MARZOLI

VOUK Nova

Blowroom Machinery
. Superblender B12N
. Duocleaner B39N
. Automixer B143N - B142N
. Dust Separator B44N
. Fine Opener B38N - B37N
. Motor Fan B151N - B152N
. Weighing Bale Opener B13N
. Tuft Blender B23N
. Bale opener and premixer B14N
. Blending Feeder B15N
. Feeder with Opener B15N + B18N
. Opener for man-made fibres B134N
. Chute Feed B139N
Card Section
. C601SN
 Complete Spinning Systems

Technical department experience and creativity

Our people
Passion for industrial engineering
and research Design,
internal production, testing.
New technology and old traditions
Quality: an absolute
and total commitment.

From 150 years of history,

to the future of yarn production
One of the most recognized names
in the history of the textile industry,
Marzoli has been producing textile
machinery since 1851, and always
been at the forefront of the technological
developments worldwide.
Marzoli manufactures the full range
of machinery for the complete process
of yarn production; thanks to its internal
manufacturing capability the requirements
of the market are easily translated into
new applications.

Internal production manufacturing - high precision process

Assembly line and test mechanical parts

Third party components top suppliers for higher performances

State-of-the-art
electronic and software interface
reliable, easy & friendly.
MARZOLI
VOUK Nova
BLOWROOM MACHINERY
High Productivity With Low Operational Cost
Electronic Machine
Reduction Of Maintenance Cycles
Production Setup And Control By Software
Marzoli new Blowroom line allows
to process all textile fibres,
cotton staple length, such as follows
- All types of cotton
- Man made and synthetic fibres
- Shaddy materials
- Short wool
- Flax
- Gin motes
Improvement of the opening and
cleaning level, thanks to innovation
and introduction of new parts touching
the fibres; increase of productivity of
the single machine for Blowroom line
producing up to 800 kg/h.
Continuous improvement of qualitative
features of the final product;
efficient dedusting of the fibres,
low neps content, soft and intensive
handling of the fibres to avoid
dameges, reduction in waste,
high blending quality during the
blending process.
All the parameters are entered
and set through an electronic panel
on the board of the machines.
Easy machines handling
and maintenance thanks to optimal
accessibility of working organs.
MARZOLI
VOUK Nova 5
 B12N SUPERBLENDER
Highly Reliable
Easy to use

- Smooth and continuous material B12N

plucking all the way down to the
floor thanks to the free and upright
movement of the detacher and
to the moveable conveying rollers.
- Very small flocks are achievable
thanks to 2 beaters, each with 254
tips and to 2 moveable conveying
rollers that controls the material
during plucking.
- High reliability and safety.

Detacher follows contour of lay down

Max 1750
1700

height
B
1250

C
1000 A B D A C D

Photocell Photocell activated, detacher stops and

moves up wards

High and flexible production
The B12N bale plucker is used
for the take-off of various assortments
of cotton or man-made fibres.
The maximum production is up to
1600 kg/hr (according to the
processed fibres) feeding one single
blowroom line and with a detacher
with a working width of 2250 mm.
The detacher follows freely the contour
of the lay down and plucks the raw
material all the way down to the floor,
leaving no material lying on the ground
at the end of the lay down thanks to
the moveable conveying rollers.
Reliability and Safety
The safety elements consist of light
barriers surrounding the working area
of the bale plucker.
High reliability comes from a plentiful
sizing of the mechanical parts and
from an extremely easy operation.
The tungsten-carbide tips of the
beater can be replaced.

6
 Ideal Cleaning Preparation
Production up to 1600 kg/h

Suction system

1. Driving panel 1
2. Bale lay-down area 4
3
3. Detacher
(1700 mm or 2250 mm)
4. Automatic rotating tower
5. Duct for material transport 6
6. Two plucking rolls
8
7. Two conveying rollers
8. Conveying winding roller
5
7
2

Technical Data
B12N

5815/6365
70 Minimum distance
from the wall to consent
the rotation
ø350
3072
3072

1750

1035

920 2485 ML 3250

1325 1700/2250 145 E

125

Technological data Technical and Machine data

B12N - SUPERBLENDER Installed power B12N - 1700 7.92 total kW
Processed raw material Cotton, man-made fibres B12N - 2250 9.92 total kW
up to 65 mm (2 1/2”) Space available for bales ML = E - 5735mm
Feeding one B12N - 1700 up to 1100 Kg/h (2425 lb/hr) No. of bales each side
Blowroom line B12N - 2250 up to 1600 Kg/h (3500 lb/hr) for single line (according
Feeding two B12N - 1700 up to 800 Kg/h (1760 lb/hr) to bales dimensions):
Blowroom line B12N - 2250 up to 1100 Kg/h (2425 lb/hr) - Wide carriage (ML/B)x1,5 or (ML/L)x3
Production according to processed fibres - Small carriage (ML/B) or (ML/L)x2
ML=space available for bales
B=bale width
L=bale length
Duct length E 11.13 - 51.13 m in steps of 2.5 m
Net weight B12N - 1700 Kg 3500
B12N - 2250 Kg 3700
Approx. 90 Kg/m (for variable longitudinal parts)

