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Troubleshooting Manual

Electronic & Mechanical control without Live3

ÅLÖ AB 2012-01
LCS Troubleshooting Manual

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ÅLÖ AB 2 2012-01
LCS Troubleshooting Manual

TABLE OF CONTENT
No function ............................................................................................................................................................. 4
No pressure ............................................................................................................................................................. 5
No or poor LS pressure............................................................................................................................................ 5
No or poor servo pressure ...................................................................................................................................... 6
Low working pressure ............................................................................................................................................. 7
Low pressure boom lowering function ................................................................................................................... 7
Low pressure tilt out function ................................................................................................................................. 7
Low lift power ......................................................................................................................................................... 8
High oil temperature ............................................................................................................................................... 8
Tractor hydraulic functions out of order, loader valve works................................................................................. 8
Hydraulic pump stay on load, LS valve .................................................................................................................... 9
Hydraulic pump stay on load, OC valve................................................................................................................. 10
Sticking/leaking PWM solenoid valve ................................................................................................................... 11
Lowering movement stops after some seconds ................................................................................................... 12
Float position does not work ................................................................................................................................ 12
Slow loader movement ......................................................................................................................................... 13
Components .......................................................................................................................................................... 14
Valve configuration ............................................................................................................................................... 21
Warning messages ................................................................................................................................................ 22
Error codes ............................................................................................................................................................ 23
Electric specification ............................................................................................................................................. 25
Connectors Master Unit ........................................................................................................................................ 26
Solenoids ............................................................................................................................................................... 26
Connector joystick................................................................................................................................................. 27
Connectors mechanical valve................................................................................................................................ 27
Hydraulic Diagram Open Center Valves ................................................................................................................ 28
Mechanical Control OC ..................................................................................................................................... 28
Mechanical Control OC –shock-valve A1........................................................................................................... 29
Electronic Control OC ........................................................................................................................................ 30
Electronic Control OC >2012-01 ........................................................................................................................ 31
Hydraulic Diagram Load Sensing Valves ................................................................................................................ 32
Mechanical Control LS ....................................................................................................................................... 32
Mechanical Control LS >2012-01....................................................................................................................... 33
Mechanical Control LS –shock-valve A1 ............................................................................................................ 34
Mechanical Control LS –shock-valve A1 >2012-01 ............................................................................................ 35
Electronic Control LS ......................................................................................................................................... 36
Electronic Control LS >2012-01 ......................................................................................................................... 37

ÅLÖ AB 3 2012-01
LCS Troubleshooting Manual

NO FUNCTION

1. Check:
a) Hydraulic oil level?
b) Correct oil type in the system?
c) Restriction in suction line (filter, strainer)?
d) Other hydraulic functions of the tractor ok?

2. Check:
Electronic control: a) Error codes joystick and master unit? See chapter Error codes
If present, repair and test system again, ok?

b) Power and ground supply to master unit ok? Connector pins, see chapter
Connectors on Master Unit

c) Connect a pressure gauge to port Pf, See figure 13.


Start the tractor engine, activate tractor remote hydraulics, measure the
pressure, setting 25-28bar. Servo pressure ok?
Yes) Go to step 3
No) Go to chapter No or Poor Servo Pressure

Mechanical control: d) Verify spool movement, joystick, cables and adjustments?


Replace worn or broken parts. Test system again, ok?

3. Check:
Load Sensing valve: a) Activate tractor remote hydraulics at the same time as the loader, does the
LCS system respond?
Yes) Go to chapter No or Poor LS Pressure
No) Go to chapter No Pressure

Open Center valve: b) Dismantle center shunt valve. See figure 2


(serial connected) Check shunt valve and bore for seizure, ok?
Check shunt valve for loose or missing parts, ok?
Replace shunt valve. Test the system again, ok?

Open Center valve: c) Measure pressure at the P port of the valve, ok?
(not serial connected) Yes) Go to step 3b
No) Check pressure supply from tractor for blockage or leakage. Repair
accordingly.

4. Only electronically controlled valve, check:


a) Verify electro servo hydraulic valve spool movement, See figure 5
Check spools, centering spring assy. and bore for seizure, damages etc. Ok?
b) Dismantle LS trigging check valve. See figure 6
Check for restrictions and/or blockages.
Test the system again.

