8020 Tslot

Supplement฀I by 80/20®
80/20 Inc. ®
the฀home฀of฀
The฀Industrial Erector฀Set®
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www.tslotparts.com
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80/20® is your one-stop shop…
…for฀all฀aluminum฀T-slot฀profiles,฀parts฀and฀accessories.฀Check฀
out฀these฀great฀80/20®฀catalogs฀when฀planning฀your฀next฀project.
PROFILES, FASTENERS & ACCESSORIES

FOR 80/20® AND NON-80/20® T-SLOT BARS
What’s NEW at 80/20®…

T-Slot Parts by 80/20®! T-Slot Parts by 80/20®
is an expansive offering of NEW parts. With this
selection, you have the advantage of finding
the parts and pieces you need, regardless of
what brand of T-slotted aluminum profile you’re
using. Now everyone can experience the peace
of mind and extensive service that 80/20®
provides to their customers.
http://www.8020.net/Downloads.asp
CHOOSE FROM OVER 6,000 PARTS FROM THE

“ORIGINAL” 80/20® INDUSTRIAL฀Erector฀Set®
The 80/20® Inc.

BIG BOOK of Solutions!
Check out the BIG BOOK of modular
framing solutions, packed with every
80/20® product for all three unique
framing systems. If you have a problem,
the 80/20® BIG BOOK catalog will have
the solution.
http://www.8020.net/Literature.asp
UTILIZE THE 80/20PLUS CATALOG

TO KICK-START YOUR NEXT PROJECT!
CREATED SOLUTIONS
for every industry and every need...
…PLUS our undivided attention to guiding you every
step of the way, from project conception to project
completion. Check out some of the Created Solutions
found in our 80/20®PLUS catalog and get your
80/20® ideas flowing!
http://www.8020.net/Downloads.asp
Peace of Mind
T-Slot Parts Pictorial Table Of Contents
T-Slotted Profiles Fastening Options Joining Plates Panels & Doors

Pages 13-28 Pages 29-52 Pages 53-70 Pages 71-104
Floor to Frame Accessories Machining Services

Pages 104-118 Pages 119-126 Pages 127-143
80/20®’s updated T-Slot Parts Supplement 1 contains components

and accessories that are compatible with our ten NEW 20, 30 and 45
Series metric T-slotted profiles. Please review the Compatibility Code
illustrated on pages 11 and 76-77. This will make part selection much
easier, and ensure that the components you require will fit the T-slotted
profiles you have chosen.
See pages 13 through 28 for more information on these NEW profiles.
20-2020 • 20-2040 • 20-4040

30-3030 • 30-3060 • 30-6060
45-4545-Lite • 45-4545
New !
45-4590 • 45-9090
Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 1

80/20 Inc. ®
The Industrial Erector Set
®
Peace of Mind Pictorial Table Of Contents

80/20PLUS 80/20PLUS
Customer Introduction to What is Design Custom 80/20PLUS
Service Peace of Mind 80/20PLUS? Assistance Machining Value Add
Page 2 Page 3 Page 4 Page 4 Page 4 Page 5
FREE Aluminum Part/Profile

Free Kit Training & How to Order Shipping Versus Steel Compatibility
Packaging Demonstrations 80/20® Products Information Comparison Chart
Page 5 Page 6 Page 7 Page 8-9 Page 10 Page 11
Meet Our Customer Service Department

Warranty
Page 12
Customer service is our ONLY job description at 80/20 Inc. Our goal is to make
doing business with 80/20 as pleasant and easy as possible. Expect fast, dependable
service from our friendly, highly qualified staff. From your simplest questions to
your tightest delivery requirements, we are here to serve YOU!
2
Peace of Mind
80/20® provides modular framing systems that can

adjust to fit any industry and application. From
heavy to light-duty, 80/20® modular framing is a
perfect solution for machine frames, guarding,
enclosures, displays, workstations, and
beyond.
80/20® is much more than that; our philosophy
is to provide peace of mind to all our customers.
What does peace of mind really mean?
• ONE-STOP SHOPPING. Do you need something

that isn’t in this catalog? If so, let us know. We’ll do our
best to make it or source it for you
• SAME DAY SHIPMENTS of kits, parts and full length bars
• 80/20PLUS – DESIGN ASSISTANCE. Need help getting your project
beyond a simple sketch? 80/20® provides free design assistance – just
send us your sketch and dimensions. We’ll help you get started (pg 4)
• 80/20PLUS – CUSTOM MACHINING. Need a unique part? We can
machine any part or piece from the 80/20® Big Book and beyond to help
customize your application to fit your need (pg 4)
• 80/20PLUS – VALUE ADD. Running out of time? Let 80/20®’s team of
seasoned builders construct your project for you (pg 5)
• FREE TAGGING AND KIT PACKAGING SERVICES. We’ll cut, machine,
and package your order to your specs – same day (pg 5)
• AUTOMATED QUOTATION SOFTWARE. makes
Quoter
by 80/20 Inc.
specification and design easy Design Software

TM
• FREE CAD DRAWING FILES for most CAD programs. Integrate 80/20®
product into your existing design
• NO MINIMUM ORDERS. If you need it we’ll ship it to you. We appreciate
all of your business, even the nickel and dime stuff (pg 8-9)
• EXTENSIVE FIELD SUPPORT through our network of trained distributors.
On-site project evaluation, technical support, training, and demonstrations
are just a call away
• LARGEST PRODUCT OFFERING IN THE BUSINESS
• YOU ARE THE BOSS – WE SERVE YOU!
Peace of mind means you have a partner in creating your project…. from
concept to design… to implementation.

80/20 Inc. ®
®
What is 80/20PLUS?
As the leader in T-slotted framing systems, 80/20® offers more than
just parts and pieces to build your application. The “PLUS” side to
80/20® is services such as design assistance, custom machining
and 80/20®’s own construction assistance, which will build your
application for you, all available to help you save time and money.
80/20PLUS – Design Assistance

80/20®’s sales engineering staff is available to assist you Monday through Friday
from 7:00 a.m. until 6:00 p.m. EST. Our highly qualified staff offers design assistance,
answers to technical questions, and provides AutoQuoterX™ support for your projects.
Simply contact your distributor or email (customerservice@8020net) or FAX your
project drawings to us.
80/20PLUS –
Custom Machining
• Quickly and easily customize
any standard structural shape,
or modify an existing part from
the T-Slot Parts or the Big
Book of Solutions catalogs
• Complete your ”Industrial฀Erector฀Set”® your way, to meet your exact needs
• 80/20®’s custom machining services are very cost-effective—
we’ll save you time AND money
• No minimums: we’ll custom-machine as few as one (1) part, if that’s what you need
• 80/20® can also engrave serial numbers, tracking numbers or text into any of our
aluminum products or panels
When requesting a custom machining quote, please consider:

• A dimensional drawing of the part to be quoted
• The material to be used
(example: Stanchion profile – Part No. 8605)
• The type of finish required
(example: black anodize)
• The quantity of parts required
For more information on the custom
machining capabilities offered by 80/20®,
call customer service or browse to
www.8020customfab.com today!
4
Peace of Mind
80/20PLUS - Value Add
Let us build it for you…

Workstations, workbenches, machine frames,
safety guards, partitions, enclosures, display
fixtures, material handling equipment,
conveyors, shop and utility carts, storage
and inventory racks, linear motion systems,
cabinets, furniture, factory automation, etc.
Machine Enclosure
Because your needs are important, we can
assemble your project for you. You don't have to
wonder how you're going to get your application
assembled on time. No more trying to schedule your
own workforce for overtime in order to assemble
your project to meet your deadlines. We're the
experts, let us do it for you.
• Quality-built frames to your exact specifications

• Complete structural frame building services
Horizontally Expandable and
• Full assemblies and sub-assemblies Vertically Adjustable Enclosure
• Complete packaging, crating and shipping with Linear Bearings
services
• Professional results in as little as 3 to 5 working
days after your approval of drawings and bill of
materials
• Just-in-time structural frame assemblies,
enclosures and guarding
FREE Kit Packaging

Let us do your work!
Get “The฀Industrial Erector฀Set®” pre-packaged Conveyor Supports
in kit form at no extra charge. Kit packaging saves
you money, time, labor, freight, storage cost and more. Profiles
will be cut to length, machined, deburred, washed, and carefully
wrapped for shipment. Your kit comes complete with
fasteners, joining plates, brackets, handles,
and any of our more than 5000 parts to
choose from. Most kits ship UPS, directly to
your dock. “The฀Industrial Erector฀Set®” will
be ready to assemble when you receive it. All
you have to do is open the box and bolt your frame together!
See pages 8-9 for shipping information.

80/20 Inc. ®
®
Free Training & Demonstrations
Many 80/20® distributors own demonstration vans.

They will bring the 80/20® demo gurney right into
your reception area, conference
room, engineering office or
shop floor! The 80/20®
gurney demonstrates actual
structures and applications
made from 80/20® products.
Experience is a great
teacher. We have the experience
and the expertise. We’re ready to share it
with you. Contact 80/20® or your local distributor to
arrange a demonstration or training session.
THINK OF THE POSSIBILITIES
6
Peace of Mind
How to Order 80/20® Products

Sales and service for "The฀Industrial Erector฀Set®" is handled through an international network
of distributors. Please place orders with your local 80/20 distributor. To find the distributor
nearest you, browse to www.8020.net/postallookup.asp, or call us at 260-248-8030.
Your order can be processed faster and more efficiently if it
is submitted in the order it will be processed in our shop:
1)
2)
3)
4)
5)
When placing your order with your local distributor, please list your order in product groups:
1) Profiles (includes T-slotted metric and standard structural shapes)
2) Custom Machining (CM01-101097, quoted by 80/20 customer service)
3) Panels (includes plastic, wire, Alucobest, etc.)
4) Machining Services (includes cutting, tapping, access holes, etc. for all aluminum and panels)
5) Hardware (includes all fasteners, joining plates, casters, leveling feet, tools and accessories)

80/20 Inc. ®
®
Shipping Information
80/20®’s Shipping Department is the best in the business!
97% of orders ship in 24 hours and 95% ship the same day…even orders that are cut
to length and packaged in kit form! Our standard shipping time is the BEST in the T-
slotted profile business.
Consider the following when deciding whether to buy pre-cut or full length profiles:
• Freight costs and delivery schedules: Packages longer than 100” must ship via
commercial carrier. Any package 100” or shorter can ship via UPS, which is usually
substantially less expensive and has faster delivery schedules than commercial
trucking.
• Quality cuts and accurate lengths: When you purchase pre-cut profiles, you can
expect to receive quality cuts and accurate lengths, deburred, washed and packed
for shipping. 95% of our orders ship complete the same day.
• 80/20® is centrally located for convenient UPS delivery from coast to coast
★
80/20
8
Peace of Mind
Shipping Information continued

Shipping Rate Information:
Most carrier rates are expressed in terms of weight. However, since most
trailers reach their volume capacity before their weight limit, the important
factor is the volume of the shipment. Standard rate classifications for 80/20®
packaged profiles and panels start at rate class 60, but this classification can
vary due to the finished package size.
ALUMINUM PROFILE: PLASTIC PANELS:
Freight Rate Classification: > 60 Freight Rate Classification: > 60
Bill of Lading Description: Bill of Lading Description:
aluminum profiles and parts laminates in sheets
Special Orders
Do you need something that isn’t in this catalog? If so, let us know. Custom
orders are our specialty! We’ll do our best to make it or source it for you. One-
stop shopping adds convenience for you! And we don’t believe in minimums.
If you need it we’ll ship it to you. We appreciate ALL of your business.
Returns
Bought too much? Ordered the wrong stuff? To return merchandise:
1. Contact your 80/20® distributor or 80/20® Inc. for an RGA (Returned Goods
Authorization) packaging form.
2. Obtain an RGA number.
3. Write the RGA number on the packing list AND shipping label of your
return carton. Full credit is given for undamaged, unused stock parts.
4. Carefully wrap and pack all parts you’re returning to prevent damage (and
possible credit refusal) during shipping.
Damaged or Lost Shipments
UPS and Prepaid Truck Shipments:
Check your order immediately upon receipt. All damages must be noted on
the packing slip and bill of lading. All shipping discrepancies must be reported
to 80/20 Inc. within 14 days of receipt of your order. Keep all damaged goods
for inspection.
Truck or Expedited Freight (when you select the carrier):
Check your order immediately upon receipt. All damages must be noted on
the packing slip and bill of lading. All shipping damages, discrepancies and
shortages must be reported to the carrier you selected within 7 days of receipt
of your order. Keep all damaged containers and good for your carrier to
inspect. File your claim with your carrier for the damages at that time.

80/20 Inc. ®
®
How 80/20®’s T-Slotted Aluminum Profiles

Reduce Your Fabrication Time and Cost
T-Slotted Aluminum vs. Welded Steel Frame

24” x 24” x 18” 20 Lbs. 24” x 24” x 18” 33 Lbs.
$162.51 vs. $262.46

What it Takes: What it Takes:
1. Design time* 1. Design time
2. Bill of materials* 2. Bill of materials
3. Purchase materials 3. Purchase materials
4. Assemble frame per design 4. Cut to length
฀ ฀* 5. Deburr
Quoter 6. Set up fixture
by 80/20 Inc.
TM
Design Software
Benefits: 7. Weld
8. Grind welds
• No welding - no fighting heat stress or warpage 9. Clean weld splatter
• No priming or painting 10. Drill and/or tap for mounting accessories
• Lightweight, easy to machine 11. Degrease
• Uses standard fractional or metric fasteners 12. Mask non-paint areas
• Less engineering time required 13. Primer coat
• Easy to fabricate; only simple hand tools required 14. Paint
• T-slot technology is industry accepted
• Great aesthetic value
• No expensive fabricating equipment required Fabricating Equipment Required:
• Machine frames can be easily reconfigured for
design changes • Band Saw • Grinder • Welder
• Paint Booth • Skilled Labor
Bill of Materials:
Qty. Description Cost
4 1515-Lite x 18" 31.75 Bill of Materials:
4 1515-Lite x 21" 37.05 Qty. Description Cost
8 #7010 Saw Cut 15.54 4 11/2” x 11/2” x 1/8” wall x 18” steel tube 40.48
8 #4301 Inside Corner Brackets 34.02 4 11/2” x 11/2” x 1/8” wall x 18” steel tube 47.48
32 #3320 5/16-18 x 5/8" Flanged Welding supplies, sandpaper,
BHSCS & T-nut 19.15 cleaning supplies, tape, paint, etc, 24.50
1
/2 hr. labor to assemble @ 50.00/hr. 25.00 5 hrs. labor @ $30.00/hr. 150.00
Total Project Cost $162.51 Total Project Cost $262.46
10
Peace of Mind
Part/Profile Compatibility Chart

How to find parts compatible with the T-slotted profile you are currently using.
1. Not all T-slotted profiles are created equal. Not only are there numerous outside dimensions,
fractional and metric, but there are also differences in T-slot dimensions. The opening of the
slot is the critical dimension when determining part/profile compatibility.
2. Certain fasteners, parts and accessories are designed to work with only one particular slot
dimension, while others are compatible with more than one slot size.
3. Series designations such as 10, 15, 20, 25, 30, 40, 45 etc. refer to overall outside dimensions
of the profile and/or center-to-center dimensions of two T-slots.
4. The critical slot opening dimensions mentioned above are stated in millimeters. They include
openings of 5, 6, 8, 10, 11 and 12 mm.
SERIES DESIGNATIONS
SLOT OPENING
10 – 1.0”
5 mm - .197”
15 – 1.5”
6 mm - .236”
20 – 20 mm
8 mm - .315”
25 – 25 mm
10 mm - .394”
30 – 30 mm
11 mm - .433”
40 – 40 mm
12 mm - .472”
45 – 45 mm
5. To determine compatibility the slot opening and profile series must be known. This will
establish the compatibility code, which is listed for every part.
Slot Opening Series Designation Slot Opening Series Designation
8-40 EXAMPLES 10-45
8 mm 40 mm 10 mm 45 mm
Part Number Description Thread Weight (lb) Compatibility Code

13082 T-Slot Nut M3 0.0485 5-20
13083 T-Slot Nut M4 0.0441 5-20
Copyright © 2007 80/20 Inc. All rights reserved.
®

80/20 Inc. ®
®
Warranty
Our Philosophy
80/20®’s warranty is simple. If you’re not happy with the quality of our products
or service, we’re not happy either. Our goal is to be your one source for T-slotted
aluminum profiles. We want to hear your comments, good or bad.
We guarantee your satisfaction!
Our Attorney’s Philosophy
All 80/20® products are guaranteed to be free of actual defects in material and
workmanship, provided any such defect be reported to 80/20® in writing within one
(1) year of shipment from factory. This warranty is limited to replacing or repairing,
at 80/20®’s option, F.O.B. 80/20®’s factory, any part which, upon 80/20® inspection is
found to have a defect in material and/or workmanship. 80/20® in no event shall be
liable for indirect or consequential damages arising out of the use of 80/20® products.
Components purchased by 80/20® from others for inclusion by 80/20® shall be
warranted only to the extent set out above and/or to the guarantee or warranty, if any,
made by the supplier of said component.
No warranty is made by 80/20®, express or implied, that 80/20® products as
used in a customer’s design and specifications are fit for that customer’s specific
purpose. APART FROM THE ABOVE EXPRESS WARRANTY, THERE ARE NO
WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING, WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, WHICH EXTEND BEYOND THE DESCRIPTION ON THE
FACE HEREOF.
80/20® expressly reserves the right to substitute materials in the products described
in the catalogs and any supplements thereto; however, this shall not apply to special
order products and/or custom products where 80/20® is advised in writing of specific
material requirements and agrees in writing to comply with the requests for such
specific materials.
Any and all warranties shall be construed and enforced under the Laws of the State of
Indiana.
12
T-Slotted Aluminum Profiles
Section 1 Pictorial Table Of Contents

Introduction Metric 20-30-45
to T-Slotted Profile Material Beam Series Material
Profiles Standards Strength Deflection Specifications 20-2020
20-2040 - NEW 20-4040 - NEW 30-3030 30-3060 - NEW 30-6060 - NEW 45-4545 Lite
Metric/U.S. Metric Fastener

Customary Part Number
45-4545 45-4590 - NEW 45-9090 - NEW Equivalents Definition
X X - X X X X
Coating Thread Size S c r e w Ty p e Le
Page 25 Page 26 Page 27 Page 28 Page 28
How to use the T-Slot Parts catalog:

1. Choose the product you need to fit your project.
2. The Compatibility Code assigned to the part you choose will indicate
which profile can be used with that part. Review the Compatibility Chart
found on pages 11 and 74-75 of this catalog. If you are purchasing profiles
for your project, see pages 18 through 27.
For more profile specifications, refer to the 80/20 Big Book of Solutions.
3. Place your order and build your project! It’s just THAT simple!

80/20 Inc. ®
®
New Profiles from 80/20
80/20‘s selection of profiles now includes:
20 Series: 20 x 20mm 20 x 40mm 40 x 40mm

30 Series: 30 x 30mm 30 x 60mm 60 x 60mm
45 Series: 45 x 45mm 45 x 45 mm-Lite 45 x 90mm 90 x 90mm
These new profiles are available in 4 or 6 meter stock lengths, or cut to desired
length, with our standard clear or color anodized finishes. This supplement contains
compatible accessories and machining services, also found in the T-Slot Parts section
of the new 80/20 Big Book of Solutions.
Typical industry applications for 80/20 T-slotted aluminum profiles include:
workstations, machine frames, office furniture, displays, clean rooms, machine guards
and enclosures, motion picture fixtures and lighting, material handling equipment and
prototype equipment. All of these structures can be assembled using simple hand
tools, or 80/20 will assemble your application for you.
14
T-Slotted Profile Advantages

• Linear adjustment in X, Y, & Z axis
• Lightweight and easy to machine
• Deburred and washed before we ship
• No welding - no fighting heat stress and warpage
• Easy to fabricate - requires only simple hand tools
Metric Profile Standards
• Yield strength 241.1 N/mm2 (35,000 psi) minimum

• Tensile strength 262.0 N/mm2 (38,000 psi) minimum
• Elongation A5 minimum 10%
• Elongation A10 minimum 8%
• Elasticity E approximately 70,326.5 N/mm2 (10,200 k lbs./sq. in.)
• Brinell hardness approx. 75 HB (Rockwell hardness approximately E-88)
• Profile conforming to DIN 17 615 specifications
• Twist per 304mm (1 foot) of length not to exceed .25 degree and total twist over 6.1m
(20 feet) of length not to exceed 1.5 degrees
• Flatness 0.32mm (.004 in.) per 25.4mm (1 in.) of width
• Straightness 0.32mm (0.0125 in.) per 304mm (1 foot) of length, not to exceed 3mm (.118
in.) over 6.1m (20 feet) of length
• Unless otherwise specified, all profiles will have etch and clear (204R1) anodizing with
depth of 0.010 mm (.0004 in.) and surface hardness of approximately 250 HV (anodized
profiles should not be welded because of toxic fumes)
Why Do We Use 6105-T5 Aluminum Alloy?
Tensile Strength - ksi*

Ultimate Yield
Aluminum Profile Alloys:
minimum maximum minimum maximum
Number and Characteristics
6105-T5 38.00 •• 35.00 ••
6063-T6 30.00 •• 25.00 ••
*Figures based on material thickness of 0.125 to 1.00”

From The Aluminum Extrusion Manual, published by The Aluminum Association and the Aluminum Extruders Council.

