Itp Piping

Department Document No.
Facility Engineering & {put here doc no}

Integrity
Author’s Organization Validation : 2 years
Quality, Inspection &

Recertification Expired Date : {dd-mmm-yyyy}
INSPECTION AND TEST PLAN

PIPING FABRICATION & INSTALLATION
Approval Sheet
Name Title Date Signature
Facility Engineering & Integrity Manager
Head of Facility Engineering
Head of Quallity Control
Lead of Field Engineering
DOCUMENT CLASS: I
Revision Status
Rev Issue Date Prepared Checked Approved Issue Purpose Owner Signature
A dd-mmm-yyyy NS AA DM Issue for Review

0 dd-mmm-yyyy NS AA DM Issue for Approval
PT. MALEA ENERGY ITP - Piping Fabrication and Installation
Review and Endorsement Record
This document has been reviewed and endorsed by:

Name Title Date Signature
_____________________________________________________________________________________________________
Page 2 of 15
Review and Endorsement Record
Document Number : {put here doc no}
Document Title : ITP Piping Fabrication and Installation
Revision : xx
Page Date Revise Reviewer
_____________________________________________________________________________________________________
Page 3 of 15
Table of Contents
1. Purpose ........................................................................................................................................... 5
2. Scope .............................................................................................................................................. 5
3. Reference ........................................................................................................................................ 5
4. Definition ......................................................................................................................................... 5
5. Abbreviation .................................................................................................................................... 6
6. Legend ............................................................................................................................................ 6
7. Appendix ......................................................................................................................................... 7
_____________________________________________________________________________________________________
Page 4 of 15
1. Purpose
This inspection and test plan is intended to be used as a guide to control all
work steps in term of and inspection on piping fabrication at workshop and piping
instalation at Company site location. Assure that all inspection is performed according
to the approved documents and for acceptance criteria. Ensure that all parties involved
have clear responsibility for all work steps.
2. Scope
This document covers all works step of inspection and testing on piping
fabrication at workshop and piping installation at Company site location for new piping
spool, to repair the existing piping system in Company facility, performed by Technical
Maintenance (TM) team or Contractor (CTR) at workshop and site location.
The material scope in this ITP covers material carbon steel and stainless steel.
All specific NDT procedures such as PT Procedure shall be prepared by NDT

and approved by NDT Level II personal.
When any utility engaged with Company Bussines has their own ITP and/or
procedures, it shall be submitted to company for review and approval prior used.
3. Reference
a. ASME B31.3 Process Piping.
b. ASME Code Section II Part A Ferrous Material Specification.
c. ASME Code Section V Nondestructive Testing Qualification.
d. ASME Code Section IX Welding and Welder Qualification.
e. Project Procedures:
i. Insulation Procedure.
ii. Guideline for Lifting/Crane Operation Management System.
iii. General Piping Fabrication and Installation Procedure
iv. Joint Integrity Testing Procedure.
v. Non Conformance Procedure.
vi. Post Weld Heat Treatment Procedure.
vii. General Piping NDT Procedure.
viii. Piping Pressure Testing Procedure.
ix. Company Specification for Handhover System & Certification Manual.
x. WPS/PQR
4. Definition
a. CON shall mean construction is a person who is authorized by the company
to do the work
b. NDT shall mean Non Destructive Testing (RT, UT, MPI, DPT)
c. TM shall mean Technical Maintenance, a department within Company who
responsible for doing maintenance of Company facility.
_____________________________________________________________________________________________________
Page 5 of 15
5. Abbreviation
a. AFC : Approved for Construction
b. ASME : American Society Mechanical Engineer
c. ASTM : American Standard Testing Material
d. COM : Company’s Commissionning Department
e. CON : Construction
f. DPT : Dye Penetrant Testing
g. MPI : Magnetic Particle Identification
h. NACE : National American Corrosion Engineer
i. OPS : Company’s Operation Department
j. PMI : Positive Material Identification
k. PQR : Procedure Qualification Record
l. QA/QC : Company’s Quality Assurance / Quality Control Department
m. RT : Radiography Testing
n. TM : Company’s Technical Maintenance Department
o. UT : Ultrasonic Testing
p. WPS : Welding Procedure Specification
6. Legend
a. H (Hold Point)
Work shall not be proceed without formal notification from the assigned
Quality Representative from Company. A signature signifying involvement of
the assigned Quality representative is required on the referenced Quality
Record
b. W (Witness)
Personnel doing the work shall notify assigned Quality Representative
from Company when the work is to be performed so that witnessing activities
could take place. Work does not stop if signed Quality Representative is not
present. A signature signifying involvement of the assigned quality
representative is required on referenced Qaulity record.
c. M (Monitoring)
Verifying work and testing activities on an ongoing basis as deemed
necessary, also known as patrol inspection or spot check.
d. R (Review)
Review of document such as procedure, drawing inspection and testing
records etc, at a direction of Company.
e. P (Perform)
Perform or provide or prepare or execute the inspection point
f. A (Approved)
Defined as acceptance/approving of an plan or action after review or
confirm documents.
_____________________________________________________________________________________________________
Page 6 of 15
7. Appendix
No Doc No Description
1 Cutting Report
2 Dimensional Report
3 Flange Joint Report
4 Inspection Release Notice (IRN)
5 Insulation Report
6 Material Certificate Register
7 Material Receiving Report
8 NDT MPI Report
9 NDT RT Report
10 NDT UT Report
11 NDT DPT Report
12 Non Conformance Report
13 Pad Pneumatic Report
14 PWHT Report
15 Torque Wrench Report
16 Traceability Report
17 Visual Report
18 Welder Certificate Register
19 Welding Report
20 WPS/PQR Register
21 JI1 Joint Integrity Certificate
22 MP1 Piping Completion
23 MW1 Welding Completion Summary
24 PL1 Punch List
25 SL1 System Leak Or Service Test
_____________________________________________________________________________________________________
Page 7 of 15
MALEA HEPP STAGE I (2 x 45 MW) ITP - Piping Fabrication and Instalation
Legend :
INSPECTION TEST PLAN M : Monitor P : Perform
PIPING FABRICATION A : Approve R : Review
Doc. No. : {put here doc no} W : Witness H : Hold Point
Level Inspection Remark

