BENCHMARKING & TECHNICAL ANALYSIS

BestBatch 1500 of Marini India

Vs
ValueTec 140 of Ammann India

Chirag SAVSANI | Date: 18th June 2019

General Plant Layout

◆ BestBatch 1500 (BB 1500) Marini Plant ◆ ValueTec 140 (VT 140) Ammann Plant

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Technical Specifications
Unit Name BB 1500 VT 140
Plant Capacity 120 TPH @ 3% H2O 140 TPH @ 3% H2O
Cold Fedeers 4 x 9.0 m3 4 x 12.0 m3
Dryer Drum Dia 1.8 m x 7.5 m L, 4 x 7.5 KW Dia 1.8 m x 7.0 m L, 4 x 9.5 KW
Burner 7.0 MW 10.0 MW
Bag Filter 413 m2, 26400 Nm3/hr 420 m2, 28000 Nm3/hr
Recovered Fines Silo 14.2 m3 10.0 m3
Hot Elevator 120 TPH 140 TPH
Vibrating Screen 3.2 m2 / 14.6 m2, 2 x 3.2 KW 3.9 m2 / 15.4 m2, 2 x 7.5 KW
Hot Bin 20.0 T 29.0 T
Mixer 1500 kg, 2 x 18.5 KW 1700 kg, 2 x 18.5 KW
Weighing Bins 1600 / 313 / 180 kg 2500 / 300 / 200 kg
Bitumen Circuit 2 x 30 m3 + 1 x 25 KL 2 x 30 m3 + 1 x 24 KL
Steel Bases Yes No

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Plant Features
Feature
Transportation On-the-Road
Un-Loading Time at Job Site
Erection at Job Site
Set-Up Time for Commissioning
First Site Look
Land Area Acquired
Crane Requirement
© FAYAT Mixing Plants – 18/06/19
BB 1500 VT 140
It requires 11 nos 40 feet trailers. It requires 15 nos 40 feet trailers.
As maximum as 1-2 days. As minimum as 3-5 days.
The whole plant can be erected in just The whole plant need around 20-22
8-10 days under standard operating days for erection under standard
parameters. operating parameters.
Since all the modules are pre-
The modules need to be assembled
assembled and pre-wired from
and wired at job site, the set-up time
factory, the set-up time for
for commissioning required at job site
commissioning required at job site is
is maximized.
minimized.
For a 120 TPH capacity, this plant is
For a 140 TPH capacity, this plant
the beauty on the earth. Thanks to its
looks bulky.
compact and seamless design.
Only 30 x 35 m of area is required. Required approx. 45 x 48 m of area.
50 T hydraulic crane is needed to
40 T hydraulic crane is needed to
erect whole plant with multi
erect whole plant with single position.
positions.
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Plant Features
Feature BB 1500 VT 140
OIML certified load cells are used to Normal load cells are used resulting in
Weighing Accuracy
give very accurate weighing. an average weighing.
A multi function bitumen skid to
Single function bitumen pump
Bitumen Circuit facilitate more than one function at
without sump tank.
time.
All the heat generated in this plant is
The heat losses are more due to more
Heat Recovery Circuit being recovered back due to shortest
bulky ducting system.
all-integrated ducting system.
This plant uses an imported burner
Fuel Cost from France which results in the most This plant is fitted with a local burner.
optimized fuel consumption.
Utmost care been taken for the safety
of human beings operating this plant. This plant does not comply to
Human Safety
The plant complies to European European standards to safety.
standards for safety.

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Plant Add-On
Add-On BB 1500
Yes, up to 30% under standard
Cold Recycling
operating conditions.
Yes, up to 25% under standard
Hot Recycling operating conditions. The dryer drum
can be retrofitted with this facility.
HMA Silo (Side-by-Side) 90 T HMA Silo with 2+1-Direct Facility.
HMA Silo (Under Mixer) 30 T HMA Silo with one compartment.
Warm Mix Asphalt Yes
Fiber Additive System Yes
Liquid Additive System Yes
VT 140
Yes, up to 25% under standard
operating conditions.
Yes, up to 20% under standard
operating conditions. The dryer drum
need to be changed for this facility.
N/A
45 T HMA Silo with one compartment.
No
No
No

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