80/20 Inc. ®
®
Material Strength Specifications

Minimum Yield Strength In Newtons
• 80/20's 6105-T5 alloy
yield strength of 241.1
N/mm2 compares to
A36 carbon steel's yield
strength of 248 N/mm2.
• Volume for volume,
aluminum weighs about
1/3 as much as iron,
steel, copper, or brass.
Simple Beam Deflection Calculations

Use the formulas listed below to find the worst case deflection for a beam:
A B C
L 3• W 5L 3 •W L 3 •W
=D =D =D
48• E• I 348•E•I 3•E•I
This formula will yield worst This formula will yield worst This formula will yield
case deflection for a beam case deflection for a beam worst case deflection for
supported at both ends supported at both ends with a beam fastened at one
with the load centered over the load evenly distributed end and cantilevered
the span. over the span. horizontally with the
load applied at the end
of the beam.
Example Using Formula A:
Using the 30-3030 T-slotted profile, a length of 762 mm, and an applied force of 222.4
Newton, you should find the approximate beam deflection to be 1.092 mm.
Formula Reference:
L = Length in Millimeters W = Load in Newton
E = Modulus of Elasticity (70,326.5 N/mm2) D = Deflection in Millimeters
I= Moment of Inertia (see material specifications on page 17)
16
20, 30 & 45 Series Metric Profile Material Specifications
Compatibility
Code: 5-20 5-20 5-20 8-30 8-30
Part Number 20-2020 20-2040 20-4040 30-3030 30-3060
Material 6105-T5 Aluminum
Finish Clear Anodize #204-R1
Weight Per Meter .4732 kg/m 0.7649 kg/m 1.1727 kg/m .9376 kg/m 1.5060 kg/m
Stock Length * 4m or 6m 4m or 6m 4m or 6m 4m or 6m 4m or 6m
IX=.6826 cm4 IX=4.5357 cm4 IX=7.8220 cm4 IX=2.7222 cm4 IX=63.2514 cm4
Moment of Inertia
IY=.6826 cm4 IY=1.2133 cm4 IY=7.8220 cm4 IY=2.7222 cm4 IY=24.4817 cm4
Estimated Area 1.5890 cm2 2.7467 cm2 4.2221 cm2 3.0877 cm2 6.4932 cm2
Modulus of Elasticity 70,326.5 N/mm2
Compatibility
Code: 8-30 10-45 10-45 10-45 10-45
Part No. 30-6060 45-4545-Lite 45-4545 45-4590 45-9090
Weight Per Meter 2.4123 kg/m 1.5716 kg/m 2.3038 kg/m 3.5627 kg/m 5.6580 kg/m
Stock Length * 4m or 6m 4m or 6m 4m or 6m 4m or 6m 4m or 6m
IX=36.3307 cm4 IX=9.2029 cm4 IX=13.9604 cm4 IX=104.2073 cm4 IX=178.4969 cm4
Moment of Inertia
IY=36.3307 cm4 IY=9.2029 cm4 IY=13.9604 cm4 IY=25.2638 cm4 IY=179.4969 cm4
Estimated Area 9.2556 cm2 5.2652 cm2 7.5651 cm2 12.9484 cm2 20.4683 cm2
Modulus of Elasticity 70,326.5 N/mm 2
* For profile lengths other than stock length refer to page 129 for profile cut to length services.

80/20 Inc. ®
®
20-2020 T-Slotted Profile - 20 Series
• Compatible with all 20 Series fasteners

found in this supplement and the T-Slot
Parts (purple) section of the 80/20 catalog
• Four available T-slots for mounting

accessories
• 20-2020 is ideal for machine guards,

sound enclosures, work benches,
displays, and panel mount racks
• Available in two stock lengths
• Compatibility Code: 5-20
Part No. 20-2020

Compatibility Code 5-20
Weight Per Meter 0.4732 kg/m
4 m - Part No. 20-2020-4M
Stock Length
6 m - Part No. 20-2020-6M
IX=.6826 cm4
Moment of Inertia
IY=.6826 cm4
Estimated Area 1.5890 cm2
Quick Machining Reference

Machining Service Part No.
Cut to Length 20-7005
Tap End - Metric 20-7063
Tap End - Fractional 20-7061
Miter Cut - One End 20-7065
Miter Cut & Counterbore 20-7080
One End Counterbore 20-7082
18

• Six available T-slots for mounting

accessories
• 20-2040 is ideal for machine guards,

sound enclosures, work benches,
displays, and panel mount racks
Part No. 20-2040

4 m - Part No. 20-2040-4M
Stock Length
6 m - Part No. 20-2040-6M
IX=4.5357 cm4
Moment of Inertia
IY=1.2133 cm4


80/20 Inc. ®
®

found in this supplement and the
T-Slot Parts (purple) section of
the 80/20 catalog
• Eight available T-slots for

mounting accessories
• 20-4040 is ideal for machine

guards, sound enclosures, work
benches, displays, and panel
mount racks
Part No. 20-4040

4 m - Part No. 20-4040-4M
Stock Length
6 m - Part No. 20-4040-6M
IX=7.8220 cm4
Moment of Inertia
IY=7.8220 cm4

20


accessories
• 30-3030 is a great choice when strength

is needed in applications such as guards,
enclosures, workstations and furniture
Part No. 30-3030

Weight Per Meter .9376 kg/m
4 m - Part No. 30-3030-4M
Stock Length
6 m - Part No. 30-3030-6M
IX=2.7222 cm4
Moment of Inertia
IY=2.7222 cm4


80/20 Inc. ®
®


accessories
• 30-3060 is a great choice when strength

is needed in applications such as guards,
enclosures, workstations and furniture
Part No. 30-3060

4 m - Part No. 30-3060-4M
Stock Length
6 m - Part No. 30-3060-6M
IX=63.2514 cm4
Moment of Inertia
IY=24.4817 cm4

22

the 80/20 catalog

• 30-3060 is a great choice when

strength is needed in applications
such as guards, enclosures,
workstations and furniture
Part No. 30-6060

4 m - Part No. 30-6060-4M
Stock Length
6 m - Part No. 30-6060-6M
IX=36.3307 cm4
Moment of Inertia
IY=36.3307 cm4


80/20 Inc. ®
®
45-4545-Lite T-Slotted Profile - 45 Series


accessories
• Developed for applications with lighter

weight and strength requirements than
heavier-wall profiles such as the 45-4545
Part No. 45-4545-Lite

4 m - Part No. 45-4545-Lite-4M
Stock Length
6 m - Part No. 45-4545-Lite-6M
IX=9.2029 cm4
Moment of Inertia
IY=9.2029 cm4

Bolt Connector 45-7037
24


accessories
• 45-4545 is ideal for robust machine

guards, machine frames, sound
enclosures, workbenches, displays,
and machine fixtures
Part No. 45-4545

4 m - Part No. 45-4545-4M
Stock Length
6 m - Part No. 45-4545-6M
IX=13.9604 cm4
Moment of Inertia
IY=13.9604 cm4


80/20 Inc. ®
®

Parts (purple) section of the
80/20 catalog

accessories
• 45-4590 is ideal for robust machine

guards, machine frames, sound
enclosures, workbenches, displays,
and machine fixtures
Part No. 45-4590

4 m - Part No. 45-4590-4M
Stock Length
6 m - Part No. 45-4590-6M
IX=104.2073 cm4
Moment of Inertia
IY=25.2638 cm4

26

the 80/20 catalog

• 45-9090 is ideal for robust

machine guards, machine
frames, sound enclosures,
workbenches, displays, and
machine fixtures
Part No. 45-9090

4 m - Part No. 45-9090-4M
Stock Length
6 m - Part No. 45-9090-6M
Moment IX=178.4969 cm4
of Inertia IY=179.4969 cm4


80/20 Inc. ®
®
Metric/U.S. Customary Equivalents

Linear
inches x 25.40 = millimeter (mm) x 0.03937 = inches
feet x 0.3048 = meters (m) x 3.281 = feet
yards x 0.9144 = meters (m) x 1.0936 = yards
miles x 1.6093 = kilometers (km) x 0.6214 = miles
inches x 2.540 = centimeters (cm) x 0.3937 = inches
microinches x 0.0254 = micrometers (µm) x 39.37 = microinches
Area
inches2 x 645.16 = millimeters2 (mm2) x 0.00155 = inches2
inches2 x 6.452 = centimeters2 (cm2) x 0.155 = inches2
feet2 x 0.0929 = meters2 (m2) x 10.764 = feet2
yards 2
x 0.8361 = meters (m )2 2
x 1.196 = yards2
acres x 0.4047 = hectares (10 m ) or (ha)
4 2
x 2.471 = acres
miles2 x 2.590 = kilometers2 (km2) x 0.3861 = miles2
Mass
ounces (av) x 28.35 = grams (g) x 0.03527 = ounces (av)
pounds (av) x 0.4536 = kilograms (kg) x 2.2046 = pounds (av)
tons (2000 lb) x 907.18 = kilograms (kg) x 0.001102 = tons (2000 lb)
tons (2000 lb) x 0.90718 = metric tons (t) x 1.1023 = tons (2000 lb)
Force
ounces - f x 0.278 = newtons (N) x 3.597 = ounces - f
pounds - f x 4.448 = newtons (N) x 0.2248 = pounds - f
kilograms - f x 9.807 = newtons (N) x 0.10197 = kilograms - f
Metric Fastener Part Number Definition

All metric fasteners will have a 2-digit prefix followed by a dash, then followed by a 4-digit number.
X X - X X X X Example: 13-8316
Blue M8 BHSCS x 16mm
E x a m p l e : 11 - 6 5 1 0
Coating Thread Size S c r e w Ty p e Length Black M6 SHCS x 10mm
Coating Thread Size Screw Type Length (mm)
11 - Black 1 - M10 3 - BHSCS 10 - 10mm
13 - Blue 2 - M12 5 - SHCS 12 - 12mm
17 - Stainless 3 - M3 7 - FHSCS 16 - 16mm
19 - Bright 4 - M4 9 - Econ T-Slot Stud 20 - 20mm
5 - M5 25 - 25mm
6 - M6 30 - 30mm
8 - M8 35 - 35mm
40 - 40mm
45 - 45mm
28
Fasteners

Roll In Roll In
How Fastener T-Nuts with Ball Roll In T-Nuts with Roll In
To Order Standards Spring T-Nuts Spring Leaf T-Nuts

Roll In
T-Nuts with Roll In Slide In Spring Drop In Drop In
Spring Leaf T-Nuts T-Nuts T-Nuts T-Nuts T-Studs
Page 34 Page 35 Page 35-36 Page 36 Page 37 Page 37

Drop In
Drop In Drop In T-Stud w/Flanged Economy Threaded Bolt
T-Nuts T-Studs Hex Nut Slide In T-Nuts Insert Connectors
Page 38-39 Page 39-41 Page 42 Page 43 Page 43 Page 44-45

Cover Cap for
Central Central Anchor Standard Plate Connecting
Connectors Connectors Fasteners End Fasteners Connectors Screws

Combination Bolt
Screw-In Assemblies Fastener Tool
Connector & Screws Size Reference
Page 50 Page 51-52 Page 52

80/20 Inc. ®
®
How to Order 80/20® Fasteners

As you will notice in the order below, ordering fasteners from 80/20® is a simple process. Simply
write the part number and quantity required (note: when ordering bolt kits, double check the
quantity required per the connector). To finish, just write a brief description of the fastener you
are ordering. This will help us ensure that you receive the exact parts that you need.
1)
2)
3)
4)
5)
30
Fasteners
T-Slot Parts - Fastener Standards

1. Slide In T-Nuts are those that must
be loaded in the end of the T-Slotted
profile. Slide In T-Nuts may have further
descriptions, such as “economy” or
“standard”, that indicate differences in
shape and/or relative cost. Preloading
is necessary during assembly.
2. Drop In T-Nuts are designed

to load straight into the
opening of the T-Slot, then
rotate until engagement.
The width of a Drop In T-Nut
must be less than the T-Slot
opening dimension, thus
thread sizes are always
smaller than this opening
dimension.
3. Roll In T-Nuts are unique due to

their ability to load in the T-Slot
from the face of the profile. A rolling,
or rotating motion is performed to
install these in the T-Slot. Thread
sizes less than or equal to the T-Slot
width are available. These T-Nuts were
previously known as “Drop In”.
Self-aligning T-Nuts have a raised section that extends up into the T-slot
opening. This “neck” is engaged and aligned with the T-slot when secured
in its tightened position. This feature will center the threaded hole of the
T-nut in the T-slot, prevent rotation and allow for longer thread dimensions.
Note: Make certain the “neck” does not extend past the face of the T-slot
profile, interfering with the connection.
T-Nuts may be available with a device that positions the T-Nut in the T-Slot, either
temporarily or permanently. Ball springs, spring steel, rubber nubs and set screws are
common with Slide-In or Roll-In T-Nuts.
T-Nuts may be available in steel with different coatings or stainless steel.

80/20 Inc. ®
®
Roll In T-Nut w/ Ball Spring

Steel, Zinc Plated, Self Aligning
• T-nut can be loaded from the profiles’ end or

side
• Ball spring positions the T-nut in the slot for
easier assembly
• Use in our 20 Series profile
Part No. A B C D E F G Gram (Lbs.) Compatibility Code

13082 M3 2.20 (.005)
13083 M4 12.00 7.70 4.00 4.90 .60 1.00 2.00 (.004) 5-20
13084 M5 1.80 (.004)
Roll In T-Nut w/ Ball Spring

Steel, Zinc Plated
• Loads from the profiles’ end or side

• Ball spring positions the T-nut in the slot for
easier assembly
• Use in our 20 Series profile
Part No. A B C D E Gram (Lbs.) Compatibility Code

13079 M3 2.00 (.004)
13080 M4 12.00 8.00 4.20 1.00 1.80 (.004) 5-20
13081 M5 1.60 (.003)
32
Fasteners
Roll In T-Nut
• Loads from the profile’s end or side

• Works best in our 30 Series profile
• Compatible in our 8mm slot width profiles
Part No. A B C D E F Gram (Lbs.) Compatibility Code

13088 M4 4.20 (.009)
8-15
13090 M5 3.80 (.008)
16.00 11.60 4.60 7.90 1.00 8-30
13092 M6 3.20 (.007)
8-40
13094 M7 2.60 (.006)
Roll In T-Nut w/ Spring Leaf


• Spring leaf positions the T-nut in the slot for
easier assembly
• Compatible with all our 8mm slot width profiles
Part No. A B C D E F G H Gram (Lbs.) Compatibility Code

13089 M4 3.8 (.008)
8-15
13091 M5 3.6 (.008)
16.00 11.60 4.60 7.90 1.00 5.20 R 3.00 8-30
13093 M6 3.4 (.007)
8-40
13095 M8 3.0 (.007)

80/20 Inc. ®
®
Roll In T-Nut

• Compatible with 10-45 profiles

13075 M4 16.50 (.036)
13076 M5 15.90 (.035)
19.00 18.00 7.50 10.00 1.50 10-45
13077 M6 15.40 (.034)
13078 M8 14.30 (.032)
Roll In T-Nut w/ Spring Leaf


• Spring leaf positions the T-nut in the slot for
easier assembly
Part No. A B C D E F G Gram (Lbs.) Compatibility Code

13059 M5 13.00 (.029)
13061 M6 20.00 15.00 2.00 9.80 6.00 13.00 12.00 (.026) 10-45
13063 M8 11.00 (.024)
34
Fasteners
Roll In T-Nut


13058 M5 13.00 (.029)
13060 M6 20.00 15.00 6.00 9.80 2.00 12.00 (.026) 10-45
13062 M8 11.00 (.024)
Slide In T-Nut
• Loads only from the profile’s end

• Compatible with all our 8mm slot width profiles

13022 M4 8.40 (.019)
8-15
13023 M5 8.10 (.018)
16.00 16.00 6.00 8.00 1.90 8-30
13024 M6 7.70 (.017)
8-40
13025 M8 6.90 (.015)

80/20 Inc. ®
®
Slide In T-Nut


13046 M4 21.50 (.047)
13047 M5 20.90 (.046)
20.00 19.50 10.60 9.80 5.10 10-45
13048 M6 20.30 (.045)
13049 M8 18.60 (.041)
Spring T-Nut
Steel, Zinc Plated
• Loads only from the end of our 10-45

compatible profiles
• Coil spring positions T-nut in the slot for easier
assembly

13106 M4 5.00 (.011)
13107 M5 4.20 (.009)
9.80 18.00 3.80 1.50 10-45
13108 M6 4.10 (.009)
13109 M8 3.90 (.008)
36
Fasteners
Drop-In T-Nut
Steel, Zinc Plated
• Loads by dropping into the T-slot, rotating

and engaging in the slot
• Penetrates the anodized coating, ensuring
a safe, conductive connection
• Compatible with our 30 Series profile
Part No. A B C D E Plating Gram (Lbs.) Compatibility Code

13113 M4 Blue 3.80 (.008)
13115 M5 Black 3.10 (.007)
13117 M6 16.00 7.70 4.50 1.50 Yellow 3.00 (.007) 8-30
13112 10-32 Blue 3.00 (.007)
13110 1/4-20 Blue 3.10 (.007)
Drop-In T-Stud
Steel, Zinc Plated

13134 M6 20.00 6.20 (.014)
13136 M6 25.00 7.00 (.016)
13138 M6 30.00 1.50 7.70 16.00 8.60 (.019) 8-30
13140 M6 40.00 10.40 (.023)
13142 M6 60.00 13.40 (.030)

80/20 Inc. ®
®
Drop-In T-Nut
Steel, Zinc Plated
• Loads by dropping into the T-slot, rotating and

engaging in the slot
Part No. A B C D E Plating Gram (Lbs.) Compatibility Code

13123 M4 3.00 Blue 7.90 (.017)
13127 M5 3.00 Black 7.70 (.017)
13129 M6 3.00 Yellow 7.20 (.016)
13132 M8 3.00 Blue 5.70 (.013)
13122 10-32 3.00 Blue 7.60 (.017)
19.00 9.70 5.80 10-45
13120 1/4-20 3.00 Blue 6.80 (.015)
13124 5/16-18 3.00 Blue 5.80 (.013)
13126 M5 1.50 Blue 6.70 (.015)
13128 M6 1.50 Blue 6.20 (.014)
13131 M8 1.50 Blue 5.10 (.011)
Drop-In T-Nut
Stainless Steel

• Penetrates the anodized coating, ensuring a safe,
conductive connection

13130 M6 7.30 (.016)
13133 M8 6.10 (.013)
19.00 9.70 5.80 3.00 10-45
13121 1/4-20 7.30 (.016)
13125 5/16-18 6.20 (.014)
38
Fasteners
Drop-In T-Nut
Stainless Steel

• Penetrates the anodized coating, ensuring a safe,
conductive connection

13118 M6 3.20 (.007)
19.00 9.70 5.80 1.50 8-30
13111 1/4-20 3.00 (.006)
Drop-In T-Stud
Stainless Steel

13135 M6 20.00 7.60 (.017)
13137 M6 25.00 8.40 (.019)
13139 M6 30.00 1.50 7.70 16.00 9.40 (.020) 8-30
13141 M6 40.00 11.20 (.025)
13143 M6 60.00 14.40 (.032)

80/20 Inc. ®
®
Drop-In T-Stud
Steel, Zinc Plated


13159 M6 20.00* 3.00 11.20 (.025)
13161 M6 25.00* 3.00 12.00 (.026)
13163 M6 30.00* 3.00 12.80 (.028)
13165 M6 40.00* 3.00 14.40 (.032)
13167 M6 60.00* 3.00 17.60 (.039)
13149 M6 20.00* 1.50 10.20 (.022)
13150 M6 25.00* 1.50 11.00 (.024)
13151 M6 30.00* 1.50 11.80 (.026)
13152 M6 40.00* 1.50 13.40 (.030)
13153 M6 60.00* 1.50 16.60 (.037)
9.70 19.00 10-45
13169 M8 20.00 3.00 13.30 (.029)
13171 M8 25.00 3.00 14.80 (.033)
13173 M8 30.00* 3.00 16.30 (.036)
13175 M8 40.00* 3.00 19.40 (.043)
13177 M8 60.00* 3.00 25.50 (.056)
13154 M8 20.00 1.50 12.70 (.028)
13155 M8 25.00 1.50 14.20 (.031)
13156 M8 30.00* 1.50 15.70 (.035)
13157 M8 40.00* 1.50 18.80 (.041)
13158 M8 60.00* 1.50 24.90 (.055)
* Drop-In T-Nut with threaded rod
40
Fasteners
Drop-In T-Stud
Stainless Steel – SS304


13160 M6 20.00* 11.30 (.025)
13162 M6 25.00* 12.10 (.027)
13164 M6 30.00* 13.10 (.029)
13166 M6 40.00* 14.90 (.033)
13168 M6 60.00* 18.10 (.040)
3.00 9.70 19.00 10-45
13170 M8 20.00* 13.50 (.030)
13172 M8 25.00* 15.20 (.034)
13174 M8 30.00* 16.70 (.037)
13176 M8 40.00* 19.90 (.044)
13178 M8 60.00* 26.30 (.058)
* Drop-In T-Nut with threaded rod

80/20 Inc. ®
®
Drop-In T-Stud w/Flanged Hex Nut

• Loads directly into profile’s slot
• Use to connect 30 or 45 Series components
• Good for connecting joining plates or inside
corner brackets
Bolt Kit T-Stud Hex Nut Compatibility

