Presentations Rodenbach 050315 PDF

Products Solutions Services
Klantenseminarie
5 maart 2015, Brouwerij Rodenbach te Roeselare
Slide 1 05/03/2015
Inhoudstafel
• Flow – nieuwe generatie …………………………………………………. slide 3  36

• Energy Monitoring System ………………………………………………. slide 37  61
• PAM - Plant Asset Management ……………………………………… slide 62  69
• W@M Life Cycle Management …………………………………………. slide 70  90
• Kalibratie ………………………………………………………………………… slide 91  105
• iTHERM® QuickSens ……………………………………………………….. slide 106  109
• TempC Membrane …………………………………………………………… slide 110  126
• Liquipoint FTW33 ………………………………………………………….... slide 127  148
• Contite meetcel …………………………………………………………........ slide 149  176
• Memobase Plus …………………………………………………………........ slide 177  184
• Densiteits- en viscositeit ………………………………………………….. slide 185  213
• Testimonial ………………………………………………………................. slide 214  232
Slide 2 05/03/2015
New generation of Flow meters
Promass en Promag 100 - Much more than just a new and

ultra-compact Flow transmitter !
Slide 3 05/03/2015
Level Product strategy 2014-2015
Flow Competence Center - Endress+Hauser Flowtec AG
• E+H Flowtec Reinach More than 1000

(Switzerland) employees
• R&D technologies
• Industrialization
• Production
Promass F
DN 250 (10”)
Slide 4 05/03/2015
Flow measurement Technologies
• Six innovative technologies
• Instruments without any moving parts for

measurements in liquids, gas and steam
Slide 5 05/03/2015
Applications Window - Liquids and Gases
Fluid Conductive Non-conductive

Liquid Liquid Gas Steam
Low High Low High
Technology viscosity viscosity viscosity viscosity
Promag
Electromagnetic
Promass
Coriolis
Prowirl
Vortex
Prosonic Flow
Ultrasonic
T Mass
Thermal Mass
Deltatop
Differential Pressure
Slide 6 05/03/2015
Todays Requirements of the Industries

• The requirements for automation engineering are constantly rising
• Systems are more powerful and more flexible, covering the entire range of
measuring applications
• The requirements with respects to the operational safety, reliability and
availability of plants are rising
• Systems have to be operated at the lowest possible costs !
• These requirements have consequents:

• The complexity for the users is continuously increasing due to the wide
variety of measuring tasks and increased diversity of technical solutions
• Rationalization : less people available per measuring point
• The Challenge for Endress+Hauser is to maximize the availability of

equipment's and to increase their operational safety and availability
without increasing the complexity !!
Efficiency by Endress+Hauser – Unified Instrumentation
Slide 7 04/14/2014
PROline next generation – General Concept
• Market segmentation by industry and target group
Engineering Procurement Maintenance Management
• Technology and sensor define the product fit  Differentiation
• Transmitters provide required functionality (HMI, I/O …) and are aligned to

industry needs (e.g. hygienic enclosure).
100 200 300 400 500 600 700 800
Slide 8 05/03/2015
PROline next Generation – Available Products

100 200 300 400 500 600 700 800
Proline 100, 200 and 400 are available with Heartbeat Technology™
Slide 9 05/03/2015
PROline next Generation - For All industries !

Food & Beverage Chemical Water
Life Science Oil & Gas Wastewater
Promass & Promag 100 Promag, Promass & Promag 400 L and W
Prowirl 200 IP68
Utilities are available in ALL industries – Prowirl 200, T-Mass 65/150, Deltatop
Slide 10 05/03/2015
Proline 100 – For Food & Beverage and Life Science
• Primary market segment for

Promass/Promag 100 are
skid builders, system
integrators and end-users in
the Food and Beverage and
Life Science industries.
Slide 11 Slide 11
05/03/2015
Application focus Promass 100 transmitter
Applications
• Beverage blending
• Material blending skids
• Filtration skids
• Injector skids
• Chemical skids
• Corrosion inhibitor skids
• Natural gas compressor
Slide 12 05/03/2015
Proline 100 - High-performance transmitters

Save costs and avoid risks with Proline 100
• Multi-parameter measurement Hygienic
IP69K ultra compact
• Most compact housing
• Hygienic designs Hygienic
Stainless Steel
• Simplistic handling
Standard
Aluminum
Seamless Heartbeat
Web server
integration Technology
Available for Promag H/E/P and

all Promass sensors
A/C/E/F/S/P/I/H/O and G
100
Slide 13 05/03/2015
PROline next Generation – Evolution of Promag Family

Basic Standard Demanding Ultra- Water
2-wire
application application application compact line
10 50 53 55 100 200 400
Hygienic Portfolio
P
E
Slide 14 05/03/2015
PROline Promag H - For Food and Pharma
Applications
• Beverages (e.g., fruit juices, beer, wine)
• Dairy products
• Fruit mixtures
• Salt solutions
Requirements
• Hygienic design / seal concept
• FDA, 3A, EHEDG approvals
• CIP / SIP cleanable
• High measuring accuracy
• Branch specific process connections
• Ex-Approvals
• Advanced Diagnostics
Slide 15 05/03/2015
Promag H - Hygienic Sensor design
Tight passage
Stainless steel
housing
Liner mechanically
fastened
Uniform, hygienic
seal concept
Flexible process-
connection concept
Mech. compatible
withPromag A
Transfer-moulded
PFA Lining
DN 2 - 25 Inner pipe diameter DN40 - 150

1/ ”...1” corresponding to 1½”...6”
12 common standards
Slide 16 05/03/2015
PROline Promag H - Reinforced PFA
Variable process connections

• Reduction of versions in stock
• Universally applicable
PFA Liner up to 150 °C

• DN2…150 / 5/16”...6”
• CIP / SIP cleaning, i.e. guaranteed
product quality
• Piggable; DN 8...150 / 5/16”...6”
• DN 2... 150 / 1/12”...4”:

ATEX Zone 1; FM / CSA Div. 1
• Stainless steel housing:
ATEX Zone 2; FM / CSA Div. 2
Slide 17 05/03/2015
Promag H - Hygienic Process Connections
Weld nipple DIN 2852 Clamp SMS 1145,

DIN 11850 DIN 11851 Clamp ISO 2853
OD-tube Tri Clamps Thread EHEDG
Gasket seal
DIN 11851 DIN 11864-1 DIN 11864-2

Thread Thread Flange
Slide 18 05/03/2015
PROline next Generation – Evolution of Promass Family

Basic Process Custody Ultra-
2-wire
application application Transfer compact
40 80 83 84 100 200
F
E E
S
P
A
I
O
O Hygienic Portfolio
H
X
C
G
Slide 19 05/03/2015
Promass F – The Most Universal Solution

Measurement
• Low pressure gases (e.g. natural
gas, air, ethylene, oxygen
• LPG (e.g. butane, propane)
• Cryogenics (e.g. liq. Nitrogen)
• Fuel oils and gasoline
• Alcohol
• Detergents and solvents
SIL 2
• Latex, Silicon oil
• Toluene, Benzene
And many more...
Ideal Sensor for gas
- most experience
- best zero point stability
DN8...250 : - Stainless steel and Alloy C-22
0-100 up to 2.200 t/h
Temperature : -50 up to 350°C “The standard for almost
Pressure : up to PN100 every application!”
Slide 20 05/03/2015
Promass E – The Economic Solution

Measurement
• Gases (e.g. air, O2, N2, ...)
• Demin water
• Fuel oils and gasoline
• Vegetable oils, animal fats
• Alcohol
• Detergents and solvents
- Short face-to-face length

- Replacement of mechanical
counters
2 slightly bended tubes

DN8...80 : 0-100 up to 180 t/h
Temperature : -50 up to 140 °C “The Cost-effective solution
Pressure : up to PN100 for Process applications!”
(SS 904L/316L wetted parts)
Slide 21 05/03/2015
Promass S – The Optimized Solution for F&B
Ra < 0.8 µm Measurement

• Milk, cheese
• Beer, drinks
• Yogurt with or without fruit
pieces
• Syrup/Molasses
• Chocolate
• Detergents, solvents
- Single-tube design
- Drainable
- Low pressure loss
1 slightly bended tube

DN8...50 :
0-100 up to 70 t/h
Temperature : -50 up to 150°C “The optimized Solution for
Pressure : up to PN100 the Food Industry”
(Stainless Steel wetted parts)
Slide 22 05/03/2015
Promass P – The compliant Solution for LS

Measurement
Ra < 0.4 µm, electro polished • WFI water, DI-water
• Insulin
• Blood plasma (sterile)
• Cosmetics, Perfume
• Fermentation
• Filtration
• Chromatography
• Media preparation
- Single-tube design
- ASME-BPE compliant
1 slightly bended tube

DN8...50 :
0-100 up to 70 t/h
Temperature : -50 up to 200°C “The compliant solution for
Pressure : up to PN100 Life Science applications”
(316L/1.4435, low delta ferrite)
Slide 23 05/03/2015
Proline 100 - Full Performance on smallest footprint !
Benefits
• Ultra compact design
• Easy skids integration with IP69K
rating
• Full functionality and performance
• Simultaneous measurements of
mass, volume, density, viscosity, T°
• Advanced application packages
• Heartbeat technology (HBT)
• Diagnostics acc. to NE107
IP69K • Seamless system integration
• Reduced complexity
Housing Coated aluminum, stainless steel, stainless steel ultra-compact
Accuracy Full performance on smallest foot-print
Outputs / System 4 to 20 mA HART, pulse/freq./stat.
integration
Modbus RS485, EtherNet/IP, PROFIBUS DP (PROFINET is planned for 09/2015)
Display With optional display (NO push-buttons; commissioning via web server or digital bus)
Hazardous area Zone 2; Cl. 1 Div. 2 / Zone 1; Cl. 1 Div. 1 (Modbus only)
approvals
Slide 24 05/03/2015
Proline 100 – Display versions
Standard in Aluminium Hygienic in Stainless Steel

Compact Compact/Ultra-compact
Mineral glass Polycarbonate
(Lexan®)
NE107
Approved for hygienic applications

Hazardous area Zone 2 and Div.2 Hazardous area Div.2
4-line illuminated display
Shock proof
Slide 25 05/03/2015
Proline 100 - Commissioning with standard Web browser
Achieve up to 50% time savings during commissioning!

