INTERACTIVE SCHEMATIC

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Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 SENR8632-03
October 2014

D250E and D300E Articulated Truck

Electrical System
D250E: D300E:
5TN1-UP 7FN1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator - Water Valve A/C A-6 1 Solenoid - Down Shift B-14 10
Alarm - Action F-8 C Solenoid - Engine Shutdown E-2 15
Alarm - Backup F-15 3 Solenoid - FSBS F-1 8
Alternator F-3 4 Solenoid - Lock Up B-14 10
Batteries F-4 5 Solenoid - Park Brake F-1 8
Breakers - Circuit E-8, F-8 C Solenoid - Start Aid E-2 7
Control - Body Hoist C-10 C Solenoid - Up Shift B-15 10
Control - Engine Shutdown E-7 C Solenoids - Retarder 1, 2, & 3 A-9 14
Control- Temperature A/C A-5 A Suppressor - Arc Diode A/C D-2 4
Control - Transmission (EPTC II) F-12 E Switch - A/C Refrigerant Press D-2 4
Control - Water Valve A/C B-6 1 Switch - Blower A-5 A
Converter - 24/12 Volt C-8 D Switch - Body Hoist C-10 C
Driver - Park & Sec Service Brake Sol B-10 B Switch - Brake Oil Press (EMS) C-3 8
Flasher D-4 A Switch - Coolant Temp (EMS) C-2 13
Fuses E-8, F-8 C Switch - Coolant Temp Start Aid C-2 13
Gauges B-5 A Switch - Converter Temp (EMS) E-2 19
Ground - Cab A-4 17 Switch - Differential Lock F-3 8
Ground - Engine B-3 2 Switch - Dimmer F-3 8
Ground - Frame A-3 10 Switch - Disconnect F-4 7
Ground - Frame B-3 2 Switch - Dome Lamp A-5 18
Ground - Frame F-4 7 Switch - EMS Test B-5 A
Horns C-2 6 Switch - Engine Oil Press (EMS) D-2 8
Lamps - Indicator B-4, C-4 A Switch - Fog Lamp E-4 A
Meter - Service B-5 A Switch - Fuel Level E-1 20
Monitor - Operator (EMS) A-4 A Switch - Fuel Press (EMS) D-2 4
Motor - Blower A-6 1 Switch - Headlamp E-4 A
Motor - Front Windshield Washer E-3 7 Switch - Horn E-5 A
Motor - Front Wiper D-3 D Switch - Key Start C-4 A
Motor - Rear Windshield Washer D-3 8 Switch - Panel Lamp Dimmer E-4 A
Motor - Rear Wiper D-12 9 Switch - Park Brake D-4 A
Motor - Starting B-3 2 Switch - Park Brake Press (EMS) E-1 8
Radio B-8 D Switch - Rear Flood Lamp E-5 A
Receptacle - Auxiliary Start A-2 11 Switch - Retarder F-5 21
Relay - Backup Alarm D-10 C Switch - Retarder Press A-8 14
Relay - Differential Lock C-8 C Switch - Service Brake Press E-3 8
Relay - Main D-8 C Switch - Service Clear (Trans) F-11 E
Relay - Right Tail Lamp C-7 C Switch - Service Set (Trans) F-11 E
Relay - Roading C-10 C Switch - Shift Lever D-10 B
Relay - Start D-8 C Switch - Start Aid C-5 A
Resistor - Blower Motor A-6 1 Switch - Steering Press F-1 12
Resistor - Diagnostic C-3 2 Switch - Steering Press (Supplemental) F-1 12
Resistor - Panel Lamp Dimmer F-5 A Switch - Stop Lamp Press E-3 8
Sender - Converter Temp F-3 19 Switch - Thermostat A/C A-6 1
Sender - Speedometer/Tachograph C-15 16 Switch - Transmission B-15 10
Sender - Transmission Speed B-15 10 Switch - Transmission Press (P2) B-14 10
Sensor - Engine Speed E-2 2 Switch - Turn Signal E-5 21
Solenoid - Air Conditioner Clutch D-2 4 Switch -TUV Roading C-6 A
Solenoid - Body Tip (Lower) F-1 12 Switch - Wiper Front D-5 A
Solenoid - Body Tip (Raise) F-1 12 Switch - Wiper Rear D-4 A
Solenoid - Differential Lock A-7 16
Machine locations are repeated for components located close together.
A = Components located in the dash. D = Components located in the headliner.
B = Components located on the right console area. E = Components located behind the operator seat.
C = Components located in the left side of cab.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 A-1, B-1, B-2 C4
CONN 2 A-3 C7
CONN 3 A-6 C5
CONN 4 A-11 E
CONN 5 A-12 C5
CONN 6 B-2 C3
CONN 6 B-2 C4
CONN 7 B-3 C3
CONN 8 C-6 C8
CONN 9 C-6 C8
CONN 10 C-9 B
CONN 11 C-12 E
CONN 12 C-14 C6
CONN 13 D-1 1
CONN 14 D-6, E-6 33
CONN 15 D-12 B
CONN 16 E-2, F-2 C2
CONN 17 E-3 C1
CONN 17 (For TUV only) E-3 C1
CONN 18 E-9, F-9 C
CONN 19 F-2 C2
CONN 20 F-6 C5
CONN 21 F-6 C5
CONN 22 F-6 C5
CONN 23 F-11 B
CONN 24 F-11 C9
CONN 25 F-14 C10
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI

Module Identifiers (MID)

MID No. Module
27 Transmission Control (EPTC ll)

Component Identifiers (CID) For

Transmission Control EPTC ll
(Only For MID No.27)
CID No. Component
168 Electrical System Voltage
269 Sensor Power Supply
602 Transmission P2 Pressure Switch
627 Parking Brake Switch
650 Harness Code
681 Parking Brake Solenoid
700 Transmission Gear Switch
701 Tramsmission Output Speed Sensor
702 Shift Lever Switch
704 Service Brake Pressure Switch
706 Body Hoist Switch
707 Up Solenoid
708 Down Solenoid
709 Lockup Solenoid
715 Retarder Brake Pressure Switch
722 Front Brake Solenoid

