COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2042 4/29/2019

2042 4/29/2019 ###

Scheme : Shamli NPP Reorg. Scheme Zone 5 ###
Line # 3 From : TW#3 to OHT D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm ML(Q) Hour(X) Period GL Diff (OHT - TW#3) 0.000 M
Initial 2020 1800 1.24524 11.53 (n) ###
Middle 2035 1800 1.63548 15.14 15 Yrs. P I P E DATA Excavation Rate : Rs. 203.21 /cub.m ###
Ultim. 2050 1800 2.04372 18.92 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main Length DI 1050.00 M MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
AC 0.00 100 DI K-9 140.0 500.0 922.50 24.50 0.00 0.00 156.47
3) Static head on Hs 3.00 65.00 M 125 DI K-9 140.0 500.0 1276.88 29.68 0.00 0.00 165.74
Hd 62.00 150 DI K-7 140.0 320.0 1158.75 36.96 0.00 0.00 175.27
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 320.0 1456.88 54.04 0.00 0.00 195.08
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 320.0 1923.75 72.80 0.00 0.00 215.91
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 320.0 2446.88 94.08 0.00 0.00 237.76
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 250.0 2964.38 125.00 0.00 0.00 260.62
8) Energy charges (Ec) Rs. 8.30 /KWH Unit ###
Data for Water Hammer Calculation
CALCULATIONS : 1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.4404 mld 1.8396 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.3367 hrs 17.0333 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.4830 * H1 0.4830 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 40430.00 * KW1 51636.41 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
H m ax=
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump * g ###
1+ K d
15Yrs for energy 0.239 * Cc2 E Ct

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 1050m Friction Losses for 0m AC Ratio
Size in M/sec DI pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses +
(Ct) (Ct)
(Hmax) Hmax (Hmax) Hmax
(d) stage stage stage stage stage stage DI AC
100 3.822 3.822 144.166 144.166 0.000 0.000 0.0060 506.145 712.311 0.0000 0.000 0.000 1.42 0.0
125 2.446 2.446 48.631 48.631 0.000 0.000 0.0060 317.311 427.942 0.0000 0.000 0.000 0.86 0.0
150 1.699 1.699 20.012 20.012 0.000 0.000 0.0050 211.155 293.167 0.0000 0.000 0.000 0.92 0.0
200 0.955 0.955 4.930 4.930 0.000 0.000 0.0050 113.808 180.738 0.0000 0.000 0.000 0.56 0.0
250 0.611 0.611 1.663 1.663 0.000 0.000 0.0053 70.789 134.452 0.0000 0.000 0.000 0.42 0.0
300 0.425 0.425 0.684 0.684 0.000 0.000 0.0056 47.985 110.669 0.0000 0.000 0.000 0.35 0.0
350 0.312 0.312 0.323 0.323 0.000 0.000 0.0060 34.652 96.975 0.0000 0.000 0.000 0.39 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.6355 Mld 2nd stage flow 2.0437 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 1050.00m 0.00m 1050.00m
1. 100 209.166 101.026 2525.650 209.166 101.026 2525.650 K-9 -- 1255.508 0.000 1255.508 1.
2. 125 113.631 54.883 1372.075 113.631 54.883 1372.075 K-9 -- 1679.985 0.000 1679.985 2.
3. 150 85.012 41.061 1026.525 85.012 41.061 1026.525 K-7 -- 1561.196 0.000 1561.196 3.
4. 200 69.930 33.776 844.400 69.930 33.776 844.400 K-7 -- 1944.268 0.000 1944.268 4.
5. 250 66.663 32.198 804.950 66.663 32.198 804.950 K-7 -- 2525.077 0.000 2525.077 5.
6. 300 65.684 31.725 793.125 65.684 31.725 793.125 K-7 -- 3174.568 0.000 3174.568 6.
7. 350 65.323 31.551 788.775 65.323 31.551 788.775 K-7 -- 3828.751 0.000 3828.751 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.6355 Mld 2nd stage flow 2.0437 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 2525.65 4084.49 31066.96 34848.11 2525.65 5216.63 39678.12 10086.70 44934.82 << 250mm >>
2. 125 1372.08 2218.93 16877.33 19929.39 1372.08 2833.97 21555.39 5479.67 25409.05 DI-K-7
3. 150 1026.53 1660.08 12626.70 15214.42 1026.53 2120.22 16126.58 4099.59 19314.01
4. 200 844.40 1365.56 10386.55 13175.22 844.40 1744.07 13265.50 3372.27 16547.48 Water Hammer device not
5. 250 804.95 1301.76 9901.31 13231.34 804.95 1662.59 12645.76 3214.72 ----< 16446.06 >---- reqd.

6. 300 793.13 1282.65 9755.95 13723.65 793.13 1638.18 12460.12 3167.53 16891.17
7. 350 788.78 1275.60 9702.29 14319.81 788.78 1629.17 12391.57 3150.10 17469.91
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2042 4/29/2019 ###
Scheme : Shamli NPP Reorg. Scheme Zone 5 ###
Line # 2 From : TW#2 to OHT D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm ML(Q) Hour(X) Period GL Diff (OHT - TW#2) 0.000 M
Initial 2020 1800 1.24524 11.53 (n) ###
Middle 2035 1800 1.63548 15.14 15 Yrs. P I P E DATA Excavation Rate : Rs. 203.21 /cub.m ###
Ultim. 2050 1800 2.04372 18.92 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main Length DI 900.00 M MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
AC 0.00 100 DI K-9 140.0 500.0 922.50 24.50 0.00 0.00 156.47
3) Static head on Hs 3.00 65.00 M 125 DI K-9 140.0 500.0 1276.88 29.68 0.00 0.00 165.74
Hd 62.00 150 DI K-7 140.0 320.0 1158.75 36.96 0.00 0.00 175.27
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 320.0 1456.88 54.04 0.00 0.00 195.08
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 320.0 1923.75 72.80 0.00 0.00 215.91
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 320.0 2446.88 94.08 0.00 0.00 237.76
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 250.0 2964.38 125.00 0.00 0.00 260.62
8) Energy charges (Ec) Rs. 8.30 /KWH Unit ###
Data for Water Hammer Calculation
CALCULATIONS : 1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.4404 mld 1.8396 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.3367 hrs 17.0333 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.4830 * H1 0.4830 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 40430.00 * KW1 51636.41 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
H m ax=
* g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ K d ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 900m DI Friction Losses for 0m AC Ratio
Size in M/sec pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses +
(Ct) (Ct)
(Hmax) Hmax (Hmax) Hmax
(d) stage stage stage stage stage stage DI AC
100 3.822 3.822 123.571 123.571 0.000 0.000 0.0060 506.145 691.716 0.0000 0.000 0.000 1.38 0.0
125 2.446 2.446 41.683 41.683 0.000 0.000 0.0060 317.311 420.994 0.0000 0.000 0.000 0.84 0.0
150 1.699 1.699 17.153 17.153 0.000 0.000 0.0050 211.155 290.308 0.0000 0.000 0.000 0.91 0.0
200 0.955 0.955 4.226 4.226 0.000 0.000 0.0050 113.808 180.034 0.0000 0.000 0.000 0.56 0.0
250 0.611 0.611 1.425 1.425 0.000 0.000 0.0053 70.789 134.214 0.0000 0.000 0.000 0.42 0.0
300 0.425 0.425 0.587 0.587 0.000 0.000 0.0056 47.985 110.572 0.0000 0.000 0.000 0.35 0.0
350 0.312 0.312 0.277 0.277 0.000 0.000 0.0060 34.652 96.929 0.0000 0.000 0.000 0.39 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.6355 Mld 2nd stage flow 2.0437 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 900.00m 0.00m 900.00m
1. 100 188.571 91.079 2276.975 188.571 91.079 2276.975 K-9 -- 1076.150 0.000 1076.150 1.
2. 125 106.683 51.528 1288.200 106.683 51.528 1288.200 K-9 -- 1439.987 0.000 1439.987 2.
3. 150 82.153 39.680 992.000 82.153 39.680 992.000 K-7 -- 1338.168 0.000 1338.168 3.