Integrated web server technology = communication with standard computer
and web browser, no additional software required
• All Proline 4-wire devices feature
integrated web server
• Fast and easy connection to the device via
standard LAN cable (RJ45 connectors)
• Full device access without special tools or
interfaces
• Visualization of complete menu for fast
configuration
• Up/Download of complete parameter settings
for backup
• Fast commissioning of multiple devices
(duplication of data)
• Check device status and process information
Slide 26 05/03/2015
Heartbeat addresses your most serious challenges
Safety Quality Availability
RELIABILITY
EXPENDITURE
Continuous self-monitoring,
Increased reliability of Optimized operation,
clear indication of error
measurements maintenance and servicing
and remedy
Slide 27 05/03/2015
Heartbeat Technology across new Proline portfolio
Proline 200
Proline 300 /
Proline 100 500 to follow
• Reliable self-monitoring
Proline 400 • Traceable testing
• Condition-based maintenance
incl. Service & Solutions
Slide 28 05/03/2015
Challenges of the Regulated Industry …
GMP
ISO
Quality Safety Reporting

High costs and down-time Risk of contamination, when Effort for quality assurance
for periodic recalibration loop is open for calibration and documentation
Slide 29 05/03/2015
At a glance: What Heartbeat Technology consists of
Diagnostics Verification Monitoring
PDF
Reliable self-monitoring Compliant, traceable testing Process consistency analysis

• Continuous, built-in • On-demand, effortless • Permanent reading of
diagnostic functionality procedure process-related variables
• Broadest test coverage • Easy handling, • Impact assessment
• Quick, concise guidance no process interruption • External trend analysis
if an error occurs (NE 107) • Electronic quality reporting
Slide 30 05/03/2015
Compliant flow meter testing

Our full-service offerings involve optimized verification and calibration schedules
Verification Calibration
In-situ On-site In the factory
Heartbeat Technology Mobile rigs Stationary

Comprehensive functional Full-scale metrological
performance assessment performance assessment
• Traceable internal references • ISO 17025 accredited facilities
• Total Test Coverage app. 95% • Reference conditions (fluid, p, T)
• Operating conditions • Primary measurand ( , )
Slide 31 05/03/2015
Remote access to Heartbeat Technology

Diagnostic transparency, plant asset management, process-analytical technology
Homogeneous landscape Heterogeneous landscape

Operations, Operations,
quality and quality and
(Asset asset mgmt Asset asset mgmt
monitor) monitor
Smart
field-gate
PLC PLC Remote I/O
Flowmeter Flowmeter
Slide 32 05/03/2015
Heartbeat Verification vs FieldCheck
Fieldcheck Heartbeat Verification
• External • Built-in
• Simulation and • Embedded test

sensor checking functionality
• 30 to 60 minutes • Several minutes
• Proof-test coverage • Total test coverage

90% or better (SFF) > 95%
acc. to IEC 61508
Slide 33 05/03/2015
Heartbeat Technology – what makes it unique
Reliability Seamless integration Uniform handling
Traceable, redundant Large variety of Uniform implementation

references inside the device remote options across all flow technologies
Slide 34 05/03/2015
Heartbeat Technology – May we “lower your pulse”?
Safety Quality Availability
Slide 35 05/03/2015
Thank you very much for your attention
Slide 36 05/03/2015
Steam Applications
• A practical approach to Energy

management
Slide 37 05/03/2015
Trends
Product Carbon Cost Savings Generation
Y
Footprint Sustainability
To gain advantages A younger generation
Will be very against competitors enters companies –
50%
important for and be more different usage and
each and every efficient understanding of new
product technologies
of end-consumers
require
DIN ISO 50001 sustainable products Green Image
International Create sustainable company
standard for energy image by advertising of
management companies green activities
Customer trends
Big Data
Energy Solutions Large amounts of data
0100101
Data Integration Rising Energy that will be analyzed and
Flexible integration of energy used for forecasting and
relevant data into other systems Prices identifying improvements
Slide 38 05/03/2015
Food & Beverage Industry
Almost all of the sub-sectors in the food & beverage processing industry
need some form of process heating. This is often supplied by on-site
boilers. Processes, which need steam:
• Heating
• Cooking
• Thickening
• Evaporation
• Sterilization
• Cracking
• Cleaning
Slide 39 05/03/2015
• Pasteurization
Important Questions
Do you know…
• … how many steam is consumed to produce a specific product?

• … how efficient each of your steam boilers works?
• … if and where you loose your produced steam?
• … the operation load for your boilers to run efficiently?
Is it important for you to ….
• … reduce continuously the fuel consumption of your boilers?

• … reduce your maintenance costs of your steam system?
• … reduce the number of downtimes of your steam boilers?
• … quantify
Slide 40 and reduce condensate, make up water and chemicals?
05/03/2015
Our Offering – part 1
Services, Consulting, Engineering, Project Management

Functionality
Enterprise
Energy Solutions
Smart Scale
Energy Solutions
Energy Management
System
• Different Energy Applications
Single Point Energy Applications • Transparency of Energy
Energy Measurement • Steam Generation, Distribution and
• Compressed Air Consumption
• Cooling • Specific company KPIs
• Heating • Deviation Analysis
• Electricity • Energy Benchmarking
Energy Calculations Data Recording, small • Reporting
• Specific, detailed energy Visualization and Energy • Energy Planning
calculations and Efficiency Calculations • Data Integration in /from
evaluations other systems
Price
Slide 41 05/03/2015
Our Offering – part 2

The following services for the acquisition, execution and MRO phase of a Smart
Scale Solution package are recommended to sell as paid services:
Description
Site Survey Analyze on-site situation (measuring instruments,
wiring, equipment, network…)
Engineering Instrument Selection, Pre-Settings, Calculations
Installation Pre-Installation and on-site Installation of meters
Commissioning + Setup Setup Memograph M, set Energy Baseline, install
and configure FDM
Project Management Project organization and communication towards
customer
Documentation Drawings, data sheets, configuration, pre-settings
Remote Access Get remote access to the installed Memograph M in
case of problems or troubleshooting (For more
information contact PC-PS)
Slide 42 05/03/2015
Steam Basics
Slide 43 05/03/2015
Definition of steam
State of aggregation and types of steam
Wet steam Saturated Superheated

steam steam
100 °C 100 °C 110 °C
100 °C
Temperature of wet steam and saturated steam is equal!

Boiling temperature = Saturated steam temperature
Slide 44 05/03/2015
Boiling point
The boiling temperature (saturated steam temperature)

increases with rising Pressure
Related pairs of T sat and P sat can be calculated (displayed as saturated

steam curve), but the state of aggregation is not defined in this point.
Conclusion: Calculation of steam properties with a single parameter T or P is

only based on the assumption that there is saturated steam, but it can’t be
guaranteed or verified. Actually the real steam condition (steam quality)
can only be calculated based on T and P.
Slide 45 05/03/2015
Steam curve
Two types of alarms to indicate Steam Condition (in RMS, RMC)

a) Wet Steam Alarm: if temperatures undergoes (T sat + 2°C)
b) Phase Change: Exact at T saturation
350
300
Steam
250
temperature (°C)
200
a) Alarm
181 b) Phase Ch.
179
Water
150
100
50
0
0 10 20 30 40 50 60 70 80 90 100
pressure (bar)
Slide 46 05/03/2015
Enthalpy
The Enthalpy (h) is a measure for the heat content of a medium.

The higher the enthalpy the more energy is stored in the medium
Slide 47 05/03/2015
Application Areas
With the following applications the performance of a steam system can
be monitored and improved:
• Efficiency of a steam boiler
• Balancing of a steam system
• Leakage detection in a steam system
• Heat consumption and specific energy consumption
• Wet Steam Detection
The following slides describe for each application area

• Value Propositions,
• Required measures,
• KPI´s that need to be calculated and their meaning,
• Typical application example.
Slide 48 05/03/2015
Why is leakage monitoring and mass balancing needed?