Failure Mode Identifiers (FMI) List

FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
 WIRE DESCRIPTION
Page 1 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD BAT (+) 506 PU WASHER-FRONT
102 BU HD LMP 507 WH WASHER - REAR
103 YL AUX CKT 508 PU RADIO SPEAKER - LEFT
105 BR KEY SW 509 WH RADIO SPEAKER - LEFT (COMMON)
107 WH ENG SHUT 511 BR RADIO SPEAKER - RIGHT
108 BU AUX CKT 512 GN RADIO ' SPEAKER - RIGHT (COMMON)
109 OR ALT OUTPUT (+) TERM 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW
110 GN AUX CKT 515 GY BLOWER MOTOR (HI)
112 PU MAIN POWER RL Y OUTPUT 516 GN BLOWER MOTOR (MEDIUM)
113 OR OPR MON PANEL VMIS B+ SWITCHED 517 BU BLOWER MOTOR (LO)
114 GN WARNING HORN (FORWARD) 521 YL A/C SW TO REFRIGERANT SW
115 PK AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW
116 BR AUX CKT 537 GN TURN SIGNAL SW TO FLASHER
118 GY AUX CKT 538 BR HAZARD INDICATOR
121 YL BCKP ALARM TO LAMP 539 BU TURN SIGNAL INDICA TOR BASIC/RIGHT
123 WH AUX CKT A513 PK DC/DC CONVERTER MEMORY OUTPUT
124 GN A/C A523 PU TEMP POTENTIOMETER POS 1
126 PK XMSN CTRL A524 BR TEMP POTENTIOMETER POS 2
130 GN AUX CKT A525 GN TEMP POTENTIOMETER POS 3
135 BU AUX CKT A526 PK ELECTRONIC WATER VALVE ACTUATOR
158 BR AUX CKT A527 BU ELECTRONIC WATER VALVE ACTUATOR
160 PU AUX CKT A528 YL ELECTRONIC WATER VALVE ACTUATOR
165 YL AUX CKT A529 WH ELECTRONIC WATER VALVE ACTUATOR
173 YL AUX CKT A530 OR ELECTRONIC WATER VALVE ACTUATOR
190 PK AUX CKT Lighting Circuits
199 OR AUX CKT 600 BR DASH LAMP BASIC
Ground Circuits 601 GY DASH LAMP HI
200 BK MAIN CHASSIS 602 WH DOME LAMP
201 BK OPR MON PANEL 604 OR STOP LAMP
202 BK XMSN CTRL 605 YL TURN LAMP - LEFT
203 BK CHASSIS DIAGNOSTIC 606 GY TURN LAMP - RIGHT
207 BK STARTER DIAGNOSTIC 610 OR HEAD LAMP BASIC
276 BK XMSN CTRL IDENT CODE 0 611 PU HEAD LAMP HI
277 BK XMSN CTRL IDENT CODE 1 612 GY BACKUP LAMP
280 BK XMSN CTRL IDENT CODE 4 614 PU PARK/TAIL/DASH LAMP
Basic Machine Circuits 617 BR TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH
301 BU STARTER NO.1 SOL 618 YL TAIL/POSITION LAMP - RIGHT (ROAD PKG)/WIDTH
302 OR STARTER NO.1 RESISTOR TO DIAGNOSTIC 619 GN HEAD LAMP LO
304 WH STARTER RLY NO.1 OUTPUT 624 YL FLOOD LAMP BOWL
306 GN STARTER RLY COIL TO NEUT START SW OR KEY SW 627 YL FOG LAMP
307 OR KEY SW TO NEUT START SW Control Circuits
308 YL MAIN POWER RL Y COIL 703 BU XMSN UP SOL
310 PU START AID SW TO START AID SOL 704 GY XMSN DOWN SOL
311 WH START AID SOL TO TEMP SW 705 PK XMSN LOCKUP CLUTCH SOL BASIC
 WIRE DESCRIPTION
Page 2 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
321 BR BCKP ALARM LAMP TRAVEL ALARM 706 BR XMSN RETARDER SW
322 GY WARNiNG HORN (FORWARD) 707 PU XMSN BED RAISE SW
324 BU DIFF LOCK SOL 709 OR SENSOR POWER SUPPLY
326 PU KEY SW "C" TERM. 710 GN XMSN SPEED PICKUP SIGNAL
327 PK SHUTDOWN SOL 711 BR XMSN LEVER CODE 1
374 PK NEUTRAL START SW TO PARK BRAKE SW 712 WH XMSN LEVER CODE 2
Monitoring Circuits 713 OR XMSN LEVER CODE 3
403 GN ALTERNATOR (R) TERM. 714 YL XMSN LEVER CODE 4
405 GY OPR MON OIL PRESS. (LO SETTING) 715 GN XMSN LEVER CODE 5
406 PU OPR MON COOLANT TEMP 716 BU XMSN LEVER CODE 6
407 PK OPR MON CONVERTER/RETARDER OIL TEMP 720 PU XMSN BRAKE SW
409 OR OPR MON NEUT 721 BR XMSN GEAR CODE 1
410 WH OPR MON ACTION ALARM 722 WH XMSN GEAR CODE 2
411 PK OPR MON MASTER ACTION LAMP 723 OR XMSN GEAR CODE 3
413 BR OPR MON FUEL PRESS. 724 YL XMSN GEAR CODE 4
415 GN OPR MON TEST SW 725 GN XMSN GEAR CODE 5
419 YL OPR MON PARKING BRAKE 726 BU XMSN GEAR CODE 6
417 GY PRIMARY STER SW 815 WH LCL XMSN PRESS. SW
432 PK OPR MON BRAKE PRESS. (OIL) 892 BR PORT/CAT DATA LINK (-)
443 YL POWER TRAIN TEMP GAGE 893 GN PORT/CAT DATA LINK (+)
449 BU SPDOM SENDER (SIGNAL NO. 1) A958 WH PARK BRAKE SOL
450 YL TACH SENDER (+) G704 YL BODY RAISE SOL
451 BR TACH SENDER (-) G705 GN BODY LOWER SOL
453 PK SUPPL STER FAULT LAMP G706 BU RETARDER SOL NO.1
454 GN RETARDER INDICATOR LAMP G707 GN RETARDER SOL NO.2
469 GN FUEL LEVEL SENDER B+ G708 GY RETARDER SOL NO.3
477 YL SPDOM SENDER (SIGNAL NO 2) G709 WH ROADING SW - BODY INHIBIT
490 GN XMSN LOCK-UP INDICATOR G712 GN BODY HOIST SW - LOWER
Accessory Circuits G713 GY BODY HOIST SW - FLOAT
500 BR WIPER - FRONT (PARK) G714 PU BODY HOIST SW - ROADING RELAY COIL
501 GN WIPER - FRONT (LO) G715 YL ROADING RELAY - ROADING RELAY WIPER
502 OR WIPER - FRONT (HI) G716 WH ROADING RELAY - ROADING RELAY N/O
503 BR WIPER - REAR (PARK) G717 BU ROADING SW. - POWER
504 YL WIPER - REAR (LO) G730 PK EPTC II - PARK BRAKE SOL
505 BU WIPER - REAR (HI) G731 GY EPTC II - SECONDARY SERVICE BRAKE SOL
K964 PU EPTCII CLEAR SWITCH
K965 YL EPTCII SET SW
L904 BU SECONDARY BRAKE SOLENOID
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L57 L56
L56
L58 (5) 12V BATTERY (5) 12V BATTERY (7) DISCONNECT SW LEFT SIDE TURN/CLEARANCE LAMP (12) BODY TIP
L56
CONN 23 L58 L57 L13 L13 9X-3404 7N-0718 117-8318 ATCH C SOLENOID
9X-3404 (4) ALTERNATOR BBB 200-BK
STOP/TAIL/TURN LAMP L14 A (LOWER)
(E) EPTC II L13 L14 RD-00 RD-00 BK-00 100-5047 5 G704-YL
117-8352 SERVICE L C 2U-7294
XMSN CNTL 124-GN-14 (C) WORK LAMP BREAKER 6 GN-16

624-YL
200-BK

200-BK

500-BR

502-OR

200-BK
200-BK
200-BK
505-BU
504-YL
503-BR

165-YL
110-GN

118-GY

501-GN

115-RD
115-RD
115-RD
TOOL FF MM MM NN NN PP PP BBB SIDE

ENGINE
A
B
C
D
E
F
G
H
J
3E-8748 (E) SERVICE/SET SW 116-BR 6N-8589 BK-00 207-BK L11 ALT 2 BK-16
CONNECTOR PO S N EG PO S N EG E E TURN H
F 9D-3721 410-WH 1 RD (C) ACTION ALARM 602-WH 3 WH-18 203-BK 109-RD-6 + R 403-GN 4 PU-16 G704-YL C
P L10 L10

304-WH-10

522-WH-14
9W-1951 F

619-GN-14
CONN 25

327-PK-14

521-YL-14
BBB

611-PU-14
(7) FRAME (12) BODY TIP

202-BK

893-GN
892-BR
M B

126-PK
STOP M START RELAY 1 306-GN 201-BK 2 RD 9G-9813 112-PU-14 116-BR 115-RD 115-RD 1 RD-18 3 YL-16 200-BK 200-BK

109-RD-6
101-RD-6
F F EEE 15A U GROUND T B SOLENOID
RD 604-OR 4 604-OR 604-OR BU ALARM 2 321-BR K964-PU 202-BK 200-BK 200-BK 2 BK-18 1 GY-16 G705-GN G705-GN

403-GN

302-OR

322-GY

203-BK
606-GY
605-YL

450-YL

405-GY

406-PU
453-PK
469-GN

506-PU
1

310-PU
413-BR

618-YL
451-BR

207-BK
201-BK
617-BR

311-WH
407-PK
KK
CONN 18
C (RAISE)
CONN 16
WH 2 617-BR 3 617-BR B K NEUTRAL EMS 3 409-OR 130-GN INDICATOR LAMPS 10A 112-PU (C) AIR CONDITIONER BREAKER G 403-GN 203-BK BK-6 KK
L61 L61 U U U L56 REAR 2U-7294
TAIL BR 3 605-YL 5 605-YL 4 604-OR NEUTRAL PMC 4 (E) SERVICE/CLEAR SW U F 6N-8589 200-BK DOME LAMP 302-OR
EEE CLEARANCE FRONT

OPERATOR STATION
BK 200-BK 200-BK 7 617-BR START SW 5 307-OR 165-YL 2 199-OR RETARDER 10A 112-PU 124-GN-14 501-GN 304-WH-10

505-BU
504-YL
503-BR
502-OR

500-BR

200-BK

200-BK
624-YL
200-BK
200-BK
200-BK
4 2

165-YL
9D-3721 8C-9678 L52

110-GN
118-GY

501-GN

115-RD
115-RD
115-RD
L52 L12 L12

CONN 22
1 627-YL 8 618-YL SERVICE 6 K964-PU 165-YL 118-GY 4 U U U 112-PU-14 124-GN-14 118-GY 101-RD-6 CLEARANCE
L27 F F TT TT 15A U 105-4849 HI/LOW/POS/TURN

