J95 Q Doc Ve 028210 - 000 - 0 PDF

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SAUDI ARABIAN OIL COMPANY

S1
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ENG’G CERT
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ANALYSIS AND DESIGN CALCULATION OF SS-452

ISSUED FOR REVIEW
DESCRIPTION
SUBSTATION BUILDING
JO/EWO
10-01525-0004
JAZAN REFINERY EMERGENCY DIESEL

10-APR-2018
GENERATOR SS-452
DATE
REV.
J95-A-DOC-VE-028210
NO.
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DISCIPLINE
ENGINEER
BY:-
DATE
PROJECT
ENGINEER
BY:-
DATE
CERTIFIED
DATE
CONSTRUCTION
AGENCY
DATE
OPERATIONS
Issued for
00 10-APR-2018 SS RMK AAS RAM
Construction
DATE
Rev Date Description Prep Chk App Proj SAPMT
THIS INDICATES THAT REV. NO. __00 __________
APPROVAL/CERTIFICATION REQUIREMENTS,
REVISION CERTIFICATE
(DCC)NO. ____ 10-01525-0004-267_______

OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE
PROJECT DOCUMENTS DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.
ANALYSIS AND DESIGN CALCULATION OF SS-452 SUBSTATION BUILDING DOC

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JAZAN REFINERY EMERGENCY DIESEL GENERATOR SS-452 1 of 68 00
JAZAN SAUDI ARABIA JO/EWO:10-01525-0004
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DESIGN PACKAGE CHECK LIST
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Item Yes No Item Description

1 Yes Review Schedule: Does the design package allow adequate time for review as
required by Para. 3.3.1 of SAEP-303?
Project Proposal – 10 work days Detailed Design – 15 work days
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2 Yes Design Package % Completion: Is the design package percentage completion in

accordance with Attachment 1 of SAEP-303?
Geotechnical @ 30% Completion Civil @ 60% Completion Structural @ 90%
Completion
3 Yes Review Documentation: Is the number of submitted hard copies (unless

ISSUED FOR REVIEW
electronic review is agreed upon) in accordance with Para. 3.4.1 of SAEP-303?

DESCRIPTION
Project Proposal – one hard copy of all documents per reviewing Division Detailed
Design – one complete design package per reviewing Division
4 Yes Scope of Work: Is Scope of Work included in the package as required in

Attachment 1 of SAEP-303?
5 Yes Review Documents: Are all the required documents included in the design
package as required in Attachment 1 of SAEP-303?
Civil Documents Geotechnical Documents Structural Documents*
*Structural steel shop drawings and material take-off are not required for review
and should not be submitted.
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6 Yes Drawings Index: Are drawings index in accordance with S. Aramco Standard
Drawing AE- 036411?
Index A – Plot Plans Index M – Structural Steel Index Q – Concrete
Index R – Architectural Index S – Civil Works
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DATE
7 Yes Structural Calculations: Are calculations performed in accordance with S.

Aramco Engineering Standard SAES-A-204 "Preparation of Structural
Calculations"?
8 Yes Complete Design Package: Is the design package complete? Plot Plan drawings
REV.
(Index A)
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Complete structural steel drawings (Index M)

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Complete concrete drawings including foundations (Index Q) Complete
ENGINEER civil/drainage drawings (Index S)
BY:-
Complete Architectural drawings for reference & use (Index R) Complete
DATE
structural steel calculations
Complete concrete calculations including foundation design Block wall design if
applicable
PROJECT
ENGINEER
BY:-
DATE
9 Yes Units: Are the calculations done using SI metric or Imperial units as required by
CERTIFIED Para. 5 of SAES-A-204?
10 NA Symbols: Does structural steel design have the same annotations or
nomenclature? as in the AISC Steel Manual and the Concrete per ACI Code as
DATE
required by Para. 6 of SAES-A- 204?

