3 GM901 Carbon Monoxide Measuring Device User Instructions

E T R I E B S A N L E I T U N G
B
GM 901
Carbon Monoxide Measuring Device
Users Instructions Table of Contents GM 901
CO Measuring Device
1 Introduction ........................................................................................................................... 5
1.1 Purpose of This Document ................................................................................................... 5
1.2 Symbols...................................................................................................................................... 5
2 Safety Information............................................................................................................... 6
2.1 Intended Use ............................................................................................................................ 6
2.2 General Safety Instructions and Protective Measures ............................................... 6
2.2.1 Particular Danger Due to Gases .........................................................................................................6
2.2.2 Purge-Air Failure ........................................................................................................................................6
2.3 Environmental Information ................................................................................................... 6
3 GM 901 Overview................................................................................................................ 7
3.1 Components.............................................................................................................................. 7
3.2 Models of the GM 901 .......................................................................................................... 8
3.3 Standard Scope of Supply .................................................................................................... 8
3.4 Optional Accessories ............................................................................................................. 8
4 Assembly................................................................................................................................ 9
4.1 Mounting the Transmitter and Receiver .......................................................................... 9
4.1.1 Mounting the Purge-Air Attachments ................................................................................................9
4.1.2 Mounting the Transmitter and Receiver ........................................................................................10
4.2 Mounting the Evaluation Unit............................................................................................11
4.3 Removing the GM 901 Units .............................................................................................12
5 Electrical Installation ...................................................................................................... 13

5.1 Electrical Wiring (Standard Configuration)...................................................................13
5.2 Electrical Wiring on the Evaluation Unit ........................................................................14
5.2.1 On-Site Wiring on the Evaluation Unit .............................................................................................15
5.3 Electrical Connection to Connection Unit.....................................................................16
5.4 Electrical Connections in the Connection Unit ...........................................................17
5.5 Removal from Service..........................................................................................................17
6 Startup ................................................................................................................................. 18
6.1 Requirements .........................................................................................................................18
6.2 Zero-Point Adjustment.........................................................................................................18
6.3 Manual SPAN Test (Optional) for Linearity Check......................................................19
6.3.1 Test Cells ...................................................................................................................................................19
6.3.2 Determining the Test Concentration ..............................................................................................19
6.3.3 Performing the SPAN Test ..................................................................................................................20
6.4 Default Parameter Settings ...............................................................................................20
7 Operation............................................................................................................................. 22
7.1 Control Panel on Evaluation Unit .....................................................................................22
7.2 Function Buttons and Submenus .....................................................................................22
8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 3

GM 901 Table of Contents Users Instructions
CO Measuring Device
8 Parametrization..................................................................................................................24
8.1 Diagnosis .................................................................................................................................24
8.2 Parametrization......................................................................................................................26
8.2.1 Settings ......................................................................................................................................................26
8.2.2 Device Data ..............................................................................................................................................39
8.2.3 Service .......................................................................................................................................................40
8.3 Calibration ...............................................................................................................................41
8.3.1 Zero-Point Adjustment ..........................................................................................................................41
8.3.2 SPAN Test .................................................................................................................................................42
8.4 Maintenance...........................................................................................................................43
8.4.1 Reset System ..........................................................................................................................................43
8.4.2 Maintenance Mode ...............................................................................................................................44
8.4.3 Analog Output Test ................................................................................................................................45
8.4.4 Test Relais ................................................................................................................................................46
8.4.5 Reset Parameter ....................................................................................................................................47
8.5 Measuring Mode ...................................................................................................................47
9 Technical Data ...................................................................................................................48

9.1 Overview...................................................................................................................................48
9.2 Transmitter ..............................................................................................................................48
9.3 Receiver ...................................................................................................................................48
9.4 Evaluation Unit .......................................................................................................................49
9.5 Dimensioned Drawing – Transmitter ..............................................................................50
9.6 Dimensioned Drawing – Receiver ...................................................................................51
9.7 Dimensioned Drawing – Evaluation Unit .......................................................................52
10 Warnings and Malfunctions...........................................................................................53

10.1 Warnings ..................................................................................................................................53
10.2 Malfunctions ...........................................................................................................................54
10.3 Further Troubleshooting Tips ............................................................................................55
10.3.1 Troubleshooting on the Transmitter ................................................................................................55
10.3.2 Troubleshooting on the Receiver .....................................................................................................56
10.3.3 Troubleshooting on the Evaluation Unit .........................................................................................57
10.3.4 No Response from Device .................................................................................................................58
10.3.5 Communication Error Between the Evaluation Unit and Receiver ......................................58
10.3.6 Sensor Values .........................................................................................................................................58
10.3.7 Remote Diagnosis .................................................................................................................................59
11 Spare Parts, Accessories ...............................................................................................60

11.1 Spare Parts..............................................................................................................................60
11.2 Options, Accessories ...........................................................................................................60
4 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

Operating Instructions Introduction GM 901
CO-Messgerät
1 Introduction
1.1 Purpose of This Document

This instruction manual describes the standard scope of supply of the
GM 901 CO Measuring System, as well as the standard range of accessories available.
The purpose of this document is to explain the functioning of the GM 901 and describe the
procedures for mounting, installing, starting up, and operating the device. Other documen-
tation, such as the Planning Guide, may contain additional information but is not intended to
replace this manual.
Note Make sure to read these instructions carefully before carrying out any work on the device.
All warnings must be observed at all times!
Scope This instruction manual applies to SICK measuring devices of the type GM 901.
1.2 Symbols
The following symbols are used in this manual to identify important safety information for the
user. The symbols mark sections of the text where this information is required. The safety
information and warnings, in particular, must be observed at all times.
Warning:
Indicates potential danger to personnel, particularly from electrical equipment.
‡ Always read the warnings carefully and observe them at all times.
WARNING
Danger
Provides information on preventing (fatal) injury.
‡ Always read this information carefully and observe it at all times.
DANGER
Attention
Indicates risks to system components or possible functional impairments.
‡ Always read this information carefully and observe it at all times.
ATTENTION
Note Indicates additional information on the system or system components, as well as useful tips.

GM 901 Safety Information Operating Instructions
CO Measuring Device
2 Safety Information
2.1 Intended Use

The GM 901 CO Analyzer must only be used to monitor CO concentrations in gas ducts. If
the device is used for any other purpose or changed in any way, also during installation and
assembly, any warranty claims vis-à-vis SICK AG will be rendered invalid.
The person(s) responsible for safety must ensure that all potential risks of danger are rec-
ognized in good time and avoided.
2.2 General Safety Instructions and Protective Measures

If the GM 901 is used as a sensor in conjunction with closed or open-loop control systems,
the operator must ensure that a failure or malfunction on the GM 901 cannot lead to dan-
gerous operating conditions or conditions that could cause serious damage.
2.2.1 Particular Danger Due to Gases

The transmitter and receiver units are directly flanged to the gas-carrying duct. Gas may es-
cape through the flange when the units are removed from the purge-air attachment, partic-
ularly if the system is pressurized.
2.2.2 Purge-Air Failure

The purge air (optional) is used to cool the transmitter and receiver units, and protects the
optical boundary areas from dirt, corrosive flue gases, and high flue-gas temperatures.
• If the purge-air supply fails, the hot, corrosive gases can cause irreparable damage to the
transmitter and receiver units. If the system is pressurized, in particular, the gas can also
enter the purge-air compressor and filter via the purge-air hose, thereby damaging these
system components.
If the purge-air supply fails:
‡ open the quick-release locks on the transmitter and receiver units and remove them.
Seal the flange opening with heat-resistant material (blind flange, option), particularly if
the system is pressurized.
‡ Restore the purge-air supply.
‡ Remount the units and switch them on again.
2.3 Environmental Information

The GM 901 was designed in accordance with certain ecological criteria. The modules can
be easily separated, sorted, and receycled.
All of the materials used in the GM 901 are groundwater-neutral.