L13
TU RN 5 605-YL CLEAR 7 K965-YL K965-YL 202-BK L42 L42 118-GY 110-GN 5 160-BU BODY TIP CONTROL 500-BR 109-RD-6 L11 C
604-OR 6 606-GY SPARE 8 TWISTED PAIR 110-GN 115-RD 6 160-BU BODY TIP CONTROL 10A 112-PU 502-OR 602-WH L11 LAMP WITH MARKER L904-BU 1 GN-18 (8) FSBS

CONN 21
E E L53 L53

304-WH-10
618-YL 3 627-YL DATA + 9 893-GN 115-RD 126-PK 7 U U U (C) FUSE FUSE HOLDER E 115-RD 115-RD 202-BK 2 GN-18 SOL

CONN 20
109-RD-6

1
2
3
4
5
6
7
8
9
L55

101-RD-6

9
3
7
4
2
1
5
8
6

4
5
1
7
2
3
6
L55 U L14 L14

10
F 606-GY 1 612-GY DATA - 10 892-BR 126-PK 306-GN 8 118-GY FR ONT WASH/WIPE 10A 3K-8782 4K-5122 200-BK 8T-8692 F
U A A A L44

B
C
A
15A 8M-8948 L44 BBB
200-BK 200-BK-14 2 200-BK-14 + BATTERY 1 126-PK 306-GN 123-WH 9 118-GY FRONT WASH/WIPE 10A 112-PU 165-YL OPERATOR STATION
U U L52 L52 (8) DIFF AAA C
200-BK 10 614-PU GROUND 2 202-BK 202-BK 202-BK 123-WH 121-RD 10 115-RD 5

L9
L41 L41 U L53 L53 LOCK SW H L9 (8) PARK BRAKE

200-BK

605-YL
200-BK 9 UP SOL 3 703-BU 202-BK 202-BK 121-RD 115-RD 11 112-PU 112-PU (C) KEY BREAKER 4 BU-18 A958-WH 1 GN-18

617-BR
CHASSIS HARN
L44 L

522-WH-14
L44

619-GN-14

327-PK-14

521-YL-14
3E-0307 SOL

611-PU-14
505-BU
504-YL
503-BR
502-OR

500-BR

200-BK
624-YL
DOWN SOL 4 704-GY 202-BK 202-BK 115-RD 116-BR 12 9G-9487 6 RD-18 202-BK 2 GN-18

165-YL
200-BK

110-GN
118-GY

501-GN

115-RD
(21) RETARDER SW.
L55

L59 RR E E E P

L58
L59 8T-8692

CAB ROOF HARN

200-BK +10V 9 709-OR 202-BK 202-BK 116-BR 199-OR 13 9G-8451 BUS TERMINAL 101-RD-12 105-RD 3 WH-18

606-GY
605-YL

453-PK
322-GY

469-GN
203-BK

403-GN
302-OR

506-PU
405-GY

406-PU

450-YL
310-PU
618-YL

413-BR

451-BR
207-BK
407-PK

201-BK
106-2473 CC CC

617-BR

311-WH
L55 T C
XMSN SPEED 10 710-GN 202-BK-18 202-BK 199-OR 118-GY 14 101-RD-10 105-RD 324-BU AAA 1 YL-18
U 10A U A A A P (19) TRANSMISSION (12) STEERING
B 612-GY 612-GY LKUP SOL 5 705-PK 118-GY 110-GN 15 113-OR OPERATOR MONITOR 10A 112-PU 199-OR 2 BK-18 417-GY 1 BK
L40 U 1

1
2
3
TEMP SENDER
CONN 16
LH BACKUP TT TT 201-BK PRESSURE SW

624-YL
200-BK
612-GY RETARDER 6 706-BR 110-GN 102-RD-14 1 158-BR A 2 RD
P 8N-3844

304-WH-10
LAMP 200-BK BODY FLOAT 7 707-PU 102-RD-14 103-RD-14 3 126-PK EPTCII XMSN CTRL 10A 112-PU (C) HEADLAMP & RIGHT TAIL G706-BU (8) DIMMER SW 3 BU 8T-8640

109-RD-6
101-RD-6
L61 L61 U 2 L71 L71

CONN 24
9X-1439 B TT TT
8 NC 103-RD-14 114-RD 16 LAMP BREAKER
CONN 14 443-YL HI/LOW/POS/TURN LAMP

L20
2H-1855
NOTE F LEVER 1 11 711-BR-18 114-RD 410-WH 17 165-YL START AID 10A 112-PU 6N-8589 A 3E-7586 (RHD), 3E-7587 (LHD)
G G U CC CC
EEE EEE T C

443-YL

200-BK

605-YL
LEVER 2 12 712-WH-18 190-PK 113-OR 18 165-YL 101-RD OPERATOR STATION (A) RESISTOR 619-GN-14

617-BR
X (12) SUPPLEMENTAL

1
2
3
4
5
6
7
8
9
L56

10
L56
CONN 19

MAIN CAB HARN

1
2
LEVER 3 13 713-OR-18 L60 F F 410-WH 130-GN 19 158-BR DIFF LOCK 10A 112-PU 101-RD-14 102-RD-14 3T-3123 611-PU-14 611-PU-14 200-BK 1 BK
L60 U EEE EEE U 15A U 3 P STEERING
(3) BACKUP B 612-GY LEVER 4 14 714-YL-18 113-OR 124-GN-14 22 F W G708-GY W 610-OR-14 200-BK-14 2 RD
L39 4 L3 PRESSURE SW
ALARM 612-GY LEVER 5 15 715-GN-18 126-PK 130-GN 123-WH 23 123-WH GAGES 10A 112-PU (C) ENGINE SHUTDOWN 2 624-YL G707-GN 605-YL RD 1 600-BR 720-PU BBB X 453-PK 3 BU
G U TT TT L21 P 2 HI BEAM 8T-8640
3T-1815 200-BK 624-YL GND VERIFY 16 716-BU-18 126-PK 126-PK 124-GN-14 24 123-WH GAGES BREAKER 3 505-BU L P 606-GY RD 2 601-GY 202-BK 611-PU-14 1

505-BU
504-YL
503-BR
502-OR

500-BR
624-YL

200-BK
165-YL

110-GN
501-GN

118-GY

115-RD
NOTE F B L56 L56 L L2 L2 HEADLAMP
ID CODE 2 17 NC 126-PK 123-WH 20 173-YL STOP LAMPS 10A 112-PU 6N-8589 L43 4 502-OR G708-GY 3 CC 619-GN-14 4
U TT TT 9X-7170
200-BK
ID CODE 1
ID CODE 0
18
19
277-BK
276-BK
165-YL
308-YL F
21
U
110-GN
110-GN
REAR WASH/WIPE
REAR WASH/WIPE 10A 112-PU
101-RD-14
101-RD-12
107-RD-14
107-RD
(C) ENGINE SHUTDOWN
CONTROL L43
5
6
501-GN
500-BR
G707-GN
G706-BU 1
4
6
(A) HEADLAMP/
TAIL SW CONN 17 E BBB
617-BR
605-YL
3
5 201-BK
C
1

2
1
BK-18

L21
X

L20
G U EEE EEE U 15A U 9G-9287 5 3E-9317
PARK BRAKE 20 374-PK 160-BU 306-GN 2 15 504-YL 199-OR 2 619-GN-14 1 200-BK-14 2 200-BK-14 619-GN-14 419-YL 2 RD-18

BK-18
BK-18
B 612-GY CAB LAMP GEAR 1 21 721-BR BKR GROUND 105-RD 308-YL 4 190-PK PARK BRAKE 10A 112-PU (C) LEFT TAIL LAMP 16 503-BR (21) TURN 601-GY 605-YL 2 200-BK-14 3 BU-18
9X-1439 L42 L42 U EEE EEE L51 W (7) START AID
RH BACKUP 612-GY GEAR 2 22 722-WH 326-PU 105-RD 6 BREAKER 17 199-OR 605-YL SIGNAL SW 601-GY 611-PU-14 7
L43 L43 SOLENOID (8) PARK BRAKE

OFF (KEY)
OPERATOR STATION

+ BATTERY
LAMP LOW BEAM

200-BK
200-BK
200-BK GEAR 3 23 723-OR 108-BU-14 107-RD 7 108-BU-14 AIR SEAT 15A 112-PU-14 6N-8589 18 116-BR 606-GY 9G-5589 601-GY L8 617-BR 8 PRESSURE SW
1 4 W 9G-4365

ENG SOL
9X-1439 B GEAR 4 24 724-YL TOP DASH 160-BU 101-RD 8 U U 101-RD-12 19 110-GN 537-GN 200-BK L75 (8) EPTC 200-BK-14 6 BBB HEADLAMP

