.35 520.00

N N

B 510.35 727.59
215.90
M
SCALE 1 : 5 SECTION B-B M
SCALE 1 : 5

92.59
L L
115.18 5.18 500.00

K 90° K

90° 90.00
30.00
J J
88.90 280.00
99.25 5.18
H 90.00 H

125.59
88.90
10.00 10.00 590.05
G 174.63 G

85.18
75.38
F F
215.99
150.00 520.00
125.00 SCALE 1 : 5
E E
SECTION C-C
SCALE 1 : 5
IFR DATE: 2/20/2019 DESIGN PHASE:I FUPRE/DML REFINERY DESIGN PROJECT
D D
IGBAGARA P.W. UNIT: MM EFFURUN, DELTA STATE NIGERIA.

ALAH, J. MATERIAL: SA51670 CAPACITY: 12.5 BARREL/DAY

C C
Stress Ratios for Preesurized Vessel Elements (N./mm^2) DESIGN
WEIGHT: Yes
TITLE: SERVICE:
ANI, C.
THREE PHASE SEPARATOR SEPARATE, WATER,
NAPHTHA AND OFFGAS
Description Ambient Operating Ratio ONOCHA, O CODE: ASPEN HYSYS
ASMEVIII 2017
B
Shell Headleft 137.90 137.90 1.000 DESCRIPTION:
B
OSAGIE, O
Shell 137.90 137.90 1.000 SCALE: 1:10
PROJECTION : THIRD ANGLE
CHECK
Shell Head Right 137.90 137.90 1.000 SEPARATION OF WATER, NAPHTHA AND
OFFGAS FROM THE CONDENSER
OHIMOR, E.O PLOT SIZE: A0 FILE NAME: 3-PHASE-SEP
Minimum 1.000
A APPRD. OLAYEBI, F. REV: NILL TAG NO: TPSM-12 QUANTITY : 1 SHEET 3 OF 6 A

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 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T T
NOZZLE SCHEDULE
H
F F Reinforcing pad Cut
Wall Thk Length
R R
Description size Flg O/Dia (mm) Diameter Thickness (mm)
(in) Schedule Type (mm) (mm) (mm)
N1 3.5 80 WNF 4.00 8.077 202 6.00 167
P N2 3.5 80 WNF 5.00 8.077 120 6.00 92 P

N3 3.5 80 WNF 6.00 8.077 120 6.00 92

N4 3.5 80 WNF 7.00 8.077 120 6.00 92
N N

Nozzle Material and Weld Fillet Leg Size Details (mm.):

H
M Schl pad Elev/Dis
M

Description Material Grve Shl/pad pad

OD grv from Layout Proj Proj Installed
Angle Outside(mm) Inside component
weld weld weld Datum
weld (mm) (deg) (mm)
D D (mm)
L L
N1 SA-516 70 7 10 4.00 6.00 215.9 90 80 80 shelll
N2 SA-516 71 6.35 10 4.00 6.00 400 270 80 0 shelll
N3 SA-516 72 6.35 10 4.00 6.00 1300 270 80 0 shelll
N4 SA-516 73 6.35 10 4.00 6.00 1176.5 90 80 0 shelll
K K

Nozzle Calculation Summary

E Description MAWP Kpa. [tr] mm. X Coordinate mm. Layout Angle deg.
J N1 1796.81 5.17 315.900 90.000 J
N2 1796.81 5.17 500.000 270.000
N3 1796.81 5.17 1400.000 270.000
N4 1796.81 5.17 1276.000 90.000
H H

99.25 280.00 Nozzle Flangs MAWP Results

Nozzle Flange Operating Rating Temperature
G
Description Kpa. Ambient ⁰C Class Grade/Group G

90° Kpa.
N1 4380.0 5110.0 200 300 GR 1.1
F E SECTION E-E N2 4380.0 5110.0 200 2500 GR 1.1 F
N3 4380.0 5110.0 200 2500 GR 1.1
N4 4380.0 5110.0 200 2500 GR 1.1
Minimum rating 4380.0 5110.0
SECTION D-D
E E

1367.00 IFR DATE: 2/20/2019 DESIGN PHASE:I

FUPRE/DML REFINERY DESIGN PROJECT
D D
IGBAGARA P.W. UNIT: MM EFFURUN, DELTA STATE NIGERIA.

ALAH, J. MATERIAL: SA51670 CAPACITY: 12.5 BARREL/DAY

C C
DESIGN TITLE: SERVICE:
WEIGHT: Yes
ANI, C.
THREE PHASE SEPARATOR SEPARATE, WATER,
SECTION F-F CODE: ASPEN HYSYS NAPHTHA AND OFFGAS
ONOCHA, O
ASMEVIII 2017
B 88.90 B
DESCRIPTION:
OSAGIE, O
SECTION H-H SCALE: 1:10
PROJECTION : THIRD ANGLE
CHECK SEPARATION OF WATER, NAPHTHA AND
OFFGAS FROM THE CONDENSER
OHIMOR, E.O PLOT SIZE: A0 QUANTITY: 1

A APPRD. OLAYEBI, F. REV: NILL FILE NAME: 3-PHASE-SEP TAG NO: TPSM-12 SHEET 4 OF 6 A

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 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T T
SADDLED PARAMETERS AND SEPARATOR WEIGHT
Saddle parameters

R
Saddle width 100.000 mm. R

SaddleBearing Angle 120.000 mm.