Operating Instructions GM 901 Overview GM 901
CO-Messgerät
3 GM 901 Overview
3.1 Components
Purging-air attachment
Receiver Transmitter
Temperature
Purging-air unit sensor
(optional) (optional)
Cable 15 m (CAN bus)
Evaluation unit
Connection unit
(option)
Operation
Service GM 901
Warning
Malfunction
Cable 2 m (CAN bus)
Cable 1000 m max. (CAN bus)
1 Analog input,
1 Analog output
Power supply 115/230 V AC
Fig. 3.1 Components

GM 901 GM 901 Overview Operating Instructions
CO Measuring Device
3.2 Models of the GM 901

Depending on duct dimensions the following GM 901 models are available:
• GM 901-03 for measuring distance range of 0.5 – 2.5 m
• GM 901-04 for measuring distance range of 2.5 – 8 m
3.3 Standard Scope of Supply

The basic configuration of the GM 901 consists of:
• Transmitter
• Receiver
• Evaluation unit with connecting cable (2 m)
• Cable for connecting the transmitter and receiver units (15 m)
• Flanges
3.4 Optional Accessories

• Connection unit for distances up to 1000 m
• Purge-air unit for protecting the optical boundary areas on the transmitter and receiver
units
• Weatherproof covers for mounting the unit outdoors
• Optical adjustment device
• CO test cells with bracket (span test)
• Alignment bracket for establishing a zero-point reference path
• Blind flanges
• PT 100 temperature sensor

Operating Instructions Assembly GM 901
CO-Messgerät
4 Assembly
4.1 Mounting of the Transmitter and Receiver

Note Always perform a zero-point adjustment before installing the device on the duct!
See also Chapter 6.2, Page 18.
A CO-free environment must be available to perform the zero-point adjustment.
If the system is shut down and the duct is free of CO, the adjustment can also be performed
at the measuring point directly.
4.1.1 Mounting the Purge-Air Attachments
Standard installation (without purge-air unit):

‡ Attach an sealing tape to the flange with pipe
‡ Place 7 disk springs on each of the 3 screw bolts (see Fig.)
‡ Place the purge-air attachments for the transmitter and receiver on the flange
‡ Place spherical washers on the three screw bolts
L= 8,5 ... 10 mm
‡ Tighten the self-locking nuts (w/f 17) so that there is a gap of
L
‡ max. 10 mm and min. 8.5 mm between the two flange plates.
Length L = 8.5 – 10 mm
With purge-air unit (optional)
‡ Connect the purge-air hoses to the connection piece on the purge-air attachments and
secure them with hose clamps
‡ Switch on the purge-air unit. Check for purge air at the purge-air attachments on the trans-
mitter and receiver
Follow the remaining steps in the standard installation procedure above
Aligning the Optical Axis
On the transmitter:
‡ Mount the optical alignment device on the purge-air attachments, see Fig. 2.
Mount the alignment device with lamp on the receiver side and the device with the focu-
sing screen on the transmitter side.
‡ Tighten the two screws on the transmitter for the horizontal (X) and vertical (Y) adjust-
ment, see Fig. 4.1, so that the light spot appears at the center of the focusing screen of
the adjustment tube.
Correct ‡ Swap the optical alignment devices on the purge-air attachments of the transmitter and
receiver
At the receiver:
‡ Tighten the two screws on the transmitter for the horizontal (X) and vertical (Y) adjust-
ment, see Fig. 4.1, so that the light spot appears at the center of the focusing screen of
the adjustment tube.
‡ Please control the adjustment on boh sides.
Wrong

GM 901 Assembly Operating Instructions
CO Measuring Device
POT
TOP
x
Fig. 4.1 Mounting the Purge-Air Attachments
4.1.2 Mounting the Transmitter and Receiver

‡ Remove the optical adjustment device. Mount the transmitter and receiver on the purge-
air attachments and secure them with the quick-release locks
Transmitter,
Receiver
Purge-air
attachment
Flange
Quick release locks
Fig. 4.2 Mounting the Transmitter and Receiver

Operating Instructions Assembly GM 901
CO-Messgerät
4.2 Mounting the Evaluation Unit

‡ Mount the evaluation unit on a level surface that is protected and easily accessible.
‡ Secure the housing at 4 fastening brackets.
97,5
90
160
82
Ø8
Operation
GM9 01
Service Control Unit
Warning
Malfunction 322
300
23
Fig. 4.3 Mounting the Evuation Unit

GM 901 Assembly Operating Instructions
CO Measuring Device
4.3 Removing the GM 901 Units

The GM 901 should be removed from the duct if the system is shut down for a longer period
of time.
The GM 901 must be removed if the optional purge-air unit is taken out of operation.
Leakage of hot, toxic gases!

Toxic gases can escape from the duct when you remove the transmitter and receiver from
the flange.
WARNING ‡ Ensure that appropriate safety precautions are taken.
Procedure
‡ Disconnect the device from the power supply
‡ Disconnect the cable connectors on the transmitter and receiver. If they are not to be
used for a longer period of time, the connectors should be protected from moisture and
dirt
‡ Remove sender and receiver unit from the purge air adapters ( Loose quick release
locks)
‡ Connect the air purge adapters with the blind flange ( optional).
Note The optical adjustment of the air purge adapter remains uneffected.

Operating Instructions Electrical Installation GM 901
CO-Messgerät
5 Electrical Installation
All installation and final wiring work must be performed by the customer, unless otherwise
agreed with SICK.
5.1 Electrical Wiring (Standard Configuration)
GM 901Receiver GM 901 Transmitter
Cable length: 15 m
GM 901 Evaluation unit

Cable length: 2 m
Operation
GM901
Warning
Malfunction
Analog signals: 1 input, 1 output
Status signals: 1input, 2 output
Power supply: 115/230 V AC
Fig. 5.1 GM 901 - Electrical Connections (Standard)
‡ Connect the system components as shown in Fig. 5.1.

GM 901 Electrical Installation Operating Instructions
CO Measuring Device
5.2 Electrical Wiring on the Evaluation Unit
Fig. 5.2 Electrical Connections on the Evaluation Unit
Note The evaluation unit is delivered at works with 230 V AC setting.

CO-Messgerät
5.2.1 On-Site Wiring on the Evaluation Unit
Fig. 5.3 Electrical Connections (On-Site)
Note The contrast of the display can be tuned with help of the rotary potentiometer.

GM 901 Electrical Installation Operating Instructions
CO Measuring Device
5.3 Electrical Connection to Connection Unit
GM 901 Receiver GM 901 Transmitter
Cable length: 2 m Cable length: 15 m
Connection unit
GM 901 Evaluation unit

Cable length: <1000 m
Operation
Service GM 901
Warning
Malfunction
Analog signals: 1 input, 1 output.

Status signals: 1 input, 2 output
Fig. 5.4 Connection Unit for Distances up to 1000 m
‡ Connect the system components as shown in Fig. 5.4.

