MODBUS USER MANUAL

CONSTANT CURRENT REGULATOR

TYPE CRE/VIS
MCR2 PROTOCOL FORMAT

Am.07.370e Modbus User Manual CRE/VIS

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This manual or parts thereof may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, nor otherwise, without ADBs prior written consent.
This manual could contain technical inaccuracies or typographical errors.
ADB reserves the right to revise this manual from time to time in the contents thereof
without obligation of ADB to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with
care.
They are not binding, however, and ADB disclaims any liability for damages or detriments
suffered as a result of reliance on the information given herein or the use of products,
processes or equipment to which this manual refers. No warranty is made that the use of
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will not infringe any third party’s patents or rights. The information given does not release
the buyer from making their own experiments and tests.

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Tel.: +32 2 722 17 11, Fax: +32 2 722 17 64
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Internet: www.adb-airfieldsolutions.com

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TABLE OF CONTENTS

Table of Contents .................................................................................................................................................... 3

1 About this manual .......................................................................................................................................... 5

1.1 Record of changes ................................................................................................................................. 5

1.2 Abbreviations & glossary ....................................................................................................................... 5

2 Remote Control card ...................................................................................................................................... 7

2.1 Jumper settings remote control board (CS00190, Rev 1.2) ................................................................... 7

2.2 Setup optional Ethernet board (CS00230, Rev 1.0) ............................................................................... 9

2.3 Configuration of CCR ........................................................................................................................... 11

3 Modbus exception/Function Codes ............................................................................................................. 12

3.1 Standard MODBUS Exception codes ................................................................................................... 12

3.2 Specific CRE/VIS exception codes ........................................................................................................ 12

3.3 Write command ................................................................................................................................... 12

4 Modbus parameters ..................................................................................................................................... 13

4.1 Bus counters ........................................................................................................................................ 14

4.2 CCR ID .................................................................................................................................................. 15

4.3 CCR Status............................................................................................................................................ 16

4.4 EFD leak ............................................................................................................................................... 17

4.5 Errors ................................................................................................................................................... 18

4.6 Requested step .................................................................................................................................... 19

4.7 Remote reset + Access rights............................................................................................................... 20

4.8 Iout configuration ................................................................................................................................ 21

4.9 Mains configuration............................................................................................................................. 22

4.10 CCR S/N, FW version ............................................................................................................................ 23

4.11 EFD configuration ................................................................................................................................ 24

4.12 LFD configuration ................................................................................................................................ 25

4.13 BUS configuration ................................................................................................................................ 26

4.14 Display configuration ........................................................................................................................... 27

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1 ABOUT THIS MANUAL

This manual shows the information for the MODBUS control of the CRE/VIS constant current regulator (CCR)
over RS485, RS422, Ethernet.

The different parameters to control and monitor the CCR are described for the MODBUS MCR2 protocol
format.

A new circuit selector (CSE-M) was developed which is controlled by the CCR. Certain CCR
commands/responses are adapted to provide support for this CSE.
Remark
The “old” circuit selector (CSE or HVCS) was controlled independently and had its own MODBUS user manual
“Am.07.370e Modbus User Manual HVCS (CSE)”.

1.1 RECORD OF CHANGES

Revision Date Description

0.1 4/2011 Reworked version of initial document “Modbus – Software” V7
0.2 8/2011 Dual Modbus – take back Bus access rights + adapt bus errors
0.3 10/2015 New commands/indications for CSE-M
Selection and feedback for 1…8 circuits
CSE fault indication
CSE local/remote status
0.4 12/2015 Some comments and small corrections & improvements

1.2 ABBREVIATIONS & GLOSSARY

CCR Constant Current Regulator

CRE 1ph CCR
CSE Circuit Selector
EFD Earth Fault Detection (leakage)
HMI Human Machine Interface
LFD Lamp Fault Detection
MBAP MODBUS Application Protocol
RS485 EIA/TIA-485 standard
RTU Remote Terminal Unit
VIS 3ph CCR

MODBUS protocol The MODBUS protocol is a common language used by controllers of different
manufacturers to communicate with each other and with other devices over a network.
It defines the messages structure and describes how a controller requests access to
another device and how the answer will be formatted.
Possible errors are also detected and reported.

