KENR2894-02

October 2008
Operator Panel Gauges and Switches

Main Breaker and Relays - 101, 107

Track Limp Home Switches - 220 Engine Sensors and Switches - 218, 209

(Dimensions: 48 inches x 35 inches)

Screed/Auger Solenoids - 403

KENR2894-01
TOW POINT JOG
AP-1050B Asphalt Paver
Electrical System
6ZN1-UP

36 Page,
Left Auger Up/Down Sloenoid - 409
Right Screed Jog Up/Hold/Float Switch - 403

Brake Switch - 226

Track Speed Sensor - 216

Worklight - 503 Fuel Pump Motor - 527

L. Paddle Sensor or
L. Sonic Sensor Connector (Optional) - 322 Fuel Level Sender - 117
Left Feeder/Auger Solenoids - 328 © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.
L. Extender Solenoids - 508
Hour Meter - 121
L. Remote Screed Control Box - 511
Hydraulic Oil Filter Bypass Switch - 124
Glowplugs - 603
MPC-10 Control Boxes - 200, 300
L. Main Screed Control Box - 620
L. Grade Slope and
L. Grade Slope/Height Motor Truck Hitch Sloenoids - 418, 423, 411 Harness And Wire Electrical Schematic Symbols
Symbols

Worklight - 503
T

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Vibratory Drive Solenoid - 401 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Y
Y

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Glowplugs - 601 circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Crown Control Motor - 620 4 Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Blower Motors - 609
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
R. Grade Slope/Height Motors - 623 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
R. Extender Solenoid - 514, 517 electromagnet can open or close the switch part of the relay.
Y
X

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
X
X

can open or close a valve or move a piece of metal that can do work.
R. Main Screed Control Box -
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Main Breaker - 101 Harness and Wire Symbols

Glowplugs - 601
Fuel Solenoid - 110 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
Worklight - 503 Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
R. Hopper/Tow Point Solenoids - 408, 418 Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
Worklight - 503 Propel Pump Solenoids - 220 Part Number for
connector in the harness. (C1, C2, C3, .....)

C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For

111-7898 3E-5179 Connector Recepticle
130-6795 130-6795
Engine Electrical Components - 108 325-AG135 PK-14 1 5A
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
Single Wire 9X-1123
Number
R. Remote Screed Control Box Travel Solenoid - 216 E46467 Connector
Component
Right Paddle Sensor or Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
R. Sonic Sensor (Optional) - 329 R. Auger/Feeder Solenoids - 334 135 in harness "AG".
Ground Circuit Identification
Connection Number Wire Color Wire Gauge
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
TACH LIGHT
100 24 VDC 300 P112-PU P200-BK
P202-BR P112-PU FROM LINE 121 P200-BK
P112-PU WORK LIGHTS P200-BK 700
MAIN 12V BATT 2 12V BATT 1 OFF ON FEEDERS MPC-10 CONTROL 148-3604
500
OFF ON
101 P177-RD-6 P101-RD-4 +
_
+ _
P200-BK-1/0
301 P127-YL
1 BATTERY BATTERY 2 WORK LIGHTS TO LINE 240 MAC-14 BURNER CONTROL 143-6447
60A SS1 7N-0718 15A 3 123-9294 P118-GY
CB1 115-2421 115-2421 P/J -5B P115-PK 701 1 BATTERY BATTERY 2
9S-0174 START SOL 3E-8320 CB4 501 505 6 BATTERY BATTERY 5

DISPLAY CLEAR/STORE SW
SR 2 P600-BR 86

PADDLE/SONIC SENSOR(R)

CONVEYOR MANUAL(R)SW

PADDLE/SONIC SENSOR(L)
CONVEYOR MANUAL(L)SW
85 CR23E-6477
6N-8589

CONVEYOR RATIO DIAL(R)

15 AMPS

CONVEYOR RATIO DIAL(L)

P177-RD-8 P301-BU-8 .894A

BURNER SYSTEM ON SW
102 302 TS29 1 .075A

CONVEYOR AUTO(R)SW
P200-BK CB8

CONVEYOR AUTO(L)SW

CONVEYOR BYPASS(R)
S G

INCREMENT/FAULT SW
FEED OVERRIDE(R)SW
CONVEYOR BYPASS(L)

AUGER MANUAL(R)SW

FEED OVERRIDE(L)SW
702

AUGER MANUAL(L)SW
MAT`L HEIGHT DIAL(R)
{133}

DISPLAY SERVICE SW
P101-RD-1/0 4D-1836

MAT'L HEIGHT DIAL(L)

CRANKING MOTOR 6N-8589 (SEE LINE 120)

