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Technical Guide
July 2018
TG-MCP-US-RM-MCB-TG-201807-EN.doc
EZ Lift Manual Products
Technical Guide
July 2018
Table of Contents
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EZ Lift Manual Products
Technical Guide
July 2018
1.1 Features
Load chain guard that holds chain to pockets of load wheel for safe operation
Treated steel shafts, gears, load wheels
Load chain wheel with four accurately made pockets
Double-shielded ball bearing supports the main shaft of the load chain wheel
Top hook suspension
Hooks are treated alloy steel and equipped with spring-return safety latches.
Shank of the hook is encapsulated to allow the hook to rotate 360o.
Hook opening inspection marks
Dual pawl, Weston style brake with two brake friction discs
Overload limiting device (except the ¼ ton [250 kg] unit)
Load chain: high strength alloy steel with galvanize finish
Hand chain: steel with a galvanize finish
Weight of the hand chain – 0.28 lb/ft [0.417 kg/m]
Covers: steel with RAL1021 (dark gray) powder coating – matches C3 category in DIN ISO 12944-2
Ambient temperature: -4oF – 122oF [-20oC – 50oC]
5t
93
0.25 t 2B 3t
5t load limiter kit
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July 2018
A B A B
H
H m in
øD
C øD
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Figure I Figure II
Capacity ½ ton or 500 kg 1 ton or 1000 kg 2 ton or 2000 kg 5 ton or 5000 kg
Drawing Figure I Figure I Figure I Figure II
Number of falls 1-fall 1-fall 1-fall 2-fall
Dimensions Inch mm Inch mm Inch mm Inch mm
Trolley flange range 2” – 8” 5 - 203 2.5” -12” 64 – 305 3.5” -12” 88 – 305 4.5” - 12” 114 - 305
Headroom C 11 7/8” 299 13” 331 16 ¾” 424 25” 636
A 10 1/4” 258 11 1/2” 292 14 1/8” 358 18 5/8” 472
BO diameter 1” 24 1 1/8” 28 1 3/8” 36 1 7/8” 48
B1 1 11/16” 43 2 1/8” 54 2 3/16” 56 2 7/16” 62
B2 11/16” 17 13/16” 20 15/16” 24 15” 38
D 10 7/16” 265 15” 380 15 1/16” 383 16 3/8” 416
E 23/32” 18 25/32” 20 25/32” 20 25/32” 20
G 3 15/16” 100 4 15/16” 125 5 5/16’ 135 6 11/16’ 170
G1 3/4" 19 3/4" 19 3/4" 19 1 5/16” 33
K 2 3/16” 55 2 11/16” 68 3 5/32’ 80 4 ¼” 108
L 2 5/8” 67 3 ¼” 82 3 23/32” 94 5” 126
N 1 1/8” 29 1 ½” 37 1 ½” 38 1 11/16” 42
Q 2 ¼” 57 2 ¼” 57 2 7/16” 61 2 7/16” 61
S 3/8” 9 3/8” 9 23/32” 18 1” 25
U 23/32” 18 13/16” 21 13/16” 21 13/16” 21
Unit weight is approximate. Lbs. kg Lbs. kg Lbs. kg Lbs. kg
Weight of unchained unit – 40 18 58 26 106 48 203 92
push trolley
Weight of unchained unit – 47 21 64 29 115 52 212 96
hand-geared trolley
Lbs. N Lbs. N Lbs. N Lbs. N
Effort to move trolley hand 4.725 21 7.875 35 13.725 61 18.675 83
chain
ft meter ft meter ft meter ft meter
Distance for meter of trolley --- 0.287 --- 0.291 --- 0.300 --- 0.225
hand chain
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EZ Lift Manual Products
Technical Guide
July 2018
The lever puller is used for lifting, lowering, pulling and stretching within its rated load. Loads are lifted or
positioned by ratcheting a handle/lever. The RL lever puller consists of:
Steel body and handle with chrome finish - thickness 40 μm
Rubber grip on handle
360o handle rotation
Load chain guard that holds chain to pockets of load wheel for safe operation
Hooks swivel 360 degrees and equipped with spring-return safety latches.