No Work Activities Reference Document Verified Documents Acceptance Criteria
CON QA/QC COM OPS
1 DOCUMENT REVIEW AND APPROVAL
1.1 Shop Drawing  AFC Drawing  Approval Drawing  Isometric Drawing P R/A
 Fabrication Procedure;
1.2 Fabrication Procedure  Fabrication Procedure  Relevant specification P R/A
 Code/Standard
 Piping Pressure Testing
 Piping Pressure Testing  Piping Pressure
1.3 Pressure Testing Procedure Procedure; P R/A
Procedure Testing Procedure
 ASME B31.3 Par.345.1
 ASME B31.3
 ASME Sec IX  ASME Sec. IX, Art-2
1.4 WPS/PQR  WPS/PQR Register P R/A
 Migas Regulation  ASME B31.3, P.328.2
84.K/38/DJM/1998
 ASME B31.3
Welder Performance  ASME Sec IX  Welder Certificate  ASME Sec. IX, Art-3
1.5 P R/A
Qualification Test  Migas Regulation Register  ASME B31.3, P.328.2
84.K/38/DJM/1998
 ASME Section V
 Approval General
 ASME B31.3  ASME B31.3; Table
1.6 NDT Procedure Piping NDT P R/A
 General Piping NDT 341.3.2
Procedure
Procedure
 ASNT-TC-1A
1.7 NDT Personal Certificate  Personal Certificate  ASME Sec. V, P R/A
 ASME Secton V
1.8 Insulation Procedure  Insulation Procedure Approval Procedure  Insulation Procedure P R/A
_________________________________________________________________________________________________________________________________________________________________
Page 8 of 15
Legend :

CON QA/QC COM OPS
1.9 PWHT Procedure ( If any ) PWHT Procedure Approval Procedure PWHT Procedure P R/A
Non Conformance Non Conformance

1.10 Non Conformance Procedure Approval Procedure P R/A
Procedure Procedure
Pad Pnenumatic Testing Piping Pressure Testing Piping Pressure Testing
1.11 Approval Procedure P R/A
Procedure Procedure Procedure
Handover System & Handover System & Handover System &
1.12 Approval Procedure P R/A
Certification Manual Certification Manual Certification Manual
2 MATERIAL
 Data Sheet;
 Material Certificate
2.1 Review Material Certificate  Material Certificate  Drawing; P R
Register
 ASTM Material.
Material Inspection &  Material Receiving
2.2  Material Specification;  ASME B31.3 Par-323.1 P W
Verification Report
3 FABRICATION
3.1 Marking and cutting  AFC Drawing Cutting Report AFC Drawing, P M
 AFC Drawing  AFC Drawing,