A B C D E F G Gram (Lbs.)
Part No. Part No. Part No. Code
75-3633 13134 20.00 8.60 (.019)
75-3636 13136 14156 M6 25.00 1.50 7.70 16.00 13.20 5.90 9.50 (.021) 8-30
75-3637 13138 30.00 10.90 (.024)
75-3632 13169 20.00 15.40 (.034)
75-3635 13171 13-3759 M8 25.00 3.00 9.70 19.00 17.10 7.80 17.20 (.038) 10-45
75-3638 13173 30.00 18.60 (.041)
42
Fasteners
Economy Slide-In T-Nut

Steel, Zinc Plated

• Very economical
Part No. A B C D Compatibility Code

14159 M4 9.00 9.00 3.00 5-20
14122 M5 9.00 9.00 3.00 5-20
14125 M6 15.00 10.00 5.00 8-30
14126 M6 19.00 16.00 4.00 5-15, 8-40, 10-45
14127 M8 19.00 16.00 4.00 5-15, 8-40, 10-45
14128 M6 19.00 19.00 4.00 10-45
14129 M8 19.00 19.00 4.00 10-45
14130 M6 20.00 13.00 5.00 5-15, 8-40, 10-45
14131 M8 20.00 13.00 5.00 5-15, 8-40, 10-45
Threaded Insert
Zinc plated steel
• Allows 45 Series pivot joints, such as part

No. 14019, to be mounted to a 45 Series
profile end with M8 SHCS
• Use a 1/4” hex tool to install the insert - no
tap required
• Reduces profile end holes to M8 thread
Part No. Internal Thread Gram (Lbs.) Compatibility Code

14196 M8 3.80 (0.008) 10-45

80/20 Inc. ®
®
Bolt Connector - 30 Series

• Materials:
Bolt and screws: zinc plated steel
Housing: die cast zinc
Anti-slip: nylon, white
• A 8.1mm drill thru is required; refer to
page 38 for this machining service
• Very strong 90° connections of 30 Series profiles
Machining Compatibility
Part No. A B C D E F G Gram (Lbs.) Service Code
13189 20.00 28.00 8.00 7.80 5.00 6.70 15.70 25.00 (.055) 30-7034 8-30
44
Fasteners
Bolt Connector - 45 Series

• Materials:
Bolt and screws: zinc plated steel
Housing: die cast zinc
Anti-slip: nylon, white
• A 10.1mm drill thru is required; refer to
page 38 for this machining service
• Very strong 90° connections of 45 Series profiles
Machining Compatibility
Part No. A B C D E F G Gram (Lbs.) Service Code
13190 32.00 43.00 10.00 9.60 6.00 11.60 19.20 56.00 (.124) 45-7034 10-45
13192 77.00 88.00 10.00 9.60 6.00 11.60 19.20 140.00 (.309) 45-7037 10-45

80/20 Inc. ®
®
Central Connector
Steel, Zinc Plated
13187
Vertical
13188
Horizontal
Part No. Connector Nut A G Gram (Lbs.) Machining Compatibility

B C D E F
Orientation Service Code
13187 Vertical 15.00 19.00 5.50 52.00 6.00 8.00 11.20 50.00 (.110)
45-7058 10-45
13188 Horizontal 15.00 19.00 5.50 52.00 6.00 8.00 11.00 50.00 (.110)
Cover Cap For Central Connector

Nylon, Black
• Covers the bore of the central connector shown above

• Press fit - Use a soft faced mallet
Part No. A B C D Gram (Lbs.) Compatibility Code

13001 12.00 1.50 6.40 17.00 1.00 (.002) 10-45
46
Fasteners
Anchor Fastener
Die Cast Zinc
• A strong 90° connector allows infinite

adjustability along the T-slot
• Compatible with our 20 and 30 Series profiles
• See page 131 for machining services
Part No. Description Thread A B C D Gram (Lbs.) Compatibility Code

13183 Fastener w/o Bolt & T-nut M5 5.00 5.40 11.80 8.50 3.40 (.008) 5-20
13184 Fastener w/ M5 Bolt & T-nut M5 5.00 5.40 11.80 8.50 7.30 (.016) 5-20
13185 Fastener w/o Bolt & T-nut M8 8.00 9.30 15.70 12.50 9.50 (.021) 8-30
13186 Fastener w/ M6 Bolt & T-nut M8 8.00 9.30 15.70 12.50 18.60 (.041) 8-30
Standard End Fasteners

• Provides a clean and hidden method of connecting profiles
at 90º without the use of joining plates
• Winged tabs of the clip prevents mating profile from rotating
• Mounting profile requires an end tap while the mating profile
requires an access hole to reach the screw head
• See page 130 for tapping services
See page 129 for access hole services
Part No. Description A B C D E Gram (Lbs.) Compatibility Code

20-3681 Clip Only 4.40 19.10 10.00 5.00 5.45 1.80 (.004) 5-20
20-3895 Clip & M5 x 12mm Black BHSCS N/A N/A N/A N/A N/A 3.90 (.009) 5-20

80/20 Inc. ®
®
Plate Connector
Die Cast Zinc
• M12 end tap is required

• Refer to page 130 for end tap machining services
• Available with a natural, plain finish or aluminum
color powder coat
• Allow for plate thickness (13mm) when
dimensioning frames
Part K Gram Machining Compatibility

Finish A B C D E F G H J
No. Service Code
14137 Natural 32.00 25.00 12.50 10.00 45.00 1.70 6.50 11.00 7.00 13.00 89.00 45-7053 10-45
14136 Aluminum Color 32.00 25.00 12.50 10.00 45.00 1.70 6.50 11.00 7.00 13.00 89.00 45-7053 10-45
Recommended Bolt Assembly: Torx® is a registered trademark of Textron Inc.
Part No. Qty Description
13004 1 M12 x 30mm Screw, Torx®
11-6516 2 M6 x 16mm SHCS
13129 2 M6 Drop-In T-Nut
Refer to page 142 for required machining services.
Attach plate with Load M6 SHCS Position the other

M12 x 30 mm on both sides with profile, align fasteners
BHSCS, Hex drive (13004). T-nuts attached. and tighten.
48
Fasteners
Connecting Screws 13003

Regular and Self-Tapping Hex Drive
• Regular connecting screws M12 x 30
mm, hex or Torx® drive, require a tap
and access hole machining service
when used
• Self-tapping screws, S8 x 25 mm
and S12 x 30 mm, do not require
machining. The self-tapping operation
13004
must be done with a T40 or T50 Torx®
power bit and drill Torx ®
Drive
• Power Bit T40 - Part No. 65-6073
Power Bit T50 - Part No. 65-6068 Torx® is a registered trademark of Textron Inc.
Part No. Type Drive A B Gram (Lbs.) Compatibility Code

13003 Regular Hex 30.00 M12 36.00 (.080) 10-45
13004 Regular Torx® 30.00 M12 36.00 (.080) 10-45
13005 Self-Tapping Torx® 25.00 S8 15.00 (.033) 8-30
13006 Self-Tapping Torx® 30.00 S12 32.00 (.071) 10-45
13006
Torx® Drive
13005
Torx® Drive
Torx®
Power Bit

80/20 Inc. ®
®
Combination Screw-In
Connector
Steel, Zinc Plated
• No machining of the profile required

• Use in two opposite T-slots for a
stronger connection
• Includes threaded barrel, M8 SHCS
and T-nut
• Compatible with 45 Series profiles;
regular and lite
Torx® is a registered trademark of Textron Inc.
Part No. Slot Size A B C Gram (Lbs.) Compatibility Code

14151 10.00 M8 x 37 12.00 37.00 24.00 31.00 (.069) 10-45
14152 10.00 M8 x 37 12.00 37.00 24.00 33.00 (.073) 10-45-Lite
Threaded bushing self- Insert M8 screw through Align or preload T-nut.

taps into T-slot using bushing. Position other profile and
T-50 Torx® L-wrench tighten.
(Part No. 65-6067)
50
Fasteners
Metric Bolt Assemblies

Part No. Thread Nut Type Screw Type Length (mm) Gram (Lbs.)
75-3552 (20) M4 Econ. Slide-In FHSCS 10 2.1 (.0046)
75-3561 (30) M4 Drop-In SHCS 25 7.0 (.0154)
75-3563 (45) M4 Drop-In SHCS 25 11.1 (.0243)
75-3574 (30) M5 Drop-In FHSCS 14 5.2 (.0115)
75-3575 (30) M5 Drop-In FHSCS 16 5.4 (.0119)
75-3578 (20) M5 Econ. Slide-In SHCS 12 3.8 (.0084)
75-3581 (20) M5 Econ. Slide-In BHSCS 8 3.0 (.0066)
75-3583 (30) M5 Drop-In BHSCS 12 5.2 (.0115)
75-3585 (30) M6 Drop-In FHSCS 14 6.4 (.0141)
75-3587 (45) M6 Drop-In FHSCS 18 11.3 (.0249)
75-3588 (45) M6 Drop-In FHSCS 20 13.0 (.0287)
75-3590 (30) M6 Drop-In SHCS 10 7.4 (.0163)
75-3593 (30) M6 Drop-In SHCS 14 8.0 (.0176)
75-3594 (45) M6 Drop-In SHCS 14 12.2 (.0269)
75-3595 (30) M6 Drop-In SHCS 16 8.6 (.0190)
75-3596 (30) M6 Drop-In SHCS 18 8.9 (.0196)
75-3597 (45) M6 Drop-In SHCS 20 13.3 (.0293)
75-3599 (30) M6 Drop-In BHSCS 10 6.0 (.0132)
75-3600 (30) M6 Drop-In BHSCS 12 6.6 (.0146)
75-3602 (45) M6 Drop-In BHSCS 14 11.1 (.0245)
75-3620 (30) M8 Econ. Slide-In SHCS 12 19.5 (.0430)
75-3621 (30) M8 Slide-In SHCS 16 20.5 (.0452)
75-3623 (45) M8 Drop-In SHCS 16 16.9 (.0373)
75-3626 (45) M8 Drop-In SHCS 18 17.5 (.0386)
75-3630 (45) M8 Drop-In SHCS 20 18.1 (.0399)
75-3619 (45) M8 Drop-In BHSCS 18 13.1 (.0289)
75-3618 (40) M8 Econ. Slide-In FHSCS 16 –
75-3617 M8 Hex FHSCS 20 –
75-3562 M4 Hex, Washer FHSCS 12 –
75-3576 M5 Hex, Washer BHSCS 14 –
75-3603 M6 Hex BHSCS 14 –
75-3633 M6 Flanged Hex Drop-In T-Slot Stud 20 –
80/20® HAS THE LARGEST ASSORTMENT

OF FASTENERS AVAILABLE IN THE INDUSTRY!
We stock over 20 types, featuring over 400 variations and combinations for your applications.
80/20® fasteners are made of high-quality materials and hold tight tolerances. Variations include
fasteners that load from the extrusion end or the extrusion side.
• Options allow loading from end or side
• Many available in both fractional and metric sizes
• Highest quality available
• Finishes include corrosion-resistant black zinc, bright zinc and stainless steel
• Clean, flush connections easily achieved

80/20 Inc. ®
®
Metric Screws
Part No. Thread Screw Type Length (mm) Gram (Lbs.)
11-4710 M4 FHSCS 10 1.0 (.0022)
11-4525 M4 SHCS 25 3.2 (.0071)
11-5708 M5 FHSCS 8 1.6 (.0035)
11-5710 M5 FHSCS 10 1.9 (.0042)
11-5712 M5 FHSCS 12 2.0 (.0044)
11-5714 M5 FHSCS 14 2.1 (.0046)
11-5716 M5 FHSCS 16 2.3 (.0051)
11-5308 M5 BHSCS 8 2.0 (.0044)
11-6714 M6 FHSCS 14 3.4 (.0075)
11-6718 M6 FHSCS 18 4.1 (.0090)
11-6720 M6 FHSCS 20 5.8 (.0128)
11-6514 M6 SHCS 14 5.0 (.0110)
11-6518 M6 SHCS 18 5.9 (.0130)
11-6314 M6 BHSCS 14 3.9 (.0086)
11-8518 M8 SHCS 18 11.8 (.0260)
11-8318 M8 BHSCS 18 8.4 (.0185)
11-8716 M8 FHSCS 16 7.0 (.0154)
11-8720 M8 FHSCS 20 7.9 (.0175)
11-4712 M4 FHSCS 12 2.1 (.0046)
11-5314 M5 BHSCS 14 2.4 (.0053)
Fastener/Hex Tool Size Reference

Fastener Head - Hex Tool Size
Thread Size
SHCS BHSCS FBHSCS FHSCS
8-32 N/A 3/32” N/A N/A
10-32 5/32” 1/8” N/A N/A
1/4-20 3/16” 5/32” 5/32” 5/32”
5/16-18 1/4” 3/16” 3/16” 3/16”
3/8-16 5/16” N/A N/A 7/32”
M5 4mm 3mm N/A 3mm
M6 5mm 4mm N/A 4mm
M8 6mm 5mm N/A 5mm
M10 8mm 6mm N/A 6mm
See pages 124-126 for tool selection.
52
Joining Plates

How 2-Hole 3-Hole 5-Hole 90° 5-Hole Tee 7-Hole Cross
To Order Joining Strips Joining Strips Joining Plates Joining Plates Joining Plates

Cover Cap for Cover Cap for Cover Cap for
8-Hole Inside Inside Corner 8-Hole Inside Inside Corner 8-Hole Inside Inside Corner
Corner Brackets Brackets Corner Brackets Brackets Corner Brackets Brackets

Cover Cap for Cover Cap for Cover Cap for
2-Hole Inside Inside Corner 2-Hole Inside Inside Corner 2-Hole Inside Inside Corner
Corner Brackets Brackets Corner Brackets Brackets Corner Brackets Brackets

Cover Cap for Cover Cap for
4-Hole Inside 2-Hole Inside Inside Corner 4-Hole Inside Inside Corner 3-Way
Corner Brackets Corner Brackets Brackets Corner Brackets Brackets Corner Bracket
Page 64-65 Page 66-67 Page 67 Page 68 Page 68 Page 69

Square Cover
Cap for 3-Way Pivot
Corner Bracket Joints
Page 69 Page 70

80/20 Inc. ®
®
How to Order 80/20® Joining Plates

Ordering joining plates is a simple process; just list the part number, quantity, and a brief
description of the plate (See example order below). Also take note of the recommended bolt
assemblies called out for each plate. These assemblies are a standard configuration of bolts and
T-nuts to connect a plate to a profile. You may choose to select your own bolt configurations. If so,
simply refer to Section 2 for bolt and T-nut options.
1)
2)
3)
4)
5)
54
Joining Plates
2 Hole Joining Strip

6105-T5 Aluminum Alloy, Clear Anodized
30 Series Recommended Bolt Assembly:

75-3600 2 M6 x 12mm BHSCS & Drop-In T-Nut


30-4307 60.00 27.00 4.00 6.30 16.00 (.036) 8-30
45-4307 90.00 42.00 6.00 8.30 58.00 (.128) 10-45
3 Hole Joining Strip




30-4306 90.00 27.00 4.00 6.30 24.00 (.053) 8-30
45-4306 135.00 42.00 6.00 8.30 8.00 (.193) 10-45

80/20 Inc. ®
®
5 Hole 90º Joining Plate




30-4351 90.00 30.00 4.00 6.30 64.00 (.142) 8-30
45-4351 135.00 45.00 6.00 8.30 168.00 (.370) 10-45
5 Hole Tee Joining Plate




30-4340 90.00 30.00 4.00 6.30 64.00 (.142) 8-30
45-4340 135.00 45.00 6.00 8.30 220.00 (.484) 10-45
56
Joining Plates
7 Hole Cross Joining Plate




30-4335 150.00 90.00 30.00 4.00 6.30 102.00 (.223) 8-30
45-4335 225.00 135.00 45.00 6.00 8.30 298.00 (.655) 10-45
The 80/20® Training Center Offers Assembly Instruction Animations

Another feature of the 80/20® website
is our online Training Center. This
portion of the site gives full motion
assembly instructions for several
standard 80/20® products.
Take a look at our fully illustrated
techniques for pivot nub and pivot
bracket assemblies. You can even
download catalog sections to your
computer for quick reference.
Don’t wait another second! Visit our online

Training Center at www.8020.net and
see how 80/20® dynamic pivot solutions
can go to work for you!

80/20 Inc. ®
®
8 Hole Inside Corner Bracket

Die Cast Zinc, Natural or Powder Coat
Recommended Bolt Assembly:

75-3593 8 M6 x 14mm SHCS & Drop-In T-nut
Part Finish A B C D (Slot Tab) E Gram (Lbs.) Compatibility

No. Code
14094 Natural 225.0 (0.49)
None
14089 Powder Coat - Aluminum Color 227.0 (0.50)
57.00 30.00 9.00 6.40 8-30
14091 Natural 225.0 (0.49)
8.00
14090 Powder Coat - Aluminum Color 227.0 (0.50)
Cover Cap for Inside

Corner Bracket
Fiberglass Reinforced Nylon, Black
Part No. A B C D (Slot Tab) Gram (Lbs.) Fits On Compatibility Code

14094
14089
12036 57.00 88.00 4.00 6.00 21.0 (0.05) 8-30
14091
14090
58
Joining Plates

Die Cast Aluminum

Compatibility
Part No. Finish A B C D E (Slot Tab) F Gram (Lbs.) Code
14095 None
Natural 57.00 58.00 30.00 6.40 9.00 204.0 (0.45) 8-30
14096 8.00

Corner Bracket

14095
12037 57.60 87.50 7.00 6.00 21.0 (0.05) 8-30
14096

80/20 Inc. ®
®

Die Cast Aluminum

OR
75-3635 8 M8 x 25mm Drop-In T-stud & Flanged hex Nut
Compatibility
Part No. Finish A B C D E (Slot Tab) Gram (Lbs.) Code
14111 Natural 86.00 88.00 45.00 9.00 10.00 333.8 (0.74) 10-45

Corner Bracket

12040 87.60 133.00 7.00 6.00 30.0 (0.07) 14111 10-45
60
Joining Plates

Die Cast Aluminum, Natural Finish

75-3581 2 M5 x 8mm BHSCS & Econ. Slide-In T-nut
Part No. A B C (Slot Tab) Gram (Lbs.) Compatibility Code

14059 None
18.00 5.30 10.0 (0.022) 5-20
14060 5.00
Cover Cap for

Inside Corner Bracket
Part No. A B C Gram (Lbs.) Fits On Compatibility Code

12031 28.20 17.60 5.00 2.0 (0.005) 14059 & 14060 5-20

80/20 Inc. ®
®


Part No. A B C D (Slot Tab) Gram (Lbs.) Compatibility Code

14071 None
27.00 6.40 28.00 20.0 (0.04) 8-30
14073 8.00
Cover Cap for

Part No. A B C D Gram (Lbs.) Fits On Compatibility Code

12033 45.20 27.60 6.00 6.00 4.0 (0.01) 14071 & 14073 8-30
62
Joining Plates


OR
75-3635 2 M8 x 25mm Drop-In T-Stud & Flanged Hex Nut
Part No. A B C (Slot Tab) Gram (Lbs.) Compatibility Code

14083 None
42.00 9.00 56.0 (0.12) 10-45
14085 10.00
Cover Cap for

Nylon, Black
Part No. A B C D Gram Compatibility Code

12035 64.00 39.50 6.00 4.00 14.0 (0.03) 10-45

80/20 Inc. ®
®



14057 38.00 18.00 4.50 5.00 13.0 (0.03) 5-20



14068 None
57.00 28.00 6.20 58.0 (0.13) 8-30
14070 8.00
64
Joining Plates


OR

14086 None
86.00 43.00 9.00 162.0 (0.36) 10-45
14088 10.00
80/20 ACCESSORIES
• End Caps • T-Slot Covers • Table Tops

• Cart Guard® • AkroBins® • Shelf Bins • Clamps
• Bumpers • Tool Hangers • Tube Clamps
• Pressure Manifold Plates • Wiring Duct
• Tool Hook • Document Holders
Available in the 80/20 Big Book of Solutions!