A lot of energy within steam systems is lost due to
• improper insulation
• leakage found at valve stems, unions, pressure regulators, equipment
connection flanges, pipe joints or defect steam traps
Mass balancing by measurement helps to

• detect leakages in time (not at the end of year or month)
• define ideal maintenance intervals and justify expenses
• find weak points in insulation
• quantify and reduce condensate losses to save valuable energy and to
reduce make up water and chemicals
Slide 49 05/03/2015
Steam Distribution – Balance and Leakage
Steam balancing, leakage Typical application example:

KPI
calculation
• Steam mass
• Required measures
(main flow)
• Steam mass or volume
(in branch line–before heat exchanger)
or
• Condensate volume
(in branch line–after heat exchanger)
• Optional: Make up Water
The principle of balancing is helpful to calculate total leakage (by comparing

produced and consumed steam) or supervising long pipe sections (insulation,
leaks).
Slide 50 05/03/2015
Steam Consumption– Heat & Specific Energy Consumption
Heat consumption, Specific Energy Typical application example:

KPI
Consumption
• Steam mass or volume flow
(in branch line – before heat exchanger)
• Required measures
or
• Condensate volume flow
(in branch line – after heat exchanger)
• Steam temperature
(in branch line – before heat exchanger)
• Steam temperature
(in condensate – afterheat exchanger)
The heat consumption is the “rough” value of heat transfer from steam to a
product (e.g. using a heat exchanger). The specific steam consumption value
quantify how much energy is transferred to a unit of product (e.g. steam
consumption/litre of beer)
Slide 51 05/03/2015
Wet Steam detection – based on Vortex metring
World’s first vortex meter … with Wet Steam detection
100% Steam quality
90% Steam quality
Slide 52 05/03/2015
Prowirl 200 - Steam Applications
• Saturated steam
• Superheated steam
• Heat
• Delta heat
• Mass
• ‘Wet-steam detection’
• ‘Wet steam measurement
Slide 53 05/03/2015
Prowirl F/R/O 200 – Wet Steam Detection (Option)
More security and efficiency for plant

operation!
• Avoid Water hammer
• Monitoring of the Boiler operation
• Improved performance (exa. Heat exchanger)
Specifications
• Available for Prowirl F/R/O 200 with Option
Mass sensor (incl. Temperature probe + flow
computer) and Wet steam detection
• Nominal diameters DN25…100
• Pressure up to 11bar
• Temperature +120…185°C
Slide 54 05/03/2015
Focus on Gas, Steam and Energy measurement
Endress+Hauser Steam Test facilities in Windisch (CH)

In collaboration with the University of Applied Sciences Nordwestschweiz in Windisch
• Construction year 2010 • Pressure range 2…11bar

• Invest. about 3 Mio. CHF • Speed range 5…75m/s
• 250…..2‘100kg/h • Reference accuracy 0,1% v.M. (Mass)
Slide 55 05/03/2015
Payback-Example
Situation:
• Fire tube Steam Boiler 20 t/h (10 bar)
• Operation: 8000 hours/a
• Steam production costs: 30 €/t
Sources of energy loss:

• Steam loss due to steam trap malfunction: 30 kg/h or 240 t/a per
steam trap
Typically 25 % of steam traps are defect
• Efficiency loss due to scaling of heat transfer surface: 0.5 %
 800 t/a steam (Calculation: 0.5% of 20t/h*8,000h/a)
Typically fouling decreases efficiency by up to 5 %, optimized cleaning interval can
improve it
Slide 56 05/03/2015
Payback-Example
Payback Calculation:
Investment costs instrumentation 12,000 €
Applications: Boiler efficiency + system balancing
Total amount energy losses 1,040 t
(800 t/a + 240 t/a)
Steam production costs 30 €/t
Savings:
1,040 t * 30 € = 31,200 €/a (or 2,600€/month)
The payback period is less than 5 months!

12,000 € : 2,600 € = 4.62 months
Slide 57 05/03/2015
Real life Example
Slide 58 05/03/2015
Steam Distribution system
Slide 59 05/03/2015
Data Collection and communication
Slide 60 05/03/2015
Questions?
Slide 61 05/03/2015
PAM - Plant Asset Management
Common overview and scope
Slide 62 05/03/2015
Plant Asset Management – Definition
Bring plant assets quickly into operation and keep it fit during
operation phase to maintain and improve plant performance
described by KPI.
Routines, procedures,
Tools & Technology
Asset information
Plant Assets
Consulting
workflows
Services
Slide 63 05/03/2015
Endress+Hauser PAM Solution
Cust. benefit: Shorten time to production and improve performance
Plant optimization
Plant performance/availability
Predictive diagnostics
Performance monitoring
Target availability/efficiency
Unexpected failures
Short start-up time High availability and plant performance
Slide 64 05/03/2015
Tools & Technology
CompuCal
Slide 65 05/03/2015
“Companies are reporting as much as a 30% reduction

in maintenance budgets and up to 20% reduction in
production downtime as a result of implementing a
Plant Asset Management strategy”
(source ARC Advisory Group)
Slide 66 05/03/2015
Diagnostics in automotive industry

Quality Manager
Service technician Driver
• All information for safe driving

• As detailed as possible
• Only essential information,
• Includes suggestions for possible
summary messages
remedies
• As early as possible
Slide 67 05/03/2015
Diagnostics in process industry

Reliability Manager
Maintenance technician Process operator
• All information for safe operation

• As detailed as possible
• Only essential information,
• Includes suggestions for possible
summary messages
remedies
• As early as possible
Slide 68 05/03/2015
Any Questions ?
Slide 69 05/03/2015
W@M Life Cycle Management
Supporting your Business Processes
Slide 70 05/03/2015
Lifecycle events around field instrumentation
Technical Specifications
W@M delivers a lot of useful
information about your Certificates
instrument when you need it Manuals
Hardware versions
Software versions
Configuration Data
Service Reports
Repair Reports
Calibration Reports
Drivers Profibus, FF, HART…
Spare Parts
Product Status
Replacement Products
Slide 71 05/03/2015
Lifecycle Management provides up-to-date info

Is your information always up to date?
 Technical information
 User manuals
 Safety statements
 Certificates (ATEX, CE, 3A…)
 Hardware and Software versions
 Drivers (DD’s, GSD…)
 Product Status
 Spare Parts
 Service and Repair Reports
 Configuration data
Slide 72 05/03/2015
W@M – Life Cycle Management
 W@M is a digital library with instrument specific Benefits

information’s combined with a number of tools
to support the whole life cycle of an instrument.
 W@M provides you with up-to-date information

on the state of your plant at any time – 365 days
a year, 24 hours a day…and from anywhere
 Guaranteed time and cost savings due to

immediate availability of information’s
 Webtechnology, no software installation, always

up-to-date
 W@M can be connected to existing CMMS

systems like SAP, IBM/Maximo,
Infor/Datastream, Ultimo….etc)
Slide 73 05/03/2015
Access to the information …
Customer
- Standard operating procedures

- Internal certificates
- Pictures
- Memos
- any other device related documents
INTERNET
W@M Portal
- Serial number - Maintenance reports

CER
Flow - Order code - Calibration reports
- Manuals - Service reports
Pressure - Certificates Common - Repair reports
- Purchase info Equipment - Inspection reports
Record within maintenance or
Level Events: calibration contracts
- Production info Product status
- Calibration info …
Analysis
Slide 74 05/03/2015 Spare Parts
…
The W@M Concept

ACCESS
Project Mgt E+H Sales resp Representative EPC / OEM E+H technician Customer
Installed Base Assistant
Spec Sheet producer Online Shopping Equipment record

TOOLS
Equipment record
Sizing tools E-catalogues Communication Soft
Equipment record Download area
Device configurator OCI/PunchOut Calibration Mgt Soft
Download area Configuration Soft
Collaboration area ERP to ERP Condition Monitoring
Parameter archive
Project Mgt platform Order tracking Pocket (PDA)
INFO
Operations
Commisioning Commisioning
Installation Installation Installation
Procurement Procurement Procurement Procurement
Engineering Engineering Engineering Engineering Engineering
PHASE
Engineering Procurement Installation Commissioning Operations
Slide 75 05/03/2015 t
Logon to your W@M Portal
Comments
128bit encrypted secure login

to your personal
03/04/2015
Endress+Hauser W@M Portal
Slide 76
Installed Base Assistant : Key Performance Indicators
The Installed Base Assistant

gives you a direct overview
of your installed base
Slide 77 05/03/2015
Installed Base Audit : Instrument Information
Slide 78 05/03/2015
Instrument Data : Attachments
For Endress+Hauser instruments

documents are available
automatically. You get operation
instructions, calibration
certificates, material certificates or
service reports.
…and you can add files
Slide 79 05/03/2015
Instrument Data : Spare Parts
The spare parts can be ordered

directly in the embedded
Slide 80 Online
05/03/2015
shop
Instrument Data : Logbook
The Logbook allows

you to keep track
of the device’s history.
Here you find
information about the
production,
shipment and service
events performed
by Endress+Hauser.
But also your own
service and calibration
events are recorded
Slide 81 05/03/2015 here.
Online Shop possibilities
• An overview of all your quotations
• An overview of your shop purchase orders
• Online product catalogue
• Comparison of products at a glance
• Selection of product options with prices and delivery times
• Prices according to your conditions
• Export/Import of your shopping carts
• Compilation of your personal product favorites
Slide 82 05/03/2015
W@M document download
User request:
• Users need to have the possibility to store their documents
locally.
Why?
• Data security – When no internet connection, then document
are still available
• Local sharing of information with persons which have no
access to W@M Portal
Slide 83 05/03/2015
How does it work?
• Select in “Query” menu -> “W@M document download”

