SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAIC NUMBER DATE APPROVED RFI NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST NSH - NBC-CIVIL-335

FBE Reinforcing Steel, Embedded Items, and Form Closure

SAIC-Q-1013 30-Apr-13 CIVIL-
Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

KRSN 316 WELL TIE INTO RH 1 10-01032-5880 NSH/NBC

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
FBE Reinforcing Steel, Embedded Items, and
Form Closure Inspection
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
Various
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
25/01/2018; 10:00 AM 25/01/2018; 10:00 AM SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?
SATIP-Q-001-02 MP 3.3
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL YES
H H

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Verification of Embedded Items

All reinforcing steel and other embedded items/materials have been duly
received and documented prior to installation as per requirements of
Schedule Q, Att.
A1 SAIC-Q-1007 (FBE Rebar & Embedments Receiving Inspection), signed
IV, Sec. 3.3
copies of which are available during reinforcing steel installation
inspection

Anchor Bolts, Nuts & Washers for Structural Connections have been
duly received and documented prior to installation as per requirements
Schedule Q, Att.
A2 of SAIC-M-2021, (Receiving Inspection - Bolts, Nuts & Washers for
IV, Sec. 3.3
Structural Connections), signed copies of which are available during
anchor bolt installation inspection

B Reinforcing Steel Inspection

Forms are inspected and checked before the reinforcing steel is placed
SAES-Q-001
B1 to the dimensions and locations on the structural plans.
Sec. 8.0
(ACI 347-04, Sec. 3.2.4.1)

Form coatings shall be applied before reinforcing steel is placed;

SAES-Q-001
B2 reinforcing steel, embedments or joints shall not be contaminated with
Sec. 8.0
form coating. (ACI 347-04, Sec. 3.2.5.2)

Reinforcing steel bars shall conform to SASO SSA 2, hot-rolled, high

SAES-Q-001
B3 tensile, deformed steel. These bars shall be acceptable under ACI 318M
Sec. 5.2
specified limitation of 422 Mpa (60.0 Ksi).

Use of welded wire fabrics shall conform to SASO SSA 224, (cold drawn) SAES-Q-001
B4
wire with minimum yield strength of 422 Mpa (60.0 Ksi). Sec. 5.3

SAES-Q-001
B5 Galvanized welded wire fabric shall conform to ASTM A767.
Sec. 5.4

Coated reinforcing steel bars shall be Fusion-Bonded Epoxy in SAES-Q-001

B6
accordance with 09-SAMSS-106. Sec. 5.5

Coated wire and welded wire fabric used for reinforcement shall be SAES-Q-001
B7
fusion bonded epoxy in accordance with ASTM A884. Sec. 5.4

All field cut ends of rebar are coated with approved Epoxy Coating SAES-Q-001
B8
Material. (ASTM A775/ A775M-2007, Sec. 11.4) Sec. 5.6

Page 1 of 7
 Damaged coated steel reinforcing bars are repaired with the approved SAES-Q-001
B9
patching material. (ASTM A 775/A 775M-07, Sec. 11.2) Sec. 5.6

Page 2 of 7
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED RFI NUMBER
NSH -
NBC-CIVIL-1396
FBE Reinforcing Steel, Embedded Items, and Form
SAIC-Q-1013 30-Apr-13 CIVIL-
Closure Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

KRSN 318,333,334 WELL TIE INTO RH 2 10-01032-5880 NSH/NBC

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

The minimum concrete cover shall be measured from the outer most
rebar (tie bar), that shall be provided for reinforcement of cast-in-
place concrete structures as follows:
Table 2-Minimum Concrete Cover
Concrete Structure Minimum Cover (mm)
Concrete cast against and permanently
exposed to earth (including foundations
over a sub-slab) 75
Formed concrete exposed to earth or weather
Supporting Process Equipment 75
SAES-Q-001
B10 Buildings, walkway platforms, stairs, AC pads 50
Sec. 5.8
Concrete not exposed to weather nor in contact with
ground (which can be inspected from all sides):
Beams, Columns 50
Slabs, Walls, Joists 25
Concrete exposed to sea water, raw water or sewage 75
Between reinforcement and anchor flange/pipe within
pipeline anchor blocks 100
Concrete slab over 50 mm sub-slab 50

The maximum amount of repaired damaged rebar coating shall not

exceed 1% of the total surface area in each 0.3 m (1-ft) of the bar; SAES-Q-001
B11
This limit shall not include sheared or cut ends that are coated with Sec. 3.2
patching material. (ASTM A 775/ A 775M-07, Sec. 11.1)

Reinforcing steel rebar shall be correct in quantity, layout, spacing,

B12 IFC Drawings
position, etc. per the IFC Drawings.