SPRAY PUMP ON SW
R-M AUTO MODE SW

R-M FLAME SENSOR

38.1A

L-M AUTO MODE SW

R-E AUTO MODE SW

L-M FLAME SENSOR

R-E FLAME SENSOR

L-E AUTO MODE SW
PADDLE SENSOR(R)

L-E FLAME SENSOR

SOLENOID RETURN

R-M MAN MODE SW

SERVICE MODE SW
PADDLE SENSOR(L)
502

SOLENOID RETURN

R-M TEMP SENSOR

AUGER AUTO(R)SW

L-M MAN MODE SW

R-E MAN MODE SW

L-M TEMP SENSOR

R-E TEMP SENSOR

AUGER AUTO(L)SW

L-E MAN MODE SW

L-E TEMP SENSOR

AUGER BYPASS(R)

CLEAR/STORE SW
INSTRUMENT LIGHTS

AUGER BYPASS(L)

SENSOR RETURN
SENSOR RETURN

IDENTITY CODE 2
IDENTITY CODE 3
IDENTITY CODE 1
103

R-M SPARK COIL

P/J-G4

R-E SPARK COIL

L-M SPARK COIL

FEED OFF(R)SW

L-E SPARK COIL

WORK LIGHTS

FEED OFF(L)SW
303

PUMP FLOW(R)
MTR

SOL RETURN 2
BATT

CAT DATA LINK

CAT DATA LINK

PUMP FLOW(L)

R-M FUEL SOL

J J

L-M FUEL SOL

R-E FUEL SOL

703

L-E FUEL SOL

R-M BLOWER
P101-RD-6

L-M BLOWER
R-E BLOWER
PU

KEY SWITCH

L-E BLOWER
3E0268

FAULT LAMP
FAULT LAMP
9X-1439

FUEL PUMP
HR 503

V(8VDC)

+V (8VDC)
P101-RD-4 65W(2.7A)

CAT LINK
CAT LINK
104 AIR INLET
{107} P356-OR-4 HEATER 304 704
CHARGE
6I-4753 86A 9X-1439
P401-BR .20AMP P338-GY B+ ALTERNATOR 504
105
(Dimensions: 48 inches x 35 inches)

R D+ R 24V-52A 65W(2.7A)
PL1 9D-3127 B- 305 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 705 J1 J2

10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
40

10
12
13
14
19
23
35
37
38
9D-2868

3
4
7
8
9

1
2
3
4
5
6
7
8
9W-3043
D1 270O5 W
7N-5876
200O11 W P/J-14 CR2 P608-GN 9X-1439
106 505 10.8AMPS TOTAL 65W(2.7A)
R1 105-5094 R2 105-5095

P922-PU

P926-BR

P934-WH

P935-YL

P939-GY

P900-PK

P901-GY

P930-PK

P923-YL

P912-BU

P924-BU

P925-OR

P915-YL

P916-WH

P917-GY

P902-BU

P903-WH

P911-BR

P910-OR

P920-GY

P921-PK

P932-PK

P928-BU

P929-BR

P936-WH

P937-PK

P938-PU

P931-GY

P914-GY

P913-PU

P933-OR

P927-BU

P919-WH

P918-BR

P414-YL

Pxxx-xx

P201-GN

P128-BU
9P-9057

P901-GY
P844-YL
P204-BR
P843-OR
P900-PK
P771-GY
P846-GY
P811-OR
P203-GN
P203-GN
P845-PK
P813-GN
P859-BR
P860-OR
P861-PU
P862-YL
P855-BU
P856-GY
P857-PK
P858-WH
P865-GY
P868-GN
P866-OR
P867-PK
P763-PU
P864-OR
P863-YL
P869-BR
P120-YL

P814-BU
P817-WH
P205-BR
P847-BU
P848-GY
P849-OR
P816-GY
P815-PU
P850-PK
P132-PK
P810-BR
P851-WH
P812-YL
P852-PU
P853-YL
P421-OR
P854-BU
KEY 306 {501} 706
HEAT ENG WATER TEMP HEAT RELAY
ON 9X-1439
P355-GN P354-WH 104
107 OFF START HR 1A 506
KENR2894-01

PB1 3E-6449 118-3534 65W(2.7A)

