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Polymer International Polym Int 52:1382–1389 (2003)

DOI: 10.1002/pi.1232

Properties of natural rubber composites


reinforced with silica or carbon black:
influence of cure accelerator content and
filler dispersion
Sung-Seen Choi,1∗ Changwoon Nah2 and Byung-Wook Jo3
1 Research Institute of Advanced Materials, Chungnam National University, 220 Gung-dong, Yuseong-gu, Daejeon 305-764, Korea
2 Department of Polymer Science and Technology, Chonbuk National University, Chonju 561-756, Korea
3 Faculty of Chemical and Polymer Science and Engineering, Chosun University, Gwangju 501-759, Korea

Abstract: Filler dispersion is a critical factor in determining the properties of filled rubber composites.
Silica has a high density of silanol groups on the surface, which lead to strong filler–filler interactions
and a poor filler dispersions. A cure accelerator, N-tert-butyl-2-benzothiazole sulfenamide (TBBS), was
found to improve filler dispersion in silica-filled natural rubber (NR) compounds. For the silica-filled
NR compounds without the silane coupling agent, the reversion ratio generally increased with increase
in TBBS content, whereas those of the silica-filled NR compounds containing the silane coupling agent
and carbon black-filled NR compounds decreased linearly. The tensile strength of the silica-filled NR
vulcanizate without the silane coupling agent increased as the TBBS content increased, whereas carbon
black-filled samples did not show a specific trend. The experimental results were explained by TBBS
adsorption on the silica surface and the improvement of silica dispersion with the aid of TBBS.
 2003 Society of Chemical Industry

Keywords: rubber composite; silica; carbon back; cure accelerator; filler dispersion

INTRODUCTION surface and a siloxane bond is then formed. The silane


Silica and carbon black have been used as the molecule is bound to the silica surface.
main reinforcing agents in rubber compounds1 – 3 but A cure accelerator based on sulfur in a rubber com-
their surface chemistries are very different. Silica pound increases cure rates and cross-link densities.8,9
has a number of hydroxyl groups on the surface, In the present work, the influence of cure accelerator
which result in strong filler–filler interactions and content on the properties of silica-filled natural rubber
adsorption of polar materials by hydrogen bonds.1,4 (NR) compounds with and without a silane coupling
The polar surface of silica makes hydrogen bonds agent was studied. TBBS was used as a cure acceler-
with polar materials in rubber compounds. Since ator and TESPT was employed as a silane coupling
the silica surface is acidic, it especially forms a agent. The degree of silica dispersion, cure character-
istics and physical properties were investigated. The
strong hydrogen bond with basic materials. N-
silica-filled NR compounds were also compared with
tert-Butyl-2-benzothiazole sulfenamide (TBBS) and
the carbon black-filled compounds.
N−cyclohexylbenzothiazole sulfenamide (CBS) are
generally used as cure accelerators for rubbers. Since
they have basic functional groups such as amide EXPERIMENTAL
(=NH), they are well adsorbed on the silica surface. Five silica-filled natural rubber (NR) compounds
The adsorption of curatives on silica results in without the silane coupling agent, five silica-filled NR
a delay of the scorch time and reduction of the compounds containing the silane coupling agent and
cross-link density in silica-filled rubber compounds. five carbon black-filled NR compounds were prepared.
In general, silane coupling agents such as bis[3- Z175 (pH = 6.9, Brunauer-Emmett-Teller (BET)
(triethoxysilyl)propyl]tetrasulfide (TESPT) are used (adsorption isotherm) ((BET) = 175 m2 g−1 ) from
to improve the filler dispersion and to prevent Kofran was used as the silica, Si69 from Degussa was
adsorption of curatives on the silica surface.5 – 7 The employed as a silane coupling agent and N220 (BET =
silane coupling agent reacts with silanol on the silica 119 m2 g−1 , dibuthyl phthalate ((DBP) = 114 cm3 per