Centerline Dimension 500.000 mm.
P P
Wear Pad Width 150.000 mm.
Wear Pad Thickness 10.000 mm
N Wear Pad bearing Angle 120.000 deg. N

WEAR PLATE Distance from Saddle to Tangent 176.000 mm.

Baseplate Length 520.000 mm.
M M
Baseplate Thickness 5.000 mm.
Baseplate Width 150.000 mm.
L
Number of Ribs (including outside ribs) 3 L

LEFT SADDLE Rib Thickness 10.000 mm.

K Web Thickness 10.000 mm. K

Height of Center Web 400.000 mm.

RIB
J J

Summary of Maximum Saddle Loads, Operating Cases

Maximum Vertical Saddle Load 115.87 Kgf
H H

Maximum Transverse Saddle Shear Load 10.85 Kgf

BASE PLATE
Maximum Longitudinal Saddle Shear Load 21.71 Kgf
G RIGHT SADDLE G

Summary of Maximum Saddle Loads, Hydrotest Cases

SCALE 1 : 4 Maximum Vertical Saddle Load 329.89 Kgf
F F
Maximum Transverse Saddle Shear Load 4.34 Kgf
Maximum Longitudinal Saddle Shear Load 8.68 Kgf
E Weights E

Fabricated Bare W/O Removable Internals 243.3 kg. FUPRE/DML REFINERY DESIGN PROJECT
IFR DATE: 2/20/2019 DESIGN PHASE:I
D D
Shop Test Fabricated + Water (Full) 583.6 kg. IGBAGARA P.W. UNIT: MM
EFFURUN, DELTA STATE NIGERIA.

Shipping Fab. + Rem. Intls. + Shipping App. 243.3 kg. ALAH, J. MATERIAL: SA51670 CAPACITY: 12.5 BARREL/DAY
C C
Erected Fab. + Rem. Intls. + Insul. (etc) 243.3 kg. DESIGN
ANI, C.
WEIGHT: Yes
TITLE: SERVICE:

THREE PHASE SEPARATOR SEPARATE, WATER,

Empty Fab. + Intls. Details + Wghts. 243.3 kg. ONOCHA, O CODE: ASPEN HYSYS NAPHTHA AND OFFGAS
ASMEVIII 2017
B B
Operating Empty + Operating Liquid (No CA) 243.3 kg. OSAGIE, O SCALE: 1:10
DESCRIPTION:

CHECK SEPARATION OF WATER, NAPHTHA AND PROJECTION : THIRD ANGLE

Field Test Empty Weight + Water (Full) 583.6 kg. OHIMOR, E.O PLOT SIZE: A0
OFFGAS FROM THE CONDENSER
QUANTITY: 1

A APPRD. OLAYEBI, F. REV: NILL FILE NAME: 3-PHASE-SEP TAG NO: TPSM-12 SHEET 5 OF 6 A

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 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T T

NOZZLE DESCRIPTION N1. FEED TO THE SEPRATOR

N2. WATER OUTLET
R R
N3. NAPTHA OUTLET
N4 OFFGAS OUTLET
P
K K P

Stress ratios fo Nozzle and Pad Materials (N./mm^2)

N N
Description Pad/Nozzle Ambient Operating Ratio
N1 Nozzle 137.90 137.90 1.000
M
N1 Pad 137.90 137.90 1.000 M
N2 Nozzle 137.90 137.90 1.000
N4 N2 Pad 137.90 137.90 1.000
N1 N3 Nozzle 137.90 137.90 1.000
L N3 Pad 137.90 137.90 1.000 L
N4 Nozzle 137.90 137.90 1.000
N4 Pad 137.90 137.90 1.000
N1 N4 Minimum 1.000
K K

Element Types and Properties

J
Element Type "To" Elev Length mm. Element Thk mm. Reqd Int. J
mm.
Shell Headleft 0.0 100.0 6.3 5.2
Shell 1367.0 1367.0 7.0 5.2
H
WEIR Shell Head Right 1467.0 100.0 6.3 4.7 H

G G

F F

E E

N3
N2 IFR DATE: 2/20/2019 DESIGN PHASE:I
FUPRE/DML REFINERY DESIGN PROJECT

D D
EFFURUN, DELTA STATE NIGERIA.
IGBAGARA P.W. UNIT: MM

ALAH, J. MATERIAL: SA51670 CAPACITY: 12.5 BARREL/DAY

C C
DESIGN TITLE: SERVICE:
SECTION K-K ANI, C.
WEIGHT: Yes
THREE PHASE SEPARATOR SEPARATE, WATER,
CODE: ASPEN HYSYS NAPHTHA AND OFFGAS
ONOCHA, O
ASMEVIII 2017
B B
DESCRIPTION:
OSAGIE, O SCALE: 1:4
CHECK SEPARATION OF WATER, NAPHTHA AND PROJECTION : THIRD ANGLE
OFFGAS FROM THE CONDENSER
OHIMOR, E.O PLOT SIZE: A0 QUANTITY: 1

A APPRD. OLAYEBI, F. REV: NILL FILE NAME: 3-PHASE-SEP TAG NO: TPSM-12 SHEET 6 OF 6 A

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1