Hook opening inspection marks
High strength alloy steel load chain with galvanize finish
Dual pawl Weston style brake with friction discs – holds and controls the load in either direction
Free-chaining capability
Accessible operating control lever
Over-travel restraint on the free end of the load chain
L
H
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July 2018
Ratchet Handle/Lever
Load hook
The lever puller is used for lifting, lowering, pulling or stretching within its rated load. Loads are lifted or positioned
by ratcheting a handle/lever. The RLP lever puller consists of:
Steel body and handle with RAL 1028 (yellow) epoxy paint finish – paint thickness 80 μm
Rubber grip on handle
360o handle rotation
Load chain guard that holds chain to pockets of load wheel for safe operation.
Hooks swivel 360 degrees and equipped with spring-return safety latches.
Hook opening inspection marks
High strength alloy steel load chain with a galvanize finish
Dual pawl Weston style brake with friction discs – holds and controls the load in either direction
Free-chaining capability
Accessible operating control lever
Over-travel restraint on the free end of the load chain
15° recovery stroke
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July 2018
L
H
H
1-fall 2-fall
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July 2018
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6 Hook Dimensions
6.1 Hook Dimensions for RL Manual Lever Puller and RM Series II Hand Chain Hoist
Hook Material Load Load Test Breaking D O B Hh Lh Hv Lv Models
I.D. load load Used
Ton [kg] lbs lbs inch inch inch inch inch inch inch
[kg] [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1102 2204 1.043 0.835 0.669 0.787 0.476 0.669 0.429
13S 1/4 250 RL
[500] [1000] [26.5] [21.2] [17] [20] [12.1] [17] [10.9]
1102 2204 1.220 0.945 0.63 0.701 0.453 0.591 0.413
15S 1/4 250 RM II
[500] [1000] [31] [24] [16] [17.8] [11.5] [15] [10.5]
2204 4408 1.24 0.984 0.787 1.012 0.63 0.858 0.551
16S 1/2 500 RM II
[1000] [2000] [31.5] [25] [20] [25.7] [16] [21.8] [14]
4408 8816 1.476 1.181 0.929 1.319 0.811 1.102 0.728
19S 1 1000 RM II, RL
[2000] [4000] [37.5] [30] [23.6] [33.5] [20.6] [28] [18.5]
6614 13228 1.673 1.319 1.043 1.575 0.957 1.319 0.858
21S 1 1/2 1500 RM II, RL
[3000] [6000] [42.5] [33.5] [26.5] [40] [24.3] [33.5] [21.8]
8816 17632 1.772 1.398 1.102 1.720 1.043 1.437 0.929
22S 2 2000 RM II
[4000] [8000] [45] [35.5] [28] [43.7] [26.5] [36.5] [23.6]
17632 26455 1.969 1.575 1.24 2.028 1.24 1.72 1.102
24S 3 3000 RM II, RL
[8000] [12000] [50] [40] [31.5] [51.5] [31.5] [43.7] [28]
22046 44092 2.087 1.673 1.319 2.205 1.358 1.87 1.209
25S 5 5000 RM II
[10000] [20000] [53] [42.5] [33.5] [56] [34.5] [47.5] [30.7]
33069 66138 2.953 2.36 1.87 2.953 1.87 2.48 1.574
28T 7 1/2 7500 RM II
[15000] [30000] [75] [60] [47.5] [75] [47.5] [63] [40]
44092 88184 2.953 2.36 1.87 2.953 1.87 2.48 1.574
28T 10 10000 RM II
[20000] [40000] [75] [60] [47.5] [75] [47.5] [63] [40]
B
D
Lh
Hv
Lv Hh
The size of the top hook and the load hook is identical for each model.