Reinforcing steel lap splice lengths for each bar size shall be as
B13 IFC Drawings
detailed for each size as shown on the IFC Drawings.

All wire bar supports, spacers, and tying wire shall be coated with
SAES-Q-001
B14 dielectric material, for example, an epoxy-coated or plastic coated
Sec. 5.6
material. (ASTM A 775/A 775M-2007, Appendix X1.3.13)

Reinforcing steel bars, anchor bolts or other steel embedments are

not used as a means for grounding electrical equipment and are not SAES-Q-001
B15
be tied to grounding neutral conductors, or any part of the lightning Sec. 6.4
protection system.

The diameter of reinforcing bar bends, other than stirrups or ties, in

SAES-Q-001
B16 sizes from No. 10 through No. 25 shall be 6 bar diameters.
Sec. 5.6
(ACI 318-2011, Sec. 7.2.3, Table 7.2)

The diameter of reinforcing bar bends, other than stirrups or ties, for
SAES-Q-001
B17 sizes No. 29 through No. 36 shall be 8 bar diameters.
Sec. 5.6
(ACI 318-2011, Sec. 7.2.3, Table 7.2)

The diameter of reinforcing bar bends, other than stirrups or ties, for
SAES-Q-001
B18 sizes No. 43 through No. 57 shall be 10 bar diameters.
Sec. 5.6
(ACI 318-2011, Sec. 7.2.3, Table 7.2)

The inside diameter of bends for stirrups and ties shall be no less
than 4 bar diameter for sizes 5 and smaller, all other sizes shall be SAES-Q-001
B19
bent in accordance with items 16, 17 and 18 above. (ACI 318-2011, Sec. 5.6
Se. 7.2.2)

SAES-Q-001
B20 Welded wire fabric shall be located as shown on IFC Drawings.
Sec. 5.6

Page 3 of 7
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED RFI NUMBER
NSH -
NBC-CIVIL-1396
FBE Reinforcing Steel, Embedded Items, and Form
SAIC-Q-1013 30-Apr-13 CIVIL-
Closure Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

KRSN 318,333,334 WELL TIE INTO RH 2 10-01032-5880 NSH/NBC

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Welding of reinforcement shall not be permitted unless authorized by

SAES-Q-001
B21 Saudi Aramco or called for specifically on the IFC Drawings.
Sec. 5.6
(ACI 318, Sec. 7.5.4)

Reinforcing, including tendons and post-tensioning ducts shall be

accurately placed and adequately supported before concrete is SAES-Q-001
B22
placed and shall be secured against displacement. Sec. 5.6
(ACI 318-2011, Sec. 7.5.1)

C Anchor Bolts & Embedded Items Inspection

Anchor bolts shall be in compliance with Standard Drawing AA- SAES-Q-005

C1
036322 Sht. 001 (Rev. 8 or later). Sec. 4.8.1

Material selection and galvanizing of anchor bolt assemblies shall be SAES-Q-005

C2
per requirements of 12-SAMSS-007. Sec. 4.8.1

Anchor bolt set in a foundation pedestal should never extend below SAES-Q-005
C3
the bottom of the pedestal into the footing. Sec. 4.8.3

Minimum clear distance from anchor bolts or anchor bolt sleeves to SAES-Q-005
C4
edge of concrete shall be 100mm. Sec. 4.8.8

SAES-Q-005
C5 Metallic anchor bolt sleeves are not permitted.
Sec. 4.8.8

Anchor bolts subject to uplift or vibration are equipped with an SAES-Q-005

C6
additional nut to serve as a lock nut to ensure against loosening. Sec. 4.8.7

The minimum anchor bolt diameter shall be 20mm unless specified

by the vendor for small equipment or for the anchorage of small SAES-Q-005
C7
miscellaneous items e.g. ladder supports, small piping supports, Sec. 4.8.5
handrail anchorage, stair stringers, small platforms etc.

Anchor bolts that are exposed to the weather in coastal areas,

subjected to frequent wash downs, or subjected to firewater deluge SAES-Q-005
C8
testing shall have their diameters increased by 3 mm as a corrosion Sec. 4.8.6
allowance in addition to the coating required by 12-SAMSS-007

Post-installed anchor bolts are not be used for new construction

without prior written approval from the Supervisor, Civil Engineering
Unit, Rotating Equipment & Civil Engineering Division, Consulting SAES-Q-005
C9
Services Department. When approved for use, the post-installed Sec. 4.8.9
bolts shall be designed per ACI 318, Appendix D and in strict
compliance with the manufacturer's recommendations.

