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SRS-AIR BAG

1. Introduction
2. Main Features
3. Outputs

Copyright by Hyundai Motor Company. All rights reserved.


SRS

To know the system components of SRS system.


Objectives To understand the handling caution and replacement items for SRS
system.

The SRS system for PA vehicle has an ACU supplied by ‘SIEMENS’. This ACU system for PA car is
the first time in HMC vehicle as an optional device for airbag system.
This manual will cover the basic information such as the components, its location and some tips for
warning lamp activation.

(Front Impact Sensor)

(Side Impact Sensor)

(Seat Belt Pretensioner)

(Driver Airbag) (Passenger Airbag) (Airbag Control Unit)

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1. Introduction
1.1 Precautions

- Especially when performing electrical inspection, always turn the ignition switch OFF and
disconnect the negative terminal from the battery, and wait at least 3 minutes before beginning
work.

- Do not install used SRS parts from another vehicle. Use only new parts which are manufactured
to the same standards as the original parts and quality when making SRS repairs.

- Do not attempt to disassemble and repair the airbag modules (DAB, PAB, SAB, BPT), clock spring
and wiring in order to reuse them. Once an airbag has been deployed, it can’t be reused.

- Do not perform electrical inspection to the airbags, such as measuring resistance. In case of
necessity resistance inspection to the airbags modules, you must use SST.

Note : Please refer to the shop manual for further information.

1.2 Depowered Air Bag

Single-PAB
PAD S/W SIS

FIS

ACU

Single-DAB Seat Belt Pre-tensioner


SAB

The SRS Airbag consists of the following components.


- ACU (Airbag Control Unit): The ACU is located in the area below the parking brake lever.
- DAB (Driver Airbag): A driver airbag module located in the center of the steering wheel which contains
a folded cushion and an inflator unit.
- PAB (Passenger Airbag): A passenger airbag module located in the passenger side crash pad which
contains a folded and an inflator unit.

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- SAB (Side Airbag): Side airbags located in the front seats of the driver and passenger side containing
folded cushions and inflator unit.
- SPT (Seatbelt Pre-tensioner)
- FIS (Front Impact Sensors)
- SIS (Side Impact Sensors)
- PAD S/W : A Passenger Airbag Deactivation switch is located at the dashboard side panel of the
passenger side.
2. Main Features
2.1 Application
Option GEN M/East Europe Remark
Driver Depowered O O S O : Option
Passenger Depowered O O O S : Standard
Side Airbag (FR) - - O
PAB ON/OFF Switch - - O
2.2 Inputs And Outputs

Driver airbag

Passenger airbag
Deactivation switch Passenger airbag

Battery (+) Side airbags

Belt pretensioner
ACU Airbag warning
Front impact sensor
lamp
Passenger airbag
deactivation lamp

Side impact sensor


Crash output to BCM

K-Line

Depending on the severity of crash and deployment logic applied, the ACU supplies firing current to the
driver airbag, passenger airbag, side airbag and pretensioner.
The above diagram briefly shows to the airbag systems that have a passenger airbag deactivation
switch, front and side impact sensors. The passenger airbag deactivation switch allows the driver to
enable or disable the passenger airbag. Front impact sensors measure the impact amount at the
beginning of a crash.

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2.3 Airbag Thresholds


Under a must deploy condition, the Airbag Control Unit (ACU) will supply firing current to the squibs of
the belt pretensioners, driver and passenger airbag.
In case the vehicle is equipped with a passenger airbag deactivation switch set to “OFF” the passenger
airbag will not be deployed, the belt pre-tensioners of the passenger side will be fired in any case.
Following table shows the deployment condition for frontal and side airbag including of belt pretensioner.

Driver front Airbag


Unbuckled/Buckled
Driver Airbag
PT Airbag
No Fire Crash No Fire No Fire
Crash Severity
Must Fire Crash Fire Fire
* The threshold for driver side PT and DAB is same each other so that ‘PT only deploy’ is not occurred
in this vehicle under normal condition.

Passenger front Airbag


Unbuckled/Buckled
Passenger
PAB On-Off Switch On (Enabled) PAB On-Off Switch Off (Disabled)
Airbag
PT Airbag PT Airbag
No Fire Crash No Fire No Fire No Fire No Fire
Must Fire Crash Fire Fire Fire No Fire
* The threshold for passenger side PT and PAB is same each other so that ‘PT only deploy’ is not
occurred in this vehicle under normal condition.