• Select the Attachment type to be downloaded, the required
location and the e-mail address for the information
Slide 84 05/03/2015
How does it work?
• User receives an e-mail which allows it to download a ZIP file

from a server
Slide 85 05/03/2015
Result
Slide 86 05/03/2015
Integration with existing CMMS
 SAP-PM
 Maximo 6 ES
 Ultimo & Ultimo light
 Datastream 7i
Slide 87 05/03/2015
Integration with existing CMMS
Slide 88 05/03/2015
Life Cycle Management
W@M
Your tool for

Life Cycle and Asset
Management
Slide 89 05/03/2015
Any Questions ?
Slide 90 05/03/2015
Endress+Hauser: Calibration
Slide 91 05/03/2015
Endress+Hauser: Services
Services
Corrective Maintenance
Actions when failure occurs
(Failure = risk, minimized by plant design)
Preventive Maintenance  E.g. Simulation, Verification, Calibration

Actions to prevent failures & read accuracy
(focus Plant Asset Management)
Time based Condition based

regular Initiated based on a condition
maintenance
Pro-Active Prédictive
• évaluation: AND, OR… • extrapolation, trending
Slide 92 05/03/2015
Definition calibration:
When calibrating measuring devices, the deviation of the instrument is determined by

comparison to a known reference. Based on the calibration it can be determined whether
the measuring device is in its specifications.
If we regulate the instrument, so that the measurement error is corrected, it is called an
adjustment.
As Found: calibration values without any adjustment

As Left: recalibration after adjustment
Definition ISO17025 Accreditation:
ISO 17025 Laboratory Accreditation is the criteria for laboratories to demonstrate the
technical competence to carry out specific test methods; generate valid calibration data,
test results, and operate an effective quality system. ISO 17025 applies to any
organization that wants to assure its customers of its precision, accuracy and repeatability
of results.
Slide 93 05/03/2015
• What can be a reason for calibration?

• Lining is deformed
• Pollution/scaling on the lining
• Coil current is changed
• End client demand
• Process optimization
• What could be the consequences when there is a deviation

discovered?
• Production loss?
• Environmental impact?
• Personal impact?
• Energy loss?
• ….
Slide 94 05/03/2015
Waarom kalibreren ? (1)
"Looks like someone forgot to calibrate

the 'Instrument Landing System', Captain."
Slide 95 05/03/2015
Een voorbeeld van Tetra Pak

1 transmitter niet gekalibreerd
• Tetra Therm Aseptic VTIS UHT-treatment module met stoom
• Temperature transmitter geeft 140 °C
• De werkelijkheid is 142 °C
• 5000 uur productie per jaar
2°C temperatuurverschil = 30 kg stoom per uur
30 kg stoom × 5000 h × 0.04 €/kg = 6’000 € per jaar

Kalibratie temperatuurmeting -> 2 keer per jaar = 200 € per jaar
Slide 96 05/03/2015
• Melk productie met een capaciteit van 7’300 ton/jaar

• Uitladen vrachtwagen met ruwe melk met een debietmeter met afwijking van
0.7%
• Een liter ruwe melk kost 0,35€/liter
Mogelijke besparing van 17’885 €/jaar bij het uitladen van ruwe
melk.
Slide 97 05/03/2015
Endress+Hauser: Calibration compliant

How to be conform for plant calibrations ?
Define the critical Valid calibration

points in installation procedures
..
- HACCP
- SOP Calibration
- W@M CompuCal &
Management
Notification
- Ref.mat
Traçability Competent
Calibration
personel……..
Slide 98 05/03/2015
Endress+Hauser: Calibration on-site
• Temperature measurements : RTD, TC, Infra Red
• Conductivity measurements
• Analysis
• Pressure measurements : Process, dP
• Flow measurements
• ….
SOP
Standard Operating Procedures
Slide 99 05/03/2015
Endress+Hauser: Flow on-site & Factory
Control Measurement from the outside

Clamp-on ultrasonic flow meter
Not traceable
Measuring uncertainty max +/- 2%
Electrical & Electronical Verification

With FieldCheck
Traceable test and simulation instrument
Measuring uncertainty max +/- 1%
On-site Calibration
With special reference meter : Mobile Calibration/Test Rigs
Traceable to national standards
Measuring uncertainty max +/- 0.25%…1%
Workshop Calibration
Gravimetric, Volumetric, Master-Slave
Traceable to national standards
Measuring uncertainty max +/- 0.15%…0.25%
Factory Calibration
Gravimetric, Volumetric, Master-Slave
Traceable to national standards, accredited ISO/IEC 17025
Measuring uncertainty max +/- 0.015%…0.05%
Slide 100 05/03/2015
Endress+Hauser : Fieldcheck
outputs
Inspection
Confidence
Level
Certificat
Slide 101
97%
05/03/2015
FieldCheck
Level Product strategy 2014-2015 Unit Under Test
DN8-DN80
Mobile Flow Calibration Rig Flow range
0,5 m3/h…30 m3/h
Measurement
Uncertainty
< 0,15%
Water tank 230 l
Power supply
3x 400VAC/10A
230VAC/10A
Pump 1 : 0,5-12 m3/h

(230VAC/10A)
Pump 2 : 12-30 m3/h
(3x 400VAC/10A)
with external
water supply
up to 70 m3/h
Calibration Outputs
Pulse, Current, FF
mA and Profibus DP/PA
Slide 102 05/03/2015

Endress+Hauser: Calibration Services
PremiumCal rigs in Reinach and Greenwood

Uncertainty +/- 0.015%
accredited according to ISO 17025
The most accurate, accredited production calibration installation in

the world!
Deviation on 1000 liter = 1 glas of Champagne (0.015%)
1-gram weight on
a 400-kg tank
during calibration
Slide 103 05/03/2015

Endress+Hauser: PAM, W@M & Services
Find the best balance in Service
Slide 104 05/03/2015

Any Questions ?
Slide 105 05/03/2015

Applicatie: Warmtewisselaar
Kwaliteitsverbetering & kostenreductie bij gebruik van

iTHERM® QuickSens
Slide 106 05/03/2015

Warmtewisselaar bij UHT-behandeling
Applicatie:
• Pasteurisatie van bv. melk
• Product verhit door perpendicularly stroming
van stoom
• Vereisten:
• Min. temperatuur moet worden overschreden,
anders: micro-biologische risico’s!
• Max. temperatuur dient zo laag mogelijk worden gehouden in de buurt
van de min. temperatuur, anders: verlies van productkwaliteit en smaak!
En verlies van geld door onnodig energieveerbruik!
• Door sneller en correcter te meten van de temperatuur van het
product is noodzakelijk om het correcte stoomdebiet te regelen.
• Oplossing:
iTHERM® QuickSens met wereldwijd de snelste responsietijd!
Slide 107 05/03/2015
Temperatuurkurves van het product en de sensor
Kortere responsietijd van de iTHERM® QuickSens –

T [°C] meetinzet lijdt tot:
• Snellere regelkring
• Hogere meet- en regelnauwkeurigheid
• Kostenbesparing, productkwaliteitverbeteringing, Verbetering van
de regel-
minder microbiologische risico’s! nauwkeurigheid!
Overschrijding
van de max.
Max. temperatuur 
Temp. Verlies van
kwaliteit, smaak
en geld!
Min.
Temp. Onderschrijding van de
min. temperatuur 
micro-biologische
risico’s!
Huidige regelkring: Snelle regelkring:
Producttemperatuur (geschat) Producttemperatuur (geschat)
Temperatuursignaal Temperature signal
meetinzet met huidige iTHERM® QuickSens
standardtechnologie
t [s]
Slide 108 05/03/2015

Wat brengt dat op? Rekenvoorbeeld.
• 1 UHT behandelingsmodule
• Looptijd: 5000 uur per jaar
• Hogere regelnauwkeurigheid door gebruik van de iTHERM®
QuickSens -technologie
 Vermindering van de max. producttemperatuur met 2 °C
• 2 °C lagere max. temperatuur betekent 30 kg minder stoom per uur!
• Gemiddelde kost voor 1 kg stoom = 0.04 €
Voordelen:
• Kostenbesparing per UHT: 6000€/jaar!
• Hogere productkwaliteit
• Minder microbiologisch risico’s
• Hogere plantveiligheid en minder uitval
Slide 109 05/03/2015

TempC Membrane
Diaphragm Seals
Slide 110 05/03/2015

Overview pressure transmitters
PMC51 PMP51 FMB50 PMP55
Slide 111 05/03/2015

Definition of a diaphragm seal
A diaphragm seal system consists of a pressure transmitter and

diaphragm seal
Capilary
Transmitter
Diaphragm seal
Slide 112 05/03/2015

Transmitter mounting for diaphragm seals
Basic devices
Temperature
decoupling
Direct Temperature Capillary with

mounting isolator 100mm selectable length
Slide 113 05/03/2015

Temperature influence
Ambient Temperature influence
Process Temperature influence
Less accuracy, less process safety, less reliability
Slide 114 05/03/2015