GROUND
CONN L40 L40 L 1 W 9X-7169 102-3648

RESET
N OTE F GEAR 5 25 725-GN 306-GN 109-RD 9 115-RD RADIO AND DOME 101-RD-10 103-RD-14 20 118-GY 537-GN 200-BK 618-YL SERV BRAKE 311-WH 3 311-WH 1 BK-18
U 15A U W 2 W 610-OR-14 PRESS SW X

OFF
GND VERIFY 26 726-BU 308-YL 112-PU 10 115-RD RADIO AND DOME 10A 101-RD 21 114-RD 102-RD-14 310-PU 9 310-PU 2 BK-18
B U U 3 101-3084
SERV BRAKE 27 720-PU 105-RD 304-WH 11 101-RD (C) ALT BREAKER 32 103-RD-14 G709-WH L71 617-BR 203-BK 4 L11 617-BR 1 RD-18
L38 4 W
2 612-GY P2 PRESS 28 815-WH L59 L60 L61 101-RD 158-BR 12 121-RD BACKUP ALARM 10A 101-RD-14 9S-0174 1 102-RD-14 310-PU 617-BR 207-BK 5 200-BK 2 BK-18

YL-18
U U W 5 L11
CONN 16
(A) HORN SW

BK-18
BU-18
RD-18

OR-18
WH-18
1 200-BK PB FEEDBK 29 A958-WH 109-RD 173-YL 13 101-RD-14 101-RD-10 102-RD 10 307-OR 103-RD BBB
U 3T-2357 6 FRONT POSITION E
FB FEEDBK 30 L904-BU 112-PU 124-GN-14 1 114-RD HORN 10A 101-RD-12 101-RD-10 109-RD-6 12 374-PK 601-GY 617-BR L3 NOTE: FOR TUV ONLY 5
U U 60A W BBB LAMP
PARK BK OUT 31 G730-PK 304-WH 165-YL 14 101-RD-6 101-RD-6 109-RD 9 102-RD-14 601-GY 173-YL E 611-PU-14 4 201-BK 1
U W W
CONN 17

126-PK-18

715-GN-18

713-OR-18
202-BK-18

712-WH-18
714-YL-18
9X-1407

711-BR-18
MARKER M EMERG BK OUT 32 G731-GY 107-RD 15 109-RD 14 200-BK-14 322-GY 322-GY 114-RD 200-BK 1 619-GN-14 6 469-GN 2 BK-18 BK-18

716-B U -18
CC

5
6
2
3
1
4
7
G730-PK
L904-BU

A958-WH
G731-GY
LAMP 200-BK 33 NC 327-PK-14 160-BU 16 101-RD 11 200-BK CC 604-OR 2 617-BR 3 X

612-GY
121-RD
202-BK

720-PU
726-BU
725-GN
724-YL
723-OR

706-BR

202-BK

306-GN
409-OR

202-BK
202-BK
722-WH

715-GN
714-YL
709-OR

703-BU
704-GY
705-PK
202-BK

712-WH
126-PK

126-PK
U W

374-PK

707-PU

321-BR
721-BR

710-GN

307-OR
815-WH

711-BR
721-BR

L29
E 2U-9957 617-BR 34 NC
L29
158-BR 190-PK 17 306-GN L70 L70 L35 L35 27 307-OR 114-RD 7 605-YL 1 605-YL 1 RD-18 E

327-PK-14
107-RD-14
306-GN
326-PU
200-BK
M 35 NC 173-YL 105-RD 18 306-GN 13 374-PK 103-RD-14 103-RD 8 200-BK-14 2 200-BK 2 BK-18
STOP/TAIL/TURN LAMP ID CODE 4 36 280-BK 124-GN-14 326-PU 19 202-BK 38 310-PU (8) STOP 6 (20) FUEL
117-8352 ID CODE 3 37 NC 200-BK 327-PK-14 3 124-GN-14 29 G709-WH 103-RD-14 LAMP SW 3 311-WH 1 TO START AID LEFT LEVEL SW
F L63 L54 L54 L75 L75 7U-9036 TURN LAMP 3E-1942

280-BK

202-BK
SOLENOID

276-BK
601-GY 202-BK 200-BK 20 102-RD-14 601-GY 30 601-GY 618-YL 9 310-PU 2

277-BK
F
200-BK 201-BK 202-BK 21 103-RD-14 25 610-OR-14 4 TO DISCONNECT SW BBB 7X-6066

601-GY
L30 L30 (A) PANEL LAMP BBB
STOP M M B 201-BK 22 105-RD 40 310-PU 601-GY 1 CONNECTOR 5 & FRAME GND

G709-WH
XMSN F

601-GY
158-BR
RD 1 604-OR 4 604-OR 160-BU 23 105-RD F W 39 601-GY W (A) REAR 601-GY W (A) REAR DIMMER SW 2 FOR TUV 407-PK (19) CONV TEMP SW

200-BK
CONSOLE E E

202-BK-18
126-PK-18

713-OR-18
715-GN-18
716-BU-18

712-WH-18
714-YL-18
FOG 3E-9318 7N-7854

711-BR-18
WH 2 617-BR 108-BU-14 24 326-PU 2 201-BK 28 199-OR 601-GY 601-GY 601-GY STOP LAMP SW 201-BK

612-GY
617-BR 3 FLOOD CC

202-BK

720-PU
706-BR
202-BK

724-YL
723-OR

200-BK

600-BR
306-GN
409-OR

726-BU
725-GN
202-BK

722-WH

709-OR

703-BU

704-GY
705-PK
202-BK
126-PK

374-PK

721-BR

710-GN

321-BR
707-PU
307-OR

815-WH
121-RD

601-GY
LAMP
CONN 18
W

G730-PK

L904-BU
A958-WH
L37

G731-GY
TAIL BR 3 605-YL 5 605-YL 5 327-PK-14 13 202-BK 7 G706-BU 200-BK LAMPS 200-BK LAMP

OPERATOR STATION
716-BU
715-GN
714-YL

126-PK
712-WH
711-BR
L37 7G-9730 116-4508 Tû
BK 4 200-BK 2 200-BK 304-WH-10 L62 L62 190-PK 10 31 G707-GN W2 114-0417 W2 W 327-PK-1
627-YL 101-RD-6 101-RD-6 304-WH 3 123-WH 33 G708-GY 116-BR 116-BR 624-YL 116-BR 627-YL W (15) ENGINE
1 (7) FRONT E SUPRESSION
U 3 W 3 327-PK-14 SHUTDOWN
TURN L67 L67 F 4 124-GN-14 605-YL-14 34 605-YL 116-BR W W 200-BK W W WASHER MOTOR DIODE
1 2 200-BK-14 SOLENOID

L35
109-RD-6 109-RD-6 109-RD-6 5 113-OR 35 606-GY 200-BK 200-BK 2U-4570

601-GY
NOTE:G

601-GY
F 3 W E 110-6465

L33
U 200-BK 6 410-WH 36 322-GY 200-BK 627-YL 200-BK-1

L34

L36
L33 L30

L39
304-WH-10 304-WH-10 308-YL 304-WH 7 130-GN 37 627-YL W E E
W

617-BR
L38 L38 U L62 L39 MOTOR (2) TACHOMETER
L39 F U 107-RD RR 109-RD-6 109-RD-10 304-WH-10 8 105-RD 22 506-PU 624-YL 506-PU 450-YL 2 WH-18
U U

L29
M L36 L39 ENGINE SPEED
112-PU-6 109-RD-6 9 160-BU 23 507-WH 624-YL 451-BR 1 BK-18
L29 L40 L40 (C) START SENSOR
1 627-YL 109-RD-10 1 165-YL 24 617-BR 116-BR
(C) MAIN RELAY E E 3E-7886
2 200-BK 11 326-PU 610-OR 8 610-OR-14 200-BK
L43 RELAY U 3E-7279