Driver side Airbag (DSAB)


Thorax and side airbag
Driver Seat
PT Side airbag
No Fire side crash No Fire No Fire
Crash Severity
Must Fire side crash No Fire Fire

Passenger side Airbag (PSAB)


Passenger Seat PAB On-Off Switch On (Enabled) PAB On-Off Switch Off (Disabled)
Thorax and head side airbag PT Side airbag PT Side airbag
Crash No Fire side crash No Fire No Fire No Fire No Fire
Severity Must Fire side crash No Fire Fire No Fire Fire
* Surely PAD switch does not affect to the side airbag deployment.

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2.4 Component Replacement After Deployment


- When the front airbag(s) deployed after a collision, replace the following items.
ACU
Deployed airbag(s)
Seat belt pretensioner(s)
Front impact sensors
SRS wiring harnesses
Inspect the clock spring for heat damage (If any damage found, replace the clock spring)
- When the seat belt pretensioner(s) deployed after a collision, replace the following items
ACU (If B1658 detected) DTC (B1658) : Belt pretensioner 6 times deployment.
Seat belt pretensioner(s)
Front impact sensors
SRS wiring harnesses
In case of PA, between front airbags and pretensioners are deploying at the same time after
a collision. Therefore the above mentioned ‘6 times deploy of pretensioner’ may not happen under
normal condition but the certain faulty condition such as circuit failure in the frontal airbag module.
- When the side airbag(s) deployed after a collision, replace the following items
ACU
Deployed airbag(s)
Side impact sensor(s) for the deployed side(s)
SRS wiring harnesses
After the vehicle is completely repaired, confirm the SRS airbag system is OK (Turn the ignition switch
ON, the SRS indicator should appear for about 6 seconds and then go off)
2.5 ACU(Airbag Control Unit)
PA Car has a SIMENS Airbag Electronic Control Unit (ACU). The ACU is designed to handle the
“Depowered” functionality.

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Location of ACU

SPI
SPI

The primary functions

- Crash Detection
- Activation of the front airbags, Side airbags and belt pretensioners
- Monitoring of the airbag restrain system
- Indicate system readiness and faults to the driver by means of a fault warning lamp
- Facilitate servicing capability via a serial diagnostic communication interface (Hi Scan-Pro)
Configuration for ACU variants

No HMC P/No ACU Variations

1 95910-0K000 DAB+2PT

2 95910-0K100 DAB+PAB+2PT+PAB SW

3 95910-0K200 DAB+PAB+2PT+2SAB+PAB SW

4 95910-0K500 DAB+2PT

5 95910-0K600 DAB+PAB+2PT+PAB SW

6 95910-0K700 DAB+PAB+2PT+2SAB+PAB SW

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2.6 ACU Operating Voltage Range

ACU diagnostic Limited


<5V 5V 7V 9V 16V 19.5V
Vbatt Too Gray Normal Operating Range Gray Vbatt Too
Low High

WL Off (4 sec De-qualification)


Power off Gray Zone

Battery Low & High Criteria


Condition Effect Remarks
Vbatt ≤ 7.0 “Vbatt too low fault” definitely detected Vbatt too low
7.0 ≤ Vbatt ≤ 9.0 Gray Zone : “Vbatt too low fault” may be detected
in this range or not detected in this range.
If the Vbatt too low fault is not detected, the ACU
shall be in normal voltage condition.
All functions shall be operated.
9.0 ≤ Vbatt ≤ 16.0 “Vbatt too low fault” definitely not detected, the Normal Operating
ACU shall be in normal voltage condition. range
All functions shall be operated.
16.0 ≤ Vbatt ≤ 19.5 Gray zone : “Vbatt too high fault” may or may not
be detected in this range.
If the “Vbatt too high fault” is detected, the ACU
shall be in normal voltage condition.
All function shall be operated.
19.5 ≤ Vbatt “Vbatt too high fault” definitely detected. Vbatt too high

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Inflator module current parameters


The requirements for inflator module of PA platform in terms of firing and monitoring current are as
following.
Temperature Range : -30 ~ +85
Maximum No Fire Maximum All Fire Monitoring
Section Current Duration Current Duration Current Duration
(A) (sec) (A) (msec) (mA) (msec)
Driver Airbag 0.4 10 1.2 2 100 Continuous
Passenger Airbag 0.4 10 1.2 2 100 Continuous
Belt- Driver 0.3 10 1.2 2 25 Continuous
Pretensioner Passenger 0.3 10 1.2 2 25 Continuous
Front side Driver 0.3 10 1.2 2 25 400
Airbag Passenger 0.3 10 1.2 2 25 400

2.8 DAB(Driver Air Bag)

Clock spring

Resistance: 2 0.3Ω
All-fire current: 1.2A for 2ms.
No-fire current: single pulse of 0.4A for 10msec
Cyclic test current: 100mA for continuous.