TempC Membrane
Slide 115 05/03/2015

TempC Membrane
TempC Membrane has a non-axisymmetric deflection mode
Conventional TempC
– Symmetric mode – – Asymmetric mode –
Slide 116 05/03/2015

TempC Membrane
Cerabar M PMP55
Cerabar S PMP75
Deltabar S FMD78
Slide 117 05/03/2015

TempC Membrane: Diaphragm seal benefits
Benefits diaphragm seal with TempC Membrane
Performance
• Low temperature effect (Temperature Compensatory Membrane)
• Large temperature range from -40 to 250°C
• No temperature duration limitations
• Short recovery time, high facility availability
• Best in class temperature shock behavior
Hygiene safety
• Easy cleaning of the membrane
• Resistant against aggressive media /aggressive cleansers
• Resistant against vibration
Slide 118 05/03/2015

Focus applications TempC Membrane
• Hygienic applications with diaphragm seal
• Fluctuating process and/or ambient temperatures
• Low pressure ranges (< 6 bar)
Slide 119 05/03/2015

TempC Membrane: process connections
Tri-Clamp Varivent
ISO 2852
SMS DRD
Dairy coupling NEUMO

DIN 11851 BioControl
Universal
process adapter
Slide 120 05/03/2015

TempC Membrane: The comparison to conventional
Example Cerabar direct mounting
Error due to change in process temperature

6
5
Value mbar / 10K
2
TempC Membrane
Standard Membrane
1
Slide 121 05/03/2015

TempC Membrane: The comparison to conventional
Example Cerabar direct mounting

Error due to change in ambient temperature
16
14
12
Value mbar/ 10K
10
6
TempC Membrane
4
Standard Membrane
2
Slide 122 05/03/2015

TempC Membrane in Applicator
Slide 123 05/03/2015

TempC Membrane
Temperature measurement of the system (transmitter and capillary)
Conventional
error [%AS] x 10mbar
TempC
error [%AS] x 10mbar
Slide 124 05/03/2015

TempC Membrane
Animation
Available in German and English
Slide 125 05/03/2015

Any questions?
Slide 126 05/03/2015

Liquipoint FTW33
Reliable, non-invasive Point Level Switch
Slide 127 05/03/2015

Liquipoint FTW33 looks like …
Slide 128 05/03/2015

Clear Application Focus
• Flush-mounted, hygienic point level detection in liquids especially in

small pipes and vessels in…
…Food & Beverages
• A complement to our Liquiphant Family
Safe, reliable
and universal
 SIL 2/3
 NACE
 -60°C...280°C
 Hygienic  Modular  PN100
 150°C  Pharma CoC  SIL 2/3  SIL 3
 PN40  Fully welded  NACE  Annual test
 100°C  Hygienic  Housing compact  PN64/100
 Fully welded  -50..150°C
Liquiphant T Liquiphant M Liquiphant S
Slide 129 05/03/2015

Measuring principle of the Liquipoint FTW33
Process
connection
Conductive & Capacitive

 Reliability & User friendliness!
The Liquipoint FTW33 uses mainly the conductive

measuring principle.
To extend the measuring capability and improve
the reliability of the system a capacitive measuring
Isolation
mode is implemented as well.
(PEEK)
The sensor can compensate build-up, even non-
Guard ring Sensor electrode
conductive, up to a certain extend.
(316L) (316L)
Slide 130 05/03/2015

The unique and superior Liquipoint Sensor
Conductive measuring principle

 316L / PEEK
 FDA concurring material, compliance to EU1935/2004
 Ra < 0,76mm
 flush design
 3-A and EHEDG approved
Slide 131 05/03/2015

The Features of the Liquipoint FTW33

Non-intrusive conductive point level switch
 For hygienic applications – food & beverages!
 Complement to Liquiphant FTL33/FTL50H
 Flush mounted -> Smaller installation size and w/o tuning fork
(e.g. usage in pipes, better at vibrations, no turbulences and
no problems with fruit pieces or foam/bubbles)
 easier to clean
 Fast reaction time (e.g. pump protection) of 300ms
 Active build-up compensation
 Small, hygienic, water tight (IP69K) enclosure
 Clamp 1”, 2”; DIN11851 DN25, DN40 couplings
 ½”, ¾”, 1” threads, M24 adapter concept
 DC PNP output
 3A, EHEDG
Slide 132 05/03/2015

Measuring range of the Liquipoint FTW33
April 2015
Slide 133 05/03/2015

The Design underlines the High Quality
Slide 134 05/03/2015

The Design enables an intuitive HMI
Error
Switch on/off
In Operation
Slide 135 05/03/2015

Proven-in-use Build-up Compensation

Liquipoint FTW33
Very good build-up
compensation over the entire
application range, no customer
specific adjustments needed!


Slide 136 05/03/2015
Decisive Advantages in the Installation
Slide 137 05/03/2015

Foam or no Foam – this is not a question…but a Choice
Liquipoint FTW33 can be ordered
- sensitive to liquids only
- sensitive to liquids and foam
Slide 138 05/03/2015

Extended functionality : foam
Device version Process

conditions
Fine-pored foam
Sensor signal
Standard "covered"
if foam present
In addition to the standard Sensor signal
version, the Liquipoint Extended function "free"
range if foam present
FTW33 is also available
with an extended function
range.
Ordercode: FTW33-…+HE
Slide 139 05/03/2015

EHEDG or 3-A certificate as an option
Slide 140 05/03/2015

Dairy products
• Ice cream, Butter, Yoghurt

• High viscose product,
• very sticky, often handled in vessels with a scraper
• Fruit yoghurt needs intact fruit pieces for high quality products
Slide 141 05/03/2015

Mars (D) – Molasses

 Application: Empty detection
 Device: FTW33-AA4MWRJ
 M12 plug, Thread G1A, 316L
 Requirement: Reliable point level

detection in a high-viscous
and sticky process media
Slide 142
Slide 142 05/03/2015
Dairy Gropper (D) – Smoothies

 Application: Test rig with different devices
 M12 plug, Thread G1A, 316L, O-ring
 Additional Options: -
 Requirement: Reliable MAX detection;

Heavy build-up of very sticky media
Slide 143
Slide 143 05/03/2015
Dairy Crailsheim (D) – MAX detection in Milk tank (1/2)

 Application: MAX detection in a buffer tank
 M12 plug, Thread G1A, 316L, O-ring
 Requirement: Reliable MAX detection

of point level of milk;
Light build-up, foam on top of milk
Slide 144
Slide 144 05/03/2015
Dairy Crailsheim (D) – MIN detection in Milk tank(2/2)

 Application: MIN detection in a buffer tank
 Device: FTW33-AA4MWVJ
 M12 plug, Thread G1/2A, 316L, for socket EMZ132
 Requirement: Reliable MIN detection

of point level of milk;
Light build-up
Slide 145
Slide 145 05/03/2015
Pigging systems Kiesel (D) – Pigging ability

 Application: Testing the pigging ability
 Device: FTW33-AA4MW5J
 M12 plug, Thread G3/4A, 316L
 Requirement: Flush-mounted
installation ability
Slide 146 05/03/2015

Kraft Foods (D) – cheese

 Application: MAX detection (overflow) in a hopper
 Device: FTW33-AA4UWRJ
 M12 plug, Thread G1A with O-ring, 316L
 Requirement: Flush-mounted
installation ability; Reliable point
level detection in sticky soft cheese
50..87% fat content
Slide 147 05/03/2015

Yoplait – Yogurt paste, Fresh Cheese, Fruit Jam
Slide 148
Slide 148 05/03/2015
Hydrostatic Pressure
CONTITE-CELL
Slide 149 05/03/2015

Pressure Transmitters
Slide 150 05/03/2015

Application Area
Pressure and Differential Pressure Transmitters
Process Pressure: Level:

 Cerabar T Hydrostatic
 Ceraphant T  Waterpilot
 Cerabar M  Cerabar M/S

 Cerabar S  Deltabar M/S
Deltapilot M/S  Deltapilot M/S
Flow: Differential
 Deltatop
Pressure:
with Deltabar S/M  Deltabar S/M
Slide 151 05/03/2015

The application specifies the right sensor….