ENGINE 3D-9718 38o C (100o F) MAIN RELAY
307 707
P105-RD P103-YL 122 SEE LINE 234
108 3T-0376 MPR 1A 507 LEFT EXTENDER
FROM
15A B R CONTROL MODE LEFT EXTENDER LINE (J1-15)
CB2 BURNER RELAY 308 HOLD SCROLL 708 (J1-16)
6N-8589 P/J-45-1 SPLITTER P/J-45-2
(40) (39) OUT IN T 532 P203-GN
P103-YL P202-BR 3E-6477 86 3 OUT
109 155-2651 85
BR .075A 134, 134 P128-BU P201-GN EXTENDERS TS30 1 XOO P/J-6N P807-PU
C 2 P902-BU 508 P116-BR
P/J-45-6 P/J-45-3 309 (18) SV21b 1.8A 709 P/J-6b FAULT
FUEL SOL 6T-1767 1
FAULT 10 AMPS 2 P900-PK
(J1-9)
9D-3127
110 KS 6 9G-0011 3 OOX TO LINE 233 P/J-6c P421-OR
3A DISPLAY MODE CB9 DISPLAY MODE P901-GY (J2-37) R .20AMP 9D-2868
9G-7641 S P418-PU H438-YL
HOLD 5 P903-WH (37)
P414-YL
PL6
R 509 9G-9487
710 HOLD
(J1-3)
7N-5876 (24V)
310 INCR CLR/STR TS8 4
(19)
LEFT EXTENDER INCR CLR/STR PLx
ENGINE TRACK P/J-6M 9W-1951
P202-BR 1 P/J-6B
111 P418-PU 3 4 9G-0011 OUT IN S MAIN 1 P868-GN INCR
P410-PK P419-OR
9G-0011 (J1-28)
A B C D E F G H J SERVICE OPERATE
SEE LINE 219 TRACK (speed)
311 2 P910-OR 510 TS31 1 XOO LEFT EXTENDER 711 CLR/STR 1
P416-GY 2 5 TS9 3
(21) 2 P869-BR
ENGINE (tach) 1 TS47 TRACK / SPEED 6 TRACK (speed) IN TSx 3 (J1-34) 8C-6354(CAP)
112 077-8200 CAL
2 P806-BU SERVICE P863-YL 3 2
I I
(J1-33)
S P/J-6D P/J-6E CAT DATA LINK
G
SET AT 4-6-8
511 9G-0011 3 OOX SV21a 1.8A 712 4D-1836
G5 136-8340 312 L.AUGER LEFT EXTENDER
113 20A OFF
1K O AUTO MANUAL OUT IN S REMOTE OFF
CB13 GAGE CLUSTER 114-0322 A A 713
HI OR 512 P200-BK P205-BR BURNER SPRAY
6T-3644 313 L.CONVEYOR OR PWM (12)
P912-BU 1
8C-9812 TS32 1 XOO (J2-3) SPRAY P763-PU 1
114 ENG OIL PRESS RATIO DIAL C OR BUFFER BK B 2 LER (J1-31)
P/J-G1 P/J-G2 (20)
P911-BR
T LER LE GLOWPLUG
P133-RD I G WH B WH 5K HZ
3 TS11 L.CONVEYOR 2 714 BURNER P864-OR 3 2
P/J-10b-3 T WH C 9G-0011 3 OOX 714 P826-GY
(J2-19)
P812-YL (J1-32)
WH G1 BK
314 110-6824 P5 P5B P922-PU
(3) OFF 513 30
{714}
87
141-9273
85 86
1V-6652
115 S LO BK BK AUTO MANUAL
P/J-35-22 SEE LINE 122-9309 P921-PK 1
RIGHT EXTENDER LMR LM GLOWPLUG LMR
P/J-G9 SENDER
P406-PK 240 1K O (23) 8C-9812 RIGHT EXTENDER 715 L.EXT TEMP
GY 105-8056 HI A OR A P920-GY 2
IN OUT T 715 30 87
P824-BU
(J2-13)
P810-BR
85
315 R.CONVEYOR PWM (22) T 514 TS33 P/J-6P P808-GY IN {715} 141-9273
86
P851-WH 1 2
OR 3 TS12 1 XOO (J2-14)
116 ENG WATER TEMP
RATIO DIAL C OR BUFFER B RMR RMR 146-8909
I BK 1.8A RM GLOWPLUG
G
SV22a 716 OPENS @310F
WH B WH 5K HZ 716 P825-PU P811-OR
T C 2 (J1-12)
G2 P/J -G6 P407-GY SENDER WH P926-BN 9G-0011 3 OOX 30 87 85 86 CLOSES@250F
CR3b 30 316 110-6824 P6 P6B (4) 515 {716} 141-9273
117 S
OR 7N-5832
LO BK BK
RER RER
122-9309 P915-YL RIGHT EXTENDER P/J-6Q RE GLOWPLUG
{137} 87
36 Page,

1K O (15) 717
FUEL LEVEL
A 717 P827-WH
(J1-18)
P813-GN L.MAIN TEMP
HI OR 1 IN OUT S MAIN 30 87 85 86 1 2
118 P/J-11b-2 I G
317 L.MATERIAL OR PWM 516 TS34
{717} 141-9273 (J2-23)
P852-PU

