(AWS D1.1/1.1M)WELDING PROCEDURE QUALIFICATION (WPS) YES…X...

PREQUALIFIED…………X………… QUALIFIED BY TESTING…………………

PROCEDURE QUALIFICATION RECORDS (PQR) YES…..
Identification # ATC/WPS/001
Revision # 00 Date: 25/10/2018 By: Contractor QC person
Company Name: ATC Qatar Authorized by: Imam Hussain Date: 25/10/2018
Welding Process(es): SMAW Type: Manual: Yes Semi-Automatic: NA
Supporting PQR No(s): Pre qualified B-U2a Mechanized: NA Automatic: NA
JOINT DESIGN USED POSITION
Type: Butt Position Of Groove: 3G Fillet: -
Single weld: Yes Double-Weld: NA Vertical Progression: Up: Yes Down: -
Backing: Yes: Yes
Backing Material: ASTM A36 ELECTRICAL CHARACTERSTICS
Root Opening: ¼’’ Root Face Dimension: - Transfer Mode(GMAW)
Groove Angle: 45° Radius(J-U): - Short Circuiting: NA
Back Gouging: No Method: NA Globular: NA Spray: - NA
Current: AC: - DCEP: Yes DCEN: NA
BASE METALS Pulsed: NA
Material Spec: ASTM A36 Power Source:
Group No #, P #: Group 1 , P1 CC: Yes CV: NA
Thickness: 3/8’’ Groove: Yes Fillet: NA Others: NA
Diameter (Pipe): NA

FILLER MATERIALS TECHNIQUE

AWS Specification: A 5.1 Stringer or Weave Bead: Stringer or Weave
AWS Classification: E-7018 Multi pass or Single pass(per side): Multiple
F No # , A No : F4 , A-1 Number of Electrode(s): 01
SHEILDING Electrode Spacing: NA Longitudinal: NA
Flux: NA Gas: NA Lateral: NA
Composition: NA Angle: NA
Electrode Flux (Class): NA Contact tube to Work Distance: NA
Flow Rate: NA Peening: NO
Gas Cup Size: NA Inter-pass Cleaning: Chipping, Grinding

PREHEAT POST WELD HEAT TREATMENT

Preheat Temp. Min: 50° Temperature: NA
Interpass Temp. Min: 50° Max: 350° Time: NA
 WELDING PROCEDURE
Pass/Weld Process Filler Filler Current Current Volts Travel Joint
Layers Class Dia Type & Amps/Wire Speed(mm/Min) Details
Polarity Feed Speed
Root SMAW E- 3/32’’ DCEP 70-110 9-12 40-100 See
7018 below
Hot SMAW E- 3/32’’ DCEP 70-110 9-12 40-100 picture
7018
Fill SMAW E- 1/8’’ DCEP 90-130 8-11 40-100
7018
Cap SMAW E- 1/8’’ DCEP 90-130 8-11 40-100
7018

45°

5 6 7
3 4
t 2
1

¼’’

Prepared by, Reviewed and Approved by,

Contractor QA/QC TPI Inspector:
Name & Signature: Date:
Date: