Switchgear Control Unit SAM600-IO Version 2.2 IEC: Installation Manual

Relion® SAM600
Switchgear control unit SAM600-IO

Version 2.2 IEC
Installation manual
Document ID: 1MRK 514 030-UEN
Issued: May 2019
Revision: B
Product version: 2.2
© Copyright 2017 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and may
be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL
Toolkit. (http://www.openssl.org/) This product includes cryptographic software written/
developed by: Eric Young (eay@cryptsoft.com) and Tim Hudson (tjh@cryptsoft.com).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.
Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive,
and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The
product is designed in accordance with the international standards of the IEC 60255 series.
Table of contents
Table of contents
Section 1 Introduction.........................................................................................................3
1.1 This manual......................................................................................................................................... 3
1.2 Intended audience............................................................................................................................. 3
1.3 Product documentation....................................................................................................................3
1.3.1 Product documentation set........................................................................................................ 3
1.3.2 Document revision history.......................................................................................................... 4
1.3.3 Related documents....................................................................................................................... 4
1.4 Document symbols and conventions.............................................................................................5
1.4.1 Symbols........................................................................................................................................... 5
1.4.2 Document conventions................................................................................................................ 5
Section 2 Safety information............................................................................................. 7

2.1 Symbols on the product....................................................................................................................7
2.2 Warnings.............................................................................................................................................. 7
2.3 Caution signs...................................................................................................................................... 8
Section 3 Environmental aspects.....................................................................................11

3.1 Sustainable development............................................................................................................... 11
3.2 Disposing of the IED........................................................................................................................ 11
Section 4 Unpacking, inspecting and storing................................................................ 13

4.1 Removing transport packaging.....................................................................................................13
4.2 Inspecting the product....................................................................................................................13
4.2.1 Identifying the product...............................................................................................................13
4.2.2 Checking delivery items..............................................................................................................13
4.2.3 Inspecting the IED........................................................................................................................13
4.2.4 Returning an IED damaged in transit.......................................................................................13
4.3 Storing................................................................................................................................................ 13
Section 5 Mounting............................................................................................................ 15
5.1 Required tools...................................................................................................................................15
5.2 Checking environmental conditions and mounting space...................................................... 15
5.3 Mounting the IED..............................................................................................................................15
5.3.1 19” panel rack mounting.............................................................................................................16
5.3.1.1 Overview.....................................................................................................................................16
5.3.1.2 Mounting procedure for 19” panel rack mounting.............................................................17
5.3.2 Wall mounting...............................................................................................................................18
5.3.2.1 Overview.....................................................................................................................................18
5.3.2.2 Mounting procedure for wall mounting...............................................................................18
5.3.3 Side-by-side 19” rack mounting................................................................................................ 19
5.3.3.1 Overview.....................................................................................................................................19
5.3.3.2 Mounting procedure for side-by-side rack mounting.......................................................19
Switchgear control unit SAM600-IO 1

Installation manual
Table of contents
Section 6 Connecting.........................................................................................................21
6.1 Making the electrical connection.................................................................................................. 21
6.1.1 IED connectors............................................................................................................................. 21
6.1.1.1 Overview..................................................................................................................................... 21
6.1.1.2 Rear side connectors............................................................................................................... 22
6.1.2 Connecting to protective earth................................................................................................ 27
6.1.3 Connecting the power supply module.................................................................................... 28
6.1.4 Connecting the binary input and output signals.................................................................. 29
6.2 Making of Ethernet connections................................................................................................... 31
6.2.1 Connecting station communication interfaces.....................................................................31
Section 7 Checking installation........................................................................................33

7.1 Identifying hardware and software version............................................................................... 33
7.2 Checking mounting......................................................................................................................... 33
7.3 Checking the power supply............................................................................................................33
7.4 Energizing the IED............................................................................................................................33
Section 8 Removing, repairing and exchanging.............................................................35

8.1 Product lifecycle............................................................................................................................... 35
8.2 Checking IED information.............................................................................................................. 35
8.3 Removing the IED.............................................................................................................................36
8.4 Sending the IED for repair..............................................................................................................36
8.5 Exchanging the IED..........................................................................................................................36
Section 9 Technical data................................................................................................... 37

9.1 Dimensions........................................................................................................................................37
9.1.1 Case without protective cover.................................................................................................. 37
9.1.2 Case with protective cover........................................................................................................ 38
9.1.3 Wall mounting dimensions........................................................................................................ 39
Section 10 Glossary............................................................................................................. 41
2 Switchgear control unit SAM600-IO

Installation manual
1MRK 514 030-UEN B Section 1
Introduction
Section 1 Introduction
1.1 This manual GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
1.2 Intended audience GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic equipment.
1.3 Product documentation
1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v16
Deinstalling & disposal

Planning & purchase
Decommissioning
Commissioning
Maintenance
Engineering
Operation
Installing
Engineering manual
Installation manual
Commissioning manual
Operation manual
Application manual
Technical manual
Communication
protocol manual
Cyber security
deployment guideline
IEC07000220-4-en.vsd
IEC07000220 V4 EN-US
Figure 1: The intended use of manuals throughout the product lifecycle

The engineering manual contains instructions on how to engineer the IEDs using the various
tools available within the PCM600 software. The manual provides instructions on how to set
up a PCM600 project and insert IEDs to the project structure. The manual also recommends a

Installation manual
Section 1 1MRK 514 030-UEN B
Introduction
sequence for the engineering of protection and control functions, as well as communication
engineering for IEC 61850.
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for the checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a substation which
is not in service. The chapters are organized in the chronological order in which the IED should
be commissioned. The relevant procedures may be followed also during the service and
maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of
the IED. The manual also describes how to identify disturbances and how to view calculated
and measured power grid data to determine the cause of a fault. The manual provides
information related to the need of LHMI service kit to monitor diagnostics and make
configuration changes.
The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical protection
function can be used. The manual can also provide assistance for calculating settings.
The technical manual contains operation principle descriptions, and lists function blocks, logic
diagrams, input and output signals, setting parameters and technical data, sorted per
function. The manual can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The communication protocol manual describes the communication protocols supported by

the IED. The manual concentrates on the vendor-specific implementations.
The cyber security deployment guideline describes the process for handling cyber security
when communicating with the IED. Certification, Authorization with role based access control,
and product engineering for cyber security related events are described and sorted by
function. The guideline can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
1.3.2 Document revision history GUID-7099E1DB-1CD6-4037-A418-92AB57FA9462 v3
Document Date Product revision History

revision
A 2017-12 2.2.1 First release for product version 2.2
B 2019-05 2.2.1 PTP enhancements and corrections
1.3.3 Related documents GUID-67D1F667-746E-4B71-875A-4CBEAB6EC5E1 v1
Documents related to SAM600–IO Document numbers

Application manual 1MRK 511 445-UEN
Commissioning manual 1MRK 511 447-UEN
Product guide 1MRK 511 448-BEN
Technical manual 1MRK 511 446-UEN
Table continues on next page

Installation manual
Introduction
Documents related to SAM600–IO Document numbers

Type test certificate 1MRK 511 448-TEN
Operation manual 1MRK 500 131-UEN
Engineering manual 1MRK 511 442-UEN
Installation manual 1MRK 514 030-UEN
Communication protocol manual, IEC 61850 Edition 1 1MRK 511 440-UEN
Communication protocol manual, IEC 61850 Edition 2 1MRK 511 441-UEN
Accessories guide 1MRK 514 012-BEN
Cyber security deployment guideline 1MRK 511 443-UEN
1.4 Document symbols and conventions
1.4.1 Symbols GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v13
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The caution icon indicates important information or warning related to the

concept discussed in the text. It might indicate the presence of a hazard which
could result in corruption of software or damage to equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or
how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. It is important that the
user fully complies with all warning and cautionary notices.
1.4.2 Document conventions GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v8
• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary
also contains definitions of important terms.
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation setting.
• Each function block symbol shows the available input/output signal.

Installation manual
Introduction
• the character ^ in front of an input/output signal name indicates that the signal
name may be customized using the PCM600 software.
• the character * after an input signal name indicates that the signal must be
connected to another function block in the application configuration to achieve a
valid application configuration.
• Dimensions are provided both in inches and millimeters. If it is not specifically mentioned
then the dimension is in millimeters.

Installation manual
Safety information
Section 2 Safety information

2.1 Symbols on the product GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v4
All warnings must be observed.
Read the entire manual before doing installation or any maintenance work on
the product.
Class 1 Laser product. Take adequate measures to protect your eyes and do not
view directly with optical instruments.
2.2 Warnings IP1504-1 v2
Observe the warnings during all types of work related to the product.
GUID-C9B6638A-57E7-4E05-9A33-A60E359C54AF v1
Only electrically skilled persons with the proper authorization and knowledge of
any safety hazards are allowed to carry out the electrical installation.
M2366-2 v2
National and local electrical safety regulations must always be followed.

Working in a high voltage environment requires serious approach to avoid
human injuries and damage to equipment.
M2362-2 v1
Do not touch circuitry during operation. Potentially lethal voltages and currents
are present.
M2364-2 v1
Always use suitable isolated test pins when measuring signals in open circuitry.
Potentially lethal voltages and currents are present.
M2370-2 v1
Never connect or disconnect a wire and/or a connector to or from a IED during

normal operation. Hazardous voltages and currents are present that may be
lethal. Operation may be disrupted and IED and measuring circuitry may be
damaged.

Installation manual
Safety information
GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1
Dangerous voltages can occur on the connectors, even though the auxiliary
voltage has been disconnected.
M2369-2 v3
Always connect the IED to protective earth, regardless of the operating

conditions. This also applies to special occasions such as bench testing,
demonstrations and off-site configuration. This is class 1 equipment that shall
be earthed.
M2372-2 v1
Never remove any screw from a powered IED or from a IED connected to
powered circuitry. Potentially lethal voltages and currents are present.
SEMOD168311-3 v1
Take adequate measures to protect the eyes. Never look into the laser beam.
GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v2
The IED with accessories should be mounted in a cubicle in a restricted access

area within a power station, substation or industrial or retail environment.
2.3 Caution signs IP1503-1 v1
GUID-5D1412B8-8F9D-4D39-B6D1-60FB35797FD0 v2
Whenever changes are made in the IED, measures should be taken to avoid
inadvertent tripping.
GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1
The IED contains components which are sensitive to electrostatic discharge.

ESD precautions shall always be observed prior to touching components.
M2695-2 v2
Always transport PCBs (modules) using certified conductive bags.
M2696-2 v1
Do not connect live wires to the IED. Internal circuitry may be damaged
M2697-2 v2
Always use a conductive wrist strap connected to protective earth when

replacing modules. Electrostatic discharge (ESD) may damage the module and
IED circuitry.

Installation manual
Safety information
M2698-2 v2
Take care to avoid electrical shock during installation and commissioning.
M2693-2 v1
Changing the active setting group will inevitably change the IEDs operation. Be
careful and check regulations before making the change.

Installation manual
10
Environmental aspects
Section 3 Environmental aspects

3.1 Sustainable development GUID-573C2931-CBB2-4E7D-A067-D8246CC7A52F v7
Sustainability has been taken into account from the beginning of the product design including
the pro-environmental manufacturing process, long life time, operation reliability and
disposing of the IED.
Operational reliability and long life time have been assured with extensive testing during the
design and manufacturing processes. Moreover, long life time is supported by maintenance
and repair services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system. The
effectiveness of the environmental system is constantly evaluated by an external auditing
body. We follow environmental rules and regulations systematically to evaluate their effect on
our products and processes.
3.2 Disposing of the IED AMU0600460 v6
Definitions and regulations of hazardous materials are country-specific and change when the
knowledge of materials increases. The materials used in this product are typical for electric
and electronic devices.
All parts used in this product are recyclable. When disposing of an IED or its parts contact a
local waste handler who is authorized and specialized in disposing electronic waste. These
handlers can sort the material by using dedicated sorting processes and dispose of the
product according to the local requirements.
GUID-09CAB180-6D53-45E3-99EF-1AF5E357F41E v3
Table 1: Materials of the IED parts

IED Parts Material
Unit Metallic plates, parts and screws Steel and aluminum
Plastic parts PC1), LCP2)
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer

Installation manual
12
Unpacking, inspecting and storing
Section 4 Unpacking, inspecting and storing

4.1 Removing transport packaging AMU0600514 v5
IEDs require careful handling.
1. Examine the delivered products to ensure that they have not been damaged during the
transport.
2. Remove the transport packing carefully without force.
The cardboard packaging material is 100% recyclable.
4.2 Inspecting the product
4.2.1 Identifying the product AMU0600513 v5
1. Locate the IED's order number from the label attached to the IED's case.
2. Compare the IED's order number with the ordering information to verify that the received
product is correct.
4.2.2 Checking delivery items GUID-2A6D8F5A-470F-40D1-9EAE-60DE4DD85EE6 v1
Check that all items are included in the delivery in accordance with the delivery documents.
4.2.3 Inspecting the IED GUID-F6333353-F05D-4B41-BE44-5CE5274E788E v2
• Check the IED to see if any damage occurred during transportation.
4.2.4 Returning an IED damaged in transit GUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4
If damage has occurred during transport, appropriate actions must be taken against the latest
carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there
are any discrepancies in relation to the delivery documents.
4.3 Storing GUID-1DC9D33D-DC62-438B-9333-3BB354164CBC v7
Storing of the IED before installation must be done in the original transport packaging in a dry
and dust free place. Storage temperature must be within the range of -40° C to +70° C. The
average high temperature is recommended to be less than +40° C, to minimize component
ageing.

Installation manual
14
Mounting
Section 5 Mounting
5.1 Required tools GUID-B9478208-286B-4CFF-9C47-074D641A6F71 v2
Generally, all the screws included in delivered mounting kits are of Torx type and a torque
screwdriver of the same type is needed (Tx10, Tx15, Tx20, Tx25 and Tx30).
Use only the screws included in the mounting kit when mounting the plates and
the angles on the IED. Screws with wrong dimension may damage the PCBs
inside the IED.
5.2 Checking environmental conditions and mounting

space GUID-2AF46E8C-25B3-4606-A768-E4B70E3D6B0A v11
The mechanical and electrical environmental conditions at the installation site must be within
the limits described in the technical manual and IEC60255-1, normal environment.
• Avoid installation in dusty, damp areas.

• Check that sufficient space is available.
Sufficient space is needed at the front and rear of the IED to allow access to wires and
optical fibers and to enable maintenance and future modifications.
• Ensure convection cooling around the case to minimize the heating effect within the IED.
• Avoid installation in dusty, damp places and where combustible materials are
present near the IED
5.3 Mounting the IED M11978-3 v12
The IED can be rack and wall mounted with the use of different mounting kits, see figure 2.
An additional box of type RHGS can be mounted to one side of a 1/2.
The different mounting kits contain all parts needed including screws and assembly
instructions. The following mounting kits are available:
• 19” Panel (rack) mounting kit

• Wall mounting kit
• Side-by-side mounting kit
The mounting kits are ordered with the IED from the ordering sheet in the
Product guide. They are also available for ordering in the Accessories guide.

Installation manual
Mounting
A B C
IEC17000051-1-en.vsdx
GUID-B1BFADED-7460-4CE6-A992-93B77DCD1105 V1 EN-US
Figure 2: Different mounting methods
Description
A 19” Panel rack mounting
B Wall mounting
C Side-by-side rack mounting
5.3.1 19” panel rack mounting IP10313-1 v1
5.3.1.1 Overview SEMOD127656-5 v4
All IED sizes can be mounted in a standard 19” cubicle rack by using a suitably sized mounting
kit consisting of two mounting angles, their fastening screws and washers.
The mounting angles are reversible which enables mounting of IED size 1/2 x 19” either to the
left or the right side of the cubicle.
A separately ordered rack mounting kit for side-by-side mounted IEDs or IEDs
together with RHGS cases should be selected so that the total size equals 19”.
inside the IED.

Installation manual
Mounting
5.3.1.2 Mounting procedure for 19” panel rack mounting M11948-2 v7
1a
1a
Figure 3: 19” panel rack mounting details
The required torque for the screws is 3.5 Nm.
PosNo Description Quantity Type

1a, 1b Mounting angles, can be mounted 2 -
either to the left or the right side of
the case
2 Screw 8 M4x6
3 Washer 8 M4x6

Installation manual
Mounting
5.3.2 Wall mounting IP10316-1 v1
5.3.2.1 Overview M11973-3 v7
All case sizes, 1/2 x 19” and 1/1 x 19”, can be wall mounted. It is also possible to mount the IED
on a panel or in a cubicle.
inside the IED.
5.3.2.2 Mounting procedure for wall mounting M11949-2 v3
5
6
Figure 4: Wall mounting details.
The required torque for screws is 3.5 Nm and for nuts is 4.5 Nm.

Installation manual
Mounting

1 Washer 8 M4
2 Screw 8 M4x6
3 Mounting profiles 2 -
4 Nut 6 M6
5 Spacer 4 -
6 Mounting angles 2 -
5.3.3 Side-by-side 19” rack mounting IP10323-1 v1
5.3.3.1 Overview M11974-3 v3
IED case size 1/2 x 19” and RHGS cases can be mounted side-by-side up to a maximum size of
19”. For side-by-side rack mounting, the side-by-side mounting kit together with the 19” rack
panel mounting kit must be used. The mounting kit has to be ordered separately.
inside the IED.
5.3.3.2 Mounting procedure for side-by-side rack mounting M11955-2 v4
3 1
2
4
Figure 5: Side-by-side rack mounting details.
The required torque for the screws is 3.5 Nm.

Installation manual
Mounting

1 Mounting plate 2 -
2, 3 Screw 16 M4x6
4 Mounting angle 2 -
5 Washer 16 M4x6

Installation manual
Connecting
Section 6 Connecting
6.1 Making the electrical connection
6.1.1 IED connectors SEMOD127536-1 v1
6.1.1.1 Overview
SEMOD129364-5 v1
The quantity and designation of connectors depend upon the type and size of the IED. The rear
cover plates are prepared with space for the maximum of HW options for each case size and
the cut-outs that are not in use are covered with a plate from factory.
Overview M11562-3 v11
Table 2: Basic modules

Module Description
Power supply module (PSM) Including a regulated DC/DC converter that supplies auxiliary
voltage to all static circuits.
• An internal fail alarm output is available.
Numerical module (NUM) Module for overall application control. All information is
processed or passed through this module, such as
configuration, settings and communication. The module
provides four SFPs for Ethernet traffic.
Analog digital conversion module (ADM) The module converts the VT and CT analog signals from the
TRM to digital signals processed by the NUM. Carrier for
communication boards.
Note: TRM module is not included in SAM600-IO, so ADM
module is only used for internal communication carrier for IO
modules.
Table 3: Application specific modules

Module Description
Binary input module (BIM) Module with 16 optically isolated binary inputs
Binary output module (BOM) Module with 24 single outputs or 12 double-pole command
outputs including supervision function
Binary I/O module (IOM) Module with 8 optically isolated binary inputs, 10 outputs and
2 fast signalling outputs.
Optical Ethernet module (OEM) Module used for Ethernet traffic. It has support for two SFPs.
Optical Ethernet SFP Small form factor pluggable for Ethernet communication
Galvanic RJ45 Ethernet SFP Small form factor pluggable for Ethernet communication
mA input module (MIM) Analog input module with 6 independent, galvanically
separated channels
Static output module (SOM) Module with 6 fast static outputs and 6 change over output
relays

Installation manual
Connecting
6.1.1.2 Rear side connectors SEMOD129387-1 v1
M16105-3 v10
Table 4: Designations for 1/2 x 19” casing
Rear position Module

X11 PSM
X31 and X32 etc. to X51 and X52 BIM, BOM, SOM, IOM or MIM
X301, X302, X303, X304 SFP
X306 OEM
X3061, X3062 SFP if OEM is selected
X402 Service kit port
X402
GUID-75B49478-A7A6-40C6-BC42-47C9B0222E7C V1 EN-US
1MRK002801-AC-2-670-1.2-PG V.3 EN

Installation manual
Connecting
M16106-3 v10
Table 5: Designations for 1/1 x 19” casing
Rear position Module

X11 PSM
X31 and X32 etc. to X161 BIM, BOM, SOM, IOM or
and X162 MIM
X301, X302, X303, X304 SFP
X306 OEM
X3061, X3062 SFP if OEM is selected
X402 Service kit port
X402
1MRK002801-AC-5-670-1.2-PG V.3 EN

Installation manual
Connecting
SEMOD53217-4 v14
1MRK002801-AC-11-670-1.2-PG V2 EN-US
Figure 6: Binary input module (BIM)

Installation manual
Connecting
mA input module (MIM)

LOCATION=pN
CONFIGURATION
XA
7
CH1
8
9
CH2
10
11
CH3
12
13
CH4
14
15
CH5
16
17
CH6
18
1MRK002801-AC-15-670-1.2-PG V2 EN-US
Figure 7: mA input module (MIM)
Power supply module (PSM)
p1
X11 INTERNAL FAIL

1
Ready
3
Fail
X11
X11
2
4
5
+ + - Protective earth must be connected
EL
1MRK002801-AC-7-670-1.2-PG V3 EN-US
Figure 8: Power supply module (PSM)

Installation manual
Connecting
1MRK002801-AC-12-670-1.2-PG V1 EN-US
Figure 9: Binary output module (BOM)
1MRK002801-AC-13-670-1.2-PG V2 EN-US
Figure 10: Static output module (SOM)

Installation manual
Connecting
1MRK002801-AC-14-670-1.2-PG V2 EN-US
Figure 11: Binary in/out module (IOM)
6.1.2 Connecting to protective earth M11997-4 v11
Connect the protective earthing screw (pos 1 in figure 12) on the rear of the IED to the closest
possible earthing point in the cubicle. Electrical codes and standards require that protective
earth cables are green/yellow conductors with a cross section area of at least 2.5 mm2
(AWG14).
The cubicle must be properly connected to the station earthing system. Use a conductor with
a core cross section area of at least 4 mm2 (AWG 12).

Installation manual
Connecting
1
X402
1MRK002801-AC-5-670-1.2-PG V.3 EN IEC17000056-1-en.vsdx

X402
Figure 12: Rear view of IED showing the earthing point
Pos Description
1 Protective conductor terminal. For connection of the external protective
(earth) conductor.
Use the protective conductor terminal (1) for connection to the stations
earthing system.
6.1.3 Connecting the power supply module SEMOD128790-5 v7
The wiring from the cubicle terminal block to the IED terminals (see Figure 8 for PSM
connection diagram) must be made in accordance with the established guidelines for this type
of equipment.
Insert only the corresponding male connector to the female connector.

Inserting anything else (such as a measurement probe) may violate the female
connector and prevent a proper electrical contact between the printed circuit
board and the external wiring connected to the screw terminal block.
The auxiliary power wiring should have a minimum cross-sectional area of 1.0 mm2 and a
voltage rating of 250 V. Branch circuit protection must be provided in the auxiliary power
supply wiring to the IED, and if necessary it must be possible to disconnect manually from the
power supply. Fuse or circuit breaker up to 6 A and 250 V should be close to the equipment. It
is recommended to separate the instrument transformer leads from the other cables, that is,

Installation manual
Connecting
they should not be run in the same cable ducts or loom. The connections are made on
connector X11.
6.1.4 Connecting the binary input and output signals M11992-9 v8
Auxiliary power and signals are connected using voltage connectors. Signal wires are
connected to a female connector (see Figure 13) which is then plugged into the corresponding
male connector (see Figure 14) located at the rear of the IED. For location of BIM, BOM, SOM
and IOM refer to section "Rear side connectors". Connection diagrams for BIM, BOM, SOM and
IOM are shown in Figure 6, Figure 9, Figure 10 and Figure 11.
Do not insert anything else to the female connector but the corresponding
male connector. Inserting anything else (such as a measurement probe) may
violate the female connector and prevent a proper electrical contact between
the printed circuit board and the external wiring connected to the screw
terminal block.
If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with 20 A sockets,
1.5mm² (AWG16) conductor area must be used to connect the auxiliary power.
Procedure
1. Connect signals to the female connector

The conductors can be of rigid type (solid, stranded) or of flexible type.
The female connectors accept conductors with a cross section area of 0.2-2.5 mm2 (AWG
24-14). If two conductors are used in the same terminal, the maximum permissible cross
section area is 0.2-1 mm2 (AWG 24-18).
If two conductors, each with area 1.5 mm2 (AWG 16) need to be connected to the same
terminal, a ferrule must be used, see figure 15. Crimp this ferrule properly to the wire
using tools as recommended by the supplier of the ferrules (keep stripping length of the
cable to minimum 10 mm). The fastening screw shall be tightened with a torque of 0.4
Nm (This torque applies to all binary connectors).
2. Plug the female connector to the corresponding back-side mounted male connector
3. Lock the female connector by fastening the lock screws

Installation manual
Connecting
Figure 13: A female connector (top: screw compression type, bottom: ringlug type)
Figure 14: Board with male connectors

Installation manual
Connecting
2 1
Figure 15: Accessories
PosNo Description
1 Ferrule
2 Bridge connector, used to jump terminal points in a connector.
M12583-1 v8
Table 6: Auxiliary power supply and binary I/O connectors

Connector type Rated voltage Maximum conductor area
Screw compression type 250 V AC 2.5 mm2 (AWG14)
2 × 1 mm2 (2 x AWG18)
Terminal blocks suitable for ring lug 300 V AC 3 mm2 (AWG14)
terminals
6.2 Making of Ethernet connections
6.2.1 Connecting station communication interfaces M11720-2 v11
SAM600–IO always have 4 ports available. Optical Ethernet module (OEM) provides two
additional Ethernet ports. These ports are used for IEC 61850.
• Ports X301 to X304 on the NUM module and ports X3061 and X3062 on the OEM module
are used for IEC 61850-8-1 communication. Ports X301/X302, X303/X304 and X3061/
X3062 are to be used in pairs for redundant communication. The optical port connectors
are of LC type and the galvanic connectors are of RJ45 type.
fiber-optical cables are very sensitive to handling. Do not bend too sharply. The
minimum curvature radius is 15 cm for plastic fiber cables and 25 cm for glass
fiber cables. If cable straps are used to fix the cables, apply them with a loose
fit.
Always hold the connector, never the cable, when connecting or disconnecting
optical fibers. Do not twist, pull or bend the fiber. Invisible damage may
increase fiber attenuation making communication impossible.

Installation manual
Connecting
RJ45 LAN ports of the IED are PELV or SELV circuits.

The connected remote circuit must be PELV or SELV circuits.
Ensure that the clearance distance accordance with national regulations, for
the highest voltage that may be present within the cabinet. This can be done by
ensuring that the LAN cables are mounted and fixed with sufficient distance to
all HLV circuits.
Strictly follow the instructions from the manufacturer for specific types of
optical cables/connectors.
When utilizing galvanic RJ45 SFP ports for the IEDs network connection(s), the
installation shall be done in such way that the electrical power distribution
environment follows Environment A as specified in IEEE 802.3. In other words,
the LAN or LAN segments, with all its associated interconnected equipment, is
entirely contained within a single low-voltage power distribution system and
within a single building.

Installation manual
Checking installation
Section 7 Checking installation

7.1 Identifying hardware and software version GUID-7527A986-F827-4104-B0E9-C62B1B0EF706 v1
The information of hardware and software versions of the IED are available on the label
attached on the case of the IED. There are also module labels that can be used to identify the
different modules inside the IED (such as input-output cards and so on).
7.2 Checking mounting GUID-50578D7B-23D4-45B0-BB10-D3108EEF9B97 v2
Check that all fixing screws are tight and that all cables are connected.
7.3 Checking the power supply M11725-2 v6
Do not insert anything else to the female connector but the corresponding
male connector. Inserting anything else (such as a measurement probe) may
damage the female connector and prevent a proper electrical contact between
the printed circuit board and the external wiring connected to the screw
terminal block.
Check that the auxiliary supply voltage remains within the permissible input voltage range
under all operating conditions. Check that the polarity is correct before energizing the IED.
7.4 Energizing the IED GUID-E40DE80C-8DA4-4E17-876C-4CC3CE706347 v4
Before connecting the auxiliary power, check that the terminal strip is wired and placed
correctly. Remove the protective film from the top side of the unit.
During IED start-up, you can observe the internal fail relay that should change state to ready
after around 1 minute.
In order to get the following information in SAM600-IO, the service kit is need.
For more information on service kit, refer SAM600-IO Technical manual.
During IED start-up, you can observe the following sequence:
1. The Green Ready LED starts to flash.

2. The LCD lights up and starting... is displayed.
3. The main menu is displayed. A final steady green Ready LED indicates a successful start-
up of the device.
If the self supervision of the IED detects a diagnostic error during the start-up process, the
green Ready LED flashes. Further information on the error may be visible on the local HMI
under Main menu/Diagnostics/IED status/General. Note down the displayed information as
reference when contacting ABB technical support.

Installation manual
34
Removing, repairing and exchanging
Section 8 Removing, repairing and exchanging

8.1 Product lifecycle GUID-D1A48469-E2DB-4E39-8431-1686F13FFC4D v8
At some point of the product lifecycle, the IED will be upgraded to a next generation unit.
When selecting the original product, already consider the upgrading and extension
possibilities that the specific product offers for its whole lifecycle.
8.2 Checking IED information GUID-2CAE273B-B384-438A-B21C-C0BC86E203A1 v3
In order to get the following information in SAM600-IO, the service kit is

needed. For more information on service kit, refer SAM600-IO Technical
manual.
The IED information includes detailed information about the device, such as version and serial
number. To find the information navigate through the LHMI menus as indicated below:
1. Select Main Menu/Diagnostics/IED status/Product identifiers.