∗ Correspondence to: Sung-Seen Choi, Research Institute of Advanced Materials, Chungnam National University, 220 Gung-dong,
Yuseong-gu, Daejeon 305-764, Korea
E-mail: sschoi@korea.com
(Received 9 September 2002; revised version received 6 January 2003; accepted 27 January 2003)

 2003 Society of Chemical Industry. Polym Int 0959–8103/2003/$30.00 1382


Natural rubber composites reinforced with Si or C black

Table 1. Formulations (phr)

Compound No

Component 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

SMR CV60a 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
Z175b 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 0.0 0.0 0.0 0.0 0.0
Si69c 0.0 0.0 0.0 0.0 0.0 3.2 3.2 3.2 3.2 3.2 0.0 0.0 0.0 0.0 0.0
N220d 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 40.0 40.0 40.0 40.0 40.0
Stearic acid 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
ZnO 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
HPPDe 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Wax 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
TBBSf 1.0 1.4 1.8 2.2 2.6 1.0 1.4 1.8 2.2 2.6 1.0 1.4 1.8 2.2 2.6
Sulfur 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
a standard Malaysian rubber with constant viscosity of 60 MU.
b Silica from Kofran.
c Bis[3-(triethoxysilyl)propyl]tetrasulfide (TESPT) from Degussa.
d Carbon black from Cabot.
e N-Phenyl-N -(1,3-dimethylbutyl)-p-phenylenediamine.
f N-tert-Butyl-2-benzothiazole sulfenamide from Monsanto.

100 g) from Cabot was used as the carbon black. dispersion of silica was observed using scanning
Formulations and given in Table 1. Mixing of electron microscopy (SEM). Figure 1 shows SEM
compounds was performed in a Banbury-type mixer photographs of the cut-off surface of silica-filled
at rotor speeds of 40 and 30 rpm for the master batch NR vulcanizates. The filler dispersion of silica-filled
(MB) and final mixing (FM) stages, respectively. The NR vulcanizates without the silane coupling agent
initial temperatures of the mixer were 110 and 80 ◦ C (Fig 1(a) and 1(b)) was poorer than that of the silica-
for MB and FM stages, respectively. The silica-filled filled NR vulcanizates containing TESPT (Fig 1(c)
MB compounds were prepared as follows. (1) The and 1(d)). This is due to the modification of the sil-
rubber was loaded into the mixer and premixed for ica surface by TESPT. The silane coupling agent,
0.5 min. (2) The silica (and silane coupling agent) was (C2 H5 O)3 Si—(CH2 )3 —Sx —(CH2 )3 —Si(OC2 H5 )3 ,
compounded into the rubbers for 2.0 min. (3) The has a sulfidic linkage between triethoxysilylpropyl
cure activators (zinc oxide and stearic acid) and groups. The ethoxy group of the coupling agent reacts
antidegradants (HPPD and wax) were mixed for with the silanol group of the silica to form a siloxane
2.0 min and the compounds were discharged. The bond, for example silica ≡Si—O—Si(OC2 H5 )2 —
carbon black-filled MB compounds were prepared as (CH2 )3 —Sx —(CH2 )3 —Si(OC2 H5 )3 . The bound
follows. (1) The rubber was loaded into the mixer silane on the silica surface can make the filler–filler
and premixed for 0.5 min. (2) The carbon black was interaction of silica weak and prevent the silica from
compounded into the rubbers for 1.0 min. (3) The agglomerating.
cure activators (zinc oxide and stearic acid) and Figure 1(a) and 1(c) are SEM photographs of the
antidegradants (HPPD and wax) were mixed for compounds containing TBBS of 1.0 phr and Fig 1(b)
2.0 min and the compounds were discharged. FM
and 1(d) are those of the compounds containing TBBS
compounds were prepared by mixing curatives with
of 2.2 phr. The compounds with higher TBBS content
the MB compounds for 2.0 min.
show better filler dispersion than those with a lower
Cure characteristics were obtained using a Flexsys
content. This implies that the cure accelerator, TBBS,
rheometer (MDR 2000) at 160 ◦ C. Viscosities and
can act as a dispersing agent in silica-filled rubber
Mooney cure times of the compounds were measured
composites. Since the silica surface is dense with
at 100 and 125 ◦ C, respectively, using a Mooney MV
silanol groups (Si—OH) and is acidic, it forms a
2000 of Alpha Technologies. The vulcanizates were
strong hydrogen bond with TBBS, which is basic.
prepared by curing at 160 ◦ C for 30 min. Physical
properties of the vulcanizates were measured with a The TBBS adsorbed on the silica surface will prevent
Universal Testing Machine (Instron 6021). Tan δ agglomeration of silica. It is possible that the adsorbed
values of the vulcanizates were measured according to TBBS reacts with the silanol group. If so, the
the procedure in ASTM D2231-87 with a Qualimeter chemically bonded residues of TBBS also prevent
Eplexor 150N (Gabo). the silica aggregates from agglomerating. The silane
coupling agent was mixed in the MB stage and the cure
accelerator, TBBS, was compounded in the FM stage.
RESULTS AND DISCUSSION Thus, the number of silane coupling agent, TESPT,
Dispersion of silica molecules that react with the silanol or adsorb on the
In order to investigate the influence of TBBS con- silica surface will be larger for the compounds without
tent on the dispersion of silica, the degree of the silane coupling agent than for those containing the