Anchor bolts and embedded items shall be set accurately, using SAES-Q-005
C10
templates. Sec. 4.8.2

The bottom of the anchor bolts are secured to prevent movement or SAES-Q-005
C11
tilting of the anchor bolts during concrete placement. Sec. 4.8.2.

Variation in dimension between the centers of adjacent anchor bolt

SAES-Q-005
C12 within and anchor bolt group shall be equal to or less than 3mm.
Sec. 4.8.2
(AISC 303, Sec 7.5.1a)

Page 4 of 7
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED RFI NUMBER
NSH -
NBC-CIVIL-1396
FBE Reinforcing Steel, Embedded Items, and Form
SAIC-Q-1013 30-Apr-13 CIVIL-
Closure Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

KRSN 318,333,334 WELL TIE INTO RH 2 10-01032-5880 NSH/NBC

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Anchor bolt projection above the top of concrete is as follows:

Single Nuts
Thickness of grout + thickness of base plate (or height of anchor bolt
SASD-AA-
C13 chair above the top of grout) + 2.0 x diameter of anchor bolt
036322
Double Nuts
Thickness of grout + thickness of base plate (or height of anchor bolt
chair above the top of grout) + 3.0 x diameter of anchor bolt

The thread length required at the top of the anchor bolt must be
sufficient to accommodate two nuts and about ½ of the anchor bolt SASD AA-
C14
diameter projecting above the top nut. The thread length for Types 2 036322
& 3 anchor bolt is 4 bolt diameters.

The thread length required for Type 1 anchor bolt is as specified in SASD AA-
C15
Table 1 of SASD AA-036322, Rev.8. 036322

The spacing, embedment and edge distance of the anchor bolts SASD AA-
C16
shall comply with SASD AA-036322. 036322

Variation in dimension between the centers of adjacent bolt groups SAES-Q-005

C17
shall be equal to or less than 6mm.(AISC 303,Sec. 7.5.1b) Sec. 4.8.2

Variation in elevation of the tops of anchor bolts shall be equal to or SAES-Q-005

C18
less than ± 13mm. (AISC 303, Sec 7.5.1c) Sec. 4.8.2

The accumulated variation in dimension between centers of anchor

bolt groups along the established column line through multiple
anchor bolt groups shall be equal to or less than 2mm per 10,000
mm, but not to exceed a total of 25 mm. (AISC 303, Sec. 7.5.1d)
SAES-Q-005
C19 Note - The tolerances that are specified in Items B17, B18 & B19 shall
Sec. 4.8.2
apply to offset dimensions shown in the structural Design Drawings,
measured parallel and perpendicular to the nearest Column Line, for
individual columns that are shown in the structural Design Drawings as
offset from Column Lines

Variation in dimension from the center of any anchor-rod group to the

SAES-Q-005
C20 established column line through that group shall be equal to or less
Sec. 4.8.2
than 6mm. (AISC 303, Sec 7.5.1e.)

All sleeves, inserts, anchor bolts, waterstops and other embedded

SAES-Q-001
C21 items shall be installed in accordance with the design drawings and
Sec 6.1
supported against displacement.

Waterstops shall be provided in joints where watertight construction

SAES-Q-001
C22 is required. Waterstop type shall be as specified on the IFC
Sec 14.3
Drawings.

Projecting steel items which are attached to the formwork and cast at
SAES-Q-001
C23 the concrete surface shall be either hot dip galvanized or coated with
Sec 6.3
a zinc rich epoxy primer (APCS 1C).

Conduits, pipes and other items made from aluminum shall not be
SAES-Q-001
C24 embedded in structural concrete unless effectively coated to prevent
Sec. 6.5
aluminum-concrete reaction.

Page 5 of 7
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED RFI NUMBER
NSH -
NBC-CIVIL-1396
FBE Reinforcing Steel, Embedded Items, and Form
SAIC-Q-1013 30-Apr-13 CIVIL-
Closure Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

KRSN 318,333,334 WELL TIE INTO RH 2 10-01032-5880 NSH/NBC

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Fabrication and Installation Tolerances on Embedded Items shall be:

Lateral Alignment for weakened plane
embedments in slabs 19 mm
Level Alignment on grooves and items
exposed to view
12.7mm
Relative alignment on Grooves 50mm or less 3 mm
Lateral Alignment of other embedded items: SAES-Q-001
C25
Reglets for glazing gaskets 3 mm Sec. 5.7
Bolts 6 mm
Flashing reglets 6 mm
Flashing reglets at panel edges 3 mm
Electrical outlets and pipe sleeves 12.7mm
Weld plates 25 mm
Inserts 12.7mm
(ACI 117, Sec. 2 & 3)