80/20 Inc. ®
®


Part No. Finish A B C D (Slot Tab) Gram (Lbs.) Compatibility Code

14056 Natural None
14051 Powder Coat - Aluminum Color None
20.00 17.00 5.50 13.0 (0.03) 5-20
14053 Natural 5.00
14052 Powder Coat - Aluminum Color 5.00


Part No. Finish A B C (Slot Tab) Gram (Lbs.) Compatibility Code

14067 Natural None
14062 Powder Coat - Aluminum Color None
28.00 6.50 41.0 (0.09) 8-30
14066 Natural 8.00
14065 Powder Coat - Aluminum Color 8.00
66
Joining Plates


OR

14079 Natural None 83.0 (0.18)
14074 Powder Coat - Aluminum Color None 85.0 (0.18)
39.00 40.00 9.00 10-45
14078 Natural 10.00 83.0 (0.18)
14077 Powder Coat - Aluminum Color 10.00 85.0 (0.18)
Cover Caps for

Inside Corner Brackets
Part No. Series A B C Gram (Lbs.) Fits On Compatibility Code

12030 20 15.50 32.00 3.00 2.0 (0.010) Zinc Gusseted Bracket - 20 Series 5-20

80/20 Inc. ®
®


OR

14103 Natural None 268.0 (0.59)
14098 Powder Coat - Aluminum Color None 270.0 (0.59)
76.00 38.00 9.00 10-45
14102 Natural 10.00 268.0 (0.59)
14101 Powder Coat - Aluminum Color 10.00 270.0 (0.59)
Cover Cap for Inside Corner Bracket

Nylon, Black

14103
14098
12038 38.00 106.00 4.00 12.0 (0.03) 10-45
14102
14101
68
Joining Plates
3-Way Corner Bracket

Die Cast Zinc, Natural Finish
• The ends of the profile require an M8 tap

machining service, No. 30-7059, see page 129
• Square cover cap is available, see below

11-8716 3 M8 x 16mm black zinc FHSCS
Part No. A (Slot Tab) B C D E F Gram (Lbs.) Compatibility Code

14112 8.00 5.00 15.00 1.30 9.00 28.00 39.0 (0.09) 8-30
Square Cover Cap for

3-Way Corner Bracket
• Press fit - no fasteners required

12041 4.20 2.00 30.00 10.0 (0.02) 14112 8-30

80/20 Inc. ®
®
Pivot Joint
Die Cast Zinc, Powder Coat
Aluminum Color
Recommended Bolt Assembly (to profile end):

11-8320 2 M8 x 20mm BHSCS
• Screws on the arms can be Recommended Bolt Assembly (to T-slot):
adjusted for movement or fixing
in one position
Part No. A B C (Slot Tab) D E F Gram (Lbs.) Compatibility Code

14014 None
8.30 2.50 22.50 7.00 30.00 134.0 (0.29) 8-30
14016 8.00
Pivot Joint
Die Cast Zinc, Powder Coat
Aluminum Color
Recommended Bolt Assembly (to profile end):

11-8525 2 M8 x 25mm SHCS
NOTE: Use threaded inset on page 43
• Screws on the arms can be Recommended Bolt Assembly:

adjusted for movement or fixing
in one position Part No. Qty Description
Part No. A B C (Slot Tab) D E F Gram (Lbs.) Compatibility Code

14019 8.30 1.80 10.00 30.00 8.00 45.00 339.0 (0.75) 10-45
70
Panels & Doors
How T-Slot Hinges Standard Hinge, Standard Hinge, Lift-Off Hinge, Standard Hinge,
To Order Introduction Plastic Plastic Plastic Plastic
Page 73 Page 74-75 Page 78 Page 78 Page 79 Page 79
Standard
Lift-Off Hinge, Standard Hinge, Standard Hinge, Standard Hinge, Detent Constant
Plastic Plastic Plastic Plastic Positioning Hinge Friction Hinge
Standard
Standard Hinge with Standard Transition Standard Transition
Hinge Locking Lever Hinge Hinge Hinge Hinge
Large Plastic Panel

Ergonomic Cabinet Door Profile Slam Mount Block w/
Handle Handle Handle Handle Latch Square Nut
on page 72

80/20 Inc. ®
®

Panel Mount Single Single
Block 1/4 Turn w/ Spacer for Panel Wire Mesh Panel Panel T-Slot
Square Nut Mount Blocks Retainers Retainers Gasket Cover Strip
Page 91 Page 91 Pages 92-93 Page 94 Page 95 Page 95
Acrylic Polycarbonate ABS Haircell Expanded PVC Alucobest® Alumalite®

Panels Panels Panels Panels Panels Panels
Twin Wall AR Polycarb Kydex® HDPE Expanded Wire

Polycarb Panels Panels Panels Panels Metal Panels Mesh
PVC Coated Panel Area

Wire Mesh Chart
Page 103 Page 104
72
Panels & Doors
How to Order 80/20® Panels & Door Components

With the expansive selection of 80/20® panels & door components, taking special care to include
all required information when ordering is a must. See page 74-75 for a list of design tips that
will help us to better meet your requirements and speed up your order process. And as always,
remember that there is an 80/20® specialist available in your area to help with any design,
ordering or assembly questions you may have.
1)
2)
3)
4)
5)

80/20 Inc. ®
®
T-Slot Parts Hinges Introduction

Design & Assembly Tips, Tricks and Recommendations
Our Plastic Hinges, standard and lift-off, may be used in various applications. The
following highlights of hinge features will assist you in proper selection and use.
Plastic lift-off hinges are available in left and right positions.
Recommendation:
Select hinges with the Slot Tabs or Slot Pins
compatible with the T-slot profile. Slot tabs/pins prevent
the hinge from rotating and increase its load bearing
capacity.
Slot tabs/slot pins may be removed, broken off when,

for example, a panel is being mounted. Refer to pages
78-81 for plastic hinges.
74
Panels & Doors
T-Slot Parts Hinges Introduction continued

Design & Assembly Tips, Tricks and Recommendations
Trick: Transition Hinges

Notice the Plastic Hinges listed on pages 000-000 have two common dimensions; leaf
thickness and hinge height. This feature allows Plastic Lift Off Hinge leaf sizes to
be interchanged, creating a transition hinge used for hinging different sizes of T-slot
profiles or panels. The same position hinges must be used, i.e. two lefts or two rights.
A 5.00mm gap is commonly created when hinging

together two T-slotted profiles.
Bolt Kits
The recommended bolt kits listed with hinges are for mounting that hinge to a specific
T-Slotted profile or a panel. For more bolt kit options, check out fractional or metric
section 3 of the 80/20 Big Book.

80/20 Inc. ®
®
How to find parts compatible with the T-slotted profile you are
currently using:
1. Not all T-slotted profiles are created equal. Not only are there
numerous outside dimensions, fractional and metric, but there are
also differences in T-slot dimensions. The opening of the slot is the
critical dimension when determining part/profile compatibility.
2. Certain fasteners, parts and accessories are designed to work with

only one particular slot dimension, while others are compatible with
more than one slot size.
3. Series designations such as 10, 15, 20, 25, 30, 40, 45 etc. refer
to overall outside dimensions of the profile and/or center-to-center

dimensions of two T-slots.
4. The critical slot opening dimensions mentioned above are stated in

millimeters. They include openings of 5, 6, 8, 10, 11 and 12 mm.
SLOT OPENING
5 mm - .197”
6 mm - .236”
8 mm - .315”
10 mm - .394”
11 mm - .433”
12 mm - .472”
SERIES DESIGNATIONS
10 – 1.0”
15 – 1.5”
20 – 20 mm
25 – 25 mm
30 – 30 mm
40 – 40 mm
45 – 45 mm
76
Part/Profile Compatibility Chart
5. The slot opening and profile series must be known to determine

compatibility. This will establish the compatibility code, which is
listed for every part.
EXAMPLES:
Slot Opening Series Designation
8-40 8 mm
Compatibility 40 mm

Code
Slot Opening Series Designation
10-45
Compatibility 10 mm 45 mm
Code
Part No. Description Thread Weight (lb) Compatibility Code

13082 T-Slot Nut M3 0.0485 5-20
13083 T-Slot Nut M4 0.0441 5-20
Copyright © 2007 80/20® Inc. All rights reserved.

80/20 Inc. ®
®
Standard Hinge, Plastic

Fiberglass Reinforced Black Nylon
w/Stainless Steel Pin
Recommended Bolt Assemblies Per Leaf (Hinge to T-slot)

75-3571 1 M5 x 8mm FHSCS & Econ. Slide-In T-nut
Recommended Bolt Assemblies Per Leaf (Hinge to 4.5mm Panel)
75-3573 1 M5 x 14mm FHSCS, Hex Nut & Washer
Max. Gram Compatibility

Part No. A B C D E F G (Slot Tab)
Load (Lbs.) Code
12074 None 10 Nm / 5.00
20.00 32.00 4.00 8.00 6.00 5.20 5-20
12075 5.00 7.3 ft-Lbs. (0.01)


75-3552 2 M4 x 10mm FHSCS & Econ. Slide-In T-nut
Recommended Bolt Assemblies Per Leaf (Hinge to 4.5mm Panel)
Part Max. Gram Compatibility

A B C D E F G H
No. Load (Lbs.) Code
12067 30.00 14.00 11.50 19.50 3.00 8.00 5.50 4.20 30 Nm / 22 ft-Lbs. 7.50 (0.02) 5-20
78
Panels & Doors
Lift-Off Hinge, Plastic


75-3585 2 M6 x 14mm FHSCS & Drop-In T-nut
Recommended Bolt Assemblies Per Leaf (Hinge to 6mm Panel)
Part Slot Position A Max. Gram Compatibility

B C D E F G
No. Tab Load (Lbs.) Code
12110 None Left 25 Nm /
12111 8.00 Left 36.00
48.00 28.00 17.50 29.50 14.00 9.00 6.60 18.4 8-30
12113 None Right (0.08)
12114 8.00 Right ft-Lbs.


Part Slot Tab Max. Gram Compatibility

A B C D E F G H
12107 None 30 Nm / 36.00
48.00 28.00 17.50 29.50 6.00 14.00 9.00 6.60 22 8-30
12108 8.00 ft-Lbs. (0.08)

80/20 Inc. ®
®
Lift-Off Hinge, Plastic



Part Slot Max. Gram Compatibility

Position A B C D E F G
12137 None Left
12139 10.00 Left 35 Nm / 45.00
48.00 28.00 25.00 43.50 14.00 9.00 6.60 10-45
12140 None Right 25.0 ft-Lbs. (0.10)
12142 10.00 Right


Part Slot Tab Max. Gram Compatibility

A B C D E F G H
12134 None 40 Nm / 45.00
48.00 28.00 25.00 43.50 6.00 14.00 9.00 6.60 29 10-45
12136 10.00 ft-Lbs. (0.10)
80
Panels & Doors



Part Slot A B C D E F G Max. Load Gram (Lbs.) Compatibility

No. Pin Code
12252 10.00 40.00 50.00 90.00 8.00 16.00 9.00 6.50 150 Nm / 110 ft-Lbs. 48.00 (0.11) 10-45

w/Cover Caps & Die Cast Zinc Pin

75-3599 2 M6 x 10mm BHSCS & Drop-In T-nut

75-3603 2 M6 x 14mm BHSCS, & Hex Nut

A B C D E F G H J K
12162 None 20 Nm / 40.00
56.00 36.00 10.20 63.00 17.75 27.00 10.50 20.00 6.40 8.00 14.7 8-30
12164 8.00 ft-Lbs. (0.09)

80/20 Inc. ®
®
Detent Positioning Hinge

w/Cover Caps & Die Cast Zinc Pin

75-3603 2 M6 x 14mm BHSCS & Hex Nut

A B C D E F G H J K
12322 None 20 Nm / 73.00
56.00 36.00 10.20 63.00 17.75 27.00 10.50 20.00 6.40 8.00 8-30
12325 8.00 14.7 ft-Lbs. (0.16)
Standard Constant Friction Hinge

Die Cast Zinc, Black Enamel

75-3576 2 M5 x 14mm BHSCS, Hex Nut & Washer

A B C D E F G Friction Moment
12081 1.8 Nm / 1.3 ft-Lbs.
50 Nm/ 86.00
12082 50.80 34.00 57.10 5.20 12.70 3.80 28.60 2.2 Nm / 1.6 ft-Lbs. 8-30
36.8 ft-Lbs. (0.19)
12083 3.4 Nm / 2.5 ft-Lbs.
82
Panels & Doors
Standard Hinge
Die Cast Zinc, Black Powder Coat
Recommended Bolt Assembly: (Mount to Profile)

Part Slot A B Max. Gram Compatibility

C D E F G H J K L M
12084 None 250 Nm / 177.00
8.30 24.00 40.00 20.00 13.00 80.00 8.00 20.00 14.00 8.00 1.80 4.50 184 10-45
12089 10.00 ft-Lbs. (0.39)
Standard Hinge w/Locking Lever


Part Slot A Max. Gram Compatibility

B C D E F G H J K
12085 None 250 Nm / 195.00
8.30 80.00 20.00 13.00 24.00 40.00 41.00 14.00 1.80 4.50 184 10-45
12087 10.00 ft-Lbs. (0.43)

80/20 Inc. ®
®
Standard Hinge

Hinge Bolt Assem.
Part No. Part No. Qty Description
12255 75-3572 2 M5 x 10mm FHSCS & Econ. Slide-In T-nut
12062 75-3585 2 M6 x 14mm FHSCS & Drop-In T-nut
Recommended Bolt Assemblies Per Leaf (Hinge to Panel)
Hinge Bolt Assem. Panel Qty Description
Part No. Part No. Size
12255 75-3573 4.5mm 2 M5 x 14mm FHSCS Hex Nut & Washer
Part No. A B C D E Max. Load Gram (Lbs.) Compatibility Code

12255 25.00 40.00 9.00 5.00 5.20 50 Nm / 36.8 ft-Lbs. 45.00 (0.10) 5-20
12062 36.00 60.00 15.00 8.00 8.50 60 Nm / 44.0 ft-Lbs. 168.00 (0.37) 8-30
Transition Hinge
Recommended Bolt Assembly Per Leaf:

Part No. Qty Series Description
75-3585 2 30 M6 x 14mm FHSCS & Drop-In T-nut
AND

A B C D E F G H J K L
60 Nm / 195.00 8-30 to 10-45
12064 25.00 38.00 30.00 50.00 15.00 28.00 63.00 11.50 6.00 6.00 6.30 44 ft-Lbs. (0.43)
84
Panels & Doors
Standard Hinge
Stainless Steel, Plain Finish

Hinge Bolt Assem. Qty Description
Part No. Part No.
12093 75-3572 2 M5 x 10mm FHSCS & Econ. Slide-In T-nut
12096 75-3585 2 M6 x 14mm FHSCS & Drop-In T-nut
Recommended Bolt Assemblies Per Leaf (Hinge to Panel)
Hinge Bolt Assem. Panel Qty Description
Part No. Part No. Size
Part No. A B C D E Max. Load Gram (Lbs.) Compatibility Code

12093 25.00 40.00 9.00 5.00 5.20 50 Nm / 36.8 ft-Lbs. 61.00 (0.13) 5-20
12096 36.00 60.00 15.00 8.00 8.30 60 Nm / 44.0 ft-Lbs. 222.00 (0.49) 8-30
Transition Hinge
Stainless Steel, Plain Finish
Recommended Bolt Assembly Per Leaf:

Part No. Qty Series Description
AND

A B C D E F G H J K L
60 Nm / 122.00 8-30 to 10-45
12065 25.00 38.00 30.00 50.00 15.00 28.00 63.00 11.50 6.00 6.00 6.30 44 ft-Lbs. (0.27)

80/20 Inc. ®
®
Large Ergonomic Handle

Fiberglass Reinforced Nylon,
Black
• 45 series compatible
• Ergonomic design with finger
protection
• Cover caps hide mounting screws
Part A B C D E F G H J Gram (Lbs.) Compatibility

No. Code
12000 15.50 8.70 100.00 19.00 200.00 242.00 82.00 12.50 38.00 358.00 (0.79) 10-45

86
Panels & Doors
Cabinet Handle
Aluminum, Black or Natural
30 Series Recommended Bolt Assembly: (Mount to Profile)

75-3596 2 M6 x 18mm SHCS & Std. T-nut
Part No. Finish A B C D E F G Gram (Lbs.)

40-2884 Black 129.00 116.00 53.00 156.00 (0.34)
40-2885 Natural 129.00 116.00 53.00 156.00 (0.34)
17.00 26.00 6.40 17.00
40-2886 Black 177.00 164.00 57.00 203.00 (0.45)
40-2887 Natural 177.00 164.00 57.00 203.00 (0.45)
Door Handle
Polycarbonate, Black

Part No. Series Qty Description
75-3578 20 2 M5 x 12mm SHCS & Econ. Slide-In T-nut
75-3621 30 2 M8 x 16mm SHCS & Slide-In T-nut
75-3630 45 2 M8 x 20mm SHCS & Slide-In T-nut

25-2062 112.00 75.00 36.00 21.00 93.00 M6 x 1.00 SHCS (2) 25.00 (0.06) 5-20
40-2061 139.00 94.00 41.00 26.00 117.00 M8 x 1.25 SHCS (2) 43.00 (0.09) 8-30
40-2060 197.00 153.00 51.00 28.00 179.00 M8 x 1.25 SHCS (2) 68.00 (0.15) 10-45

80/20 Inc. ®
®
Profile Handle
Aluminum, Clear Anodize
• Low profile panel handle

• Mount vertical or horizontal to 6mm
panel from behind
Recommended Bolt Assembly: (Mount to 6mm Panel)

11-4312 2 M4 x 12mm BSHCS (mounts from behind)
Part No. A B C Gram (Lbs.)

12007 140.00 128.00 193.00 (0.43)
12008 172.00 160.00 233.00 (0.51)
12009 204.00 192.00 280.00 (0.62)
28.00
12010 300.00 288.00 407.00 (0.90)
12011 364.00 352.00 494.00 (1.09)
12012 460.00 448.00 624.00 (1.38)
88
Panels & Doors
Slam Latch
• Mount low-profile latch handle to door from

behind
• M6 t-nuts (supplied) mount in slots on back
• Two thru holes required, see page 130

11-6540 4 M6 x 40mm SHCS
Part Gram Machining Compatibility

Lock A B C D E F G H (Lbs.)
No. Service Code
12090 keyed alike
562.00
12091 different key 80.00 64.50 75.00 30.00 66.00 53.00 35.00 20.00 45-7306 10-45
(1.24)
12092 without key

80/20 Inc. ®
®
Plastic Panel Mount Block

w/Square Nut
• 30 and 45 Series compatible

• Square adjustment is 9.3mm
• See spacers on page 91
Refer to page 91 for

spacer information
Part No. A B C D Nut Thread Gram (Lbs.) Compatibility Code

12048 M4
12049 M5
22.50 25.00 18.50 6.30 9.00 (0.02) 8-30, 10-45
12050 M6
14192 1/4-20


90
Panels & Doors
Panel Mount Block, 1/4 Turn

w/Square Nut
• 20, 30 and 45 Series compatible

• Adjustable zinc-plated steel square nut
• See spacers below
Part No. A B C D E Nut Thread Gram (Lbs.) Compatibility Code

14148 1.55 4.50 12.60 15.70 14.10 M4 2.60 (0.01) 5-20
14138 2.20 7.00 M6 9.00 (0.02) 8-30
14185 2.20 7.00 1/4-20 9.00 (0.02) 8-30
18.50 25.00 18.50
14140 5.80 9.50 M6 11.00 (0.02) 10-45
14188 5.80 9.50 1/4-20 11.00 (0.02) 10-45
Spacer for Panel Mount Block

• Sold individually
• Compatible with the plastic panel mount
blocks 8-30 and 10-45
• Three thicknesses available
Part No. Spacer Thickness (mm) Gram (Lbs.) Compatibility Code

12051 2 1.0 (0.00) 8-30
12053 3 1.0 (0.00)
12055 5 2.0 (0.00) 10-45

80/20 Inc. ®
®
Single Wire Mesh Retainers

• Made of 6105-T5 clear anodized aluminum
• Strongest method for mounting wire mesh
• Simplifies panel installation and removal
• Panel is secured when tightened between the
retainer and threaded backing plate
• See page 93 for drawings and dimensions
Recommended Bolt Kits

Part No. Size Description Gram (Lbs) To Profile To Back Plate
20-2490 20mm 20 S Single Mesh Retainer 6.35 (.014) 75-3581 (1) –
20-2492 20mm 20 S Single Backing Plate 6.80 (.015) – 11-5310 (1)
20-2491 20mm 20 S Single Mesh Retainer w/Back Plate 13.15 (.029) 75-3581 (1) 11-5310 (1)


92
Panels & Doors
20-2490 20-2493
20-2492 20-2495
30-2432 30-2431
30-2438 30-2437
45-2432 45-2431
45-2438 45-2437
Part No. A B C D E F G H J K L M N P Q R S T
20-2490 3.00 10.20 20.00 19.00 39.00 10.00 20.00 – – – 5.76 19.30 – 5.47 – 5.50 7.20 –
20-2492 3.00 – – – – 16.00 32.00 – – – – – M5 – 20.00 – – 10.00
20-2493 3.00 10.20 20.00 19.00 39.00 – – 10.00 20.00 40.00 5.76 19.30 – 5.47 – 5.50 7.20 –
20-2495 3.00 – – – – – – 10.00 20.00 40.00 – – M5 – 20.00 – – 10.00
30-2432 4.00 14.60 30.00 28.00 58.00 15.00 30.00 – – – 8.13 27.60 – 9.77 – 8.30 10.60 –
30-2438 4.00 – – – – 15.00 30.00 – – – – – M8 – 25.00 – – 12.50
30-2431 4.00 14.60 30.00 28.00 58.00 – – 15.00 30.00 60.00 8.13 27.60 – 9.77 – 8.30 10.60 –
30-2437 4.00 – – – – – – 15.00 30.00 60.00 – – M8 – 25.00 – – 12.50
45-2432 6.00 23.30 45.00 42.00 87.00 22.50 45.00 – – – 10.16 39.15 – 18.70 – 8.30 17.30 –
45-2438 6.00 – – – – 22.50 45.00 – – – – – M8 – 40.00 – – 20.00
45-2431 6.00 23.30 45.00 42.00 87.00 – – 22.50 45.00 90.00 10.16 39.15 – 18.70 – 8.30 17.30 –
45-2437 6.00 – – – – – – 22.50 45.00 90.00 – – M8 – 40.00 – – 20.00

80/20 Inc. ®
®
Single Panel Retainers

• Made of 6105-T5 clear anodized aluminum
• Strongest method for mounting panels
• Simplifies panel installation and removal
• Requires a drill thru hole in the panel that lines up
with the retainer’s tapped hole(s)
Recommended Bolt Kits