MARZOLI
VOUK Nova 7
 B39N DUOCLEANER
Great Dedusting Process and Very Heavily Contaminated Raw Material
Cleaning Dual Zone
B39N
Low fibre stress
Efficient cleaning is only possible
directly after an opening process.
Trash particles, fibre fragments and
dust are removed by the Duocleaner.
The advantage of the mini-tufts
provided by the Superblender
is used effectively.
Since the Duocleaner has no nipping
point, low fibre stress and nearly
no neps formation are achieved.
8
High flexibility for all
production requirements
If the Superblender B12N is working
with different fibres assortments the
Duocleaner automatically adjusts
itself to the preset working positions.
All settings are recorded and can
be reproduced at any time.
Optimized cleaning
The parameters for optimized
cleaning can be entered via the
control panel. Specifically:
- Cleaning intensity which is
affected by the rotating speed
of the two cleaning rolls.
- A very efficient opener for cleaning
and dedusting, placed directly
after the Superblender.
The fiber is dedusted by the cage
condenser placed on it.
- Production up to 1200 Kg/hr
(2650 lb/hr) according to
processed fibres.
- Fibres are dragged by the two
beaters for 6 times on the
cleaning grid. Soft opening
and cleaning of the fibres.
- Each grid has an independent
setting.
- Beater with different rotating
speed and tips number.
- Total surface of the grid 30%
greater than the competitors.
- Total dedusting surface 125%
greater than the competitors.
- Relative amount of waste
which is determined by the angles
of the two grids.
The waste is transferred through
the two bucket wheel locks
to a continuous centralized suction
system.
Efficient dedusting
Dust and sand cause many
problems in the spinning mill.
To extract these particles directly
after the Superblender B12N
a B45N cage condenser is combined
with the B39N Duocleaner.
 Adjustable Cleaning Efficiency
Production up to 1200 Kg/h
Different Speed of Cleaning Rolls

Machine description

1. Dust separator B45N Technical Data

2. Double cleaning rolls
3. Indipendent and automatically
adjustable grids B39N
4. Bucket wheel lock
5. Control panel
997 1150

Ø350

Ø350
Ø250 Ø3
00

4055
1

2055
5

2300

3 2
2300
3
4

1593
4

Processed material
Technological data
B39N - DUOCLEANER
Cotton, cotton waste, gin motes
up to 65 mm length
up to 1200 kg/hr (2650 lb/hr)
Production according to processed fibres

Technical and Machine data

Installed power 12.6 kW
Working width 1040 + 1040 mm
Cleaning rolls 700 mm dia.
Speed range Cleaning roll in 400 - 600 rpm
Cleaning roll out 600 - 900 rpm
Net weight B39N 2500 kg (5510 lb)
B45N 450 kg (1000 lb)

MARZOLI
VOUK Nova 9
 B143N AUTOMIXER
For all Application
Without Fiber Conveyor

B143N

- 6 mixing chambers. Reliable performance

- Production up to 1200 kg/hr
A smooth air stream simultaneously
(2700 lb/hr).
feeds fibre tufts into the six vertical
- Easy and reliable machine
filling chutes.
without fiber conveyor belt
This distribution works without
and deviating blade.
mechanical parts and ensures
- Low maintenance.
that an instantaneous blend of every
- Dedusting on an area of 8 m2
bale is deposited uniformly
in all chutes where the material is
pneumatically compacted.
A pair of grooved delivery rolls
and an opening roll for each blending
chamber open the stock which is
sucked by the air stream of the cage
condenser after the Automixer.

10
 High Dedusting Surface
Production up to 1200 Kg/h

Machine description
2 3

1. Motorfan B152N
2. Feed duct
3. Distributing duct 1 5
4. Blending chambers
5. Pressure transducer
4
6. Delivery rolls
7. Opening rolls
8. Blending channel 6
9. Air by-pass 10 7
10. Microprocessor
9

Technical Data

B143N
Technological data
B143N - AUTOMIXER
Processed Cotton, man-made fibres and blends B152N
Ø 300

material up to 65 mm length
up to 1200 kg/hr (2700 lb/hr)
with 6 chambers
Production according to processed fibres
Storing capacity 300 kg cotton fibres
Ø 300
250 kg man-made fibres
4205
3805
3700

Technical and Machine data

Installed power 8,64 kW
including B152N
Working width 1200 mm
Net weight 5200 kg (11465 lb)
4250 1050
1950

MARZOLI
VOUK Nova 11
 B142N AUTOMIXER
Automixer for Small Lots
Low Cost

B142N - Feeding through a built-in cage

condenser.
- Upper lattice to progressively feed
the cells.
- A couple of conveying rollers per
cell, with different speed, driven
by an electronic speed variator
with potentiometer.
- An opening roller per cell, with
adjustable speed.
- Four blending cells with capacity
of 20 to 50 kg of material each cell.
- Adjustment and control of
cell filling by means of photocells.
- Electric drivers synchronized
in sequence with the centralized
control panel.
- Total dedusting surface 125%
greater than the competitors.

12
 Production up to 800 Kg/h
High Dedusting Surface

Machine description

1. Dust separator Technical Data

2. Distributing belt
3. Blending chambers
4. Feeding rolls B142N
5. Opening rolls
6. Blending channel

2945
443

Ø 320
2

4165

Ø 30
0

5
6

1750

Technological data
B142N - AUTOMIXER
Processed material Cotton, man-made fibres and blends
up to 65 mm length
up to 800 kg/hr (1800 lb/hr)
Production according to processed fibres

Technical and Machine data

Installed power 3,45 kW
Motor fan from 5,5 to 15 kW
Working width 1200 mm
Net weight 4 cells 3000 kg (6600 lbs)

MARZOLI
VOUK Nova 13
 B44N DUST SEPARATOR
High Dedusting Surface
No Neps Creation

B44N The system with perforated cylinder

reduces by 15% the neps creation in
respect to the fiber transport by fan.

- Production above 1000 Kg/h

(2200 lb/h).
- The B44N cage condenser eliminates
dust while conveying, pneumatically,
the material processed.
- The dedusting effect is highly
efficient since it is carried out at
various stages along the blowroom
line on tufts which have become
progressively smaller and lighter.
- Furthermore the transfer of material
takes place with suction without
curling or damaging the fibres
in any way.
- Dedusting surface is 1 m2
- The B44N cage condenser
is available with:
- An incorporated motor fan.
- With a motor fan installed separately.