G3 P/J-G7 HEIGHT DIAL C OR BUFFER BK 2

1 XOO RIGHT EXTENDER 146-8909
P405-BU SENDER
S
R.AUGER OUT 718 OPENS @310F
P306-GN PK 7R-9920 S WH B WH 500HZ WH 3 P/J-6Y 2 P809-WH
CLOSES@250F
318 110-6824 P7 P7B P934-WH OFF 9G-0011 3 OOX
119 HYD OIL TEMP LO BK BK
(5)
AUTO MANUAL 517 SV22b 1.8A
I G 122-9303 4 P917-GY 1 RIGHT EXTENDER
1K O (17) 8C-9812 719 R.MAIN TEMP
G4 P/J-G5 SENDER A 1 2
P/J-G1 P405-WH R.MATERIAL HI OR 1 P916-WH 2 IN OUT S REMOTE P853-YL
120 S
319 PWM (16)
TS14 T (J2-35)
YL 4W-9972 HEIGHT DIAL OR C OR BUFFER
3 R.CONVEYOR 518 TS35 1 XOO P204-BR 146-8909
(SEE LINE 502) BK 2 OFF OPENS @310F
TO LINE 720 PR2
(J1-7)
601 or 701
S WH B WH 500HZ WH 3 P/J-6Z AUTO MANUAL
2 P111-YL P724-BR CLOSES@250F
121 ENGINE 320 P8 P8B P935-YL P925-OR 1 SEE LINE 526
110-6824 (6) (14) 3 OOX
H H
HOURS 8C-9812 9G-0011 30 87
1 OIL PRESS 2 P402-OR LO BK BK 519
122-9303 4 P924-BU 2
T R.EXT TEMP
110-2783 (13)
3 TS15 721
103-4977 HAZARD P771-GY 85 86 P854-BU 1 2
122 4 PSI L.FEEDER (J1-10) PR2 3E-6477 526 (J2-38)
MRP P/J-35-3 321 AUTO OFF ON 146-8909
3E-6477 CR1 131, 131 OFF OVERRIDE
520 BEACON 3 OPENS @310F
{108} .075A O`RIDE
P113-OR BEACON 722
J-3 SEE LINE 421 (25)
P928-BU 1
9G-0011 P603-PK CLOSES@250F
123 322 +24 RD
A +24V A A A
P107-GY
10 AMPS 2 A
L-E FUEL SOL
P929-BR 2 TS36 1 9X-9556 4.7A 1 2 .77A
CHANGE HYD OIL FILTER HYD OIL FILTER -(GND) BK
(26)
3 TS48 SM L.FEEDER 521 CB10 723 (J1-8)
P843-OR
B -(GND) B B B OFF 9G-9487 4D-1836 SVxx 141-9277 L-E FLAME SENSOR
P112-PU-6 .20AMP P409-GN AUTO
124 A
9D-3127 A SIG WH P936-WH OFF OVERRIDE FUEL PUMP 1 2
PL3
9D-2867
C 323 C SIGNAL C C C (27)
1 L-M FUEL SOL (J2-4)
P847-BU
9G-0011
7N-5876 B
124-4746 LEFT PADDLE P938-PU 522 OFF
724 P844-YL 1 2 .77A 143-2919
+0.0 SENSOR D SWITCH D D D (29) 2 TIME ON (J1-4)
125 100 -0.5 PSI 3 TS16 SR P725-OR 1 TO 100 MIN.
SVxx 141-9277
L-M FLAME SENSOR
324 121-7386 E LEFT SONIC E E E R.FEEDER
1 1
TR 525
HYD LEVEL RELAY SENSOR(CAT) 8 R-M FUEL SOL
HYD OIL LEVEL AUTO 523 TR
112-7483 725 P848-GY 1 2
P420-YL
127
F F F F
OFF OVERRIDE MANUAL 2 3 P845-PK 1 2 .77A (J2-5)
126 HLR 8T-8027
O`RIDE
BURNER TS37 3 2 (J1-17) 143-2919
3E-7505 .075A 325 (30)
P931-GY 1
9G-0011 1V-6652 FUEL ON 9D-3127 SVxx 141-9277
3E-5239 4
HLR D5 P932-PK 2 524 R
9D-2868 726 R-E FUEL SOL R-M FLAME SENSOR
127
(24)
3 TS49 SM R.FEEDER {524} PL7 .20AMP 7N-5876
1 2 .77A
9P-9057
OFF
AUTO SET AT 15 MIN P846-GY P849-OR 1 2
{125} 326 OFF OVERRIDE
(J1-11)
SVxx 141-9277
(J2-6)
ENGINE OIL PRESS P724-BR 727 143-2919
3
1
9G-0011 525 FUEL PUMP RELAY
128 7N-5946 1 P/J-6A P/J-6K R-E FLAME SENSOR
21 PSI 2 P111-YL
327 3 TS17 SR PR2
PR 3E-6477
.075A
527
1
L-E BLOWER
2 2A
ENGINE WATER TEMP 15 AMPS AUTOMATIC P724-BR 728 (J2-7)
P816-GY RD M BK P850-PK 1 2
129 526 CB11 109-0334
(J2-10)
6T-2665 6N-8589 BURNER {720}
143-2919
107o C
! 328 L.AUGER FLOW
FUEL PUMP MOTOR
HYD OIL TEMP P/J-35-23 P412-GL P/J-11b-8 P/J-10d-2 .20AMP
(10)
P930-PK PR P723-PU
729 1
L-M BLOWER
2 2A
L-E MAN BURN SW
130 R PV3 527 M P814-BU RD M BK OFF
G G
J-4 (J2-1)
3E-7504 PL2 9D-3127 SEE LINE 421 106-6610 AUTO MANUAL
107o C (225o F) 9D-2867
+24 RD
A +24V A A A
P107-GY {527} 11A 109-0334
329 L.FEEDER BYPASS MANUAL P855-BU 1

