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TECHNICAL SPECIFICATION SHEET

SHEET
CAP_4.0 KL SS316_REACTOR with
SR.NO. SPECIFICATION Mild Steel Jacket without Insulation

Qty. One No.


Tag no. CTC
Vertical cylindrical with Top & Bottom dish
Type ends.(Anchor Agitator )

MOC SS316 /MS


A GENERAL DATA
1 DESIGN CODE ASME SEC. VIII, DIV-Latest
2 TYPE /POSITION Cylindrical / Vertical top & bottom
dish end type
3 WORKING VOLUME 4000 Ltrs.
4 GEOMETRIC VOLUME 4838 Ltrs.
5 AREA CLASSIFICATION NON GMP, NON HAZARDOUS
6 SUPPORT TYPE 04 nos, Lugs Support
B SERVICE DETAILS
7 Material to be handled
8 Specific Gravity
9 Viscosity, Cp
10 Solid Content, mm
11 Particle size/type
12 Residue formation, if any
C DESIGN DATA (SHELL/JACKET)
13 DESIGN PRESS (kg/cm² g) 4.5/ 4.5 kgs/cm2
14 OPT. PRESS (kg/cm² g) 3.0/ 3.0 kgs/cm2
15 DESIGN TEMP. (°C) 10 To 150 deg. C/.10 To 150 deg. C
16 OPT. TEMP. (°C) 15 To 130 deg. C/15 To 135 deg. C
17 Hydro test Pressure (kg/cm² g) 6.75 / 6.75 kgs/cm2
18 CORROSION ALLOWANCE, SHELL Nil
19 JOINT EFFICIENCY 0.85
20 RADIOGRAPHY (SHELL + DISH) SPOT + FULL
D Vessel Technical Data
21 Shell Dia/ Ht/ Thickness 1500mm I.D/ 2250mm Ht. / 8mm
Thk. - SS 316
22 Top Dish dia / Thickness 1500mm I.D / 10mm Thk. ( 10%
Torispherical ) - SS 316
23 Bottom Dish dia / Thickness 1500mm I.D / 10mm Thk. ( 10%
Torispherical ) - SS 316
24 Bearings Standard - 2 Nos. ( 32214 & 32215 )-
SKF
25 VFD BY CLIENT
26 Jacket ID x Ht. ID Dia. 1616 x 2000 mm
27 Jacket Thickness 6.0 mm Shell & 8.0 mm dish end.
28 Jacket MOC Mild Steel
29 Insulation Cladding dia / Ht /
Thickness
30 Insulation Cladding Dish
Dia/Thickness
31 Insulation Cladding Closers
32 Stiffener Rings
33 Shaft Dia Ø80 mm two piece type - SS 316
34 Agitator Anchor Type
35 Agitator Rpm 35 RPM
36 Anchor Blades 80 mm width, 10mm Thk. Blades -
SS 316
37 Baffle 2250mm Lg. 100 mm width, 10mm
Thk., 4 Nos. - SS 316
450 NB, 200 mm Ht, 8mm Thk. Neck. Flange &
38 Manhole Cover 20mm Thk. - MS
WITH SS316 Lining
Ø400mm ID, 450mm Ht., 8mm Thk. Shell.,
39 Drive Stools 500mm OD,400 ID , 25mm
Thk. Flanges -Mild steel
40 Agitator pad 32mm Thk. MS WITH SS 316
Bushing
41 Motor 7.5HP / 1440 RPM Flange Mounted,
Make - C.G.-FLP
42 Gear Box Make - ELECON (7.5HP )Out Put
RPM 35, Worm Reduction type, Foot Mounted
Gear Box.
43 Shaft Seal STUFFING BOX / Single Mechanical Seal as per
requirement.