JBUS protocol The JBUS is a subset of the MODBUS which was one of the first industrial field busses ever
developed.

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Master/Slave In the MODBUS/JBUS configuration, only one device can initiate transactions. The other
devices can only respond by giving the requested data or by taking the requested action.
The device which initiates the communication is called “Master” and the others are called
“Slaves”.
The master distinguishes between slaves by using a unique number in the range of
1...255.

Transmission mode The MODBUS application uses the RTU transmission mode in which each 8-bit byte in a
message contains two 4-bit hexadecimal characters. The message is transmitted in a
continuous stream.

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2 REMOTE CONTROL CARD CCR

2.1 JUMPER SETTINGS REMOTE CONTROL BOARD (CS00190, REV 1.2)

Jumper Position Bus Function

JP6 1-3, 2-4 Ethernet channel 1 Enable
1 3 5
2 4 6
3-5, 4-6 Serial channel 1 Enable
JP7 1-3, 2-4 Ethernet channel 2 Enable
1 3 5
2 4 6
3-5, 4-6 Serial channel 2 Enable

J15 2-3 Serial channel 1 RS485

1-2 Serial channel 1 RS422
J16 2-3 Serial channel 1 RS485
1-2 Serial channel 1 RS422
JP2 Insert (1-2) Serial channel 1 Enable TX termination resistance RS485
JP2, JP3 Insert (1-2) Serial channel 1 Enable RX termination resistance RS422

J19 2-3 Serial channel 2 RS485

1-2 Serial channel 2 RS422
J20 2-3 Serial channel 2 RS485
1-2 Serial channel 2 RS422
JP4 Insert (1-2) Serial channel 2 Enable TX termination resistance RS485
JP4, JP5 Insert (1-2) Serial channel 2 Enable RX termination resistance RS422

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Serial Channel1 Serial/Ethernet Channel1

Serial/Ethernet Channel2

Serial Channel2

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2.2 SETUP OPTIONAL ETHERNET BOARD (CS00230, REV 1.0)

For the optional add-on Ethernet board, with one or two Ethernet ports, a web control interface is provided for
the configuration options.

From the “Main Menu” following parameters have to be configured for each port:
1. Network Settings
2. Serial Settings
3. Operating Settings
4. Serial Command Mode

To be configured for the used

IP network!

e.g.
Ethernet Channel1
192.168.1.11
192.168.0.200

Ethernet Channel2
192.168.1.12
192/168.0.201

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BUS Setting in
WinCCR

Depends on ALCS system

e.g. monitoring time <5s

Set to 0 to avoid timeout of TCP
connection

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2.3 CONFIGURATION OF CCR

On the CCR user interface (HMI), the maintenance menu has to be used to configure the Remote control mode
for JBUS. Two protocol formats are defined: MCR2 and MCR3. Further, the “framing mode” has to be selected.
For JBUS over RS485, select the 485 framing mode. For JBUS over Ethernet TCP/IP select Ethernet or 485 mode.

The Ethernet “framing mode” has a specific MODBUS Application Protocol 7 byte header, the “MBAP header”
in the TCP/IP package containing a “transaction id”, “protocol id”, “length” and “Unit id (slave)’ field.

Menu MAINT <password> MORE “-->” “-->”

REMOTE CONTROL MODE: select JBUS “-->”

JBUS PROTOCOL : select MCR2 protocol “-->” “-->”

JBUS MODE : select Ethernet or RS485 mode “-->” “-->” “-->”

ETHERNET 1 CONFIGURAITON: IP address, NET mask, Port “DOWN”

ETHERNET 2 CONFIGURATION: IP address, NET mask, Port

2.4 CONFIGURATION OF CCR/CSE

On the CCR user interface (HMI), the maintenance menu has to be used to configure the CCR for circuit selector
operational mode.

Remark:
The control/monitoring of the CCR/CSE is done either with a multiwire or serial (JBus/Ethernet) interface.
Multiwire control and serial monitoring is not provided.

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3 MODBUS EXCEPTION/FUNCTION CODES

3.1 STANDARD MODBUS EXCEPTION CODES

0x01 Illegal function

0x02 Illegal data address
0x03 Illegal data value
0x06 Slave device busy

3.2 SPECIFIC CRE/VIS EXCEPTION CODES

0x42 Not accessible

0x43 Bus disabled
0x44 Bus denied
0x45 Buffer overflow

3.3 WRITE COMMAND

To write to a single address, the multiple write command code “16” can be used instead of the single write
command code “6” when a full MODBUS compliant response message is required. The single write command
does not give a complete response message: the value field is not returned in the response.