4. 200 69.226 33.436 835.900 69.226 33.436 835.900 K-7 -- 1666.516 0.000 1666.516 4.
5. 250 66.425 32.083 802.075 66.425 32.083 802.075 K-7 -- 2164.352 0.000 2164.352 5.
6. 300 65.587 31.678 791.950 65.587 31.678 791.950 K-7 -- 2721.058 0.000 2721.058 6.
7. 350 65.277 31.528 788.200 65.277 31.528 788.200 K-7 -- 3281.786 0.000 3281.786 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.6355 Mld 2nd stage flow 2.0437 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 2276.98 3682.32 28008.00 31361.13 2276.98 4702.99 35771.29 9093.53 40454.66 << 250mm >>
2. 125 1288.20 2083.26 15845.46 18573.65 1288.20 2660.70 20237.52 5144.65 23718.30 DI-K-7
3. 150 992.00 1604.25 12202.07 14532.24 992.00 2048.92 15584.25 3961.72 18493.96
4. 200 835.90 1351.81 10281.94 12784.36 835.90 1726.50 13131.90 3338.30 16122.66 Water Hammer device not
5. 250 802.08 1297.12 9866.03 12832.46 802.08 1656.66 12600.70 3203.26 ----< 16035.72 >---- reqd.

6. 300 791.95 1280.74 9741.43 13254.44 791.95 1635.74 12441.57 3162.81 16417.25
7. 350 788.20 1274.70 9695.43 13765.42 788.20 1628.02 12382.82 3147.87 16913.29
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2042 4/29/2019 ###
Scheme : Shamli NPP Reorg. Scheme Zone 5 ###
Line # 1 From : TW#1 to OHT D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm ML(Q) Hour(X) Period GL Diff (OHT - TW#1) 0.000 M
Initial 2020 1800 1.24524 11.53 (n) ###
Middle 2035 1800 1.63548 15.14 15 Yrs. P I P E DATA Excavation Rate : Rs. 203.21 /cub.m ###
Ultim. 2050 1800 2.04372 18.92 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main Length DI 30.00 M MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
AC 0.00 100 DI K-9 140.0 500.0 922.50 24.50 0.00 0.00 156.47
3) Static head on Hs 3.00 65.00 M 125 DI K-9 140.0 500.0 1276.88 29.68 0.00 0.00 165.74
Hd 62.00 150 DI K-7 140.0 320.0 1158.75 36.96 0.00 0.00 175.27
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 320.0 1456.88 54.04 0.00 0.00 195.08
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 320.0 1923.75 72.80 0.00 0.00 215.91
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 320.0 2446.88 94.08 0.00 0.00 237.76
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 250.0 2964.38 125.00 0.00 0.00 260.62
8) Energy charges (Ec) Rs. 8.30 /KWH Unit ###
Data for Water Hammer Calculation
CALCULATIONS : 1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.4404 mld 1.8396 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.3367 hrs 17.0333 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.4830 * H1 0.4830 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 40430.00 * KW1 51636.41 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
H m ax=
* g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ K d ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 30m DI Friction Losses for 0m AC Ratio
Size in M/sec pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses +
(Ct) (Ct)
(Hmax) Hmax (Hmax) Hmax
(d) stage stage stage stage stage stage DI AC
100 3.822 3.822 4.119 4.119 0.000 0.000 0.0060 506.145 572.264 0.0000 0.000 0.000 1.14 0.0
125 2.446 2.446 1.389 1.389 0.000 0.000 0.0060 317.311 380.700 0.0000 0.000 0.000 0.76 0.0
150 1.699 1.699 0.572 0.572 0.000 0.000 0.0050 211.155 273.727 0.0000 0.000 0.000 0.86 0.0
200 0.955 0.955 0.141 0.141 0.000 0.000 0.0050 113.808 175.949 0.0000 0.000 0.000 0.55 0.0
250 0.611 0.611 0.048 0.048 0.000 0.000 0.0053 70.789 132.837 0.0000 0.000 0.000 0.42 0.0
300 0.425 0.425 0.020 0.020 0.000 0.000 0.0056 47.985 110.005 0.0000 0.000 0.000 0.34 0.0
350 0.312 0.312 0.009 0.009 0.000 0.000 0.0060 34.652 96.661 0.0000 0.000 0.000 0.39 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.6355 Mld 2nd stage flow 2.0437 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 30.00m 0.00m 30.00m
1. 100 69.119 33.384 834.600 69.119 33.384 834.600 K-9 -- 35.872 0.000 35.872 1.
