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Ceramics International
journal homepage: www.elsevier.com/locate/ceramint
Keywords: Polycrystalline LaMgAl11O19 (LMA) was prepared by four different non-hydrolytic sol-gel methods. From stable
Lanthanum-magnesium aluminate solutions, four powder precursors containing an amorphous and nanocrystalline phase with specific reactivity
Hexagonal aluminate were obtained. The particle size, morphology, thermal behaviour, and phase composition of the powder pre-
Microstructure cursors were studied using DLS, TEM, DSC/TG and XRD. Bulk ceramic samples containing LMA were prepared at
Phase equilibria
1200 °C for 16 h and examined in terms of phase purity and microstructure using XRD, SEM, and TEM. Raman
Optical materials
spectroscopy of pure LMA was used to study the structure in detail. A mechanism of LMA formation and a
Nanograined ceramics
relation between powder precursor properties and final phase composition is proposed. These findings may be
useful for designing modern technologies for fabrication of LMA for optical or protective coating applications.
∗
Corresponding author.
E-mail address: Ladislav.Nadherny@vscht.cz (L. Nádherný).
https://doi.org/10.1016/j.ceramint.2019.02.162
Received 4 September 2018; Received in revised form 23 February 2019; Accepted 23 February 2019
Available online 25 February 2019
0272-8842/ © 2019 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
V. Doležal, et al. Ceramics International 45 (2019) 11233–11240
Fig. 3. XRD of the LMA powder precursors prepared by the ‘PAA’ (a), ‘PVP’ (b),
‘Pechini’ (c), and ‘EDTA/TEA’ (d) sol-gel method (* – the unidentified phase).
Table 1
Phase analysis and particle size values of the powder precursors.
Precursor name/ Formula of Crystallite size Particle size
sol-gel method nanocrystalline phase from XRD (nm) from DLS (nm)
EDTA/TEA MgAl2O4 –a 22
Pechini MgAl2O4 3.2 3.8
Fig. 1. Calculated ternary phase diagram of an La2O3eAl2O3eMgO system at PVP MgAl2O4 –a 29
1500 K (1227 °C) with p(O2)/patm = 0.21. PAA LaOCl 13 19
a
Not listed due to lack of diffraction reflexions, the value was skewed by a
triethanolamine (TEA, p. a., Penta), and the second Pechini poly- high analytical uncertainty.
esterification of citric acid and polyethylene glycol. In the second ap-
proach, two methods based on water-soluble polymers were used. acetic acid (1:1). Afterwards, chelating and polymerizing agents were
Polyvinylpyrrolidone (PVP, Mr = 29 000 g mol−1, Sigma Aldrich) and added. In the EDTA/TEA method, ammonia was added to adjust the
polyacrylic acid (PAA, Mr = 100 000 g mol−1, Sigma Aldrich) were alcality to pH ≈ 9.5. The mixture was stirred and heated at 85 °C
introduced. The Al3+ cations were added in the form of an AlCl3 water (consequently at 130 °C in the case of the polyesterification methods)
solution (12 g/L). until a dense gel was obtained. After drying the gel and firing the metal-
All three cations were mixed in a stoichiometric ratio with diluted organic precursor, brown and white fine powder was obtained,
Fig. 2. Thermal behaviour of La3+–Mg2+–Al3+ solutions prepared by the ‘EDTA/TEA’ (a), ‘Pechini’ (b), ‘PVP’ (c), and ‘PAA’ (d) sol-gel method measured by STA.
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Fig. 4. Particle size distribution of the LMA powder precursors prepared by the
‘EDTA/TEA’ (a), ‘Pechini’ (b), ‘PVP’ (c), and ‘PAA’ (d) sol-gel method measured Fig. 6. TEM images of the ‘PVP’ (a, b) and ‘PAA’ (c, d) precursors.
by DLS.
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Fig. 8. STA analysis of the powder precursors prepared by the ‘EDTA/TEA’ (a), ‘Pechini’ (b), ‘PVP’ (c), ‘PAA’ (d) sol-gel methods.
Fig. 10. Macro photography of the prepared LMA bulk ceramics with dimen- Using four different chelating systems, La3+, Mg2+ and Al3+ ca-
sions of 4 × 4 × 12 mm. tions were quantitatively dissolved forming a stable yellowish solution.