Machine description

1. Motor fan

An incorporated motor fan With a motor fan installed separately

1 1

dusty air

material

14
 Production Above 1000 Kg/h

Machine description
2
1. Conveyor
2. Feeding box
3. Perforated cylinder motorfan
4. Detaching roller 1
5. Material delivery

3
4

dusty air
5
material

Technical Data

B44N
Technological data
B44N - CAGE CONDENSER
Processed Cotton, man-made fibres up to 65 mm
material (2 1/2”) above 1000 Kg/hr (2200 lb/hr) 200
Production according to processed fibres

1200 1000
Technical and Machine data
Installed power 0,75 kW machine main motor
from 3 to 15 kW for motor fan
Frame width 1000 mm
180
Air capacity 3500 or 7500 m3/h 1920 650
Net weight 300 or 465 kg (650 or 1000 lbs) 830

1000

650
1780
830

MARZOLI
VOUK Nova 15
 B38N FINE OPENER
Gentle, but Intensive opening
High Dedusting Surface
Bigger Cleaning Roll

B38N - Production up to 800 kg/hr

(1750 lb/hr).
- Suggested for cottons or man-made fibres.
- Optimal accessibility and low
maintenance costs.
- Optimal opening.
- High flexibility of processing.
- Optimized cleaning.
- Efficient dedusting.

Optimal opening Optimized cleaning Efficient dedusting

The B38N fine opener is suitable
for either roller for long staple
cotton or for man-made fibres
(up to 65 mm staple length).
Its gentle yet intensive
opening action minimizes neps
and loss of good fibres.
The parameters for optimized cleaning
can be entered via the control panel.
Specifically:
- Cleaning intensity which affects the
speed of the cleaning roll.
- Relative amount of waste which is
determined by the setting of the
motorized deflector blades whose
position determines the quality
and quantity of the waste.
The B44N cage condenser
determines a dedusting action of the
processed material before entering
the B38N fine opener.
In addition trash particles and dust
generated during the opening action
are conveyed by the suction hoods to
a centralized suction system.
Permanent suction considerably
improves the dedusting of the cotton.

High flexibility
The flexibility of the B38N fine
opener is obtained with three different
opening rolls (pinned, needle and
sawtooth) chosen according to the
type of material processed.

16
 Production up to 800 Kg/h
Optimum Control of Material

Machine description Knives

1
Deflectors
1. Cage condenser B44N
Segments
2. Light barrier 2
3. Feed trunk
4. Scanner rolls
5. Feed roll 11
6. Counter weight 3
7. Opening roll
4 9
(pinned, needle 8
or sawtooth) 5
Suction
8. Mote knife with
hoods 6
suction hoods
9. Carding segment
7
10. Bucket wheel lock
11. Microprocessor 8

10

Technical Data

B38N
Technological data
2230
B38N - FINE OPENER
1328
Processed Cotton, man-made fibres and blends
material up to 800 kg/hr (1760 lb/hr)
Production according to processed fibres B44N
Ø300

Technical and Machine data

Ø300
Installed power 397
- B38N 5.28 kW
3999

- B44N 3.75 kW
Frame width 1200 mm
3140

Opening roll 416 mm dia.

Speed range 600 - 1100 rpm
Net weight
R657
1405

- B38N 2000 kg (4410 lb)

- B44N 400 kg (882 lb)

1600

2230
1370

1840

MARZOLI
VOUK Nova 17
 B37N FINE OPENER
High Cleaning Efficiency
Cleaning Technology for any Cotton Quality
High Dedusting Surface

B37N - Production up to 800 kg/hr Optimized cleaning

(1750 lb/hr)
The parameters for optimized
- Suggested with cotton
cleaning can be entered via the
with medium trash
control panel. Specifically:
- Optimal accessibility and low
- Cleaning intensity which affects
maintenance costs
the speed of the cleaning roll.
- Optimal opening
- Relative amount of waste which is
- With three different opening
determined by the setting of the
rolls combination
motorized deflector blades whose
- High flexibility of processing
position determines the quality
- Optimized cleaning
and quantity of the waste.
- Efficient dedusting

Optimal opening Dedusting efficiency

The B37N is the essential fine
opener in any blowroom line
processing saw ginned cottons with
a high trash content.
The use of this fine opener shortens
the opening line and its intensive
opening action minimizes the loss
of good fibres.
The B37N is used when producing
either open end or jet spun yarns.
The B44N cage condenser
determines a dedusting action of the
processed material before entering
the B37N fine opener.
In addition trash particles and dust
generated during the opening action
are conveyed by the suction hoods to
a centralized suction system.
Permanent suction considerably
improves the dedusting of the cotton.

Machine description
1
1. Cage condenser B44N 6. Opening roll
2. Light barrier 7. Mote knife with suction hoods
2
3. Feed trunk 8. Carding segment
4. Scanner rolls 9. Microprocessor
5. Feed roll
8 7
9 3

Knives
Deflectors 6
Deflector
Segments 7

18
B38N + B37N FINE OPENER
Three Different Opening Roll
Production up to 800 Kg/h

Processing of fibres - The combination of a beater with big

with a lot of trash diameter (B38N) and three beaters
with small diameter (B37N) grants
- The B38N is combined with
the total elimination of all the trash
the B37N in order to prepare
contained in such a kind of row
the fibre to the intensive treatment
materials.
of the B37N itself.
- The maximum flexibility is obtained
- The double dust separator B44N.
through a by-pass for the alternative
determines a very high dedusting
operation the two machines.
surface suitable for very dirty raw
materials.