2. 125 66.389 32.066 801.650 66.389 32.066 801.650 K-9 -- 48.000 0.000 48.000 2.
3. 150 65.572 31.671 791.775 65.572 31.671 791.775 K-7 -- 44.606 0.000 44.606 3.
4. 200 65.141 31.463 786.575 65.141 31.463 786.575 K-7 -- 55.551 0.000 55.551 4.
5. 250 65.048 31.418 785.450 65.048 31.418 785.450 K-7 -- 72.145 0.000 72.145 5.
6. 300 65.020 31.404 785.100 65.020 31.404 785.100 K-7 -- 90.702 0.000 90.702 6.
7. 350 65.009 31.399 784.975 65.009 31.399 784.975 K-7 -- 109.393 0.000 109.393 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.6355 Mld 2nd stage flow 2.0437 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 834.60 1349.72 10266.10 11136.57 834.60 1723.84 13111.66 3333.16 14469.73 << 250mm >>
2. 125 801.65 1296.42 9860.68 10710.33 801.65 1655.76 12593.87 3201.53 13911.86 DI-K-7
3. 150 791.78 1280.45 9739.24 10575.62 791.78 1635.37 12438.76 3162.10 13737.71
4. 200 786.58 1272.04 9675.23 10517.36 786.58 1624.62 12357.02 3141.32 13658.68 Water Hammer device not
5. 250 785.45 1270.22 9661.36 10518.96 785.45 1622.30 12339.31 3136.82 ----< 13655.78 >---- reqd.

6. 300 785.10 1269.67 9657.21 10533.01 785.10 1621.60 12334.00 3135.47 13668.48
7. 350 784.98 1269.47 9655.68 10550.05 784.98 1621.34 12332.05 3134.97 13685.02
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2041 4/29/2019 ###
Scheme : Shamli NPP Reorg. Scheme Zone 2 ###
Line # 3 From : TW#3 to OHT D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm ML(Q) Hour(X) Period GL Diff (OHT - TW#3) 0.000 M
Initial 2020 2000 1.48840 12.40 (n) ###
Middle 2035 2000 1.83080 15.26 15 Yrs. P I P E DATA Excavation Rate : Rs. 203.21 /cub.m ###
Ultim. 2050 2000 2.19920 18.33 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main Length DI 700.00 M MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
AC 0.00 100 DI K-9 140.0 500.0 922.50 24.50 0.00 0.00 156.47
3) Static head on Hs 3.00 65.00 M 125 DI K-9 140.0 500.0 1276.88 29.68 0.00 0.00 165.74
Hd 62.00 150 DI K-7 140.0 320.0 1158.75 36.96 0.00 0.00 175.27
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 320.0 1456.88 54.04 0.00 0.00 195.08
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 320.0 1923.75 72.80 0.00 0.00 215.91
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 320.0 2446.88 94.08 0.00 0.00 237.76
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 250.0 2964.38 125.00 0.00 0.00 260.62
8) Energy charges (Ec) Rs. 8.30 /KWH Unit ###
Data for Water Hammer Calculation
CALCULATIONS : 1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.6596 mld 2.0150 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.8300 hrs 16.7917 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.5367 * H1 0.5367 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 41925.53 * KW1 50903.80 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
H m ax=
* g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ K d ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 700m DI Friction Losses for 0m AC Ratio
Size in M/sec pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses +
(Ct) (Ct)
(Hmax) Hmax (Hmax) Hmax
(d) stage stage stage stage stage stage DI AC
100 4.246 4.246 116.795 116.795 0.000 0.000 0.0060 562.384 741.179 0.0000 0.000 0.000 1.48 0.0
125 2.718 2.718 39.398 39.398 0.000 0.000 0.0060 352.567 453.965 0.0000 0.000 0.000 0.91 0.0
150 1.887 1.887 16.213 16.213 0.000 0.000 0.0050 234.617 312.830 0.0000 0.000 0.000 0.98 0.0
200 1.062 1.062 3.994 3.994 0.000 0.000 0.0050 126.454 192.448 0.0000 0.000 0.000 0.60 0.0
250 0.679 0.679 1.347 1.347 0.000 0.000 0.0053 78.654 142.001 0.0000 0.000 0.000 0.44 0.0
300 0.472 0.472 0.554 0.554 0.000 0.000 0.0056 53.317 115.871 0.0000 0.000 0.000 0.36 0.0
350 0.347 0.347 0.262 0.262 0.000 0.000 0.0060 38.502 100.764 0.0000 0.000 0.000 0.40 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.8308 Mld 2nd stage flow 2.1992 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 700.00m 0.00m 700.00m
1. 100 181.795 97.562 2439.050 181.795 97.562 2439.050 K-9 -- 837.005 0.000 837.005 1.