ÅLÖ AB 4 2012-01
LCS Troubleshooting Manual

NO PRESSURE

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Restriction in suction line (filter, strainer)?
d) Hydraulic functions of the tractor ok?

2. Check:
a) Measure pressure at P port of the valve, pressure as specified by the tractor manufacturer
b) Check pressure line installation and hydraulic pump/control of the tractor for blockages.
Repair accordingly.

NO OR POOR LS PRESSURE

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Restriction in suction line (filter, strainer)?
d) Hydraulic functions of the tractor ok?
e) Loader valve operation, ok?
Yes) Go to step 3
No) Go to chapter No Function

2. Check:
Measure LS pressure at the LS port while operating the loader, is there any pressure?
Yes) Go to step 3
No) Go to chapter No Pressure

3. Check:
Check LS line and shuttle valves between pump regulator and LCS valve for restrictions and/or
internal/external leakage.

4. Check:
Signal pressure (LS) connection to tractor LS circuit correct? Refer to tractor technical manual.

5. Dismantle the LS check valves. See figure 7


Inspect LS check valve for loose or broken parts, ok?

6. Check:
Dismantle center LS spool valve. See figure 1
Inspect LS spool valve for loose, missing or broken parts, ok?
Replace LS spool valve. Test the system again, ok

ÅLÖ AB 5 2012-01
LCS Troubleshooting Manual

NO OR POOR SERVO PRESSURE

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Restriction in suction line (filter, strainer)?
d) Hydraulic functions of the tractor ok?
e) External oil leakages LCS valve?

2. Check:
a) Connect a pressure gauge to port Pf, See figure 13.
Start the tractor engine, activate tractor remote hydraulics, measure the pressure, setting 25-28bar.
Servo pressure ok?
Yes) Electronic error, see chapter Error codes
No) Go to step 3

3. Check:
Load Sensing valve: a) Activate tractor remote hydraulics, does the servo pressure increase?
Yes) Go to chapter No Function step 4
No) Go to step 4

Open Center valve: b) Activate tractor remote hydraulics, does the servo pressure increase?
(serial connected) Yes) Go to chapter No Function step 4
No) Go to step 4
c) Dismantle and inspect shunt valve. See figure 2
d) Dismantle and inspect LS triggering check valve. See figure 6
Test the system again, ok?

Open Center valve: e) Measure pressure at the P port of the valve, ok?
(not serial connected) Yes) Go to step 3b
No) Check pressure supply from tractor for blockage or leakage. Repair
accordingly.

4. Check:
a) Dismantle and inspect all PWM solenoid valves for damages, torn o-rings etc. See figure 11
Test the system again, ok?
b) Dismantle and inspect accumulator piston for damages, torn o-rings etc. See figure 10
Test the system again, ok?
c) Dismantle and inspect servo pressure reducing valve for damages, ok?
Replace servo pressure reducing valve.
Test the system again, ok?

ÅLÖ AB 6 2012-01
LCS Troubleshooting Manual

LOW WORKING PRESSURE

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Hydraulic system overheating?
d) Foam in oil?
e) All other functions of the tractor ok?

2. Carry out a performance test of the tractors hydraulic pump, pressure/flow as specified by the
tractor manufacturer.
Repair or replace worn or broken parts. Test the system again, ok?

3. Measure pressure at the P port of the valve. Tractor engine speed high idle.

Load Sensing valve: Stroke a cylinder of the loader against mechanical stop and measure the
Pressure at the P port, see chapter Valve configuration.
Setting: 170bar+tractor standby pressure, refer to tractor specifications.
Check and correct tractor standby pressure if set too low.
Replace LS spool valve, see figure 1.

Open Center valve: Stroke a cylinder of the loader against mechanical stop and measure the
pressure at the P port, see chapter Valve configuration..
Setting: 190+-10bar at 60l/min. flow.
Replace OC shunt valve if set too low, see figure 2.

LOW PRESSURE BOOM LOWERING FUNCTION

1. Pressure correct on all other functions?


Repair accordingly. Test the system again, ok?

2. Dismount quick coupler or JIC adapter port B1


Lift up and inspect anti cavitation valve for damages, restrictions etc. See figure 3.
Replace anti cavitation valve if necessary. Test the system again, ok?