Technical Data

B37N
Technological data
B37N - FINE OPENER 1328 1302
Processed Cotton and gin motes
material up to 800 kg/hr (1750 lb/hr)
B44N
Production according to processed fibres
Ø300

Technical and Machine data Ø200

Ø3
00
Installed power

3999
- B37N 13.6 kW
750
3140

- B44N 3.75 kW
Frame width 1200 mm
Opening rolls 275 mm dia. 275
Speed range
1405

(open. rolls)
in 1020 - 1530 rpm
intermediate 1490 - 2235 rpm
R657
out 2225 - 3335 rpm 2000
Net weight
- B37N 2500 kg (5510 lb) 247
- B44N 400 kg (882 lb) 2630
166
1370

1840

R790
166

R1020

MARZOLI
VOUK Nova 19
 B151N - B152N MOTOR FAN
Speed Controlled
The Fan Geometry is Optimized for a Gentle Fibres Treatment.

B151N - B152N

Dusty air
Material

The B151N and B152N are specific

motor fan for the passage of the fibres
inside.
The B152N sucks and blows
the material from one machine to the
other in the opening lines.
The B151N sucks and blows in the
card chute feeding.

Technical Data

B151N - B152N
Technical and Machine data

B151N MOTOR FAN

Processed Cotton, man-made fibres and blends
material up to 800 kg/hr (1750 lb/hr)
Production according to processed fibres
Installed power 4 Kw
B

Fan diameter 425 mm

Fan speed 1200 - 2400 rpm
Air flow 4000 m3/h
Weight 100 Kg
A

B152N MOTOR FAN

Processed Cotton, man-made fibres and blends
material up to 1200 kg/hr (2650 lb/hr)
Production according to processed fibres
Installed power 4 Kw
Fan diameter 425 mm
Fan speed 1000 - 2000 rpm
Air flow 5000 m3/h
Weight 135 Kg

Dimensions
B151N B152N
A mm B mm A mm B mm
250/300 250/300 300 300

20
TUFT BLENDING INSTALLATION
The Quality of Blending is Far Better
than Other System

B13N - Tuft blending indicates

a combination, in the blowroom
line, of different components
with preset ratios and successive
carding of the resulting blend.
- Optimum weighting precision
- Self-calibration of the balance

Layout examples
C

Maximum six components in only Cotton

Mixer cleaning P
one operation. Bale
plucker
More evenness in the final product C
Mixer
through tuft blending.
P

Fine B23
Cards opener
Mixer

Cards Fine
opener

C = Cotton
P = Polyester

Simple operations High level of accuracy

and monitoring at weighting
- microcomputer control guides - Pre-fill at high speed.
the operator with simple messages. - Fill up at low speed.
- help contest in line: malfunctions
cause and remedies, instruction High production
manual.
- Abundant material reserve.
- working programs once entered
- Large capacity of weigh-pans
can be stored for repeats.
results in a smaller number
- display shows target and actual
of weighting operations.
weights, cv values, production
rates of shifts.
- all operating data can be printed
or stored in ms dos compatible
disc (p.c).
- automatic actual weight correction.

MARZOLI
VOUK Nova 21
 B13N WEIGHTING BALE OPENER
Tuft Blending Installation
for Precise and Intimate Blends
B13N + B23N
- Automatic calculation
of the production and of the
weights number
- Every 50 weights the CV calculation
is automatically activated (CV%).
The machine automatically adjust
the setting if the CV is beyond the
preset tolerance value.
B13N
22
- Automatic control of the turbolences
produced by the fall of the
material on the balance.
- Possibility to operate continuously
with open balance.
- Frame width: 1200 mm.
- The B13N weighting bale opener can
be fed manually and is therefore
suitable for processing small lots.
The length of the feed table can be
adapted to the space available.
- The weighting bale opener B13N
can be fed also automatically
(through cage condenser B44N)
- Possibility to choose up to 10
working programs.
- Possibility to automatically
set the machine production with
the evener roll.
- Automatic emptying of the
B13N + B23N system.
and is therefore also
suitable for processing large lots.
- Consequently the B13N is the ideal
solution for highly flexible
installations which can be used to
process large lots as well as
occasional small lots.
- Indirect discharge of the tufts into the
weigh pan avoids weighting mistakes.
 Tuft Blending Installation
for all Natural and Man-Made Fibres

Machine description

1. Feed table
2. Feed table control 5

3. Retaining roll
10 9 11 12
4. Feed lattice
5. Cage condenser B44N
6
6. Material reserve trunk
7
7. Light barriers 13
17
8. Delivery rolls
9. Roll cleaner 8

10. Spiked lattice 3 14

4
11. Evener roll 1 2
12. Stripper roll 15
13. Closing flaps
14. Weight pan 16
15. Bottom traps
16. Tuft blender B23N
17. Microprocessor

Technical Data

B13N
Technological data
B13N - WEIGHING BALE OPENER
Processed Cotton, man-made fibres and blends B44N
material up to 350 kg/hr (770 lb/hr)
Production according to processed fibres

Technical and Machine data

4162

2041

Installed power 4,43 kW excluding B44N mt 2-4-6-8-10

Weight 4100 Kg excluding feeding lattice

965
810

60

3595
4724
1693

1300

MARZOLI
VOUK Nova 23
 B23N TUFT BLENDER
Up to 6 Components Can Be Weighted
for Precise and Intimate Blends