44 Bearing Housing MS / CI
45 Shell Nozzle Seamless Pipes, SCH40. - SS 316
46 Shell Nozzle Flanges ASA150# Sorf ANSI B 16.5 Flanges -
SS 316 As per Standard
47 Jacket Nozzle Seamless Pipes, Mild Steel
48 Jacket Nozzle Flanges ASA150# Sorf ANSIB16.5 Flanges –
As per standard
49 Lifting hooks 2 Nos. -mild steel with SS 316 pad
plate
50 Supports 4 Nos. Legs Type –mild steel with SS
316 Pad Plate
51 Earthing Boss SS 304-02 No
52 Nut & Bolts SS 316 /MS
53 Gasket CHAMPION TEFLON WRAPPED
54 Dual Insulation N/A
55 Insulation thickness N/A
56 Finishing ss surface - acid pickling and passivation. Mild steel surafes - Two coats of epoxy primer

E NOZZLE SCHEDULE As Per requirement. We considered Following Nozzles


56 N1 450/100 (Manhole/View glass)
57 N2 100 MM Light Glass
58 N3 100 mm Sight Glass
59 N4 50 NB – 02 Nos.
60 N5 40 NB – 03 Nos.
61 N6 25 NB – 02 Nos.
NOTES :
1) All bolt holes straddle to principal centerline of the vessel.
2) 40 NB and below nozzles to be provided with two stiffeners at 90 degree apart.
3) Outside projection of nozzles shall be 150mm.

4)50 NB and Above nozzles will be Provided with R.F Pad


01 OF 01
CAP_4.0 KL SS316_REACTOR with
Mild Steel Jacket without Insulation

One No.
CTC
Vertical cylindrical with Top & Bottom dish ends.(2
Bladde PBT, 2
Stage )
SS316 /MS

ASME SEC. VIII, DIV-Latest


Cylindrical / Vertical top & bottom
dish end type
4000 Ltrs.
4838 Ltrs.
NON GMP, NON HAZARDOUS
04 nos, Lugs Support

4.5/ 4.5 kgs/cm2


3.0/ 3.0 kgs/cm2
10 To 150 deg. C/.10 To 150 deg. C
15 To 130 deg. C/15 To 135 deg. C
6.75 / 6.75 kgs/cm2
Nil
0.85
SPOT + FULL

1500mm I.D/ 2250mm Ht. / 8mm


Thk. - SS 316
1500mm I.D / 10mm Thk. ( 10%
Torispherical ) - SS 316
1500mm I.D / 10mm Thk. ( 10%
Torispherical ) - SS 316
Standard - 2 Nos. ( 32214 & 32215 )-
SKF
BY CLIENT
ID Dia. 1616 x 2000 mm
6.0 mm Shell & 8.0 mm dish end.
Mild Steel

Ø80 mm two piece type - SS 316


3 Blade PBT, 2 Stage
90 RPM
80 mm width, 10mm Thk. Blades - SS
316
2250mm Lg. 100 mm width, 10mm
Thk., 4 Nos. - SS 316
450 NB, 200 mm Ht, 8mm Thk. Neck. Flange &
Cover 20mm Thk. - MS
WITH SS316 Lining
Ø400mm ID, 450mm Ht., 8mm Thk. Shell., 500mm
OD,400 ID , 25mm
Thk. Flanges -Mild steel
32mm Thk. MS WITH SS 316 Bushing
7.5HP / 1440 RPM Flange Mounted,
Make - C.G.-FLP
Make - ELECON (7.5HP )Out Put RPM
90, Worm Reduction type, Foot Mounted Gear Box.

STUFFING BOX / Single Mechanical Seal as per


requirement.

MS / CI
Seamless Pipes, SCH40. - SS 316
ASA150# Sorf ANSI B 16.5 Flanges -
SS 316 As per Standard
Seamless Pipes, Mild Steel
ASA150# Sorf ANSIB16.5 Flanges –
As per standard
2 Nos. -mild steel with SS 316 pad
plate
4 Nos. Legs Type –mild steel with SS
316 Pad Plate
SS 304-02 No
SS 316 /MS
CHAMPION TEFLON WRAPPED
N/A
N/A
ats of epoxy primer