Silicon/Piëzores.  High measuring ranges
CONTITE  High condensation resistance
(metal)  No sealings  Small measuring ranges
 Gas tight  Temperature shocks stable
 Small flush mounted process  Especially for level measurement
connections
Products:
• PMP71 • PMP131
Products:
• PMD75 • PMP135
• FMB70
• PMD55 • PTP31
• FMB50
• PMP51 • PTP35
• FMB51/52/53
Ceramic  Vacuum applications Diaphragm  High temperatures

 Vibrations
 Robust (corrosion and
abrasion)
seals  Special materials
 Small measuring ranges  Special process connections
 Pressure shock resistant
 Self monitoring
Products:
• PMP75
Products: • FMD77
• PMC71 • PMC131 • FMD78
• PMC51 • PTC31 • PMP55
• FMX167
Slide 152 05/03/2015

CONTITE-CELL
 Ordinary measuring cell (gauge):
temperature
variations
Phyd Phyd moisture
Patm Patm.
r.+ r.+
Pat condensation
Pat .
m. m.
aggressive
gases
 CONTITE (watertight measuring cell):
temperature
variations
Phydr Phydr moisture
Patm
. + Patm .+
Patm Patm condensation
. .
. . aggressive
gases
CONdensationTITE
Slide 153 05/03/2015
Deltapilot
Deltapilot hydrostatic level measurement and measuring principle
P=ρxgxh
Slide 154 05/03/2015

CONTITE-CELL
Glass feed
through
Membrane for
atmospheric
Vent tube
compensation
Digital
electronics
Differential sensor
(tight area)
Mono-silicon
chip
Process membrane
(Alloy C276)
Slide 155 05/03/2015

Features of the CONTITE Sensor
• Absolutely condensation tight

• High overload resistance
• Excellent temperature shock
behaviour
• Very good linearity
• Ideal to measure cool medium
• Bottling
• Storage tanks for milk or beer
• Potable water
• Measuring range max. 10bar
Slide 156 05/03/2015

DELTAPILOT
• Vent tube directly connected to the

GORE-TEX® filter:
• Atmospheric pressure compensation not
via the whole housing
• Reduced “pump effect”
• Minimized internal “breathing” volume
• Negligible influence of measured value
during wash-down
Vent tube
Direct connection
GORE-TEX® filter
Slide 157 05/03/2015

Deltapilot S with CONTITE-CELL
FMB70
Slide 158 05/03/2015

Deltapilot M with CONTITE-CELL
FMB50
FMB53
FMB51 FMB52
Slide 159 05/03/2015

DELTAPILOT with Separate Housing
FMB70
Slide 160 05/03/2015

Applications for CONTITE
• Hydrostatic level measurement also in condensing applications:

• Breweries (fermentation & storage tanks)
• Filling machines (cold drinks…)
• Tanks (receiving tanks, balance tanks, storage tanks…)
• Fresh water
• Applications in tropical regions with high relative humidity
• Dairy
• ...
Slide 161 05/03/2015

Applications for CONTITE
• Applications where the CONTITE gives a decisive advantage towards

classic sensors:
• Minimal temperature effects even with very small measuring ranges and
fast recovery after CIP cleaning
• High corrosion resistance thanks to Alloy C membrane
• Au-Rh coated Alloy C membrane to avoid hydrogen diffusion
• Applications with NH4 (Ammonium) because no additional process seal
• …
Slide 162 05/03/2015

Application example – Level measurement in tanks

For closed
vessels with p2 = p head
For open vessels: electronic dp:
phead
pamb h r
phead
r
g h
p1 = r  g  h + phead
PLC
Dp = r  g  h (+ phead – phead)
Slide 163 05/03/2015

DELTAPILOT – Electronics
• Electronics
• 4…20mA / HART
• Profibus PA
• Foundation Fieldbus
Slide 164 05/03/2015

DELTAPILOT - User-friendly operation
 3-button concept - Easy to operate every parameter

for all functions - save your time and money
 application oriented - Minimized risk of faulty

modes of operating configurations
 Quick Setup menu - The quickest and secure way

to setup your device
 HistoROM® / M-DAT - Easy and safe

duplication of
adjustments
 380° revolving of - Best view to the display

the housing in any case
380°
 4-line display - choose your language
- easy to read / easy to understand
Slide 165 05/03/2015

DELTAPILOT - Safety
 Operating via ToF-Tool, - Easy commissioning and
Fieldcare operation
- Record of events
 HistoROM - Saving configuration
data
- 25-hour protocol at your
finger tips
- Visualisation via ToF-
Tool & Fieldcare
P - Simulation- analysis-
 Diagnostic diagnostic window
functions Pmax service parameter
operating
Pmin point - Fast reactions save
T possible repair costs
Tmin Tmax
 Safety integrity - Developed, designed

Level up to SIL 3 and produced according
to SIL 3 IEC 61508
Slide 166 05/03/2015

DELTAPILOT - Dairy
Slide 167 05/03/2015

Brewery Oettinger – cylindroconical storage tank

Medium: beer
Tank: Cylindroconical storage tank

(outside)
Height: approx. 24m
Sensor: FMB70-ABR1P12TKCNA
Measuring range:
0 ... 5000mbar
Customer feedback: „I already knew the three operating keys.

I think the Endress+Hauser devices are really great!“
Slide 168 05/03/2015
Breisgaumilch – milk storage tank

Medium: milk
Sensor: FMB70-ABR1H12TKCNA
(0..1 bar; DRD process connection)
Target: wet environment, condensate
Customer feedback: „Fast and trouble-free commissioning“
Slide 169 05/03/2015

Pharmaceutical: Level control in WFI* Tanks

*water for
Level measurement with Electronic DP injection
Cerabar M
Deltapilot M
Slide 170 05/03/2015

Pharmaceutical: Level control in CIP tanks

Cerabar M
Deltapilot M
Level measurement
with FMB50
Slide 171 05/03/2015

Pharmaceutical: Level control in CIP tanks

Cerabar M
Deltapilot M
Challenge:
 Level and pressure
measurement in CIP units
Environment:
 Aggressive media: acids,
Deltapilot M with Varivent alkalis, and high temperature
hygienic connection
Solution:
 Deltapilot M and Cerabar M
Benefit:
 3- A approval , and also comply
with FDA regulations
 Condensation tight Contite-cell
for Deltapilot S
Cerabar M with hygienic

process connection
Slide 172 05/03/2015

Brewery: Fermentation, Yeast + CO2 Handling

Cerabar M
Deltapilot M
Slide 173 05/03/2015

Dairy: Milk reception

Cerabar M
Deltapilot M
Slide 174 05/03/2015

Deltapilot bezorgt u een goede nachtrust!
• Absolutely condensation tight

• Excellent temperature shock behaviour
• Very good linearity
• Ideal to measure cool medium
Slide 175 05/03/2015

Any questions ?
Slide 176 05/03/2015

E+H Programma-overzicht inductieve geleidbaarheid.

Smartec Liquiline & Memosens
Compact Instrumentatie
Food & Beverage industry, Food & Beverage industry,

Food & Beverage industry Food & Beverage industry, Pharmaceutical industry Pharmaceutical industry
Pharmaceutical industry • CIP • CIP
• CIP • CIP • Fasescheiding • Fasescheiding
• Fasescheiding • Fasescheiding • SIP • SIP
• Product monitoring • SIP applicatie • Product monitoring • Product monitoring
• Product monitoring • Exact meten • Exact meten
• Fit for purpose • Exact meten • Digitale sensoren • Digitale sensoren
• Enkel µS/cm of • µS/cm, mS/cm en % • MR switch • MR switch
mS/cm, geen % • NaOH, H3PO4, • µS/cm, mS/cm en % • µS/cm, mS/cm en %
• MR switch (2MR) HNO3, NaCL • Dual sensor & more • 4 up to 8 sensors
• Geen regelfunctie • MR switch (4MR) • Self-monitoring • Self-monitoring
• Good value for money • Gescheiden display • Off-line kalibratie • Off-line kalibratie met
mogelijk met Memobase Plus Memobase Plus
Slide 177 05/03/2015

Smartec: The right device in the right application
Performance CoC
Smartec
CLD134 MR switch 4MR
MR switch 2MR
Smartec
CLD18
• CIP in beverage industry • CIP in food and pharma industry Application

• Beer – Push Water Interface • Product monitoring
• Small skid builders • OEM
• General application (G 11/2“)

• Monitoring service water systems
• Rinse monitoring in electro-plating
Price
Slide 178 05/03/2015

Het platform Liquiline – Memosens - MemobasePlus

Sensoren met Memosens- Memosens-sensoren met
protocol en vaste kabel inductieve koppeling
• Nitrataat, SAK • pH
• Turbiditeit/vaste stof/slib • redox
• ISE • Conductieve geleidbaarheid
• Optische zuurstof • Amperometrische zuurstof
• Inductieve geleidbaarheid • Chloor
Sterke punten De voornaamste eigenschappen

• De Memosens-technologie • Van 1 tot 8 sensoren • Profibus DP
• « Plug &play » aansluiten van de • Achtergrondverlichting met Profile 3.02
sensoren • 1..4 relais Modbus TCP,
• Alarmrelais Modbus RS485 (RTU),
• Gemakkelijk uitbreidbaar door de
• 1..8 x 0/4..20mA Ethernet/IP
modulaire design
analoge uitgangen, HART • Configuratie
• Geöptimaliseerde Opex door een • Digitale in-/uitgangen via web browser
minimaal aantal wisselstukken • 2 geïntegreerde PID- • Analoge ingangen 4..20mA
regelaars • USP / EP - conform
Slide 179 05/03/2015

* Q4/2013
Liquiline CM44xR
voeding
Liquiline CM444R /448R

2 tot 8 sensoren
Liquiline CM442R
1 of 2 sensoren
Slide 180 05/03/2015

Installatie van de Liquiline CM44xR op DIN-rail in kast
De Liquiline CM44xR wordt eenvoudig

geclipsed op de DIN-rail (bv. naast de
PLC).
De bedrading kan hier rechtstreeks op
gebeuren.
Geen afzonderlijke klemmenstrook
nodig!
Slide 181 05/03/2015

MemobasePlus = All in one: Measure • Calibrate • Document
Calibrate
Document
Measure
Slide 182 05/03/2015