CO-Messgerät
5.4 Electrical Connections in the Connection Unit
ST 2 ST 4 CAN
Fuse 2.5 AT Terminator
250 V
230/115 V AC ST 6 ST 7 ST 5
40…60 Hz
CAN GND
CAN GND
CAN GND
CAN-H
CAN-H
CAN-H
CAN-L
CAN-L
CAN-L
GND
GND
+24
+24
NC
NC
ST 1
PE
L1
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3
N
1 2 3
Power supply
115 V / 230 V AC
Sensor Sensor Evaluation unit
PG 13,5
PG 13,5
Fig. 5.5 Electrical Connections in the Connection Unit (Option)
Connecting the evaluation unit

Cable length: max. 1000 m
CAN-H / CAN-L / CAN GND
Connecting the GM 901 receiver

Standard cable (2 m)
+24 V pk
GND gr
CAN-H ye
CAN-L gn
CAN-GND bn
5.5 Removal from Service

Observe the VDE safety instructions and any national guidelines:
‡ When removing the device, ensure that live wires and cables are not easily accessible.
‡ Always insulate the cable ends and use suitable measures to protect them from dirt and
moisture
‡ Switches that must not be activated for safety reasons must be marked accordingly and

GM 901 Startup Operating Instructions
CO Measuring Device
6 Startup
6.1 Requirements
You must complete and check the following before you start the system:
‡ Check the electrical installations
‡ Check and perform a functional test on the purge-air unit (option)
‡ Align the flanges
‡ Check the active measuring distance (see GM 901 Planning Guide)
6.2 Zero-Point Adjustment
Note After you have switched on the power supply and following an initial warm-up phase of ap-
prox. 30 minutes, the system begins stable operation.
Attention
Always perform a zero-point adjustment before the system is started!
ATTENTION
A CO-free environment must be available to perform the zero-point adjustment.
If the system is shut down and the duct is free of CO, the adjustment can also be performed
at the measuring point directly.
‡ Remove the purge-air attachments from the transmitter and receiver and attach them to
the mounting bracket (optional) securely.
‡ Set the mounting bracket to the flange-flange distance of the duct measuring distance
and align it so that it is flush.
‡ Align the purge-air attachments
(see Aligning the Optical Axis, Page 9)
‡ Secure the transmitter and receiver on the purge-air attachments
Attention
Do not change the alignment of the mounting bracket.
ATTENTION
Note As the adjustment of the measurement path changes the parameters of the device, the val-
ues must be stored before zero point adjustment. (see Chapter 8.2.1.6, Page 31. Setting of
parameters - measuring path)
‡ Press the CAL button on the control panel of the evaluation unit to start the zero-point
adjustment (see Chapter 8.3.1, Page 41)

Operating Instructions Startup GM 901
CO-Messgerät
Once the zero point has been adjusted:

‡ Remove the transmitter and receiver from the purge-air adapters
‡ Remove the purge-air adapters from the mounting bracket.
6.3 Manual SPAN Test (Optional) for Linearity Check
6.3.1 Test Cells

The following test cells are available (other concentrations on request):
• 250 ppm · m
• 750 ppm · m
• 4 000 ppm · m
• 10 000 ppm · m
6.3.2 Determining the Test Concentration

The test concentration (test cell value) is calculated using the following formula:
TW [ppm · m] = MB [ppm] · x · S[m]
TW = check value
MB = full scale
S = active measuring range
x = position of the check value
Note To convert mg/m3 N to ppm: 1 mg/m3 N = 0.8 ppm
Example:
full scale MB = 1500 ppm
active measuring range S=4m
check value at 70 % of the MB x = 0,7
TW [ppm · m] = MB [ppm] · x · S[m]

TW [ppm · m] = 1500 [ppm] · 0,7 · 4 [m]
TW [ppm · m] = 4200 [ppm · m]
The test cell should have the value 4 200 ppm o m.

Nearest available test cell: 4 000 ppm o m

GM 901 Startup Operating Instructions
CO Measuring Device
6.3.3 Performing the SPAN Test

The preparations for performing the SPAN test
are described in Chapter 6.2, Page 18.
‡ Insert the test cell holder on the transmitter.
Attention
Do not insert a cell filled with CO yet
ATTENTION
Insert for CO cell
Fig. 6.1 GM901 Transmitter iwth Test Cell Holder
‡ To start the SPAN test, press the CAL button on the evaluation unit (see Chapter 8.3.2,
Page 42) and follow the instructions displayed.
6.4 Default Parameter Settings

• Parameter Settings
– Physical Unit mg/Nm3
– Normalization wet
– Response Time 30 s
– Measuring Range _1000 mg//Nm3
– Limit Value _1000 mg//Nm3
• Measuring Distance
– Flange - Flange _2500 mm
– Aktive Measuring Distance _2000 mm

Operating Instructions Startup GM 901
CO-Messgerät
• Temperature
– Substitute 150 °C
– External Yes
– Scale Low __0 °C
– Scale High 250 °C
– Input Low _4.0 mA
– Input High 20.0 mA
• Humidity
– Substitute 00.0 %(Vol.)
• Pressure
– Substitute 1013 hPa
• Analog Out
– Live Zero 4 mA
• Calibration
– Span 1.00
– Zero +000
• Parameter Device
– Serial Number _ _ _ _ _ _ _ _entered following final inspection
• Software Revision
– Sensor Unit _ _ _ _ _ _ _ _ _ _ _ _ current software revision
– Evaluation Unit _ _ _ _ _ _ _ _ _ _ _ _ current software revision
– Configuration ____ type code of evaluation unit
• Service
– C1 Determined by the zero adjustment
– C2 Determined by the zero adjustment
– C3 Factory data
– C4 assigned to the GM 901
– C5 receiver.
– C6 (for each device)
– C7
– C8

GM 901 Operation Operating Instructions
CO Measuring Device
7 Operation
7.1 Control Panel on Evaluation Unit
Measuring Operation
Measuring T=150 °C
T=150°C
Service
GM901
Operation
Service
Warning
GM 901 CO 1128 mg/
Nm
3
Control Unit
Malfunction
Warning
Malfunction
0 2000
diag par cal maint
Enter meas
Fig. 7.1 Control Panel on Evaluation Unit
Arrow buttons for editing units, values
T=150 °C is the measured value of an external

Measuring
Measuring T=150 °C
T=150°C temperature sensor or internal, variable
CO 1128 mg/
Nm
3
substitute value
1128 mg/Nm3 Current measured value
0 2000
0 Start of measuring range
2000 End of measuring range, variable
t Variable limit value
7.2 Function Buttons and Submenus
Diagnosis
• Malfunction Malfunction message
diag • Warning Warning messages
• Sensor values Indication of sensor values for error diagnosis

Operating Instructions Operation GM 901
CO-Messgerät
Parameter
• Settings Parameter settings
par – Physical Unit 3 phy. units, options: ppm, mg/m3 N, mg/m3
– Normalization Humidity correction
– Response Time from 5 s to 360 s
– Measuring Range from 100 ppm to 20 000 ppm
– Limit Value Limit value can be varied in selected range
– Meas. Distance from 500 mm to 8000 mm
– Temperature Flue-gas temp.: as analog inp. or fixed value
up to 500 °C (variable)
– Humidity Flue-gas humidity: fixed value input for normalization and cor-
rection
– Pressure Pressure: fixed value input for normalization
– Analog out Analog output: live zero 0 mA to 4 mA
– Calibration SPAN and zero correction
• Device Device data
– Serial Number Serial number
– Software Revision Software version
– Configuration Configuration of evaluation unit
• Service
– Calibration Values Device-specific calibration values
Calibration Calibration
• Zero Adjust Zero-point adjustment
cal • SPAN-Test SPAN test
Maintenance Maintenance
• Reset System Restart system
maint • Maint-Mode Maintenance mode
• Test Analog Output Check current value at analog output
• Test Relays Relay test
• Reset Parameter Reset the parameters to the default settings
Measurement Measurement mode