L43

BK-18
BK-18
306-GN
12 308-YL 26 618-YL 601-GY 200-BK 3 BU-18

126-PK
123-WH
115-RD

121-RD
CONN 15

L10
REAR FOG LAMP 3T-0376 14 409-OR 627-YL 201-BK 2 RD-18 (8) ENGINE OIL

L9
(8) REAR
126-8104 U 490-GN 16 110-GN 405-GY 1 BK-18 PRESSURE SW
L63 L63 WASHER MOTOR
9X-4276

L35
LICENSE PLATE F 202-BK 202-BK 1 18 324-BU 505-BU 2U-7985
M L35 L70 C

610-OR-14
LAMP CONNECTION 1 115-RD 200-BK 306-GN 306-GN 2 19 453-PK 118-GY 118-GY 110-GN

5
6
2
4
8
9
7
3
1
W
L41
CONN 13 E

10
L41 308-YL 306-GN 306-GN 21 450-YL
RD 1 617-BR 2

200-BK
618-YL
117-8319 FOR W H B B W H MOTOR
123-WH 200-BK 22 449-BU 502-OR 502-OR 505-BU B B 507-WH

612-GY
BK 2 200-BK 3

121-RD
DEALER L45

L904-BU
200-BK

419-YL
L39

453-PK
202-BK
CC

G704-YL

201-BK
201-BK
G705-GN

417-GY
A958-WH
SUPPLIED 4 449-BU L32 (B) SHIFT 23 451-BR
L39

L40
LH TUV REAR LIGHTING TACHOGRAPH 5 477-YL LEVER SW L39 24 477-YL CC

G706-BU

G708-GY
L40 (4) ARC SUPPRESSOR (4) AIR CONDITIONER

G707-GN
200-BK 9W-0681 L40 25 403-GN

605-YL
606-GY
6

199-OR

537-GN
L37 L37 DIODE AS. CLUTCH SOLENOID
716-BU-18 716-BU-18 F 202-BK 200-BK 201-BK 26 405-GY (A) REAR
L68 L68 W L (A) FRONT W L L52 3E-9169 102-0347
126-PK-18 126-PK-18 10 200-BK BODY MOVEMENT INHIBIT 200-BK 201-BK 201-BK 27 406-PU 501-GN 501-GN P W 504-YL P W WIPER SW L52 E
715-GN-18 715-GN-18 202-BK-18 2 GROUND CAB ROOF GROUND 200-BK 200-BK 28 413-BR WIPER SW E 1 522-WH-14 2 GN

L63

L5
N N B W W 3T-6655 W W 119-4436

L31
REVERSE 714-YL-18 714-YL-18 716-BU-18 1 GND VERIFY BREAKER PANEL GROUNDS 200-BK 201-BK 200-BK-14 30 417-GY 500-BR 500-BR 503-BR 522-WH-14 1 2 513-OR-14 1 GN

L23
F F L63
1 2 713-OR-18 713-OR-18 126-PK-18 6 +24V 201-BK 202-BK 202-BK 33 407-PK 506-PU 506-PU 507-WH 513-OR-14 2 E

200-BK
LAMP 612-GY

500-BR
502-OR
L

501-GN
118-GY
L46
126-8105 2 1 200-BK 712-WH-18 712-WH-18 7 202-BK CAB 39 A523-PU 504-YL D

L5
G
D 200-BK BK
GND
H 711-BR-18 711-BR-18 715-GN-18 9 LEVER 5 (C) BACK UP 202-BK GROUND 38 A524-BR 503-BR (A) FLASHER L5
G MOTOR 202-BK-18 202-BK-18 714-YL-18 8 LEVER 4 F F ALARM RELAY CHASSIS GROUNDS FOR EPTC II AND TACHOGRAPH 201-BK STUD 31 515-GY-14 507-WH W 120-4537
STOP/TAIL/TURN LAMP G
Tû 3E-6477 G E

202-BK
GN 321-BR 5 LEVER 3 202-BK 35 516-GN-14 539-BU C TURN
200-BK

713-OR-18

160-BU
504-YL 1

321-BR

453-PK

469-GN
117-8317 L69 L69 L74 L74
BASE: 7T-6365

1
3
4
2
110-GN 3 GY P 712-WH-18 4 LEVER 2 XMSN CNTL AND TACHOGRAPH GROUNDS 200-BK 200-BK 40 517-BU-14 538-OR C2 HAZARD BK-18 1 513-OR-14
L57 L57 B+ 2 3

BK
200-BK
202-BK
503-BR 4 BR 711-BR-18 3 LEVER 1 202-BK 202-BK 37 A525-GN 200-BK 31 GROUND 1 BK-18 2 521-YL-14
STOP

GN
GY
BR
OR
N N B 505-BU 2 OR 202-BK 202-BK 15 611-PU 30B
RD 1 604-OR 4 604-OR 200-BK-14 17 454-GN 537-GN 49A HEAD LAMP
(9) REAR L35 L35 (4) A/C REFRIGERANT SW L6
WH 2 618-YL 1 618-YL OPER ATOR STATION L35 L66 20 443-YL 103-RD-14 49 + BATTERY
TAIL WIPER L66 114-5334

GND
BR 3 606-GY 5 606-GY 29 469-GN 601-GY
L43 L43

L31
BK 4 200-BK 2 200-BK MOTOR L43 32 419-YL 617-BR 521-YL-14

L69
9X-3392 L31 L50 L6

B+
L31 L31

ûT
3 34 432-PK 617-BR 617-BR (A) PARK BRAKE SW

201-BK
201-BK
TURN L30 L30 L30 L23
L30 36 521-YL-14 200-BK-14 200-BK 118-4316
L45 L45 4 3

MOTOR
200-BK

200-BK 200-BK L73 L73 201-BK

L69 L69 2 1 L5

L
(4) FUEL

P
L69 202-BK 374-PK 413-BR

324-BU
200-BK 201-BK E E
W W 201-BK 201-BK PRESS SW
CONN 14L46
L21 L46 L76 L76

H
CONN 12 CONN 11 L66 374-PK 201-BK 9W-3187

L54
(D) FRONT WIPER

200-BK
CHASSIS HARNESS CAB HARNESS L28 L28 L71 L71
N K A A F L28 601-GY MOTOR
MARKER L66 L54 (13) COOLANT
200-BK 4 604-OR 38 490-GN L66 G709-WH L53 9X-3392 406-PU E E
LAMP L44 L44 L3 TEMP SW
618-YL 7 617-BR 612-GY 612-GY 2 L44 201-BK

L2
2U-9957 N L76 L76 L50 L50 L2 7N-9785
L27 8 618-YL 617-BR 720-PU 3 200-BK 374-PK L R
RH TUV REAR LIGHTING 5 605-YL 618-YL 612-GY 706-BR 4 202-BK L38 L38 601-GY 202-BK L 308-YL Tû
W (A) KEY

L32
6 606-GY 605-YL 449-BU 202-BK 5 612-GY BK 4 G717-BU 310-PU G708-GY 9 L C OFF START SW E
L32 L71

L8
4 F L8
3 627-YL 606-GY 477-YL 726-BU 6 720-PU L33 L33 L65 G705-GN 1 YL RAISE GN 5 G712-GN G714-PU 202-BK 307-OR 308-YL 5 326-PU 9G-7641 311-WH 1 BK
L S ON

L904-BU
1 612-GY 627-YL 726-BU 725-GN 15 706-BR G704-YL 2 GN LOWER GY 6 G713-GY F 200-BK-14 200-BK-14 2 105-RD 374-PK 326-PU 6 307-OR 200-BK 200-BK 2 BK

202-BK
L B ST L7 L8

G717-BU
2 200-BK-14 604-OR 725-GN 724-YL 16 202-BK 160-BU 3 BK SUPPLY RD 1 G713-GY 108-BU-14 108-BU-14 1 160-BU G709-WH 307-OR 4 105-RD
(A) START AID SW (A) TURN (A) HAZARD (A) HI BEAM Tû
L55

614-PU 10 726-BU 724-YL 723-OR 17 726-BU G709-WH 4 WH INHIBIT YL 3 G715-YL 165-YL 202-BK 105-RD 3 611-PU-14
5 (C) DIFF LOCK 3E-7176 INDICATOR INDICATOR INDICATOR L4 (13) COOLANT TEMP
9 725-GN 723-OR 722-WH 18 725-GN WH 2 G716-WH G713-GY 326-PU 105-RD 310-PU 1 619-GN-14

432-PK

201-BK
F F F F RELAY AIR SUSPENSION LAMP LAMP LAMP SW START AID
HITCH HARN CHASSIS HARN 724-YL 722-WH 721-BR 19 724-YL F 308-YL 160-BU 165-YL 8
F
CONN 9 L 7X-5988 L6

200-BK-14
723-OR 721-BR 709-OR 20 723-OR (C) BODY HOIST CONTROL 3E-6477 SEAT GP. 611-PU 165-YL 2 601-GY 8D-1429 8D-1429 8D-1429 L6
124-8043 1 F 8Y-6801 NOTE E NOTE E NOTE E