Part No. Size Description Gram (Lbs) To Profile To Panel*
20-2496 20mm 20 Series Panel Retainer 6.80 (.015) 75-3581 (1) 3mm* 11-5310 (1)
* Panel thickness
20-2496 20-2497
30-2434 30-2433
45-2434 45-2433
Part No. A B C D E F G H J K L M N P Q
20-2496 3.00 10.20 20.00 19.00 39.00 10.00 20.00 – – – 8.51 22.00 M5 5.50 7.20
20-2497 3.00 10.20 20.00 19.00 39.00 – – 10.00 20.00 40.00 8.51 22.00 M5 5.60 7.20
30-2434 4.00 14.60 30.00 28.00 58.00 15.00 30.00 – – – 13.00 32.50 M8 8.30 10.60
30-2433 4.00 14.60 30.00 28.00 58.00 – – 15.00 30.00 60.00 13.00 32.50 M8 8.30 10.60
45-2434 6.00 23.30 45.00 42.00 87.00 22.50 45.00 – – – 19.50 48.50 M8 8.30 17.30
45-2433 6.00 23.30 45.00 42.00 87.00 – – 22.50 45.00 90.00 19.50 48.50 M8 8.30 17.30
94
Panels & Doors
Panel Gasket
Rubber, Black
• Holds panels tight in the T-slot

• Sold by the meter
• 20, 30 and 45 series compatible
Panel
Part No. Slot A B Gram/Meter Compatibility Code
Thickness (mm)
25-2116 5.00 10.00 4.50 3 22.00 5-20
40-2115 8.00 14.60 6.10 6 37.00 8-30
14160 10.00 19.40 10.20 3-6 64.00 10-45
T-Slot Cover Strip

Polypropylene, Black, Natural
• 20, 30 and 45 series compatible

• Sold in standard lengths of 2m
Part No. Color A B C Gram (Lbs.) Compatibility Code

12004 5.00 6.30 6.00 18.00 (0.04) 5-20
14193 Black 8.20 8.80 10.20 50.00 (0.11) 8-30
12013 10.20 12.80 13.70 68.00 (0.15) 10-45
12005 Natural 5.00 6.30 6.00 18.00 (0.04) 5-20

80/20 Inc. ®
®
Acrylic Panels
• Machining service part numbers for cutting
plastic panels:
• 65-7150 Cut plastic panels all sides </= 1220mm
• 65-7155 Cut plastic panels all sides > 1220 mm
• See page 104 for Area Calculation Chart
• See pages 137-143 for all plastic panel
machining services
Part No. Trade Name Color Thickness kg. / Sq. meter Stock Sheet Size
65-2601 Lucite® / Acrylite® Clear 6mm 7.08 1219.2 x 2438.4
65-2602 Lucite® / Acrylite® Clear 4.5mm 4.10 1219.2 x 2438.4
65-2603 Lucite® / Acrylite® White 6mm 7.08 1219.2 x 2438.4
65-2604 Lucite® / Acrylite® White 4.5mm 4.10 1219.2 x 2438.4
65-2605 Lucite® / Acrylite® Black 6mm 7.08 1219.2 x 2438.4
65-2606 Lucite® / Acrylite® Black 4.5mm 4.10 1219.2 x 2438.4
65-2607 Lucite® / Acrylite® Bronze 6mm 7.08 1219.2 x 2438.4
65-2608 Lucite® / Acrylite® Bronze 4.5mm 4.10 1219.2 x 2438.4
Acrylic panels are a cost-effective alternative to polycarbonate. While less impact-resistant,
acrylic is available in more colors, and lighter in weight. Acrylic is great in applications where
optical clarity and resistance to the elements are a must. Only half as heavy as glass and only
40% as heavy as aluminum, acrylic is also easy to cut, drill, rout and paint. Applications such as
displays, signs, furniture, low-impact guarding, and partitions are where acrylic makes its mark.
Polycarbonate Panels
• Easily machined
• Good optical clarity
• High impact resistance
• Stable up to 240°
• Cut plastic panels to size with 65-7150
or 65-7155 services on page 137
machining services
Specify sheet size when ordering
1219.2 x 2438.4
65-2609 Lexan® / Makrolon® Clear 6mm 7.325
1524.0 x 2438.4
65-2610 Lexan® / Makrolon® Clear 4.5mm 5.615 1219.2 x 2438.4
65-2611 Lexan® / Makrolon® Bronze 6mm 7.325 1219.2 x 2438.4
65-2612 Lexan® / Makrolon® Bronze 4.5mm 5.615 1219.2 x 2438.4
65-2629 Lexan® / Makrolon® Gray 6mm 7.325 1219.2 x 2438.4
65-2630 Lexan® / Makrolon® Gray 4.5mm 5.615 1219.2 x 2438.4
Polycarbonate is a high performance industrial application panel. Easily machined with standard
hand tools, the high impact resistance offered by Polycarbonate prevents cracking, chipping, or
breaking when cutting or drilling panels. Polycarbonate is best used in applications where high
impact resistance is needed while offering a clear view of the enclosed device. Polycarbonate
excels in several industrial and manufacturing applications like machine guards, equipment
enclosures, and workstations.
96
Panels & Doors
ABS Haircell Panels

• Lightweight
• Textured side hides marks and scratches
• Cost-effective
• Cut plastic panels to size with 65-7150 or
65-7155 services on page 137
machining services
65-2613 – Black 6mm 8.301 1371.6 x 2616.2
65-2614 – Black 4.5mm 4.883 1219.2 x 2438.4
ABS Haircell is a great, cost-effective alternative to Acrylic and Polycarbonate. ABS Haircell has
a unique textured side which hides scratches and other marks while offering impact resistance
that is higher than acrylic panels. Easily machined, ABS Haircell is a general purpose sheet that
is well suited to almost any application, including furniture, workstations, displays, guarding, and
partitions.
Expanded PVC Panels

• Low-cost and lightweight
• Decorative applications can be designed
using several of our available colors
• Good chemical resistance
machining services
65-2615 Sintra® / Celtec® White 6mm 4.395 1219.2 x 2438.4
65-2616 Sintra® / Celtec® White 3mm 2.442 1219.2 x 2438.4
65-2617 Sintra® / Celtec® Black 6mm 4.395 1219.2 x 2438.4
65-2618 Sintra® / Celtec® Black 3mm 2.442 1219.2 x 2438.4
65-2619 Sintra® / Celtec® Red 6mm 4.395 1219.2 x 2438.4
65-2620 Sintra® / Celtec® Red 3mm 2.442 1219.2 x 2438.4
65-2621 Sintra® / Celtec® Blue 6mm 4.395 1219.2 x 2438.4
65-2622 Sintra® / Celtec® Blue 3mm 2.442 1219.2 x 2438.4
65-2623 Sintra® / Celtec® Gray 6mm 4.395 1219.2 x 2438.4
65-2624 Sintra® / Celtec® Gray 3mm 2.442 1219.2 x 2438.4
65-2631 Sintra® / Celtec® Yellow 6mm 4.395 1219.2 x 2438.4
65-2632 Sintra® / Celtec® Yellow 3mm 2.442 1219.2 x 2438.4
Expanded PVC panels are a low cost alternative to Acrylic and Polycarbonate panels, and are
available in 6 colors. Expanded PVC panels are very weather-resistant and easily machined.
The light impact resistance limits the usage of Expanded PVC panels to light-duty applications
where contact is a minimum. Expanded PVC works great as signage, displays, or exhibit panels.

80/20 Inc. ®
®
Alucobest® Panels
• Half the weight of solid aluminum, making it
easy to machine
• Smooth metallic resistance is impact-resistant
• Durable and weather-resistant
machining services
65-2650 Alucobest Platinum 6mm 7.280 1270 x 3098.8
An aluminum composite material composed of two .020” aluminum skins bonded to a polyethylene
core, Alucobest has a smooth metallic finish similar to that of a solid aluminum panel, but with only
half the weight. Offering good impact resistance, Alucobest resists buckling and warping, and is
easily machined. When you need a strong, solid panel for guarding, enclosures, or workstations in
place of a solid aluminum sheet, Alucobest is the answer.
Alumalite® Panels
• Lightweight composite panel
• Smooth, glossy, painted finish
• Water-resistant core
machining services
65-2633 Alumalite® Blue 6mm 1.83 1219.2 x 2438.4
65-2634 Alumalite® Red 6mm 1.83 1219.2 x 2438.4
65-2635 Alumalite® Silver 6mm 1.83 1219.2 x 2438.4
65-2636 Alumalite® Yellow 6mm 1.83 1219.2 x 2438.4
Alumalite® is a strong aluminum composite panel that has a corrugated polyallomer core between
two .016" aluminum skins. A perfect choice for applications that require a lightweight aesthetic
looking panel. The CPA core provides Alumalite® weather resistant properties that make this
panel appropriate for indoor or outdoor applications that can include furniture, signs, displays,
workstations, and machine guarding.
98
Panels & Doors
Twin Wall Polycarbonate Panels

• Lightweight
• 90% light transmission
• Resistant to weather and elements
• Corrugated sheet
machining services
Part No. Trade Name Color Thickness kg. / Sq. m2 Stock Sheet Size
65-2640 – Clear 6mm .266 1219.2 x 2438.4
Twin Wall Polycarbonate provides an excellent solution for a wide range of lightweight guarding,
partition, and enclosure needs. At 1/6 the weight of a solid Polycarbonate panel, the light weight
of Twin Wall Polycarbonate makes working with it quick and easy.
Always specify the required direction for the channel orientation when ordering
Twin Wall Polycarbonate panels.

80/20 Inc. ®
®
AR Polycarbonate Panels
• Abrasion-resistant coating not easily scratched
• High impact resistance
• Good visual transparency
machining services
65-2641 Makrolon® AR Clear 4.50mm 5.615 1219.2 x 2438.4
65-2642 Makrolon® AR Clear 6.00mm 7.325 1219.2 x 2438.4
AR Polycarbonate sheet is a standard Polycarbonate panel with an abrasion resistant coating.

This hard coat surface gives a durable impact resistant polycarbonate panel the wearability
of an acrylic sheet. AR Polycarbonate can be used to maintain a clear view of an enclosed
operation on machine guards and other safety applications that are in high traffic areas.
Kydex® Panels
• Impact-resistant panel
• Fire rated, UL94 V-O
• Textured finish on front of panel hides
marks and scratches
• Available in black or yellow
65-2660 Kydex® Black 4.70mm 5.615 1219.2 x 2438.4
65-2661 Kydex® Black 6.30mm 7.325 1219.2 x 2438.4
65-2662 Kydex® Yellow 4.70mm 5.615 1219.2 x 2438.4
65-2663 Kydex® Yellow 6.30mm 7.325 1219.2 x 2438.4
Kydex® is an impact resistant sheet that features a colored cap with a similarly colored substrate.
Textured on one side, this fire retardant panel combines an aesthetic appearance with long
service life.
100
Panels & Doors
HDPE Panels
• Cost-effective decorative panel available in
six colors
• Haircell type texture on both sides
• More impact-resistant than expanded PVC
panels
• Very good chemical resistance
65-2651 – Black 6.00mm 5.86 1219.2 x 2438.4
65-2652 – Black 4.50mm 4.40 1219.2 x 2438.4
65-2653 – White 6.00mm 5.86 1219.2 x 2438.4
65-2654 – White 4.50mm 4.40 1219.2 x 2438.4
65-2655 – Gray 6.00mm 5.86 1219.2 x 2438.4
65-2656 – Gray 4.50mm 4.40 1219.2 x 2438.4
65-2657 – Yellow 6.00mm 5.86 1219.2 x 2438.4
65-2658 – Yellow 4.50mm 4.40 1219.2 x 2438.4
65-2666 – Blue 6.00mm 5.86 1219.2 x 2438.4
65-2667 – Blue 4.50mm 4.40 1219.2 x 2438.4
65-2668 – Red 6.00mm 5.86 1219.2 x 2438.4
65-2669 – Red 4.50mm 4.40 1219.2 x 2438.4
HDPE panels are a great alternative to Expanded PVC panels, and are also available in 6
colors. HDPE panels are weather-resistant and have excellent machining characteristics.
Having two textured sides makes this panel a great option in areas where both sides of the
panel are exposed. HDPE has a high coefficient of thermal expansion. Allow panels to expand
and contract by using oversized mounting holes, and not captivating panel tightly in the T-slot.

80/20 Inc. ®
®
Expanded Metal Panels

• Heavy-duty panel
• Powder coat or carbon steel finish
• Stronger than welded wire cloth
• Impact-resistant
• Shear expanded metal panels to size with
65-7095 or 65-7100 services on page 137
Part No. Material Type Thickness kg. / Sq. meter Dimensions Stock Sheet Size
65-2480 Carbon Steel
65-2481 Powder Coated Black Flattened 3.43mm 8.399 Diamond 50.4 x 22.8 1219.2 x 2438.4
65-2482 Powder Coated Yellow
80/20®’s Expanded Metal Panels are the perfect choice for any heavy duty guarding application.
Available in a standard carbon steel finish, Expanded Metal is also stocked with a black or yellow
powder coat finish. Expanded Metal surpasses Wire Mesh in strength and durability. Be sure to
specify the required direction for the diamond orientation when ordering Expanded Metal Panels.
Always specify the required direction for the diamond orientation

when ordering Expanded Metal Panels.
102
Panels & Doors
Wire Mesh Panels

• Great for guarding applications
• Low cost alternative to expanded metal panels
• Lightweight, yet impact-resistant
• Shear wire mesh panels to size with 65-7095
or 65-7100 services on page 137
Wire Stock
Part No. Material Thickness kg. / Sq. meter Dimensions
Gauge Sheet Size
65-2470 Carbon Steel 12 5.10mm 4.93 Square 25.40 x 25.40
65-2460 Carbon Steel 16 3.50mm 2.49 Square 12.70 x 12.70
65-2468 Powder Coated Blue 12 5.10mm 4.93 Square 25.40 x 25.40
65-2463 Powder Coated Blue 16 3.50mm 2.83 Square 12.70 x 12.70 1219.2
x
65-2467 Powder Coated Red 12 5.10mm 4.93 Square 25.40 x 25.40 2438.4
65-2462 Powder Coated Red 16 3.50mm 2.83 Square 12.70 x 12.70
65-2471 Powder Coated Yellow 12 5.10mm 4.93 Square 25.40 x 25.40
65-2461 Powder Coated Yellow 16 3.50mm 2.83 Square 12.70 x 12.70
Welded Wire Mesh Panels are a great low cost alternative to Expanded Metal Panels. While not
as strong as Expanded Metal, its light weight makes working with Wire Mesh Panels quick and
easy. Available in carbon steel and three powder coat colors, these Wire Mesh Panels work well
for guarding and enclosure applications.
PVC Coated Wire Mesh Panels

• Widely used in guarding and enclosure applications
• Strong yet lightweight
• Low wear value, won’t flake or chip
• Light impact resistance
• Corrosion resistant
• Shear expanded metal panels to size with
65-7095 or 65-7100 services on page 137
Wire kg. / Stock

Part No. Material Gauge Thickness Sq. meter Dimensions Sheet Size
65-2472 PVC Coated Carbon Steel Black 12 5.30mm 6.348 Square 25.40 x 25.40
65-2474 PVC Coated Carbon Steel Black 16 3.55mm 3.174 Square 12.70 x .12.70
65-2473 PVC Coated Carbon Steel Yellow 12 5.30mm 6.348 Square 25.40 x 25.40 1219.2
x
65-2475 PVC Coated Carbon Steel Yellow 16 3.55mm 3.174 Square 12.70 x .12.70 2438.4
65-2477 PVC Coated Carbon Steel Grey 12 5.30mm 6.348 Square 25.40 x 25.40
65-2476 PVC Coated Carbon Steel Grey 16 3.55mm 3.174 Square 12.70 x 12.70
PVC Coated Wire Mesh is the low cost alternative to Powder Coated Wire and Expanded Metal.
Available in three colors, the PVC coating creates a clean look for your application while the
coating prevents cuts and other injuries. PVC Wire Mesh Panels are great for use in guarding,
enclosure, and machine frame applications.

80/20 Inc. ®
®
Panel Area Calculation Chart
Directions for area calculation:

• Round both length and width dimensions of the panel up to the next 150mm increment.
• Find the length and width along the top and left side of area calculation chart.
• Find the area in square meters at the intersection of the length and width dimensions.
Linear
150 300 450 600 750 900 1050 1200 1350 1500
Dimensions
150 .03 .05 .07 .09 .12 .14 .16 .18 .21 .23
300 .05 .09 .14 .18 .23 .27 .32 .36 .41 .45
450 .07 .14 .21 .27 .34 .41 .48 .54 .61 .68
600 .09 .18 .27 .36 .45 .54 .63 .72 .81 .90
750 .12 .23 .34 .45 .57 .68 .79 .90 1.02 1.13
900 .14 .27 .41 .54 .68 .81 .95 1.08 1.22 1.35
1050 .16 .32 .48 .63 .79 .95 1.10 1.26 1.42 1.58
1200 .18 .36 .54 .72 .90 1.08 1.26 1.44 1.62 1.80
1350 .21 .41 .61 .81 1.02 1.22 1.42 1.62 1.83 2.03
1500 .23 .45 .68 .90 1.13 1.35 1.58 1.80 2.03 2.25
1650 .25 .50 .75 .99 1.24 1.49 1.74 1.98 2.23 2.48
1800 .27 .54 .81 1.08 1.35 1.62 1.89 2.16 2.43 2.70
1950 .30 .59 .88 1.17 1.47 1.76 2.05 2.34 2.64 2.93
2100 .32 .63 .95 1.26 1.58 1.89 2.21 2.52 2.89 3.15
2250 .34 .68 1.02 1.35 1.69 2.03 2.37 2.70 3.04 3.38
2400 .36 .72 1.08 1.44 1.80 2.16 2.52 2.88 3.24 3.60
2550 .39 .77 1.15 1.53 1.92 2.30 2.68 3.06 3.45 3.83
2700 .41 .81 1.22 1.62 2.03 2.43 2.84 3.24 3.65 4.05
2850 .43 .86 1.29 1.71 2.14 2.57 3.00 3.42 3.85 4.28
3000 .45 .90 1.35 1.80 2.25 2.70 3.15 3.60 4.05 4.50
104
Floor to Frame

Stem Plate
How Economy Large Caster w/ Swivel Caster w/ Swivel Base for
To Order Furniture Glides Base Glides & Wheel Lock & Wheel Lock Swivel Feet
Base for Threaded Stems Extended Base Trapezoid Base Ball Joint 15 Trapezoid
Swivel Feet for Swivel Feet for Swivel Feet for Swivel Feet for Swivel Feet Base Anchor
Wedge Floor Adjustable Floor Adjustable Base

Floor Anchor Bracket Floor Bracket Bracket Floor Bracket Plates
Base Steel Floor Aluminum

Plates Bracket Floor Bracket
Page 117 Page 118 Page 118

80/20 Inc. ®
®
How to Order 80/20® Floor to Frame

When selecting your method of floor to frame, follow these simple steps to make sure you
have all the needed parts: decide what load capacity is required and select the appropriate
part number. Check for SERIES compatibility and select compatible base plate and mounting
hardware. After completing the selection process, make sure to order a profile end tap if you are
mounting to a profile end. The machining service charge to tap the profile end should be included
in the machining service section of your completed order.
1)
2)
3)
4)
5)
106
Floor to Frame
Economy Furniture Glides

Nickel-Plated Steel w/Nylon Base
• Economical leveling glide can be used for light

to medium duty applications
• 25-2187 threads into the end of the 30 Series
profiles
• 25-2189 threads into the end of 45 Series profiles
• See end tap machining services on page 129
Part No. A B C D Max. Load Kg. (Lbs.) Gram (Lbs.)

25-2186 M6 57.00 31.00 9.60 113.00 (249.122) 18.0 (0.04)
65-2187 M8 60.00 52.00 14.70 113.00 (249.122) 68.0 (0.15)
65-2188 M10 75.40 61.00 11.70 113.00 (249.122) 54.0 (0.12)
65-2189 M12 127.00 75.00 13.80 227.00 (500.449) 77.0 (0.17)
Large Base Glides

Zinc-Plated Steel
w/Glass Filled Nylon Base
• Large 80mm base diameter

• High load capacity for leveling heavy applications
• Holes for mounting to floor
• See page 113 for wedge floor anchors
A B C D E F G H Max. Load
Part No. Gram (Lbs.)
Kg. (Lbs.)
65-2181 M10 x 1.5 80.00 88.00 110.00 55.70 18.00 22.00 9.00 121.0 (0.27)
2175.00
65-2182 M12 x 1.75 80.00 88.00 110.00 55.70 18.00 22.00 9.00 153.0 (0.34)
(4795.054)
65-2179 M16 x 2.0 80.00 113.00 135.00 55.70 18.00 22.00 9.00 251.0 (0.55)

80/20 Inc. ®
®
Caster with Swivel & Wheel Lock

Zinc-Plated Steel Bracket w/Black Nylon Wheel
• Mount M12 thread directly to end of 45

Series profiles
• All casters have brakes that lock wheel
and swivel movement
• See page 129 for tap end service
• Refer to pages 116-117 for base plates
Part No. Thread A B C Max. Load Kg. (Lbs.) Kg (Lbs.)

65-2299 M10 50.00 69.00 30.00 50.00 (110.00) 159.0 (0.35)
65-2300 M10 75.00 98.00 30.00 75.00 (165.00) 248.0 (0.55)
65-2310 M10 100.00 133.00 30.00 100.00 (220.00) 547.0 (1.21)
65-2309 M12 100.00 133.00 30.00 100.00 (220.00) 481.0 (1.06)
65-2311 M12 125.00 158.00 30.00 110.00 (240.00) 581.0 (1.28)
Plate Caster w/Swivel & Wheel Lock

Zinc-Plated Steel Bracket w/Black Nylon Wheel

• Mounts directly to T-slotted profile
• Both casters have brakes that lock
the wheel and swivel movement
30 Series Recommended Bolt Assembly: (Mount to Profile) 45 Series Recommended Bolt Assembly: (Mount to Profile)
Part No. Qty Description Part No. Qty Description
75-3620 3 M8 x 12mm SHCS & Std. T-Nut 75-3623 3 M8 x 16mm SHCS & Std. T-nut
Part No. A B C D E F G H J Max. Load Kg. (Lbs.) Kg (Lbs.)