Polym Int 52:1382–1389 (2003) 1383


S-S Choi, C Nah, B-W Jo

Figure 1. SEM photographs (×1000) of cut-off surfaces of vulcanizates 1 (a), 4 (b), 6 (c) and 9 (d).

silane coupling agent. The contents of TBBS in the Cure characteristics


compounds were measured by gas chromatography Figures 2, 3 and 4 show variations of rheocurves
after extraction of TBBS with acetonitrile at 90 ◦ C with the TBBS content for the silica-filled NR
for 4 h. The results are summarized in Table 2. The compounds without TESPT, the silica-filled NR
amounts of TBBS extracted from the silica-filled compounds containing TESPT and the carbon black-
compounds were much smaller than those from the filled compounds, respectively. For the silica-filled
carbon black-filled compounds. For the silica-filled NR compounds without the silane coupling agent, the
compounds, the amounts of TBBS extracted from maximum torque (Tmax ) increases and the degree of
the compounds without the silane coupling agent
were much lower than those from the compounds
containing the silane coupling agent.

Table 2. Amounts of TBBS extracted from compounds (wt%)

Initial content of TBBS (phr)a

Compounds 1.0 1.4 1.8 2.2 2.6

Silica-filled 0.02 0.09 0.16 0.19 0.20


compounds without
the silane coupling
agent
Silica-filled 0.11 0.15 0.19 0.34 0.40
compounds
containing the silane
coupling agent
Carbon black-filled 0.37 0.61 0.78 0.84 0.95 Figure 2. Rheocurves of silica-filled NR compounds without silane
compounds coupling agent with TBBS content at 160 ◦ C. Squares, circles,
up-triangles, down-triangles and diamonds indicate TBBS contents of
a Parts per 100 rubber. 1.0, 1.4, 1.8, 2.2, and 2.6 phr, respectively.

1384 Polym Int 52:1382–1389 (2003)


Natural rubber composites reinforced with Si or C black

Figure 3. Rheocurves of the silica-filled NR compounds containing


the silane coupling agent with TBBS content at 160 ◦ C. Squares,
circles, up-triangles, down-triangles and diamonds indicate TBBS
contents of 1.0, 1.4, 1.8, 2.2, and 2.6 phr, respectively.

Figure 5. Variation Mooney viscosity at 100 ◦ C with TBBS content.