LOW PRESSURE TILT OUT FUNCTION

1. Pressure correct on all other functions?


Repair accordingly. Test the system again, ok?

2. Dismount quick coupler or JIC adapter port A2


Lift up and inspect anti cavitation valve for damages, restrictions etc. See figure 3.
Replace anti cavitation valve if necessary. Test the system again, ok?

ÅLÖ AB 7 2012-01
LCS Troubleshooting Manual

LOW LIFT POWER

1. Pressure correct on all other functions?


Repair accordingly. Test the system again, ok?

2. Dismount quick coupler or JIC adapter port A1


Lift up and inspect chock/anti cavitation (if fitted) valve for damages, restrictions etc. See figure 4.
Replace chock/anti cavitation valve if necessary. Test the system again, ok?

HIGH OIL TEMPERATURE

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Hydraulic oil cooler of the tractor clean from dust and dirt?
d) Engine cooler fan ok?
e) All other component of the tractor ok

2. Measure system standby pressure. Refer to tractor specifications.


If standby pressure is incorrect, refer to:

Load Sensing valve: See chapter Hydraulic pump stay on load LS valve.
Open Center valve: See chapter Hydraulic pump stay on load OC valve.

TRACTOR HYDRAULIC FUNCTIONS OUT OF ORDER, LOADER VALVE WORKS

1. Dismantle PB hose and PB adapter

2. Dismantle heating cartridge, see figure 12


Check heating cartridge for damages, missing parts etc.
Replace heating cartridge. Test the system again, ok?

ÅLÖ AB 8 2012-01
LCS Troubleshooting Manual

HYDRAULIC PUMP STAY ON LOAD, LS VALVE

Valve port configuration, See chapter Valve configuration.

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Hydraulic system overheating?

2. Check with the engine running at idle and no active loader functions:
Measure standby pressure at P port of the valve, pressure as specified by the tractor manufacturer.
Standby pressure ok?
Yes) Go to step 3
No) Go to step 4

3. Check:
Operate the loader several times (full cylinder stroke), does the standby pressure return to
normal after operation?
Yes) System normal.
No) Go to step 4

4. Check with the engine running at idle and no active loader functions:
Measure pressure at LS port of the valve?
0-2 bar: Check and correct the LS hydraulic system of the tractor.
>2 bar: Go to step 5

5. Plug the LS port and LS hose at the LCS valve:


Measure standby pressure at P port of the valve with the engine running and no hyd. functions active.
Standby pressure ok?
Yes) Go to step 6
No) Check and correct the LS hydraulic system of the tractor.

6.1 Electronic control: LS hose connected, engine at idle rpm, no loader functions active.

Measure standby pressure at P port, pressure as specified by the tractor manufacturer.


a) Electronic system shut off, standby pressure ok?
Yes) Electronic error, See chapter Error codes
No) Go to next step

b) Connect a hose to port Pf and drain the servo pressure to a bucket, see figure 13.
Standby pressure ok?
Yes) Internal leakage in servo top component, see chapter
Sticking/leaking PWM valve and No or poor servo pressure, step 4
No) Go to step 7

ÅLÖ AB 9 2012-01
LCS Troubleshooting Manual

6.2 Mechanical control: LS hose connected, engine at idle rpm, no loader functions active.

Measure standby pressure at P port, pressure as specified by the tractor manufacturer.


a) Check spool movement, joystick, cables and neutral adjustment?
Replace worn or broken parts. Standby pressure, ok?
Yes) Problem solved
No) Go to step 7

7. a) Remove:
Electronic control: Master unit and servo top, see figure 14 and 15
Mechanical control: Cap over spool valves, see figure 16

b) Check:
Lift up and check bucket & boom spool valves and spring centering assy. for damages and seizures etc.
See figure 5

c) Check:
Dismantle regenerative LS signal check valve, use the threaded hole (M6) to lift up the valve. See figure 3
Inspect part for restrictions or damages.

8. Reassemble all parts.


Run the engine at idle rpm, no loader functions active.
Measure standby pressure at P port, pressure as specified by the tractor manufacturer.
Standby pressure ok?
Yes) Problem solved
No) Tractor: Internal leakage of the LS system to the LS line.
LCS Valve: Mechanical damage or worn spool valve/bore.

HYDRAULIC PUMP STAY ON LOAD, OC VALVE

Valve port configuration, See chapter Valve configuration.

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Hydraulic system overheating?

2. Check with the engine running at idle and no active loader functions:
a) Measure standby pressure at P port of the valve, pressure as specified by the tractor manufacturer.
Standby pressure ok?
Yes) Go to step 3
No) Go to step 4

3. Check:
Operate the loader several times, does the standby pressure go to normal after operation.
Yes) System normal.
No) Go to step 4

ÅLÖ AB 10 2012-01
LCS Troubleshooting Manual

4.1 Electronic control: Engine at idle rpm, no loader functions active.


Measure standby pressure at P port, pressure as specified by the tractor manufacturer.
a) Electronic system shut off, standby pressure ok?
Yes) Electronic error, See chapter Error codes
No) Go to next step

b) Connect a hose to port Pf and drain the servo pressure to a bucket, see figure 13.
Standby pressure ok?
Yes) Sticking solenoid valve, Go to chapter Sticking/leaking PWM solenoid
No) Go to step 5

4.2 Mechanical control: Engine at idle rpm, no loader functions active.

Measure standby pressure at P port, pressure as specified by the tractor manufacturer.


a) Check spool movement, joystick, cables and neutral adjustment?
Replace worn or broken parts. Standby pressure, ok?
Yes) Problem solved
No) Go to step 5

5. a) Remove:
Electronic control: Master unit and servo top, see figure 14 and 15
Mechanical control: Cap over spool valves, see figure 16

b) Check:
Lift up and inspect spool valves for bucket & boom for damages and seizures etc. See figure 5

c) Check:
Dismantle regenerative LS signal check valve, use the threaded hole (M6) to lift up the valve. See figure 3
Check part for restrictions or damages.

6. Reassemble all parts.


Run the engine at idle rpm, no loader functions active.
Measure standby pressure at P port, pressure as specified by the tractor manufacturer.
Standby pressure ok?
Yes) Problem solved
No) Mechanical damage or worn spool valve/bore.
Replace valve.

STICKING/LEAKING PWM SOLENOID VALVE

1. Disconnect hydraulic interface to the loader.

2. Connect pressure gauge to one loader outlet port at the time.


Engine at idle rpm, electronic system turned off.
Measure pressure.
If pressure is present, dismantle and inspect PWM solenoid valve. See figure 11
Replace PWM valve if necessary. Test the system again, ok?

3. Remove Master unit and servo top, see figure 14 and 15


Lift up and inspect spool valves for bucket & boom for damages and seizures etc. See figure 5

ÅLÖ AB 11 2012-01
LCS Troubleshooting Manual

LOWERING MOVEMENT STOPS AFTER SOME SECONDS

1. Check and correct:


a) Hydraulic oil level?
b) Correct oil type in the system?
c) Hydraulic system overheating?
d) All other functions of the loader ok?

2. a) Remove:
Electronic control: Master unit and servo top, see figure 14 and 15
Mechanical control: Cap over spool valves, see figure 16

b) Check:
Lift up and inspect spool valves for bucket & boom for damages and seizures etc. See figure 5

c) Check:
Dismantle regenerative LS signal check valve, use the threaded hole (M6) to lift up the valve. See figure 3
Check part for restrictions or damages.

FLOAT POSITION DOES NOT WORK

1. Check:
Mechanical control: Check spool movement, joystick, cables and adjustments?
Replace worn or broken parts. Test the system again, ok?

Electronic control: a) Make sure float position is activated, symbol will appear in display.
b) Measure servo pressure at port Pf with the tractor engine running,
setting 25-28bar?
Yes) Go to step 2
No) Go to chapter No or poor servo pressure

2. Measure the current to PWM solenoid valve B1 (boom) or A2 (bucket) with a suitable current clamp.
Connector pins, see chapter Connectors on Master Unit
Start the engine, operate float position, measure the current.
>1100mA: Go to step 3
<1100mA: Electronic problem, check master unit, harness and connectors.
Replace broken parts. Test the system again, ok?