2. 125 104.398 56.026 1400.650 104.398 56.026 1400.650 K-9 -- 1119.990 0.000 1119.990 2.
3. 150 81.213 43.584 1089.600 81.213 43.584 1089.600 K-7 -- 1040.798 0.000 1040.798 3.
4. 200 68.994 37.026 925.650 68.994 37.026 925.650 K-7 -- 1296.179 0.000 1296.179 4.
5. 250 66.347 35.606 890.150 66.347 35.606 890.150 K-7 -- 1683.385 0.000 1683.385 5.
6. 300 65.554 35.181 879.525 65.554 35.181 879.525 K-7 -- 2116.379 0.000 2116.379 6.
7. 350 65.262 35.023 875.575 65.262 35.023 875.575 K-7 -- 2552.501 0.000 2552.501 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.8308 Mld 2nd stage flow 2.1992 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 2439.05 4090.35 31111.51 34387.57 2439.05 4966.29 37773.97 9610.91 43998.48 << 250mm >>
2. 125 1400.65 2348.93 17866.16 20386.80 1400.65 2851.95 21692.16 5519.18 25905.98 DI-K-7
3. 150 1089.60 1827.28 13898.40 16028.80 1089.60 2218.58 16874.71 4293.47 20322.27
4. 200 925.65 1552.35 11807.32 14029.15 925.65 1884.79 14335.84 3647.50 17676.65 Water Hammer device not
5. 250 890.15 1492.80 11354.38 13927.91 890.15 1812.48 13785.89 3507.57 ----< 17435.49 >---- reqd.

6. 300 879.53 1474.96 11218.69 14214.60 879.53 1790.82 13621.15 3465.66 17680.26
7. 350 875.58 1468.38 11168.60 14596.68 875.58 1782.83 13560.33 3450.18 18046.86
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2041 4/29/2019 ###
Scheme : Shamli NPP Reorg. Scheme Zone 2 ###
Line # 2 From : TW#2 to OHT D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm ML(Q) Hour(X) Period GL Diff (OHT - TW#2) 0.000 M
Initial 2020 2000 1.48840 12.40 (n) ###
Middle 2035 2000 1.83080 15.26 15 Yrs. P I P E DATA Excavation Rate : Rs. 203.21 /cub.m ###
Ultim. 2050 2000 2.19920 18.33 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main Length DI 1100.00 M MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
AC 0.00 100 DI K-9 140.0 500.0 922.50 24.50 0.00 0.00 156.47
3) Static head on Hs 3.00 65.00 M 125 DI K-9 140.0 500.0 1276.88 29.68 0.00 0.00 165.74
Hd 62.00 150 DI K-7 140.0 320.0 1158.75 36.96 0.00 0.00 175.27
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 320.0 1456.88 54.04 0.00 0.00 195.08
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 320.0 1923.75 72.80 0.00 0.00 215.91
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 320.0 2446.88 94.08 0.00 0.00 237.76
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 250.0 2964.38 125.00 0.00 0.00 260.62
8) Energy charges (Ec) Rs. 8.30 /KWH Unit ###
Data for Water Hammer Calculation