65-2337 102.00 146.00 113.00 (250.00) 1.27 (2.80)
19.00 139.70 104.80 31.70 54.00 31.75 45º
65-2338 127.00 171.40 125.00 (275.00) 1.32 (2.91)
108
Floor to Frame
Base for Swivel Feet

Stainless Steel - SS 304
• Heavy duty leveling feet have anti-slip

rubber pads
• These bases require threaded stems
shown on page 110
Part No. with Anti-Slip Plate Base A B (mm) C Max. Load Kg. (Lbs.) Gram (Lbs.)
12170 30.00 29.00 1995.00 (4400.00) 64.00 (0.14)
12172 40.00 39.00 2994.00 (6600.00) 100.00 (0.22)
12174 45.00 44.00 2994.00 (6600.00) 122.00 (0.27)
12176 50.00 49.00 3493.00 (7700.00) 159.00 (0.35)
18.00 3.00
12178 60.00 59.00 3493.00 (7700.00) 218.00 (0.48)
12182 80.00 79.00 3493.00 (7700.00) 381.00 (0.84)
12186 100.00 99.00 3992.00 (8800.00) 603.00 (1.33)
12190 120.00 119.00 3992.00 (8800.00) 844.00 (1.86)
Base for Swivel Feet

w/Bolt Down Holes
Stainless Steel - SS 304
• Heavy duty leveling feet with floor

mount holes
• Anti-slip rubber pads included
• These bases require threaded stems
shown on page 110
• See page 113 for wedge floor anchors
Part No. with Max. Load

Base A B (mm) C (mm) D E F Gram (Lbs.)
Anti-Slip Plate Kg. (Lbs)
12181 80.00 79.00 55.00 2994.00 (6600.00) 354.00 (0.78)
12185 100.00 18.00 99.00 74.00 3.00 11.00 9.00 3992.00 (8800.00) 585.00 (1.29)
12189 120.00 119.00 94.00 3992.00 (8800.00) 830.00 (1.83)

80/20 Inc. ®
®
Threaded Stems for Swivel Feet

Zinc-Plated Steel & Stainless Steel - SS 304
• Metric and fractional threads

• Zinc plated or stainless steel
• Use with swivel bases on pages 109 and 111
• See base plates on pages 116 and 117
Stainless Zinc-Plated Threaded L (in) Max. Load Spanner Width H

Gram (Lbs.)
Steel Part No. Steel Part No. Rod UNC Kg. (Lbs.) (SW) (mm)
12229 12230 1/4-20 1.50 181.00 (400.00) 32.00 (0.07) 14.00mm-9/16” 7.50
12245 12246 5/16-18 1.50 318.00 (700.00) 36.00 (0.08) 14.00mm-9/16” 7.50
12247 12248 5/16-18 2.50 318.00 (700.00) 45.00 (0.10) 14.00mm-9/16” 7.50
12249 12250 5/16-18 3.50 318.00 (700.00) 54.00 (0.12) 14.00mm-9/16” 7.50
12237 12238 3/8-16 1.50 454.00 (1000.00) 45.00 (0.10) 14.00mm-9/16” 7.50
12239 12240 3/8-16 2.50 454.00 (1000.00) 54.00 (0.12) 14.00mm-9/16” 7.50
12241 12242 3/8-16 4.00 454.00 (1000.00) 68.00 (0.15) 14.00mm-9/16” 7.50
12243 12244 3/8-16 6.00 454.00 (1000.00) 91.00 (0.20) 14.00mm-9/16” 7.50
12213 12214 1/2-13 1.50 726.00 (1600.00) 54.00 (0.12) 14.00mm-9/16” 7.50
12215 12216 1/2-13 2.50 726.00 (1600.00) 73.00 (0.16) 14.00mm-9/16” 7.50
12223 12224 1/2-13 4.00 726.00 (1600.00) 109.00 (0.24) 14.00mm-9/16” 7.50
12227 12228 1/2-13 6.00 726.00 (1600.00) 145.00 (0.32) 14.00mm-9/16” 7.50
12459 12460 5/8-11 3.00 1406.00 (3100.00) 145.00 (0.32) 22.00mm-7/8” 7.50
12461 12462 5/8-11 4.00 1406.00 (3100.00) 150.00 (0.33) 22.00mm-7/8” 7.50
12463 12464 5/8-11 6.00 1406.00 (3100.00) 240.00 (0.53) 22.00mm-7/8” 7.50
12465 12466 5/8-11 8.00 1406.00 (3100.00) 304.00 (0.67) 22.00mm-7/8” 7.50
12231 12232 3/4-10 4.00 2404.00 (5300.00) 240.00 (0.53) 22.00mm-7/8” 10.50
12233 12234 3/4-10 6.00 2404.00 (5300.00) 331.00 (0.73) 22.00mm-7/8” 10.50
12235 12236 3/4-10 8.00 2404.00 (5300.00) 426.00 (0.94) 22.00mm-7/8” 10.50
Stainless Zinc-Plated Threaded Max. Load Gram (Lbs.) Spanner Width H

L (mm)
Steel Part No. Steel Part No. Rod UNC Kg. (Lbs.) (SW) (mm)
12195 12390 M8 40.00 318.00 (700.00) 36.00 (0.08) 14.00mm 7.50
12196 12392 M8 80.00 318.00 (700.00) 50.00 (0.11) 14.00mm 7.50
12197 12394 M10 45.00 454.00 (1000.00) 41.00 (0.09) 14.00mm 7.50
12198 12396 M10 90.00 454.00 (1000.00) 68.00 (0.15) 14.00mm 7.50
12199 12398 M10 125.00 454.00 (1000.00) 82.00 (0.18) 14.00mm 7.50
12200 12400 M12 45.00 726.00 (1600.00) 54.00 (0.12) 14.00mm 7.50
12201 12402 M12 100.00 726.00 (1600.00) 95.00 (0.21) 14.00mm 7.50
12202 12404 M12 150.00 726.00 (1600.00) 132.00 (0.29) 14.00mm 7.50
12203 12406 M16 66.00 1406.00 (3100.00) 113.00 (0.25) 17.00mm 7.50
12204 12408 M16 125.00 1406.00 (3100.00) 191.00 (0.42) 17.00mm 7.50
12205 12410 M16 200.00 1406.00 (3100.00) 286.00 (0.63) 17.00mm 7.50
12206 12412 M20 100.00 2404.00 (5300.00) 236.00 (0.52) 22.00mm 10.50
12207 12414 M20 125.00 2404.00 (5300.00) 299.00 (0.66) 22.00mm 10.50
12208 12416 M20 150.00 2404.00 (5300.00) 340.00 (0.75) 22.00mm 10.50
110
Floor to Frame
Extended Base
for Swivel Feet
• High load capacity for heavy applications

• Attach to the floor with wedge floor
anchors on page 113
• See page 110 for threaded stems
Part No. with Max. Load

Base A B C D E F G Gram (Lbs.)
Anti-Slip Plate Kg. (Lbs.)
12192 79.00 11.30 134.00 65.00 3.00 18.00 14.00 79.00 2994.0 (6600.00) 399.0 (0.88)
Trapezoid Base
for Swivel Feet
• Heavy duty leveling base for

uneven floors
• See page 110 for a large selection
of threaded stems
Part No. with Anti-Slip Plate A B C Max. Load Kg. (Lbs.) Gram (Lbs.)
12194 20.00 80.00 3.00 2994.0 (6600.00) 254.0 (0.56)

80/20 Inc. ®
®
Ball Joint 15 for Swivel Feet

Zinc-Plated Steel & Stainless Steel - SS 304
• Turns M8 or 1/4-20 screws into

stems for swivel bases
• Available in zinc-plated or
stainless steel
Stainless Zinc-Plated Spanner Width Gram (Lbs.)

A B C D E (Thread)
Steel Part No. Steel Part No. (SW)
12209 12210 M8, 7.6 deep 14mm-9/16” 18.00 (0.04)
22.00 7.50 15.00 14.00
12211 12212 1/4-20, .30 deep 14mm-9/16” 18.00 (0.04)
Trapezoid Base Anchor

• Use with trapezoid base, Part No. 12194

shown on page 111
• Securely holds the base when
using wedge floor anchors shown on
page 113
Part Floor For

A B C D E F G H J Gram (Lbs.)
No. Mounting Base
12168 54.00 14.00 76.00 70.00 48.00 150.00 20.00 45º 15.00 for 12194 80.00 485.00 (1.07)
112
Floor to Frame
Wedge Floor Anchor

Zinc-Plated Carbon Steel
• Use only in solid concrete
• Hex nut and washer included
• Use with bases and brackets that have
floor mount holes
• Values shown are average ultimate
values; they are offered only as a guide
and are not guaranteed.
Part No. A B C D Tension (Lbs.) Shear (Lbs.) Gram (Lbs.)

65-2904 1/4-20 1.750” 0.750” 1.125” 1771.00 1813.00 27.00 (0.060)
65-2905 1/4-20 3.250” 2.250” 1.125” 2748.00 2813.00 37.00 (0.082)
65-2901 3/8-16 2.750” 1.620” 1.500” 3219.00 4029.00 41.00 (0.092)
65-2902 3/8-16 3.750” 2.620” 1.500” 5678.00 4305.00 53.00 (0.117)
65-2903 3/8-16 5.000” 2.500” 1.500” 5935.00 4581.00 67.00 (0.148)
65-2906 1/2-13 3.750” 2.250” 2.250” 5384.00 6900.00 104.00 (0.229)
65-2907 1/2-13 5.500” 3.000” 2.250” 7333.00 7449.00 140.00 (0.309)
65-2908 1/2-13 7.000” 4.500” 2.250” 9003.00 7998.00 172.00 (0.379)
Step #1 Step #2 Step #3
Step #1 Drill hole: Depth is embedment length plus 1/2”. Diameter is the wedge anchor size. Clean out the hole.
Step #2 Thread nut on end of anchor to protect threads during installation. Hammer anchor to a depth so that
threads are below the floor surface.
Step #3 Hand tighten nut, then 3 to 4 full turns with a wrench.

80/20 Inc. ®
®
Floor Bracket

• Mounts to T-slot with recom-
mended hardware listed below
• Fix profile to floor using wedge
floor anchors on page 113
75-3590 2 M6 x 10mm SHCS & Drop-In T-nut 75-3594 2 M6 x 14mm SHCS & Drop-In T-nut
Part No. Floor Bracket A B C D E F G (Slot Tab) Gram (Lbs.) Compatibility Code
14002 45 x 120 x 30 8.00 217.00 8-15, 8-30, 8-40
15.00 120.00 45.00 29.00 10.00 30.00 (0.480)
14004 45 x 120 x 30 10.00 10-45
Adjustable Floor Bracket


A • AHeight adjustable screw in front
E E
activates stop plate in the slot on
E E the back of the bracket
D • Use wedge floor anchors on
C C page 113 to fix to the floor
A A
G B B
G
F F
Part Floor F (SlotGTab) Gram Lifting Compatibility

A B C D E
No. Bracket (Lbs.) Height (mm) Code
14003 45 x 120 x 30 8.00 216.00 8-15, 8-30, 8-40
15.00 120.00 45.00 29.00 10.00 30.00 (0.478) 52.00
14005 45 x 120 x 30 10.00 10-45
114
Floor to Frame
Floor Bracket
• 45 Series compatible
• Mounts to T-slot with recommended hardware listed below
• Fix profile to floor using wedge floor anchors on page 113

75-3623 2 M8 x 16mm SHCS & Slide-In T-nut
Part No. A B C D E F G (Slot Tab) Gram (Lbs.) Compatibility Code

14008 20.00 160.00 60.00 25.00 10.00 38.00 10.00 467.00 (1.03) 10-45
Adjustable Floor Bracket

• 45 Series compatible
• Mounts to T-slot with recommended hardware listed below
• Fix profile to floor using wedge floor anchors on page 113

75-3623 2 M8 x 16mm SHCS & Slide-In T-nut
G Lifting Compatibility
Part No. A B C D E F
(Slot Tab) Gram (Lbs.) Height (mm) Code
14009 20.00 160.00 60.00 25.00 10.00 38.00 10.00 499.00 (1.10) 72.00 10-45

80/20 Inc. ®
®
Base Plate
• Mounts to 30 Series profile T-slot

or end with hardware listed below
• Accepts M8 - M12 threaded stems
Recommended Bolt Assembly: (Mount to Profile End)
11-8520 2 M8 x 20mm SHCS
Recommended Bolt Assembly: (Mount to Profile T-slot)
Part No. A B C D (Thread) E (SHCS) Gram (Lbs.) Compatibility Code
14020 M8 99.00 (0.22)
14022 M10 M6 99.00 (0.22)
14024 M12 95.00 (0.21)
30.00 60.00 16.00 8-30
14021 M8 99.00 (0.22)
14023 M10 M8 99.00 (0.22)
14025 M12 95.00 (0.21)
Base Plate
• Mounts to 45 Series profile T-slot

or end with hardware listed below
• Accepts M10 - M20 threaded stems
11-2525 2 M12 x 25mm LHSCS
Recommended Bolt Assembly: (Mount to Profile T-slot)
Part No. A B C D (Thread) E (SHCS) Gram (Lbs.) Compatibility Code

14027 M10 258.00 (0.57)
14029 M12 254.00 (0.56)
M8
14031 M16 249.00 (0.55)
14033 45.00 90.00 16.00 M20 244.00 (0.54) 10-45
14028 M10 257.00 (0.57)
14030 M12 M12 255.00 (0.56)
14032 M16 247.00 (0.54)
116
Floor to Frame
Base Plate
• Attach to profile 30-6060 end using (4) M8 SHCS
• Mounts leveling feet or stem casters to profile
• See page 129 for profile end tap machining service

11-8518 4 M8 x 18mm SHCS
Part No. A B C D (Thread) Gram (Lbs.) Compatibility Code

14035 M8 181.40 (0.40)
14037 M10 181.40 (0.40)
30.00 60.00 16.00 8-30
14039 M12 176.90 (0.39)
14041 M16 172.40 (0.38)
Base Plate
• Attach to profile 45-9090 end using (4) M12 LHSCS
• Mounts leveling feet or stem casters to profile
• See page 129 for profile end tap machining service

11-2525 4 M12 x 25mm LHSCS
Part No. A B C D (Thread) Gram (Lbs.) Compatibility Code

14043 M10 480.80 (1.06)
14045 45.00 90.00 16.00 M12 480.80 (1.06) 10-45
14047 M16 471.70 (1.04)

80/20 Inc. ®
®
Steel Floor Bracket

Zinc-Plated Steel
• Attach directly to 45 Series T-slot

with hardware listed below Recommended Bolt Assembly: (Mount to Profile)
• Use wedge floor anchors on page Part No. Qty Description
113 for mounting to concrete floors 75-3623 3 M8 x 16mm SHCS & Drop-In T-nut
Part Gram Compatibility

A B C D E F G H J K L M N PQ (Lbs.)
No. Code
425.00
14010 31.00 53.00 150.00 14.00 9.00 19.50 18.50 200.00 52.00 42.00 25.00 29.00 13.00 12.00 87.00 10-45
(.937)
Aluminum Floor Bracket

Die Cast Aluminum, Natural
• Mounts directly to 45 Series T-slot with

hardware listed below
• Use wedge floor anchors on page 113 for
mounting to concrete floors
Part No. Position A B C (Slot Tab) D E F G Gram (Lbs.) Compatibility Code

12028 Left
43.00 10.00 10.00 175.00 86.00 R30 65º 276.00 (0.61) 10-45
12029 Right
Note: Slot tabs (C) can be removed to sit level on the floor
118
Accessories
Fastener Tool How Cable & Cable & Cable Cable

Size Reference To Order Tube Clips Tube Clips Mount Blocks Ties
End Screw On T-Slot Tool Snap Roller

Caps End Caps Tread Strips Hangers Hook Wheels
“T” Handle
T-Slot Torx® Ball End “L” Cheater Ball End Hex
Cover Strips Tools Hex Wrenches Pipe Wrenches
Page 125 Page 125 Page 126 Page 126 Page 126
Fastener/Hex Tool Size Reference

Fastener Head - Hex Tool Size
Thread Size
SHCS BHSCS FBHSCS FHSCS
8-32 N/A 3/32” N/A N/A
10-32 5/32” 1/8” N/A N/A
1/4-20 3/16” 5/32” 5/32” 5/32”
5/16-18 1/4” 3/16” 3/16” 3/16”
3/8-16 5/16” N/A N/A 7/32”
M5 4mm 3 mm N/A 3 mm
M6 5mm 4mm N/A 4mm
M8 6 mm 5mm N/A 5mm
M10 8mm 6 mm N/A 6 mm

80/20 Inc. ®
®
How to Order 80/20® Accessories

As you will notice in the order below, ordering accessories from 80/20® is a simple process.
Simply write the part number and quantity required. To finish, just write a brief description of the
accessory you are ordering. This will help us ensure that you receive the exact parts that you
need.
1)
2)
3)
4)
5)
120
Accessories
Cable & Tube Clip


• Attach cable or tube without the need for cable ties
• Can be opened and closed repeatedly
• Twist 1/4 turn to lock in T-slot
Part No. A B (Slot Tab) C D E F Gram (Lbs.) Compatibility Code

12321 2.00 8.00 8-30
20.00 40.00 32.60 16.00 9.10 (0.02)
12320 5.80 10.00 10-45
Cable & Tube Clip


• Attach cable or tube without the need for cable ties
• Can be opened and closed repeatedly
Part No. A (Slot Tab) B C D E F G H Gram (Lbs.) Compatibility Code

12025 None 8-30, 10-45
12026 8.00 20.00 40.00 32.60 16.00 1.60 4.50 8.00 9.10 (0.02) 8-30
12027 10.00 10-45

80/20 Inc. ®
®
Cable Mount Block


• Attach cable ties to block in two directions
• Twist 1/4 turn to lock in T-slot
Part No. A B C D E Slot Tab Gram (Lbs.) Compatibility Code

12317 2.00 8.00 8-30
22.00 10.00 11.00 2.00 7.60 (0.01)
12315 5.80 10.00 10-45
Cable Ties & Mounting

• Organizes tubing and wires
• Compatible with all extrusion series
• Sold in packages of 100 ties
• High tensile strength

3058 1 1
/4-20 x 3/8” BHSCS
AND
3382 1 1
/4-20 Economy T-Nut
Part No. Length Description Quantity

2890 6.000 18 Lb. UV Black Wire Ties
100 Per Package
2893 N/A .750 Mounting Pads
2894 N/A 1.000 Mounting Pads
2895 N/A 1/4 Inch Screw Mounting Pads
122
Accessories
End Caps
Nylon, Black, Plain
• Push on, no fastener required

• Finish off your assemblies by
installing end caps on exposed
T-slot ends
Part No. L x W (mm) Slot Tab Gram (Lbs.) Compatibility Code
12305 20 x 20 5.00 1.50 (0.003)
12306 20 x 40 5.00 2.27 (0.005) 5-20
12307 40 x 40 5.00 4.54 (0.010)
12271 30 x 30 8.00 3.50 (0.008)
12302 30 x 60 8.00 7.71 (0.017) 8-30
12303 60 x 60 – 15.42 (0.034)
12262 45 x 45 10.00 10.00 (0.022)
12259 45 x 90 10.00 19.50 (0.043) 10-45
12269 90 x 90 – 51.25 (1.113)
End Caps, Screw-On

Nylon, Black, Plain
• M4 x 12mm FHSCS spreads pin

to secure end cap
• No tap in profile end required
Part No. L x W (mm) Slot Tab Hardware Required Gram (Lbs.) Compatibility Code
12279 30 x 60 8.00 (2) 11-4712 7.26 (0.016) 8-30
12283 45 x 45 (1) 11-4712 9.53 (0.021)
12286 45 x 90 10.00 (2) 11-4712 17.24 (0.038) 10-45
12287 90 x 90 (4) 11-4712 34.02 (0.075)
T-Slot Tread Strip

NBR rubber, Black
• Press fits in any 8mm wide T-slot

• Anti-slip ribbed surface on top side
• Sold by the meter, maximum length 20m
Part No. Slot Tab A B C D E Gram (Lbs.) / Meter Length Compatibility Code
12006 8.00 31.10 13.10 8.50 12.00 4.00 208.70 (0.46) Sold by the meter 8-15, 8-30, 8-40

80/20 Inc. ®
®
Tool Hanger
Nylon, Black
• Slides in the T-slot of 30 or 45 Series profiles

• The snap hook mounts in the hanger hole
• Great for hanging and positioning tools, reels and
cables
Part No. Description A B C D E F Gram (Lbs.) Compatibility Code

12016 15.00 8-30
Tool Hanger 26.00 60.00 10.50 4.20 8.00 9.10 (.020)
12015 19.00 10-45
Snap Hook
Galvanized Steel
• Easy to change tools/devices

• Strong - 249.48 kg. breaking strength
• Made of electro-galvanized mild steel
• Mounts in the tool hangers shown above
Part No. Description A B C D Gram (Lbs.)