87a
CR1 CR1 D2
7N-5876
-(GND) BK (11)
P923-YL 730 (J1-23)
30 87 P413-BR B -(GND) B B B PV4 R-M BLOWER
131 528 P815-PU 1 RD M BK 2 2A (J1-19)
AUTO P859-BR 3 2
1V-6652
{113} {113} 9P-9057 P/J-11a-12 SIG WH P937-PK (J2-8)
HORN 330 C SIGNAL C C C (28) 109-0334
HORN RIGHT PADDLE P914-GY 731 L-M MAN BURN SW
P303-PK P939-GY (31)
132 7T-0969 SENSOR D SWITCH D D D (7)
529 R-E BLOWER
OFF
PB2 3D-9710 P/J-10b-2 P/J-38-A 2-5A
1 2 2A
AUTO MANUAL
E RIGHT SONIC E E E P817-WH RD M BK MANUAL P856-GY 1
START RELAY 331 121-7386 L HORN 732 (J2-2) (J1-24)
P306-GN SENSOR(CAT) SCREED HORN SCREED HORN 109-0334
133 SR 102 F F F F P/J-6C P120-YL 3D-9718 P304-WH (J1-20)
AUTO P860-OR 3 2
118-3534 1A 530 1V-6652
8T-8027 7T-0969
L.AUGER BYPASS 10 AMPS PB5 2-5A
332 R HORN 733 R-M MAN BURN SW
P913-PU CB12
134 BR BURNER TIMER
(32)
SV4 xA 9G-9487 3D-9718 OFF
P105-RD 87 30 BR 87a AUTO MANUAL
P871-YL
BT
0.2 TO 15 MIN 136 531 MANUAL P857-PK 1
112-7483 8 333 PB6 734 (J1-25)
{109} {109}
135 CR3a BT 3 (J1-21)
AUTO P861-PU 3 2
1V-6652
30 87 2 P872-GN 85 86 136 532 TO LINE 708
CR3a
{136}
P870-OR 3E-6477 .075A 334 R.AUGER FLOW WITH AUTO 735 R-E MAN BURN SW
136 4 P933-OR OFF
{135}
(33)
PV5 BURNERS ONLY AUTO MANUAL
SET AT 15 MIN 85 86 117
3E-6477
CR3a
.075A R.FEEDER BYPASS
533 (J1-26)
MANUAL P858-WH 1
335
137 (34)
P927-BU
(J1-22)
AUTO P862-YL 3 2
PV6 1V-6652

534
336 (J1-30)
P867-PK
138 (35)
P919-WH
P866-OR
(J1-29)

337 535 P865-GY

F 139 F
(J1-27)

E45490 1 2 3 4
R.AUGER BYPASS
140 338 P918-BR
HARNESS CODE CONNECTOR E45492
(36)
SV8 xA

141 E45477 339

E45488

LINE: 100 - 141 LINE: 300 - 339 LINE: 500 - 535 LINE: 700 - 735
Operator Panel Gauges and Switches
L EXTENDER
P112-PU P112-PU P112-PU P200-BK
200 P200-BK
400 P200-BK
600 BLOWER
FROM LINE 121
VIBRATOR VIBRATOR OFF GLOWPLUG Main Breaker and Relays - 101, 107
PROPEL MPC-10 CONTROL 142-5758 VIBRATOR OFF ON OFF ON XXO
P131-PK IR
P841-PU 2 3 P842-GN P/J-6R 2
3 P/J-6L P802-YL 1 VIBRATOR DRIVE SOL 2 P118-GY 3
201 15A 1 BATTERY BATTERY 2 401 601 P812-YL GLOWPLUG
SV20 2 OOX
STEERING WHEEL SENSOR