2. Select a submenu with and .
3. Enter the selected submenu with .
4. Browse the information with and .
The Product identifiers submenu contains product related information including product
type, product version, product definition, firmware version, serial number, order number and
production date.
The Installed HW submenu contains information about the HW modules.
The IED information can be retrieved through PCM600, properties window and IED summary.
See Figure 16

Installation manual
Removing, repairing and exchanging
Figure 16: IED summary
8.3 Removing the IED GUID-6F99E661-D319-4782-97E9-3A864B1E972D v2
Before removing the IED, make sure that auxiliary power is turned off and all wiring is
disconnected.
For upgrade purposes the IED does not need to be removed. Before removing
the IED check with your local ABB office if the IED can be upgraded.
8.4 Sending the IED for repair AMU0600445 v4
In case of product problems, contact the nearest ABB office or representative for consultation
and instructions.
8.5 Exchanging the IED GUID-1EB39784-696C-4B2E-B560-4115F721DCAB v9
To exchange the IED with another identical unit, remove the IED and install the new one.
Contact your local ABB for information about exchangeable units.

Installation manual
Technical data
Section 9 Technical data

9.1 Dimensions IP11490-1 v3
9.1.1 Case without protective cover SEMOD53195-1 v2
M2152-3 v8
A
D
B C
Figure 17: Case without protective cover
Figure 18: Case without protective cover with 19” rack mounting kit
M2152-11 v5
Case size A B C D E F G H I
(mm)
6U, 1/2 x 19” 265.9 223.7 204.1 249.9 205.8 190.5 466.5 189.1 482.6
6U, 1/1 x 19” 265.9 448.0 204.1 249.9 430.1 190.5 466.5 189.1 482.6
The G and I dimensions are defined by the 19” rack mounting kit

Installation manual
Technical data
9.1.2 Case with protective cover SEMOD53199-1 v2
M11985-110 v7
A
D
B
C
Figure 19: Case with protective cover
Figure 20: Case with protective cover and 19” rack mounting kit
Figure 21: Protective cover case with details

Installation manual
Technical data
M11985-120 v6
Case size A B C D E F G H J K
(mm)
6U, 1/2 x 19” 266.7 224 243.8 255.0 205.8 190.5 204 465.5 228.26 482.3 — 483.4
—
466.6
6U, 1/1 x 19” 266.7 448.3 243.8 255.0 430.1 190.5 428.3 465.5 228.26 482.3 — 483.4
—
466.6
The H and K dimensions are defined by the 19” rack mounting kit.
9.1.3 Wall mounting dimensions M11569-3 v5
Figure 22: Wall mounting
Case size (mm) A B C D E

6U, 1/2 x 19” 254.5 190.5 242.26 259.06 202.61
6U, 1/1 x 19” 254.5 190.5 466.5 483.5 202.61

Installation manual
40
Glossary
Section 10 Glossary M14893-1 v18
AC Alternating current
ACC Actual channel
ACT Application configuration tool within PCM600
A/D converter Analog-to-digital converter
ADBS Amplitude deadband supervision
ADM Analog digital conversion module, with time synchronization
AI Analog input
ANSI American National Standards Institute
AR Autoreclosing
ASCT Auxiliary summation current transformer
ASD Adaptive signal detection
ASDU Application service data unit
AWG American Wire Gauge standard
BBP Busbar protection
BFOC/2,5 Bayonet fiber optic connector
BFP Breaker failure protection
BI Binary input
BIM Binary input module
BOM Binary output module
BOS Binary outputs status
BR External bistable relay
BS British Standards
BSR Binary signal transfer function, receiver blocks
BST Binary signal transfer function, transmit blocks
C37.94 IEEE/ANSI protocol used when sending binary signals between IEDs
CAN Controller Area Network. ISO standard (ISO 11898) for serial
communication
CB Circuit breaker
CBM Combined backplane module
CCITT Consultative Committee for International Telegraph and Telephony. A
United Nations-sponsored standards body within the International
Telecommunications Union.
CCM CAN carrier module
CCVT Capacitive Coupled Voltage Transformer
Class C Protection Current Transformer class as per IEEE/ ANSI
CMPPS Combined megapulses per second
CMT Communication Management tool in PCM600

Installation manual
Glossary
CO cycle Close-open cycle

Codirectional Way of transmitting G.703 over a balanced line. Involves two twisted
pairs making it possible to transmit information in both directions
COM Command
COMTRADE Standard Common Format for Transient Data Exchange format for
Disturbance recorder according to IEEE/ANSI C37.111, 1999 / IEC
60255-24
Contra-directional Way of transmitting G.703 over a balanced line. Involves four twisted
pairs, two of which are used for transmitting data in both directions
and two for transmitting clock signals
COT Cause of transmission
CPU Central processing unit
CR Carrier receive
CRC Cyclic redundancy check
CROB Control relay output block
CS Carrier send
CT Current transformer
CU Communication unit
CVT or CCVT Capacitive voltage transformer
DAR Delayed autoreclosing
DARPA Defense Advanced Research Projects Agency (The US developer of the
TCP/IP protocol etc.)
DBDL Dead bus dead line
DBLL Dead bus live line
DC Direct current
DFC Data flow control
DFT Discrete Fourier transform
DHCP Dynamic Host Configuration Protocol
DIP-switch Small switch mounted on a printed circuit board
DI Digital input
DLLB Dead line live bus
DNP Distributed Network Protocol as per IEEE Std 1815-2012
DR Disturbance recorder
DRAM Dynamic random access memory
DRH Disturbance report handler
DSP Digital signal processor
DTT Direct transfer trip scheme
ECT Ethernet configuration tool
EHV network Extra high voltage network
EIA Electronic Industries Association
EMC Electromagnetic compatibility
EMF Electromotive force