• Measuring
meas

GM 901 Parametrization Operating Instructions
CO Measuring Device
8 Parametrization
8.1 Diagnosis
Note To cancel or return to the previous menu, press "Arrow left" (back)
To return to measuring mode at any time: press "meas"
Display Action Note

Press "diag" Display switches to Diagnosis mode
Measuring
Measuring T=150 °C
T=150°C
CO 1128 mg/
Nm
3
0 2000
‡ Choose Malfunction with "Arrow down" Display malfunction messages
Parameters
Diagnosis ‡ Press "Enter"
Malfunction
Warning
Sensor values
back
‡ Press "Arrow back" See Chapter 10.2, Page 54 for displaying

Parameters
Malfunction 1 of 1 malfunctions
Signal too high
back
Parameters
Diagnosis
Malfunction
Warning
Sensor values
back
‡ Choose Warning with "Arrow down" Display warning messages

Parameters
Diagnosis ‡ Press "Enter"
Malfunction
Warning
Sensor values
back
‡ Press "Arrow back" See Chapter 10.1, Page 53 for displaying

warnings and Chapter 10.2, Page 54 for
malfunctions (and further troubleshooting
tips Chapter 10.3, Page 55)

Operating Instructions Parametrization GM 901
CO-Messgerät
Display Action Note
Parameters
Diagnosis
Malfunction
Warning
Sensor values
back
‡ Choose Sensor Values with "Arrow Display sensor measuring valuesfor trou-
Parameters
Diagnosis down" bleshooting
‡ Press "Enter"
Malfunction
Warning
Sensor values
back
Parameters
Sensor values
V1: 3.600 TE: 57.0
V2: 4.200 TO: 60.1
DK: 0.000 TD: 10.7
CC: 500.0 AG: 12.04
back
Parameters
Diagnosis
Malfunction
Warning
Sensor values
back

CO Measuring Device
8.2 Parametrization
8.2.1 Settings
8.2.1.1 Physical Unit
Display Action Note

‡ Choose "Physical Unit" All of the parameters that can be edited are
‡ Confirm with "Enter" accessible in this menu
ParametersSettings
Parameter
Physical Unit
Normalization
Response Time
Measuring Range
back
Limit Value
Meas. Distance
Temperature
Humidity
Pressure
Analog Out
Calibration
‡ Enter password and press "Enter" The password is 1234

Password The password remains active for 30 minu-
tes after it is entered
Password 1234
back select
‡ Press "Enter" Display physical unit

Parameters
Physical Unit
Unit : mg / Nm3
back edit: Enter
‡ Choose with "Arrow right" Choose the physical unit

Parameters
Physical Unit ‡ Confirm with "Enter"
Unit : mg / Nm3
ppm mg/Nm3 mg/m3
back select
‡ Press "Arrow left" Display returns to selection screen

Parameters
Physical Unit
Unit : ppm
back edit: Enter

CO-Messgerät
8.2.1.2 Normalization
Display Action Note

‡ Choose "Normalization" Measured value normalization
ParametersSettings
Parameter ‡ Press "Enter"
Pysical Unit
Normalization
Response Time
Measuring Range
back
‡ Press "Enter" Default (factory) settings

Parameters
Normalization
Mode : wet
back edit: Enter
‡ Choose with "Arrow right" Confirm with "Enter" to save the new
Parameters
Normalization ‡ Press "Enter" mode.
Mode :
dry wet
back select
‡ Press "Arrow left" Display switches to selection screen

Parameters
Normalization
Mode : dry
back edit: Enter

CO Measuring Device
8.2.1.3 Response Time
Display Action Note

‡ Choose "Response Time" Response time
ParametersSettings
Physical Unit
Normalization
Response Time
Measuring Range
back
‡ Press "Enter" Default setting: 30 s

ParametersTime
Response min: 5 s
max: 360 s
Time 30 s
back edit: Enter
ParametersTime
Response ‡ Enter new value with "Arrow up" or "Ar- mode.
row down"
Time 030 s ‡ Press "Enter"
back select

ParametersTime
Response
Time 30 s
back edit: Enter

CO-Messgerät
8.2.1.4 Measuring Range
Display Action Note

‡ Choose "Measuring Range" Measuring Range
ParametersSettings
Physical Unit
Normalization
Response Time
Measuring Range
back
‡ Press "Enter" Default setting: 1000 mg/Nm3

ParametersRange
Measuring min: 100
max: 20 000
3
Range: 1000 mg/Nm
back edit: Enter
ParametersRange
Measuring ‡ Enter new value with "Arrow up" or "Ar- mode.
row down"
Range: 01000 mg/Nm3 ‡ Press "Enter"
back select

ParametersRange
Measuring
3
Range: 1000 mg/Nm
back edit: Enter

CO Measuring Device
8.2.1.5 Limit value
Display Action Note

‡ Choose "Limit Value" Limit value
ParametersSettings
Limit Value
Meas. Distance
Temperature
Humidity
back
‡ Press "Enter" Default setting: 1000 mg/Nm3

Parameters
Limit Value Important: Is the value within the selected
measuring range?
Limit: 1000 mg/Nm3
back edit: Enter
Parameters
Limit Value ‡ Enter new value with "Arrow up" or "Ar- mode.
row down"
Limit: 01000 mg/Nm3 ‡ Press "Enter"
back select

Parameters
Limit Value
3
Limit: 1000 mg/Nm
back edit: Enter

CO-Messgerät
8.2.1.6 Flange to Flange Measuring Distance and Active Measuring Distance
Display Action Note

‡ Choose "Meas. Distance" Measuring distance
ParametersSettings
Limit Value
Meas. Distance
Temperature
Humidity
back
‡ Choose "Fl.–Fl." and confirm with Default flange – flange

Parameters
Meas. Distance "Enter" measuring distance: 2500 mm
min: 500 mm
Fl. - Fl. : 2500 mm max: 8 000 mm
Active : 2000 mm
back edit: Enter
‡ Choose with "Arrow right" Enter the exact fl.-fl. measuring distance
Parameters
Meas. Distance ‡ Enter new value with "Arrow up" or "Ar- to +-10%!
row down" Confirm with "Enter" to save the new value.
Fl. - Fl. : 02500 mm ‡ Press "Enter"
Active : 2000 mm
back edit: Enter
Parameters
Meas. Distance
Fl. - Fl. : 2500 mm
Active : 2000 mm
back edit: Enter
‡ Choose "Active" with "Arrow down" Enter the active measuring distance
Parameters
Meas. Distance ‡ Press "Enter" The exact measuring distance must be
entered (+- 1 %)!
Fl. - Fl. : 2500 mm
Active : 2000 mm
back edit: Enter
‡ Choose with "Arrow right" Default active measuring distance setting:

Parameters
Meas. Distance ‡ Enter new value with "Arrow up" or "Ar- 2000 mm
row down" Confirm with "Enter" to save the new value.
Fl. - Fl. : 2500 mm ‡ Press "Enter"
Active : 02000 mm
back edit: Enter

Parameters
Meas. Distance
Fl. - Fl. : 2500 mm
Active : 2000 mm
back edit: Enter

CO Measuring Device
8.2.1.7 Temperature
Display Action Note

‡ Choose "Temperature" Flue-gas temperature
ParametersSettings
Limit Value
Meas. Distance
Temperature
Humidity
back
‡ Choose with "Arrow up" or "Arrow Enter the substitute temperature value
down" The other input options are explained in the
Parameters Input
Temperature following screens
‡ Press "Enter"
Substitute 150 °C
External Yes
Scale Low 0 °C
Scale High 250 °C
back Select
Input Low : 4,0 mA

Input High : 20.0 mA
‡ Choose with "Arrow right" Default substitute temperature value:

Parameters Input
Temperature ‡ Enter new value with "Arrow up" or "Ar- 150 °C
Substitute 150 °C row down"
External Yes ‡ Press "Enter"
Scale Low 0 °C
Scale High 250 °C
back Select
Parameters Input
Temperature
Substitute 150 °C
External Yes
Scale Low 0 °C
Scale High 250 °C
back Select
‡ Choose with "Arrow up" or "Arrow For using an external temperature sensor
Parameters Input
Temperature down"
Substitute 150 °C ‡ Press "Enter"
External Yes
Scale Low 0 °C
Scale High 250 °C
back Edit: Enter
‡ Choose with "Arrow right" Confirm with "Enter" to save your selection.
Parameters Input
Temperature ‡ Press "Enter"
Substitute 150 °C
External Yes No
Scale Low 0 °C
Scale High 250 °C
back Select

CO-Messgerät
Display Action Note
Parameters Input
Temperature
Substitute 150 °C
External Yes
Scale Low 0 °C
Scale High 250 °C
back Edit: Enter
‡ Choose with "Arrow up" or "Arrow Default setting: 0 °C

Parameters Input
Temperature down"
External Yes
Scale Low 0 °C
Scale High 250 °C
back edit: Enter
‡ Choose with "Arrow right" Confirm with "Enter" to save the new value.
Parameters Input
Temperature ‡ Enter new value with "Arrow up" or "Ar-
Scale Low 000 °C
Scale High 250 °C
back Select
Parameters Input
Temperature
Substitute 150 °C
External Yes
Scale Low 0 °C
Scale High 250 °C
back edit: Enter
‡ Choose with "Arrow up" or "Arrow Default setting: 250 °C

Parameters Input
Temperature down" max: 500 °C
External Yes
Scale Low 0 °C
Scale High 250 °C
back Edit: Enter
‡ Choose with "Arrow right"

Parameters Input
Scale Low 0 °C
Scale High 250 °C
back select
Parameters Input
Temperature
Substitute 150 °C
External Yes
Scale Low 0 °C
Scale High 250 °C
back Edit: Enter

CO Measuring Device
Display Action Note

‡ Choose with "Arrow up" or "Arrow Signal for start of measuring range
Parameters Input
Temperature down" Default setting: 4.0 mA
Scale Low 0 °C
Scale High 250 °C
Input Low 4.0 mA
back edit: Enter
Parameters Input
External Yes row down"
Scale Low 0 °C ‡ Press "Enter"
Scale High 250 °C
Input Low 04.0 mA
back select
Parameters Input
Temperature
External Yes
Scale Low 0 °C
Scale High 250 °C
Input Low 4.0 mA
back edit: Enter
‡ Choose with "Arrow up" or "Arrow Signal for end of measuring range
Parameters Input
Temperature down" Default setting: 20.0 mA
Scale Low 0 °C ‡ Press "Enter"
Scale High 250 °C
Input Low 4.0 mA
Input High 20.0 mA
back edit: Enter
Parameters Input
Scale Low 0 °C row down"
Scale High 250 °C ‡ Press "Enter"
Input Low 4.0 mA
Input High 20.0 mA
back select
Parameters Input
Temperature
Scale Low 0 °C
Scale High 250 °C
Input Low 4.0 mA
Input High 20.0 mA
back edit: Enter

CO-Messgerät
8.2.1.8 Humidity
Display Action Note

‡ Choose with "Arrow up" or "Arrow Flue-gas humidity
ParametersSettings
Parameter down"
Limit Value ‡ Press "Enter"
Meas. Distance
Temperature
Humidity
back
‡ Press "Enter" Default setting: 0.0 %

Parameters
Humidity Input This is the dry correction value
max: 99.9 %
Substitute : 0.0 %
back edit: Enter
Parameters
Humidity Input ‡ Enter new value with "Arrow up" or "Ar-
row down"
Substitute : 00.0 % ‡ Press "Enter"
back select
Parameters
Humidity Input
Substitute : 0.0 %
back edit: Enter

CO Measuring Device
8.2.1.9 Pressure
Display Action Note

‡ Choose with "Arrow up" or "Arrow Flue-gas pressure
ParametersSettings
Parameter down"
Humidity ‡ Press "Enter"
Pressure
Analog Out
Calibration
back
‡ Press "Enter Default setting: 1013 hPa

Parameters
Pressure Input min: 800
max: 1 200
Substitute : 1013 hPa
back edit: Enter
Parameters
Pressure Input ‡ Enter new value with "Arrow up" or "Ar- This is the pressure correction value (in
row down" ppm or standard)
Substitute : 1013 hPa ‡ Press "Enter"
back select
Parameters
Pressure Input
Substitute : 1013 hPa
back edit: Enter

CO-Messgerät
8.2.1.10 Analog Output
Display Action Note

‡ Choose with "Arrow up" or "Arrow Analog Output / live zero
ParametersSettings
Parameter down"
Pressure
Analog Out
Calibration
back
‡ Press "Enter" Default setting: 4 mA

Parameters
Analog Out
Live-Zero
Live Zero : 4 mA
back edit: Enter
Parameters
Analog Out ‡ Enter new value with "Arrow up" or "Ar- Possible values: 0 to 4 mA
row down"
Live-Zero
Live Zero : 4 mA ‡ Press "Enter"
back edit:select
Enter
Parameters
Analog Out
Live-Zero
Live Zero : 4 mA
back edit: Enter

CO Measuring Device
8.2.1.11 Calibration
Display Action Note

‡ Choose with "Arrow up" or "Arrow On-site calibration
ParametersSettings
Parameter down"
Pressure
Analog Out
Calibration
back
‡ Press "Enter" SPAN / characteristic slope

Parameters
Calibration Default setting: 1.00
Can be changed, e.g. after SPAN test
Span : 1.00
Zero : 0
back edit: Enter
Parameters
Calibration ‡ Enter new value with "Arrow up" or "Ar-
row down"
Span : 1.00 ‡ Press "Enter"
Zero : 0
back select
Parameters
Calibration
Span : 1.00
Zero : 0
back edit: Enter
‡ Press "Enter" Default setting: 0

Parameters
Calibration Offset correction possible, e.g. after compa-
rative measurement
Span : 1.00
Zero : 0
back edit: Enter
Parameters
Calibration ‡ Enter new value with "Arrow up" or "Ar-
row down"
Span : 1.00 ‡ Press "Enter"
Zero : + 0 0 0
back select

Parameters
Calibration
Span : 1.00
Zero : 0
back edit: Enter

CO-Messgerät
8.2.2 Device Data
Display Action Note

‡ Choose with "Arrow up" or "Arrow Key device data
Parameters down"
‡ Press "Enter"
Settings
Device
Service
back
‡ Choose with "Arrow up" or "Arrow

Parameter
ParametersDevice down"
‡ Press "Enter"
Serial Number
Software Revision
Configuration
back
‡ Press "Arrow left" Display serial number of device

Serial
Parameters
Number
Number
0 000 000
back edit: Enter
‡ Choose with "Arrow up" or "Arrow Display software version

Parameter
‡ Press "Enter"
Serial Number
Software Revision
Configuration
back
‡ Press "Arrow left"

Software
Parameters
Revision
Sensor Unit:
9 048 261 0000
Evaluation Unit:
9 048 260 0000
back
Parameter
ParametersDevice
Serial Number
Software Revision
Configuration
back
‡ Choose with "Arrow up" or "Arrow Device Configuration

Parameter
‡ Press "Enter"
Serial Number
Software Revision
Configuration
back

CO Measuring Device
Display Action Note

‡ Press "Arrow left" Display the device configuration
Configuration
Parameters 0112 = standard
No inputs allowed
Configuration:
0112
back
‡ Press "Arrow left"

Parameter
ParametersDevice
Serial Number
Software Revision
Configuration
back
8.2.3 Service
Display Action Note

‡ Choose with "Arrow up" or "Arrow Sensor calibration parameters
Parameters down" Important: changes can lead to deviations
‡ Press "Enter" in the measured values
Settings
Device
Service
back
‡ Press "Arrow left" These values may only be changed in

exceptional cases, e.g. when the receiver is
ParametersValues
Calibration replaced
C1 : 0.0712
C2 : 0.0712
C3 : 500.1234
C4 : 20.1234
back edit: Enter
C5 : 0.0123
C6 : 1

CO-Messgerät
8.3 Calibration
8.3.1 Zero-Point Adjustment
Display Action Note

‡ Press "CAL"
Calibration ‡ Choose with "Arrow up" or "Arrow
down"
Zero Adjust
Span Test ‡ Press "Enter"
back
‡ Press "Enter"
Zero Adjust ‡ Cancel with "Arrow left"
Are you sure to
start adjust
procedure ?
back Start: Enter

Wait until device temperature has been
Zero Adjust reached
Message is only displayed if the tempera-
Caution operation
ture has not stabilized yet
temperatur not
valid
T: 61.5°C
back Start: Enter
‡ Press "Enter" No inputs can be made during the calibra-

Zero Adjust (for T=60 °C +- 0,5 °C) tion procedure
‡ Cancek with "Arrow left"
Please Wait !
***********
No inputs can be made during the calibra-

Zero Adjust tion procedure
Please wait
Amplifer Values
Amp1: 0 Amp2: 6
*************
back
‡ Press "Enter" Data is saved

Zero Adjust
C1 : +0,0...
C2 -var : +0,0...
C3 : +0,0...
back Save: Enter

CO Measuring Device
8.3.2 SPAN Test
Display Action Note

‡ Choose "SPAN Test"
Calibration ‡ Press "Enter"
Zero Adjust
Span Test
back
‡ Press "Enter" Start the zero-point adjustment for the

Zero Adjust SPAN test
Are you sure to

start adjust
procedure ?
back Start: Enter

Zero-point adjustment is performed
Span Test No inputs allowed on device
Please Wait !
***********
Zero-point adjustment is performed

Span Test No inputs allowed on device
Please wait
Amplifer Values
Amp1: 0 Amp2: 6
*************
back
‡ Edit ambient temperature Set the temperature to the current ambient

Span Test ‡ Insert test cell in the holder temperature
Compare the measured value displayed
Temperature: 25°C with the value on the test cell
Deviations can be corrected with the SPAN
CO: xxxxxxxx ppm x m value (see Chapter 8.2.1.11, Page 38), if
necessary
back edit: Enter
The span factor setting is calculated from
the setpoint (label on test cell) divided by
the displayed measured value.

CO-Messgerät
8.4 Maintenance
8.4.1 Reset System
Display Action Note

‡ Choose with "Arrow up" or "Arrow Restart the device
down"
Maintenance
‡ Press "Enter"
Reset System
Maint Mode: No
Test Analog Out
Test Relay
back
Reset Parameter
‡ Press "Enter"
Reset System
Are you sure to
start reset
procedure ?
back Start: Enter
No inputs allowed on device

Reset System
Reset System
Please wait !
***********
The device is restarted

Measuring
Measuring T=150 °C
T=150°C
CO 1128 mg/
Nm
3
0 2000

CO Measuring Device
8.4.2 Maintenance Mode
Display Action Note

Maintenance down"
‡ Press "Enter"
Reset System
Maint Mode: No
Test Analog Out
Test Relay
back
‡ Choose with "Arrow right" If you choose YES, the display switches to
Maintenance ‡ Press "Enter" Maintenance Mode
Output relay drops out
Reset System Analog output keeps the last value
Maint Mode: No Yes
Test Analog Out
Test Relay
back select
Maintenance
Reset System
Maint Mode: No
Test Analog Out
Test Relay
back

CO-Messgerät
8.4.3 Analog Output Test
Display Action Note

‡ Press "Enter"
Maintenance
Reset System
Maint Mode: No
Test Analog Out
Test Relay
back
‡ Press "Enter" The set value must be output at the analog

Maint-Mode output
Channel 1 : 04.0 mA
back edit: Enter

Maint-Mode ‡ Enter new value with "Arrow up" or "Ar-
Channel 1 : 04.0 mA row down"
‡ Press "Enter"
back selekt
Maintenance
Reset System
Maint Mode: No
Test Analog Out
Test Relay
back

CO Measuring Device
8.4.4 Test Relais
Display Action Note

‡ Choose with "Arrow up" or "Arrow Test relay 1 and relay 2
Maintenance down"
‡ Press "Enter"
Reset System
Maint Mode: No
Test Analog Out
Test Relay
back

Test Relay down"
‡ Press "Enter"
Relay 1: On
Relay 2: Off
back edit: Enter

Test Relay ‡ Press "Enter"
Relay 1: Off On
Relay 2: Off
back select
Test Relay
Relay 1: On
Relay 2: Off
back edit: Enter

CO-Messgerät
8.4.5 Reset Parameter
Display Action Note

‡ Press "Enter"
Maintenance
Reset System
Maint-Mode: No
Test Analog Out
Reset Parameter
back
‡ Press "Enter"
Reset System
Are you sure to
start reset
procedure ?
back Start: Enter
No inputs allowed on device

Maintenance
Reset Parameter
Please wait !
Maintenance
Reset System
Maint-Mode: No
Test Analog Out
Reset Parameter
back
8.5 Measuring Mode
Display Action Note

You can press "Meas" at any time to
Measuring
Measuring T=150 °C
T=150°C switch to Measuring mode
CO 1128 mg/
Nm
3
0 2000

GM 901 Technical Data Operating Instructions
CO Measuring Device
9 Technical Data
9.1 Overview
Measuring range 100 ppm to 20 000 ppm *)

Measuring distance 0.5 m ... 2,5 m (GM 901-03)
2.5 m ... 8 m (GM 901-04)
Gas temperature max. 300°C
Linearity +-5% of measuring range end value

Resolution approx. 10 ppm
Response time 5 - 360 sec
Ambient temperature –20 °C ... +55 °C
Degree of protection IP 65
Supply voltage 115 V AC / 230 V AC
Power frequency 50 / 60 Hz
Max. power consumption 75 VA

*) depending on active measuring distance
9.2 Transmitter
Dimensions 240 mm x 150 mm x 150 mm (LxBxH)

Length incl. purge-air attachment
Weight 3 kg incl. purge-air attachment
Lamp service life approx.. 20 000 hours
9.3 Receiver
Dimensions 240 mm x 150 mm x 150 mm (LxBxH)

Length incl. purge-air attachment
Weight 3 kg incl. purge-air attachment

Operating Instructions Technical Data GM 901
CO-Messgerät
9.4 Evaluation Unit
Analog input: 0 ... 20 mA

Input resistance 100 Ω
Analog output electrically isolated 0 ... 20 mA
max. load 500 Ω
Relay 1 break contact for device error
Floating, NO contact,
125 V, 1A, 150 VA DC
NC contact for malfunction
Relay 2 operating contact when exceeding the limit
value Floating, NO contact,
125 V, 1A, 150 VA DC
NO contact for limit value violation
Status input Status input for maintenance
Max. contact load 5 V / 2 mA
Interfaces RS 232 für Service
CAN bus (optional)
PROFI BUS (optional)
Dimensions (L x W x H) 200 mm x 90 mm x 300 mm
Weight 4.3 kg