3.2 Bending or Forming (if any) Dimensional Report P M
 ASME B31.3  ASME B31.3 Par.332.1
Surface Preparation and Fit-  Approved WPS  Approved WPS;
3.3 Welding Report P M
Up  ASME B31.3  ASME B31.3,Par.328.4
Check qualified welder /  Approved WPS  Approved WPS;
operator  ASME Sec. IX  ASME Sec IX, Artikel-3
_________________________________________________________________________________________________________________________________________________________________
Page 9 of 15
Legend :

CON QA/QC COM OPS
 Approved WPS  Approved WPS;

3.5 Pre-heating / interpass temp. Welding Report P M
 ASME B31.3  ASME B31.3, T.330.1.1
Welding position / Parameter  Approved WPS  Approved WPS;
Check  ASME B31.3  ASMEB31.3,Par.330.1
4 VISUAL INSPECTION / DIMENSIONAL CHECK
 Piping Fabrication
4.1 Weld visual check Visual Report  ASME B31.3 T.341.3.2 P W
 ASME B31.3
Temporary Attachment (tack  Piping Fabrication  Visual Report;
4.2  ASME B31.3 T.341.3.2 P W
weld)  ASME B31.3  NDT Report
 Approved Drawing
4.3 Identification Weld  Traceability Report  ASME B31.3 T.341.3.2 P W
 ASME B31.3
PWHT, include hardness test,  PWHT Procedure  PWHT Procedure
4.4  PWHT Report P W
(if any)  ASME B31.3  ASME B31.3 Par.331.1
5 NDT
 RT Procedure;
5.1 Radiography Test ( If any )  NDT Requirement Proc  RT Report  ASME B31.3, T.341.3.2 P W
 ASME Sec V Article 2
 DPT Procedure Agency
5.2 Dye Penetrant Test  NDT Requirement Proc  DPT Report  ASME B31.3, T.341.3.2 P W
 MPI Procedure Agency:
5.3 Magnetic Particle Test (if any)  NDT Requirement Proc  MPI Report  ASME B31.3, T.341.3.2 P W
_________________________________________________________________________________________________________________________________________________________________
Page 10 of 15
Legend :

CON QA/QC COM OPS
 UT Procedure Agency:
5.4 Ultrasonic Test (if any)  NDT Requirement Proc  UT Report  ASME B31.3, T.341.3.2 P W
 General Piping NDT  Welding Completion  General Piping NDT
5.5 NDT Clearance P R
Procedure Summary (MW1) Procedure
6 Pressure Testing
 Piping Pressure Testing  Piping Pressure Testing

 Piping Completion
6.1 Hydro Pressure Testing Procedure. Procedure P H
(MP1)
 ASME B31.3  ASME B31.3 Par.345.4
 Piping Pressure Testing  Piping Pressure testing
 Piping Completion
6.2 Pneumatic Pressure Testing Procedure Procedure P H
(MP1)
 ASME B31.3  ASME B31.3 Par.345.5
 Piping Pressure Testing  Pad Pneumatic  Piping Pressure Testing
6.3 Pad Pneumatic Testing P H
Procedure Report Procedure;
7 PAINTING
 Specification for  Specification for

7.1 Blasting (If any)  Blasting Report P W
Protection Coatings Protection Coatings
Visual inspection of surface  Specification for  Specification for
7.2  Painting Report P W
preparation (If any) Protection Coatings Protection Coatings
 Painting Report
Dry film thickness check (If  Specification for  Specification for
7.3  Final Paint P W
any) Protection Coatings Protection Coatings
Completion (AS1)
Adhesion Test (Cross Cut  Specification for  Specification for
7.4  Painting Report P W
and/or Pull Test) (If any) Protection Coatings Protection Coatings
_________________________________________________________________________________________________________________________________________________________________
Page 11 of 15
Legend :

CON QA/QC COM OPS
 Final Paint
Completion (AS1)
8 HANDOVER
NCR (Non Conformance Non Conformance

8.1 NCR NCR Close P A
Report) Procedure
8.2 Punch List Fabrication Procedure Punc List (PL1) Punch List Close P A
Final Inspection prior delivery/  Handover System &  Complete Testing

8.3 IRN P A
shipment Certification Manual Report
_________________________________________________________________________________________________________________________________________________________________
Page 12 of 15
Legend :
PIPING INSTALLATION A : Approve R : Review
Level Inspection
No Work Activities Reference Document Verified Documents Acceptance Criteria Remark
CTR QA/QC COM OPS
1 DOCUMENT REVIEW
Material/Equipment
1.1 Certificates Certificate  Certificates P R - -
Certificate/Calibration
1.2 Installation Procedure Installation Procedure Approval Procedure  Approved Procedure P R R R
 Piping Pressure Testing  Approved Procedure