B23N Tuft Blender with one delivery

- Maximum production up to The spraying nozzles are installed
1000 kg/hr with a frame width between two weighing bale openers
of 1000 mm. B13N and they are activated
- A tuft blender B23N can be fed by in accordance with the
up six weighting bale openers B13N. movement of the conveyor belt of
The weighting feeders discharge the tuft blender.
the material onto the conveyor belt
of the tuft blender.
The different blend components are
Machine description
placed on top of each other in layers.
1. Weighting bale opener B13
- The tuft blender B23N can be
2. Tuft blender B23
equipped with a device or devices
3. Blending table
for the uniform spray application 4. Conveyor belt
of oils or marker colours. 5. Pressure roll
6. Pressure table
7. Pincer roll
8. Opening roll

1 1

2 7 6 5

8 4 3

B23N

24
 From Marzoli Only:
a Further Step Towards the Installation Flexibility

B23N Tuft Blender with two delivery

- The B23N with two deliveries with
a “jolly” B13N feeder (C) is the
ideal solution for a better flexibility
of the installation and for
plants where the blend is changed
frequently.
- The line 1 can operate with
three feeders A+B+C, the line
2 with two feeders D+E or alternatively
the line 1 with A+B and the line
2 with C+D+E.
- In this case the minimum
gauge (S) between the B13N
feeders is 4.200 mm;
the maximum gauge (S) is 5.400 mm.
- The 3.000 mm gauge (S) is not
available.

Machine description

1. Line 1
2. Line 2

1 2
A B C D E

S S S S

Technical Data

B23N
Technological data
B23N - TUFT BLENDER Ø300
Processed Cotton, man-made fibres and blends 187
material up to 1000 kg/hr (2200 lb/hr)
Production according to processed fibres
1007

2414

Technical and Machine data

1405
57

Installed power 2,75 kW

3400 1850
Weight from 2210 Kg to 4110 Kg L
According to the width

B23N TUFT BLENDER Dimensions

N° B13N L L L
2 8400 9600 10800
3 11400 13800 16200
4 14400 18000 21600
S 3000 4200 5400
1453
1094

1900 S 1500 2000

MARZOLI
VOUK Nova 25
 B14N BALE OPENER AND PREMIXER
Bale Opener for any Application
Production up to 1000 Kg/h
Ideal Compromise Between Production, Cost and Space Needed

B14N - Suitable for processing cotton and
man-made fibres up to
65 mm (2 1/2”) staple length.
- Frame width: 1200 mm.
- Production:
- up to 1000 kg/h (2200 lb/hr) with
manual feeding.
- up to 800 kg/h (1750 lb/hr) with
automatic feeding from B12N.
- The length of the feed table can be
adapted to the space available
- It is advisable, from an economic
point of view, to use the B14N
bale opener and premixer when
processing very small lots or when
only reduced space is available.
- When the B14N, in the processing
line, is placed behind an automatic
bale plucker, the tufts fed from the
B12N are also preblended in the
premixer which, in combination with
a mixer in the cleaning line, provides
a very homogeneous blend.
- The B14N, in the version for cotton, is
equipped with 11 adjustable knives grid
and suction unit to eliminate the trash.

Machine description 4
8 10
1. Feed table 7. Delivery rolls
2. Feed table control 8. Roll cleaner
5
3. Feed lattice 9. Spiked lattice
12 11
4. Cage condenser B44N 10. Evener roll
6
5. Material reserve trunk 11. Stripper roll
1 3 9
6. Light barriers 12. Microprocessor
2

Technical Data

B14N
Technological data

B44N B14N - BALE OPENER AND PREMIXER

Processed Cotton, man-made fibres and blends
material up to 1000 kg/hr (2200 lb/hr)
Production according to processed fibres
4162

3062

mt 2-4-6-8-10
Technical and Machine data
Installed power 4,43 kW
870

733

Weight 4000 Kg excluding B44N and B23N

3595

4723
mt 2-4-6-8-10
1300

1693

26
B15N BLENDING FEEDER
The Ideal Solution for Small Lots

B15N The B15N bale opener can be used

as waste feeder or for very small lots,
high flexibility and easy to change
from one material to other.
Production up to 300 kg/h as bale
opener, 80 kg/h for waste or sliver
pneumafil feeder, feeding lattice from
2 to 10 meters.

Machine description
7 6 8
1. Feeding table 6. Evener roll
2. Feeding table control 7. Stripper roll 9
3. Feeding lattice 8. Detaching roll 4
4. Photocell 9. Electronic control panel
3
5. Spiked lattice
2
1
5

Technical Data

B15N
Technological data
B15N - BLENDING FEEDER
Processed Cotton, man-made fibres and blends
material up to 300 kg/hr (650 lb/hr)
Production according to processed fibres
2300
1352

Technical and Machine data 600

860

961
Installed power
- bale opener 2,75 kW mt 2-4-6-8-10 3900
50

- waste 2,37 kW
Weight 2500 Kg
mt 2-4-6-8-10
1100

1493

MARZOLI
VOUK Nova 27
 B15N + B18N FEEDER WITH OPENER
The Best Combination of Feeder
and Opener for Small Lines

B15N +B18N - Suitable to process cotton, man-made

fibres and blends up to 65 mm
(2” 1/2”) staple length.
- Frame width: 1.000 mm.
- Production up to 300 kg/hr
(650 lb/hr).
- The combination of the B15 feeder
with B18 opener can be defined
as a flexible and easy line to process
man-made fibres to feed
one or two cards simultaneously.