10A TS18
DISPLAY CLEAR/STORE SW

CB3 {213} TS19 8A @ 24V

4D-1836 1 TS38 1
R.TRACK SPEED SENSOR

1
L.TRACK SPEED SENSOR

CB5 4D-1836 L MAIN 0.3 O

ENGINE SPEED SENSOR

6N-8589
2W-6832 Track Limp Home Switches - 220 Engine Sensors and Switches - 218, 209
SPEED LEVER SENSOR
BRAKE PEDAL SENSOR

202 9G-9487
HARNESS CODE 1 SW
HARNESS CODE 2 SW
HARNESS CODE 3 SW
HARNESS CODE 4 SW
HARNESS CODE 5 SW
DISPLAY SERVICE SW

BLOWER
PROPEL ENABLE SOL
PARK BRAKE SW OFF
LOWER RPM SWITCH

402 602 141-9273

PARK BRAKE SW ON
MANEUVER SWITCH

R.FWD PROPEL SOL

RAISE RPM SWITCH
L.FWD PROPEL SOL

R.REV PROPEL SOL

COMMON(OUTPUT)
L.REV PROPEL SOL

SCREED LIFT
IMPLEMENT RELAY

SCREED ASSIST OFF GLOWPLUG

PARK BRAKE SOL

P129-WH HOLD
TRAVEL SWITCH

HIGH GEAR SOL

BACKUP ALARM

OFF ON SCREED FLOAT XXO

203
CAT DATA LINK
CAT DATA LINK

FLOAT UP 3 1 2 3
403 2
P800-BR
Screed/Auger Solenoids - 403
FAULT LAMP

603
SPEED DIAL

3 P803-BU 1.8A P810-BR GLOWPLUG

P104-GN 2 SV16b 2 OOX
8A @ 24V
E TS39 1 E
SW/EMS

TS21
V(8VDC)

LIFT 1 R MAIN 0.3 O

204 TS20 1 4D-1836 1 SCREED ASSIST 2 2W-6832
PWM

P840-PK
404 109-7187 1.8A 604 BLOWER 141-9273
10A SV17 OFF GLOWPLUG
CB6
205 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 SCREED ASSIST 2 XXO
9G-9487
P/J-13 405 1.8A 605
3
P811-OR GLOWPLUG
SV18 2 OOX
TS40 1 8A @ 24V
P345-GY