1.3 Pressure Testing Procedure Approval Procedure P R R R
Procedure  ASME B 31.3
1.4 Drawings AFC Drawings Approval Drawing  AFC Drawing P R R R
 Joint Integrity Testing  Joint Integrity Testing

1.5 Joint Integrity Testing Procedure Approval Procedure P R R R
Procedure Procedure
1.6 Insulation Procedure (If any) Insulation Procedure Approval Procedure Insulation Procedure P R R R
 Handover System &  Handover System &

1.7 Handover Certificate Package Approval Procedure P R R R
Certification Manual Certification Manual
Procedure
2 INSTALLATION PROCESS
Visual Dimensional Alignment  AFC Drawing  AFC Drawing/

2.1  Visual Report P W - -
Spool Check  Installation Procedures  Installation Procedures
 Joint Integrity Testing  Joint Intergrity Testing
 Flange Joint Report
2.2 Bolting Check for flange connection Procedue Procedue P W R -
 Torque Wrench Report
 ASME B31.3  ASME B 31.3
_________________________________________________________________________________________________________________________________________________________________
Page 13 of 15
Legend :
Level Inspection
CTR QA/QC COM OPS
3 COMMISSIONING AND TESTING
 Joint Integrity Certificate

3.1 Joint Inspection  AFC Drawing AFC Drawing P W W W
(JI1)
 Joint Integrity Testing
 Drawing/Installation
3.2 Re – Instatement Procedure Visual Report P W W W
Procedures
 Installation Procedure
 Joint Integrity Testing  System Leak or Service  Joint Integrity Testing
3.3 Leak test P W W R
Procedure Test (SL1) Procedure
 Joint Integrity Testing  Joint Integrity  Joint Integrity Testing
3.4 Service test P W W R
Procedure Certificate (JI1) Procedure
4 PAINTING
 Painting Report
4.1 Cleaning Power tools (SP – 6)  Final Paint Completion P M R R
(AS1)
 Painting Report
4.2 Painting/Touch Up Painting  Final Paint Completion P M R R
(AS1)
5 INSULATION
Aplication of Insulation
 Insulation Procedure  Insulation Procedure
5.1 (Basic Application and Beizona Insulation Report P M R R
 NACE  NACE
Application)
_________________________________________________________________________________________________________________________________________________________________
Page 14 of 15
Legend :
Level Inspection
CTR QA/QC COM OPS
Final check
 Insulation Procedure  Insulation Procedure
5.2 (thickness, cover/clamp, condition Insulation Report P W R R
 NACE  NACE
after installation)
6 HANDOVER
Non Conformance
6.1 NCR (Non Conformance Report) NCR NCR Close P A R R
Procedure
6.2 Punch List  Installation Procedure. Punch List (PL1) Punch List Closed P W W R
 Repair Record Document  Approved As Built

6.3 As Built Drawing & Dossier As built Drawing P R/A A A
Procedure Drawing
 Repair Record Document
6.4 Handover Process Repair Dosier  Approved Repair Dossier P R/A A A
Procedure
_________________________________________________________________________________________________________________________________________________________________
Page 15 of 15

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Department Document No.

Facility Engineering & {put here doc no}

Quality, Inspection &

INSPECTION AND TEST PLAN

A dd-mmm-yyyy NS AA DM Issue for Review

Review and Endorsement Record

This document has been reviewed and endorsed by:

Review and Endorsement Record

Document Number : {put here doc no}

Document Title : ITP Piping Fabrication and Installation

Page Date Revise Reviewer

All specific NDT procedures such as PT Procedure shall be prepared by NDT

Level Inspection Remark

1 DOCUMENT REVIEW AND APPROVAL

Level Inspection Remark

Non Conformance Non Conformance

 AFC Drawing  AFC Drawing,

Level Inspection Remark

 Approved WPS  Approved WPS;

4 VISUAL INSPECTION / DIMENSIONAL CHECK

Level Inspection Remark

 Piping Pressure Testing  Piping Pressure Testing

 Specification for  Specification for

Level Inspection Remark

NCR (Non Conformance Non Conformance

Final Inspection prior delivery/  Handover System &  Complete Testing

1.2 Installation Procedure Installation Procedure Approval Procedure  Approved Procedure P R R R

 Piping Pressure Testing  Approved Procedure

1.4 Drawings AFC Drawings Approval Drawing  AFC Drawing P R R R

 Joint Integrity Testing  Joint Integrity Testing

 Handover System &  Handover System &

Visual Dimensional Alignment  AFC Drawing  AFC Drawing/

3 COMMISSIONING AND TESTING

 Joint Integrity Certificate

 Repair Record Document  Approved As Built

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