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DOI: 10.1002/pi.1232
Abstract: Filler dispersion is a critical factor in determining the properties of filled rubber composites.
Silica has a high density of silanol groups on the surface, which lead to strong filler–filler interactions
and a poor filler dispersions. A cure accelerator, N-tert-butyl-2-benzothiazole sulfenamide (TBBS), was
found to improve filler dispersion in silica-filled natural rubber (NR) compounds. For the silica-filled
NR compounds without the silane coupling agent, the reversion ratio generally increased with increase
in TBBS content, whereas those of the silica-filled NR compounds containing the silane coupling agent
and carbon black-filled NR compounds decreased linearly. The tensile strength of the silica-filled NR
vulcanizate without the silane coupling agent increased as the TBBS content increased, whereas carbon
black-filled samples did not show a specific trend. The experimental results were explained by TBBS
adsorption on the silica surface and the improvement of silica dispersion with the aid of TBBS.
2003 Society of Chemical Industry
Keywords: rubber composite; silica; carbon back; cure accelerator; filler dispersion
∗ Correspondence to: Sung-Seen Choi, Research Institute of Advanced Materials, Chungnam National University, 220 Gung-dong,
Yuseong-gu, Daejeon 305-764, Korea
E-mail: sschoi@korea.com
(Received 9 September 2002; revised version received 6 January 2003; accepted 27 January 2003)
Compound No
Component 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
SMR CV60a 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
Z175b 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 0.0 0.0 0.0 0.0 0.0
Si69c 0.0 0.0 0.0 0.0 0.0 3.2 3.2 3.2 3.2 3.2 0.0 0.0 0.0 0.0 0.0
N220d 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 40.0 40.0 40.0 40.0 40.0
Stearic acid 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
ZnO 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
HPPDe 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Wax 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
TBBSf 1.0 1.4 1.8 2.2 2.6 1.0 1.4 1.8 2.2 2.6 1.0 1.4 1.8 2.2 2.6
Sulfur 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
a standard Malaysian rubber with constant viscosity of 60 MU.
b Silica from Kofran.
c Bis[3-(triethoxysilyl)propyl]tetrasulfide (TESPT) from Degussa.
d Carbon black from Cabot.
e N-Phenyl-N -(1,3-dimethylbutyl)-p-phenylenediamine.
f N-tert-Butyl-2-benzothiazole sulfenamide from Monsanto.
100 g) from Cabot was used as the carbon black. dispersion of silica was observed using scanning
Formulations and given in Table 1. Mixing of electron microscopy (SEM). Figure 1 shows SEM
compounds was performed in a Banbury-type mixer photographs of the cut-off surface of silica-filled
at rotor speeds of 40 and 30 rpm for the master batch NR vulcanizates. The filler dispersion of silica-filled
(MB) and final mixing (FM) stages, respectively. The NR vulcanizates without the silane coupling agent
initial temperatures of the mixer were 110 and 80 ◦ C (Fig 1(a) and 1(b)) was poorer than that of the silica-
for MB and FM stages, respectively. The silica-filled filled NR vulcanizates containing TESPT (Fig 1(c)
MB compounds were prepared as follows. (1) The and 1(d)). This is due to the modification of the sil-
rubber was loaded into the mixer and premixed for ica surface by TESPT. The silane coupling agent,
0.5 min. (2) The silica (and silane coupling agent) was (C2 H5 O)3 Si—(CH2 )3 —Sx —(CH2 )3 —Si(OC2 H5 )3 ,
compounded into the rubbers for 2.0 min. (3) The has a sulfidic linkage between triethoxysilylpropyl
cure activators (zinc oxide and stearic acid) and groups. The ethoxy group of the coupling agent reacts
antidegradants (HPPD and wax) were mixed for with the silanol group of the silica to form a siloxane
2.0 min and the compounds were discharged. The bond, for example silica ≡Si—O—Si(OC2 H5 )2 —
carbon black-filled MB compounds were prepared as (CH2 )3 —Sx —(CH2 )3 —Si(OC2 H5 )3 . The bound
follows. (1) The rubber was loaded into the mixer silane on the silica surface can make the filler–filler
and premixed for 0.5 min. (2) The carbon black was interaction of silica weak and prevent the silica from
compounded into the rubbers for 1.0 min. (3) The agglomerating.