Kalibratieconcept voor process sensoren
Slide 183 05/03/2015

CapEx versus OpEx. Case Study
Totale kost: investering, installatie, opstart en calibraties:
Simulatie
voor uw
installatie op
aanvraag
Slide 184 05/03/2015

In-line Quality measurements
Density, Viscosity, pH, Color, Turbidity, Conductivity, Oxygen, …
Slide 185 05/03/2015

In-line quality measurements in the Food processes
• Many physical and chemical properties need to be measured in Food

& Beverages processes
• Common physical properties

• Density (concentration, fat content, Brix, …)
• Viscosity (monitoring of final quality)
• Liquid analysis
• Conductivity (salt content, CIP-monitoring, …)
• pH (Yoghourt, beer, milk, bakeries products, mustard, ketchup)
• Dissolved oxygen (beer, fruit juices, …)
• Turbidity and color (monitoring of final quality, …)
Slide 186 05/03/2015

Liquid analysis for most liquid properties
Conductivity Turbidity
Resistivity Dissolved
pH Color
Concentration Oxygen
Glas-, ISFET-,
sensors Conductive/inductive
Slide 187 05/03/2015

Density portfolio
Non
contact
Segmentation
In Line
In Situ
Performance
• Accuracy as needed • Highly accurate and additional • Wide application band

• Optimized price/performance features • Non-contact
• Directly in the tank or pipe • In-Line • Robust
• No pressure loss • Multi measurement • Application intensive
• Also for pump dry protection • Line-size dependent
Slide 188 05/03/2015

Comparison of different principles…
Pricing /measurement point
Endress+Hauser
Radiometric
Endress+Hauser
Endress+Hauser Promass 80/100
± 12.000,- €List price
Liquiphant M + FML621
± 8000,- € List price
± 5.500,- € (1-Channel)
± 3.500,- € (2-Channel)
< 2.000,- € (5-Channel)
Performance
Slide 189 05/03/2015

Density measurement with Liquiphant M
• hygienic
• no sealing
• modular
• Nace listed
• PN100
• -50…+150 °C
(-58…+300 °F)
Density Computer
Liquiphant M CRN FML621
Slide 190 05/03/2015

The Vibration – Measuring principle
Function and operating principle evaluation electronic
filter /
phase shift amplifier
amplifier
straight vibration rod
bent vibration rod
symetrical 2 rod
Sensor (frequency
shift limit switch)
vibration fork
Slide 191 05/03/2015

The Vibration – Measuring principle
Safety fault alarm (Liquiphant M)
fault fault
25
normal operation
normal operation
immersed switchpoint
length
[mm]
0
fa-15% fa+ 6,5%

0 400 fa 1500 f (Hz)
fa = fork resonance frequency in air (approx. 1 kHz )

fa-15% = switch point
fa+6,5% = corrosion alarm ( 60 s delay )
f < 400Hz = alarm function
Slide 192 05/03/2015

From Switch to Continuous measurement
1100
-40°C
bei -40°C
+20°C
bei +20°C
Hz
1000 +80°C
bei +80°C
F(T), F(t),
+160°C
bei +160°C
Frequency Hz
900
Frequenz
800
700
600
0 0.5 1 1.5 2
Density [g/cm3]
Dichte, g/cm³
The resonance frequency is affected by the density,

temperature and process pressure.
Slide 193 05/03/2015

Density measurement - Liquiphant M + FML621

• The FML621 density controller is offering
the physical base to calculate Density,
concentration and further quality information.
FML621 has additional software modules:
• Norm density (e.g. 15°C)
• Concentration table
• Media identification (fluid recognition)
• Customer specific conversions (e.g. °Brix)
• The Liquiphant M platform gets a new
specific electronic insert and offers a
calibration protocol
• An external temperature sensor for a
temperature compensated density measurement
and a pressure transmitter can be connected to
the FML621.
Slide 194 05/03/2015

Installation recommendations - Pipe and tank
• The vibrating tuning fork needs

room to measure correctly.
• Even by this small elongation, the
media is displaced or has to flow
around the tines.
• To achieve a optimum in accuracy the
installation has to be considered.
Correction factors and installation aspects have to be considered
Slide 195 05/03/2015

Each sensor is unique and calibrated !!
• The special adjustment protocol

contains the individual values of each
sensor.
• During start up this values have to be
considered in the FML621
• f, 0 vacuum Frequency in the vacuum

• S-Factor Sensitivity of the tuning fork
• C-Factor Linear temperature coefficient
• D-Factor Pressure coefficient
• A-Factor temperature coefficient (quadratic)
Slide 196 05/03/2015

Liquiphant M Density – Accuracy specifications

Adjustment Report Standard Special Field
Shown factors adjustment adjustment adjusted
f0, frequency in vacuum

S, Sensitivity of the fork Individually determined Required
A, Square temperature coefficient  Density of the
media is known
D, Pressure coefficient
C, Linear temperature coefficient Average value Individually det.
Measurement absolute
(Consider the measurement conditions) +/- 0.02 g/cm³ +/- 0.005g/cm³ +/- 0.002g/cm³
Range 0.3…2.0g/cm³
Viscosity max. 350mPas (50mPas FTL51C) +/- 1.2% +/- 0.3% (in the working
Process temp. 0…80°C (of measuring range) (of measuring range) point)
Flow velocity max. 2m/s
Reproducibility +/- 0.002g/cm³

(Consider the measurement conditions) +/- 0.12% +/-0.0007g/cm³ Depends on the
Range 0.3…2.0g/cm³ (under reference ordered adjustment
Viscosity max. 350mPas (50mPas FTL51C)
(Under general
measurement conditions) standard or special
Process temp. 0…80°C
Flow velocity max. 2m/s conditions)
+/- 0.002g/cm³ +/-0.0007g/cm³
Slide 197 05/03/2015 (in the working point) (in the working point)
Concentration of liquids
Specific density/concentrations
Spezifische of some liquids
Dichte einiger Flüssigkeiten
Sodium hydroxide
Natriumhydroxid
1,8 Nitric acid
Salpetersäure
Hydrochloric
Salzsäure acid
1,7
Formic acid
Ameisensäure
1,6 Acetic acid
Essigsäure
1,5 Ethanol
Ethanol
Dichte [g/dm³]
Caustic ammonia
Ammoniakwasser
[g/dm³]
1,4
1,3
Density
1,2
1,1
0,9
0,8
0 10 20 30 40 50 60 70 80 90 100
Concentration [m%]
Konzentration [m%]
Slide 198 05/03/2015

Dairy – Salt bath
• Medium : Salt water

• Application : density measurement of salt
water in degree Baumé
• Density/Concentration : 10°Bé – 15°Bé
• Temperature : 10°C – 15°C
• Previous measurement/reference:
manual dip, spindle measurement
Customer benefits:
• Traceability of the product quality
• Continuous documentation of the process
• Reduction of manual tests
 time, manpower and cost saving
Slide 199 05/03/2015

Cider – Fermentation process
• Medium : cider (apple wine)

• Application : monitoring of
fermentation process
• Density range : 0.99 – 1.05g/cm³
• Process temperature : 2 – 30°C (norm.
20°C)
manual laboratory tests
Customer benefits:
• Minimization of lab tests
 time and cost saving
• Optimization of cooling cycle
 energy saving  cost saving
Slide 200 05/03/2015

Monitoring of Beer fermentation
• Medium : Wort and yeast

• Application : fermentation process
manual dip, laboratory
Customer benefits:
• Optimization of fermentation process
due to optimization of cooling cycle
 energy saving
 cost saving
• Reduction of lab tests
 time and cost saving
Slide 201 05/03/2015

Monitoring of beer fermentation (CS1786)

Endress+Hauser Customer
Competence Competence
We can only help to integrate the
transformation (3D-table or formula) into the
FML621!
Density 3D-tables Concentration

[ g/cm³ ] Formulas [ °Plato ]
Pilsner, lager beer, wheat beer, top-fermented beer,

bottom-fermented beer, Guinness, Erdinger, Beck’s,
Warsteiner, Budweiser, …
Slide 202 05/03/2015

Brewery C. & A. Veltins – Fermentation
• Medium Beer
• Application fermentation proces
• Sensor 2x FTL50H
• Targets accuracy and
repeatability in a fermentation tank
manual dip, laboratory
Slide 203 05/03/2015

Brewery Beck (InBEV) Bremen – Mash filter
Medium: mash
Application:
wort measurement
during the filter process
Sensor: FTL50H
Targets: accuracy
Previous measurement/reference:
manual dip,
Anton Paar DMA35n
Slide 204 05/03/2015

Density measurement with Coriolis Mass Flow Meters

Basic Process Custody Ultra-
2-wire
application application Transfer compact
40 80 83 84 100 200
F
E E
S
P
Promass F/A – Universal
• Highest accuracy
A • Mass flow 0,05%
I • Density 0,0005 g/cc
O • DN: DN1 DN250
• T°< 200  350°C
O Hygienic Portfolio
Promass S/P – Optimized
H S: Food / 3-A / EHEDG
X P: Life Science / ASME-BPE
• Single measuring tube
• High accuracy
C • Mass flow 0,1%
• Density 0,001 g/cc
G • Low pressure drop
Slide 205 05/03/2015