Installation manual
Glossary
EMI Electromagnetic interference

EnFP End fault protection
EPA Enhanced performance architecture
ESD Electrostatic discharge
F-SMA Type of optical fiber connector
FAN Fault number
FCB Flow control bit; Frame count bit
FOX 20 Modular 20 channel telecommunication system for speech, data and
protection signals
FOX 512/515 Access multiplexer
FOX 6Plus Compact time-division multiplexer for the transmission of up to seven
duplex channels of digital data over optical fibers
FPN Flexible product naming
FTP File Transfer Protocol
FUN Function type
G.703 Electrical and functional description for digital lines used by local
telephone companies. Can be transported over balanced and
unbalanced lines
GCM Communication interface module with carrier of GPS receiver module
GDE Graphical display editor within PCM600
GI General interrogation command
GIS Gas-insulated switchgear
GOOSE Generic object-oriented substation event
GPS Global positioning system
GSAL Generic security application
GSE Generic substation event
HDLC protocol High-level data link control, protocol based on the HDLC standard
HFBR connector type Plastic fiber connector
HLV circuit Hazardous Live Voltage according to IEC60255-27
HMI Human-machine interface
HSAR High speed autoreclosing
HSR High-availability Seamless Redundancy
HV High-voltage
HVDC High-voltage direct current
IDBS Integrating deadband supervision
IEC International Electrical Committee
IEC 60044-6 IEC Standard, Instrument transformers – Part 6: Requirements for
protective current transformers for transient performance
IEC 60870-5-103 Communication standard for protection equipment. A serial master/
slave protocol for point-to-point communication
IEC 61850 Substation automation communication standard
IEC 61850–8–1 Communication protocol standard

Installation manual
Glossary
IEEE Institute of Electrical and Electronics Engineers

IEEE 802.12 A network technology standard that provides 100 Mbits/s on twisted-
pair or optical fiber cable
IEEE P1386.1 PCI Mezzanine Card (PMC) standard for local bus modules. References
the CMC (IEEE P1386, also known as Common Mezzanine Card)
standard for the mechanics and the PCI specifications from the PCI SIG
(Special Interest Group) for the electrical EMF (Electromotive force).
IEEE 1686 Standard for Substation Intelligent Electronic Devices (IEDs) Cyber
Security Capabilities
IED Intelligent electronic device
IET600 Integrated engineering tool
I-GIS Intelligent gas-insulated switchgear
IOM Binary input/output module
Instance When several occurrences of the same function are available in the IED,
they are referred to as instances of that function. One instance of a
function is identical to another of the same kind but has a different
number in the IED user interfaces. The word "instance" is sometimes
defined as an item of information that is representative of a type. In
the same way an instance of a function in the IED is representative of a
type of function.
IP 1. Internet protocol. The network layer for the TCP/IP protocol suite
widely used on Ethernet networks. IP is a connectionless, best-effort
packet-switching protocol. It provides packet routing, fragmentation
and reassembly through the data link layer.
2. Ingression protection, according to IEC 60529
IP 20 Ingression protection, according to IEC 60529, level 20
IRF Internal failure signal
IRIG-B: InterRange Instrumentation Group Time code format B, standard 200
ITU International Telecommunications Union
LAN Local area network
LIB 520 High-voltage software module
LCD Liquid crystal display
LDCM Line data communication module
LDD Local detection device
LNT LON network tool
LON Local operating network
MCB Miniature circuit breaker
MCM Mezzanine carrier module
MIM Milli-ampere module
MPM Main processing module
MVAL Value of measurement
MVB Multifunction vehicle bus. Standardized serial bus originally developed
for use in trains.
NCC National Control Centre

Installation manual
Glossary
NOF Number of grid faults

NUM Numerical module
OCO cycle Open-close-open cycle
OCP Overcurrent protection
OEM Optical Ethernet module
OLTC On-load tap changer
OTEV Disturbance data recording initiated by other event than start/pick-up
OV Overvoltage
Overreach A term used to describe how the relay behaves during a fault condition.
For example, a distance relay is overreaching when the impedance
presented to it is smaller than the apparent impedance to the fault
applied to the balance point, that is, the set reach. The relay “sees” the
fault but perhaps it should not have seen it.
PCI Peripheral component interconnect, a local data bus
PCM Pulse code modulation
PCM600 Protection and control IED manager
PC-MIP Mezzanine card standard
PELV circuit Protected Extra-Low Voltage circuit type according to IEC60255-27
PMC PCI Mezzanine card
POR Permissive overreach
POTT Permissive overreach transfer trip
Process bus Bus or LAN used at the process level, that is, in near proximity to the
measured and/or controlled components
PRP Parallel redundancy protocol
PSM Power supply module
PST Parameter setting tool within PCM600
PTP Precision time protocol
PT ratio Potential transformer or voltage transformer ratio
PUTT Permissive underreach transfer trip
RASC Synchrocheck relay, COMBIFLEX
RCA Relay characteristic angle
RISC Reduced instruction set computer
RMS value Root mean square value
RS422 A balanced serial interface for the transmission of digital data in point-
to-point connections
RS485 Serial link according to EIA standard RS485
RTC Real-time clock
RTU Remote terminal unit
SA Substation Automation
SBO Select-before-operate
SC Switch or push button to close
SCL Short circuit location

Installation manual
Glossary
SCS Station control system

SCADA Supervision, control and data acquisition
SCT System configuration tool according to standard IEC 61850
SDU Service data unit
SELV circuit Safety Extra-Low Voltage circuit type according to IEC60255-27
SFP Small form-factor pluggable (abbreviation)
Optical Ethernet port (explanation)
SLM Serial communication module.