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2.9 PAB(Passenger Air Bag)

Resistance: 2 0.3Ω
All-fire current: 1.2A for 2ms.
No-fire current: single pulse of 0.4A for 10msec
Cyclic test current: 100mA for continuous

2.10 FSAB (Frontal Side Air Bag)

Resistance: 2.2 0.3Ω


All-fire current: 1.2 A for 2ms.
No-fire current: single pulse of 0.3 A for 10msec
Cyclic test current: 25mA for 400ms.

2.11 SPT (Seatbelt Pre Tensioner)

Resistance: 2.15 0.35Ω


All-fire current: 1.2 A for 2ms.
No-fire current: single pulse of 0.3 A for 10msec
Cyclic test current: 25mA for continuous.

When a vehicle has crashed with a certain degree of frontal impact, the gas generator is made to ignite
by the electrical firing signal from ACU.
Gas from the gas generator causes movement of the piston in the manifold case (cylinder), which
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operates a rack gear. Finally the webbing is retracted by the rotation of the spool. Therefore the seat belt
pretensioner helps to reduce the severity of injury to the front occupant by retracting the seat belt
webbing to prevent the occupant from moving forward and hitting the steering wheel or instrument panel
when the vehicle is crashed.

2.12 PAD (Passenger Airbag Deactivation) Switch – EU only

Pin No Description
1 Ignition 1
2 Earth- Glove Box
3 Ground – ACU I/ F
4 ACU Interface Line

PAD Switch Status Resistances between PIN #3 and #4


Enabled 1120Ω ±5%
Disabled 300Ω ±5%

Purpose for Installation


The passenger’s front airbag can be deactivated by the passenger’s front airbag ON/OFF switch if a
child restraint is installed on the front passenger’s seat or if the front passenger’s seat is unoccupied by a
person. A Passenger Airbag Deactivation (PAD) switch is applied for the European market only.
The ACU shall be capable of sensing the following PAD switch statuses:
1. PAD switch in enable position
2. PAD switch is disable position
3. PAD switch instable
4. Open / Short to Battery
5. Short to Ground

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2.13 FIS (Front Impact Sensor) & SIS(Side Impact Sensor)

FIS (Front Impact Sensor) SIS (Side Impact Sensor)


Name HMC Number Sensor Figures
Side
100g,
Impact Sensor 95920-0X000
x-axis

Front
250g,
Impact Sensor 95930-0X000
x-axis

3. Outputs
3.1 Airbag (SRS) Warning Lamp Operations

(Active fault or historical fault counter is greater or equal to 10)

(Normal or historical fault counter is less than 10)

During start-up phase, the warning lamp shall be commanded ON for 6 seconds (±5 %) and OFF for 1
second. Thereafter, the lamp shall be commanded ON only under the following cases:
1) Lamp latch condition
2) Qualified fault is present
3) During communication with service tool.

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3.2 SRS Warning Lamp Activation and Latch


There are certain fault conditions in which the ACU cannot function and thus cannot control the
operation of the standard warning lamp. In these cases, the standard warning lamp is directly
activated by appropriate circuitry that operates independently of the ACU.
These cases are;
1) Loss of battery supply to the ACU: warning lamp turned on continuously.
2) Loss of internal operation voltage: warning lamp turned on continuously.
3) Loss of Microprocessor operation: warning lamp turned on continuously.
4) ACU not connected: warning lamp turned on continuously through the shorting bar

Lamp Latch condition that can not be cleared by the service tool:
1) 10 different external faults except Vbatt too low are qualified in the ACU.
2) A certain external fault except Vbatt too low has qualified 10 times in the ACU.
3) Belt pretensioner only firing (less than 6 times)
4) Instability DTC for PAD switch.

Lamp Latch condition that can be cleared by the service tool:


1) Any internal DTC is qualified.
2) Belt pretensioner only firing (more than 6 times)
3) Any airbag deployment DTC is qualified.

3.3 Passenger Airbag Disable (PAD) Indicator Operation


The ACU is designed with circuitry and software to drive a PAD lamp, which is used for depowered
airbag system. For the PAD indicator circuitry to function properly, both the ACU and PAD indicator
are sourced from the some ignition line.
After ignition on, the PAD indicator will be turned on for 4 seconds and off for 3 seconds during the
initialization phase. Thereafter the lamp will be turned on as long as the PAD switch is in the
disabled position.

( PAD Lamp operation during Phase-up )

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3.4 Crash Output


The required command mode implementation is high/low voltage level. When the fire decision is
made by ACU, crash output stays low voltage during 200ms like below.

(Crash Output Signal to ETACS)

The tolerance of low voltage is 200ms ±5%

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