Machining center for

Copper/Aluminium

Cu-Flex

BOSCHERT GMBH
Content

•Function/Construction

•Advantage

•Technical data

•Options

•Price
Mode of operation
Basic structure
- Pneumatically movable tool station for punching,
shearing and bending
- Operation of each stations by one hydraulic cylinder

- Central arrangement of tool stations,

with solid frame
- Working with one stop system
Mode of operation
Tool station
Bending Schearing Punching

- Working station with complete linear guiding

- Positioning with 2 opposite fixed pneumatic cylinders
- The bending and shearing station is locked pneumatically in the upper position
- Maximum force of each station 40t
Mode of operation
Tool change
- T-Slot guiding to hold the upper tool
with the hydraulic cylinder

- Pneumatic clamping

- Pneumatically change of hydraulic cylinder

to each station
Mode of operation
Set up/maintenance of the stations

Preparation/maintenance of bending station

Mode of operation
Frontgauge

- lateral alignment through linear measuring system

- side and in height adjustment for different bending dies

- Laterally fine adjustment with collars on 2 positions for punching station

Mode of operation
Back gauge

- manual adjustable back gauge as standard

- Optional NC-back gauge

- Moveable stop finger (safety)

- Pneumatic material support for thin, long parts,

- max. material lengths 1000mm

 Mode of operation
Rear table support

- Standard basic table

- Tilting table as option

- Pneumatic material support

(not required with tilting table option)
 Mode op operation
Waste box

- Box for punch and shear slugs

- arranged centrally on the bottom of the machine

Mode of operation
Pneumatic/hydraulic equipment

- Hydraulic power pack and pneumatic equipment at a central location of the machine
- max. pressure hydraulic = 280 bar, pneumatic = 6 bar
Mode of operation
Electronic equipment/Control

CybTouch 12PS

- Cabinet in the rear of the machine

- Control CybTouch 12 PS, for Press brakes, especially

modificated for Cu-Flex with shearing and punching mode.
Cutting stroke released by foot pedal
Mode of operation
Procedure for part production

1. Progamming of the bending sequence on Cyb. touch control

2. Selection of shearing station to working position
3. Positioning of back gauge, manual or through control (NC-backgauge)
4. Shearing of the bar to the require lengths
5. Removal of part from the tray table, or automatic via tilting table
Mode of operation
Procedure for part production

6. Selection of punching station with suitable punch and die

7. Positioning of back gauge, manual or through control (NC-backgauge)
8. Positioning and adjustment of the front gauge
9. Punching of the holes
Mode of operation
Procedure of part production

10. Selection of bending station, with suitable punch and die

11. Positioning of back gauge, manual manual or through control (NC-backgauge)
12. Positioning and adjustment of the front gauge
13. First bend of the part
Mode of operation
Procedure of part production

14. Positioning of back gauge, manual manual or through control (NC-backgauge)

15. Second bend of the part
 Mode of operation
Procedure of part production

16. Positioning of back gauge, manual manual or through control (NC-backgauge)

17. Third bend of the part
18. Taking out the ready made part
Advantage…
…Overview

- 3 in 1 maschine, central working position

- Low cost

- Low space requirement copare to 3 machines

- Complete machining

- Simple handling

- Only one back gauge required

- Also suitable for Aluminium and

steel
Cu-Flex

Questions?

Thank you for your

attention!