P344-BU

P416-GY

P417-PK

P418-PU

P900-PK

P901-GY

P319-BR

P342-YL

P329-PU

P330-GY

P350-BR

P351-BU

P349-PU

P348-OR

P948-BR

P949-GY

P942-PK

P943-PU

P944-WH

P945-YL

P946-BU

P346-WH

P347-YL

P311-BU

P317-WH

P320-OR

P343-PK

P307-BR

P304-WH

P947-BU

P415-BU

P202-BR

P130-OR

206 SCREED LIFT R EXTENDER 2W-6832 0.3 O

P801-OR 1 2
406 BLOWER
SV16a 1.8A 606 141-9273
HOPPER OFF GLOWPLUG
207 HOPPER DOWN
DOWN UP 1 2 XXO
P702-YL
(40) (39)
407 9G-0011 3
3
SV15b 1.8A 607 P813-GN GLOWPLUG
+B RD A 2 OOX
TOW POINT JOG
P130-OR P202-BR 2
208 TS41 1 8A @ 24V
STEERING -(GND) BK B TS22 1 HOPPER UP 2 0.3 O
P202-BR
GEAR SELECT
1 P703-GN WITH MANUAL 2W-6832
WHEEL 408 1.8A
SENSOR SIG WH C PAVE SV15a 608 BURNERS ONLY 141-9273
209 138-4167
P344-BU
(4) TRAVEL MANEUVER AUGER
P330-GY 3 077-4701 DOWN UP 1 AUGER DOWN 2 9 XOO BLOWER
1KO (13) P716-WH 12 XXO
A A
MANEUVER 409 9G-0011 3 1.8A 8 P816-GY 1 RD BK 2
210 SPEED HI OR P329-PU 2 SV19b 609 M
DIAL PWM (12)
TS4 2 OXX P818-BR 11 2A
C OR BUFFER BK B
TRAVEL 1
AUGER UP 7 OOX 109-0334
FAULT TS23 1 P717-PK 1 2
P1 B WH 5K HZ 410 10
211 P1B WH C P345-GY P415-BU .20AMP SV19a 1.8A
LO BK
(3) (38)
PL4 R 9D-3127 TRUCK HITCH
610
110-6824
1KO
122-9309 9D-2868 CLOSE OPEN P701-OR 1 HITCH CLOSE 2
A BACKUP ALARM 7N-5876
411
212 REV/FWD HI 4 OR OR A P304-WH 9G-0011 3 1.8A
PWM (36) SV13b 611
SPEED
LEVER
YL 5
GN C OR BUFFER BK B 3T-1815 2A 2 9 XOO
12 XXO
BLOWER Left Auger Up/Down Sloenoid - 409 Right Screed Jog Up/Hold/Float Switch - 403
P814-BU 1 2
D P4
LO
GN 6
YL B WH 5K HZ WH C P346-WH P/J-11d-6 412
TS24 1 P700-BR 1 HITCH OPEN 2 8
OXX P819-OR 11
RD
M
BK
2A D
213 BU BK
P4B (27) (37)
P947-BU
85 IR 86 401 SV13a 1.8A 7 OOX 109-0334
132-3090
122-9309
P/J-33b-10 3E-6477
612 10 Brake Switch - 226 Track Speed Sensor - 216
8
TD 414
RD A
1 112-7482
214 +B 413
BRAKE
PEDAL -(GND) BK B 613
GRADE RELAY Fuel Pump Motor - 527
SIG YL C P347-YL 414
TD P722-BU 13 .037A 417,417 9 XOO BLOWER L. Paddle Sensor or Worklight - 503
215 (28) P107-GY 2 105-4684
GR 14
422,422 12 XXO
9X-5592 3
LEFT GRADE OR 1 RD BK 2
614 8
OXX P820-GN 11
P815-PU
M L. Sonic Sensor Connector (Optional) - 322 Fuel Level Sender - 117
GRADE {213} SLOPE CONTROLLER 2A
A P/J-7-1 4 P/J-1B P/J-1A P/J-7-3 OOX 109-0334
216 L.TRACK SPEED
SENSOR L.T.S.
+ RD
B
HIGH GEAR SOL 415
10A
B C E D F A
7
10 L. Extender Solenoids - 508
Left Feeder/Auger Solenoids - 328

C P417-PK
- BK (32)
P317-WH
SV3 xA CB7 L JOG
UP DOWN
615
Hour Meter - 121
217 OUTPUT WH (6)
416
9G-9487
9G-0011
P/J-1C P/J-1F L. Remote Screed Control Box - 511
118-6240 P/J-6a 1
P/J-6F P727-YL P728-GN Hydraulic Oil Filter Bypass Switch - 124
A
2
616 9 XOO BLOWER Glowplugs - 603
12 XXO
218 R.TRACK SPEED
SENSOR R.T.S.
+ RD
B 417
TS25 3
9 GR
P/J-1E P/J-1D
10 GR
1 2 8
OXX P821-BU 11
P817-WH 1 RD
M
BK
2A
2
L. Main Screed Control Box - 620
MPC-10 Control Boxes - 200, 300
C P418-PU
- BK
ENGINE SPEED L JOG P/J-6G 5 {414} 6 {414} 617 7 OOX 109-0334
L. Grade Slope and
OUTPUT WH L.TOW POINT UP 10
P416-GY
219 (7) (5) UP DOWN P718-BR 1 2 L. Grade Slope/Height Motor
118-6240 6V-2455 418 9G-0011
1.8A
Truck Hitch Sloenoids - 418, 423, 411
SEE LINE 108
2
1 SV12a
618
220 TS26 3 P719-OR 1 L.TOW POINT DOWN 2 CROWN
L. TRACK LIMP HOME L. REV PROPEL
419
221
STOP
REV FWD P371-YL
820 O 2W P342-YL
(11)
A PV1b B RIGHT GRADE OR
SLOPE CONTROLLER
1
SV12b 1.8A
2 619
- +
o
P830-BR
Worklight - 503
1 R3 9P-8841 L. FWD PROPEL P/J-8-1 P/J-2B P/J-2A P/J-8-3 1
C 2 820 O 2W
(10)
D PV1a C
420 B C F D E A SCREED
P/J-5C P119-OR
TS42 1 XOO RD OOX 6 C
TS5 3 P319-BR R JOG CROWN M 6A
222 P312-PU
620
7N-8008
R. TRACK LIMP HOME R4 9P-8841 R. REV PROPEL SEE LINES 322,329
UP DOWN P/J-2C P/J-2E 15 AMPS 2 5
STOP (34) 421 9G-0011 7N-8008 3 OOX BK XOO 4
820 O 2W A PV2b B 1 CB14 2 Vibratory Drive Solenoid - 401
REV FWD P314-WH P343-PK 2 P/J-6H P729-BU P730-GY 6N-8589
223 621 P831-OR
1 R5 9P-8841 R. FWD PROPEL P/J-2F P/J-2D

Y
3
TS27 L.SLOPE

Y
(33) 422 1 2
11 GR 12 GR
- +
2 D PV2a C o
224 TS6 3 P315-PK
820 O 2W P320-OR
R JOG P/J-6J 7 8
Glowplugs - 601
7N-8008 R6 9P-8841 PROPEL ENABLE SOL {414} {414} R.TOW POINT UP 622 P832-YL
L. UP DOWN P720-YL 1 2
(31)
423 9G-0011 1
SV23 xA 1.8A TS43
225 4 P313-GY D3 P311-BU 1 SV14a 1 XOO 85 3E-6477 RD OOX 6
9P-9057 R. 2
623 SR2 626 L.SLOPE M 6A Crown Control Motor - 620 4
1 R.TOW POINT DOWN
D4 P/J-20-2
P307-BR P721-GN
5 SV24 xA TS28 3 2 2 5
6 9P-9057
(35) PARK BRAKE SOL
424 1.8A 7N-8008 3 OOX 86 .075A BK XOO 4
226 4 PARK BRAKE SV14b 2
(RELEASED)OFF P833-GN
5 ON(SET)
P/J-21-2 P/J-28-1 SV2 xA 1 2 624 Blower Motors - 609
6 L.HEIGHT
1 2 BRAKE ON 425
227
CONTROL MODE
3 4
P411-PU
PL5 R
87-0541
87-1771
87-0548 625
o
- + P834-BU
HOLD SCROLL 1 2 7J-9108 426
228 (17)
P348-OR
TS44 2
BK OOX 6 R. Grade Slope/Height Motors - 623
3 7X-2058
SR2 1 XOO
P349-PU 30 P822-YL
2 P948-BR
(18)
(16)
3 4 626 87a 2
L.HEIGHT M 6A
5
229 6T-1767 1 427
6 {623} 7N-8008 3 OOX RD XOO 4
DISPLAY MODE
P835-GY
1 R. Extender Solenoid - 514, 517
HOLD 5 P949-GY
627

Y
INCR CLR/STR TS1 4 (19)
428

X
230 1
CLEAR/STORE R.SLOPE
B B
- +
9G-0011
THROTTLE o
R. Main Screed Control Box -

X
X
2 HOLD P836-PU
TS2 3 THROTTLE SOL 628
231 LOWER RAISE 429
1 P353-OR DEC 1
SV1a xA TS45 1 XOO 85 3E-6477 RD OOX 6
2 P352-GY INC
232 3
SV1b xA 629 SR3 632 R.SLOPE M 6A
P351-BU 4 430 2 5
BK XOO 4 Main Breaker - 101
(15)
7N-8008 3 OOX 86 .075A 2
(14)
P350-BR
6 TS7
5
P837-WH Glowplugs - 601
233 630
7N-8008 431 R.HEIGHT Fuel Solenoid - 110
234
(8)
P900-PK
432 631
- +
o
P838-PK Worklight - 503
P901-GY
TO LINE 307
TS46 2 R. Hopper/Tow Point Solenoids - 408, 418
(9)
SR3 1 XOO BK OOX 6
235 30 P823-WH Worklight - 503 Propel Pump Solenoids - 220
9W-1951 433 632 87a 2
R.HEIGHT M 6A
5
TO LINE 709
{629} 3 OOX RD XOO 4
236
A B C D E F G H J
P/J-29
7N-8008
1
Engine Electrical Components - 108
P839-BR
8C-6354(CAP)
434 633
CAT DATA LINK VEHICLE I.D. CONNECTOR R. Remote Screed Control Box Travel Solenoid - 216
237 E46467
30MAY95 Right Paddle Sensor or
435 E45489 634
1 2 3 4 5 6 R. Sonic Sensor (Optional) - 329 R. Auger/Feeder Solenoids - 334
238 P/J-30
635
P942-PK
(21)
239
A (22)
P943-PU
E45491
A
(23)
P944-WH TO LINE 114
240 & TO LINE 500
P945-YL
(24)

P946-BU
(25)
241
E45487 THIS SCHEMATIC IS FOR THE AP-1050B ASPHALT PAVER

LINE: 200 - 241 LINE: 400 - 435 LINE: 600 - 635 MEDIA NUMBER: KENR2894-02
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting and Specifications.

14 13 12 11 10 9 8 7 6 5 4 3 2 1