3. Shift position between faulty PWM solenoid and another solenoid valve.
Start the engine, operate float position, ok?
Yes) Replace faulty PWM valve
No) Dismount spool valve, inspect spool valve, bore and spring etc. for
damages. Replace broken parts. Test the system again, ok?

ÅLÖ AB 12 2012-01
LCS Troubleshooting Manual

SLOW LOADER MOVEMENT

1. Check:
a) Hydraulic oil level?
b) Correct oil type in the system?
c) Restriction in suction line (filter, strainer)?
d) Other hydraulic functions of the tractor ok?

2. Check:
Electronic control: Turtle mode activated?
Error codes joystick and master unit? See chapter Error codes
If present, repair and test system again, ok?

Power and ground supply to master unit ok? Connector pins, see chapter
Connectors on Master Unit

Mechanical control: Check spool movement, joystick, cables and adjustments?


Replace worn or broken parts. Test system again, ok?

3. Carry out a performance test of the tractors hydraulic pump, pressure/flow as specified by the tractor
manufacturer. Repair or replace worn or broken parts. Test the system again, ok?

4. Check:
Load Sensing valve: Run the engine at high idle rpm. Activate tractor remote hydraulics at the
same time as the loader, does the loader speed increase?

Yes) Go to chapter No or poor LS pressure.


No) Max. regulated flow of the LCS valve reached.
Electronic control: See also chapter No or poor servo pressure.

Open Center valve: Dismantle center shunt valve. See figure 2


Check shunt valve and bore for seizure, ok?
Check shunt valve for loose or missing parts, ok?
Replace shunt valve. Test the system again, ok?

ÅLÖ AB 13 2012-01
LCS Troubleshooting Manual

COMPONENTS

Figure 1 - LS SPOOL VALVE Figure 2 – OC SHUNT VALVE

Ref. No or poor LS pressure Ref. No function


Ref. Low working pressure Ref. No or poor servo pressure
Ref. Low working pressure
Ref. Slow loader movement
Figure 3 – CHECK VALVE REGENERATIVE LS SIGNAL

Ref. Hydraulic pump stay on load, LS valve


Ref. Hydraulic pump stay on load, OC valve
Ref. Lowering movement stops after some seconds

ÅLÖ AB 14 2012-01
LCS Troubleshooting Manual

Figure 3 – ANTI-CAVITATION VALVE

Ref. Low pressure lowering function


Ref. Low pressure tilt out function

Figure 4 – SHOCK ANTI-CAVITATION VALVE

Ref. Low lift power

ÅLÖ AB 15 2012-01
LCS Troubleshooting Manual

Figure 5 – SPOOL VALVE, BOOM AND BUCKET

Ref. Hydraulic pump stay on load, LS valve


Ref. Hydraulic pump stay on load, OC valve
Ref. Lowering movement stops after some seconds

Figure 6 – LS TRIGGING CHECK VALVE

Ref. No function
Ref. No or poor servo pressure

ÅLÖ AB 16 2012-01
LCS Troubleshooting Manual

Figure 7 – LS CHECK VALVE

Ref. No or poor LS pressure

Figure 8 – CHECK VALVE SERVO PRESSURE

Figure 9 – CONTROL VALVE SERVO PRESSURE

ÅLÖ AB 17 2012-01
LCS Troubleshooting Manual

Figure 10 – ACCUMULATOR SERVO PRESSURE

Ref. No or poor servo pressure

Figure 11 – PWM SOLENOID VALVE

Ref. No or poor servo pressure


Ref. Sticking/leaking PWM solenoid valve

ÅLÖ AB 18 2012-01
LCS Troubleshooting Manual

Figure 12 – HEATING CARTRIDGE OC

Ref. Tractor hydraulic functions out of order, loader working

Figure 13 – PF PORT SERVO PRESSURE, INTERNAL BSP 1/4"

Ref. No or poor servo pressure


Ref. Hydraulic pump stay on load, LS valve
Ref. Hydraulic pump stay on load, OC valve

ÅLÖ AB 19 2012-01
LCS Troubleshooting Manual

Figure 14 – MASTER UNIT Figure 15 – SERVO TOP

Figure 16 – CAP, MECHANICAL CONTROL

ÅLÖ AB 20 2012-01
LCS Troubleshooting Manual

VALVE CONFIGURATION

ÅLÖ AB 21 2012-01
LCS Troubleshooting Manual

WARNING MESSAGES

Symbol Explanation

Implement lock opening.