L34
722-WH 709-OR 710-GN 21 722-WH 158-BR 324-BU 130-GN 326-PU 7 200-BK

311-WH
L34 6 L49

522-WH-14
L

619-GN-14
F

327-PK-14

521-YL-14
611-PU-14
449-BU

726-BU
725-GN
724-YL
723-OR
722-WH

721-BR 710-GN 703-BU 29 721-BR 102-RD 454-GN 308-YL

709-OR

703-BU
202-BK
704-GY
705-PK

L
721-BR

710-GN

G712-GN
477-YL

W
815-WH

F 1 2 L

L32
709-OR 703-BU 202-BK 30 709-OR 200-BK 324-BU G708-GY 601-GY 7 165-YL CC CC

606-GY

322-GY

605-YL

203-BK

506-PU

453-PK
450-YL

405-GY

406-PU

469-GN
310-PU
618-YL

413-BR
451-BR
207-BK

407-PK
201-BK
617-BR

311-WH
C L 3 C
710-GN 202-BK 704-GY 31 710-GN 610-OR-14 453-PK L46 605-YL 200-BK 1 310-PU W WW W W W
CONN 10
A 703-BU 704-GY 705-PK 32 703-BU 443-YL 606-GY 160-BU 8 (8) EMS LOW
2 (C) RIGHT TAIL BRAKE OIL
WH 1 449-BU 202-BK 705-PK 815-WH 33 202-BK 707-PU 123-WH 537-GN G709-WH 2 165-YL

449-BU
477-YL
L37 L37 F F LAMP RELAY

L51
G715-YL
G716-WH

G714-PU
F PRESS SW

L14
200-BK
539-BU

200-BK
538-OR

200-BK
BK 2 477-YL 704-GY 815-WH 449-BU 34 704-GY F 450-YL 199-OR 537-GN 4

611-PU
200-BK
L49 L51 L14

L44
705-PK 706-BR 477-YL 35 705-PK 11 311-WH TO CHASSIS 3E-6477 449-BU G707-GN 606-GY 5 2U-8873
(16) TACHOGRAPH F L72
815-WH 720-PU 324-BU 36 815-WH 2 302-OR 618-YL 477-YL G706-BU 605-YL 6 322-GY
SPEED 3 L28 F (A) TUV ROADING SW
449-BU 107-RD 405-GY 37 449-BU 202-BK 3 203-BK 451-BR 199-OR 3 G709-WH 618-YL
SENDER 477-YL 124-GN-14 406-PU 22 477-YL F F F 7 207-BK 403-GN G707-GN 9 118-0634 539-BU 606-GY

200-BK
165-YL
115-RD
3E-7886 107-RD 158-BR 407-PK 23 324-BU (C) ROADING RELAY 4 304-WH NOTE: 112-3543 CONVERTER REQUIRED FOR 410-WH G706-BU 10 601-GY L74 538-OR 539-BU
L38 L38
CONN 8
604-OR 173-YL 413-BR 24 405-GY 3E-6477 KEY 12 112-PU 12V RADIO OPERATION 405-GY 601-GY 200-BK 454-GN 538-OR
F L L50 L50 L4 L4 AA
605-YL 322-GY 417-GY 25 406-PU F BASE: 7T-6365 6 306-GN TO BREAKER T G 406-PU G708-GY 200-BR 601-GY 611-PU 611-PU 322-GY (6) HORN

OPERATOR STATION
RAISE T (D) 24/12 VDC (2.5A) LEFT SPEAKER R L L77 L77 200-BK LO TONE
202-BK

618-YL 506-PU 27 407-PK 9 109-RD 1 115-RD 115-RD IN 413-BR 200-BR 617-BR 130-GN 200-BK
T T T L 1 2 L AA

L49
720-PU 507-WH 28 413-BR HOLD 1 101-RD 2 165-YL 165-YL IGN CONVERTER 124-6046 469-GN 1 G709-WH 160-BU 617-BR 324-BU (A) DIFF. 7T-0969
FLOAT T 112-3543 3 L49 (A) RETARDER L12
202-BK 605-YL 450-YL 9 417-GY 8 308-YL 3 200-BK 200-BK GND 417-GY L48 PU 2 G709-WH 160-BU 453-PK LOCK Y AA 322-GY AA
LOWER T L72 INDICATOR (6) HORN
610-OR-14 605-YL 605-YL 451-BR 10 450-YL 5 105-RD 135-BU OUT 508-PU-18 419-YL 200-BK INDICATOR 1 322-GY

200-BK-14

(2) RESISTOR
T L72 8D-1429 L12 HI TONE
507-WH 605-YL 453-PK 11 451-BR 10 310-PU A513-PK MEM 509-WH-18 407-PK G709-WH 8D-1429 200-BK 2 200-BK
709-OR

200-BK
324-BU 606-GY 12 453-PK LOWER DASH CONN 13 511-BR-18 432-PK 160-BU NOTE E NOTE E 200-BK AA 7T-0970

L66
L31 L66 (C) BODY HOIST SW L73 L73
CONN 7 CONN 6

449-BU
443-YL
403-GN
450-YL
L45

123-WH

451-BR
477-YL
158-BR 606-GY 606-GY 13 515-GY-14 14 512-GN-18 113-OR

6T-2217
Y

304-WH-10
173-YL 606-GY 26 516-GN-14 L31 118-0640 15 409-OR 611-PU-14
E

101-RD-6
T T

L68
RIGHT SPEAKER CCC CCC Y
202-BK
202-BK

606-GY 610-OR-14 515-GY-14 1 517-BU-14 201-BK E 200-BK-14

1
2
16 200-BK W W W W

302-OR
L16 L49 L49
124-GN-14 617-BR 516-GN-14 7 A523-PU 202-BK 17 T 124-6046 A523-PU 200-BK 6 322-GY 3 AL
L72 L4

L4
L72 L73

G709-WH

301-BU
302-OR
L68 HI BEAM

200-BK
200-BK
200-BK
200-BK
709-OR
202-BK
726-BU
725-GN
724-YL
723-OR

A524-BR 617-BR 617-BR 517-BU-14 8 A524-BR A513-PK YL MEMORY A524-BR 1 611-PU-14 1

722-WH

200-BK 18 5
721-BR

453-PK
324-BU
454-GN
130-GN
(D) 12V RADIOS L48 L48 HEADLAMP

200-BK
709-OR

202-BK

A523-PU 617-BR 14 403-GN 135-BU RD B+ (12V) A525-GN 5 619-GN-14 5

324-BU
6
710-GN

19

454-GN
130-GN
A525-GN 618-YL A523-PU 39 490-GN 200-BK 3 BK GROUND 3E-6106 (EUROPEAN VER. - REMOVABLE) 4 618-YL 4 9X-7170

200-BK
200-BK
20 124-GN-14

617-BR
3E-6107 (EUROPEAN VER. - FIXED) L47 L47

L36
515-GY-14 618-YL 618-YL A524-BR 40 L36 508-PU-18 1 WH/BK,GN/BK L.H. SPKR- 521-YL-14 123-WH 123-WH 3 606-GY 6 Y
A 516-GN-14 618-YL 41 322-GY DIAGNOSTIC 509-WH-18 L.H. SPKR+ 3E-7141 (AMERICAN VER. - REMOVABLE) W W 2 200-BK-14 2 200-BK-14 619-GN-14
2 WH/GN 515-GY-14
I

L77
D

J
G
H
F
E
C
B
A

517-BU-14 627-YL 403-GN 62 506-PU CONNECTOR 511-BR-18 7 GY/BK,VI/BK R.H. SPKR- 3E-7140 (AMERICAN VER. - FIXED) 516-GN-14 +24 +24 200-BK-14
W W 617-BR W W
A 617-BR G706-BU 69 507-WH ANTENNA 512-GN-18 8 GY/VI R.H. SPKR+ 517-BU-14 200-BK - 200-BK - 200-BK 200-BK
202-BK
703-BU

RD-00
W
C
B
A

8E-1118 W 200-BK LOW BEAM

200-BK
200-BK
611-PU-14 G707-GN 322-GY 43 605-YL-14 165-YL 4 NC 477-YL 451-BR
G S E HEADLAMP

200-BK
200-BK
200-BK
443-YL G708-GY 506-PU 44 606-GY ANTENNA (A) SPEEDOMETER
202-BK

SIG (A) TACHOMETER SIG

815-WH
709-OR-18

YY
202-BK-18
726-BU-18
725-GN-18

723-OR-18
724-YL-18

722-WH-18

YY
721-BR-18

522-WH-14 324-BU 507-WH 45 610-OR-14 UPPER DASH 118-5447 Y 9X-7169

121-9681
202-BK
704-GY

W (A) MONITORING (A) SUPPLEMENTAL E MTR BAT FF

A 619-GN-14 405-GY 201-BK 68 617-BR L36 H LAMP LAMP 618-YL 1 RD-18
200-BK 406-PU 606-GY 618-YL MEMORY (D) 24V RADIOS 124-GN-14 1 8D-1429 449-BU SYSTEM STEERING RD-OO 200-BK 2
3E-6955 GROUND