After gelation of the solution, subsequent two-step heat treatments –
The particle-size distribution was evaluated from the dynamic-light drying the gel and firing the organic component – were designed ac-
scattering (DLS) data measured by Zetasizer Nano ZS (Malvern, cording to the thermal behaviour of the prepared solutions (Fig. 2). In
England) in disposable silica cuvettes. Prior to the measurement, the the first step, to remove free and bound water, the gels were dried at
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After firing the solid brown matter and decomposing the organic
component, white amorphous powder was obtained. All four powder
precursors contained a fraction of nanocrystalline and amorphous
phase. The XRD maxima matched the MgAl2O4 phase with the Fd-3m
space group and a unit-cell parameter of a = 7.958 Å (Fig. 3-b, c, d).
The highest amount of spinel nanoparticles was in the ‘Pechini’ pre-
cursor (Fig. 3-b) from which the spinel unit-cell parameter was calcu-
lated. The spinel phase is considered an intermediate phase [3]. This
precursor also contained a sharp reflection at 31.05° 2θ (Fig. 3-b,
marked with an asterisk), which did not match any considered phase
containing at least one cation used. Despite the same starting stoi-
chiometric ratio of the metal ions used, only ‘PAA’ precursor contained
a crystalline fraction identified as the tetragonal LaOCl phase with the
P4/nmm space group and unit-cell parameters of a = 4.1221 Å, and
c = 6.8964 Å (Fig. 3-a). This phase was recently synthesised using a sol-
gel method to prepare luminescent nanoparticles [39].
The crystallite size values of the major phase in the powder pre-
cursors produced by each method are listed in Table 1. The average
particle size of the powder precursors (evaluated from the DLS method)
fell into a range of 3–30 nm (Fig. 4). The smallest particles (≈3.8 nm)
were prepared by Pechini polyesterification. The particles produced by
the other three methods (‘EDTA/TEA, PVP, and PAA’) were comparable
in size – approximately 20–30 nm. Small particles are patently one of
the presumptions of high precursor reactivity that is favourable for
preparing a single-phase material. As shown later in this work, it is also
the precursor particle morphology that apparently plays an important
role in the reactivity and final phase composition.
The morphology and crystallinity of the precursor particles ob-
served by TEM were other interesting features contributing to the ex-
planation of the precursors' different reactivity. While the precursors
prepared by the ‘EDTA/TEA’ and ‘Pechini’ method contained only one
type of cobble-shaped nanoparticles (Fig. 5), the precursors prepared
using water-soluble polymers contained cobble-shaped and needle-
shaped particles (Fig. 6). The nanocrystalline structure of the precursor
Fig. 11. XRD refined patterns of the LMA ceramics prepared by the ‘EDTA/TEA’ particles was confirmed by the selected-area electron diffraction
method (a; indexed with LMA hkl indexes), ‘Pechini’ (b), ‘PVP’ (c), and ‘PAA’ (d) (SAED) patterns (Fig. 7). The ‘Pechini’ precursor nanoparticles showed
method; observed (black) and calculated (red) pattern, difference plot (green), continuous diffraction rings, in comparison to the ‘PVP’ precursor
and background (blue). (For interpretation of the references to colour in this (containing amorphous and crystalline grains) showing one broad dif-
figure legend, the reader is referred to the Web version of this article.) fraction ring and spot reflections. Despite the comparable particle size
of ‘EDTA/TEA’ precursor with the ‘PVP’ and ‘PAA’ precursors, the
250 °C for 2.5 h. After drying, a solid, deep brown shapeless matter was morphology of the particles should also be considered a kinetics af-
obtained, which was ground and fired in air at 800–900 °C for 2.5 h. fecting parameter.