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EZ Lift Manual Products
Technical Guide
July 2018
7.1 Features
The cross shaft of the RPT push trolley and the RPTC hand-geared trolley is suitable for the top hook of the manual
chain hoists or the manual lever pullers. The top hook of the hoist or puller can attach directly onto the cross shaft.
The shaft is specially shaped to keep the top hook centered in place.
Most RPT and RPTC trolley models have two beam flange width ranges to cover a wide range of beam flange
widths. In these cases, there are two cross shaft lengths, one for each range.
The trolley wheels are single flange and crown-tread type suitable for Wide Flange beams or tapered flange
beams.
Wheel bearings are deep-groove sealed ball bearing type, which are permanently lubricated.
Safety drop lugs and bumpers are standard. The material of the bumpers is rubber. Bumper dimensions are
included with the trolley dimensions.
Ambient temperature: -4oF – 122oF [-20oC – 50oC]
RAL1021 (dark gray) powder coating – matches C3 category in DIN ISO 12944-2
The link diameter and pitch of the hand chain for the RPTC trolley is 5x23.7. The hand chain is steel with galvanize
finish. Weight of the hand chain is 0.28 lb/ft or 0.417 kg/m. The hand chain wheel includes hand chain guard.
Capacity range of the RPT Push trolley models is ¼ ton [250 kg] to 5 tons [5000 kg].
Capacity range of the RPTC Hand-geared trolley models is 1 ton [1000 kg] to 10 tons [10000 kg].
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Figure I
Figure II
Model A B E ØF G H J ØK M N P Q R S T ØV Z
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
RPT-250 11 0.75 2.38 1.97 1.18 3.9 0.39 0.59 1.3 7.48 6.69 3.15 2.44 2.21 2.95 0.94 2.68
Figure I [278] [19] [60] [50] [30] [99] [10] [15] [33] [190] [170] [80] [62] [56] [74] [24] [68]
12 0.75 2.44 2.17 1.34 4.17 0.71 0.79 1.26 7.96 7.32 3.31 2.64 2.25 3.12 0.94 2.83
RPT-500 [303] [19] [62] [55] [34] [106] [18] [20] [32] [202] [186] [84] [67] [57] [79] [24] [72]
Figure I 16.2
[411]
12.7 1 3.25 2.36 1.58 5.31 0.91 0.95 1.58 9.49 8.86 3.98 3 2.60 3.98 1.10 3.66
RPT-1000 [322] [25.5] [82] [60] [40] [135] [22.5] [24] [40] [241] [225] [101] [76] [66] [101] [28] [93]
Figure I 17
[430]
13.4 1.06 3.82 3 1.5 6.26 0.87 1.18 1.65 11.4 10.7 4.57 3.62 3.39 4.76 1.38 4.41
RPT-2000 [340] [27] [97] [76] [38] [159] [20] [30] [42] [288] [272] [116] [92] [86] [121] [35] [112]
Figure I 17.7
[448]
14.3 1.29 5.51 3.78 1.5 7.56 0.91 1.10 1.89 14.1 13.4 5.67 4.5 2.01 5.55 1.77 2.72
RPT-3000 [362] [32] [140] [96] [38] [192] [23] [28] [48] [358] [338] [144] [114] [51] [141] [45] [69]
Figure II 18.5
[470]
15.1 1.89 6.34 4.25 1.85 8.43 1.10 1.38 2.17 14.8 14 6.22 5 2.1 6.42 1.78 3.07
RPT-5000 [384] [48] [161] [108] [47] [214] [28] [35] [55] [375] [355] [158] [126] [53] [163] [45] [78]
Figure II 19.3
[490]
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Figure I
Figure II
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Figure III
Model A B C D E ØF G H J ØK M N P Q R S T U ØV øW Z