Implement lock open.

Implement lock closed.

Button pushed in or lever not in neutral during startup.

Transport mode activated.

Constant hydraulic pressure relive activated.

Aeration mode activated.

Attempt to activate a function that is not possible to use in combination with


an already active function.

Control unit has detected voltage on implement lock valve output, without
hyd. lock previously activated.

ÅLÖ AB 22 2012-01
LCS Troubleshooting Manual

ERROR CODES

Code Showing on Icon display Reason Action


Master
E_00 Statusinformation Nothing wrong

E_01 Only on Master No or wrong application in Master unit to be replaced


blinking master

E_02 Blinking Hardware in master Replace Master if code is repeated


brooken.

E_03 Only on Master Master doesnt have any Check harness between Master and
blinking communication with slave Slave.
Replace slave.
Replace Master.
E_04 Blinking Interference in CAN-
communikation.

E_05 Blinking Parameters in Master not Master unit to be replaced


possible to read.

E_06 Blinking Log in Master not possible


to read

E_11 No/wrong application in Replace Slave unit


slave.

E_12 Hardware in slave brooken. Replace slave if code is repeated

E_13 Slave doesn’t have Check harness between Master and


communication with master Slave.

E_14 Slave has problem with


CAN-communikation

E_15 Parameters in Slave not Replace Slave


possible to read.

E_11 No/wrong application in Replace Slave unit


slave.

E_16 Log in Slave not possible to


read..

E_21 Short circuit in Check harness in Master. Use


solenoidvalve PWM1A diagnostic meny as support.
(Internal in Master)

E_22 Short circuit in -//-


solenoidvalve PWM1B
(Internal in Master)
Ref. No function Ref. Hydraulic pump stay on load, LS valve
Ref. No or poor servo pressure Ref. Hydraulic pump stay on load, OC valve

ÅLÖ AB 23 2012-01
LCS Troubleshooting Manual

Code Showing on Icon display Reason Action


Master
E_23 Short circuit in -//-
solenoidvalve PWM2A
(Internal in Master)

E_24 Short circuit in -//-


solenoidvalve PWM2B
(Internal in Master)

E_25 Interrupt in solenoidvalve Check harness in Master.


PWM1A Use diagnostic meny as
(Internal in Master) support.
Replace solenoidvalve
E_26 Interrupt in solenoidvalve -//-
PWM1B
(Interrupt in solenoidvalve )

E_27 Interrupt in solenoidvalve -//-


PWM2A
(Interrupt in solenoidvalve )

E_28 Interrupt in solenoidvalve -//-


PWM2B
(Interrupt in solenoidvalve )

E_31 Short circuit in Check harness to ’Live 3:rd A’, Use


Solenoidvalve ’ Live3:rd’ A diagnostic meny as support
or shortcirquit in harness

E_32 Short circuit in Check harness to ’Live 3:rd B’, Use


Solenoidvalve ’ Live3:rd’ B diagnostic meny as support
or shortcirquit in harness

E_35 Interrupt in harness to Check harness to ’Live 3:rd’ A. Use


Solenoidvalve ’Live3:rd’ A or diagnostic meny as support.
brooken solenoidvalve. Replace Solenoidvalve

E_36 Interrupt in harness to Check harness to ’Live 3:rd’ B. Use


Solenoidvalve ’Live3:rd’ B or diagnostic meny as support.
brooken solenoidvalve Replace Solenoidvalve

E_41 Short circuit in connection Check harness. Use diagnostic meny


Hydaulic implemet lock as support
valve

E_42 Short circuit in connection, -//-


suspension valve.

E_43 Short circuit in connection -//-


3:rd service valve..

Ref. No function Ref. Hydraulic pump stay on load, LS valve


Ref. No or poor servo pressure Ref. Hydraulic pump stay on load, OC valve

ÅLÖ AB 24 2012-01
LCS Troubleshooting Manual

Code Showing on Icon display Reason Action


Master
E_44 Short circuit in connection -//-
4:th service valve.