The specific firing temperature of the dried (and partly decomposed) Thermal behaviour of the powder precursors is shown in Fig. 8. An
gels was set according to the DSC analysis. The ‘PVP’, ‘PAA’, and exothermic effect at ≈1100 °C is related to the crystallization of LMA
‘EDTA/TEA’ precursors were fired at 800 °C, and the Pechini precursor [29]. This thermic effect was remarkably stronger in the ‘EDTA/TEA’
was fired at 900 °C. An exothermic peak, observed at this temperature and ‘Pechini’ precursors (compared to the other two), which could be
region (at 810 °C), suggests nanoparticles formation in the powder ascribed to high precursor reactivity. Another exothermic effect at
precursor (described in the next paragraphs). Such an exothermic peak 785 °C (the ‘PVP’ and ‘PAA’ precursors) and 850 °C (the ‘EDTA/TEA’
in this temperature region was clearly detected only in the ‘Pechini’ precursor) is related to the formation of an intermediate crystalline
solution (Fig. 2-b). In the other solutions, this exothermic peak was phase [3]. In the case of the ‘PVP’ and ‘PAA’ precursors, the MgAl2O4
negligibly small due to a high ratio of the organic to inorganic com- and LaAlO3 phases were detected, similar to when LMA was prepared at
ponent. 1100 °C by a citric-acid sol-gel method [29]. The intermediate phase in
Due to specific bonding and non-bonding metal-ligand interactions, the ‘EDTA/TEA’ precursor was MgAl2O4. This precursor also contained
each solution underwent noticeably different decomposition stages. LMA. These phases were confirmed by XRD analysis (Fig. 9) of the
While ‘EDTA/TEA’ and ‘Pechini’ solutions decomposed in a narrow samples quenched at a temperature 100 °C higher than the respective
temperature interval with a maximum exothermic effect at 470 °C and first exothermic peak of each powder precursor. Since such an exo-
455 °C, respectively (Fig. 2-a, b), the second two – ‘PVP’ and ‘PAA’ thermic effect was not observed in the ‘Pechini’ precursor, we can an-
solutions continually decomposed between ≈350 °C and 500 °C (Fig. 2- ticipate direct crystallization of the LMA phase without formation of
c, d). These thermic distinctions likely affected nucleation of nano- any other intermediate phase (apart from the spinel nanoparticles
particles, phase composition, and amorphous content in the powder contained in the precursor). This mechanism again suggests high re-
precursors. While the gradual decomposition led to larger particles activity of the ‘EDTA/TEA’ and especially ‘Pechini’ precursors, in which
having more time for growing, the abrupt decomposition favoured the LMA phase is formed more directly in contrast to the polymer
short nucleation and formation of small particles as commented below. precursors. Based on the STA analysis, the final annealing temperature
was set to 1200 °C.
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Table 2
Unit-cell parameters of LaMgAl11O19 prepared with different sol-gel methods
Sol-gel method Unit-cell parameter a Unit-cell parameter c Unit-cell volume V Crystallite density L-Volume IBa Secondary phase(s), wt. Agreement indices
(Å) (Å) (nm3) ρ(g cm−3) (nm) %
R Rwp GOF
a
L-Volume IB is the volume weighted apparent crystallite size.
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Fig. 13. Raman spectrum of the LMA ceramics prepared by the ‘EDTA/TEA’
method.
Table 3
Raman modes in polycrystalline LMA prepared by the ‘EDTA/TEA’ method.
No. Raman shift (cm−1) Relative intensity (%)
1 67 55
2 135 40
3 224 62
4 288 59
5 391 73
6 442 97
7 472 100
8 518 72 Fig. 15. TEM images of the LMA polycrystalline fine ceramics prepared by the
9 539 75 ‘EDTA/TEA’ (a, b), ‘Pechini’ (c, d) method.
10 607 47
11 650 63
12 680 58 reactivity. The powder precursors containing one type of particle (such
13 768 50 as cobbles in ‘EDTA/TEA’ and Pechini precursor) resulted in phase-pure
14 805 95
nanograined compact LMA ceramics with a high degree of crystallinity.
15 860 50
16 967 26 These findings imply that not only particle size, but also particle
morphology plays an important role in reactivity, thus, final structure
of the prepared material. These results will be useful for designing new
methods for producing doped lanthanum aluminates with low techno-
logical and energetic demands. In the case of LMA, doping with other
elements used for its functionalization can lead to highly homogenous
ceramics prepared by the sol-gel methods published herein.
Acknowledgement
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