Machine description

1. Feeder for bale opener B15N 1 2

2. Opener B18N
3
3. Control panel

Technical Data
B15N - B18N Technological data
B18N - OPENING CHUTE
mt 2-4-6-8-10 3900 Processed Cotton, man-made fibres and blends
material up to 300 kg/hr (650 lb/hr)
Production according to processed fibres
898
2300

Technical and Machine data

1352

Installed power
- B15N 3,12 kW
50 885 498
1005 618
- B18N 1,87 kW
1732 1140 Weight 1050 Kg / 2300lbs

R860
1100
1000
50

1120

28
B134N OPENER FOR MAN-MADE FIBRES
The Flexible Machine for All Fibres
ad Very High Productions

B134N - Suitable to process cotton High flexibility

man-made fibres and blends
The B134N flexibility is obtained thanks
up to 65 mm (2” 1/2”)
to three interchangeable opening rolls:
staple length.
a) opening roll with 282 pins.
- Frame width: 1.200 mm.
b) opening roll with 2504 pins.
- Production:
c) opening roll with 9752 needles.
up to 1000 Kg/hr (2200 lb/hr).
The opening roll is chosen according
- Excellent approachability.
to the working material and the
processing position of the machine.

Technical Data
B134N

1000
B44N

2845 - 3740 - 3900

4250 - 5145 - 5305
4055

Chute feed
Ø300

1. Cage condenser B44

660

1405
2. Photocells B134N
3. Feed reserve trunk
4. Feed rolls
5. Opening rolls 1190 660

6. Electronic control panel 1190

1370

1
1405

2
6

Technological data
3
B134N - OPENER
4 Processed material Cotton, man-made fibres and blends up to 65 mm
(2” 1/2”) up to 1000 kg/hr (2200 lb/hr)
Production according to processed fibres

5
Technical and Machine data
Installed power
- B134N 3,18 kW
- B44N 3,75 kW
Weight 1200 Kg

MARZOLI
VOUK Nova 29
 CONTROL FEED
The Card Chute - CONTROL FEED -
Ensures the Constant Feeding of the Material from Last Fine Opener
in the Blowroom Line to the Cards

- Cotton, man made fibres and blends
up to 65 mm (2 1/2”) staple length
can be processed with a maximum
production of 600 kg/hr
(1350 lb/hr).
- Up to 12 cards per feed duct
can be fed with either one or two
assortments
- The control feed system is also
adaptable to other makes of cards.

CONTROL FEED

The card chute feeding system is composed 1. Dust separator B44N 5. Pressure transducer
by a dust separator B44N 2. Fine opener B37N 6. Control unit
and a motorfan B151N and ensures or B38N or B134N 7. Control feed duct
the costant feeding of the material 3. Dust separator B44N 8. Chute feed B139N
from the last opener to the cards. 4. Fan B151N

1 3

8
5

4
2

30
B139N CHUTE FEED
An Improvement of Sliver Regularity
An Improvement of Web Evenness
Simplified Maintenance - Reduction Of Operational Costs

B139N The B139N chute feed operates on

Chute feed
the two-trunk system with continuous
regulation of the web of tufts. 1. Control feed duct
In the feed duct the material passes 2. Dust extraction duct
over the chute feeds where the tufts 3. Upper air outlet
are separated by purely aerodynamic 4. Upper trunk
means to fill the upper material 5. Feed roll (movable)
reserve trunk. 6. Opening roll
The movable feed roll transfers the 7. Fan
material from the upper trunk via 8. Feed duct
9. Lower trunk
a feed pan to the opening roll.
10. Lower air outlet
The material is conveyed to the lower
11. Take-off rolls
trunk and condensed by an airstream
12. Pressure transducer
generated by the fan. 13. Control unit
A pressure transducer adjusts the
speed of the feed roll in accordance
with the varying pressure of the
bottom reserve trunk. The exhaust air 2
1
from the upper trunk is conveyed into 3
a dust extraction duct whereas the
exhaust air from the lower trunk is
retrieved and recycled by the fan. 7 4

5
➞
6
13

➞ 8

10
12
➞

Technical Data
➞

B139N 11

1550 815
1000

Technological data
B139N - CHUTE FEED
Raw Cotton and chemical fibres
material up to 65 mm
3438 2866 Production up to 150 kg/h

3166
930 Technical and Machine data
278 278
1000 Total installed power 1.62 Kw
Entry width 930 mm
Height over feed duct 3438 mm
650
Chute width 1550 mm
Weight 680 Kg

MARZOLI
VOUK Nova 31
 C601SN
New Mechanical Design
Quality Control By Software
C601SN
A machine completely redisigned
in order to reach unprecedented
production and quality standard.
As a result the C601SN
model guarantees:
- 30% higher production for
same quality levels
- Reduced investment costs
- Lower operational costs
32
- Production rates well up to
150 Kg/hr
- Newly designed B139N tuft feeder
integrated into the card
- New drive concept which guarantees
low maintenance requirements
- Individual large diameter licker in
- Improved carding quality through
usage of aluminum cylinder covers
and flexible cleaning units
- Individual flat bars made of
aluminum profiles and driven
by tooth belts
- The drafting unit, within the sliver
former system, serves to parallelize
the fibres and to autolevel the sliver
over very short lengths
- The card can be equipped either
with the MTA (medium short term)
or the STA (short term) autolevelling
system
- Direct and continuous suction
- Can coiler developed for high speeds
and pneumatic can changer available
also for link up to can transport
systems
- Connection to Marzoli’s spinvision
data collection and monitoring
systems.
 Indipendent Motor Drive
Opening and High Trash Removal
New Suction System For High Dust Removal

Drives
An inverter driven AC motor drives the
licker in, the cylinder and the flats.
Transmission is by means of special
maintenance free belts which
guarantee a long life time.
The doffer and the web doffing system
are equipped with a separate variable
drive in order to operate with the ideal
draft at any speed thus ensuring the Brushless
highest degree of sliver regularity. motor

The motors for the feed roll and the

A.C. motor
drafting unit are brushless type and
therefore completely maintenance free. Inverter