2108 Snap Hook 6.30 60.30 7.90 7.90 27.20 (0.06)
124
Accessories
Roller Wheel
• Hardware for mounting to T-slot included,

M8 SHCS and drop in T-nut
Part No. Description A B C D E Gram (Lbs.) Compatibility Code
12022 Roller Wheel 58.00 30.00 48.40 21.80 9.90 154.50 (.341) 10-45
T-Slot Cover Strip

Polypropylene, Black, Natural

• Sold in standard lengths of 2m
Part No. Color A B C Gram (Lbs.) Compatibility Code

12004 5.00 6.30 6.00 18.00 (0.04) 5-20
14193 Black 8.20 8.80 10.20 50.00 (0.11) 8-30
12013 10.20 12.80 13.70 68.00 (0.15) 10-45
12005 Natural 5.00 6.30 6.00 18.00 (0.04) 5-20
Torx® Tools
• “L” wrench provides higher torque
• Power bits for self-tapping screws
• “T” handle wrench speeds up
assembly
Part No. Description Gram (Lbs.)

65-6066 Torx “L” Wrench - 40IP 29.90 (0.07)
65-6067 Torx “L” Wrench - 50IP 60.80 (0.13) Torx®
65-6073 Torx Power Bit - 40IP 9.10 (0.02) Head
65-6068 Torx Power Bit - 50IP 13.60 (0.03) Screw
65-6069 Torx “T” Handle Wrench - 40IP 158.80 (0.35)
65-6071 Torx “T” Handle Wrench - 50IP 195.00 (0.43)

80/20 Inc. ®
®
Ball End “L” Hex Wrenches

• Ball end wrenches for driving
up to 25 degree angled tool
engagement
• Use with a “cheater” pipe for
more torque
Part No. Size Gram (Lbs.)

65-6096 M3 9.10 (0.02)
65-6097 M4 13.60 (0.03)
65-6098 M5 22.70 (0.05)
65-6099 M6 45.40 (0.10)
65-6100 5/32” 13.60 (0.03)
65-6010 3/16” 22.70 (0.05)
65-6040 1/4” 45.40 (0.10)
Cheater Pipe
• Fits over “L” wrenches up to 6mm size
• Assists in achieving maximum torque of
fasteners
Part No. ID x OD x Length Gram (Lbs.)

65-6005 7.9 x 11 x 128 45.40 (0.10)
“T” Handle Ball

End Hex Wrenches
• Long ball-ended drive for
hard to reach fasteners
• Rubber coated grip increases
comfort and torque
• Up to 25 degree angled tool
engagement
Part No. Size Gram (Lbs.)

65-6107 M4 59.00 (0.13)
65-6108 M5 72.60 (0.16)
65-6109 M6 172.40 (0.38)
65-6110 5/32” 54.40 (0.12)
65-6000 3/16” 72.60 (0.16)
65-6030 1/4” 172.40 (0.38)
126
Machining Services

Fastener Drill Thru
How Cut To Profile Access Hole Counterbore for Bolt
To Order Length End Tap Drilling Service Connector
Machine for Counterbore

Central Slam Latch Custom Mitered Miter Cut & Panel Cut
Connector Drill Service Miter Cut Profile End Counterbore To Length
Central
Wire Mesh Profile Clearance Anchor Fastener Bolt Connector Connector Plate Connector
Shearing Panel Notch Panel Notch Panel Notch Panel Notch Panel Notch
Extended
Panel Notch
Page 143

80/20 Inc. ®
®
How to Order 80/20® Machining Services

In order to connect profiles together or mount accessories, a machining service may be required.
It is important to list all machining services on your order to avoid problems during assembly.
When ordering machining services, the services do not need to be listed in any specific order.
Be sure to include all quantities, machining placements and include a drawing if required.
1)
2)
3)
4)
5)
128
Machining Services
Cut-To-Length Service
• All 80/20® cuts are set to a hard stop -
ensuring identical length
• All profiles are deburred, washed, dried, and
wrapped before shipping
• All cut tolerances are +/- .38mm
• Squareness of cuts is .02mm per cm
maximum
Service Part No. Description

20-7005 20mm x 20mm T-Slot Cut to Length (20-2020)
45-7010 45mm x 45mm T-Slot Cut to Length (45-4545, 45-4545 Lite)
Profile End Tap Service

• Tap service charge is per end
• All profiles are deburred, washed, dried, and
wrapped before shipping
• Call out the profile’s left or right end when
ordering end taps
Part No. Taps Per End Tap Size (Depth) Profile Part No.
20-7063 1 M5 x .80 (22mm) 20-2020
20-7061 1 10-32 (.875”) 20-2020
20-7047 2 M5 x .80 (22mm 20-2040
20-7046 2 10-32 (.875”) 20-2040
20-7067 4 M5 x .80 (22mm 20-4040
20-7064 4 10-32 (.875”) 20-4040
30-7059 1 M8 x 1.25 (28.5mm) 30-3030
30-7060 1 5/16-18 (1.125”) 30-3030
30-7048 2 M8 x 1.25 (28.5mm) 30-3060
30-7045 2 5/16-18 (1.125”) 30-3060
30-7056 4 M8 x 1.25 (28.5mm) 30-6060
30-7055 4 5/16-18 (1.125”) 30-6060
45-7053 1 M12 x 1.75 (38mm) 45-4545, 45-4545 Lite
45-7054 1 1/2-13 (1.50”) 45-4545, 45-4545 Lite
45-7032 2 M12 x 1.75 (38mm) 45-4590
45-7024 2 1/2-13 (1.50”) 45-4590
45-7036 4 M12 x 1.75 (38mm) 45-9090
45-7035 4 1/2-13 (1.50”) 45-9090
80/20 Inc. ®
®
Access Hole Drilling Service

• Access holes are required to access the head
of fastener screw with a tool
• Access holes are ordered per hole
• See below for access hole T-slot designations
• Please specify the total number of holes
required
• Call out the location of the center of the hole
from the left end of the profile
Part No. Description Hole Diameter mm (in)

20-7069 20 Series Access Hole 4.60mm (.180)
Ordering Example: (2) 30-3030 x 908.0 mm w/30-7246 in R @ 15 mm, 50 mm and 893 mm from left end.
130
Machining Services
Anchor Fastener
Counterbore Service
• Anchor fastener counterbores are required
when using an anchor fastener for a profile
connection
• Counterbore allows anchor fastener face to
be flush with profile surface
• See below for counterbore T-slot
designation
Part No. Description

20-7042 20 Series Anchor Fastener Counterbore
30-7042 30 Series Anchor Fastener Counterbore
Ordering Example: (2) 30-3060 x 908.0 mm w/30-7042 in A & C both ends.
Counterbore Machining Details
20-7042 30-7042

80/20 Inc. ®
®
Drill Thru for Bolt Connector

• Drill thru required for bolt connectors
shown on pages 44-45
• Designate the T-slot that requires a
drill thru hole; see below for T-slot
designations
• Designate Left End or Right End of the
profile

30-7034 30 Series Drill Thru for Bolt Connector
45-7034 45 Series Drill Thru for Bolt Connector (thru 45mm)
45-7037 45 Series Drill Thru for Bolt Connector (thru 90mm)
Ordering Example: (2) 45-4590 x 908.0 mm w/45-7037 in slot R both ends.
Bolt Connector Machining Details
30-7034 45-7034
45-7037
132
Machining Services
Machining Service for

Central Connector
• Two operations are performed with this
service. The profile end hole is drilled and the
T-slot is counterbored
• Designate the T-slot that requires the
counterbore; either A, B, C or D
• Designate Left End or Right End of the profile

45-7058 Machining Service for Central Connector
Central Connector Machining Details
45-7058

80/20 Inc. ®
®
Drill for Slam Latch

• Mount the slam latch shown on page 89
• Designate the t-slot that requires the drilled
thru holes; either R or S
• Designate the dimension from the 0.00 left
end to the centerline point between the two
holes

45-7306 Machining Service for Slam Latch
Slam Latch Drill Details
134
Machining Services
Custom Miter Cut Service

• T-slotted profiles can be miter cut to angles
of 15º to 90º or 30º to 90º for select profiles
• Unique structural shapes may also be made
with mitered end connections
• Please submit a drawing of your mitered
shapes with your order, this allows us to
completely understand your needs
Service Part No. Profile Part No.

20-7065 20-2020
20-7075 20-2040
20-7085 20-4040
30-7065 30-3030
30-7075 30-3060
30-7085 30-6060
45-7065 45-4545, 45-4545-Lite
45-7075 45-4590
Note: Structural shape minimum angle is dependant on profile size
Counterbore Mitered Profile End
Ordering Example:
(2) 45-4590 x 355mm w/
#45-7090 @ 45º Left End Per • Counterbores available for miter cuts
Drawing and #45-7090 Left End with angles of 30º to 60º
• Length of profile to be counterbored
Service Part No. Profile Part No. must be less than or equal to 1828mm
20-7082 20-2020
• Each service ordered is for one end only
20-7092 20-2040
30-7082 30-3030
30-7092 30-3060
45-7082 45-4545, 45-4545-Lite
45-7092 45-4590

80/20 Inc. ®
®
Miter Cut & Counterbore

• Create 45º supports without use of external
joining plates
• Custom lengths to your specifications up to
72 inches long
• Mounting hardware included: SHCS, washer
and T-nuts
Ordering Example:
(2) 1530 x 23.625 w/ #7090 Miter Cut and Counterbore, A = 23.625
Part No. Applicable Profiles A B

20-7080 20-2020 Custom 20.00
20-7090 20-2040 Custom 40.00
30-7080 30-3030 Custom 30.00
30-7090 30-3060 Custom 60.00
45-7080 45-4545, 45-4545-Lite Custom 45.00
45-7090 45-4590 Custom 90.00
136
Machining Services
Plastic Panel Cut To Length

• Save time and money by having 80/20® cut
your plastic panels to your specific size
• Refer to pages 96-101 for our full offering of
plastic panels
• Please submit a drawing with your
specifications to 80/20® or your local
distributor
Service Part No. Description Cut Tolerance

65-7150 Plastic Panel Cut-To-Length All Sides ≤ 1220mm +/- 1.52
65-7155 Plastic Panel Cut-To-Length All Sides > 1220mm +/- 1.52
Wire Mesh Shearing Service

• Save time and money by having 80/20® shear
your wire mesh panels to your specific size
wire mesh panels
specifications to 80/20® or your local
distributor
Service Part No. Description Cut Tolerance

65-7095 Shear Wire Mesh All Sides ≤ 1220mm +/- 1.52
65-7100 Shear Wire Mesh All Sides > 1220mm +/- 1.52
Design Tip: Sizing Panels
To determine panel size:

Add to “A”
20 Series 10mm
30 Series 15mm
45 Series 24mm
See the Metric Section of the 80/20 Big Book for additional panel and machining services.

80/20 Inc. ®
®
Corner Notch /
Profile Clearance
• Provides clearance for perpendicularly
mounted T-slotted profiles - required when
panel will mount inside the profile T-slot
plastic panels
machining specifications and locations to
80/20® or your local distributor
Service Part No. Series Service Type A Cut Tolerance

20-7504 20 Corner Notch 6.00 +/- 1.52
30-7505 30 Corner Notch 9.00 +/- 1.52
45-7506 45 Corner Notch 14.00 +/- 1.52
138
Machining Services
Corner Notch /
Anchor Fastener Clearance
• Provides clearance for anchor fasteners -
required when panel will mount inside profile
T-slot
• Refer to page 47 for anchor fasteners
• Be sure to design your frame so that you will
be able to tighten all fasteners after panel
is installed
• Please submit a drawing with your machining
specifications and locations to 80/20® or your
local distributor
Service Part No. Series Service Type A B Cut Tolerance

20-7311 20 Corner Notch 8.00 24.00 +/- 1.52
30-7312 30 Corner Notch 11.00 34.00 +/- 1.52

80/20 Inc. ®
®
Corner Notch /
Bolt Connector Clearance
• Provides clearance for bolt connectors
- required when panel will mount inside
profile T-slot
• Refer to pages 44-45 for bolt connectors
• Be sure to design your frame so that you
will be is installed

30-7314 30 Corner Notch 11.00 30.00 +/- 1.52
45-7317 45 Corner Notch 14.00 47.00 +/- 1.52
140
Machining Services
Corner Notch / Central

Connector Clearance
• Provides clearance for central connectors -
required when panel will mount inside
profile T-slot
• Refer to page 46 for central connectors
• Be sure to design your frame so that you
will be able to tighten all fasteners after
panel is installed

45-7320 45 Corner Notch 14.00 54.00 +/- 1.52

80/20 Inc. ®
®
Corner Notch / Plate Connector

Clearance
• Provides clearance for plate connectors -
required when panel will mount inside
profile T-slot
• Refer to page 48 for plate connectors
• Be sure to design your frame so that you will
be able to tighten all fasteners after panel
is installed
• Please submit a drawing with your machining
specifications and locations to 80/20® or your
local distributor

45-7323 45 Corner Notch 14.00 27.00 +/- 1.52
142
Machining Services
Extended Panel Notch Service

• Provides clearance for perpendicularly
mounted T-slotted profiles
plastic panels
• Available for both plastic panels and wire
mesh

20-7597 20 Corner Notch 21.50 21.50 +/- 1.52
30-7600 30 Corner Notch 32.00 32.00 +/- 1.52
45-7603 45 Corner Notch 47.00 47.00 +/- 1.52

80/20 Inc. ®
®
Ergonomic Workstations by 80/20®
• Easily add ergonomic adjustability by

incorporating 80/20®’s own Linear
Bearings into your design.
• Mobile, adjustable and well-lit

workstations that will fit almost any
industrial need!
• Need hydraulic or pneumatic power? It’s

easy with 80/20® – using our profiles as
an easy-to-attach manifold . . . even if it’s
an afterthought, it will look like it’s part of
your original design!
• Logon to www.8020.net and click

Downloads & Links to get your FREE
copy of AutoQuoterX™, 80/20®’s design
software.
144
Index
Part Number 12022......................................... 125 12134........................................... 80

12025......................................... 121 12136........................................... 80
2 12026......................................... 121 12137........................................... 80
2108........................................... 124 12027......................................... 121 12139........................................... 80
2890........................................... 122 12028......................................... 118 12140........................................... 80
2891........................................... 122 12029......................................... 118 12142........................................... 80
2892........................................... 122 12030........................................... 67 12162........................................... 81
2893........................................... 122 12031........................................... 61 12164........................................... 81
2894........................................... 122 12032........................................... 67 12168......................................... 112
2895........................................... 122 12033........................................... 62 12170......................................... 109
12034........................................... 67 12172......................................... 109
11- 12035........................................... 63 12174......................................... 109
11-4525........................................ 52 12036........................................... 58 12176......................................... 109
11-4710........................................ 52 12037........................................... 59 12178......................................... 109
11-4712........................................ 52 12038........................................... 68 12181......................................... 109
11-5314........................................ 52 12040........................................... 60 12182......................................... 109
11-5708........................................ 52 12041........................................... 69 12185......................................... 109
11-5710........................................ 52 12048........................................... 90 12186......................................... 109
11-5712........................................ 52 12049........................................... 90 12189......................................... 109
11-5714........................................ 52 12050........................................... 90 12190......................................... 109
11-5716........................................ 52 12051........................................... 91 12192..........................................111
11-6314........................................ 52 12053........................................... 91 12194..........................................111
11-6514........................................ 52 12055........................................... 91 12195......................................... 110
11-6516........................................ 48 12062........................................... 84 12196......................................... 110
11-6518........................................ 52 12064........................................... 84 12197......................................... 110
11-6714........................................ 52 12065........................................... 85 12198......................................... 110
11-6718........................................ 52 12067........................................... 78 12199......................................... 110
11-6720........................................ 52 12074........................................... 78 12200......................................... 110
11-8318........................................ 52 12075........................................... 78 12201......................................... 110
11-8518........................................ 52 12081........................................... 82 12202......................................... 110
11-8716........................................ 52 12082........................................... 82 12203......................................... 110
11-8720........................................ 52 12083........................................... 82 12204......................................... 110
12084........................................... 83 12205......................................... 110
12 12085........................................... 83 12206......................................... 110
12000........................................... 86 12087........................................... 83 12207......................................... 110
12004................................... 95, 125 12089........................................... 83 12208......................................... 110
12005................................... 95, 125 12090........................................... 89 12209......................................... 112
12006......................................... 123 12091........................................... 89 12210......................................... 112
12007........................................... 88 12092........................................... 89 12211 ......................................... 112
12008........................................... 88 12093........................................... 85 12212......................................... 112
12009........................................... 88 12096........................................... 85 12213......................................... 110
12010........................................... 88 12107........................................... 79 12214......................................... 110
12011 ........................................... 88 12108........................................... 79 12215......................................... 110
12012........................................... 88 12110 ........................................... 79 12216......................................... 110
12013................................... 95, 125 12111 ........................................... 79 12223......................................... 110
12015......................................... 124 12113 ........................................... 79 12224......................................... 110
12016......................................... 124 12114 ........................................... 79 12227......................................... 110

80/20 Inc. ®
®
12228......................................... 110 12390......................................... 110 13079........................................... 32

12229......................................... 110 12392......................................... 110 13080........................................... 32
12230......................................... 110 12394......................................... 110 13081........................................... 32
12231......................................... 110 12396......................................... 110 13082........................................... 32
12232......................................... 110 12398......................................... 110 13083........................................... 32
12233......................................... 110 12400......................................... 110 13084........................................... 32
12234......................................... 110 12402......................................... 110 13088........................................... 33
12235......................................... 110 12404......................................... 110 13089........................................... 33
12236......................................... 110 12406......................................... 110 13090........................................... 33
12237......................................... 110 12408......................................... 110 13091........................................... 33
12238......................................... 110 12410......................................... 110 13092........................................... 33
12239......................................... 110 12412......................................... 110 13093........................................... 33
12240......................................... 110 12414......................................... 110 13094........................................... 33
12241......................................... 110 12416......................................... 110 13095........................................... 33
12242......................................... 110 12459......................................... 110 13106........................................... 36
12243......................................... 110 12460......................................... 110 13107........................................... 36
12244......................................... 110 12461......................................... 110 13108........................................... 36
12245......................................... 110 12462......................................... 110 13109........................................... 36
12246......................................... 110 12463......................................... 110 13110 ........................................... 37
12247......................................... 110 12464......................................... 110 13111 ........................................... 39
12248......................................... 110 12465......................................... 110 13112 ........................................... 37
12249......................................... 110 12466......................................... 110 13113 ........................................... 37
12250......................................... 110 13115 ........................................... 37
12252........................................... 81
13 13117 ........................................... 37
12255........................................... 84 13001........................................... 46 13118 ........................................... 39
12258......................................... 123 13003........................................... 49 13120........................................... 38
12259......................................... 123 13004..................................... 48, 49 13121........................................... 38
12260......................................... 123 13005........................................... 49 13122........................................... 38
12261......................................... 123 13006........................................... 49 13123........................................... 38
12262......................................... 123 13022........................................... 35 13124........................................... 38
12269......................................... 123 13023........................................... 35 13125........................................... 38
12271......................................... 123 13024........................................... 35 13126........................................... 38
12279......................................... 123 13025........................................... 35 13127........................................... 38
12283......................................... 123 13046........................................... 36 13128........................................... 38
12286......................................... 123 13047........................................... 36 13129..................................... 38, 48
12287......................................... 123 13048........................................... 36 13130........................................... 38
12302......................................... 123 13049........................................... 36 13131........................................... 38
12303......................................... 123 13058........................................... 35 13132........................................... 38
12305......................................... 123 13059........................................... 34 13133........................................... 38
12306......................................... 123 13060........................................... 35 13134........................................... 37
12307......................................... 123 13061........................................... 34 13135........................................... 39
12315......................................... 122 13062........................................... 35 13136........................................... 37
12317......................................... 122 13063........................................... 34 13137........................................... 39
12320......................................... 121 13075........................................... 34 13138........................................... 37
12321......................................... 121 13076........................................... 34 13139........................................... 39
12322........................................... 82 13077........................................... 34 13140........................................... 37
12325........................................... 82 13078........................................... 34 13141........................................... 39
146
Index
13142........................................... 37 14008......................................... 115 14086........................................... 65

13143........................................... 39 14009......................................... 115 14088........................................... 65
13149........................................... 40 14010......................................... 118 14089........................................... 58
13150........................................... 40 14014........................................... 70 14090........................................... 58
13151........................................... 40 14016........................................... 70 14091........................................... 58
13152........................................... 40 14019........................................... 70 14094........................................... 58
13153........................................... 40 14020......................................... 116 14095........................................... 59
13154........................................... 40 14021......................................... 116 14096........................................... 59
13155........................................... 40 14022......................................... 116 14098........................................... 68
13156........................................... 40 14023......................................... 116 14101........................................... 68
13157........................................... 40 14024......................................... 116 14102........................................... 68
13158........................................... 40 14025......................................... 116 14103........................................... 68
13159........................................... 40 14027......................................... 116 14111 ........................................... 60
13160........................................... 41 14028......................................... 116 14112 ........................................... 69
13161........................................... 40 14029......................................... 116 14122........................................... 43
13162........................................... 41 14030......................................... 116 14125........................................... 43
13163........................................... 40 14031......................................... 116 14126........................................... 43
13164........................................... 41 14032......................................... 116 14127........................................... 43
13165........................................... 40 14033......................................... 116 14128........................................... 43
13166........................................... 41 14035......................................... 117 14129........................................... 43
13167........................................... 40 14037......................................... 117 14130........................................... 43
13168........................................... 41 14039......................................... 117 14131........................................... 43
13169........................................... 40 14041......................................... 117 14136........................................... 48
13170........................................... 41 14043......................................... 117 14137........................................... 48
13171........................................... 40 14045......................................... 117 14138........................................... 91
13172........................................... 41 14047......................................... 117 14140........................................... 91
13173........................................... 40 14051........................................... 66 14148........................................... 91
13174........................................... 41 14052........................................... 66 14151........................................... 50
13175........................................... 40 14053........................................... 66 14152........................................... 50
13176........................................... 41 14056........................................... 66 14159........................................... 43
13177........................................... 40 14057........................................... 64 14160........................................... 95
13178........................................... 41 14059........................................... 61 14185........................................... 91
13183........................................... 47 14060........................................... 61 14188........................................... 91
13184........................................... 47 14062........................................... 66 14192........................................... 90
13185........................................... 47 14065........................................... 66 14193................................... 95, 125
13186........................................... 47 14066........................................... 66 14196........................................... 43
13187........................................... 46 14067........................................... 66
13188........................................... 46 14068........................................... 64
20-
13189........................................... 44 14070........................................... 64 20-2490 ................................. 92, 93
13190........................................... 45 14071........................................... 62 20-2491 ....................................... 92
13192........................................... 45 14073........................................... 62 20-2492 ................................. 92, 93
14074........................................... 67 20-2493 ................................. 92, 93
14 14077........................................... 67 20-2494 ....................................... 92
14002......................................... 114 14078........................................... 67 20-2495 ................................. 92, 93
14003......................................... 114 14079........................................... 67 20-2496 ....................................... 94
14004......................................... 114 14083........................................... 63 20-2497 ....................................... 94
14005......................................... 114 14085........................................... 63 20-3681 ....................................... 47