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11 Yes Equations: Are all equations used in the design calculations clear and in
DATE
accordance with Para. 7 o f SAES-A-204?
12 Yes Assumptions: Are assumptions used in the calculations listed in an orderly

OPERATIONS manner and based on sound basis as required by Para. 8 of SAES-A-204?
13 Yes Parameters: Are the parameters used in the calculations justified as required by
DATE Para. 9 of SAES-A-204? This applies in particular to the following:
 Temperature differentials
 Allowable soil bearing pressure
 Wind load calculations
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14 Yes General Presentation: Does the calculation presentations include the following
as per Para. 10 of SAES-A-204?
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 Name of the Originator

 Name of the Checker
 Title which describes the contents of the calculations
 Date of the calculations
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 Table of contents
 Listing of codes and references
 General description of the structural design methodology
 Design criteria
 Load derivation for all loads
 Calculations accompanied by sketches
 Calculations for special connections including beam/column moment
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DESCRIPTION
connections (for structural steel)

15 Yes Computer Calculations: Are computer calculations performed in accordance with
following as per Para. 11 of SAES-A-204?
 Computer input data initialed to ensure that it is checked
 Computer models accompanied by sketches that show joint and member
numbers, supports conditions and loadings
 Computer output accompanied by the corresponding input
 Computer diskette containing a copy of the input file
 Summary of analysis results are provided or extracted form the computer
output
16 Yes STAAD III Computer Input – Design Parameters:
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 Are column members Kz and Ky (effective column length ratio) inputted in the
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design parameters?
 Are columns Lz and Ly (unbraced length in local z and y axis) inputted in
order to calculate columns slenderness ratio?
 Are beams UNL (unbraced length) inputted in order to calculate the allowable
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compressive strength of the beams?

DATE
17 Yes Competent Checker: Are calculation checked by competent checker?)
18 Yes Risk Assessment: Is risk assessment required for this building, and if so, is it
REV.
NO.
included in the submittal as required by SAES-B-014?

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19 Yes Building Design: Does the scope of work define building type?
DATE
PROJECT
 Regular building per SAES-M-100
BY:-
ENGINEER  Blast Resistant building per SAES-M-009
o Is Blast Design Requirements (BDR) Data Sheet Included?
Pre-Engineered Building per 12-SAMSS-014
DATE

CERTIFIED o Is Building Data Sheet Included?
 Miscellaneous structure per SAES-M-001
DATE
20 Yes Building Material: Is building material established?
 Structural Steel Building
CONSTRUCTION  Concrete Building
AGENCY
 Load Bearing block wall with concrete roof slab
 Combination of Concrete and Block Wall system
DATE
 Precast & Prestressed Concrete
 Other (specify)
OPERATIONS 21 Yes Structural Stability: Is building lateral stability established through-
 Rigid moment connection frames (structural steel)
 Braced Frames (structural steel)
DATE
 Combination rigid and braced frames
 Other systems (to be specified)
22 Yes Longitudinal Stability: Is longitudinal stability of the building considered in the
design calculation through –

 Rigid moment connection frames (structural steel)

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 Braced Frames (structural steel)

 Combination rigid and braced frames
 Other systems (to be specified)

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S1 Item Yes No Item Description
23 Yes Building Roof/Floor Slab: Type of slab used?
 One-way concrete slab
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 Two-way concrete slab

 Composite decking concrete slab including shear connectors if composite
structural steel beams used
 Non-composite decking concrete slab
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 Slab supported by steel beams

 Slab supported by truss or joist system
 Other (specify)
24 Yes Slab Thickness: Is deflection check performed to ensure that minimum slab
thickness is in accordance with ACI Code requirements?
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25 Yes Foundation Type: Type of building foundation?

 Spread footings
 Combined footings
 Strip footings
 Mat footing
 Other (specify)
26 Yes Building Details: Are adequate plans, elevations and sections details provided on
the drawings to illustrate the structural details of the building?
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Table of Contents
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1 INTRODUCTION .....................................................................................................2
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2 CODES & STANDARDS .........................................................................................2
3 MATERIAL...............................................................................................................2
4 LOAD COMBINATION ...........................................................................................3

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5 LOADS ......................................................................................................................5
DESCRIPTION
5.1 DEAD LOADS..................................................................................................................5
5.2 ROOF LIVE LOADS ........................................................................................................5
5.3 WIND LOADS ..................................................................................................................5
5.4 SEISMIC .........................................................................................................................13

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5.5 BLAST ............................................................................................................................14
5.6 Maximum Lateral Load Summary ..................................................................................17

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6 STRUCTURE ANALYSIS .....................................................................................18

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7 STRUCTURAL ELEMENTS DESIGN .................................................................19

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7.1 DIAPHRAGM .................................................................................................................19

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7.2 TT SLAB .........................................................................................................................21
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7.3 BEARING PANEL .........................................................................................................34
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7.4 CORBEL DESIGN..........................................................................................................52
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CERTIFIED 7.5 PANEL THERMAL CALCULATION ..........................................................................53
DATE 8 CONNECTIONS .....................................................................................................54