E_45 Interruption in connection -//-


Hydraulic implement lock
valve

E_46 Interruption in connection -//-


suspension valve..

E_47 Interruption in connection -//-


3:rd service valve.

E_48 Interruption in connection -//-


4:th service valve.

E_49 Control unit has detected -//-


voltage on implement lock
valve output, without hyd.
lock activated. (Short
circuit +12V)
E_51 Malfunction ACC sensor Check harness

Ref. No function Ref. Hydraulic pump stay on load, LS valve


Ref. No or poor servo pressure Ref. Hydraulic pump stay on load, OC valve

ELECTRIC SPECIFICATION

Power supply
System operating voltage 12,0-16,0 Volt DC
System fuse MINI FK1 15A
Max. System current 13A
PWM Solenoid
Type 3/2-Way Proportional Pressure Redusing Valve, 25 Bar, 12V
Resistance 5,0 Ohm (+-7% at 25 degrees C)
Operating current Loader operation: 500-950mA
Float: 1200-1500mA

ÅLÖ AB 25 2012-01
LCS Troubleshooting Manual

CONNECTORS MASTER UNIT

Connector Pin Function

D
1 PWM 3A+
2 PWM 3A-
Live 3 (Option) 7 PWM 3B-
8 PWM 3B+

C
1 12V + (red)
2 VDD*
CAN/Supply 3 IGN (yellow)
Joystick 4 CAN H*
5 CAN L*
6 Pwr On*
* Joystick 7 GND*
8 12V GND (black)
rd

B
1 3 Service
th
2 4 Service
Multi Coupling 3 Suspension
7 Hyd. locking
8 GND

A
1 PWM A1+
2 PWM A1-
Solenoids 3 PWM A2+
4 PWM A2-
Ref. No function
Ref. Float position does not work 5 PWM B2-
Ref. Slow loader movement 6 PWM B2+
7 PWM A2-
8 PWM A2+

SOLENOIDS

A1 B2

A2
B1

ÅLÖ AB 26 2012-01
LCS Troubleshooting Manual

CONNECTOR JOYSTICK

CAN L
GND CAN H

PWR ON
(Active low)
VDD +12V
Not used

CONNECTORS MECHANICAL VALVE

ÅLÖ AB 27 2012-01
LCS Troubleshooting Manual

HYDRAULIC DIAGRAM OPEN CENTER VALVES

MECHANICAL CONTROL OC

Part no.
10570112 10570112-18
10570114 10570114-18
10570040 10570040-18
10570046 10570046-18

ÅLÖ AB 28 2012-01
LCS Troubleshooting Manual

MECHANICAL CONTROL OC –SHOCK-VALVE A1

Part no.
10570113
10570115 10570115-18
10570141
10570147 10570147-18

ÅLÖ AB 29 2012-01
LCS Troubleshooting Manual

ELECTRONIC CONTROL OC

Part no.
10570116 10570116-18
10570118 10570118-18

ÅLÖ AB 30 2012-01
LCS Troubleshooting Manual

ELECTRONIC CONTROL OC >2012-01

Part no.
10570150 10570150-18
10570153 10570153-18

ÅLÖ AB 31 2012-01
LCS Troubleshooting Manual

HYDRAULIC DIAGRAM LOAD SENSING VALVES

MECHANICAL CONTROL LS

Part no.
10570009 10570009-18
10570027 10570027-18

ÅLÖ AB 32 2012-01
LCS Troubleshooting Manual

MECHANICAL CONTROL LS >2012-01

Part no.
10570156 10570156-18
10570160 10570160-18

ÅLÖ AB 33 2012-01
LCS Troubleshooting Manual

MECHANICAL CONTROL LS –SHOCK-VALVE A1

Part no.
10570010 10570010-18
10570028 10570028-18

ÅLÖ AB 34 2012-01
LCS Troubleshooting Manual

MECHANICAL CONTROL LS –SHOCK-VALVE A1 >2012-01

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ÅLÖ AB 35 2012-01
LCS Troubleshooting Manual

ELECTRONIC CONTROL LS

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ÅLÖ AB 36 2012-01
LCS Troubleshooting Manual

ELECTRONIC CONTROL LS >2012-01

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LCS Troubleshooting Manual

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ÅLÖ AB 38 2012-01

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