Only when using

STA autoleveller

Licker in area
3 7

A greater licker in surface 1. Conveying roll

consents a definite increase 2. Feed roll
of waste removal units. 3. Licker in 1 2

With this improved system 4. Feed table 8

the licker in carries out well over 5. Carding segment
90% of the cleaning work 6. Dedusting knives
without damage of the fibres. with suction hoods
For this reason the card 7. Deflector blades
clothing and flats become 8. Cylinder
less worn resulting in
a longer lifetime and more
constant carding quality. 4 6 5 6 5 6
 C601SN
90 Movable Flats
32 in Working Condition

Cylinder area

The carding quality is directly influenced by 2

the air current on the cylinder surface. 1

In order to avoid turbulence which would

deteriorate the evenness of the web,
high precision aluminum profile covers
are used around the cylinder and the doffer. 3
These elements have the following advantages: 1120 mm
4
- completely smooth surface
- wear resistant and underformable 3 3
- quick disassembly during reclothing 4 720 mm 5
550 mm

1. Flat cleaning device

2. Revolving flats
3. Dedusting knife with suction hoods
4. Pre-carding segments
5. Post-carding segments
6
6. Cylinder covers (aluminum profile) 6
7. Doffer covers (aluminum profile) 8 7
6 8
8. Suction hood

The pre-carding area

is composed of 6 carding sectors 1

and 2 cleaning knives to grant 2

the best feeding of the fibres
to the carding zone.
Total length of the pre-carding
area: 720 mm. 3
90 movable flats, of which 32 working,
to grant a perfect carding. 1
The cleaning of the movable
2
flats is fully automatic.
The flats are driven by a timing belt. 1

Total length of the carding

area: 1120 mm. Carding segment 3
The zone after the main carding
is composed of 3 carding sectors 1. Easy-to-exchange
and 1 cleaning knife to grant the best clothing strips
preparation of the fibres for their
feeding on the doffer.
Total length of the after-carding
area: 550 mm. Aluminum covers and direct suction Pre carding segments
Always 3 carding segment strips in the lower card section replace with cleaning units
are combined into one compact module traditional grids with the following
in order to exchange them quickly benefits: 1. Suction hood
and cheaply. - problem free processing 2. Dedusting knife
Each cleaning unit is made of sticky cotton 3. Carding segments groups
up of a dedusting knife with hood under - lower card section always clean
permanent suction which determines - cylinder speeds up to 650 RPM
a thorough dedusting effect.

34
 Flats Moved with Special Tooth Belts with
No Wear Lubrification and Maintenance
A Versatile Sliver Former System

Flat drive

The individual aluminum flat bars,

driven by two tooth belts,
are light and extremely strong.
The flats, hooked into the tooth belts,
are securely fastened and operate
smoothly with no wear and maintenance
over a sliding surface which doesn’t
need any lubrication thanks
to a special coating.
A flat grinding device ensures
an effective and precise grinding
of the flats on the card.

1 2 3

1. Sliding surface
2. Flat bar (aluminum)
3. Tooth belt Flat grinding device

Sliver former system by calander roller 2

3 6 7
The MARZOLI web doffing sliver 1. Doffer
forming system condenses the web 2. Brush roll
1
and guides it through a funnel 3. Stripper roll Sliver insertion
to calander unit. 4. Accompanying rolls
This system permits the sliver 5. Sliver former 4 5
formation of every type of fibre. 6. Funnel
In order to facilitate sliver insertion 7. Calander
during start up or an optical
inspection of the web quality or to
take samples, calander unit Operational
can be moved automatically forward
and the sliver former can be
swivelled downwards.

Web control

MARZOLI
VOUK Nova 35
 C601SN
MTA (Medium-Short Term) Autoleveller
STA (Short Term) Autoleveller

Medium-short and short term autoleveller

3,0
Without
In order to control sliver count variations 2,5 autoleveller

and to provide a great improvement in the evenness With MTA

Coefficient of variation (CVt) %

2,0
of the card sliver, the C601SN card can be equipped, With STA
1,5
as a standard, with the MTA (medium-short).
1,0
The STA (short) autoleveller is an optional supply.
0,5

0
1 5 10 20 50 100

Sample cut length (m)

Medium-short term autoleveller

The MTA leveller senses the thickness of the feeding 2 1

material (weight) and its variation determines a continuous

variation of card draft.
This system functions over a medium-short.
4
1. Feed roll
2. Feeding material
3. Feed table
4. Levers
5. Displacement sensor 5
6. Controller 3

7. Feed roll drive (brushless motor)

6 7

Short term autoleveller (optional)

The STA leveller senses the web thickness

(weight) through a grooved rollers and the sensor
located and its variation determines a continuos
variation of sliver draft at the inlet of the draft unit.
When using the STA leveller a basic value 1
4
of card draft is set via microcomputer and may
vary if the web weight (thickness) exceeds by
±10% its basic value.