80/20 Inc. ®
®
20-3895 ....................................... 47 30-7045 ..................................... 129 45-7034 ..................................... 132

20-7005 ..................................... 129 30-7048 ..................................... 129 45-7035 ..................................... 129
20-7020 ..................................... 129 30-7055 ..................................... 129 45-7036 ..................................... 129
20-7030 ..................................... 129 30-7056 ..................................... 129 45-7037 ..................................... 132
20-7042 ..................................... 131 30-7059 ..................................... 129 45-7053 ..................................... 129
20-7046 ..................................... 129 30-7060 ..................................... 129 45-7054 ..................................... 129
20-7047 ..................................... 129 30-7065 ..................................... 135 45-7058 ..................................... 133
20-7061 ..................................... 129 30-7075 ..................................... 135 45-7065 ..................................... 135
20-7063 ..................................... 129 30-7080 ..................................... 136 45-7075 ..................................... 135
20-7064 ..................................... 129 30-7082 ..................................... 135 45-7080 ..................................... 136
20-7065 ..................................... 135 30-7085 ..................................... 135 45-7082 ..................................... 135
20-7067 ..................................... 129 30-7090 ..................................... 136 45-7090 ..................................... 136
20-7069 ..................................... 130 30-7092 ..................................... 135 45-7092 ..................................... 135
20-7075 ..................................... 135 30-7246 ..................................... 130 45-7248 ..................................... 130
20-7080 ..................................... 136 30-7312 ..................................... 139 45-7306 ..................................... 134
20-7082 ..................................... 135 30-7314 ..................................... 140 45-7317 ..................................... 140
20-7085 ..................................... 135 30-7505 ..................................... 138 45-7320 ..................................... 141
20-7090 ..................................... 136 30-7600 ..................................... 143 45-7506 ..................................... 138
20-7092 ..................................... 135 45-7603 ..................................... 143
20-7311...................................... 139
40-
20-7504 ..................................... 138 40-2060 ....................................... 87
65-
20-7597 ..................................... 143 40-2061 ....................................... 87 65-2179 ..................................... 107
40-2115........................................ 95 65-2182 ..................................... 107
25- 40-2884 ....................................... 87 65-2187 ..................................... 107
25-2062 ....................................... 87 40-2885 ....................................... 87 65-2188 ..................................... 107
25-2116........................................ 95 40-2886 ....................................... 87 65-2189 ..................................... 107
25-2186 ..................................... 107 40-2887 ....................................... 87 65-2299 ..................................... 108
65-2300 ..................................... 108
30- 45- 65-2309 ..................................... 108
30-2431 ................................. 92, 93 45-2431 ................................. 92, 93 65-2310 ..................................... 108
30-2432 ................................. 92, 93 45-2432 ................................. 92, 93 65-2311...................................... 108
30-2433 ....................................... 94 45-2433 ....................................... 94 65-2337 ..................................... 108
30-2434 ....................................... 94 45-2434 ....................................... 94 65-2338 ..................................... 108
30-2435 ....................................... 92 45-2435 ....................................... 92 65-2460 ..................................... 103
30-2436 ....................................... 92 45-2436 ....................................... 92 65-2461 ..................................... 103
30-2437 ................................. 92, 93 45-2437 ................................. 92, 93 65-2462 ..................................... 103
30-2438 ................................. 92, 93 45-2438 ................................. 92, 93 65-2463 ..................................... 103
30-4306 ....................................... 55 45-4306 ....................................... 55 65-2467 ..................................... 103
30-4307 ....................................... 55 45-4307 ....................................... 55 65-2468 ..................................... 103
30-4335 ....................................... 57 45-4335 ....................................... 57 65-2470 ..................................... 103
30-4340 ....................................... 56 45-4340 ....................................... 56 65-2471 ..................................... 103
30-4351 ....................................... 56 45-4351 ....................................... 56 65-2472 ..................................... 103
30-7010 ..................................... 129 45-7010 ..................................... 129 65-2473 ..................................... 103
30-7020 ..................................... 129 45-7020 ..................................... 129 65-2474 ..................................... 103
30-7030 ..................................... 129 45-7024 ..................................... 129 65-2475 ..................................... 103
30-7034 ..................................... 132 45-7030 ..................................... 129 65-2476 ..................................... 103
30-7042 ..................................... 131 45-7032 ..................................... 129 65-2477 ..................................... 103
148
Index
65-2480 ..................................... 102 65-2660 ..................................... 100 75-3572 (20) ................................ 51

65-2481 ..................................... 102 65-2661 ..................................... 100 75-3573 ....................................... 51
65-2482 ..................................... 102 65-2662 ..................................... 100 75-3574 (30) ................................ 51
65-2601 ....................................... 96 65-2663 ..................................... 100 75-3575 (30) ................................ 51
65-2602 ....................................... 96 65-2666 ..................................... 101 75-3576 ....................................... 51
65-2603 ....................................... 96 65-2667 ..................................... 101 75-3578 (20) ................................ 51
65-2604 ....................................... 96 65-2668 ..................................... 101 75-3581 (20) ................................ 51
65-2605 ....................................... 96 65-2669 ..................................... 101 75-3583 (30) ................................ 51
65-2606 ....................................... 96 65-2901 ..................................... 113 75-3585 (30) ................................ 51
65-2607 ....................................... 96 65-2902 ..................................... 113 75-3587 (45) ................................ 51
65-2608 ....................................... 96 65-2903 ..................................... 113 75-3588 (45) ................................ 51
65-2609 ....................................... 96 65-2904 ..................................... 113 75-3589 ....................................... 51
65-2610 ....................................... 96 65-2905 ..................................... 113 75-3590 (30) ................................ 51
65-2611........................................ 96 65-2906 ..................................... 113 75-3593 (30) ................................ 51
65-2612 ....................................... 96 65-2907 ..................................... 113 75-3594 (45) ................................ 51
65-2613 ....................................... 97 65-2908 ..................................... 113 75-3595 (30) ................................ 51
65-2614 ....................................... 97 65-6000 ..................................... 126 75-3596 (30) ................................ 51
65-2615 ....................................... 97 65-6005 ..................................... 126 75-3597 (45) ................................ 51
65-2616 ....................................... 97 65-6010 ..................................... 126 75-3599 (30) ................................ 51
65-2617 ....................................... 97 65-6030 ..................................... 126 75-3600 (30) ................................ 51
65-2618 ....................................... 97 65-6040 ..................................... 126 75-3602 (45) ................................ 51
65-2619 ....................................... 97 65-6066 ..................................... 125 75-3617 ....................................... 51
65-2620 ....................................... 97 65-6067 ..................................... 125 75-3618 (40) ................................ 51
65-2621 ....................................... 97 65-6068 ..................................... 125 75-3619 (45) ................................ 51
65-2622 ....................................... 97 65-6069 ..................................... 125 75-3620 (30) ................................ 51
65-2623 ....................................... 97 65-6071 ..................................... 125 75-3621 (30) ................................ 51
65-2624 ....................................... 97 65-6073 ..................................... 125 75-3623 (45) ................................ 51
65-2629 ....................................... 96 65-6096 ..................................... 126 75-3626 (45) ................................ 51
65-2630 ....................................... 96 65-6097 ..................................... 126 75-3630 (45) ................................ 51
65-2631 ....................................... 97 65-6098 ..................................... 126 75-3632 ................................. 42, 51
65-2632 ....................................... 97 65-6099 ..................................... 126 75-3633 ................................. 42, 51
65-2633 ....................................... 98 65-6100 ..................................... 126 75-3635 ................................. 42, 51
65-2634 ....................................... 98 65-6107 ..................................... 126 75-3636 ................................. 42, 51
65-2635 ....................................... 98 65-6108 ..................................... 126 75-3638 ................................. 42, 51
65-2636 ....................................... 98 65-6109 ..................................... 126 75-3639 ................................. 42, 51
65-2640 ....................................... 99 65-6110...................................... 126
65-2641 ..................................... 100 65-7095 ..................................... 137
65-2642 ..................................... 100 65-7100 ..................................... 137
65-2650 ....................................... 98 65-7150 ..................................... 137
65-2651 ..................................... 101 65-7155 ..................................... 137
65-2652 ..................................... 101
65-2653 ..................................... 101
75-
65-2654 ..................................... 101 75-3552 (20) ................................ 51
65-2655 ..................................... 101 75-3561 (30) ................................ 51
65-2656 ..................................... 101 75-3562 ....................................... 51
65-2657 ..................................... 101 75-3563 (45) ................................ 51
65-2658 ..................................... 101 75-3571 (20) ................................ 51

80/20 Inc. ®
®
Part Description Customer Service ........................................................... 2

Custom Machining .......................................................... 4
Custom Miter Cut Service........................................... 135
A
Cut-To-Length Service ................................................ 129
Accessories ................................................................ 119
D
Access Hole Drilling Service....................................... 130
Aluminum Alloy, 6105-T5 .............................................. 15 Design Assistance .......................................................... 4
Aluminum vs. Steel ....................................................... 10 Design & Assembly Tips & Tricks ................................. 74
Anchor Fastener ........................................................... 47 Design Tip: Sizing Panels ........................................... 137
Anchor Fastener Counterbore Service ....................... 131 Drill for Slam Latch ..................................................... 134
Drill Thru for Bolt Connector ....................................... 132
B
Drop-In T-Nut .................................................... 37, 38, 39
Ball End “L” Hex Wrenches ........................................ 126 Drop-In T-Stud ............................................ 37, 39, 40, 41
Ball Joint 15 for Swivel Feet ....................................... 112 Drop-In T-Stud w/Flanged Hex Nut .............................. 42
Base for Swivel Feet................................................... 109
E
Base for Swivel Feet w/Bolt Down Holes ................... 109
Base Plate .......................................................... 116, 117 End Caps .................................................................... 123
Bolt Connector ........................................................ 44, 45 End Caps, Screw-On .................................................. 123
End Fasteners, Standard.............................................. 47
C
Extended Base for Swivel Feet .................................. 111
Cable & Tube Clip....................................................... 121 Extended Panel Notch Service ................................... 143
Cable Mount Block ..................................................... 122
F
Cable Ties & Mounting ............................................... 122
Caster with Swivel & Wheel Lock ............................... 108 Fastener/Hex Tool Size Reference ....................... 52, 119
Central Connector ........................................................ 46 Fasteners...................................................................... 29
Cheater Pipe............................................................... 126 Fastener Standards ...................................................... 31
Combination Screw-In Connector................................. 50 Floor Bracket ...................................................... 114, 115
Compatibility Chart ................................................. 11, 76 Floor Bracket, Adjustable.................................... 114, 115
Compatibility Code ....................................................... 17 Floor Bracket, Aluminum ............................................ 118
Connecting Screws....................................................... 49 Floor Bracket, Steel .................................................... 118
Corner Bracket, 3-Way ................................................. 69 Floor to Frame ............................................................ 105
Corner Bracket, 4 Hole Inside .......................... 64, 65, 68 Free Kit Packaging ......................................................... 5
Corner Notch/Anchor Fastener Clearance ................. 139 Free Training & Demonstrations ..................................... 6
Corner Notch/Bolt Connector Clearance .................... 140 Furniture Glides, Economy ......................................... 107
Corner Notch/Central Connector Clearance............... 141
Corner Notch/Plate Connector Clearance .................. 142 G
Corner Notch/Profile Clearance.................................. 138
Glides, Large Base ..................................................... 107
Counterbore Mitered Profile End ................................ 135
Cover Caps for Inside Corner Brackets ........................ 67 H
Cover Cap For Central Connector ................................ 46
Handle, Cabinet ............................................................ 87
Cover Cap for Inside Corner Bracket ...............................
Handle, Door ................................................................ 87
.................................................. 58, 59, 60, 61, 62, 63, 68
150
Index
Handle, Large Ergonomic ............................................. 86 Miter Cut & Counterbore............................................. 136

Handle, Profile .............................................................. 88
P
Hinge, Detent Positioning ............................................. 82
Hinge, Lift-Off Plastic .............................................. 79, 80 Panels & Doors............................................................. 71
Hinge, Standard................................................ 83, 84, 85 Panels, ABS Haircell..................................................... 97
Hinge, Standard Constant Friction ............................... 82 Panels, Acrylic .............................................................. 96
Hinge, Standard Plastic .............................. 78, 79, 80, 81 Panels, Alucobest® ....................................................... 98
Hinge, Standard w/Locking Lever................................. 83 Panels, Alumalite® ........................................................ 98
Hinge, Transition..................................................... 84, 85 Panels, AR Polycarbonate .......................................... 100
Hinges, Introduction...................................................... 74 Panels, Expanded Metal............................................. 102
How to Order 80/20® Accessories .............................. 120 Panels, Expanded PVC ................................................ 97
How to Order 80/20® Fasteners.................................... 30 Panels, HDPE............................................................. 101
How to Order 80/20® Floor to Frame .......................... 106 Panels, Kydex® .......................................................... 100
How to Order 80/20® Joining Plates ............................. 54 Panels, Polycarbonate.................................................. 96
How to Order 80/20® Machining Services .................. 128 Panels, PVC Coated Wire Mesh ................................ 103
How to Order 80/20® Panels & Doors........................... 73 Panels, Twin Wall Polycarbonate ................................. 99
How to Order 80/20® Products ....................................... 7 Panel Area Calculation Chart ..................................... 104
Panel Gasket ................................................................ 95
I
Panel Mount Block, 1/4 Turn w/Square Nut.................. 91
Inside Corner Bracket, 2 Hole .............. 61, 62, 63, 66, 67 Panel Retainers, Single ................................................ 94
Inside Corner Bracket, 8 Hole ................................ 58, 60 Peace of Mind................................................................. 2
Inside Corner Bracket, 8 Hole ...................................... 59 Pivot Joint ..................................................................... 70
Plastic Panel Cut To Length ....................................... 137
J
Plastic Panel Mount Block w/Square Nut ..................... 90
Joining Plates ............................................................... 53 Plate Caster w/Swivel & Wheel Lock.......................... 108
Joining Plate, 5 Hole 90º .............................................. 56 Plate Connector ............................................................ 48
Joining Plate, 5 Hole Tee .............................................. 56 Profile End Tap Service .............................................. 129
Joining Plate, 7 Hole Cross .......................................... 57
R
Joining Strip, 2 Hole ..................................................... 55
Joining Strip, 3 Hole ..................................................... 55 Roller Wheel ............................................................... 125
Roll In T-Nut...................................................... 33, 34, 35
M
Roll In T-Nut w/ Ball Spring........................................... 32
Machining Services .................................................... 127 Roll In T-Nut w/ Spring Leaf.................................... 33, 34
Machining Service for Central Connector ................... 133
S
Material Strength Specifications ................................... 16
Metric/U.S. Customary Equivalents .............................. 28 Shipping Information....................................................... 8
Metric Bolt Assemblies ................................................. 51 Simple Beam Deflection Calculations........................... 16
Metric Fastener Part Number Definition ....................... 28 Slam Latch.................................................................... 89
Metric Profile Material Specifications............................ 17 Slide In T-Nut .......................................................... 35, 36
Metric Profile Standards ............................................... 15 Slide-In T-Nut, Economy............................................... 43
Metric Screws ............................................................... 52 Snap Hook .................................................................. 124

80/20 Inc. ®
®
Spacer for Panel Mount Block ...................................... 91

Spring T-Nut ................................................................. 36
Square Cover Cap for 3-Way Corner Bracket .............. 69
“T” Handle Ball End Hex Wrenches............................ 126

T-Slotted Aluminum Profiles ......................................... 13
T-Slotted Profile, 20-2020 ............................................. 18
T-Slotted Profile, 45-4545-Lite ...................................... 24
T-Slotted Profile Advantages ........................................ 15
T-Slot Cover Strip ................................................. 95, 125
T-Slot Tread Strip........................................................ 123
Threaded Insert ............................................................ 43
Threaded Stems for Swivel Feet ................................ 110
Tool Hanger ................................................................ 124
Torx® Tools .................................................................. 125
Trapezoid Base Anchor .............................................. 112
Trapezoid Base for Swivel Feet .................................. 111
Value Add ....................................................................... 5
Warranty ....................................................................... 12
Wedge Floor Anchor ................................................... 113
Wire Mesh Panel Retainers, Single .............................. 92
Wire Mesh Panels ...................................................... 103
Wire Mesh Shearing Service ...................................... 137
152
IT’S ALL
IN THE
VAN!
• Learn how 80/20®’s modular
framing solutions can save
you time and money!
• The 80/20® demo van is full of
product samples, literature, CD-
ROMs and a unique pull-out demonstration gurney.
• Hundreds of products are displayed along with many
application ideas and photos. ®
• View Fractional, Metric, HT Series

and Quick Frame components and
accessories.
• The demo van is always displayed
by an 80/20® specialist who can
answer your questions and help
place your order.
Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com
Solutions For
Any Industry: 80/20
The฀Industrial Erector฀Set®
MACHINE TOOL To get the full story visit...
AUTOMATION w w w. 8 0 2 0 . n e t
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RETAIL SYSTEMS
FURNITURE
FLUID POWER
DISPLAYS / EXHIBITS
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EQUIPMENT TESTING
Visit our product and service specific web sites:
CLEAN ROOMS www.tslotparts.com
www.8020plus.com
ROBOTICS
www.8020guarding.com
WORKSTATIONS www.8020panelfab.com
www.8020framefab.com
GUARDING www.8020customfab.com
LINEAR MOTION www.8020linearmotion.com
MEDICAL
SCIENTIFIC by 80/20®
PACKAGING
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ELECTRONICS Call (260) 248-8030 • Fax: (260) 248-8029
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Supplement฀I by 80/20®

PROFILES, FASTENERS & ACCESSORIES

What’s NEW at 80/20®…

CHOOSE FROM OVER 6,000 PARTS FROM THE

The 80/20® Inc.

UTILIZE THE 80/20PLUS CATALOG

T-Slot Parts Pictorial Table Of Contents

T-Slotted Proﬁles Fastening Options Joining Plates Panels & Doors

Floor to Frame Accessories Machining Services

80/20®’s updated T-Slot Parts Supplement 1 contains components

20-2020 • 20-2040 • 20-4040

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 1

Peace of Mind Pictorial Table Of Contents

Page 2 Page 3 Page 4 Page 4 Page 4 Page 5

FREE Aluminum Part/Profile

Page 5 Page 6 Page 7 Page 8-9 Page 10 Page 11

Meet Our Customer Service Department

80/20® provides modular framing systems that can

• ONE-STOP SHOPPING. Do you need something

speciﬁcation and design easy Design Software

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 3

80/20PLUS – Design Assistance

When requesting a custom machining quote, please consider:

80/20PLUS - Value Add

Let us build it for you…

• Quality-built frames to your exact speciﬁcations

FREE Kit Packaging

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 5

Free Training & Demonstrations

Many 80/20® distributors own demonstration vans.

THINK OF THE POSSIBILITIES

How to Order 80/20® Products

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 7

Shipping Information continued

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 9

How 80/20®’s T-Slotted Aluminum Proﬁles

T-Slotted Aluminum vs. Welded Steel Frame

$162.51 vs. $262.46

Part/Proﬁle Compatibility Chart

Slot Opening Series Designation Slot Opening Series Designation

8-40 EXAMPLES 10-45

Part Number Description Thread Weight (lb) Compatibility Code

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 11

Section 1 Pictorial Table Of Contents

Page 14 Page 15 Page 16 Page 16 Page 17 Page 18

Page 19 Page 20 Page 21 Page 22 Page 23 Page 24

Metric/U.S. Metric Fastener

Page 25 Page 26 Page 27 Page 28 Page 28

How to use the T-Slot Parts catalog:

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 13

New Proﬁles from 80/20

80/20‘s selection of proﬁles now includes:

20 Series: 20 x 20mm 20 x 40mm 40 x 40mm

T-Slotted Proﬁle Advantages

Metric Proﬁle Standards

• Yield strength 241.1 N/mm2 (35,000 psi) minimum

Why Do We Use 6105-T5 Aluminum Alloy?

Tensile Strength - ksi*

*Figures based on material thickness of 0.125 to 1.00”

Phone: 260-248-8030 • Fax: 260-248-8029 • www.tslotparts.com 15

Material Strength Speciﬁcations

Simple Beam Deﬂection Calculations

20, 30 & 45 Series Metric Proﬁle Material Speciﬁcations