cure activators (zinc oxide and stearic acid) and Figure 1(a) and 1(c) are SEM photographs of the
antidegradants (HPPD and wax) were mixed for compounds containing TBBS of 1.0 phr and Fig 1(b)
2.0 min and the compounds were discharged. FM
and 1(d) are those of the compounds containing TBBS
compounds were prepared by mixing curatives with
of 2.2 phr. The compounds with higher TBBS content
the MB compounds for 2.0 min.
show better filler dispersion than those with a lower
Cure characteristics were obtained using a Flexsys
content. This implies that the cure accelerator, TBBS,
rheometer (MDR 2000) at 160 ◦ C. Viscosities and
can act as a dispersing agent in silica-filled rubber
Mooney cure times of the compounds were measured
composites. Since the silica surface is dense with
at 100 and 125 ◦ C, respectively, using a Mooney MV
silanol groups (Si—OH) and is acidic, it forms a
2000 of Alpha Technologies. The vulcanizates were
strong hydrogen bond with TBBS, which is basic.
prepared by curing at 160 ◦ C for 30 min. Physical
properties of the vulcanizates were measured with a The TBBS adsorbed on the silica surface will prevent
Universal Testing Machine (Instron 6021). Tan δ agglomeration of silica. It is possible that the adsorbed
values of the vulcanizates were measured according to TBBS reacts with the silanol group. If so, the
the procedure in ASTM D2231-87 with a Qualimeter chemically bonded residues of TBBS also prevent
Eplexor 150N (Gabo). the silica aggregates from agglomerating. The silane
coupling agent was mixed in the MB stage and the cure
accelerator, TBBS, was compounded in the FM stage.
RESULTS AND DISCUSSION Thus, the number of silane coupling agent, TESPT,
Dispersion of silica molecules that react with the silanol or adsorb on the
In order to investigate the influence of TBBS con- silica surface will be larger for the compounds without
tent on the dispersion of silica, the degree of the silane coupling agent than for those containing the
Figure 1. SEM photographs (×1000) of cut-off surfaces of vulcanizates 1 (a), 4 (b), 6 (c) and 9 (d).
Figure 8. Variation of delta torque with TBBS content. The Figure 9. Variation of the modulus with TBBS content. Squares,
measurement temperature was 160 ◦ C. Squares, circles and triangles circles and triangles indicate silica-filled NR vulcanizates without
indicate silica-filled NR compounds without silane coupling agent, silane coupling agent, silica-filled NR vulcanizates containing silane
silica-filled NR compounds containing silane coupling agent, and coupling agent, and carbon black-filled NR vulcanizates, respectively.
carbon black-filled NR compounds, respectively. Solid and open symbols stand for moduli at strain ratios of 100 and
300 %, respectively.
Physical properties
The modulus of a rubber vulcanizate is a property
proportional to the degree of cross-link density.16,17
The modulus of a rubber vulcanizate with a
higher cross-link density is higher than that of a
rubber vulcanizate with a lower density. The moduli
of the vulcanizates increase with increase in the
TBBS content (Fig 9). Especially for the silica-
filled vulcanizates containing TESPT and the carbon
black-filled vulcanizates, the increased moduli with
the TBBS content show linear relations (correlation
coefficients >0.99). The increments for the silica-
filled vulcanizates are larger than those for the carbon
black-filled vulcanizates. The 100 % moduli increase
by about 9 and 7 kg cm−2 per 1.0 phr increase in TBBS
for the silica-filled vulcanizates containing TESPT and
the carbon black-filled vulcanizates, respectively, and
the 300 % moduli increase by about 45 and 33 kg cm−2 Figure 10. Variation of tensile strength with TBBS content. Squares,
per 1.0 phr increase in TBBS, respectively. This is circles and triangles indicate silica-filled NR vulcanizates without
because the degree of increased delta torque for silica- silane coupling agent, silica-filled NR vulcanizates containing silane
filled compounds is larger than that for the carbon coupling agent, and carbon black-filled NR vulcanizates, respectively.