CO Measuring Device
9.5 Dimensioned Drawing – Transmitter
19
45°
45°
90°
100
14
78.5
ø ø
130 39.5
ø
127
10
8
103.6
240
ø
74
80
150 150
Fig. 9.1 Dimensioned Drawing - Transmitter

Operating Instructions Technical Data GM 901
CO-Messgerät
9.6 Dimensioned Drawing – Receiver

19
45°
45°
90°
100
14
78.5
ø ø
130 39.5
ø
127
10
8
103.6
240
404
L
(0.5 – 2.5 m)
GM 901-03
GM 901-04
L
(2.5 – 8 m)
Version
ø
74
80
150 150
Fig. 9.2 Dimensioned Drawing - Receiver

CO Measuring Device
9.7 Dimensioned Drawing – Evaluation Unit
200
97.5
90
160
82
Ø8
Operation
GM 901
Warning
Malfunction
322
300
23
Fig. 9.3 Dimensioned Drawing - Evaluation Unit

Operating Instructions Warnings and Malfunctions GM 901
CO-Messgerät
10 Warnings and Malfunctions
10.1 Warnings
Message Possible cause Remedy

Analog input temperature out of range • The input signal (0...20 mA) of the tem- ‡ Check temperature sensor
perature measurement is outside the ‡ Check cable connection
parametrized limits, the system will conti- ‡ Check parameters.(see Section Chapter
nue to use the substitute value 8.2.1.7, Page 32)
Temperature low, • The measured gas temperature is so low ‡ Check temperature sensor
no humidity correction that a plant shutdown is assumed. For ‡ Check parameters (see Chapter 8.2.1.7,
this reason, a cross-sensitivity correction Page 32) The switching point is 70 °C or
for the flue-gas humidity will not be per- half the substitute temperature, depen-
formed ding on which value is lower
‡ No action required if the system has
been shut down
Sensor low signal • Dust content too high ‡ Check the alignment of the device
• Fog formation ‡ Clean the optical boundary areas
• Optical boundary areas of the device are ‡ Check whether the light path through the
contaminated duct is obstructed
• Device is not adjusted correctly ‡ Warning is still displayed after the above
actions have been carried out
‡ New zero-point adjustment
Warming up • The required operating temperature ‡ Wait approx. 30 minutes
is not reached shortly after the de-
vice is switched on, the displayed
measured values could be out of to-
lerance

GM 901 Warnings and Malfunctions Operating Instructions
CO Measuring Device
10.2 Malfunctions
Message Possible cause Remedy

EEPROM Parameter • Invalid parameters ‡ Reset parameters
• Evaluation unit defective see Chapter 8.4.5, Page 47
‡ Change parameter settings
‡ New zero-point adjustment
Sensor communication • Data communication error between re- ‡ Check cable connection and whether the
ceiver and evaluation unit connector is sitting correctly
‡ Further measures
see Chapter 10.3, Page 55
Sensor amplifier has reached maximum • Device adjusted incorrectly ‡ Check the alignment of the device
value • Opt. boundary areas contaminated ‡ Clean opt. boundary areas
• Light path interrupted ‡ Check light path
Sensor no signal • Device adjusted incorrectly ‡ Check the alignment of the device
• Opt. boundary surfaces contaminated ‡ Clean opt. boundary areas
• Light path interrupted ‡ Check whether the light path through the
• Receiver unit defective duct is obstructed
Signal too high • Fl.-Fl. measuring distance < 0.5 m ‡ Correct Fl.-Fl. measuring distance
IR source fault • IR source defective ‡ Check the lamp connector
• Voltage supply defective (Attention: the lamp is extremely hot
when in operation)
‡ Replace the transmitter unit if necessary
Chopper fault • Chopper in transmitter unit defective ‡ Check the chopper connection in the
transmitter unit
(Attention: the lamp is extremely hot
when in operation)
‡ Replace the transmitter unit if necessary
Device not ready, warming up • The required operating temperature is ‡ Wait approx. 30 minutes
not reached shortly after the device is
switched on
• Device not operational
Motor fault • Motor in receiver unit defective ‡ Replace receiver unit

CO-Messgerät
10.3 Further Troubleshooting Tips
10.3.1 Troubleshooting on the Transmitter
IR source
Important:
IR source The IR lamp is extremely hot when in
Plug-in connection operation!
Transmitter housing
Adjustment screw
DO NOT unscrew
LED lights up
when lamp
on and chopper
wheel rotates Connector for
chopper motor
Adjustment screw
DO NOT unscrew!
Internal connector
External connector
LED lights up when supply voltage
for IR source connected
LED lights up when supply voltage for

motor and logic components connected
Receiver cable
Fig. 10.1 Troubleshooting on the Transmitter
Loosening the 2 adjustment screws will cause the transmitter to become misaligned
‡ The transmitter can only be realigned at the factory!.
ATTENTION

CO Measuring Device
10.3.2 Troubleshooting on the Receiver
Optics heater monitor:

lights up constantly with
Receiver high ambient temperature;
housing blinks during normal
operation;
off with extremely low ambient
temperature
LED lights up
in the event of a
malfunktion Communication:
Fan data to evaluation
unit (TD)
Communication:
data from evaluation
unit (RD)
LED blinks when the

cell wheel in
receiver rotate and
chopper signal
4 Adjustment screw from Transmitter is on
DO NOT unscrew
LED blinks when the motor

from cell wheel in
receiver rotate
Internal
connectors
External
connectors
Cable to Cable to
evaluation unit Transmitter
Fig. 10.2 Troubleshooting on the Receiver
Loosening the 4 adjustment screws will cause the transmitter to become misaligned
‡ The transmitter can only be realigned at the factory!.
ATTENTION

CO-Messgerät
10.3.3 Troubleshooting on the Evaluation Unit
Operation
GM 901
Service
Controll Unit
Warning
Malfunction
data to receiver (TD)

Operating voltage Status display,
LED lights up selector data from receiver (RD)
if 24 V supply digital input
voltage
connected Analog output (0...20 mA)
RS 232
Service
lights up if output current

230V
is identical to setpoint
CAN GND
or
115V
CAN-H
CAN-L
+24V
Switching status
GND
100
40..60 Hz
Relay 1
Sensor
+
Switching status
-
5 V voltage Contrast Relay 2

supply for
internal logic
PE N L1 Fuse 2,5 AT
components 250 V
connected
Fuses
2,5 AT
Fig. 10.3 Troubleshooting on the Evaluation Unit

CO Measuring Device
10.3.4 No Response from Device

‡ Check power supply
‡ Check operating voltage setting
‡ Check fuse in the evaluation unit
‡ Check 24 V -/ 5 V display on the evaluation unit; disconnect the plug-in terminal of the
receiver cable if necessary.
If this display only appears when the connector has been removed, check the cable first.
If no faults on the cable are found, connect the system components one after the other.
1. First connect the cable from the evaluation unit to the receiver
2. Connect the receiver
3. Cable from the receiver to the transmitter
4. Connect the transmitter
If the fault occurs again, it is caused by the component that was connected last. Replace the
component.
10.3.5 Communication Error Between the Evaluation Unit and Receiver

Error message: Sensor communication
The receiver sends data constantly to the evaluation unit. If the unit does not receive the
data, the data is interrogated automatically.
Check the following connections:
‡ Connection between the evaluation unit and receiver
‡ Cable connection at the plug-in terminal in the evaluation unit
‡ Receiver cable
‡ External connector on the receiver
‡ Internal connector in the receiver
10.3.6 Sensor Values

The sensor values specified in the table apply to normal operation within the specified limits
(and with the sensor in position).
To call up this data, see Chapter 8.1, Page 24 or press diag.
Unit Description Min. Value Typ. Value Max.Value

V1 Signal-Value 1 0.5 V Depends on current conditions 5.0 V
V2 Signal-Value 2 0.5 V Depends on current conditions 5.0 V
DK Variability of k-Value 0 Depends on current conditions
CC Cooler Current 0 mA Depends on ambient temperature 1200 mA
TE Temperature of Electronic Unit 20 °C Depends on ambient temperature 80 °C
TO Temperature of Optic Unit 50 °C 60 °C 80 °C
TD Detector Temperature 9 °C 10.7 °C 12 °C
AG Amplifier Gain 00.00 Depends on measuring distance 31.31
If the sensor values of the GM 901 are outside this range, please contact the SICK Service
Department for remote diagnosis.

