INSPECTION AND TEST PLAN FOR

FABRICATION OF COLUMN / PRESSURE VESSEL

ATTACHMENTS

List of Referenced Forms:

No Form No Description

NOTE: 1. Each specific ITP or QCP form will have a revision number, which is individually changed as the forms or ITP are revised.
The referenced forms are included in and controlled by the referenced document. Therefore, the latest revision of these forms,
at the time of initiation of the ITP, will be utilized. The referenced forms will be included only during ITP review cycles prior
to issue for construction (IFC).

2. This ITP shall be used as Inspection and Test Plan before execution of the Job, where as during and after job execution it shall
be used as checklist.

LEGEND OF INSPECTION REQUIREMENTS:

H: Hold Point is a mandatory inspection point and work shall not proceed without the presence of a representative of the
cognizant organization.

W: Witness Inspection Point: Designated Witness Points for the Involved personnel, which are required to be signed off
by Witnessed personnel. All activities, which have a W point, will require a written notification to Client Inspector,
in the event that the Client Inspector does not attend within an agreed period the work may proceed. In such cases,
the Vendor’s/contractor’s Inspectors will record in the appropriate signature space on the forms “Not Witnessed”, a
nd shall sign and date such spaces.

W%: % Witness Inspection Point : Designated percentage Witness Point assigned by the Client, which will require
written notification from the Vendor/contractor. In the event client Inspector does not attend within an agreed period
the work may proceed. The percentage shall mean a minimum of 10% inspection , if not otherwise agreed in the
contract, however this may be increased at discretion of the Client Inspector .

S: Surveillance/Monitoring: Random observation of the controls of process activitie s However, such activities
are not required to be signed off by client Inspector.

DR: Document Review/ Review: This entails review of appropriate documentation.

Job Number Document Number Revision Number

2 Q M 0 0 I T P G E 0 0 2 00
Implemen
Purpose of release tation
RELIANCE Date 05.03.02
ENGINEERING ASSOCIATES (P) LIMITED Prepared by TSR
Quality Management Department Reviewed by DSK

Location: Jamnagar Approved by SCG

Note:- This ITP provides general information. Thisis valid for specific project only when reviewed and modified as per
specific project requirements and approved by authorized person.

Hard copy of this document shall be treated as uncontrolled if not signed by approver. Sheet: 1 of 1
 Doc. No.: 2 QM 00 ITP GE 002 TYPICAL INSPECTION AND TEST PLAN
Rev No.: 00 FOR
RELIANCE DATE: 25.02.02 FABRICATION OF COLUMN / PRESSURE
ENGINEERING ASSOCIATES (P) LIMITED Sheet : 1 of 2 VESSEL
WO NO/ PO NO: ITEM:
VENDOR: DATE:
Sl Activity Description
Controlling Acceptance Verifying Vendor / Reliance
No.
Document Criteria Forms Contractor Representative

1.0 Approval of Quality Assurance Plan (QAP) WO/PO -- Approved QAP H H

Approval of NDT Procedures, Inspection & Test List of approved

2.0 WO/PO/QAP --
procedures/ITP
H H
plans.
Clearance
Statutory
3.0 Statutory clearance (as applicable) requirement
As specified certificate/ H DR
Relevant As per the
4.0 Material identification and stamping codes/standards/ applicable Material TC’s H H
specifications specification
Approved WPS,
Welding Qualification (WPS, PQR, consumable Relevant
5.0 specifications
welder qualification H H
& welder qualification) certificates

Critical fabrication stages (to be decided Approved job

6.0 procedures
Process flow chart. H H
depending upon the fabrication process)

Approved
7.0 Orientation of the internals. Drawing
Approved drawing H H

Legend : S - Surveillance only W - Contractor Witness Inspection Point H - Mandatory Hold Point DR - Document Review

Vendor / Contractor REAL Representative

Signature
Name
Date
 Doc. No.: 2 QM 00 ITP GE 002 TYPICAL INSPECTION AND TEST PLAN
Rev No.: 00 FOR
RELIANCE DATE: 25.02.02 FABRICATION OF COLUMN / PRESSURE
ENGINEERING ASSOCIATES (P) LIMITED Sheet : 2 of 2 VESSEL
WO NO/ PO NO: ITEM:
VENDOR: DATE:
Sl Activity Description
Controlling Acceptance Verifying Vendor / Reliance
No.
Document Criteria Forms Contractor Representative

Dimensional & thickness checking of the Dish Approved

8.0 Drawing
Dimensional report H H
end before assembling.
Claded vessels (wherever applicable)
Relevant Codes/
9.0 ♦ Thickness checking before cladding & after Specification
As specified Thickness report H H
Clading
Relevant Codes/
10.0 Applicable NDE (as applicable) clearance Specification
As specified NDE report H H

Post weld Heat Treatment Relevant Codes/

11.0 Specification
As specified PWHT report H H
(as applicable)
Approved
12.0 Dimensional Inspection of the Equipment Drawing
As specified Dimensional report H H

Approved
13.0 Pressure testing of the equipment Drawing
As specified H H

Applicable
Approved
Final Inspection certification and stamping of Specifications, Final clearance
14.0 Drawing /
standards & certificate H H
the equipment WO/PO
Codes

Legend : S - Surveillance only W - Contractor Witness Inspection Point H - Mandatory Hold Point DR - Document Review

Vendor / Contractor REAL Representative

Signature
Name
Date