CALCULATIONS : 1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.6596 mld 2.0150 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.8300 hrs 16.7917 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.5367 * H1 0.5367 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 41925.53 * KW1 50903.80 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
H m ax=
* g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ K d ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 1100m Friction Losses for 0m AC Ratio
Size in M/sec DI pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses +
(Ct) (Ct)
(Hmax) Hmax (Hmax) Hmax
(d) stage stage stage stage stage stage DI AC
100 4.246 4.246 183.534 183.534 0.000 0.000 0.0060 562.384 807.918 0.0000 0.000 0.000 1.62 0.0
125 2.718 2.718 61.911 61.911 0.000 0.000 0.0060 352.567 476.478 0.0000 0.000 0.000 0.95 0.0
150 1.887 1.887 25.477 25.477 0.000 0.000 0.0050 234.617 322.094 0.0000 0.000 0.000 1.01 0.0
200 1.062 1.062 6.276 6.276 0.000 0.000 0.0050 126.454 194.730 0.0000 0.000 0.000 0.61 0.0
250 0.679 0.679 2.117 2.117 0.000 0.000 0.0053 78.654 142.771 0.0000 0.000 0.000 0.45 0.0
300 0.472 0.472 0.871 0.871 0.000 0.000 0.0056 53.317 116.188 0.0000 0.000 0.000 0.36 0.0
350 0.347 0.347 0.411 0.411 0.000 0.000 0.0060 38.502 100.913 0.0000 0.000 0.000 0.40 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.8308 Mld 2nd stage flow 2.1992 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 1100.00m 0.00m 1100.00m
1. 100 248.534 133.379 3334.475 248.534 133.379 3334.475 K-9 -- 1315.294 0.000 1315.294 1.
2. 125 126.911 68.108 1702.700 126.911 68.108 1702.700 K-9 -- 1759.984 0.000 1759.984 2.
3. 150 90.477 48.556 1213.900 90.477 48.556 1213.900 K-7 -- 1635.539 0.000 1635.539 3.
4. 200 71.276 38.251 956.275 71.276 38.251 956.275 K-7 -- 2036.853 0.000 2036.853 4.
5. 250 67.117 36.019 900.475 67.117 36.019 900.475 K-7 -- 2645.319 0.000 2645.319 5.
6. 300 65.871 35.351 883.775 65.871 35.351 883.775 K-7 -- 3325.738 0.000 3325.738 6.
7. 350 65.411 35.104 877.600 65.411 35.104 877.600 K-7 -- 4011.072 0.000 4011.072 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.8308 Mld 2nd stage flow 2.1992 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 3334.48 5591.98 42533.05 47182.82 3334.48 6789.49 51641.42 13139.24 60322.06 << 250mm >>
2. 125 1702.70 2855.47 21718.92 25181.61 1702.70 3466.96 26369.99 6709.37 31890.98 DI-K-7
3. 150 1213.90 2035.72 15483.88 18333.32 1213.90 2471.67 18799.72 4783.26 23116.57
4. 200 956.28 1603.70 12197.90 15191.03 956.28 1947.13 14810.06 3768.15 18959.18 Water Hammer device not
5. 250 900.48 1510.12 11486.12 15031.92 900.48 1833.52 13945.86 3548.27 ----< 18580.19 >---- reqd.