Coriolis Forces – Measuring Principle
Qm = Mass flow
D = Phase difference
D
Qm r = Density
fR = Reference frequency
T = Temperature
 = RTD resistance
fR
D ~ Qm
fR ~ r
~T
Slide 206 05/03/2015

Density Measurement
mt 1 c
f  
2 m  m
R
fl t
m V  r
fl fl
fR = Resonant frequency
mt = Tube mass
mfl = Fluid mass
rfl = Fluid density
c = Constant
mfl fR = ƒ(rfl)
fR
Slide 207 05/03/2015

Special density calibration – Optimized for Density
• Only a density calibration with different fluids and varying

temperature provides a customer with the most accurate density
measurement under real-life process conditions.
Slide 208 05/03/2015

Density Measurement of Liquids - Specifications
1.8
Density g/cc
1.4
1.2
1.0
0.8 Temp. °C
°0 °20 °40 °60 °80 °200
Validity of E+H Validity of E+H Validity of E+H

Field Density Standard Density Special Density
Accuracy statement Accuracy statement Accuracy statement
± 0.0005 g/cc ± 0.01 g/cc ± 0.001 g/cc
(± 50 g/l ; ± 3°C)
Slide 209 05/03/2015

Multivariable technology - Mass, Volume & Density
In-line Density measurement Density Measurement in a

with Promass F by-pass with Promass F
for measurement of milk fat content
Slide 210 05/03/2015

Promass F - Highest Accuracy for Mass Flow and Density
Application
• Measurement of sweet condensate milk
(10 t/h;
1,29-1,30 g/cc; 55-60°C)
Requirements
• Mass AND density
• High accuracy required on both variables
• Hygienic design (3-A)
• CIP and SIP up to 150°C
Solution
• Promass 83F DN80 with
special density calibration in
factory and Profibus DP communication
• Triclamp with 3-A approval
Benefit:
• High accuracy
• Easy cleaning
Slide 211 05/03/2015

Solution for an automatic Beer Extract Measurement
• Germany
• Öttinger Brewery
• Solution for an:
Automatic beer extract
measurement
Special Software developped for Promass in

combination with an automated solution
done by a systempartner of Germany. This
solution enables an automated and optimizes
brew process.
 No more manual spindling

necessary to detect the end of the
brew process.
Slide 212 05/03/2015

Thank you very much for your attention
Slide 213 05/03/2015

In-lijn analyse van Orto-fosfaat , PO4-P
Efficiënte staalname uit het beluchtingsbekken met fotometrische

analyse
Slide 214 05/03/2015

PINGUIN - Westrozebeke
Wie is PINGUIN ?
• Diepvriesgroentenafdeling binnen Greenyard Foods
• 13 sites, verdeeld over gans Europe
• 1800 medewerkers waarvan tot 350 in Westrozebeke
• Verwerkt jaarlijks 565.600 ton groenten
• Afzet van hun produkten in meer dan 90 landen
• Site “Westrozebeke” is de hoofdsite van de “Pinguin” groep
• Noliko – Bree is de conserve-afdeling
Slide 215 05/03/2015

Slide 216 05/03/2015

Voornamelijk:
• Spinazie
• Erwten
• Bonen
• Wortelen
• Bloemkool
• Spruiten
Slide 217 05/03/2015

PINGUIN – Orto-fosfaatmeting
Vroegere werkwijze Huidige werkwijze
• Manuele staalname (1x/dag) • Automatische staalname : ultra-

• Analyse in het labo (gele filtratie
methode ) • Eliminatie zwevende stof
• Visuele interpretatie – • Vermijden bacteriegroei
persoonsgebonden waarneming • Analyse om het uur
• Manuele regeling FeCl3- • Meer data : nauwkeurige
dosering sturing
• Reglementering: • Opvangen pieken
• 10 mg/l PO4-P (-10j) • Automatische dosering van
• 4 mg/l PO4-P (-4j) FeCl3 via PLC
• 2 mg/l PO4-P (-1j)
Slide 218 05/03/2015

Slide 219 05/03/2015

Slide 220 05/03/2015

Keuze voor Endress+Hauser :
• Gevestigde “huisleverancier” voor instrumentatie

• “BLAUWE” methode ipv de standaard “Gele” methode
(afvalwater op zich heeft meestal al gele-bruine-oranje kleur)
Slide 221 05/03/2015

Kleur zoals we zien: subjectief of werkelijk ?
Slide 222 05/03/2015

Kleur : Electromagnetisch spectrum
Slide 223 05/03/2015

Zichtbaar licht
Slide 224 05/03/2015

Zichtbaar licht
WIT licht weglengte
ROOD licht ROOD licht
Absorptie
“GROEN licht”
Slide 225 05/03/2015

BLAUWE methode versus GELE methode:
BLAUWE KLEUR GELE KLEUR
0,05 – 2,5 mg/l PO4-P 0,5 – 20 mg/l PO4-P

(880 nm) (430 nm)
0,05 – 10 mg/l PO4-P 0,5 – 50 mg/l PO4-P

(660 nm) (430 nm)
Referentie op 565 nm Referentie op 565 nm
Slide 226 05/03/2015

Jon Denoulet (milieucoördinator) : “Nut van de installatie !”
• Overdosering van FeCl3 zoals vroeger zou moeilijkheden geven

om permanent de norm te halen.
• Continue bijsturing van de dosering in functie van de analyse,
waar het voordien slechts één keer per dag was.
• Opvangen en uitvlakken van pieken in PO4-P.
Slide 227 05/03/2015

Gebruikerservaring na twee jaar
• Beperkt onderhoud analyzer: éénmaal per week pompslangen met

siliconengel inwrijven
• Efficiënte filtratie: slechts om de twee weken preventief reinigen
van het filtratieoppervlak
• Automatisch alarm-contact indien water-innamefilter verstopt is
• Automatische verificatie door middel van een standaardvloeistof
• Driemaandelijks nazicht/interventie door Endress+Hauser,
eveneens verversing van de reagentia.
Slide 228 05/03/2015

Overzicht Analyse
Memobase
Plus
Slide 229 05/03/2015

Nieuw CA80 – analyzer
• Inlet WWTP
• Ceramic Filter 0,1 µ
• Automatic backflush
• Automatic aircleaning
• Outlet or aeration
basin
• Ceramic Filter 0,1 µ
Slide 230 05/03/2015

Nieuw CA80 – analyzer en filtratie

Sample preparation (filter and pump)
outlet inlet pipe online

Digital fixed cable sensors Memosens sensors with
with Memosens protocol inductive plug head
RS485 TCP
Analyzer / measuring station !
Slide 231 05/03/2015

Analyse-toepassingen: vraag het ons !
Slide 232 05/03/2015

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Products Solutions Services

5 maart 2015, Brouwerij Rodenbach te Roeselare

• Flow – nieuwe generatie …………………………………………………. slide 3  36

New generation of Flow meters

Promass en Promag 100 - Much more than just a new and

Flow Competence Center - Endress+Hauser Flowtec AG

• E+H Flowtec Reinach More than 1000

Flow measurement Technologies

• Six innovative technologies

• Instruments without any moving parts for

Applications Window - Liquids and Gases

Fluid Conductive Non-conductive

Todays Requirements of the Industries

• These requirements have consequents:

• The Challenge for Endress+Hauser is to maximize the availability of

PROline next generation – General Concept

• Market segmentation by industry and target group

Engineering Procurement Maintenance Management

• Technology and sensor define the product fit  Differentiation

• Transmitters provide required functionality (HMI, I/O …) and are aligned to

PROline next Generation – Available Products

PROline next Generation - For All industries !

Proline 100 – For Food & Beverage and Life Science

• Primary market segment for

Application focus Promass 100 transmitter

Proline 100 - High-performance transmitters

Available for Promag H/E/P and

PROline next Generation – Evolution of Promag Family

PROline Promag H - For Food and Pharma

Promag H - Hygienic Sensor design

DN 2 - 25 Inner pipe diameter DN40 - 150

PROline Promag H - Reinforced PFA

Variable process connections

PFA Liner up to 150 °C

• DN 2... 150 / 1/12”...4”:

Promag H - Hygienic Process Connections

Weld nipple DIN 2852 Clamp SMS 1145,

DIN 11851 DIN 11864-1 DIN 11864-2

PROline next Generation – Evolution of Promass Family

Promass F – The Most Universal Solution

Promass E – The Economic Solution

- Short face-to-face length

2 slightly bended tubes

Promass S – The Optimized Solution for F&B

Ra < 0.8 µm Measurement

1 slightly bended tube

Promass P – The compliant Solution for LS

1 slightly bended tube

Proline 100 - Full Performance on smallest footprint !

Proline 100 – Display versions

Standard in Aluminium Hygienic in Stainless Steel

Approved for hygienic applications

Proline 100 - Commissioning with standard Web browser

Achieve up to 50% time savings during commissioning!

Heartbeat addresses your most serious challenges

Safety Quality Availability

Heartbeat Technology across new Proline portfolio

incl. Service & Solutions

Challenges of the Regulated Industry …

Quality Safety Reporting

At a glance: What Heartbeat Technology consists of

Diagnostics Verification Monitoring

Reliable self-monitoring Compliant, traceable testing Process consistency analysis