SMA connector Subminiature version A, A threaded connector with constant
impedance.
SMT Signal matrix tool within PCM600
SMS Station monitoring system
SNTP Simple network time protocol – is used to synchronize computer clocks
on local area networks. This reduces the requirement to have accurate
hardware clocks in every embedded system in a network. Each
embedded node can instead synchronize with a remote clock,
providing the required accuracy.
SOF Status of fault
SPA Strömberg Protection Acquisition (SPA), a serial master/slave protocol
for point-to-point and ring communication.
SRY Switch for CB ready condition
ST Switch or push button to trip
Starpoint Neutral point of transformer or generator
SVC Static VAr compensation
TC Trip coil
TCS Trip circuit supervision
TCP Transmission control protocol. The most common transport layer
protocol used on Ethernet and the Internet.
TCP/IP Transmission control protocol over Internet Protocol. The de facto
standard Ethernet protocols incorporated into 4.2BSD Unix. TCP/IP
was developed by DARPA for Internet working and encompasses both
network layer and transport layer protocols. While TCP and IP specify
two protocols at specific protocol layers, TCP/IP is often used to refer
to the entire US Department of Defense protocol suite based upon
these, including Telnet, FTP, UDP and RDP.
TEF Time delayed earth-fault protection function
TLS Transport Layer Security
TM Transmit (disturbance data)
TNC connector Threaded Neill-Concelman, a threaded constant impedance version of a
BNC connector
TP Trip (recorded fault)
TPZ, TPY, TPX, TPS Current transformer class according to IEC
TRM Transformer Module. This module transforms currents and voltages
taken from the process into levels suitable for further signal
processing.

Installation manual
Glossary
TYP Type identification

UMT User management tool
Underreach A term used to describe how the relay behaves during a fault condition.
For example, a distance relay is underreaching when the impedance
presented to it is greater than the apparent impedance to the fault
applied to the balance point, that is, the set reach. The relay does not
“see” the fault but perhaps it should have seen it. See also Overreach.
UTC Coordinated Universal Time. A coordinated time scale, maintained by
the Bureau International des Poids et Mesures (BIPM), which forms the
basis of a coordinated dissemination of standard frequencies and time
signals. UTC is derived from International Atomic Time (TAI) by the
addition of a whole number of "leap seconds" to synchronize it with
Universal Time 1 (UT1), thus allowing for the eccentricity of the Earth's
orbit, the rotational axis tilt (23.5 degrees), but still showing the Earth's
irregular rotation, on which UT1 is based. The Coordinated Universal
Time is expressed using a 24-hour clock, and uses the Gregorian
calendar. It is used for aeroplane and ship navigation, where it is also
sometimes known by the military name, "Zulu time." "Zulu" in the
phonetic alphabet stands for "Z", which stands for longitude zero.
UV Undervoltage
WEI Weak end infeed logic
VT Voltage transformer
X.21 A digital signalling interface primarily used for telecom equipment
3IO Three times zero-sequence current.Often referred to as the residual or
the earth-fault current
3UO Three times the zero sequence voltage. Often referred to as the
residual voltage or the neutral point voltage

Installation manual
48
49
ABB AB
Grid Automation Products
SE-721 59 Västerås, Sweden
Phone +46 (0) 21 32 50 00
Scan this QR code to visit our website
www.abb.com/protection-control
1MRK 514 030-UEN
© Copyright 2017 ABB.

All rights reserved.

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Relion® SAM600

Switchgear control unit SAM600-IO

© Copyright 2017 ABB. All rights reserved

Section 2 Safety information............................................................................................. 7

Section 3 Environmental aspects.....................................................................................11

Section 4 Unpacking, inspecting and storing................................................................ 13

Switchgear control unit SAM600-IO 1

Section 7 Checking installation........................................................................................33

Section 8 Removing, repairing and exchanging.............................................................35

Section 9 Technical data................................................................................................... 37

2 Switchgear control unit SAM600-IO

1.2 Intended audience GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11

1.3 Product documentation

1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v16

Deinstalling & disposal

Figure 1: The intended use of manuals throughout the product lifecycle

Switchgear control unit SAM600-IO 3

The communication protocol manual describes the communication protocols supported by

1.3.2 Document revision history GUID-7099E1DB-1CD6-4037-A418-92AB57FA9462 v3

Document Date Product revision History

1.3.3 Related documents GUID-67D1F667-746E-4B71-875A-4CBEAB6EC5E1 v1

Documents related to SAM600–IO Document numbers

4 Switchgear control unit SAM600-IO

Documents related to SAM600–IO Document numbers

1.4 Document symbols and conventions

1.4.1 Symbols GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v13

The caution icon indicates important information or warning related to the

1.4.2 Document conventions GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v8

Switchgear control unit SAM600-IO 5

6 Switchgear control unit SAM600-IO

Section 2 Safety information

All warnings must be observed.

2.2 Warnings IP1504-1 v2

National and local electrical safety regulations must always be followed.

Never connect or disconnect a wire and/or a connector to or from a IED during

Switchgear control unit SAM600-IO 7

Always connect the IED to protective earth, regardless of the operating

The IED with accessories should be mounted in a cubicle in a restricted access

2.3 Caution signs IP1503-1 v1

The IED contains components which are sensitive to electrostatic discharge.

Always transport PCBs (modules) using certified conductive bags.

Always use a conductive wrist strap connected to protective earth when

8 Switchgear control unit SAM600-IO

Take care to avoid electrical shock during installation and commissioning.

Switchgear control unit SAM600-IO 9

Section 3 Environmental aspects

3.2 Disposing of the IED AMU0600460 v6

Table 1: Materials of the IED parts

Switchgear control unit SAM600-IO 11

Section 4 Unpacking, inspecting and storing

IEDs require careful handling.

The cardboard packaging material is 100% recyclable.

4.2 Inspecting the product

4.2.1 Identifying the product AMU0600513 v5

4.2.2 Checking delivery items GUID-2A6D8F5A-470F-40D1-9EAE-60DE4DD85EE6 v1

4.2.3 Inspecting the IED GUID-F6333353-F05D-4B41-BE44-5CE5274E788E v2

• Check the IED to see if any damage occurred during transportation.

4.2.4 Returning an IED damaged in transit GUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4

4.3 Storing GUID-1DC9D33D-DC62-438B-9333-3BB354164CBC v7

Switchgear control unit SAM600-IO 13

5.2 Checking environmental conditions and mounting

• Avoid installation in dusty, damp areas.

5.3 Mounting the IED M11978-3 v12