6. 300 883.78 1482.09 11272.91 15482.42 883.78 1799.48 13686.98 3482.41 18964.83
7. 350 877.60 1471.74 11194.19 16082.86 877.60 1786.91 13591.40 3458.09 19540.95
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2041 4/29/2019 ###
Scheme : Shamli NPP Reorg. Scheme Zone 2 ###
Line # 1 From : TW#1 to OHT D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm ML(Q) Hour(X) Period GL Diff (OHT - TW#1) 0.000 M
Initial 2020 2000 1.48840 12.40 (n) ###
Middle 2035 2000 1.83080 15.26 15 Yrs. P I P E DATA Excavation Rate : Rs. 203.21 /cub.m ###
Ultim. 2050 2000 2.19920 18.33 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main Length DI 30.00 M MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
AC 0.00 100 DI K-9 140.0 500.0 922.50 24.50 0.00 0.00 156.47
3) Static head on Hs 3.00 65.00 M 125 DI K-9 140.0 500.0 1276.88 29.68 0.00 0.00 165.74
Hd 62.00 150 DI K-7 140.0 320.0 1158.75 36.96 0.00 0.00 175.27
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 320.0 1456.88 54.04 0.00 0.00 195.08
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 320.0 1923.75 72.80 0.00 0.00 215.91
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 320.0 2446.88 94.08 0.00 0.00 237.76
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 250.0 2964.38 125.00 0.00 0.00 260.62
8) Energy charges (Ec) Rs. 8.30 /KWH Unit ###
Data for Water Hammer Calculation
CALCULATIONS : 1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.6596 mld 2.0150 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.8300 hrs 16.7917 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.5367 * H1 0.5367 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 41925.53 * KW1 50903.80 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
H m ax=
* g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ K d ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 30m DI Friction Losses for 0m AC Ratio
Size in M/sec pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses +
(Ct) (Ct)
(Hmax) Hmax (Hmax) Hmax
(d) stage stage stage stage stage stage DI AC
100 4.246 4.246 5.005 5.005 0.000 0.000 0.0060 562.384 629.389 0.0000 0.000 0.000 1.26 0.0
125 2.718 2.718 1.688 1.688 0.000 0.000 0.0060 352.567 416.255 0.0000 0.000 0.000 0.83 0.0
150 1.887 1.887 0.695 0.695 0.000 0.000 0.0050 234.617 297.312 0.0000 0.000 0.000 0.93 0.0
200 1.062 1.062 0.171 0.171 0.000 0.000 0.0050 126.454 188.625 0.0000 0.000 0.000 0.59 0.0
250 0.679 0.679 0.058 0.058 0.000 0.000 0.0053 78.654 140.712 0.0000 0.000 0.000 0.44 0.0
300 0.472 0.472 0.024 0.024 0.000 0.000 0.0056 53.317 115.341 0.0000 0.000 0.000 0.36 0.0
350 0.347 0.347 0.011 0.011 0.000 0.000 0.0060 38.502 100.513 0.0000 0.000 0.000 0.40 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.8308 Mld 2nd stage flow 2.1992 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 30.00m 0.00m 30.00m
1. 100 70.005 37.569 939.225 70.005 37.569 939.225 K-9 -- 35.872 0.000 35.872 1.
2. 125 66.688 35.789 894.725 66.688 35.789 894.725 K-9 -- 48.000 0.000 48.000 2.
3. 150 65.695 35.256 881.400 65.695 35.256 881.400 K-7 -- 44.606 0.000 44.606 3.
4. 200 65.171 34.975 874.375 65.171 34.975 874.375 K-7 -- 55.551 0.000 55.551 4.
5. 250 65.058 34.914 872.850 65.058 34.914 872.850 K-7 -- 72.145 0.000 72.145 5.
6. 300 65.024 34.896 872.400 65.024 34.896 872.400 K-7 -- 90.702 0.000 90.702 6.
7. 350 65.011 34.889 872.225 65.011 34.889 872.225 K-7 -- 109.393 0.000 109.393 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.8308 Mld 2nd stage flow 2.1992 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 939.23 1575.11 11980.43 12955.52 939.23 1912.42 14546.01 3700.97 16656.50 << 250mm >>
2. 125 894.73 1500.48 11412.77 12355.50 894.73 1821.80 13856.79 3525.61 15881.11 DI-K-7
3. 150 881.40 1478.12 11242.72 12168.73 881.40 1794.66 13650.33 3473.08 15641.81
4. 200 874.38 1466.34 11153.11 12083.03 874.38 1780.35 13541.51 3445.40 15528.43 Water Hammer device not
5. 250 872.85 1463.79 11133.69 12078.68 872.85 1777.26 13517.95 3439.40 ----< 15518.08 >---- reqd.

6. 300 872.40 1463.02 11127.88 12090.98 872.40 1776.33 13510.88 3437.61 15528.58
7. 350 872.23 1462.74 11125.73 12107.35 872.23 1775.99 13508.28 3436.94 15544.29
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi