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Article history: Today it is common practice to try and obtain airborne contamination control through pressurization-
Received 5 March 2014 depressurization areas. Moreover, there is some qualitative evidence that turbulence induced by the
Received in revised form operation of a door between different pressure areas, could overcome the differential pressurization
5 May 2014
effect, and cause a pouring effect between zones, and consequently a contamination. The paper in-
Accepted 20 May 2014
Available online 12 June 2014
vestigates the described matter through an experimental setup, with a scale physical model. Obtained
results confirm that door operation is able to produce a dirty air transfer in the clean room, and that
transfer entity is almost independent from differential pressure and flow rate imbalance, at least for the
Keywords:
Infective-aseptic room contamination
experimentally tested values, while it appears strongly related to air volume displaced in the door
Differential pressurization opening operation, and has the same order of magnitude of it.
Door operation effect © 2014 Elsevier Ltd. All rights reserved.
Dirty air transfer
http://dx.doi.org/10.1016/j.buildenv.2014.05.031
0360-1323/© 2014 Elsevier Ltd. All rights reserved.
82 L. Fontana, A. Quintino / Building and Environment 81 (2014) 81e91
When the door is opened, the air flow rate due to the air density
decreasing consequent to room depressurization adds to QNET.
Assuming the phenomenon as isothermal and air as an ideal gas,
being constant the container volume VR, and variable the contained
gas mass, we have:
dP dn dP dmA dP
PVR ¼ R0 nT; VR dP ¼ R0 Tdn; ¼ ; ¼ 0dmA ¼ mA0
P0 n P0 mA0 P0
dP dmA dP
¼ 0dmA ¼ mA0
P0 mA0 P0
(1)
(See Nomenclature for symbols meaning). From eq. (1) it follows
that volume air flow depending on the room pressure variation is:
dV 1 dm mA0 dP
¼ ¼ (2)
dt r dt rP0 dt
so that the total air flow QT flowing through the door at a given time
results to be:
dV
QT ¼ QNET þ (3)
dt
Called Ap the area of the gap due to the semi-opened door, the
pressure drop through the opening can be expressed as:
1 QT2
DP ¼ P P0 ¼ zr (4)
2 A2p
As a coarse approximation the phenomenon can be assimilated Fig. 1. Sketch of the geometry of the door.
to a stream through a orifice plate between large cross section
ducts. In this case, coefficient z varies [14] from 1 to 2.9.
With reference to Fig. 1, area Ap can be written as a function of
door rotation angle a: angle, pressure difference value quickly decreases to zero, and the
air flow rate value becomes steady at the QNET value.
given A* ¼ A0 þ 2HWsinða=2Þ þ W 2 sinða=2Þcosða=2Þ In these conditions, average velocity passing through the door is
if A* < H$W; then AP ¼ A* (5) about 7 cm/s, and kinetic energy induced by the door operation,
else Ap ¼ H$W with peripheral velocity of about 1 m/s, can overcome the one of
the fluid flow induced by the flow rates disequilibrium; so we
where H and W are door dimensions, and A0 is the equivalent area believe that, ultimately, typical parameters characterizing this sit-
of the openings existing when the door is closed. Angle a time uation are QIN e QOUT, and not DP0; this work has been conducted
variation law has been approximated by the following expression: under this assumption.
pt
a ¼ aMAX sin (6)
t0
EP ¼ OðuWÞ2 (9)
For the flow:
QNET 2
EQ ¼ OðuÞ2 ¼ O (10)
AP
Expressing QNET as a function of clean room volume VC, we get:
Fig. 3. Experimental test section of a door operation between two rooms. QNET ¼ NVC
L. Fontana, A. Quintino / Building and Environment 81 (2014) 81e91 85
ðMODÞ ðTRUEÞ
And so RRe and RRe are equal in order, for any metric scale,
if u (TRUE)
/u (MOD)
$N (MOD)
/N (TRUE)
¼ O(10 ); e.g. if the flow rates
HW 2 aMAX
RV ¼ O (15)
NVC t0
In a 4 scale model, it would be:
0 1
ðMODÞ
ðMODÞ f3 HTRUE WTRUE
2 aMAX
RV ¼ O@ ðTRUEÞ ðMODÞ
A
f3 NðMODÞ VC t0
" ðMODÞ ðTRUEÞ
!#
ðTRUEÞ NTRUE aMAX t0
¼O RV (16)
NðMODÞ aðTRUEÞ tðMODÞ
MAX 0
ðTRUEÞ
!
ðMODÞ N ðMODÞ $43 VC
RRe ¼O ðTRUEÞ
42 AP $uðMODÞ 4$W ðTRUEÞ
2 !2 !2 3
ðTRUEÞ uðTRUEÞ NðMODÞ 5
¼ O4RRE $
uðMODÞ N ðTRUEÞ
Fig. 6. Sketch of the kinematic device for the door operation.