CO-Messgerät
10.3.7 Remote Diagnosis

If the information in this section is not sufficient to correct an error and return the GM901
to its operating state, please read the following messages on the GM901 display and send
it to the SICK Customer Service Department quoting the device data so that we can carry
out a remote diagnosis (FAX No. ++49 - 7641 - 469 - 1149).
Customer: _____________________________ System: _____________________________
Contact person: _____________________________ Tel: _____________________________

FAX: _____________________________
Diagnosis:
Malfunction messages: _________________________________________________________________________
_________________________________________________________________________
Warning messages: _________________________________________________________________________
_________________________________________________________________________
Sensor Values: V1: _________________ TE: _________________

V2: _________________ TO: _________________
DK: _________________ TD: _________________
CC: _________________ AG: _________________
Parameter: Physical Unit: ____________ Normalization: ____________

Response Time: ____________ s Measuring Range: ____________
Limit Value: ____________
Measuring Distance: Fl.-Fl.: ___________ mm Active: ____________ mm

Temperature: Substitute: ___________ °C External: ____________
Scale Low: ___________ °C Scale High: ____________ °C
Input Low: ___________ mA Input High: ____________ mA
Humidity: Substitute: ___________ %
Pressure: Substitute: ___________ hPa
Analog Out: Live Zero: ___________ mA
Calibration SPAN: ___________ Zero: __________
Parameter Device: Serial Number: __________
Software Revision: Sensor Unit: __________ Evaluation Unit: __________
Configuration: __________
Service: C1: ______ C2: ______ C3: ______ C4: ______
C5: ______ C6: ______ C7: ______ C8: ______
Current Measuring:
Measured value: ______ ______ / ______ mA
Flue-gas temperature: _________ °C
Ambient temperature: _________ °C

GM 901 Spare Parts, Accessories Operating Instructions
CO Measuring Device
11 Spare Parts, Accessories
11.1 Spare Parts
Description Number Order Nr.

GM 901 Transmitter without purge-air attachment 1 2 019 650
GM 901 Receiver GM 901-03 without Spülluftvorsatz 1 2 024 124
GM 901 Receiver GM 901-04 without Spülluftvorsatz 1 2 024 125
GM 901 Evaluation unit 1 2 020 428
Receiver connection cable 1 2 020 447
Connection cable (15 m) 1 2 020 439
Touch-sensitive keypad (GM 901 Evaluation unit) 1 6 020 400
11.2 Options, Accessories
Description Number Order Nr.

Optical adjustment device 1 2 020 436
Mounting bracket for zero-point comparison path 2 2 020 445
Purge-air unit with distributor and hose (5 m) 1 1 012 424
Purge-air hose D=40 m 1 5 304 683
Connection unit with 230 V / 24 V power supply for transmitter and receiver 1 2 020 440
Extension cable (5 m) 2 020 437
Weatherproof cover for purge-air unit 1 5 306 108
Weatherproof cover for GM 901 Transmitter / Receiver 2 2 702 407
Weatherproof cover for GM 901 Evaluation unit 1 4 029 146
Blind flange with seal 2 2 020 435
Air filter kit 1 2 020 442
Operating instructions (German) 8 008 249
Operating instructions (English) 8 008 250
Purge-air attachment for zero point adjustment 2 2 020 021
Filter insert 1 5 306 091
Portable tester for SPAN-Test 1 2 019 639

Operating Instructions Spare Parts, Accessories GM 901
CO-Messgerät

Argentina Italy
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SICK AG • Environmental Monitoring • Nimburger Str. 11 • D-79276 Reute • Germany

Phone +49 76 41 4 69-0 • Fax +49 76 41 4 69-11 49 • http://www.sick.de

3 GM901 Carbon Monoxide Measuring Device User Instructions

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3 GM901 Carbon Monoxide Measuring Device User Instructions

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E T R I E B S A N L E I T U N G

5 Electrical Installation ...................................................................................................... 13

8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 3

9 Technical Data ...................................................................................................................48

10 Warnings and Malfunctions...........................................................................................53

11 Spare Parts, Accessories ...............................................................................................60

4 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

1.1 Purpose of This Document

8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 5

2.1 Intended Use

2.2 General Safety Instructions and Protective Measures

2.2.1 Particular Danger Due to Gases

2.2.2 Purge-Air Failure

2.3 Environmental Information

6 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

Cable 15 m (CAN bus)

Fig. 3.1 Components

8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 7

3.2 Models of the GM 901

3.3 Standard Scope of Supply

3.4 Optional Accessories

8 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

4.1 Mounting of the Transmitter and Receiver

4.1.1 Mounting the Purge-Air Attachments

Standard installation (without purge-air unit):

Aligning the Optical Axis

8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 9

Fig. 4.1 Mounting the Purge-Air Attachments

4.1.2 Mounting the Transmitter and Receiver

Fig. 4.2 Mounting the Transmitter and Receiver

10 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

4.2 Mounting the Evaluation Unit

Fig. 4.3 Mounting the Evuation Unit

8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 11

4.3 Removing the GM 901 Units

Leakage of hot, toxic gases!

12 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

5.1 Electrical Wiring (Standard Configuration)

GM 901Receiver GM 901 Transmitter

GM 901 Evaluation unit

Analog signals: 1 input, 1 output

Status signals: 1input, 2 output

Power supply: 115/230 V AC

Fig. 5.1 GM 901 - Electrical Connections (Standard)

‡ Connect the system components as shown in Fig. 5.1.

8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 13

5.2 Electrical Wiring on the Evaluation Unit

Fig. 5.2 Electrical Connections on the Evaluation Unit

Note The evaluation unit is delivered at works with 230 V AC setting.

14 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

5.2.1 On-Site Wiring on the Evaluation Unit

Fig. 5.3 Electrical Connections (On-Site)

8 008 250/08-2001 © SICK AG · Environmental Monitoring · Germany · All rights reserved 15

5.3 Electrical Connection to Connection Unit

GM 901 Receiver GM 901 Transmitter

Cable length: 2 m Cable length: 15 m

GM 901 Evaluation unit

Analog signals: 1 input, 1 output.

Power supply: 115/230 V AC

Fig. 5.4 Connection Unit for Distances up to 1000 m

‡ Connect the system components as shown in Fig. 5.4.

16 © SICK AG · Environmental Monitoring · Germany · All rights reserved 8 008 250/08-2001

5.4 Electrical Connections in the Connection Unit

Fig. 5.5 Electrical Connections in the Connection Unit (Option)