47
SPEED SENDER SIGNAL

NOTE: FOR TUV ONLY BK-18

202-BK
705-PK

L30 L30 5 8D-1429

A 9X-5288 (EUROPEAN VER. - REMOVABLE) (1) CONTROL
2
1

407-PK 610-OR-14 63 627-YL 6 NC A525-GN-14 5 ACTION PRESSURE (A) ROADING HH 1

L78 MOTOR

L409-BU
(2) STARTER
B 3E-7890 (EUROPEAN VER. - FIXED) BOARD AS. FRONT POSITION B
3
2
1

202-BK 413-BR 617-BR 49 G706-BU 3 BK GROUND A524-BR-14 4 450-YL INDICATOR INDICATOR INDICATOR 2
(10) TRANSMISSION +V

L904-BU

G730-PK
A958-WH
106-8555

G731-GY
GN-18

9X-6778 (AMERICAN VER. - REMOVABLE) 3E-6406 LAMP

GN-18

432-PK 450-YL 618-YL 50 G707-GN 1 WH/BK,GN/BK L.H. SPKR- A523-PU-14 3 123-WH 9W-2111 8D-1429 8D-1429
5
9
4

1
2
3
6
7
8

202-BK

126-PK
Y
10

9X-6810 (AMERICAN VER. - FIXED) W (A) SERVICE E 200-BK-14 9X-1407

2
1

A A 454-GN 451-BR 627-YL 51 G708-GY 2 WH/GN L.H. SPKR+ 200-BK-14 2 NOTE E NOTE E NOTE E

200-BK
IGN METER
BU-18
RD-18
BK-18

201-BK 453-PK G706-BU 52 605-YL-14 7 GY/BK,VI/BK R.H. SPKR- W W JJ BK-00 Y

CONN 6
2
1

6T-7337 GG E HH HI/LOW/POS/TURN LAMP

GN-18
GN-18

443-YL
GND VERIFY

202-BK 515-GY-14 G707-GN 53 310-PU 8 GY/VI R.H. SPKR+ 617-BR W W E 606-GY 1 RD-18
L19 L78 L78 SEND

BK-00
(10) P2 XMSN 706-BR 516-GN-14 G708-GY 54 126-PK 1 RD-18 BAT + 4 RD B+ (24V) (A) CONVERTER 403-GN - + W W W WW W 200-BK 2 BK-18 3E-7586 (RHD), 3E-7587 (LHD)
617-BR L77
GN-18
GN-18

PRESSURE CCC Y
GROUND

GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1

BK-4
G706-BU 517-BU-14 55 202-BK 2 BK-18 GND ANTENNA
200-BK

TEMP GAGE

200-BK-14
GRD
107-RD

5
4
3
2
1
(10) UP SHIFT SWITCH G707-GN A523-PU 56 A958-WH A958-WH A958-WH G731-GY 4 YL-18 SW. 2 INPUT J 617-BR 6 322-GY 5 RIGHT
200-BK

200-BK-14
L20 4W-2066

G709-WH
SOLENOID 102-3648 GG TURN LAMP
G708-GY A524-BR 42 G730-PK SW. 1 INPUT LAMP W 200-BK 1 611-PU-14 4 Y

200-BK

453-PK

200-BK
5 GY-18

130-GN
411-PK
7X-1120 JJ 7X-6066

A530-OR-14

A526-PK-14
A529-WH-14
A528-YL-14
619-GN-14 403-GN A958-WH 65 327-PK-14 A958-WH A958-WH SOL. 1 OUT 5 619-GN 6 5

A527-BU-14
3 OR-18 8D-1429
200-BK-14

L48
CONN 1
(10) DOWN SHIFT L48 (2) TO H
(10) TRANSMISSION SW 522-WH-14 302-OR 107-RD 58 107-RD L904-BU L904-BU 6 BR-18 SOL. 2 OUT 200-BK-14 4 618-YL 3 4 BU-18
SOLENOID BKR L47 L47 W (2) TO ENG FRAME L
6V-5828 506-PU 203-BK 124-GN-14 64 124-GN-14 601-GY 3 606-GY 1 6 RD-18
7X-1120 (10) LOCK UP L29 (B) PARK AND BLOCK P
L55 L55 617-BR 207-BK 158-BR 60 158-BR 601-GY 2 200-BK-14 200-BK 2 3 WH-18
T
SOLENOID 605-YL 311-WH 173-YL 61 173-YL L29 SECONDARY SERVICE 200-BK W (A) EMS 1 YL-18

L904-BU
7X-1120 BRAKE SOLENOID TEST SW L1
606-GY 202-BK 70 302-OR DIAG L65 J L1 2 BK-18
L28 L65 121-0127

200-BK-14
DRIVER HH
618-YL 202-BK 302-OR 48 203-BK
L28
CONN 4 CONN 1

5
4
3
2
1
322-GY 201-BK 203-BK 59 207-BK 117-9364 RD-OO
1 W

200-BK
200-BK
200-BK
200-BK

200-BK
H (11) AUX START A
302-OR 201-BK 201-BK 207-BK 57 311-WH OPERATOR STATION A F 201-BK BK-00 RECEPTACLE

2
3
1
201-BK W 2

OR-18

BU-18
PK-18
WH-18
YL-18
201-BK 417-GY 311-WH 66 1 L20 415-GN Y
L26 L20 L53 ZZ

L37
CONN 3
407-PK A958-WH 202-BK 67 202-BK 2 280-BK 5
605-YL-14 L19 W (A) OPERATOR MONITOR L
450-YL 605-YL 46 202-BK 3 276-BK 601-GY 6 GN-16

200-BK

606-GY
L19

L7
L7

618-YL
W W

L18
451-BR 432-PK 202-BK 277-BK CC H 200-BK 411-PK 9X-7801

L17
4 (1) WATER 2 BK-16
L2 L2 L1 L1 H
405-GY 454-GN 202-BK 5 202-BK 200-BK-14 6 VALVE 200-BK 403-GN 403-GN 3 ALTERNATOR POS8 LVLI L3 4 PU-16
L24 L18 P
L20 413-BR 443-YL 6 L904-BU 124-GN-14 1 L78 ACTUATOR 415-GN 415-GN 15 TEST 3 YL-16
A T

G706-BU

G708-GY
L24 L48 L48

G707-GN
107-RD 406-PU A525-GN 8 202-BK A525-GN 8 A525-GN-14 119-1674 405-GY 405-GY 5 ENG OIL PRESS POS3 LVLIII 200-BK 200-BK-14 1 GY-16
202-BK

202-BK
202-BK
202-BK

A L25 L25 L15 ZZ

L15
200-BK 403-GN 18 G704-YL A524-BR 5 A524-BR-14 H W 406-PU 406-PU 6 COOLANT TEMP POS1 LVLII 202-BK
276-BK USED ONLY ON D250E MACHINES, L65 L7
CONN 1

B
C
A
203-BK 16 G705-GN A523-PU 9 A523-PU-14 200-BK-14 2 A523-PU 1 (A) TEMPERATURE 413-BR 413-BR 13 FUEL PRESS
L2 L15

CONN 2
EEC WORK 207-BK NOT PRESENT ON D300E 12 419-YL 515-GY-14 2 515-GY-14 A524-BR 2 417-GY 20 UNUSED (GND FOR LVLIII ON POS10)

432-PK
1 CONTROL

201-BK
L47 CC L1

L18
202-BK
454-GN
706-BR
LAMP 311-WH 21 454-GN 200-BK 516-GN-14 3 516-GN-14 A525-GN 3 116-8653 419-YL 201-BK 16 UNUSED
L24

1
2
3
4
5
6
7
8
9
CC

10
SOCKET AS. 453-PK 25 432-PK 200-BK 517-BU-14 7 517-BU-14 407-PK 201-BK 4 UNUSED POS5 LVLII CC FRONT 105-4850 HI/LOW/POS/TURN

2
9
1
3
4
5
6
7
8
L48

10
L24 L66 REAR

200-BK-14
9R-7941 15 A525-GN 200-BK 522-WH-14 4 432-PK 417-GY 12 PRIM STEER POS2 LVLIII A CLEARANCE LAMP WITH MARKER

1
2
L25 L25 A CLEARANCE

610-O R-14
604-OR

619-GN-14
611-PU-14

173-YL
324-BU

720-PU
(1) RESISTOR (A) BLOWER SW A
L24

200-BK

158-BR
507-WH
14 443-YL 113-OR 113-OR 1 + BATTERY

324-BU

200-BK-14
516-GN-14
517-BU-14
G706-BU

G708-GY

515-GY-14

432-PK
200-BK-14
L24

G707-GN

201-BK
124-GN-14
515-GY-14

517-BU-14
A

516-GN-14
6P-3236
611-PU-1

9G-1950
4

202-BK

522-WH-14
A E

A523-PU

A524-BR
A525-GN
23 611-PU 409-OR 410-WH 10 ALARM (17) CAB

200-BK

200-BK

200-BK

1
2
3

522-WH-14
L64
L904-BU 3 9 521-YL-14 410-WH 201-BK 17 U NUSED POS10 LVLI OR III GROUND L2 L1 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

201-BK
STOP/TAIL/TURN LAMP L22 L22 H W 1

WH/RD-14
A 202-BK 2 10 469-GN 124-GN-14
2
469-GN 419-YL 19 PARK BRAKE POS7 LVLIII
SIDE NOTE C: NORMALLY CLOSED WHEN DOOR OPEN A
117-8317 G704-YL 4 17 310-PU H 521-YL-14 W 201-BK 407-PK 7 CONV TEMP POS6 LVLII

BK-18
L23

RD-18
BU-18

1
2
L23

BK-14
L25 H W 5 TURN
G705-GN 5 7 327-PK-14 A 515-GY-14 432-PK 8 BRAKE OIL POS4 LVLIII NOTE E: SOCKET

443-YL

605-YL
200-BK
606-GY

200-BK
200-BK-6

618-YL
617-BR
1
2

1
2

1
2
4
516-GN-14 W
CONN 5
A A A (1) THERMOSTAT SW

L67
611-PU-14 611-PU 419-YL 1 19 101-RD-6 201-BK 409-OR 9 NEUTRAL

L64
STOP L26 L21 L67 (18) DOME W 3 SPRING 3T-3158

GN-18
GN-18
N N B 521-YL-14 417-GY 7 20 109-RD-6 3E-5464 517-BU-14 201-BK 201-BK 2 GROUND
L26 H LAMP SW RIGHT SIDE TURN/CLEARANCE LAMP TERMINAL 3T-3159
L22

GN-18
GN-18

GN-18
GN-18

GN-18
GN-18
RD 1 604-OR 4 604-OR 310-PU L22 A958-WH 6 22 304-WH-10 MOTOR 9D-4068 201-BK 469-GN 14 FUEL LEVEL POS9 LVLI
L22 J 122-9762 ATCH
WH 2 618-YL 1 618-YL 469-GN 24 522-WH-14 2 201-BK 201-BK 18 UNUSED
TAIL
BR 3 606-GY 5 606-GY L55 327-PK-14 13
(14) RETARDER
(14) RETARDER
J 200-BK-14 1
G G
201-BK 411-PK 11 LAMP CONTACT 3T-3157
SOL #1 Tû (1) BLOWER
BK 4 200-BK 2 200-BK 11 7T-0753 SOL #3 (14) RETARDER 200-BK-14
9X-9363
602-WH L53 L53 6D-4161
3 8T-8692 PRESSURE SW AC WATER VALVE SYSTEM 115-RD
TURN L20
L20 L20
L20
(14) RETARDER 9X-4276
(16) DIFF. (10) FRAME NOTE F: NOT USED FOR TUV
GROUND

L16
LOCK

L17
L19 L19 L19
L19 SOL #2 SOL L17 200-BK
200-BK-14
NOTE G: SUPPRESSION DIODE, 1W-9070
8T-8692 3E-9257 L21 L17 L15
L21 L15
L21 L21 L15
L64 L64
L64 L64
L23 L23
L16 L23 L23 L23
L16 L16 L16 L16 L16

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

IDENT PART NO. CHG LOC DESCRIPTION THIS SCHEMATIC IS FOR THE D250E AND D300E ARTICULATED TRUCKS ELECTRICAL SYSTEM
HARNESS AS. MEDIA NUMBER: SENR8632-03
A 118-6461 02 A-3 FRONT CHASSIS
B
C
121-7202
124-4396
00 F-14
00 D-1
REAR CHASSIS
MODULE HARNESS
SCHEMATIC PART NUMBER: 119-5055, CHANGE: 00, VERSION: (-)
E 118-6455 05 F-6 ENGINE HARNESS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
F 127-8519 00 A-4 CAB HARNESS in neutral and with parking brake set.
G 118-6521 02 D-3 CAB ROOF HARNESS
H 3E-6946 00 A-6 AIR CONDITIONING HARNESS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
J 3E-6945 00 A-6 WATER VALVE HARNESS Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
K 121-7200 01 F-14 HITCH HARNESS
L 124-0534 00 C-6 BOTTOM DASH HARNESS
M 124-8968 00 F-15 REAR LEFT SIDE LAMP HARNESS
M 123-3570 00 E-15 REAR LEFT SIDE LAMP HARNESS (TUV)
N 124-8969 00 A-15 REAR RIGHT SIDE LAMP HARNESS WIRE GROUP COLOR DESCRIPTIONS
N 123-3569 00 D-15 REAR RIGHT SIDE LAMP HARNESS (TUV)
T 124-8825 01 B-8 RADIO HARNESS GROUND CIRCUIT
U 128-0605 00 F-8 BREAKER PANEL HARNESS WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
W 119-8513 03 A-4 DASH HARNESS
X 118-6456 01 F-2 LEFT HEADLAMP HARNESS
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
Y 118-6457 01 A-2 RIGHT HEADLAMP HARNESS STARTING CIRCUIT
Y 120-7572 00 B-2 RIGHT HEADLAMP HARNESS (TUV) START AID CIRCUIT
AA 122-1863 00 C-2 HORN HARNESS
CC 118-7207 03 A-3 PEDAL HARNESS TRANSMISSION CONTROL CIRCUIT
ZZ 122-1865 00 A-2 RH SIDE MARKER REPEATER (TUV) MONITOR CIRCUIT
AAA 122-1864 00 F-2 LH SIDE MARKER REPEATER (TUV) PANEL LAMP CIRCUIT
BBB 120-7570 01 E-2 LH LINK HARNESS
BBB 120-7574 00 E-2 LEFT HEADLAMP HARNESS (TUV) GAGE CIRCUIT
CCC 120-7569 01 B-2 RH LINK HARNESS ENGINE SHUTDOWN CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
WIRE AS.
P 119-8512 00 F-5 RETARDER SW WIRE AS. (TUV) TURN SIGNAL / WIPER WASHER CIRCUIT
R 5T-0675 01 C-6 TUV ROADING SW JUMPER
KK 2U-9315 01 F-3 ALTERNATOR GROUND STRAP
RR
TT
119-1670
119-1672
01 D-8
01 F-8
MAIN POWER RELAY TO BUS TERMIN
FUSE BLOCK TO BUS TERMINAL
COLOR ABBREVIATIONS
SYMBOL DESCRIPTION
YY
EEE
9U-8746
119-1673
01 B-8
01 E-8
ANTENNA WIRE
BUS TERMINAL TO BREAKERS
ABBREV COLOR
CIRCUIT CONNECTED
JJ 9F-4337 07 B-3 STARTING MTR TO ENGINE BLOCK RD RED
CIRCUIT NOT CONNECTED
CABLE AS. WH WHITE
FF 118-6454 01 B-3 STARTING MTR TO BATTERY ELECTRICAL CONNECTION TO
GG 7U-5670 00 B-3 STARTING MTR TO CAB FRAME MACHINE STRUCTURE OR ORANGE
HH 122-1866 01 B-3 AUX START RECEPTACLE
MM 122-8200 00 F-4 SECONDARY BATTERY CABLE INTERNAL ELECTRICAL CONNECTION YL YELLOW
TO SURFACE OF COMPONENT
NN 118-6453 01 F-4 BATTERY TO DISCONNECT SW
PP 119-1364 01 F-4 DISCONNECT SW TO FRAME GROU
PK PINK
CONNECTOR
BK BLACK
H# CIRCUIT GROUPING DESIGNATION
GY GRAY
ATCH WIRE, CABLE, COMPONENT PU PURPLE
SPLICE BR BROWN
BLADE, SPADE, RING OR SCREW GN GREEN
TERMINAL
BU BLUE
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS
17 C7 B 9 E 21 C9 D C C8 A 8 C1 12

C2

13

3 C10 16 C6 10 14 18 C5 1 11 2 19 20 C3 15 6 C4

3 C10 17 E 9 C9 C C8 21 18 D A 8 20 15

13

C2

C4

C6 C7 16 10 B 14 C5 11 1 2 19 C3 12 C1