Anchor bolt sleeves shall be fully grouted in accordance with SAES

Q-010 after the based plate has been positioned.
SASD AA-
C26 Note:
036322, Note 8
Water or other loose particles shall not be allowed to collect in the
sleeve before the sleeve is grouted. (PIP STF0521 3.6.2)

D Form Closure Inspection

Telltale devices shall be installed on the formwork shores to detect SAES-Q-001

D1
formwork movements during concreting. (ACI 347-04, Sec. 3.6.1.1) Sec. 3.2

Wedges used for final alignment before concrete placement shall be SAES-Q-001
D2
secured before placing concrete. (ACI 347-04, Sec. 3.6.1.2) Sec. 3.2

Side forms spacers shall be provided to maintain the concrete cover

SAES-Q-001
D3 over reinforcement and secured in order not to be disloged during
Sec. 3.2
concrete placement and vibration. (ACI 347-04, Sec. 5.3.5)

Attachments of inserts, rustification strips, and ornamentals reliefs

SAES-Q-001
D4 are installed in such a way that forms can be removed without
Sec. 3.2
exerting pressure on these attachments. (ACI-347-04, Sect. 5.5.1)

Formwork should be tightened at a construction joint before the next

SAES-Q-001
D5 placement to prevent seepage of water between form and previously
Sec. 3.2
placed concrete surfaces. (ACI 347-04, Sect. 5.5.2)

Formwork shall be anchored to shoring to prevent any movement of

SAES-Q-001
D6 any part of the formwork during concreting. (ACI 347-04, Sec.
Sec. 3.2
3.6.1.3)

Additional elevation of formwork should be provided to allow for

closure of form joints, settlement of blinding slabs, shrinkage of SAES-Q-001
D7
lumber, elastic shortening and deflections of form members. (ACI Sec. 3.2
347-04, Sec. 3.6.1.4)

If needed, access holes in wall forms or other high, narrow forms are SAES-Q-001
D8
provided to facilitate concrete placement. (ACI 347-04, Sec. 3.2.1.7) Sec. 3.2

Bulkheads for joints shall be made by splitting along the lines of

SAES-Q-001
D9 reinforcement so that each can be removed without applying undue
Sec. 3.2
pressure upon the reinforcing steel. (ACI 347-04, Sec. 3.2.2.2)

A plasticized sheet vapor barrier, minimum 0.15mm (6mils) in

SAES-Q-001
D10 thickness, shall be placed beneath slabs on grade. Outdoor
Sec. 11.1
sidewalks are exempt from this requirement.

Page 6 of 7
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED RFI NUMBER
NSH -
NBC-CIVIL-1396
FBE Reinforcing Steel, Embedded Items, and Form
SAIC-Q-1013 30-Apr-13 CIVIL-
Closure Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

KRSN 318,333,334 WELL TIE INTO RH 2 10-01032-5880 NSH/NBC

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

A plasticized sheet vapor barrier, minimum 0.15mm (6mils) in

SAES-Q-001
D11 thickness or a 50mm sub-slab (lean concrete) shall be placed
Sec. 11.2
beneath concrete foundations.

A plasticized sheet vapor barrier shall be placed below and around

the sides of concrete that is placed directly into excavation without SAES-Q-001
D12
the use of formwork, where coal tar or bitumen coating cannot be Sec. 11.3
applied.

The top of concrete foundation shall be a minimum of 150 mm above

finished grade. SAES-Q-005
D13
(Note: Not applicable to instrument stand pipe or pedestals inside Sec. 4.3.2 (a)
buildings not subjected to washdown water.)

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 15 May 2010
2- SAES-Q-005 -- Concrete Foundations, 28 January 2009
3- SASD AA - 036322 -- Anchor Bolt Details Rev. 8
4- Schedule Q
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I
QC Record Reviewed Work Verified
Name, Initials and Witnessed
Name, Initials and Date: Mr. JOHN Date:
Mr. HORNDAOA
QC Inspector PID Representative
T&I
Performed Inspection Work / Rework May Proceed QC Record Reviewed Work Verified
Name, Initials and Witnessed
Name, Initials and Date:
Date:
Mr. RENJITH V R Mr. SAID AMEER
QC Supervisor Proponent and Others
T&I
Quality Record Approved: QC Record Reviewed Work Verified
Name, Organization, Witnessed
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 7 of 7