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■ Electric, bench top, and hand tube benders
Tube Benders
Contents Swagelok® benders provide high-quality bends on fractional and metric tubing
made from materials that can be used with Swagelok tube fittings. These easy-
Tube Benders
to-use tube benders reduce installation time and effort as well as the potential for
Electric . . . . . . . . . . . . . . . . . . 2 wrinkling or other damage to the tubing during bending.
Tubing Data
Minimum tube length, bend radius, and wall thickness limits required to make a 90°
bend in annealed tubing are listed below. Some applications require specific bend radii;
consult applicable codes for bend radius requirements. See Swagelok Tubing Data,
MS‑01‑107, for suggested tubing wall thickness for use with Swagelok tube fittings.
Fractional Tubing
Min Approx
Wall Thickness, Min/Max
Tube Tube Bend
OD Length Radius Carbon Steel Stainless Steel
Dimensions, in.
1 20.5 4 0.049/0.120 0.065/0.120
1 1/4 22.8 5 0.065/0.180 0.083/0.156
1 1/2 25.5 6 0.083/0.220 0.095/0.188
2 32.0 8 0.095/0.220 0.109/0.188
Metric Tubing
Min Approx
Wall Thickness, Min/Max
Tube Tube Bend
OD Length Radius Carbon Steel Stainless Steel
Dimensions, mm
25 520 103 1.2/3.0 1.8/3.0
32 582 126 2.0/4.0 2.0/4.0
38 648 152 2.2/4.5 2.2/4.5
50 810 203 — 3.0/5.0
Tube Benders
Bench Top Tube Benders
Manual Model
Features
■ Rugged, lightweight aluminum construction
■ 1 to 180° bending range
■ 1/4 to 1 1/4 in. outside diameter (0.028 to 0.120 in. wall
thickness) and 6 to 30 mm outside diameter (0.8 to 3.0 mm
wall thickness) tubing range
■ Steel bend shoes required for:
■ 1 in. outside diameter tubing with greater than 0.095 in.
wall thickness
■ 25 mm tubing with greater than 2.4 mm wall thickness Electric Model
Tube Benders
Ordering Information, Electric and Bench Top Tube Benders
1. Select a basic ordering number. 4. Add a tool kit designator.
Tube Benders
■ The tripod provides portable support for the tube bender. Heavy-Duty Shipping Case
Ordering number: MS-BTB-A-TP The upgraded, rugged plastic
■ The torque clutch and support arm kit allows the manual custom shipping case provides
model to be operated with a 1/2 in. drill motor. maximum protection of the manual
or electric bench top tube bender
Ordering number: MS-BTB-A-TCSA
during transport and enhances
■ The foot pedal can be used in place of the toggle switch to portability with an extendable
operate the electric model. handle and wheels. The case can
Ordering number: MS-BTB-A-FS also accommodate a an aluminum
fractional or metric tool kit.
See the Swagelok Bench Top Tube Bender User’s Manual, Case dimensions, with handles
MS-13-145, for additional accessories. folded and retracted:
30.5 H by 20.5 W by 15.5 D in.
approx (77.5 by 52.1 by 39.4 cm
approx)
Ordering number:
MS-BTB-CASE-SHIP
Features Features
■ Flare-out and work hardening of tube end is reduced. ■ Specially designed clamp holds tubing accurately, without
■ Knobs on handle are spaced in 1/8-turn increments to distorting or scratching the tube surface.
provide easy reference when advancing cutter wheel. ■ Precision guides easily position blade for all cuts.
■ Recess under guide plates provides blade clearance at end
Ordering Number: of stroke.
MS-TC-308 ■ Retractable spring-loaded clamp allows tubing to be
Replacement Cutting inserted easily.
Wheel Ordering ■ Guide accepts tubing sizes from 3/16 to 1 in. and 4 to
Number: 25 mm outside diameter.
MS-TCW-308 ■ Design permits easy mounting in vise.
Ordering Number:
MS-TSG-16
Features
■ For deburring the inside and outside diameters of 3/16 to
1 1/2 in. and 4 to 38 mm tubing
■ Steel blades for long life
■ Rugged, heavy-duty die-cast housing
Ordering Number:
MS-TDT-24
Features
4
■ Absorb shock and vibration
■ Resist many chemicals and
corrosives 5
■ Reduce stress on system components
■ Enhance system reliability
Stacking
■ Resist ultraviolet light 3 support
■ Make system easily accessible for installation and kit
maintenance.
Temperature Rating
–22 to 194°F (–30 to 90°C)
Materials of Construction
Component Material/Specification
6
1 Hex head support bolts 304 SS➀
7 Weld plate
2 Cover plate 304 SS/DIN 1.4301 SS➀
mounting
3 Support body Virgin polypropylene➁ option
4 Lock plate 304 SS/DIN 1.4301 SS➀
5 7/16 in. or 10 mm hex 9
304 SS➀
head stacking bolts
8 Mounting rail
6 Weld nut 303 SS/DIN 1.4305 SS
and rail nuts
7 Weld plate 304 SS/DIN 1.4301 SS➀
mounting option
8 Mounting rail 303 SS/DIN 1.4305 SS
9 Rail nut CF8M/DIN 1.4408 SS
10 Strut nut Zinc-plated steel➂
➀ 316 stainless steel bolts and plates are available (see Bolted Plastic
Clamp Support Options, page 10). 10 Strut nut
➁ Polyamide support bodies are available (see Bolted Plastic Clamp mounting
Support Options, page 10). option
➂ 316 stainless steel strut nuts are available (see Bolted Plastic Clamp
Support Options, page 10).
D
E
D
B➀ B➀
F A
C
C
Top
A
Top 0.25 (6.4) dia
D
D1
Side C
B
E B Side C
A or A1
Ordering Number
Standard Elongated Dimensions, in. (mm)
Group Fractional Metric Fractional Metric A A1➀ B C D D1➀ E
Single-Support Weld Plate
1.42 2.52 1.97
1 304-S1-WP 304-S1-WPM 304-S1-WPE 304-S1-WPEM
(36.1) (64.0) (50.0)
1.97 3.07 2.52
3 304-S3-WP 304-S3-WPM 304-S3-WPE 304-S3-WPEM
(50.0) (78.0) 1.18 0.12 (64.0)
— —
2.83 3.94 (30.0) (3.0) 3.39
5 304-S5-WP 304-S5-WPE
(71.9) (100) (86.1)
— —
3.46 4.57 3.94
6 304-S6-WP 304-S6-WPE
(87.9) (116) (100)
Twin-Support Weld Plate
1.46 0.12 0.84 0.56
1 304-S1T-WP 304-S1T-WPM
(37.1) 1.18 (3.0) (21.3) (14.2)
— — — —
2.76 (30.0) 0.20 2.04 0.45
3 304-S3T-WP 304-S3T-WPM
(70.1) (5.1) (51.8) (11.4)
➀ Elongated weld plate only.
■ Two rail nuts are required for single- 6.6 (2) 303-S0-R-6.6
support kits; one rail nut is required
for twin-support kits. Rail Nuts Ordering Information
1.12 0.44
(28.4) (11.2)
To order, select a support kit ordering Ordering Number
number from the table on page 8. Group Fractional Metric
Example: 304-S1-PP-4T Single (two nuts required)
All SS-S0-RN SS-S0-RNM 0.08
Then select a mounting rail ordering (2.0)
number. Twin (one nut required)
Example: 303-S0-R-3.3 1 SS-S0-RN SS-S0-RNM
3 SS-S3T-RN —
Select the corresponding (fractional or
metric) rail nut ordering number.
Example: 2 pc SS-S0-RN
B
C
A