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
12.7 1 6.57 1.5 3.25 2.36 1.58 5.31 0.91 0.95 1.58 9.49 8.86 3.98 3 2.60 3.98 5.16 1.10 4.48 3.66
RPTC-1000 [322] [25.5] [167] [38] [82] [60] [40] [135] [22.5] [24] [40] [241] [225] [101] [76] [66] [101] [131] [28] [114] [93]
17
Figure I [430]
13.4 1.06 6.57 1.54 3.82 3 1.5 6.26 0.87 1.18 1.65 11.4 10.7 4.57 3.62 3.39 4.76 5.16 1.38 4.48 4.41
RPTC-2000 [340] [27] [167] [39] [97] [76] [38] [159] [20] [30] [42] [288] [272] [116] [92] [86] [121] [131] [35] [114] [112]
17.7
Figure I [448]
14.3 1.29 2.32 1.38 5.51 3.78 1.5 7.56 0.91 1.10 1.89 14.1 13.4 5.67 4.5 2.01 5.55 0.91 1.77 6.3 2.72
RPTC-3000 [362] [32] [59] [35] [140] [96] [38] [192] [23] [28] [48] [358] [338] [144] [114] [51] [141] [23] [45] [160] [69]
18.5
Figure II [470]
15.1 1.89 2.32 1.38 6.34 4.25 1.85 8.43 1.10 1.38 2.17 14.8 14 6.22 5 2.1 6.42 0.91 1.78 6.3 3.07
RPTC-5000 [384] [48] [59] [35] [161] [108] [47] [214] [28] [35] [55] [375] [355] [158] [126] [53] [163] [23] [45] [160] [78]
19.3
Figure II [490]
RPTC-10000 16.1 1.93 3.15 4.41 8.23 5.20 1.81 7.17 1.57 1.97 2.76 18.03 17.09 7.87 6.06 2.99 7.72 1.73 1.97 6.3 3.47
[408] [49] [80] [112] [209] [132] [46] [182] [40] [50] [70] [458] [434] [200] [154] [76] [196] [44] [50] [160] [88]
Figure III 20.2
[514]
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Type Dimensions
A max B max B min C D E F Max F min G Min H I J
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
RBC 1 9.45 7.56 13.39 2.76 0.20 8.27 5.91 1.77 1.77 0.79 0.79 7.28
[240] [192] [340] [70] [5] [210] [150] [45] [45] [20] [20] [185]
RBC 2 9.45 7.56 13.39 2.76 0.20 8.27 5.91 1.77 1.77 0.79 0.79 7.28
[240] [192] [340] [70] [5] [210] [150] [45] [45] [20] [20] [185]
RBC 3 12.44 9.37 17.52 4.17 0.31 9.84 8.15 6.50 2.99 0.87 1.34 10.28
[316] [238] [445] [106] [8] [250] [207] [165] [76] [22] [34] [261]
RBC 5 12.05 9.76 17.91 4.49 0.39 9.84 8.27 6.57 2.99 1.10 1.34 9.88
[306] [248] [455] [114] [10] [250] [210] [167] [76] [28] [34] [251]
9 Definitions
Chain Overhaul: Number of feet (meter) the hand chain travels to raise the load hook one foot (meter).
Chain Pull: Nominal force or effort exerted by the operator to the hand chain/lever to lift the rated load and keep
it in motion.
SWL: Safe Working Load
Free-chaining: Allows the operator to adjust the position of the load hook when the lever puller is not under load.
Ton: 1 ton equals 2,000 lbs
Kilogram (kg): 1 kg equals 2.2046226 lbs
R&M Materials Handling, Inc. has made every effort to make this Technical Guide complete and accurate as of the time of printing. Since
products are continuously being improved, all data is subject to correction and change. The data presented here is for general information to
provide an overview of capabilities of the manual chain hoists and the manual lever pullers, and their accessories. For specific applications,
certified drawings, capabilities and performance data contact R&M for assistance.
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