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8.2 PANEL TO FOOTING ...................................................................................................63
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1 INTRODUCTION
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The scope of this report is to analyze and design the precast super structure of substation
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SS-452, located in Jazan refinery, the super structure is to resist gravity loads such as
dead, roof live, and blast load, along with the lateral loads from seismic, wind, or blast.
The super structure will be composed of precast bearing walls, as main lateral and
gravity force resisting system, and the panel will be design as special reinforced
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DESCRIPTION
concrete shearwalls.
The building is rectangular shape with length = 63.88m, width = 17.14 m, and height =
9.3 m.
2 CODES & STANDARDS
ASCE7-05
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ASCE “Design of Blast Resistant Buildings in Petrochemical Facilities”

PCI MNL-140-12 “Seismic Design of Precast & Prestressed Concrete”
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PCI MNL-141-12 “Blast Resistance Design Manual”

PCI 7th Ed
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SAES-M-100
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ENGINEER SAES-M-009
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DATE ACI 318M-08

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3 MATERIAL
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Concrete:
CONSTRUCTION
AGENCY Str Screed, Panel & TT Slabs 28 days compressive cylinder strength = 35 Mpa
DATE E = 4700√35 = 27,805 Mpa
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Reinforcement:
ASTM A706M Gr60 seismic rebars or A615M Gr60 complied with seismic
DATE
requirement as per ACI 318M-08 “Sec 21.1.5.2”

Fy = 420 Mpa
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E = 200,000 Mpa

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4 LOAD COMBINATION
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5 LOADS
5.1 DEAD LOADS

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Roof Treatment Finishing Material = 3.85 kN/m2

100 mm structure Screed = 0.1 x 25 = 2.5 kN/m2
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2% Roof Slope Foam Concrete = 16.34 x 0.02 x 10 = 3.27 kN/m2

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ENGINEER TT 1000 self-weight = 7.2 kN/m2
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MEP hanging from Roof (cable trays, ducts..etc) = 2.5 kN/m2
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5.2 ROOF LIVE LOADS
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L r = 1.5 kN/m2
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5.3 WIND LOADS

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5.4 SEISMIC
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S s = 43.5% SAES-A-112
S 1 = 12.4% SAES-A-112
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5.5 BLAST
Blast input is taken from risk assessment “Report No. 2995359-R-01, Issue 7 Draft D”
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using values of substation SS-005.

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Overpressure = 2.49 psi
AAS Impulse = 88.3 psi.ms
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Time Duration = 70.92 ms

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5.6 Maximum Lateral Load Summary
BY:-
DATE From above maximum ultimate shear on building due to lateral loads as follow:
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ENGINEER 1.6 x Wind = 1.6 x 1,030.77 kN = 1,649.23 kN
BY:-
DATE 2.5 x Seismic = 2.5 x 4360.6 kN = 10,901.5 kN

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1 x Blast = 1 x 22,081.6 kN = 22,081.6 kN  Governs
DATE
from above summary Blast load will govern the design for lateral force resisting
CONSTRUCTION
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DATE However elements designed for the blast will be subjected of the same detailing and
design approach as for buildings laying in seismic category D, since blast is a dynamic
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load too.
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S1 6 STRUCTURE ANALYSIS
Analysis was conducted using STAAD Pro, bearing panels was modeled using surface
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elements, and the 100 mm non-composite diaphragm was modeled using plate elements,
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connection of wall to footing is hinge in the out of plane bending and fixed in the in-
plane bending.
The bearing walls are going to behave as shearwalls.
The total thickness of the wall is 400 mm, and the wall is composed of 280 mm
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structural part, 50 mm insulation, & 70 mm non-structural cladding part.

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7 STRUCTURAL ELEMENTS DESIGN

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7.1 DIAPHRAGM
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Figure 7-1: Maximum Shear Stress Due to Blast in Z-direction

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Figure 7-2: Maximum Tensile Stress Due to Blast in Z-Direction

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Blast in z-direction will be the critical value since walls parallel to z-direction are short and non-
DATE
bearing, and the pressure is on the long façade of the building.
Maximum shear stress = 2.56 N/mm2
Maximum Tensile Stres = 0.67 N/mm2

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As mention in section 5.6 elements resisting blast are going to be subjected to the provision of
SDC “D” in the ACI.