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4 MODBUS PARAMETERS

Following parameters are provided to control, monitor and get the configuration data of the CCR:

1. Control
a. Requested brightness step & requested circuits
b. Remote reset of CCR
2. Monitor
a. CCR status
b. EFD leakage
c. Errors
d. Bus counters
3. Configuration data
a. CCR ID, S/N, FW Version
b. Iout configuration
c. Mains configuration
d. EFD configuration
e. LFD configuration
f. Bus configuration
g. Display configuration

Each parameter provided over the remote control interface is described in tables containing:

1. Address: the address where the information is stored,

2. Attr. the read (R) & write (W) attribute,
3. w/b: a word/byte indication and for a byte the indication of least significant byte (lsb) or most
significant byte (msb),
4. Parameter name,
5. Description.

word: 0xaabb with “aa” the “msb” and “bb” the “lsb”.

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4.1 BUS COUNTERS

Address Attr. w/b Parameter Description

0x0000 R word Total messages Received messages free from communication/CRC errors
0x0001 R word CRC errors Messages with CRC errors
0x0002 R word Exceptions Message exceptions occurred
0x0003 R word Own messages Messages destined for own slave node

Remarks:

1. Counters can be “reset” with WinCCR program in RS232 mode. Menu “Diag/Dsp/BUS”
BusA counters will start from 2.
BusB counters will start from 0.
i.e. after a reset of the counters, a command on BusA to read the “Total messages” counter will give
back the value 3.
2. The “silent” flag in the WinCCR program can only be read in RS232 mode. In silent mode, no responses
are given towards the remote control interface.

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4.2 CCR ID

Address Attr. w/b Parameter Description

0x0020 R word msb: id[0] - lsb: id[1] CCR ID up to 30 ASCII characters
0x0021 R word id[2] - id[3]
0x0022 R word id[4] - id[5]
0x0023 R word id[6] - id[7]
0x0024 R word id[8] - id[9]
0x0025 R word id[10] - id[11]
0x0026 R word id[12] - id[13]
0x0027 R word id[14] - id[15]
0x0028 R word id[16] - id[17]
0x0029 R word id[18] - id[19]
0x002A R word id[20] - id[21]
0x002B R word id[22] - id[23]
0x002C R word id[24] - id[25]
0x002D R word id[26] - id[27]
0x002E R word id[28] - id[29]

Remarks:

1. Use the WinCCR program or the HMI to change the CCR ID name.

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4.3 CCR STATUS

Address Attr. w/b Parameter Description

0x0040 R word CCR status bit0: CCR error event occurred
bit3 : 1= remote mode, 0 = local mode
bit7: Database valid
bit13: Other Bus is down
bit14: Primary Bus lost access rights
bit15: 1=Primary bus, 0=Redundant bus
0x0041 R lsb CCR Local/Remote 0x0040: Local mode – OFF or Standby
0x000n : Local mode – Step n
0x0080: Remote mode
R msb CSE-M Local/Remote 0x0040: Local mode
0x0080: Remote mode
0x0042 R lsb Active step 0x0000: OFF
0x000n (n=1…8): Step1…8
R msb Active circuits CSE-M 0xnn00
bit 8: circuit 1, 1=ON, 0=OFF
bit 9: circuit 2, 1=ON, 0=OFF
bit 10: circuit 3, 1=ON, 0=OFF
bit 11: circuit 4, 1=ON, 0=OFF
bit 12: circuit 5, 1=ON, 0=OFF
bit 13: circuit 6, 1=ON, 0=OFF
bit 14: circuit 7, 1=ON, 0=OFF
bit 15: circuit 8, 1=ON, 0=OFF
0x0043 R word EFD status bit0: Min. leakage out of range
bit1: Max. leakage out of range
bit2: 500V supply out of range
bit3: 0 for 20µA EFD scale
1 for 200µA EFD scale
0x0044 R lsb LFD status 0x80: LFD not calibrated
0xnn: (nn<80) number of burned lamps
0x0045 R word Iout (A) Binary value for Iout
True value = val * Imax / 51200