Squares, circles and triangles indicate the silica-filled NR compounds
without silane coupling agent, silica-filled NR compounds containing
silane coupling agent and carbon black-filled NR compounds,
respectively.

mixing recombine or react with other molecules or


other radicals to form a shorter chain. The S—N
bond of TBBS is relatively unstable and it is easily
dissociated by heat. Thus, TBBS will react with the
polymer radicals, which leads to a decrease in the
Figure 4. Rheocurves of carbon black-filled NR compounds with molecular weight distribution. The viscosities of the
TBBS content at 160 ◦ C. the measurement temperature was 160 ◦ C. silica-filled compounds without the silane coupling
Squares, circles, up-triangles, down-triangles and diamonds indicate
TBBS contents of 1.0, 1.4, 1.8, 2.2, and 2.6 phr, respectively.
agent are much higher than those of the other
compounds. This was due to a poorer filler dispersion
for the silica-filled compounds without the silane
the cure reversion also increases as the TBBS content coupling agent compared with the other compounds.
increases. Reversion is speculated to occur when the Figure 6 gives variations of the Mooney cure times
desulfurization reaction is faster than the cross-linking with the TBBS content. The t5 (Mooney scorch time)
reaction during vulcanization. A severe reversion tends and t (cure rate index) values were measured at
to occur in NR compounds.10,11 In the case of 125 ◦ C; t5 means the time taken for the viscosity
both silica-filled NR compounds containing the silane to reach from the minimum point to increase of 5
coupling agent and carbon black-filled compounds, Mooney units (MU) and it was used as the starting
Tmax also increases with increase in the TBBS content point of vulcanizing reaction, t is the difference
but no remarkable reversion occurs. between t35 and t5 and t35 means the time taken
Figure 5 shows the variation of Mooney viscosity for the viscosity to reach from the minimum point an
with the TBBS content. The Mooney viscosity was increase of 35 MU. t is used as a cure rate index:
obtained using a large rotor 4 min after preheating the larger is t, the slower is the cure rate. For silica-
for 1 min, which is denoted ML1+4. The viscosity, in filled compounds containing the silane coupling agent
general, decreases with increase in the TBBS content and the carbon black-filled compounds, t5 and t, in
for all the compounds. This seems to be mainly due general, become faster and faster as the TBBS content
to a peptizing effect of TBBS. The rubber chain is increases. These are normal phenomena because a
dissociated by shear force during mixing, and this can cure accelerator such as TBBS generally accelerates
cause a decrease in molecular weight distributions.12,13 the vulcanizing reaction, leading to a faster cure. For
The viscosities of rubbers or rubber compounds with the silica-filled compounds without the silane coupling
higher molecular weight distributions are higher than agent, however, the variations of t5 and t show
those with lower distributions.12 – 15 Polymer radicals anomalous behavior. This may be due to the excessive
formed from the chain scission by shear force during adsorption of TBBS on the silica surface.

Polym Int 52:1382–1389 (2003) 1385


S-S Choi, C Nah, B-W Jo

Figure 7. Variation in reversion ratio at t2 max with the TBBS content.


