IN-PROCESS INSPECTION CHECKLIST

Customer Name: ________________ JC No: __________ Panel Type: _________________

Sl Check Points Observations Checked

I FABRICATED CUBICLE / IN HOUSE FABRICATION

1 Dimensional Conformity (incl. thickness, L,W,H) as per GCC

2 Lifting arrangement ok as per drawing
3 Cable entry position ok as per drawing
4 Sheet straightness okay (no waviness / bow formation)
5 Gasket fixing arrangement okay as per IP
6 Deburring quality
7 Welding quality (visual) okay
8 Removal of welding stags okay

II PRE-TREATMENT FOR CRCA / HRCA SHEET

9 Degreasing (Pointage Check)

10 Water(pH)
11 De-Rusting (Pointage Check)
12 Water(pH)
13 Phosphating (Pointage Check)
14 Water(pH)
15 Passivation (pH)

III POWDER COATING

16 Paint shade okay as per drawing

17 Surface Finish okay as per drawing
18 Thickness of coating okay as per drawing
19 Painted sample available at lab
20 Scratch test done on sample – okay as per std.
21 Conical mandrel test done on sample – okay as per std.
22 Tubular impact test done on sample – okay as per std.

IV BUSBAR MOUNTING

23 Size of busbar okay as per drawing

24 Busbar finish okay
25 Color coding done as per customer requirement
26 Tightness of joints okay
27 Clearances okay as per std.
28 Support arrangement okay
29 Petro-jelly at joint
30 Earth bus okay as per drawing
V WIRING
31 Check arrangement / layout of component
32 CT mounting / arrangement of components okay as per drg.
33 CT shorting links provided
34 Wire clamping / ferruling done
35 Termination for power and control cables done
36 Interconnection between components
37 Lugs size and crimping okay
38 Busbar tappings done
39 Earthing of trolley done
40 Door earthing done
41 Component identification labels provided
42 Wire sizes okay as per customer requirement
VI FINAL CHECK BEFORE CUSTOMER INSPECTION
43 Visual check for basic assembly
44 Door alignment & gasketing okay
45 Door earthing done
46 Visual check for mounting of all equipments and terminal marking
47 Verification of Bill of Material
48 Completeness of wiring / Panel
49 Tightness of busbar joints by torque wrench and torque marking
50 Continuity of circuit
51 Operation and scheme test for all relays, meters etc…
52 Operation test (electrical control interlock and sequence operation)
53 Current injection test on all instruments
54 Operation of instruments
55 Electrical / mechanical interlock check
56 HV Test
57 IR (Before & After HV Test)
58 Paint thickness test
59 Paint adhesion test
60 Space Heater function
61 Degree of protection – Paper insertion
62 Shipping section alignment
63 Check overall dimension
VI PRE DISPATCH INSPECTION
64 Paint touch up at the place where scratch test is made
65 Panel to be packed properly
66 Plastic wrapping
67 Final crating as per customer requirement
68 Mark panel particulars i.e., Board Name, Shipping section