Imax: See Iout configuration

0x0046 R word Uout (V) Binary value for Uout
True value = val
0x0047 R word Pout (W) Binary value for Pout
True value = val
0x0048 R word n/a
0x0049 R word Uin (V) Binary value for Uin
True value = val * Uinnom / 150

Uinnom: See Mains configuration

0x004A R word n/a
0x004B R word n/a
0x004C R word n/a
0x004D R word Temperature °C True value = val

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Remarks:

1. CCR error event occurred:

If the CCR detects an event such as burnt-lamps (LFD), grounding of the high voltage loop (EFD), open
circuit, etc., one of the error bits in the error parameters is set together with the “error event
occurred” bit in the CCR status. The Bus master should monitor this “CCR status” parameter and the
indication of the event is the trigger to read the error parameter block and analyze the errors.
After reading the error codes, the error bits are not cleared, nor the error event indication. At each
subsequent monitoring cycle, the master will read the error codes again and compare them to the
preceding values in order to find any new errors.
The error bits and the error event bit can only be reset with a power cycle, with a local or remote
reset.

4.4 EFD LEAK

Address Attr. w/b Parameter Description

0x005F R word EFD leak True isolation resistance = EFD leak / 100 MΩ

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4.5 ERRORS

Address Attr. w/b Parameter Description

0x0060 R word CCR CPU self test
bit0: CPU self test failed
0x0061 R word Regulation errors
bit0: Overcurrent
bit1: n/a
bit2: n/a
bit3: Open circuit
bit4: Measure board connector disconnected
bit5: n/a
bit6: Overload – (switch off configurable)
bit7: Output current unstable or step not reached.
bit8: n/a
0x0062 R word LFD errors
bit0: Level 1 exceeded
bit1: Level 2 exceeded
bit2: Level 1 VA-drop exceeded
bit3: Level 2 VA-drop exceeded
bit4: Reference calibration error
bit5: Remove lamp calibration error
0x0063 R word EFD errors
bit0: Level 1 exceeded
bit1: Level 2 exceeded
bit2: EFD test active
0x0064 R word Mains errors
bit0: Mains voltage too low
bit1: Mains voltage too high
bit2: Mains voltage unstable
0x0065 R word Bus errors
bit0: Bus A down
bit1: Bus B down
bit2: n/a
bit3: n/a
bit4: n/a
bit5: n/a
bit6: Primary bus down
bit7: 1=Bus A primary bus, 0=Bus B primary bus
0x0066 R word CCR system errors
bit0: DC bus voltage (only for VIS)
bit1: n/a
bit2: Temperature
bit3: SCO/Door open
bit4: Main contactor
bit5: n/a
bit6: t° sensor fault
bit7: Fan fault
bit8: n/a
bit9: IGBT fault
bit10…14: n/a
bit15: CSE fault

Errors indicated in red switch off the CCR.

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4.6 REQUESTED CIRCUITS/STEP

Address Attr. w/b Parameter Description

0x0070 RW lsb Requested step Used to set the CCR in a certain Iout current step.
RW msb Requested circuits CSE-M Used to select circuits.
0xnn00
bit 8: 1=select circuit 1
bit 9: 1=select circuit 2
bit 10: 1=select circuit 3
bit 11: 1=select circuit 4
bit 12: 1=select circuit 5
bit 13: 1=select circuit 6
bit 14: 1=select circuit 7
bit 15: 1=select circuit 8

Remarks:

1. The “requested step” can be set to zero by the CCR when the CCR switches OFF due to an error
condition (e.g. open circuit) and this OFF state will be stored in Flash memory.
2. The “requested step” can be set to “9” by the CCR to indicate that it switched to the default step after
a bus timeout.

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4.7 REMOTE RESET + ACCESS RIGHTS

Address Attr. w/b Parameter Description

0x0090 W word Remote reset When the “Remote reset allowed” flag is set in the “BUS
Parameters”, a remote reset command can be given over
the JBUS by writing a value 1 to this address 0x0090.
Otherwise, only a local reset is possible on the CCR via the
HMI (front panel or WinCCR).

Address Attr. w/b Parameter Description

0x0095 W word 0xaa55 For a dual Modbus, with arbiter mode AthenB or BthenA:
when the primary bus goes down, the redundant bus
takes over and gets the access rights to write to the CCR
database. When the original primary bus is active again, it
can take back its access rights by writing the value 0xaa55.

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4.8 IOUT CONFIGURATION

Address Attr. w/b Parameter Description

0x00B0 R lsb Imax Binary value for Imax.
True value is dependent on Imax scale:
scale = 0: True Imax = Imax * 0.05A
scale /=0: True Imax = Imax * 0.10A
R msb Imax scale Determines the true value for Imax
0x00B1 R word # Steps Defines the number of output current steps. Valid values
are 3 to 8. When this parameter is changed via WinCCR,
all step values are reset to their predefined default values.
0x00B2 R lsb Step1 True step value = Step1 * (True Imax) / 255 A
R msb Step2 True step value = Step2 * (True Imax) / 255 A
0x00B3 R lsb Step3 True step value = Step3 * (True Imax) / 255 A
R msb Step4 True step value = Step4 * (True Imax) / 255 A
0x00B4 R lsb Step5 True step value = Step5 * (True Imax) / 255 A
R msb Step6 True step value = Step6 * (True Imax) / 255 A
0x00B5 R lsb Step7 True step value = Step7 * (True Imax) / 255 A
R msb Step8 True step value = Step8 * (True Imax) / 255 A
0x00B6 R lsb Overcurrent level1 True value = Level1 / 20 %
Upper limit: 12.75 % of Imax
R msb Overcurrent delay1 True value = Delay1 / 20 s
Upper limit: 12,75 s
0x00B7 R lsb Overcurrent level2 True value = Level2 / 10 %
Upper limit: 25 % of Imax
R msb Overcurrent delay2 True value = Delay2 / 200 s
Upper limit: 1,27 s
0x00B8 n/a
0x00B9 R word Overload CCR stays on Flag for controlling the reaction of the CCR for an overload
condition.
0 = CCR switches OFF for overload
1 = CCR stays on for overload condition
0x00BA R word n/a
0x00BB R lsb Switch on delay True value = value / 100 s
When the CCR is rapidly switched OFF and ON again, the
“switch on delay” will retard the switch ON
R msb Step settling speed True values
0xFF = 0.0 s
0x2A = 0.5 s
0x0E = 1.0 s
0x08 = 1.5 s
0x06 = 2.0 s
0x04 = 2.5 s

The “Step settling speed” controls the switch time from

one step to another.

Remarks:

1. The overcurrent Level 1 Delay > overcurrent Level 2 delay.

Reason: a small overcurrent can be permitted for a longer time as a high overcurrent.

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4.9 MAINS CONFIGURATION

Address Attr. w/b Parameter Description

0x00D0 R lsb Uin nominal Uin scale = 1:
True value = value * 2.5 * Uscale V

Uin scale ≠ 1:
True value = value * 1.25 * Uscale V
msb Uin scale
0x00D1 R lsb Uin low True value = value * 2 * Uscale V
msb Uin high True value = value * 2 * Uscale V
0x00D2 R word Uin warning True value = value * 2 * Uscale V
0x00D3 R word Iin scale
0x00D4 R word fin nominal True value = value / 3 Hz

Remarks:

1. Uscale is determined by reading the msb at address 0x018C.

- read value at 0x018C (stored in lsb lo format)
- 220V system = 0x00DC stored as 0xDC00
400V system = 0x0190 stored as 0x9001
- 220V system: Uscale = 220/400
400 system: Uscale = 1

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4.10 CCR S/N, FW VERSION

Address Attr. w/b Parameter Description

0x00E4 R word SN year code Serial number year indication
0x00E5 R word SN Serial number subpart
Unique number attributed to the CCR in the factory.
0x00E6 R word FW version The CCR main DSP board is loaded with a specific
firmware version indicated as x.yz with x, y,z digits in the
range of [0:9].
The FW version parameter in hex format contains this xyz.
0x00E7 R msb Year Year Month Day Hours Minutes Seconds (6 bytes)
Contains the setup save data timestamp.
To initiliaze and setup the CCR parameters, a PC with the
WinCCR program must be connected via RS232 interface.
The configuration parameters are copied to non-volatile
memory and the timestamp is also stored.
This timestamp allows the user to verify via the Bus when
the last modification has occurred.
lsb Month
0x00E8 R msb Day
lsb Hours
0x00E9 R msb Minutes
lsb Seconds

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4.11 EFD CONFIGURATION

Address Attr. w/b Parameter Description

0x00F0 R lsb EFD status 1: EFD function present (always present)
0x00F1 RW lsb EFD control bit0: enabled state
1=enabled
0=disabled
bit1: 1=interval measurement
0=continuous meas.
0x00F2 word n/a
0x00F3 RW word EFD interval True value = value * 5 s
The isolation measurements can be executed
continuously or at regular intervals (defined by bit1 in EFD
control).
0x00F4 R word EFD max leak True value = value / 100
0x00F5 R word EFD min leak True value = value / 100
0x00F6 W word EFD reset When a leakage error was detected, it remains stored.
E.g. during rainy weather, there could be a small leak
which can disappear when the sun heats up. To clear the
error, the EFD reset must be set to 1.
0x00F7 word n/a
0x00F8 word n/a
0x00F9 word n/a
0x00FA word n/a
0x00FB RW word EFD level 2 True value = value * EFD_ran / 50000 MΩ
EFD_ran = (True EFD max leak – True EFD min leak)
Alarm level which will generate an error when the
isolation value is lower as the specified value.
0x00FC RW word EFD level 1 True value = value * EFD_ran / 50000 MΩ
Warning level.

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4.12 LFD CONFIGURATION

Address Attr. w/b Parameter Description

0x0100 R word LFD status 1: LFD is calibrated
0x0101 RW word LFD inhibited bit0: enabled state
1=disabled
0=enabled
bit1: 1=degraded mode
If LFD is in degraded mode, no error is generated when
the number of burnt lamps exceeds level 1. Level 2
remains operational.
Degraded mode does not apply to the VA drop alarm.
0x0102 n/a
0x0103 n/a
0x0104 RW lsb LFD level 2 Value between [1:31] lamps.
msb LFD level 1 Value between [1:31] lamps.
0x0105 RW lsb VA drop 2 True value = value / 5 %
msb VA drop 1 True value = value / 5 %
0x0106 RW lsb VA drop delay Delay time in seconds to allow the system to settle before
an alarm is given.
msb LFD delay Delay time in seconds to allow the system to settle before
an alarm is given.

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4.13 BUS CONFIGURATION

Address Attr. w/b Parameter Description

0x0110 R msb Arbiter 3=A only
4=B only
5=A then B
6=B then A
lsb Bus fault mode 0=NORMAL mode
1=STOPBAR mode
0x0111 RW word Local kill 0=Local control allowed
1=Local control inhibited
0x0112 R lsb Bus fault default Iout True value = value * Imax / 255 A
Output current when Bus remote control is lost.
R msb Bus fault timeout True value = value / 2 s
Bus inactivity timeout value for switchover to redundant
bus.
0x0113 R word Set to default/actual 0=Stays on present step
1=set to default Iout when Bus breakdown
0x0114 R word Remote reset allowed When this bit is configured with WinCCR, a remote reset
can be done over the Bus by writing a 1 at address
0x0090.
0x0115 R lsb Parity 0=N2 (no parity, 2 stop bits)
1=O1 (odd parity, 1 stop bit)
2=E1 (even parity, 1 stop bit)
3=N1 (no parity, 1 stop bit)
msb Baudrate 2=300 baud
3=600
4=1200
5=2400
6=4800
7=9600
8=19200
9=38400

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4.14 DISPLAY CONFIGURATION

Address Attr. w/b Parameter Description

0x0120 RW lsb Display default After expiration of the “Display hold” time, the display
returns to the default display (selection 0:6)
msb Display select. Defines which parameter is displayed on the CCR UI:
0=LFD
1=VA
2=VA%
3=TEST display
0x0121 RW lsb Display separ. Defines the decimal separator
0=period (.)
1=comma (,)
msb Display hold True value = value * 5 s
Defines the time the selected Display item will remain.
0x0122 RW word Test UI leds Bit0=1: switch on the Power ON LED on the UI panel.
0x0123 R word Hour counter high
0x0124 R word Hour counter low
0x0125 R word Hour counter max. high
0x0126 R word Hour counter max. low

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