Figure 6. Variation Mooney cure times at 125 ◦ C with TBBS content. The measurement temperature was 160 ◦ C. Squares, circles and
Squares, circles and triangles indicate the silica-filled NR compounds triangles indicate the silica-filled NR compounds without silane
without silane coupling agent, silica-filled NR compounds containing coupling agent, silica-filled NR compounds containing silane coupling
silane coupling agent, and carbon black-filled NR compounds, agent, and carbon black-filled NR compounds, respectively.
respectively. Solid and open symbols stand for t5 and cure rate index
(t), respectively.
Delta torque is the difference between the maximum
In the rheocurve of vulcanization time versus and minimum torques. Since the torque in the
torque, the torque increases after the minimum point rheograph starts to increase by formation of cross-
(minimum torque, Tmin ) by cross-linking reaction to links, delta torque is very closely related to the
the maximum torque (Tmax ) and then decreases if cross-link density:16,18,19 the larger the delta torque,
reversion occurs. The vulcanization reactions produce the higher is the cross-link density. The delta
several different cross-link structures including mono-, torque increased linearly with increase in the TBBS
di- and polysulfidic linkages. Polysulfidic linkages are content irrespective of the kind of compounds. The
changed into mono- or disulfidic linkages as the straight lines in Fig 8 were obtained by curve fitting
vulcanization proceeds. Reversion is observed when and the correlation coefficients were >0.99. The
the desulfurization reaction is faster than the cross- slopes are about 0.85, 0.75 and 0.51 for silica-
linking reaction during vulcanization. The reversion filled compounds without TESPT the silica-filled
ratio was determined by dividing the difference compounds containing TESPT, and the carbon black-
between the maximum torque and the torque at filled compounds, respectively. This indicated that
2tmax by the delta torque; tmax means the time the properties of the silica-filled compounds were
at the maximum torque. The delta torque is the more affected by TBBS than the carbon black-filled
difference between the maximum and minimum compounds. This was due to the adsorption of TBBS
torques (Tmax − Tmin ). For the silica-filled compounds on the silica surface. Since the silane coupling agent
containing the silane coupling agent and the carbon prevents TBBS molecules from adsorption on the silica
black-filled compounds, the reversion ratio decreases surface to some extent for the silica-filled compounds
linearly with increase in the TBBS content, as shown containing TESPT, the level of increased delta torque
in Figure 7. The slopes obtained from curve fitting is lower for the silica-filled compounds containing
are about −5.3 and −4.7 %/phr, respectively. This TESPT than for the silica-filled compounds without
means that the reversion ratio decreases by about TESPT. The delta torques of the carbon black-
5.3 and 4.7 % per 1.0 phr increase in TBBS. This filled compounds are higher than those of the silica-
is because polysulfides decrease and the mono- and filled compounds. This can be also explained by the
disulfides increase as the cure accelerator content adsorption of TBBS on the silica surface. Since the
increases.16,17 The silica-filled compounds without the silane coupling agent isolates some sulfur and makes
silane coupling agent did not show this trend. This is the formation of cross-links between rubber and silica,
an unexpected result. It seems that the unreacted the cross-link density of the silica-filled compound
TBBS adsorbed on the silica surface and the TBBS containing the silane coupling agent is higher than
residues bonded to the silica participate in dissociation that of the silica-filled compound without the silane
reactions of the existing polysulfides. coupling agent. The silane coupling agent Si69 has

1386 Polym Int 52:1382–1389 (2003)


Natural rubber composites reinforced with Si or C black

Figure 8. Variation of delta torque with TBBS content. The Figure 9. Variation of the modulus with TBBS content. Squares,
measurement temperature was 160 ◦ C. Squares, circles and triangles circles and triangles indicate silica-filled NR vulcanizates without
indicate silica-filled NR compounds without silane coupling agent, silane coupling agent, silica-filled NR vulcanizates containing silane
silica-filled NR compounds containing silane coupling agent, and coupling agent, and carbon black-filled NR vulcanizates, respectively.
carbon black-filled NR compounds, respectively. Solid and open symbols stand for moduli at strain ratios of 100 and
300 %, respectively.

a sulfidic linkage of di- to octasulfides and the average


number of —Sx —is about 3.8.6 The sulfur content
of the silane is about 20 wt%. Elemental sulfur (S8 ) is
formed by heating the silane coupling agent.20

Physical properties
The modulus of a rubber vulcanizate is a property
proportional to the degree of cross-link density.16,17
The modulus of a rubber vulcanizate with a
higher cross-link density is higher than that of a
rubber vulcanizate with a lower density. The moduli
of the vulcanizates increase with increase in the
TBBS content (Fig 9). Especially for the silica-
filled vulcanizates containing TESPT and the carbon
black-filled vulcanizates, the increased moduli with
the TBBS content show linear relations (correlation
coefficients >0.99). The increments for the silica-
filled vulcanizates are larger than those for the carbon
black-filled vulcanizates. The 100 % moduli increase
by about 9 and 7 kg cm−2 per 1.0 phr increase in TBBS
for the silica-filled vulcanizates containing TESPT and
the carbon black-filled vulcanizates, respectively, and
the 300 % moduli increase by about 45 and 33 kg cm−2 Figure 10. Variation of tensile strength with TBBS content. Squares,
per 1.0 phr increase in TBBS, respectively. This is circles and triangles indicate silica-filled NR vulcanizates without
because the degree of increased delta torque for silica- silane coupling agent, silica-filled NR vulcanizates containing silane
filled compounds is larger than that for the carbon coupling agent, and carbon black-filled NR vulcanizates, respectively.

black-filled ones, as discussed previously.


Figure 10 shows variations of the tensile strength decreases slightly with increase in the TBBS content.
with the TBBS content. The tensile strength of a The tensile strength of the silica-filled vulcanizate
rubber vulcanizate increases and then decreases as the containing TESPT at first increases notably and
cross-link density increases.16,17 For the carbon black- then remains almost constant. The tensile strength of
filled vulcanizates, the tensile strength, in general, the silica-filled vulcanizate without TESPT increases

Polym Int 52:1382–1389 (2003) 1387


S-S Choi, C Nah, B-W Jo

continuously as the TBBS content increases. This


is due to the relatively lower cross-link density and
improvement of the silica dispersion with the aid of
TBBS.
Figure 11 shows variations of the elongation at
break with the TBBS content. For the silica-filled
vulcanizates containing TESPT and the carbon black-
filled vulcanizates, the elongation at break decreases
with increase in the TBBS content. This is due to the
increased cross-link density. In general, elongation at
break of a vulcanizate with higher cross-link density is
shorter than that of a vulcanizate with a lower density
since elongation at break is inversely proportional
to the cross-link density.16,17 For the silica-filled
vulcanizates without the silane coupling agent, the
elongation at break increases and then decreases as the
TBBS content increases. The increased elongation at
break is surprising. This may be due to improvement
of the filler dispersion. The silica-filled compounds
without the silane coupling agent have very poor
filler dispersion. TBBS will greatly largely the silica
dispersion. The improved filler dispersion makes the
elongation at break improve. Figure 12. Variation of tanδ at 0 ◦ C with TBBS content. Squares,
Figures 12 and 13 show variations of the tanδ values circles and triangles indicate silica-filled NR vulcanizates without
at 0 and 60 ◦ C with the TBBS content, respectively. silane coupling agent, silica-filled NR vulcanizates containing silane
Tanδ values at 0 and 60 ◦ C reflect the wet traction coupling agent and carbon black-filled NR vulcanizates, respectively.

and the rolling resistance, respectively. The larger


the tanδ value at 0 ◦ C, the better is the wet traction
property of a vulcanizate, and the smaller the tanδ
value at 60 ◦ C, the better is the wear property of a
vulcanizate. Variations of tanδ at 0 ◦ C of the silica-
filled vulcanizates without TESPT and the carbon

Figure 13. Variation of tanδ at 60 ◦ C with TBBS content. Squares,


circles and triangles indicate silica-filled NR vulcanizates without
silane coupling agent, silica-filled NR vulcanizates containing silane
coupling agent, and carbon black-filled NR vulcanizates, respectively.

black-filled vulcanizates show opposite trends. For the


silica-filled vulcanizates without TESPT, tanδ at 0 ◦ C
Figure 11. Variation of the elongation at break with TBBS content.
at first increases notably and then remains almost
Squares, circles and triangles indicate silica-filled NR vulcanizates
without silane coupling agent, silica-filled NR vulcanizates containing
constant near 0.101 as the TBBS content increases,
silane coupling agent, and carbon black-filled NR vulcanizates, whereas that of the carbon black-filled vulcanizates
respectively. at first decreases and then remains almost constant

1388 Polym Int 52:1382–1389 (2003)


Natural rubber composites reinforced with Si or C black

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