86 L. Fontana, A. Quintino / Building and Environment 81 (2014) 81e91
ðMODÞ ðTRUEÞ
And so also in this case, RRe and RRe are of the same order of a constant level tank, a pump, a flow rate meter and a supplier
of magnitude, for any metric scale, if u(TRUE)/u(MOD)$N(MOD)/ system. A throttle valve allows to vary the flow rate, whose value
N(TRUE) ¼ O(10 ). remains stationary at about 4 room volume hourly air clean
So this condition is necessary and sufficient to satisfy all the changes. Flowmeter accuracy, in the experiment flow rate values
three similarity criteria 4.1, 4.2 e 4.3. range, is 4%.
These criteria are considered meaningful, so in the realized The supplier is a 14 mm diameter horizontal brass tube, put
model it has been assumed. 2 cm below the water free surface. 2 mm diameter holes are carried
u(TRUE)/u(MOD) ¼ 1 and N(MOD)/N(TRUE) ¼ 1. The model metric out every 3 cm along the lower side directrix of the tube.
scale is about 1/10. We referred to a real case, where the “clean” room has no
ðMODÞ ðTRUEÞ ðMODÞ
With respect to the ratios ReP =ReP and ReQ = connection with other rooms other than the door. The “dirty” room
ðTRUEÞ
ReQ , with condition u /u
(TRUE) (MOD)
$N (MOD) (TRUE)
/N ¼ O(10 ), it is is a connective space with many aeraulic connections with adjacent
obtained rooms and external ambient. In this conditions, the air mass inside
! the clean room remains almost stationary during the door opera-
ðTRUEÞ ðTRUEÞ
ReP ReQ nðMODÞ 1 tion (in the real conditions pressure variation values range from
ðMODÞ
¼ ðMODÞ
¼ O ðTRUEÞ 2 some Pa to some Pa tenth e where the average pressure value is
ReP ReQ n 4
105 Pa e so magnitude order of relative mass variation is in the
Being in our case n(MOD)/n(TRUE) y 1/15 and 4 y 1/10 it again range 104e105). Otherwise, in the dirty room it can be considered
ðTRUEÞ ðMODÞ ðTRUEÞ ðMODÞ that pressure doesn't vary. These conditions have been simulated
results ReP =ReP ¼ ReQ =ReQ y6 ¼ Oð10 Þ.
Both in reality and in the model, it results ReP > 2,106 and putting a overflow orifice in the dirty tank, and sealing the clean
ReQ > 2,104. tank through an horizontal glass, at the overflow orifice level.
All these things considered, an around 1/10 model scale has The flow rate injected in the clean room, after having passed the
been built, with maximum angular velocity values between 0.6 and dirty room through the door, is drained away through the overflow
1.7 rad/s and, 80 opening angle and a flow rate disequilibrium of orifice. The first filling of the tanks, without injection flow rate, is
about 4 room volumes per hour, value in the high range of values performed bringing both the rooms water level to the overflow
observed in reality, as shown in par.2. orifice level. The clean tank has been equipped with a manometer
made of a 12 mm internal diameter glass vertical tube to measure
pressure. Height variations in the small tube observed during the
5. Experimental model
experimental tests have always been limited to about 10 mm, while
in the clean room the level doesn't vary, due to the glass covering
The experimental model is formed by two equal tanks, whose
plate presence, so the clean room total relative water mass varia-
internal dimensions are 0.45 m 0.35 m 0.32 m (about 1/10 of
tions have been kept of 105 order, as in reality.
real rooms dimensions), of marine plywood and epoxy resin. It is
provided of two horizontal windows (about 5 cm high), along the
long sides of the model; the windows are positioned at about half 6. Preliminary visual observations
the door height; door has dimensions 0.215 m 0.1 m, and it opens
toward the “clean” room, as shown in Fig. 7. The first experimental test has consisted in analyzing the pic-
The fluid used during the experimental measurements was tures sequence of the door opening/closing operation cycle, to have
water, or water added with ink. Windows have been provided thus an immediate feeling of the kind of movements induced by the
visualising water movements in the horizontal planes thanks to door operation. Pictures have been taken from above, in corre-
side lighting systems and overhead shooting. Fig. 8 shows the spondence to the separation wall between the two tanks; in one of
assembled model during a test. the tanks some ink was added to the water.
To simulate the differential pressure regime a variable and To trace the fluid flow evolution in the reference “rooms”, we
controlled intake water flow system has been realised (Fig. 9), made treated the photograms as a “negative”, so as to distinguish through
Fig. 7. Sketch of the model formed by two adjacent rooms, connected by a door.
L. Fontana, A. Quintino / Building and Environment 81 (2014) 81e91 87
Fig. 10. Mass transport in the rooms during a complete door opening operation, without pressurization. Clean room (black background) and dirty room (white background). Door
average angular velocity: u ¼ 0.82 rad/s.
Table 2
Operative conditions adopted in the experimental tests.
1 0 2.4 21.5 10
2 0 2.6 21.5 10
3 0 3.2 21.5 10
4 0 4.2 21.5 10
5 0 5.3 10.75 10
6 0 3.2 10.75 10
7 0 5.3 10.75 10
8 4.1 2.4 21.5 10 Fig. 12. Sketch of the fluid flows through the door.
9 4.1 3.2 21.5 10
10 4.1 4.2 21.5 10
11 4.1 5.3 21.5 10 dCC
12 4.1 3.2 10.75 10 MC ¼ GF CF þ GDC CD GCD CC (22)
dt
13 4.1 5.3 10.75 10
dCD
MD ¼ GEXP CD GDC CD þ GCD CC (23)
dt
G Integration of eqs. (19e22) from the beginning to the end of the
C C0 ¼ C0 exp F t 1 (19)
M door operation, requires to know the exchanged fluid masses
concentration variation during the transfer from a room to the
However it has been verified that, after the pump start, pres-
other. In this paper we assumed that during the door operation, the
surization and fluid flow steady state are reached very shortly, in a
fluid mass transferring from a tank to the other, kept the starting
few tenths of second. So the time interval between the pump start
concentration, and that just at the end, it mixed up with the solu-
and the door operation has been kept sufficiently short, even if well
tion in the destination tank.
longer than the transient regime duration; after all this time in-
Under this hypothesis, considering that MC ¼ MD, eqs. (19e22)
terval has been assumed 5 s long.
can be time integrated on the duration of the operation t0 and
Doing several tests, at the beginning of each test the concen-
averaged, thus obtaining the following simple algebraic equations
tration C0 in the clean room tends to grow and the variation due to
the dilution becomes not so small with respect to the variation due MDC CD1 þ ðM MCD ÞCC1 þ MF CF ¼ MCC2 (24)
to the door operation. So in the case of fluid flow imbalance, after
each tanks filling, just one test measure has been conducted, with MCD CC1 þ ðM MDC ÞCD1 MF CD1 ¼ MCD2 (25)
pure water in the clean tank.
In this way, before the door operation, in the clean tank there is
MF þ MDC ¼ MCD (26)
clean water, C0 ¼ 0 and there is no dilution in the clean tank. In the
dark tank, with the GF values obtained and the time interval ¼ 5 s, a where subscripts 1 and 2 are referred to the states before and after
maximum relative concentration variation (C C0)/C0 of about 0.5% the operation. Considering that the coloring ink concentration in
remains, that moreover hasn't got a meaningful influence on the the feeding water CF is null, it results
obtained results, as better shown in the following.
So, after the backfilling, the only measurement executed in- CD2 CD1
MCD ¼ M (27)
cludes: an homogenization and calm phase in each tank, with the CC1 CD1
pump not operative; the luxmeters answer measurements; the
pump starting; the complete door operation; the pump switching MðCC2 CC1 Þ þ MF CC1
MDC ¼ (28)
off; a new homogenization phase; luxmeters answer stability CD1 CC1
control and measurement.
From eq. (28) it appears that concentration in the dirty tank
In all the experiments the filming from above with the movie
appears in MDC expression only through the CD1CC1 difference. In
camera allowed to estimate the complete door operation duration.
the first experiment it was CC1 ¼ 0, so the error due to the dilution
In all the cases the inlet flow rate GF was 3.4 kg/min, equal to 4.1
on CD1CC1 difference is equal to the error on CD1, that is about 0.5%
hourly volume flow rate changes in the clean tank. Once a mea-
as shown before.
surement series was completed, tanks have been emptied and
In the hypothesis made to obtain eq. (28), an uncertainty on MDC
cleaned to remove any residual ink, so that it was possible to start a
due to the measurements propagation errors remains. This uncer-
new measurements sequence. Obtained data have been elaborated
tainty can be estimated as follows.
as shown in the following.
As described above, MDC is evaluated through the eqs. (19e25),
We supposed in each tank contaminant concentration to be
where M has been evaluated, from geometric measures of the
always uniform. Conservation of mass flow, applied for each tank
chambers and solution density; MF by the flow meter and the
both to the solution and to the colorant ink, gives, under this hy-
concentrations from illumination measurements.
pothesis, with reference to Fig. 12 and to Nomenclature:
To evaluate the propagation of errors from measured variables
In this study are not of interest flow features in the clean room,
to those computed, a numerical simulation has been made by
and inlet and outlet flow rates values, but only their difference
repeating the evaluation procedure, at any run attributing to each
value, so in the scale model only water has been pumped in, and so
variable a value equal to the sum of its measured value and a
GF ¼ rQNET. Then:
random fraction (comprised between þ1 and 1) of the estimated
error (sum of calibration, instrumental and reading errors), there-
GF þ GDC ¼ GCD (20) fore obtaining an estimate of the error in a statistical sense.
For any test we got a distribution of 1000 estimates of the unknown
GF ¼ GEXP (21)
variable that may be used to extract a valuation of its relative
90 L. Fontana, A. Quintino / Building and Environment 81 (2014) 81e91
Fig. 13. MDC vs t0 trends, with or without flow rates disequilibrium, for two different displaced volume values.
uncertainty. As the error distribution results gaussian with good pressure and on the flow rate imbalance, at least for the experi-
approximation, we referred to the triple of its standard deviation s: mentally tested values, while it appears strongly related to the air
x ¼ 3s. volume displaced in the door opening operation, and has the same
The uncertainties introduced from the measure of density and order of magnitude of it.
mass are of a lower order of magnitude than those introduced from The pouring entity is not directly proportional to the displaced
other variables and therefore may be ignored. air volume; the MDC/(rVD) ratio tends to grow while VD decreases.
Concentrations are deduced from luxmeters answers through In experiments done, the smaller door has been realized with
the accurate calibration done; instrumental and reading errors in the same width and dividing in half the height. In these conditions
the C and E evaluation are revealed in the maximum data deviation the displaced air volume is halved, while the perimeter is reduced
from function E(c) correlating them, expressed by eq. (18). As at 66%. So the hypothesis that free perimeter could have influence
already shown, the maximum deviation is ±3% on the fluid pouring, is in accordance with the obtained results.
Measurement errors in the tanks dimensions are 1 mm order of Gravity of clean room contamination depends on the clean and
magnitude, so it results DM/M ¼ 0.008. Error on MF is no matter, dirty room contaminant concentrations ratio. This ratio can often
because in the realized conditions CC1 ¼ 0. be assumed equal to 100 [15]. In this case, in the conditions
A DMDC/MDC almost Gaussian distribution has been obtained, experimentally investigated and considering the pouring observed
with a standard deviation s ¼ 0.023 and an estimated accuracy values, as a consequence of the door operation, pollutant concen-
x ¼ ±0.07 tration in the clean room would become about triple. Furthermore,
dilution after the end of the operation would need about 35 min to
7. Results reduce the pollutant increment DCC to 1/10 of its starting value.
Fig. 13(a and b) shows MDC values, obtained without a disequi- Nomenclature
librium flow rate, and with a disequilibrium flow rate equal to
4.1 vol/h. It can be noticed that: A0 equivalent area of the residual openings attending the
door closed (m2)
- An appreciable influence of disequilibrium flow rate does not Ap area of the gap due to the semi-opened door (m2)
appear. Anyway, data spread is not little, so a moderate influence C ink concentration (dimensionless)
of differential pressure cannot be excluded. E luxmeter reading (lux)
- The equivalent pouring mass MDC slightly decreases as t0 grows. EP unit mass kinetic energy of air adhering the door (J/kg)
This trend diverts when door operations are very quick. EQ unit mass kinetic energy of the air flow due to
Furthermore it can be noticed that variations with respect to a pressurization (J/kg)
linear trend are little when compared with the data dispersion; GExP expelled mass flow rate (kg/s)
indeed, data best-fit with a linear or quadratic correlation, GCD mass flow rate from clean toward dirty room (kg/s)
shows almost equal standard deviation. GDC mass flow rate from dirty toward clean room (kg/s)
GF feeding mass flow rate (kg/s)
There is a distinguishable and sure influence of the door H height of the door (m)
dimension and to the displaced volume during the door opening, mA air mass in the room (kg)
VD. However MDC reduction is not proportional to the VD reduction; mA0 air mass in the room, initial value (kg)
MDC/(rW VD) ratio varies from about 0.63 for the entire door to MDC equivalent mass pouring from dirty toward clean room
about 0.82 for the half surface door. (kg)
MCD equivalent mass pouring from clean toward dirty room
8. Conclusions (kg)
MF feeding mass during t0 (kg)
Obtained results confirm that the door operation is able to MExP expelled mass during t0 (kg)
produce a dirty air transfer in the clean room, and that the trans- N number of room volumes per unit time
ferred volume entity is almost independent on the differential P pressure in the room (Pa)
L. Fontana, A. Quintino / Building and Environment 81 (2014) 81e91 91
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