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7.2 TT SLAB
AAS TT slab will be designed statically for static loads, and dynamically for blast load.
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Static Check:
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7.3 BEARING PANEL
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statically and dynamically as a SDOF system, the slenderness effect is checked as well.
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S1 8 CONNECTIONS
8.1 PANEL TO PANEL

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Panels will be connected to work together as one piece for the blast load.
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Maximum moment is at surface # 70 = 155.6 kNm

Panel width = 1.936 m  Shear along sides = 155.6/1.936 = 80.37 kN
Shear per panel height = 80.37/9.5 = 8.5 kN/m < (31.8x3) = 95.4 kN/m
Using wet type of connection from PEIKKO (PVL80) @ 300 mm calculation as follow:
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PROJECT DOCUMENTS
PROJECT DOCUMENTS DWG. TYPE
PLANT
PLANT INDEX
INDEX DOC.
DOC. SHT. NO.NO. REV.
SHT. NO.NO.
REV.
DWG. TYPE
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PMT OPRN

SAUDI ARABIAN OIL COMPANY

ANALYSIS AND DESIGN CALCULATION OF SS-452

JAZAN REFINERY EMERGENCY DIESEL

(DCC)NO. ____ 10-01525-0004-267_______

BY DRAWING COMPLETION CERTIFICATE

ANALYSIS AND DESIGN CALCULATION OF SS-452 SUBSTATION BUILDING DOC

Item Yes No Item Description

2 Yes Design Package % Completion: Is the design package percentage completion in

3 Yes Review Documentation: Is the number of submitted hard copies (unless

electronic review is agreed upon) in accordance with Para. 3.4.1 of SAEP-303?

4 Yes Scope of Work: Is Scope of Work included in the package as required in

7 Yes Structural Calculations: Are calculations performed in accordance with S.

Complete structural steel drawings (Index M)

required by Para. 6 of SAES-A- 204?

12 Yes Assumptions: Are assumptions used in the calculations listed in an orderly

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BY DRAWING COMPLETION CERTIFICATE

ANALYSIS AND DESIGN CALCULATION OF SS-452 SUBSTATION BUILDING DOC

 Name of the Originator

connections (for structural steel)

compressive strength of the beams?

17 Yes Competent Checker: Are calculation checked by competent checker?)

included in the submittal as required by SAES-B-014?

design calculation through –

 Rigid moment connection frames (structural steel)

(DCC)NO. ____ 10-01525-0004-267_______

BY DRAWING COMPLETION CERTIFICATE

 Braced Frames (structural steel)

ANALYSIS AND DESIGN CALCULATION OF SS-452 SUBSTATION BUILDING DOC

 Two-way concrete slab

 Slab supported by steel beams

25 Yes Foundation Type: Type of building foundation?

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BY DRAWING COMPLETION CERTIFICATE

ANALYSIS AND DESIGN CALCULATION OF SS-452 SUBSTATION BUILDING DOC

2 CODES & STANDARDS .........................................................................................2

4 LOAD COMBINATION ...........................................................................................3

5.1 DEAD LOADS..................................................................................................................5

5.2 ROOF LIVE LOADS ........................................................................................................5

5.3 WIND LOADS ..................................................................................................................5

5.4 SEISMIC .........................................................................................................................13

5.5 BLAST ............................................................................................................................14

5.6 Maximum Lateral Load Summary ..................................................................................17

6 STRUCTURE ANALYSIS .....................................................................................18

7 STRUCTURAL ELEMENTS DESIGN .................................................................19

7.1 DIAPHRAGM .................................................................................................................19

CERTIFIED 7.5 PANEL THERMAL CALCULATION ..........................................................................53

DATE 8 CONNECTIONS .....................................................................................................54

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BY DRAWING COMPLETION CERTIFICATE

ANALYSIS AND DESIGN CALCULATION OF SS-452 SUBSTATION BUILDING DOC

2 CODES & STANDARDS

ASCE “Design of Blast Resistant Buildings in Petrochemical Facilities”

PCI MNL-141-12 “Blast Resistance Design Manual”

DATE ACI 318M-08

requirement as per ACI 318M-08 “Sec 21.1.5.2”

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BY DRAWING COMPLETION CERTIFICATE

ANALYSIS AND DESIGN CALCULATION OF SS-452 SUBSTATION BUILDING DOC

(DCC)NO. ____ 10-01525-0004-267_______

BY DRAWING COMPLETION CERTIFICATE

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___

(DCC)NO. 10-01525-0004-267___