6
1. Feed roll
2. Feed roll drive
3. Controller
4. sensor 3
2
5. Drafting unit drive 5
6. Drafting unit

36

Suction system
The suction system has been
realized with unbreakable ABS
plastic pipes which can be easily
removed for maintenance purposes.
All cleaning and dedusting points
of the C601SN card are under direct
and continuous suction in order
to completely remove deposits of
waste and dust.
This new suction system requires only
a small vacuum quantity thereby
Sliver monitoring
A continuous control and
monitoring of the sliver is located
on the last area of compacting
of the sliver to grant the constant
quality during all the
processing range.
Suction System Requires a Small Vacuum Quantity
Can Coiler and Can Changer for High Delivery Speed
significantly reducing the
expenditure for the filter installation.
A standard feature of the C601SN
model is the connection,
above or under floor, to a central
suction system.
The suction of the card is
constantly monitored and
in case of breakdown the
card is stopped.
Can coiler and can changer
The can coiler and sliver distributor
have been completely redesigned
to consent very high delivery speeds,
extremely low maintenance
and automatic sliver cutting during
the substitution of the cans
without machine stoppage.
The can changer is pneumatic and
may be predisposed also for an
automatic can transport system.
The can coiler has been designed
for can diameters from 18” to 40”
(450 to 1000 mm) and for
can heights from 36” to 60”
(900 to 1500 mm).
Sliver monitoring area
Sliver monitoring
MARZOLI
VOUK Nova 37
 C601SN
3 Over 3 Drafting Unit (Optional) for High Quality Sliver
Special Fibres Processing

3 over 3 drafting
unit (optional)
The new drafting unit 3 over 3 is
made to assure an optimum quality
and evenness of the sliver.
It allows the direct feeding of
the sliver to spinning process.
The draft rollers are driven
by independent motors
and the parameters are entered
through an electronic panel
on the machine.
Top rollers operate with pneumatic
pressure, individually adjustable.
The automatic motion
of the drafting unit allows an easy
insertion of the sliver during
the start-up.

3 over 3 drafting unit

2
1. Doffer 3 6 7
2. Brush roll
3. Stripper roll
4. Accompanying rolls 1
5. Sliver former
6. Funnel
4 5
7. 3 over 3 drafting unit
Sliver insertion

Delivery for small cans

Sliver coiler and rotating automatic
can changer with feeding rollers,
suitable for cans of 18” and 20”
Working Web control to be used in case of direct feeding
to Open-End machines.

Special fibres processing

- Set of components to process chemical

fibres (cleaning and waste removing area,
pre-carding and post-carding area with
feature suitable to obtain a perfect carding
action with reduced waste percentage).
- Set of components to process fibres
for the high-pile process.
- Set of special components to process
fibres for the non-woven fabrics, medical, etc.

38
MP
Production Setup And Control By Software
Top components from major supplier

User Friendly Interface

The C601SN card is managed by a
modern PC microprocessor: all the
production data and the working
parameters are controlled and saved
during the production cycle.
The multi-language touch screen is
user friendly and permits a simple use
with clear diagrams, detailed
monitoring pages and step-by-step
troubleshooting procedures.

Cooperation with other partners

An intense collaboration between
Marzoli and his partners permits
to reach high quality results regarding
production and quality, only top
suppliers are involved in the project.

MARZOLI
VOUK Nova 39
 C601SN
Technical Data
C601SN CARD
with 24”÷40” cans dia. with 18” cans dia.
B139N

B139N
3438

3438
C601SN C601SN

950
920
1840

1840

1600
L1

L4
L2

L3
L L

C601SN CARD
Processed fibres Cotton, man-made fibres and wool
with length up to 65 mm. (2" 1/2)
Production up to 150 kg/h
Installed power 16,44 kW (with MTA (medium-short term)
Delivered sliver count Ne 0,09 - 0,20
Suction Type continuous
- Air consumption 4500 m3/h
Compressed air
- Free air consumption 800 Nl/h
- Pressure 8 bar
Machine weight 5150 kg
Weight of coiler for cans Ø40”x H48” 610 Kg

C601SN CARD Dimensions

Cans dia. L L1 L2 L3 L4
6960 with 2 spare cans 2120
18”
7880 with 4 spare cans 3040
24” 4725 1762 1112 1012 -
30” 4725 1915 1265 1162 -
36” 4750 2055 1405 1302 -
40” 4750 2155 1505 1352 -

40
 After Sales Service
Global Vision, Local Service

Each customer receives localized Technical training

support, by means of local agents and
a knowledgeable team of technicians,
trained in Marzoli and then ready
to assist and counsel our customers
all around the world.
Experience must always be combined
with Technology, and this is why
we always organize training sessions,
demonstrations and product tests
in our Showroom and Testing Lab.
Marzoli fuels its commitment through
a leadership in ideas and knowledge,
always combined with the passion
to share them with the heart of our factory:
our customers.

Marzoli has reduced the time for spare

parts delivery thanks to a strong
agreement with its sub-suppliers which
guarantee prompt action in the local
markets.
The parts which are manufactured
in Marzoli are always available and
ready-to-be-shipped.
With our new fully automatic warehouse
the customer has just to give the code
number, and we will dispatch the part
in a blink of an eye!

The newly built fully automatic warehouse

 Turn Key Projects

Marzoli gives short staple spinning
customer a proposal of modern technology
with wholly innovative solutions.
The range of the Nova machines allows
great versatility and production
flexibility, improving the working process
always aiming at the highest qualitative
standards at the final product.
Marzoli and Vouk supply a complete
and coordinate line of spinning machines.
From a unique factory the best offer
of integrated mills resulting from the
perfect integration of the different sections.

42
MARZOLI
VOUK Nova 43
 Complete
Spinning Systems
Short Staple Yarns
.. Carded Cotton
Blowroom
Carding Section . Combed Cotton
Man made Fibres
and Blends

Marzoli spa
Via S. Alberto, 10
25036 Palazzolo s/O
Brescia - Italy
Tel. +39 030 7309 1
Fax +39 030 7309 365 Draw Frames
sales@marzoli.it
Combing Section
www.marzoli.it

Spinning Section

MARZOLI
VOUK Nova

Data and diagrams

in this brochure are given
without obligation.

We reserve the right

of altering and improving
666MBATN011E 04/08

one or more features

of our equipment
previously described
at any time without
special notice

Patents and applications

in the most
industrial countries
MIX COMUNICAZIONE - MI