Вы находитесь на странице: 1из 116

Series 45

Axial Piston
Open Circuit Pumps

Technical
Information
Series 45 Axial Piston Open Circuit Pumps
Technical Information
Revisions

History of Revisions Table of Revisions


Date Page Changed Rev.

November 2010 45 add bearing life data for 065C, 075C GB


October 2010 various edits and changes - major reorganization GA
October 2009 22, 27, 31, 41, various minor edits, add EJ, EA control dimensions FO
43, 47
July 2009 34, 28 remove T2 shaft option from L and K Frames FN
May 2009 various revise fitting depth warning to LS port X FM
March 2009 various add fitting depth warning to LS port X FL
October 2008 62, 65 add SAE-C two bolt housing FK
September 2008 58-62 dimension changes for Frame J FJ
June 2008 78, 93, 94, 95 various minor edits, removed S5 shaft from Frame E FI
May 2008 32, 74, 75, 92 correction to schematics drawings FH
April 2008 76 correction to S2 spline width (inch measurement only) FG
April 2008 52, 53 correction to schematics drawings FG
April 2008 27, 50, 72, 89 add Load sensing - RP and BP must be 20 bar FF
April 2008 76 Correction to S2 shaft - Class 6 and 37.91 mm length FF
March 2008 4 Correction to TOC FE
February 2008 Various Add LS setting to specifications for each frame FD
December 2007 Various Relocate F and E sections, add displacement limiter info. FC
November 2007 50 Change load sensing setting - bar increments FB
September 2007 Various Add Frame F, remove Frame G, and many edits FA
November 2006 51, 52, 53 Revised schematics information E
August 2005 - Removed Frame H, added Frame J D
April 2003 Added Frame E C
May 2001 - Added Frame H and Frame G B
May 1999 - First printing A

© 2010 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-
Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group.
Front cover illustrations: F301 389, P003 515

2 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Contents

General information Overview............................................................................................................................................................ 5


Design................................................................................................................................................................. 5
Benefits............................................................................................................................................................... 6
Typical applications........................................................................................................................................ 6
The Series 45 product family....................................................................................................................... 7
Load sensing open circuit system............................................................................................................. 8
Pressure compensated controls................................................................................................................. 9
Remote pressure compensated controls..............................................................................................10
Load sensing controls..................................................................................................................................11
Electrical on/off pressure compensated controls..............................................................................12
Operating parameters.................................................................................................................................13
Design parameters.......................................................................................................................................15
Shaft loads..................................................................................................................................................16
Sizing equations............................................................................................................................................20

Frames L and K Design...............................................................................................................................................................21


Technical Specifications..............................................................................................................................22
Order code.......................................................................................................................................................23
Performance L25C.........................................................................................................................................27
Performance L30D........................................................................................................................................28
Performance K38C........................................................................................................................................29
Performance K45D........................................................................................................................................30
Hydrauilic Controls.......................................................................................................................................31
Electric Controls.............................................................................................................................................33
Installation drawings....................................................................................................................................37
Displacement limiter....................................................................................................................................43

Frame J Design...............................................................................................................................................................44
Technical Specifications..............................................................................................................................45
Order code.......................................................................................................................................................46
Performance J45B.........................................................................................................................................51
Performance J51B.........................................................................................................................................52
Performance J60B.........................................................................................................................................53
Performance J65C.........................................................................................................................................54
Performance J75C.........................................................................................................................................55
Pressure Compensated Controls.............................................................................................................56
Remote Pressure Compensated Controls.............................................................................................56
Load sensing/Pressure compensated Controls..................................................................................57
Electric Controls.............................................................................................................................................58
Input shafts......................................................................................................................................................60
Installation drawings....................................................................................................................................63
Auxiliary mounting pads............................................................................................................................67
Displacement limiter....................................................................................................................................71

520L0519 • Rev GB • November 2010 3


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Contents

Frame F Design...............................................................................................................................................................72
Technical Specifications..............................................................................................................................73
Order code.......................................................................................................................................................74
Performance F74B.........................................................................................................................................78
Performance F90C.........................................................................................................................................79
Hydraulic Controls.........................................................................................................................................80
Electric Controls.............................................................................................................................................82
Input shafts......................................................................................................................................................83
Installation drawings....................................................................................................................................84
Auxiliary mounting pads............................................................................................................................88
Displacement limiter....................................................................................................................................91

Frame E Design...............................................................................................................................................................92
Technical Specifications..............................................................................................................................93
Order code.......................................................................................................................................................94
Performance E100B......................................................................................................................................98
Performance E130B......................................................................................................................................99
Performance E147C................................................................................................................................... 100
Hydraulic Controls...................................................................................................................................... 101
Electric Controls.......................................................................................................................................... 103
Input shafts................................................................................................................................................... 104
Installation drawings................................................................................................................................. 106
Auxiliary mounting pads......................................................................................................................... 110
Displacement limiters............................................................................................................................... 113

4 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Overview Series 45 is a complete family of high performance variable displacement, axial piston
pumps. Each frame is designed to exceed the demanding work function requirements
of the mobile equipment marketplace. Each frame within the Series 45 family is uniquely
designed to optimize performance, size, and cost.

Design High Performance


• Displacements from 25 cm³ - 147 cm³ [1.53 - 8.97 in3/rev]
• Speeds up to 3600 rpm
• Pressures up to 310 bar [4495 psi]
• Variety of control system options including load sensing and pressure compensated

Latest Technology
• Customer-driven using quality function deployment (QFD) and design for
manufacturability (DFM) techniques
• Optimized design maximizes efficiency and quiet operation
• Computer-modeled castings to optimize inlet conditions for maximum pump speed
• Compact package size minimizing installation space requirements
• Heavy-duty tapered roller bearings for long life
• Single piece rigid housing to reduce noise and leak paths
• Integrated controls for high speed response and system stability

Reliability
• Designed to rigorous standards
• Proven in both laboratory and field
• Manufactured to rigid quality
standards
• Long service life
• Significantly fewer parts
• No gasket joints
• Robust input shaft bearings to
handle large external shaft loads
• Integrated gauge ports for
monitoring operating conditions

520L0519 • Rev GB • November 2010 5


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Benefits Reduced Installation Costs


• Through-drive capability for multi-circuit systems
• Range of mounting flanges, shafts and porting options for ease of installation
• Compact size minimizes installation space requirements
• Help meet engine emission standards
• Reduce engine size by managing power usage more effectively

Reduce Operating Costs


• Optimize machine power usage to maximize fuel economy
• Simple design reduces service requirements
• Heavy duty taper roller shaft bearings provide long service life

Increased Customer Satisfaction


• Reduced noise for operator comfort
• High performance increases productivity

Reduced Heat Load on Cooling System


• High efficiency reduces hydraulic heat generation
• Allows for smaller cooling packages

Typical applications • Cranes • Paving Machines


• Telescopic handlers • Mining Equipment
• Forklift trucks • Mowers
• Wheel loaders • Dozers
• Sweepers • Drilling Machines
• Backhoe loaders • Mini-Excavators
• Forestry and agricultural machinery • Other Applications
• Fan drives

6 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

The Series 45 product Basic units


family The series 45 family of open circuit, variable piston pumps, offers a range of
displacements from 25 to 147 cm³/rev [1.53 to 8.97 in3/rev]. With maximum speeds up to
3600 rpm and continuous operating pressures up to 310 bar [4495 psi], product selection
is easily tailored to the flow and pressure requirements of individual applications.

K/L Frame J Frame F Frame E Frame

General performance specifications for the series 45 pump family


Speed Pressure Theoretical flow
Pump Displacement Mounting
Continuous Max. Min. Maximum (at rated speed)
Frame Model cm 3
in
3
min-1 (rpm) min-1 (rpm) min-1 (rpm) bar psi US gal/min l/min Flange
Frame L L25C 25 1.53 3200 3600 500 260 3770 21.0 80.0 SAE B - 2 bolt
See page 21 L30D 30 1.83 3200 3600 500 210 3045 25.4 96.0 SAE B - 2 bolt
Frame K K38C 38 2.32 2650 2800 500 260 3770 26.6 100.7 SAE B - 2 bolt
See page 21 K45D 45 2.75 2650 2800 500 210 3045 31.5 119.3 SAE B - 2 bolt
SAE B 2-bolt
J45B 45 2.75 2800 3360 500 310 4495 33.3 126.0
SAE C 2 and 4-bolt
SAE B 2-bolt
J51B 51 3.11 2700 3240 500 310 4495 36.4 137.7
SAE C 2 and 4-bolt
SAE B 2-bolt
J60B 60 3.66 2600 3120 500 310 4495 41.2 156.0
See page 44 SAE C 2 and 4-bolt
SAE B 2-bolt
J65C 65 3.97 2500 3000 500 260 3770 42.9 162.6
SAE C 2 and 4-bolt
SAE B 2-bolt
J75C 75 4.58 2400 2880 500 260 3770 47.5 180.0
SAE C 2 and 4-bolt
Frame F F74B 74 4.52 2400 2800 500 310 4495 46.9 177.6 SAE B 2-bolt
See page 72 SAE C 4-bolt
F90C 90 5.49 2200 2600 500 260 3770 52.3 198 SAE B 2-bolt
SAE C 4-bol
Frame E E100B 100 6.10 2450 2880 500 310 4495 64.7 245.0 SAE C 4-bolt
See page 92 E130B 130 7.93 2200 2600 500 310 4495 75.5 286.0 SAE C 4-bolt
E147C 147 8.97 2100 2475 500 260 3770 81.5 308.7 SAE C 4-bolt

520L0519 • Rev GB • November 2010 7


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Load sensing open circuit The pump receives fluid directly from the reservoir through the inlet line. A screen in the
system inlet line protects the pump from large contaminants. The pump outlet feeds directional
control valves such as PVG-32’s, hydraulic integrated circuits (HIC), and other types of
control valves. The PVG valve directs pump flow to cylinders, motors and other work
functions. A heat exchanger cools the fluid returning from the valve. A filter cleans the
fluid before it returns to the reservoir.

Flow in the circuit determines the speed of the actuators. The position of the PVG valve
determines the flow demand. A hydraulic pressure signal (LS signal) communicates
demand to the pump control. The pump control monitors the pressure differential
between pump outlet and the LS signal, and regulates servo pressure to control the
swashplate angle. Swashplate angle determines pump flow.

Actuator load determines system pressure. The pump control monitors system pressure
and will decrease the swashplate angle to reduce flow if system pressure reaches the
PC setting. A secondary system relief valve in the PVG valve acts as a back-up to control
system pressure.

Pictorial circuit diagram

8 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Pressure compensated Operation


controls The PC control maintains constant system pressure in the hydraulic circuit by varying
the output flow of the pump. Used with a closed center control valve, the pump remains
in high pressure standby mode at the PC setting with zero flow until the function is
actuated. This condition is often called a dead head condition.

Typical operating curve Simple closed-center circuit


Q max
Flow

PC setting
0
0 Pressure P101 166E

Once the closed center valve is opened,


P101 965
the PC control senses the immediate
drop in system pressure and increases
pump flow by increasing the swashplate
angle. The pump continues to increase flow until system pressure reaches the PC setting.
If system pressure exceeds the PC setting, the PC control reduces the swashplate angle to
maintain system pressure by reducing flow. The PC control continues to monitor system
pressure and changes swashplate angle to match the output flow with the work function
pressure requirements.

If the demand for flow exceeds the capacity of the pump, the PC control directs the
pump to maximum displacement. In this condition, actual system pressure depends on
the actuator load.

For additional system Each section includes control schematic diagrams, setting ranges, and response /
protection, install a relief recovery times for each control available. Response is the time (in milliseconds) for the
valve in the pump outlet pump to reach zero displacement when commanded by the control. Recovery is the
line. time (in milliseconds) for the pump to reach full displacement when commanded by the
control. Actual times can vary depending on application conditions.

Pressure compensated system characteristics


• Constant pressure and variable flow
• High pressure standby mode when flow is not needed
• System flow adjusts to meet system requirements
• Single pump can provide flow to multiple work functions
• Quick response to system flow and pressure requirements

Typical applications for pressure compensated systems


• Constant force cylinders (bailers, compactors, refuse trucks)
• On/off fan drives
• Drill rigs
• Sweepers
• Trenchers

520L0519 • Rev GB • November 2010 9


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Remote pressure The remote PC control is a two-stage control that allows multiple PC settings. Remote
compensated controls PC controls are commonly used in applications requiring low and high pressure PC
operation.

Typical operating curve Closed center circuit with remote PC


Q max
Flow

Remote PC setting

PC setting
0
0 Pressure P101 969E

P101 966

The remote PC control uses a pilot line connected to an external hydraulic valve. The
external valve changes pressure in the pilot line, causing the PC control to operate at a
lower pressure. When the pilot line is vented to reservoir, the pump maintains pressure
at the load sense setting. When pilot flow is blocked, the pump maintains pressure at the
PC setting. An on-off solenoid valve can be used in the pilot line to create a low-pressure
standby mode. A proportional solenoid valve, coupled with a microprocessor control,
can produce an infinite range of operating pressures between the low pressure standby
setting and the PC setting.

Each section includes control schematic diagrams, setting ranges, and response /
recovery times for each control available. Response is the time (in milliseconds) for the
pump to reach zero displacement when commanded by the control. Recovery is the
time (in milliseconds) for the pump to reach full displacement when commanded by the
control. Actual times can vary depending on application conditions.

Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min]. For
additional system protection, install a relief valve in the pump outlet line.

Remote pressure compensated system characteristics


• Constant pressure and variable flow
• High or low pressure standby mode when flow is not needed
• System flow adjusts to meet system requirements
• Single pump can provide flow to multiple work functions
• Quick response to system flow and pressure requirements

Typical applications for remote pressure compensated systems


• Modulating fan drives
• Anti-stall control with engine speed feedback
• Front wheel assist
• Road rollers
• Combine harvesters
• Wood chippers

10 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Load sensing controls Operation


The LS control matches system requirements for both pressure and flow in the circuit
regardless of the working pressure. Used with a closed center control valve, the pump
remains in low-pressure standby mode with zero flow until the valve is opened. The LS
setting determines standby pressure.

Typical operating curve Load sensing circuit


Q max
Flow

PC setting
0
0 Pressure
P101 968E

P101 967

Most load sensing systems use parallel, closed center, control valves with special porting that
allows the highest work function pressure (LS signal) to feed back to the LS control. Margin
pressure is the difference between system pressure and the LS signal pressure. The LS
control monitors margin pressure to read system demand. A drop in margin pressure means
the system needs more flow. A rise in margin pressure tells the LS control to decrease flow.

LS control with bleed orifice


The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the
pump control. Most load-sensing control valves include this orifice. An optional internal
bleed orifice is available, for use with control valves that do not internally bleed the LS
signal to tank.

Integral PC function
The LS control also performs as a PC control, decreasing pump flow when system
pressure reaches the PC setting. The pressure compensating function has priority over
the load sensing function.

Each section includes control schematic diagrams, setting ranges, and response /
For additional system recovery times for each control available. Response is the time (in milliseconds) for the
protection, install a relief pump to reach zero displacement when commanded by the control. Recovery is the
valve in the pump outlet time (in milliseconds) for the pump to reach full displacement when commanded by the
line. control. Actual times can vary depending on application conditions.

Load sensing system characteristics


• Variable pressure and flow
• Low pressure standby mode when flow is not needed
• System flow adjusted to meet system requirements
• Lower torque requirements during engine start-up
• Single pump can supply flow and regulate pressure for multiple circuits
• Quick response to system flow and pressure requirements

520L0519 • Rev GB • November 2010 11


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Electrical on/off pressure The electrical on/off pressure compensated control allows the pump to operate as a
compensated controls PC type control under normal operating conditions. A solenoid valve overrides the PC
control allowing the pump to operate in a low-pressure standby mode. This function
provides reduced horsepower and torque loss in certain situations. It may be particularly
useful to reduce loads on a system during engine start.

When closed, the solenoid valve prevents flow across the LS spool gain orifice, defeating
the LS spool. The pump then functions as a PC control pump. When open, the solenoid
valve allows flow across the LS spool gain orifice to reservoir. This flow generates a
pressure differential across the LS spool that shifts the spool and de-strokes the pump.
The pump then operates in a low-pressure standby condition. The solenoid valve is
available in a normally closed or normally open configuration.

Electric Control (frames K and L)

System pressure
Servo pressure
Pilot Pressure
Drain

Solenoid

LS adjustment LS spool

PC adjustment PC spool

P106 183E

Electric Control (frames E, F, and J)

System pressure
Servo pressure
Pilot Pressure
Drain

Solenoid

LS spool LS adjustment

PC spool PC adjustment

P108 407E

12 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Operating parameters Fluids


Ratings and performance data for Series 45 products are based on operating with
premium hydraulic fluids containing oxidation, rust, and foam inhibitors. These
include premium turbine oils, API CD engine oils per SAE J183, M2C33F or G automatic
transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or Caterpillar T0‑2
requirements, and certain specialty agricultural tractor fluids. For more information on
hydraulic fluid selection, see Sauer-Danfoss publications 520L0463 Hydraulic Fluids and
Lubricants, Technical Information, and 520L0465 Experience with Biodegradable Hydraulic
Fluids, Technical Information.

Viscosity Fluid viscosity limits


Maintain fluid viscosity within the Condition mm2/s (cSt) SUS
recommended range for maximum continuous 9 58
ν min.
efficiency and pump life. intermittent 6.4 47
Minimum Viscosity– This should continuous 110 500
only occur during brief occasions of ν max. intermittent
1000 4700
maximum ambient temperature and (cold start)
severe duty cycle operation.
Maximum Viscosity – This should only
occur at cold start. Pump performance
will be reduced. Limit speeds until the
system warms up. Temperature limits
Minimum
- 40° C [- 40° F]
Temperature (intermittent, cold start)
Maintain fluid temperature within the Continuous 82° C [180° F]
limits shown in the table. Minimum Maximum 104° C [220° F]
temperature relates to the physical
properties of the component materials.
Cold oil will not affect the durability of the pump components. However, it may affect
the ability of the pump to provide flow and transmit power. Maximum temperature
is based on material properties. Don’t exceed it. Measure maximum temperature at the
hottest point in the system. This is usually the case drain.

Ensure fluid temperature and viscosity limits are concurrently satisfied.

Inlet pressure Inlet pressure limits


Maintain inlet pressure within the limits Minimum 0.8 bar absolute [6.7 in. Hg vac.]
shown in the table. Refer to Inlet pressure (continuous) (at reduced maximum speed)
vs. speed charts for each displacement. Minimum 0.5 bar absolute [15.1 in. Hg vac.]
(cold start)

Case pressure Case pressure limits


Maintain case pressure within the limits Maximum 0.5 bar [7 psi] above inlet
shown in the table. The housing must (continuous)
always be filled with hydraulic fluid. Intermittent 2 bar [29 psi] above inlet
(cold start)

C Caution
Operating outside of inlet and case pressure limits will damage the pump. To minimize
this risk, use full size inlet and case drain plumbing, and limit line lengths.

520L0519 • Rev GB • November 2010 13


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Operating parameters Pressure ratings


(continued) The specification tables in each section give maximum and continuous pressure ratings
for each displacement. Not all displacements within a given frame operate under the
same pressure limits. Definitions of the operating pressure limits appear below.

System pressure is the differential pressure between the outlet and inlet ports. It is the
dominant operating variable affecting hydraulic unit life. High system pressure, which
results from high load, reduces expected life. System pressure must remain at or below
maximum working pressure during normal operation to achieve expected life.

Maximum working pressure is the highest, regularly occurring operating pressure.


Operating at or below this pressure should yield satisfactory product life. For all
applications, the load should move below this pressure.

Speed ratings
The specification tables in each section give minimum, maximum, and rated speeds for
each displacement. Not all displacements within a given frame operate under the same
speed limits. Definitions of these speed limits appear below.

Rated speed is the fastest recommended operating speed at full displacement and
1 bar abs. [0 in Hg vac] inlet pressure. Operating at or below this speed should yield
satisfactory product life.

Maximum speed is the highest recommended operating speed at full power


conditions. Operating at or beyond maximum speed requires positive inlet pressure
and/or a reduction of pump outlet flow. Refer to Inlet pressure vs. speed charts for each
displacement.

Minimum speed is the lowest operating speed allowed. Operating below this speed will
not yield satisfactory performance.

Duty cycle and pump life


Knowing the operating conditions of your application is the best way to ensure proper
pump selection. With accurate duty cycle information, your Sauer-Danfoss representative
can assist in calculating expected pump life.

Speed, flow, and inlet pressure


Inlet pressure vs. speed charts in each section show the relationship between speed,
flow, and inlet pressure for each
displacement. Use these charts to ensure Sample inlet pressure vs. speed chart

Exa
your application operates within the 1.6
100% 90% 80%
8
Max. speed
prescribed range. 1.5

mp
(psi gauge)
Inlet Pressure (bar abs)

1.4 6

le
1.3 4
The charts define the area of inlet 1.2 Rated speed
2
1.1
pressures and speeds allowed for a 1.0 0
(in Hg vac)

given displacement. Operating at lower 0.9 3


0.8 6
displacements allows greater speed or 0.7 9
lower inlet pressure. 0.6
2800 3000 3200 3400 3600 3800 4000
Shaft Speed min-1(rpm) P108 486E

Operating limit at 80% displacement


Operating limit at 90% displacement
Operating limit at 100% displacement

14 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Design parameters Installation


Series 45 pumps may be installed in any position. To optimize inlet conditions, install the
pump at an elevation below the minimum reservoir fluid level. Design inlet plumbing to
maintain inlet pressure within prescribed limits (see Inlet pressure limits, page 13)

Fill the pump housing and inlet line with clean fluid during installation. Connect the case
drain line to the uppermost drain port (L1 or L2) to keep the housing full during operation.

To allow unrestricted flow to the reservoir, use a dedicated drain line. Connect it below
the minimum reservoir fluid level and as far away from the reservoir outlet as possible.
Use plumbing adequate to maintain case pressure within prescribed limits (see Case
pressure limits, page 13).

Filtration
To prevent damage to the pump, including premature wear, fluid entering the pump
inlet must be free of contaminants. Series 45 pumps require system filtration capable of
maintaining fluid cleanliness at ISO 4406-1999 class 22/18/13 or better.

Sauer-Danfoss does not recommend suction line filtration. Suction line filtration can
cause high inlet vacuum, which limits pump operating speed. Instead we recommend
a 125 µm (150 mesh) screen in the reservoir covering the pump inlet. This protects the
pump from coarse particle ingestion.

Return line filtration is the preferred method for open circuit systems. Consider these
factors when selecting a system filter:
• Cleanliness specifications
• Contaminant ingression rates
• Flow capacity
• Desired maintenance interval

Typically, a filter with a beta ratio of β10 = 10 is adequate. However, because each system
is unique, only a thorough testing and evaluation program can fully validate the
filtration system. For more information, see Sauer-Danfoss publication 520L0467 Design
Guidelines for Hydraulic Fluid Cleanliness.

Reservoir
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the
hydraulic fluid. It allows for fluid volume changes associated with fluid expansion and
cylinder differential volumes. Minimum reservoir capacity depends on the volume
needed to perform these functions. Typically, a capacity of one to three times the pump
flow (per minute) is satisfactory.

Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling
foreign particles. Place the reservoir inlet (return lines) below the lowest expected fluid
level, as far away from the outlet as possible.

520L0519 • Rev GB • November 2010 15


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Design parameters Fluid velocity Recommended fluid velocities


(continued) Choose piping sizes and configurations System lines 6 to 9 m/sec [20 to 30 ft/sec]
sufficient to maintain optimum fluid Suction line 1 to 2 m/sec [4 to 6 ft/sec]
velocity, and minimize pressure drops. Case drain 3 to 5 m/sec [10 to 15 ft/sec]
This reduces noise, pressure drops, and Typical guidelines; obey all pressure ratings.
overheating. It maximizes system life and
performance.

Velocity equations SI units US units

Q = flow (l/min) Q = flow (US gal/min)


A = area (mm²) A = area (in²)

Velocity = 16.67•Q (m/sec) Velocity = 0.321•Q (ft/sec)


A A

Shaft loads
Series 45 pumps have tapered roller bearings capable of accepting external radial and
thrust (axial) loads. The external radial shaft load limits are a function of the load position,
orientation, and the operating conditions of the pump.

The maximum allowable radial load (Re) is based on the maximum external moment (Me)
and the distance (L) from the mounting flange to the load. Compute radial loads using
the formula below. Tables in each section give maximum external moment (Me) and
thrust (axial) load (Tin , Tout) limits for each pump frame size and displacement.

L = Distance from mounting flange


Radial load formula Me = Re•L to point of load
Me = Maximum external moment
Re = Maximum radial side load
Shaft load orientation
30° 330°
0° Re

90° Re 270° Re Tout Tin

Re

Axis of swashplate
rotation L

180° Re Mounting flange


P101 080E
Bearing life
All shaft loads affect bearing life. In applications where external shaft loads can not
be avoided, maximize bearing life by orientating the load between the 30° and 330°
positions, as shown. Tapered input shafts or clamp-type couplings are recommended for
applications with radial shaft loads. Tables in each section give B10 bearing life for each
pump frame size and displacement.
16 520L0519 • Rev GB • November 2010
Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Design parameters Mounting flange loads


(continued) Adding auxiliary pumps and/or subjecting pumps to high shock loads may overload the
pump mounting flange. Tables in each section give allowable continuous and shock load
moments for each frame size. Applications with loads outside allowable limits require
additional pump support.

• Shock load moment (MS) is the result of an instantaneous jolt to the system.

• Continuous load moments (Mc) are generated by the typical vibratory movement
of the application.

Estimating overhung load moments


Use the equations below to estimate the overhung load moments for multiple pump
mounting. See installation drawings in each section to find the distance from the
mounting flange to the center of gravity for each frame size. Refer to the technical
specifications in each section to find pump weight.

Overhung load example


Center of Gravity (CG) Center of Gravity (CG)
pump 1 pump 2

mounting flange

L1
L2

P101 081E

Shock load formula Ms = Gs•K•(W1•L1+W2•L2+...W •L )


n n

Continuous load formula Mc = Gc•K•(W1•L1+W2•L2+...W •L )


n n

SI units US units
Ms = Shock load moment (N•m) Ms = Shock load moment (lbf•in)
Mc = Continuous (vibratory) load Mc = Continuous (vibratory) load
moment (N•m) moment (lbf•in)
Gs = Acceleration due to external Gs = Acceleration due to external
shock (G’s) shock (G’s)
Gc = Acceleration due to continuous Gc = Acceleration due to continuous
vibration (G’s) vibration (G’s)
K = Conversion factor = 0.00981 K = Conversion factor = 1
Wn = Mass of nth pump (kg) Wn = Weight of nth pump (lb)
Ln = Distance from mounting flange Ln = Distance from mounting flange
to nth pump CG (mm) to nth pump CG (in)

520L0519 • Rev GB • November 2010 17


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Design parameters Auxiliary mounting pads


(continued) Auxiliary mounting pads are available for all radial ported Series 45 pumps. Since the
auxiliary pad operates under case pressure, use an O-ring to seal the auxiliary pump
mounting flange to the pad. Oil from the main pump case lubricates the drive coupling.

• All mounting pads meet SAE J744 Specifications.

• The combination of auxiliary shaft torque and main pump torque must not
exceed the maximum pump input shaft rating. Tables in each section give input
shaft torque ratings for each frame size.

• Applications subject to severe vibratory or shock loading may require additional


support to prevent mounting flange damage. Tables in each section give allowable
continuous and shock load moments for each frame size.

• The drawing and table below give mating pump dimensions for each size mount.
Refer to installation drawings in each section for auxiliary mounting pad dimensions.

Mating pump specifications Dimensions


D SAE A SAE B SAE C
max.
82.55 101.60 127.00
E P
max. [3.250] [4.000] [5.000]
Mounting
flange (ref ) F min. spline 6.35 9.65 12.70
B
engagement [0.250] [0.380] [0.500]
for full torque
rating 12.70 15.20 23.37
C
[0.500] [0.600] [0.920]
Undercut
spline PØ 58.20 53.10 55.60
+0 -0.05 D
[+0 -0.002]
[2.290] [2.090] [2.190]
Sled-runner
spline 15.00 17.50 30.50
E
[0.590] [0.690] [1.200]
13.50 14.20 18.30
F
[0.530] [0.560] [0.720]
R 0.8 [0.03] max.
B
max.
Coupling
C Recommended
mm max. cutter clearance
[in.]
2.3 [0.090]
P101 079E

Input shaft torque ratings


Input shaft tables in each section give maximum torque ratings for available input shafts.
Ensure that your application respects these limits.

Maximum torque ratings are based on shaft strength. Do not exceed them.

Coupling arrangements that are not oil-flooded provide a reduced torque rating. Contact
your Sauer-Danfoss representative for proper torque ratings if your application involves
non oil-flooded couplings.

Sauer-Danfoss recommends mating splines adhere to ANSI B92.1-Class 5. Sauer-Danfoss


external splines are modified class 5 fillet root side fit. The external major diameter and
circular tooth thickness dimensions are reduced to ensure a good clearance fit with the
mating spline. Tables in each section give full spline dimensions and data.

18 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Design parameters Understanding and minimizing system noise


(continued) Charts in each section give sound levels for each frame size and displacement. Sound
level data are collected at various operating speeds and pressures in a semi-anechoic
chamber. Many factors contribute to the overall noise level of any application. Below is
some information to help understand the nature of noise in fluid power systems, and
some suggestions to help minimize it.

Noise is transmitted in fluid power systems in two ways: as fluid borne noise, and
structure borne noise.

Fluid-borne noise (pressure ripple or pulsation) is created as pumping elements


discharge oil into the pump outlet. It is affected by the compressibility of the oil, and
the pump’s ability to transition pumping elements from high to low pressure. Pulsations
travel through the hydraulic lines at the speed of sound (about 1400 m/s [4600 ft/sec]
in oil) until there is a change (such as an elbow) in the line. Thus, amplitude varies with
overall line length and position.

Structure-borne noise is transmitted wherever the pump casing connects to the rest
of the system. The way system components respond to excitation depends on their size,
form, material, and mounting.

System lines and pump mounting can amplify pump noise. Follow these suggestions to
help minimize noise in your application:

• Use flexible hoses.


• Limit system line length.
• If possible, optimize system line position to minimize noise.
• If you must use steel plumbing, clamp the lines.
• If you add additional support, use rubber mounts.
• Test for resonants in the operating range, if possible avoid them.

520L0519 • Rev GB • November 2010 19


Series 45 Axial Piston Open Circuit Pumps
Technical Information
General information

Sizing equations Use these equations to help select the right pump size, displacement and power
requirements for your application:

Based on SI units Based on US units


Vg • n • ηv Vg • n • ηv
Flow Output flow Q = (l/min) Output flow Q = (US gal/min)
1000 231

Vg • ∆p Vg • ∆p
Torque Input torque M = (N•m) Input torque M = (lbf•in)
20 • π • ηm 2 • π • ηm

•n•π Q • ∆p M•n•π Q • ∆p
Power Input power P = M
30 000
= 600 • ηt
(kW) Input power P = 198 000
= 1714 • ηt
(hp)

Variables SI units [US units]

Vg = Displacement per revolution cm3/rev [in3/rev]


pO = Outlet pressure bar [psi]
pi = Inlet pressure bar [psi]
∆p = pO - pi (system pressure) bar [psi]
n = Speed min-1 (rpm)
ηv = Volumetric efficiency
ηm = Mechanical efficiency
ηt = Overall efficiency (ηv • ηm)

20 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Design Series 45 Frame L and K pumps have a single servo piston design with a cradle-
type swashplate set in polymer-coated journal bearings. A bias spring and internal
forces increase swashplate angle. The servo piston decreases swashplate angle. Nine
reciprocating pistons displace fluid from the pump inlet to the pump outlet as the
cylinder block rotates on the pump input shaft. The block spring holds the piston
slippers to the swashplate via the slipper retainer. The cylinder block rides on a bi-
metal valve plate optimized for high volumetric efficiency and low noise. Tapered roller
bearings support the input shaft and a viton lip-seal protects against shaft leaks.

An adjustable one spool (PC only, not shown) or two spool (LS and remote PC) control
senses system pressure and load pressure (LS controls). The control ports system
pressure to the servo piston, adjusting swashplate angle to control pump output flow.

Frame K/L cross section


LS control
(attached to endcap)

LS adjustment screw

LS spool

PC spool

PC adjustment screw
Swashplate

Endcap Bias spring


(axial ported)

Servo piston
Tapered roller
bearing

Valve plate

Block spring

Tapered roller bearing


Input shaft

Cylinder block
Shaft seal

Piston Slipper
Slipper retainer
P101 659E

520L0519 • Rev GB • November 2010 21


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Technical Specifications L Frame K Frame


Unit L25C L30D K38C K45D
Maximum Displacement cm³ [in³] 25 [1.53] 30 [1.83] 38 [2.32] 45 [2.75]
Working Input Minimum 500 500 500 500
For general operating Speed Continuous min -1 (rpm) 3200 3200 2650 2650
parameters, including fluid Maximum 3600 3600 2800 2800
viscosity, temperature, and Working Maximum
bar [psi]
260 [3770] 210 [3045] 260 [3770] 210 [3045]
inlet and case pressures, Pressure
see page 13. For system Flow at rated speed (theoretical) l/min 80 96 100.7 119.3
[US gal/min] [21] [25.4] [26.6] [31.5]
design parameters,
Input torque at maximum N•m/bar 0.398 0.477 0.605 0.716
including installation, displacement (theoretical) [lbf•in/1000 psi] [243] [291] [369] [438]
filtration, reservoir, and line Mass moment of inertia of kg•m² 0.00169 0.00161 0.00184 0.00203
velocities, see page 15. internal rotating components [slug•ft²] [0.00125] [0.00119] [0.00135] [0.00150]
Weight Axial ports 19 [42]
kg [lb]
Radial ports 24 [53]
For definitions of pressure External Shaft External N•m [lbf•in] 61 [540] 61 [540] 76 [673] 76 [673]
and speed ratings, Loads moment (Me)
see page 14. For more Thrust in (Tin), N [lbf ] 1000 [225] 1000 [225] 1200 [270] 1200 [270
out (Tout)
information on external
Bearing Life at 140 bar 49 100 24 600 35 300 19 600
shaft loads, see page 16; (1800 rpm, no [2030 psi]
mounting flange loads, external shaft at 210 bar 14 100 7230 11 400 6200
see page 17. loading) B10 hours
[3045 psi]
at 260 bar 6590 — 5870 —
[3770 psi]
Mounting flange Vibratory 1005 [8895]
load moments (continuous)
N•m [lbf•in]
Shock 3550 [31 420]
(maximum)

22 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Order code
R S P C D E F G H J K L M N

Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features

L Frame K Frame
R Product 025C 030D 038C 045D
KR K Frame, variable displacement open circuit pump • •
LR L Frame, variable displacement open circuit pump • •

S Rotation
L Left Hand (counterclockwise) • • • •
R Right Hand (clockwise) • • • •

P Displacement
025C 025 cm³/rev [1.53 in³/rev] •
030D 030 cm³/rev [1.83 in³/rev] •
038C 038 cm³/rev [2.32 in³/rev] •
045D 045 cm³/rev [2.75 in³/rev] •

520L0519 • Rev GB • November 2010 23


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Order code (continued)


R S P C D E F G H J K L M N

L Frame K Frame
C Control type 025C 030D 038C 045C
PC Pressure Compensator • • • •
LB Load Sensing/Pressure Comp. with internal bleed orifice • • • •
LS Load Sensing/Pressure Comp. • • • •
RP Remote Pressure Compensator • • • •
EB Electric on/off, 12VDC, Normally Closed, Deutsch • • • •
EA Electric on/off, 12VDC, Normally Open, Deutsch • • • •

D PC setting (2 digit code, 10 bar increments)


Example 25 = 250 bar (3625 psi)
10–21 100 to 210 bar [1450 to 3045 psi] • • • •
22-26 220 to 260 bar [3190 to 3771 psi] • • • •

E Load sensing setting (2 digit code, 1 bar increments)


Example 20 = 20 bar (290 psi)
12–36 12 to 36 bar [174 to 522 psi] • • • •
NN Not applicable (pressure compensated only controls) • • • •

F Not used
NN Not applicable • • • •

G Pilot/Choke Orifice
N None (standard) • • • •

H Gain Orifice
3 1.0 mm diameter • • • •

24 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Order code
(continued)

R S P C D E F G H J K L M N

J1 Input Shaft
C2 13 tooth, 16/32 pitch
C3 15 tooth, 16/32 pitch
K1 0.875 inch straight keyed
K2 0.875 inch straight keyed (long)
T1 1.0 inch Taper

J2 Auxiliary Mount
A SAE-A, 9-tooth
B SAE-B, 13-tooth
N None
R Running Cover
T SAE-A, 11-tooth
V SAE-BB, 15-tooth

J3 Endcap
F Axial - Inlet: SAE O-ring boss, (1-7/8 threads)/Outlet SAE O-ring boss, (1-5/16 threads)/Control Left Side
G Radial - Inlet: SAE O-ring boss, (1-7/8 threads)/Outlet SAE O-ring boss, (1-5/16 threads)/Control Right Side
K Radial - Inlet: 4-bolt code 61 split flange (SAE threads)/Outlet 4-bolt code 61 split flange (SAE threads) /
Control Right Side
M Axial - Inlet: 4-bolt code 61 split flange (SAE threads)/Outlet 4-bolt code 62 split flange (SAE threads) /
Control Left Side
P Axial - Inlet: 4-bolt code 61 split flange (metric threads)/Outlet 4-bolt code 62 split flange (metric threads) /
Control Left Side
R Radial - Inlet: 4-bolt code 61 split flange (metric threads)/Outlet 4-bolt code 61 split flange (metric threads) /
Control Right Side

L Frame K Frame L Frame K Frame


025C 030D 038C 045D 025C 030D 038C 045D
C2AG* • • • • C3TG* • • • •
C2BG* • • • • C3VG* • •
C2NF* • • • • K1AG* • •
C2NG** • • • • K1NF* • • • •
C2NK** • • K1NG** • • • •
C2NM** • • K1RG* • •
C2NP** • • K2AG* • • • •
C2NR* • • K2BG* • • • •
C2RG* • • • • K2NF* • • • •
C2TG* • • • • K2NG** • • • •
C3AG* • • • • K2NM** • •
C3AK** • • K2RG* • • • •
C3BG* • • • • T1BG* • •
C3NF* • • • • T1NF* • • • •
C3NG** • • • • T1NG** • • • •
C3NK** • • T1RG* • • • •
C3RG* • • • •

* PLB or AAA Displacement limiter options only ** KNB Displacement limiter options only
520L0519 • Rev GB • November 2010 25
Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Order code
(continued)
R S P C D E F G H J K L M N

L Frame K Frame
K Shaft seal 025C 030D 038C 045D
A Single (Viton) • • • •

K Mounting flange and housing port style


6 SAE-B Flange 2-bolt/SAE O-ring boss ports • • • •

K Not used
N Not applicable • • • •

L Displacement limiter
AAA Adjustable, factory set at max angle • • • •
KNB None • • • •
PLB None (plugged) • • • •

M Special hardware
NNN None • • • •

N Special features
NNN None • • • •

26 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
L25C

Flow vs. speed Input power vs. speed


100 50
24 ] 60
psi
70
80 40 [37
b ar
20 60 50

Flow (US gal/min)


2 psi]
45
[30

Power (kW)
bar
Flow (l/min)

Power (hp)
60 16 30 210 40
30 psi]
12 ba r [20 30
20 140
40
8 20
20 10
4 10

0 0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
-1
-1
Speed min (rpm) P101 970E
Speed min (rpm) P101 971E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 60C
100 80

95
Volumetric Efficiency 75
90
low
r - No F
85 260 ba
Efficiency (%)

70
Noise (DBA)

80
Overall Efficiency ge
75 65 Ran
ting Flow
lO pera r - Full
70 Ge nera 140 ba
60
65
60 55
55
50 50
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 408E Input Speed (rpm) P108 409E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
shows allowable inlet 1.6
8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 1.1
2
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
2800 3000 3200 3400 3600 3800 4000
-1
Shaft Speed min (rpm) P101 972E

520L0519 • Rev GB • November 2010 27


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
L30D

Flow vs. speed Input power vs. speed


100 50
24 60
80 40 psi]
20 045 50

Flow (US gal/min)


[3
bar
210
Flow (l/min)

Power (kW)

Power (hp)
60 16 30 40
i]
0 ps
[203
bar
12 140 30
40 20
8 20
20 10
4 10

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
-1
Speed min (rpm) P101 973E Speed min (rpm) P101 974E

Efficiency Noise
System Pressure: 210 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 210 bar [3045 psi]
95
Volumetric Efficiency dB(A)
1800 min-1 (rpm) Rated Speed
90 L30D 66 70
85
Efficiency (%)

80
Overall Efficiency
75
70
65
60
55
50
0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 410E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
shows allowable inlet 1.6
8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 1.1
2
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
2800 3000 3200 3400 3600 3800 4000
-1
Shaft Speed min (rpm) P101 972E

28 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
K38C

Flow vs. speed Input power vs. speed


125 60 80
30 70
50 psi]
70
100 [37
bar 60
25 260

Flow (US gal/min)


40

Power (kW)

Power (hp)
Flow (l/min)

50
75 20
30 0 psi]
40
03
15 ar [2
140 b
50 30
20
10 20
25 10
5 10

0 0
0 0
0 500 1000 1500 2000 2500
0 500 1000 1500 2000 2500 -1
Speed min (rpm)
-1
P101 975E Speed min (rpm) P101 976E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 60C
100 80
95
Volumetric Efficiency
90 75
Flow
Full
bar -
85 140
70
Efficiency (%)

80
Noise (DBA)

Overall Efficiency
75 65
w
260 bar - No Flo
70
65 60 e
ng
Ra
g
60 in
55 r at
pe
55 lO
e ra
G en
50 50
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 411E Input Speed (rpm) P108 412E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 2
1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000
-1
Shaft Speed min (rpm) P101 977E

520L0519 • Rev GB • November 2010 29


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
K45D

Flow vs. speed Input power vs. speed


140 60 80
35
120 70
30 50 si]
5p
[ 304 60

Flow (US gal/min)


100 bar
25 40 210

Power (kW)
Flow (l/min)

Power (hp)
50
80 30 p
si]
20 r [20
30 14 0
ba 40
60 15 30
20
40 10 20
20 10
5 10

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1 -1
Speed min (rpm) P101 978E Speed min (rpm) P101 979E

Efficiency Noise

System Pressure: 210 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 60C
100 80
Volumetric Efficiency
95
75
90
85 Flow
- No
Efficiency (%)

70
bar
Noise (DBA)

80 210
Overall Efficiency
65 l ow
75 ull F
ba r-F
70 140
e
ng

60
Ra

65
g
tin
ra
pe

60
lO

55
ra
ne

55
Ge

50 50
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 413E Input Speed (rpm) P108 414E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 2
1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000
Shaft Speed min-1(rpm) P101 977E

30 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Hydrauilic Controls Pressure Compensated Controls Schematic

Response/Recovery Times
(ms) Response Recovery
B
L25C 30 90
L30D 30 100 M2
K38C 30 105
K45D 30 110

L2
PC Setting Range
S L1 P101 980
Model bar psi
L25C 100–260 1450–3770 Legend
L30D 100–210 1450–3045 B = Outlet
K38C 100–260 1450–3770 S = Inlet
K45D 100–210 1450–3045 L1, L2 = Case drain
M2 = System pressure gauge port

Remote Pressure Compensated Controls Schematic


X
Response/Recovery Times
(ms) Response Recovery
L25C 30 90
L30D 30 100
K38C 30 105
K45D 30 110 B

M2

PC Setting Range
Model bar psi
L25C 100–260 1450–3770
L30D 100–210 1450–3045 L2
K38C 100–260 1450–3770
S P101 981
K45D 100–210 1450–3045 L1
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
X = Remote PC port

520L0519 • Rev GB • November 2010 31


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Hydraulic Controls Load Sensing/Pressure Compensated Schematic


(continued) Controls X

Response/Recovery Times
(ms) Response Recovery
L25C 30 70
L30D 30 70
K38C 30 80 B
K45D 30 80
M2

PC Setting Range
Model bar psi
L25C 100–260 1450–3770
L30D 100–210 1450–3045 L2
K38C 100–260 1450–3770 P101 982
X L1
K45D 100–210 1450–3045
Legend
B = Outlet
LS setting range S = Inlet
Model bar psi L1, L2 = Case drain
All 12-40 174-580 M2 = System pressure gauge port
X = LS signal port

Load Sensing Control with Bleed Orifice LB Schematic


/Pressure Compensated X

Response/Recovery Times
(ms) Response Recovery
L25C 30 70
L30D 30 70
K38C 30 80 B
K45D 30 80
M2

PC Setting Range
Model bar psi
L25C 100–260 1450–3770 L2
L30D 100–210 1450–3045 S L1 P101 983
K38C 100–260 1450–3770
K45D 100–210 1450–3045 Legend
B = Outlet
S = Inlet
LS setting range L1, L2 = Case drain
Model bar psi M2 = System pressure gauge port
All 12-40 174-580 X = LS signal port

32 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Electric Controls Connectors

Description Quantity Ordering Number


Mating Connector 1 Deutsch® DT06-2S
Wedge Lock 1 Deutsch® W25
1 2
Socket Contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Sauer-Danfoss mating connector kit 1 K29657
P003 480

Continuous Duty Operating Range


120
Percent of Rated Voltage (%)

110
Operating Range
100

90

80

70

60

50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (°C)
P108 415E

Normally Closed On/Off Electric Pressure Schematic


Compensated Controls X

Response/recovery times*
(ms) Response Recovery
L25C 30 90
L30D 30 100 B
K38C 30 105 M2
K45D 30 110

L2
PC control setting range
S L1
Model bar psi P106 044

L25C, 100-240 bar [1450-3480 psi]


K38C Legend
L30D, 100-210 bar [1450-3045 psi] B = Outlet
K45D
S = Inlet
L1, L2 = Case drain
LS setting range M2 = System pressure gauge port
Model bar psi
All 12-40 174-580

520L0519 • Rev GB • November 2010 33


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Electric Controls Normally Open On/Off Electric Pressure Schematic


X
(continued) Compensated Controls

Response/recovery times*
(ms) Response Recovery
L25C 30 90
B
L30D 30 100
K38C 30 105 M2

K45D 30 110

PC control setting range L2


Model bar psi S L1 P106 049
L25C, 100-260 bar 1450-3370
K38C Legend
L30D, 100-210 bar 1450-3045 B = Outlet
K45D
S = Inlet
L1, L2 = Case drain
LS setting range M2 = System pressure gauge port
Model bar psi
All 12-40 174-580

Normally Closed Electric Proportional Schematic


Pressure Compensated Controls X

Response/recovery times*
(ms) Response Recovery
L25C 30 90
L30D 30 100 B
K38C 30 105
M2
K45D 30 110

L2
PC control setting range
Model bar psi S L1 P106 687E

L25C, 100-260 bar 1450-3370


K38C Legend
L30D, 100-210 bar 1450-3045 B = Outlet
K45D
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
LS setting range
Model bar psi
All 12-40 174-580

34 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Input shafts

Maximum torque rating¹


Code Description N•m [lbf•in] Drawing
C2 13 tooth spline 288 [2546] 13 TOOTH
16/32 pitch 16/32 PITCH
30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 20.638 [0.813] PITCH DIA
FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1-1970
CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT
Ø18.82
[0.74] MAX Ø21.72 ± 0.09
[0.855 ±0.004]

8 ± 0.475
[0.31 ±0.02] 15.2 ±0.5
[0.6 ±0.02]

COUPLING MUST NOT 33


PROTRUDE BEYOND [1.3] P101 993E
THIS POINT

C3 15 tooth spline 404 [3575] 15 TOOTH


16/32 pitch 16/32 PITCH
30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 23.813 [0.938] PITCH DIA
FILLET ROOT SIDE FIT

CLASS 5 ALSO MATES WITH


FLAT ROOT SIDE FIT

Ø21.92 Ø25.27 ± 0.12


MAX [0.863] [0.995 ±0.005]

8± 0.475
[0.31 ±0.02]
23.35 ± 0.5
[0.92 ±0.02]
COUPLING MUST NOT
38
PROTRUDE BEYOND
THIS POINT [1.5] P101 994E

T1 Ø 25.4 mm [1 in] 362 [3200] 69.89 REF


6.299 +0.025
-0.000
1:8 taper (SAE J501) [2.75]
[0.248 +0.001
-0.000 ]
-0.000
26.97 22.225 +0.254
[1.06] [0.875 +0.000
-0.010 ]

25.4 WOODRUFF KEY


[1] Ø22.22 GAUGE
[0.87]

3/4-16UNF-2A THD
125 TAPER PER METER
COMPATIBLE WITH SAE J501
8 ± 0.8 25.4 [1] NOMINAL SHAFT DIAMETER
[0.31 ±0.03]
9.42 ± 0.3 GAUGE
[0.37 ±0.01]
34.92± 0.63
[1.375 ±0.025]

COUPLING MUST NOT


PROTRUDE BEYOND P101 996E
THIS POINT

1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.

520L0519 • Rev GB • November 2010 35


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

input shafts
(continued)

Maximum torque rating¹


Code Description N•m [lbf•in] Drawing
K1 Ø 22.23 mm [0.875 in] 305 [2700] 6.35 [0.25]
33 mm [1.3 in] x 12.7 [0.50] LONG
SQUARE KEY

+0
24.89 -0.25
+0
[0.98 -0.01 ]
Ø22.2 ±0.025
[0.874 ±0.001]
8± 0.8
[0.31 ±0.03]

33 [1.3]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P101 997E
K2 Ø 22.23 mm [0.875 in] 305 [2700] 6.35 [0.25]
63 mm [2.48 in] long x 38.1 [1.5] LONG
SQUARE KEY

+0
24.89 -0.25
+0
[0.98 -0.01 ]
Ø22.2 ±0.025
[0.874 ±0.001]
8 ± 0.3
[0.315 ±0.035]
63
COUPLING MUST NOT [2.48]
PROTRUDE BEYOND
THIS POINT P101 998E

1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.

36 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Installation drawings Axial Ported Endcap


Ø31.8
Ø25.4 [1.25]
[1] INLET
OUTLET SERVO PRESSURE
SYSTEM PORT ‘S’ GAGE PORT
SYSTEM PORT ‘B’ 276 BAR [4000] PSI] ISO 11926-1
345 BAR [5000] PSI] SPLIT FLANGE BOSS SAE J1926/1
SPLIT FLANGE BOSS PER ISO 6162 3/4-16
PER ISO 6162 SAE J518
SAE J518 CODE 61
CODE 61 with 7/16 - 14 UNC
with 3/8 - 16 UNC X 17 [0.669] MIN THD
X 20 [0.787] MIN THD

52.37 58.72
[2.062] [2.312]

SYSTEM SYSTEM
PORT B PORT S
(OUTLET) (INLET)
ISO 11926-1 ISO 11926-1
26.19 30.18 SAE J1926/1 SAE J1926/1
[1.031] [1.188] 1 5/16-12 33 33 1 7/8-12
33 33 [1.3] [1.3]
[1.30] [1.30]
Split Flange Ports O-Ring Boss Ports
P108 416E

Axial Ported Endcap Installation Dimensions


182.4
99
[7.18]
[3.9]
181.9 6.7
[7.16] [0.26]

132
70.4 67.7 CASE DRAIN [5.2]
[2.77] PORT L2
[2.67] SPOTFACE DEPTH 121.9
[4.8]
APPROXIMATE
CENTER OF
GRAVITY
67.7 CASE DRAIN
SYSTEM PRESSURE M2 PORT L1
GAGE PORT M2 [2.67] SPOTFACE DEPTH
ISO 11926-1 CW CCW
SAE J1926/1
9/16-18 Ø14.3
or [0.563]
M14x1.5-6H 2X
15
[0.59] 73
[2.87]
105.8 146
[4.16] [5.75]
223.2
[8.79]
LS SIGNAL
PORT X 167.7
ISO 11926-1 [6.6] 97.4
SAE J1926/1
7/16-20 80 [3.83]
CASE DRAIN
[3.15] PORT L1
ISO 11926-1
SAE J1926/1
7/8-14
155.2
[6.11]
R1 MAX
[0.04] APPROXIMATE
134.3 CENTER OF
GRAVITY
[5.29]
37
[1.46]
Ø101.57 ± 0.025 32
[3.999± 0.001] 25.8
[1.26]
[1.02]
62
[2.44]

80 CASE DRAIN
172.6 PORT L2
[3.15] ISO 11926-1
[6.8] SAE J1926/1
SYSTEM PORTS S & B 7/8-14
SPOTFACE DEPTH 9.4
[0.37]
Third-angle
projection 175.1
mm [in] P106170E
[6.89]

520L0519 • Rev GB • November 2010 37


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Installation drawings Radial Ported Endcap Split Flange Ports


(continued)
Ø25.4 Ø38.1
[1] [1.5]
OUTLET INLET
SYSTEM PORT ‘B’ SYSTEM PORT ‘S’
345 BAR [5000] PSI] 207 BAR [3000] PSI]
SPLIT FLANGE BOSS SPLIT FLANGE BOSS
PER ISO 6162 PER ISO 6162
SAE J518 SAE J518
CODE 61 CODE 61
with 3/8 - 16 UNC with 1/2 - 13 UNC
X 20 [0.787] MIN THD X 27 [1.063] MIN THD

52.37 69.92
[2.062] [2.753]

29.19 35.85
[1.031] [1.411] 166
166
[6.54] [6.54]
P106 171E

Radial Ported Endcap O-ring Boss Ports


146
[5.75]
80 112.8
[3.15] CASE DRAIN [4.44]
PORT L1
ISO 11926-1
SAE J1926/1 155.2
7/8 -14 [6.11]
R1 MAX 134.3
[0.04] [5.29]
APPROXIMATE
CENTER OF
GRAVITY

37
[1.46]

Ø101.57 ± 0.025 20.7


B [3.999 ± 0.001] [0.81]
62
[2.44] 32
[1.26]
SYSTEM
PORT S
80 (INLET)
166 [3.15]
[6.54] ISO 11926-1
SAE J1926/1
9.4 166 1 7/8 -12
SYSTEM PORT B [0.37] [6.54] CASE DRAIN
(OUTLET) PORT L2
ISO 11926-1 ISO 11926-1
SAE J1926/1 SAE J1926/1
1 5/16 -12 7/8 -14
P108 418E

Radial Ported Endcap Rear View

95 95
[3.74] [3.74] 95 95
[3.74] [3.74]

94.5 94.5 94.5 94.5


[3.72] [3.72] [3.72] [3.72]
Third-angle
projection SYSTEM PORT S SYSTEM PORT B SYSTEM PORT B SYSTEM PORT S
SPOTFACE DEPTH SPOTFACE DEPTH SPOTFACE DEPTH SPOTFACE DEPTH
mm [in]
Left Hand Rotation (CCW) Right Hand Rotation (CCW) P108 419E

38 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Installation drawings Radiall Ported Endcap Installation Dimensions


(continued)
99
207.9 [3.9]
[8.19]
90.5 LS SIGNAL PORT X 4.4
[3.56] SPOTFACE DEPTH [0.17]
67.7
[2.67]
CASE DRAIN LS STANDBY
PORT L2 PRESSURE
SPOTFACE DEPTH ADJUSTMENT
119.4
[4.5] PC
PRESSURE
132 ADJUSTMENT
[5.2]

CW CCW
SYSTEM PRESSURE APPROXIMATE
GAGE PORT M2 67.7
[2.67] Ø14.3 CENTER OF
ISO 11926-1 GRAVITY
SAE J1926/1 [0.563]
9/16 -18 15 CASE DRAIN 2X
[0.59] PORT L1 73
SPOTFACE DEPTH [2.87]

146
207 [5.75]
[8.15]
146
[5.75]
112.8
80 [4.44]
[3.15] CASE DRAIN
PORT L1
ISO 11926-1 155.2
SAE J1926/1 [6.11]
7/8 -14
134.3
R1 MAX [5.29]
[0.04] APPROXIMATE
CENTER OF
GRAVITY

37
[1.46]
20.7
Ø101.57 ± 0.025 [0.81]
62 B [3.999 ± 0.001] 32
[2.44] [1.26]
SYSTEM
PORT S
80 (INLET)
[3.15] ISO 11926-1
166
[6.54] SAE J1926/1
166 1 7/8 -12
9.4 [6.54]
[0.37] CASE DRAIN
SYSTEM PORT B PORT L2
(OUTLET) ISO 11926-1
ISO 11926-1 SAE J1926/1
SAE J1926/1 P108 420E 7/8 -14
1 5/16 -12

Front Mounting Flange - SAE-B two bolt


99
[3.9]
6.7
[0.26]

132
[5.2]
121.9
[4.8]
APPROXIMATE
CENTER OF
GRAVITY

CW CCW

Ø14.3
[0.563]
2X Third-angle
73 projection
[2.87] mm [in]
146
[5.75]

P108 421E

520L0519 • Rev GB • November 2010 39


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Installation drawings SAE-A auxiliary mounting pad 228.53


[8.997]
(continued) 80.8
[0.35] Min.
MOUNTING
FLANGE
PER SAE J744

3/8-16UNC-2BTHD
17.8 [0.70] MIN
THD DEPTH
R 0.51 MAX
[0.020]

Ø82.6 +0.08
-0
Ø88.62
[3.49] [3.252 +0.003
-0 ]

O-RING SEAL REQUIRED


REF 82.22 [3.237] I.D. X COUPLING-SAE A:
53.2 [2.09] 2.62 [0.103] CROSS SECTION SPLINE:
P/N 5000373 11 TOOTH
1.95 16/32 PITCH
106.4 [0.08] 30° PRESSURE ANGLE
[4.19] 17.463 [0.6875] PITCH DIA
8.1 ± 0.7 FILLET ROOT SIDE FIT
[0.319 ±0.028] PER SAE B92.1-1970, CLASS 6
COUPLING-SAE A:
59.65 SPLINE:
[2.35] 9 TOOTH
16/32 PITCH
MIN SHAFT 30°PRESSURE ANGLE
CLEARANCE 14.288 [0.5625] PITCH DIA
FILLET ROOT SIDE FIT
P101999E PER ANSI B92.1-1970, CLASS 6

Specifications
Coupling 9-tooth 11-tooth
Spline minimum 12.6 mm [0.50 in] 13.5 mm [0.53 in]
engagement
Maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]

SAE-B auxiliary mounting pad


224.15
8.8 [8.82]
[0.35] Min.
PER SAE J744
MOUNTING
FLANGE

1/2-13UNC-2BTHD
19.7 [0.76] MIN
THD DEPTH
R2 MAX
[0.08]

Ø105.64 Ø101.65 +0.08


-0
[4.159] [4.002 +0.003 ]
-0

O-RING SEAL REQUIRED


REF 101.32 [3.989] I.D.X COUPLING-SAE B
73 SPLINE:
[2.87] 1.78 [0.070] CROSS SECTION
P/N 726935 13 TOOTH
1.3 16/32 PITCH
146 [0.05]
[5.75] 30° PRESSURE ANGLE
20.638 [0.8125] PITCH DIA
11 ± 0.13 FILLET ROOT SIDE FIT
[0.43±0.01] PER ANSI B92.1-1970 CLASS 6
COUPLING-SAE B-B
MIN SHAFT 55.27 SPLINE:
CLEARANCE [2.18] 15 TOOTH P104000E
16/32 PITCH
30° PRESSURE ANGLE
23.813 [0.9375] PITCH DIA
FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6

Specifications
Coupling 13-tooth 15-tooth
Spline minimum 13.2 mm [0.52 in] 16.1 mm [0.63 in]
engagement
Maximum torque 171 N•m [1512 lbf•in] 171 N•m [1512 lbf•in]

40 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Installation drawings Auxiliary Mounting Pad - Running Cover


(continued)

212.7
[8.37]

P106 077E

520L0519 • Rev GB • November 2010 41


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Installation drawings Electric Solenoid, Left Side


Third-angle
(continued) projection
mm [in]
101.1 6.3
Deutsch type
122.8 [3.98] [0.25]
(2) pin connector
[4.83]

167.8
[6.61]
144.5
[5.69]

4.7
[0.18]
9.5 P108 425E
[0.37] 16.9
[0.67]

Electric Solenoid, Right Side


16.9
[0.67]
9.5 Deutsch type
[0.37] (2) pin connector

167.8
191.1 [6.61]
[7.52] 144.5
[5.69]
212.8
[8.38]

4.7
[0.18]
6.3
[0.25] P108 426E

42 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frames L and K

Displacement limiter L and K Frame open circuit pumps are Cross-Section


available with an optional adjustable
displacement limiter. This adjustable
stop limits the pump’s maximum
displacement.

Setting range
L25C 0 to 25 cm³ [0 to 1.53 in³]
L30D 0 to 30 cm³ [0 to 1.83 in³]
K38C 0 to 38 cm³ [0 to 2.32 in³]
K45D 0 to 45 cm³ [0 to 2.75 in³] P104 084

Displacement per turn


L25C 1.20 cm³/rev [0.07 in³/rev]
L30D 1.43 cm³/rev [0.09 in³/rev]
K38C 1.81 cm³/rev [0.11 in³/rev]
K45D 2.15 cm³/rev [0.13 in³/rev]

Installation Dimensions
222
[8.74]

83.3
[3.28]

P104 065E

520L0519 • Rev GB • November 2010 43


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Design Series 45 Frame J pumps have a single servo piston design with a cradle-type swashplate
set in polymer-coated journal bearings. A bias spring and internal forces increase
swashplate angle. The servo piston decreases swashplate angle. Nine reciprocating
pistons displace fluid from the pump inlet to the pump outlet as the cylinder block
rotates on the pump input shaft. The block spring holds the piston slippers to the
swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate
optimized for high volumetric efficiency and low noise. Tapered roller bearings support
the input shaft and a viton lip-seal protects against shaft leaks.

An adjustable one spool (PC only, not shown) or two spool (LS and PC) control senses
system pressure and load pressure (LS controls). The control ports system pressure to the
servo piston to control pump output flow.

Frame J cross section

LS control
(attached to endcap)

LS spool LS adjustment

PC spool PC adjustment

LS control Servo piston


Bias spring
Piston
Slipper
Tapered roller
bearing

Valve
plate
Shaft seal
Cylinder
block
spring

Tapered Input shaft


roller
bearing

Swashplate P104 204E

Cylinder
block Slipper retainer

44 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Technical Specifications J Frame


Unit 045B 051B 060B 065C 075C
Maximum Displacement cm³ [in³] 45 [2.75] 51 [3.11] 60 [3.66] 65 [3.97] 75 [4.58]
Working Input Minimum 500 500 500 500
For general operating Speed Continuous min -1 (rpm) 2800 2700 2600 2500 2400
parameters, including fluid Maximum 3360 3240 2800 3000 2880
viscosity, temperature, and Working Maximum
bar [psi] 310 [4495] 310 [4495] 310 [4495] 260 [3770] 260 [3370]
inlet and case pressures, Pressure
see page 13. For system Flow at rated speed l/min 126 138 156 163 180 [47.6]
(theoretical) [US gal/min] [33.3] [36.4] [41.2] [42.9]
design parameters,
Input torque at maximum N•m/bar 0.717 0.812 0.955 1.035 1.194
including installation, displacement (theoretical) [lbf•in/1000 psi] [237.4] [495.7] [583.2] [631.8] [729]
filtration, reservoir, and line Mass moment of inertia of kg•m² 0.00455 0.00455 0.00455 0.00433 0.00433
velocities, see page 15. internal rotating components [slug•ft²] [0.00336] [0.00336]
[0.00336] [0.00319] [0.00319]
Weight Axial ports 23 [51]
kg [lb]
Radial ports 27 [59]
For definitions of pressure External Shaft External N•m [lbf•in] 226 [2000] 226 [2000] 226 [2000] 226 [2000] 226 [2000]
and speed ratings, Loads moment (Me)
see page 14. For more Thrust in (Tin), N [lbf ] 2200 [495] 2200 [495] 2200 [495] 2200 [495] 2200 [495]
out (Tout)
information on external
Bearing Life at 140 bar 29712 29712 29712 10755 10755
shaft loads, see page 16; (1800 rpm, no [2030 psi]
mounting flange loads, external shaft at 210 bar 6834 6834 6834 2474 2474
see page 17. loading) [3045 psi]
B10 hours
at 260 bar 3151 3151 3151 1810 1810
[3770 psi]
at 310 bar 1666 1666 1666 _ _
[4495 psi]
Mounting Vibratory
SAE-C: 1500 [13300], SAE-B: 735 [6600]
flange load (continuous)
moments N•m [lbf•in]
Shock
SAE-C: 5600 [49600], SAE-B: 2600 [23100]
(maximum)

520L0519 • Rev GB • November 2010 45


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Order code R S P C D E F G H J K L M N

Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features

R Product J Frame
045B 051B 060B 065C 075C
JR J Frame, variable displacement open circuit pump • • • • •

S Rotation
L Left Hand (counterclockwise) • • • • •
R Right Hand (clockwise) • • • • •

P Displacement
045B 045 cm³/rev [2.75 in³/rev] •
051B 051 cm³/rev [3.11 in³/rev] •
060B 060 cm³/rev [3.66 in³/rev] •
065C 065 cm³/rev [3.97 in³/rev] •
075C 075 cm³/rev [4.58 in³/rev] •

46 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Order code (continued) R S P C D E F G H J K L M N

C Control type J Frame


045B 051B 060B 065C 075C
PC Pressure Compensator • • • • •
BC* Pressure Compensator • • •
LB Load Sensing/Pressure Comp. with internal bleed orifice • • • • •
BB* Load Sensing/Pressure Comp. with internal bleed orifice • • •
LS Load Sensing/Pressure Comp. • • • • •
BS* Load Sensing/Pressure Comp. • • •
FA Load Sensing/Pressure Comp. with electric dump valve • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
FB Load Sensing/Pressure Comp. with electric dump valve • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
RP Remote Pressure Compensator • • • • •
BP* Remote Pressure Compensator • • •
AF Electric on/off, 12VDC, Normally Open, Deutsch • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BF* Electric on/off, 12VDC, Normally Open, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
AN Electric on/off, 12VDC, Normally Open, Deutsch • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BN* Electric on/off, 12VDC, Normally Open, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
AG Electric on/off, 12VDC, Normally Closed, Deutsch • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BE* Electric on/off, 12VDC, Normally Closed, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
AR Electric on/off, 12VDC, Normally Closed, Deutsch • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BR* Electric on/off, 12VDC, Normally Closed, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
AY Electric on/off, 24VDC, Normally Closed, Deutsch • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BG* Electric on/off, 24VDC, Normally Closed, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
CR Electric on/off, 24VDC, Normally Closed, Deutsch • • • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
DR* Electric on/off, 24VDC, Normally Closed, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only

* Not available on 65cc and 75cc pumps

520L0519 • Rev GB • November 2010 47


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Order code (continued) R S P C D E F G H J K L M N

D PC setting (2 digit code, 10 bar increments) J Frame


045B 051B 060B 065C 075C
Example 25 = 250 bar (3625 psi)
10–26 100 to 260 bar [1450 to 3771 psi] • • • • •
27-28 270 to 280 bar [3916 to 4061 psi] • • •
29-31 290-310 bar [4206 to 4496 psi] • • •

E Load sensing setting (2 digit code, 1 bar increments)


Example 20 = 20 bar (290 psi)
10-40 10 to 40 bar [175 to 580 psi] • • • • •
NN Not applicable (pressure compensated only • • • • •
controls)

F Not used
NN Not applicable • • • • •

G Pilot/Choke Orifice
N None (standard) • • • • •

H Gain Orifice
3 1.0 mm diameter • • • • •

48 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Order code R S P C D E F G H J K L M N

(continued)

J1 Input Shaft
C2 13 tooth, 16/32 pitch
C3 15 tooth, 16/32 pitch
K4 1.25 inch straight keyed
S1 14 tooth 12/24 pitch
T0 1.25 Inch Taper

J2 Auxiliary Mount
A SAE-A, 9-tooth
B SAE-B, 13-tooth
C SAE-C, 14-tooth
N None
R Running Cover
T SAE-A, 11-tooth
V SAE-BB, 15-tooth

J3 Endcap
2 Radial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange
A Radial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange /with integrated SAE-A Auxiliary pad

V Radial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange /with Displacement Limiter

3 Axial - Inlet: SAE O-ring boss, (1-7/8 threads)/Outlet SAE O-ring boss, (1-5/16 threads)

4 Axial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange

W Axial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange/ with Displacement Limiter

F Frame J Frame
045B 051B 060B 065C 075C 045B 051B 060B 065C 075C
C2A2* • • • • • K4N3* • • • • •
C2AA* • • • • • K4N4* • • • • •
C2B2* • • • • • K4R2* • • • • •
C2C2* • • • • • K4RV** • • • • •
C2N2* • • • • • S1A2* • • • • •
C2N3* • • • • • S1AA* • • • • •
C2N4* • • • • • S1AV** • • • • •
C2R2* • • • • • S1B2* • • • • •
C2RV** • • • • • S1BV** • • • • •
C3A2* • • • • • S1C2* • • • • •
C3B2* • • • • • S1CV** • • • • •
C3C2* • • • • • S1N2* • • • • •
C3N2* • • • • • S1N3* • • • • •
C3N3* • • • • • S1N4* • • • • •
C3N4* • • • • • S1NW** • • • • •
C3NW** • • • • • S1R2* • • • • •
C3R2* • • • • • S1RV** • • • • •
C3RV** • • • • • S1T2* • • • • •
C3V2* • • • • • S1V2* • • • • •
K4A2* • • • • • T0B2* • • • • •
K4B2* • • • • • T0C2* • • • • •
K4C2* • • • • • T0N4* • • • • •
K4N2* • • • • • T0R2* • • • • •

* NNN Displacement limiter options only ** FFF Displacement limiter options only
520L0519 • Rev GB • November 2010 49
Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Order code R S P C D E F G H J K L M N

(continued)

J Frame
K Shaft seal 045B 061B 060B 065C 075C
A Single (Viton) • • • • •

K Mounting flange and housing port style


6 SAE-C Flange 4-bolt/SAE O-ring boss ports • • • • •
8 SAE-B Flange 2-bolt/SAE O-ring boss ports • • • • •
9 SAE-C Flange 4-bolt/SAE O-ring boss ports • • • • •

K Not used
N Not applicable • • • • •

L Displacement limiter
NNN None • • • • •
FFF Adjustable, factory set at max angle • • • • •

M Special hardware
NNN None • • • • •

N Special features
NNN None • • • • •

50 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
J45B

Flow vs. speed Input power vs. speed


150 100
35 120
125
80

Flow (US gal/min)


30 p si]
495 100
Flow (l/min)

100 r [4
25 0 ba psi]
31 770

Power (kW)
60 80

Power (hp)
[3
bar
75 20 260

15 60
50 40 psi]
r [2 030
10 14 0 ba 40
25 20
5
20
0 0
0 500 1000 1500 2000 2500 3000 3500 0 0
-1
Speed min (rpm) P104 206E 0 500 1000 1500 2000 2500 3000 3500
-1
Speed min (rpm) P104 205E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
90
100
Volumetric Efficiency
95
85
low
90 r - No F
310 ba
85 80
Efficiency (%)

Noise (DBA)

Overall Efficiency g Ran


ge w
80 eratin - Full Flo
ral Op 140 bar
75 Gene
75
70
70
65
60 65
55
50 60
500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
0
Input Speed (rpm) P108 427E Input Speed (rpm) P108 428E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
shows allowable inlet 1.6
8
pressure and speed at 1.5
(psi gauge)

various displacements.
Inlet Pressure (bar abs)

1.4 6
Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 2
1.1
Operating outside of
1.0 0
(in Hg vac)

acceptable limits reduces


pump life. 0.9 3
0.8 6
0.7 9
0.6
2400 2600 2800 3000 3200 3400 3600
-1
Shaft Speed min (rpm) P104 207E

520L0519 • Rev GB • November 2010 51


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
J51B

Flow vs. speed Input power vs. speed


175 100
i]
125
150 40 ps
4 95
80 a r [4 ]
0b psi

Flow (US gal/min)


125 31 37
70 100
b ar [
30
Flow (l/min)

260

Power (kW)
60

Power (hp)
100
75
75 20 si]
0 30 p
40 bar [2 50
140
50
10
25 20 25

0 0
0 500 1000 1500 2000 2500 3000 3500 0 0
-1 0 500 1000 1500 2000 2500 3000 3500
Speed min (rpm) P104 209E -1
Speed min (rpm) P104 208E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90 low
r - No F
85 310 ba
Efficiency (%)

Overall Efficiency 80
Noise (DBA)

80 ge w
ratin
g Ran - Full Flo
ra l Ope 140 bar
75 75 Gene
70
70
65
60
65
55
50 60
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm)
Input Speed (rpm) P108 429E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
1.5
(psi gauge)

pressure and speed at


Inlet Pressure (bar abs)

1.4 6
various displacements.
Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
2
at reduced displacement. 1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces 0.9 3


pump life. 0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200 3400 3600
-1
Shaft Speed min (rpm) P104 210E

52 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
J60B

Flow vs. speed Input power vs. speed


200 120 160
50
175 5p
si] 140
100 [44
9
bar

Flow (US gal/min)


150 40 310 ps i]
120
[3 770
bar
Flow (l/min)

80 260

Power (kW)

Power (hp)
125 100
30
100 60 80
]
0 psi
75 20 a r [203 60
40 140 b

50 40
10
25 20
20
0 0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
-1
Speed min (rpm) P104 212E Speed min (rpm)
-1
P104 211E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
90 85
low
r - No F
85 310 ba
80
Noise (DBA)
Efficiency (%)

Overall Efficiency
80 w
- Full Flo
75 e 140 bar
75 a ng
gR
70 tin
era
Op
70 e ral
65 G en

60
65
55
50 60
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 431E Input Speed (rpm) P108 432

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
1.5
(psi gauge)

pressure and speed at


Inlet Pressure (bar abs)

1.4 6
various displacements.
Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
2
at reduced displacement. 1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces 0.9 3


pump life. 0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200 3400
-1
Shaft Speed min (rpm) P104 213E

520L0519 • Rev GB • November 2010 53


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
J65C

Flow vs. speed Input power vs. speed


175 45 100

40 120
150
]
80 psi
35 770
125 r [3 100

Flow (US gal/min)


a
0b
30 26 psi]
Flow (l/min)

5
304

Power (kW)
60 80

Power (hp)
[
100 bar
25 210

75 20 psi] 60
030
40 bar [2
140
15
50 40
10
20
25 20
5
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
Speed min (rpm) P104 215E Speed min (rpm) -1
P104 214E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90
low
Overall Efficiency r - No F
85 260 ba
Efficiency (%)

80
Noise (DBA)

80
75 75 e
ang w
gR - Full Flo
70 a tin 140 bar
O per
70
ne ral
65 Ge

60 65
55
50 60
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 433E Input Speed (rpm) P108 434E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
1.5
(psi gauge)

pressure and speed at


Inlet Pressure (bar abs)

1.4 6
various displacements.
Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
2
at reduced displacement. 1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces 0.9 3


pump life. 0.8 6
0.7 9
0.6
2200 2400 2600 2800 3000 3200
-1
Shaft Speed min (rpm) P104 216E

54 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
J75C

Flow vs. speed Input power vs. speed


200
50 100

si]
120
160 0p
80 77
40 a r [3

Flow (US gal/min)


0b 100
26 si]
5p
Flow (l/min)

304
120 b ar [

Power (kW)
30 60

Power (hp)
210 80
i]
03 0 ps
80 b ar [2 60
20 40 140

40
40 10 20
20
0 0
0 500 1000 1500 2000 2500 0 0
-1 0 500 1000 1500 2000 2500
Speed min (rpm) P104 218E -1
Speed min (rpm) P104 217E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
90 85
w
- Full Flo
Overall Efficiency 140 bar
85
Efficiency (%)

80
Noise (DBA)

80
Flow
260 bar - No
75 75
e
70 ng
Ra
70 g
65 a tin
er
Op
60 r al
65 ne
55 Ge

50 60
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500 3000
Input Speed (rpm) P108 435E Input Speed (rpm) P108 436E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
1.5
(psi gauge)

pressure and speed at


Inlet Pressure (bar abs)

1.4 6
various displacements.
Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
2
at reduced displacement. 1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces 0.9 3


pump life. 0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000 3200
-1
Shaft Speed min (rpm) P104 219E

520L0519 • Rev GB • November 2010 55


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Pressure Compensated Schematic


Controls
Response/Recovery Times*
(ms) Response Recovery
J45B 33 140 B
J51B 33 150
J60B 39 170 M1
J65B 45 140
J75B 45 150

PC Setting range L2
Model PC BC
J45B 100-280 bar 290-310 bar S L1 P104 220
[1450-4060 psi] [4205-4495 psi]
J51B 100-280 bar 290-310 bar Legend
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
S = Inlet
J65C 100-260 bar N/A L1, L2 = Case drain
[1450-3770 bar] M1* = System pressure gauge port
J75C 100-260 bar N/A * M1 port is available on axially ported endcaps
[1450-3770 bar] only

Remote Pressure Remote Pressure Compensated Controls Schematic


Compensated Controls X
Response/Recovery Times*
(ms) Response Recovery
J45B 33 140 X
J51B 33 150
J60B 39 170
J65B 45 140 B
J75B 45 150
M1

PC Setting Range
Model RP BP
J45B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi]
S L1 P104 221
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
Legend
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J65C 100-260 bar N/A S = Inlet
[1450-3770 bar] L1, L2 = Case drain
J75C 100-260 bar N/A X = Remote PC port
[1450-3770 bar] M1* = System pressure gauge port
* M1 port is available on axially ported endcaps
LS Setting range only
Model bar psi
All 10-40 145-580

56 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Load sensing/Pressure Response/Recovery Times* Schematic


X
compensated Controls (ms) Response Recovery
J45B 28 111
J51B 30 125 X
J60B 33 140
J65B 43 101
J75B 45 140 B

M1

PC control setting range


Code LS BS
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] L2
J51B 100-280 bar 290-310 bar
S L1
[1450-4060 psi] [4205-4495 psi] P104 223
Legend
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J65C, 100-260 bar N/A S = Inlet
[1450-3770 bar] L1, L2 = Case drain
J75C 100-260 bar N/A X = LS signal port
[1450-3770 bar] M1* = System pressure gauge port
* M1 port is available on axially ported endcaps
LS setting range only
Model bar psi
All 10-40 145–580

Load sensing Control Response/Recovery Times* LSBSchematic


X
with Bleed Orifice/ (ms) Response Recovery
Pressure Compensated J45B 28 111
J51B 30 125 X
J60B 33 140
J65B 43 101
J75B 45 140 B

M1
PC control setting range
Code LB BB
J45B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] L2
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] S L1 P104 222
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
Legend
J65C, 100-260 bar N/A B = Outlet
[1450-3770 bar] S = Inlet
J75C 100-260 bar N/A L1, L2 = Case drain
[1450-3770 bar] X = LS signal port
M1* = System pressure gauge port
LS setting range * M1 port is available on axially ported endcaps
Model bar psi only
All 10-40 145–580

520L0519 • Rev GB • November 2010 57


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Electric Controls Connectors

Description Quantity Ordering Number


Mating Connector 1 Deutsch® DT06-2S
Wedge Lock 1 Deutsch® W25
1 2
Socket Contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Sauer-Danfoss mating connector kit 1 K29657
P003 480

Continuous Duty Operating Range


120
Percent of Rated Voltage (%)

110
Operating Range
100

90

80

70

60

50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (°C)
P108 415E

Normally Closed on/ Response/Recovery Times* Schematic


off Electric Pressure (ms) Response Recovery
Compensated Controls J45B 33 140
J51B 33 150
J60B 39 170
J65B 45 140
B
J75B 45 150
M1

PC control setting range


Code AG, AR, AY, CR BE, BR, BG, DR
J45B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi]
S L1 P106 656E
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
Legend
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J65C, 100-260 bar N/A S = Inlet
[1450-3770 bar] L1, L2 = Case drain
J75C 100-260 bar N/A M1* = System pressure gauge port
[1450-3770 bar] * M1 port is available on axially ported endcaps
only
LS setting range
Model bar psi
All 10-40 145-580

58 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Normally Open on/ Response/Recovery Times* Schematic


off Electric Pressure (ms) Response Recovery
Compensated Controls J45B 33 140
J51B 33 150
J60B 39 170
J65B 45 140
B
J75B 45 150
M1

PC control setting range


Code AF, AN BF, BN
J45B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi]
S L1 P106 656E
J51B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
Legend
J60B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
B = Outlet
J65C, 100-260 bar N/A S = Inlet
[1450-3770 bar] L1, L2 = Case drain
J75C 100-260 bar N/A M1* = System pressure gauge port
[1450-3770 bar] * M1 port is available on axially ported endcaps
only
LS setting range
Model bar psi
All 10-40 145-580

Normally Closed Electric Response/Recovery Times* Schematic


on/off with Load Sensing (ms) Response Recovery
Pressure Compensated J45B 29 127
Controls J51B 29 134 X

J60B 31 152
J65B 41 116
B
J75B 36 129
M1

PC control setting range


Code FA, FB
J45B 100-280 bar L2
[1450-4060 psi]
S L1 P106 657E
J51B 100-280 bar
[1450-4060 psi]
J60B 100-280 bar
[1450-4060 psi]
Legend
J65C, 100-260 bar B = Outlet
[1450-3770 bar] S = Inlet
J75C 100-260 bar L1, L2 = Case drain
[1450-3770 bar] X = LS signal port
M1* = System pressure gauge port
LS setting range * M1 port is available on axially ported endcaps
Model bar psi only
All 10-40 145-580

520L0519 • Rev GB • November 2010 59


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Input shafts

Maximum torque rating¹


Code Description N•m [lbf•in] Drawing
C2 13 tooth spline 288 [2546] 13 TOOTH
16/32 pitch 16/32 PITCH
30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 20.638 [0.813] PITCH DIA
FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1-1970
For use with SAE-B CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT

Ø18.63 MAX Ø21.72 ± 0.09


[0.733] [0.855 ±0.004]

15.2 ± 0.5
[0.6 ±0.02]

8± 0.8
[0.31 ±0.03]
33
[1.3]

COUPLING MUST NOT P104 224E


PROTRUDE BEYOND
THIS POINT

C3 15 tooth spline 404 [3575] 15 TOOTH


16/32 pitch 16/32 PITCH
30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 23.813 [0.938] PITCH DIA
FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1-1970
For use with SAE-B CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT

Ø21.96 MAX 25.27 ± 0.13


[0.864] [0.995 ±0.005]

22.36 ± 0.5
[0.88 ±0.02]

8± 0.8
[0.31 ±0.03]
38
[1.5]

P104 225E
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT

1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.

60 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

input shafts
(continued)

Maximum torque rating¹


Code Description N•m [lbf•in] Drawing
S1 14 tooth spline 734 [6495] 47.6
14 TOOTH 12/24 PITCH
12/24 pitch [1.87]
30° PRESSURE ANGLE
(ANSI A92.1 1970 - Class 5) 29.634 [1.167] PITCH
FILLET ROOT SIDE FIT
COMPATIBLE WITH
ANSI B92.1-1970 CLASS 5
Ø25.5 MAX
ALSO MATES WITH
[1]
FLAT ROOT SIDE FIT

Ø31.14 ± 0.08
[1.226 ±0.003]

28 ± 0.5
[1.1 ±0.02]

COUPLING MUST NOT


PROTRUDE BETOND P104 226E
THIS POINT
8± 0.8
[0.31 ±0.03]

K4 Ø 31.75 mm [1.25 in] 655 [5797] 56


straight key [2.2]

7.94 [0.313]
48.03±0.43 X 28.56 [1.125] LONG
[1.89]±0.02 SQUARE KEY

35.2 ± 0.13
[1.39 ±0.01]

Ø31.72 ± 0.025 27.9 max.


[1.249 ±0.001]
19 min.
3.8 max.

COUPLING MUST NOT


PROTRUDE BETOND 5/16-18 thd
THIS POINT Dia. 11.18

8± 0.8 P104 227E


[0.31 ±0.03]

1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.

520L0519 • Rev GB • November 2010 61


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

input shafts
(continued)

Maximum torque rating¹


Code Description N•m [lbf•in] Drawing
TO Ø 31.75 mm [1.25 in] 734 [6495] 30.96±0.25
1:8 taper +0.8 [1.219]±0.01
42.92 -1.1

[1.69] +.03
-0.04
7.887 +0.025
-0
[0.3105] +0.001
-0
X Dia. 31.8 +0- 0.010
[1.25] +0 -0.25
WOODRUFF KEY
1.00-20 UNF-2A THD

Ø30.1625
22.4 ± 0.3 [1.19]
[0.88 ±0.01] GAUGE
GAUGE

125 TAPER PER METER


COMPATIBLE WITH SAE J501
31.8 [1.25] NOMINAL SHAFT DIAMETER

COUPLING MUST NOT


PROTRUDE BEYOND
THIS POINT
P104 228E

8± 0.8
[0.31 ±0.03]

1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.

62 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Installation drawings Axial Ported Endcap

Ø50.8 [2]
OUTLET
SYSTEM PORT S
SYSTEM PORTS (INLET PORT)
(INLET PORT) 207 bar
ISO 11926-1 3000 PSI
SAE J1926/1 77.77 SPLIT FLANGE BOSS
1 7/8 -12 52.37 [3.062] PER ISO 6162
[2.062] SAE J518
(CODE 61)
Ø25.4 [1] with 1/2-13 UNC
SYSTEM PORT B OUTLET X 23 [0.906] MIN THREAD
(OUTLET PORT) SYSTEM PORT B
ISO 11926-1 (OUTLET PORT)
SAE J1926/1 345 bar
1 5/16 -12 5000 PSI
SPLIT FLANGE BOSS 26.19 42.88
PER ISO 6162 [1.031] [1.688]
44.5 36.2 44.5 36.2
SAE J518
[1.8] [1.43] [1.75] [1.43]
(CODE 61)
with 3/8-16 UNC
O-Ring Boss Ports X 18.61 [0.732] MIN THREAD Split Flange Ports P104 437E

Axial Ported Endcap Installation Dimensions


APPROXIMATE
262.3 CENTER OF 0.9
[10.33] GRAVITY [0.04]
11.2
246.3 [0.4]
[9.7]
BOTH SIDES
LS SIGNAL PORT X
ISO 11926-1
SAE J1926/1
7/16 -20
28.9 83.4
[1.14] [3.28]
BOTH
SIDES

146
47 [5.75]
77.2
73.2 [1.85] 73 [3.04]
[2.88] [2.87]

82.1
SYSTEM PRESSURE [3.2]
Ø14.4
GAUGE PORT M1 [0.567]
ISO 11926-1 CASE DRAIN PORT L1
ISO 11926-1 2X
SAE J1926/1
9/16 -18 SAE J1976/1
7/8 -14
LS STANDBY
113.6
PRESSURE 92.7
[4.5]
ADJUSTMENT [3.65]
APPROXIMATE
CENTER OF 15 PC PRESSURE LS SIGNAL
GRAVITY [0.59] ADJUSTMENT PORT X

R1 MAX
[0.04]

96.7
CASE DRAIN 82.4 [3.81]
PORT L1 [3.24]
SPOTFACE
DEPTH
Ø101.58 ± 0.025
[3.999 ±0.001]
53.3
CASE DRAIN 77.5 [2.1]
PORT L2 [3.05] LS SIGNAL
SPOTFACE PORT X
DEPTH ALTERNATE

Third-angle 9.4 P106 172E


projection [0.37]
mm [in] 198.8
[7.83]

520L0519 • Rev GB • November 2010 63


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Installation drawings Radial Ported Endcap Split Flange Ports


(continued) 239.8
[9.44]
LS SIGNAL PORT X

200.4
LS STANDBY [7.89]
PRESSURE
ADJUSTMENT LS SIGNAL PORT X
ALTERNATE
PC PRESSURE
ADJUSTMENT

CASE DRAIN
PORT L1 82.4
SPOTFACE [3.24]
DEPTH
52.37
[2.062]

CASE DRAIN
PORT L2 77.5
SPOTFACE [3.05]
DEPTH

Ø50.8 [2]
INLET Ø25.4 [1]
SYSTEM PORT B 26.19
SYSTEM PORT S [1.031]
(INLET PORT) (OUTLET PORT)
207 BAR [3000 PSI} 345 BAR [5000 PSI] SPLIT FLANGE
194.6
SPLIT FLANGE PER ISO 6162
[7.66] SAE J518 (CODE 61)
PER ISO 6162
SAE J518 with 3/8-16 UNC X 22 [0.866]
(CODE 61) MINIMUM THREAD DEPTH
with 1/2-13 UNC 188.84
X 27 [1.063] MIN THREAD DEPTH [7.43] P108 438E

Radial Ported Endcap Rear View

* Interference with internal components will occur


if fitting depth in port X is greater than 11.8 mm [0.465 in]

99.4
[3.9]

44.9
* LS SIGNAL PORT X [1.77]
SAE J1926/1 BOTH
0.4375-20 SIDES

116.5 BOTH
[4.59] SIDES

132
[5.2]

SYSTEM SYSTEM SYSTEM SYSTEM


PORT B PORT S PORT S PORT B
OUTLET INLET INLET OUTLET

84 76.2
76.2 84 [3.31] [3]
[3] [3.31]

Left Hand Rotation (CCW) Right Hand Rotation (CCW) P108 438E

64 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Installation drawings Radiall Ported Endcap Installation Dimensions


(continued) APPROXIMATE
CENTER OF 0.9
GRAVITY [0.04]
11.2
[0.4]

47
[1.85] 146
[5.75]
77.2
73 [3.04]
[2.87]

82.1
[3.23]
CASE DRAIN PORT L1
PER ISO 11976-1
SAE J 1976/1 Ø14.4
7/8-14 [0.567]
2X

239.8
[9.44]
LS SIGNAL PORT X
APPROXIMATE
200.4 CENTER OF
LS STANDBY [7.89] 128.8 GRAVITY
PRESSURE [5.1]
ADJUSTMENT LS SIGNAL PORT X
ALTERNATE 15
PC PRESSURE [0.59]
ADJUSTMENT

R1 MAX
[0.04]

CASE DRAIN 96.7


PORT L1 82.4 [3.8]
SPOTFACE [3.24]
DEPTH
Ø101.58 ± 0.025 52.37
[3.999 ±0.001] [2.062]

CASE DRAIN
PORT L2 77.5
SPOTFACE [3.05]
DEPTH

Ø50.8 [2]
INLET Ø25.4 [1]
SYSTEM PORT B 26.19
SYSTEM PORT S 9.4 [1.031]
(INLET PORT) [0.37] (OUTLET PORT)
207 BAR [3000 PSI} 345 BAR [5000 PSI] SPLIT FLANGE
194.6 PER ISO 6162
SPLIT FLANGE [7.66] SAE J518 (CODE 61)
PER ISO 6162
with 3/8-16 UNC X 22 [0.866]
SAE J518 242.4
(CODE 61) MINIMUM THREAD DEPTH
[9.54]
with 1/2-13 UNC 188.84
[7.43] P106 173E
X 27 [1.063] MIN THREAD DEPTH

520L0519 • Rev GB • November 2010 65


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Installation drawings Front Mounting Flange


(continued)
Ø14.4
[0.567]
X4

57.25
[2.25]
2X 114.5
[4.51]
2X

SAE-C 4 Bolt

Ø17.5
[0.69]
2X
90.5
[3.56]
181
[7.13]

SAE-C 2 Bolt
APPROXIMATE
CENTER OF 0.9
GRAVITY [0.04]
11.2
[0.4]

146
[5.75]
77.2
73 [3.04]
[2.87]

Ø14.4
[0.567]
2X
SAE-B 2 Bolt P108 440E

Third-angle
projection
mm [in]

66 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Auxiliary mounting pads SAE-A auxiliary mounting pad (integrated)


Dimensions
O-RING SEAL REQUIRED x
REF 82.22 [3.23] I.D
3.1 2.62 [0.103] CROSS SECTION
[0.12] P/N 5000373 240.1
Ø88.62 [9.45]
APPROXIMATE
CENTER OF [3.49] 128.5
GRAVITY [5.1]

MOUNTING
FLANGE

APPROXIMATE
10.4 CENTER OF
[0.41] GRAVITY
R1.3 MAX

Ø82.6 +0.08
-0

3/8 -16 UNC-2B THD. [3.25 +0.003


-0 ]
17.8 [0.70] MIN
53.2 FULL THD. DEPTH 8.1
[2.09] 2X [0.32] A COUPLING-SAE A P108 487E
106.4 SPLINE:
[4.19] M10 x 1.5-6H THD. Coupling 11.1±0.6 9 TOOTH
19 [0.75] MIN. 16/32 PITCH
FULL THD. DEPTH clearance [0.44]±0.5
30° PRESSURE ANGLE
2X 14.288 [0.5625] PITCH DIA
FILLET ROOT SIDE FIT
Shaft 35.1±0.6 PER ANSI B92.1-1970 CLASS 6
clearance [1.38]±0.024 T COUPLING-SAE A
SPLINE:
Specifications 11 TOOTH
16/32 PITCH
Coupling 9-tooth 11-tooth 30° PRESSURE ANGLE
17.463 [0.6875] PITCH DIA
Spline minimum 13.5 mm [0.53 in] 15 mm [0.59 in] FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6
engagement
Maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]

SAE-A auxiliary mounting pad (non-integral)


Dimensions
264.43
[10.41]
3 23 137.1
[0.12] APPROXIMATE [0.91] [5.4]
CENTER OF
GRAVIT Y APPROXIMATE MOUNTING
CENTER OF FLANGE
GRAVIT Y

3/8 -16 UNC-2B THD


17.8 [0.70] MIN
FULL THD DEPTH
2X
9.8
[0.39] R1.2 MAX
Ø82.6 +0.08
-0

Ø88.62 [3.25 +0.003


-0 ]
[3.49]

1.95
53.2 [0.08] P104 230E
[2.09] O-RING SEAL REQUIRED
REF 82.22 [3.23] I.D x 8.1
106.4 2.62 [0.103] CROSS SECTION [0.32] A COUPLING-SAE A
[4.19] SPLINE:
P/N 5000373
59.4 9 TOOTH
[2.34] 16/32 PITCH
30° PRESSURE ANGLE
Specifications 14.288 [0.5625] PITCH DIA
FILLET ROOT SIDE FIT
Coupling 9-tooth 11-tooth PER ANSI B92.1-1970 CLASS 6
T COUPLING-SAE A
Spline minimum 13.5 mm [0.53 in] 15 mm [0.59 in] SPLINE:
engagement 11 TOOTH
16/32 PITCH
Maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in] 30° PRESSURE ANGLE
17.463 [0.6875] PITCH DIA
FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6

520L0519 • Rev GB • November 2010 67


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

SAE-B auxiliary mounting pad


Dimensions 260.05
3.1
[0.122] [10.24]
APPROXIMATE 136.1
1/2 -13UNC-2B THD CENTER OF 22 [5.4]
19.7 [0.76] MIN GRAVIT Y [0.87]
THD DEPTH MOUNTING
2X APPROXIMATE FLANGE
CENTER OF
GRAVIT Y
Ø105.64
[4.159]

9.8
[0.39] R2.0 MAX
[0.08]

Ø101.65 +0.08
-0

[4.002 +.003
-0 ]

73 O-RING SEAL REQUIRED B COUPLING-SAE B P104 231E


[2.87] REF 96.24 [3.789] I.D X SPLINE:
1.78 [0.070] CROSS SECTION 13 TOOTH
146 P/N 9004104-0440 16/32 PITCH
[5.75] 1.3 30° PRESSURE ANGLE
[0.05] 20.638 [0.8125] PITCH DIA
FILLET ROOT SIDE FIT
Specifications 11 ± 0.12 PER ANSI B92.1-1970 CLASS 6
[0.433 ±0.005]
Coupling 13-tooth 15-tooth V COUPLING-SAE B-B
SPLINE:
Spline minimum 14.2 mm [0.56 in] 18.9 mm [0.74 in] 55 15 TOOTH
[2.17] 16/32 PITCH
engagement 30° PRESSURE ANGLE
MIN SHAFT 23.813 [0.9375] PITCH DIA
Maximum torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in] CLEARANCE FILLET ROOT SIDE FIT
PER ANSI B92.1-1970 CLASS 6

68 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Auxiliary mounting pads SAE-C auxiliary mounting pad


(continued) Dimensions 263.05
2.9 [10.36]
APPROXIMATE 11.3 138.95
[0.114] CENTER OF [0.44] [5.5]
1/2 -13 UNC-2B THD GRAVIT Y
22.7 [0.89] MIN
THREAD DEPTH APPROXIMATE MOUNTING
4X CENTER OF FLANGE
GRAVIT Y

9.7
57.3 [0.38]
[2.26]
Ø127.03 +0.05
-0

114.6 [5.001+.002
-0 ]
[4.51]
Ø131.57
[5.18]

1.3
O-RING SEAL REQUIRED [0.05]
57.3 REF 126.72 [4.989] I.D. x C COUPLING-SAE C P104 232E
[2.26] 1.78 [0.070] CROSS SECTION 14 SPLINE:
P/N 331256 [0.55] 14 TOOTH
114.6 12/24 PITCH
[4.51] 58.0 30° PRESSURE ANGLE
[2.28] 29.633 [1.1667] PITCH DIA
FILLET ROOT SIDE FIT
MIN SHAFT PER ANSI B92.1-1970 CLASS 6
CLEARANCE
Specifications
Coupling 14-tooth
Spline minimum 18.3 mm [0.72 in]
engagement
Maximum torque 339 N•m [3000 lbf•in]

Running cover 250.56


[9.86]

MOUNTING
FLANGE

P104 233E

520L0519 • Rev GB • November 2010 69


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Installation drawings Radial Endcap Clockwise 287.3


99.4 60.92 [11.31]
(continued) [3.91] [2.4]

139.84
[5.51]

20°

P108 441E

Radial Endcap Counterclockwise 287.3


60.92 99.4 [11.31]
[2.4] [3.91]

139.84
[5.51]
20°

P106 191E
Axial Endcap Clockwise
269.0
83.4 76.9 [10.62]
[3.28] [3.03]

20°

141
141.0 [5.55]
[5.55]

P106 191E

Axial Endcap Counterclockwise


269.0
76.9 83.4 [10.62]
[3.03] [3.28]

20°

141.0
[5.55]

Third-angle
projection
mm [in] P106 191E

70 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame J

Displacement limiter
J Frame open circuit pumps are Displacement limiter cross-section
available with an optional adjustable
displacement limiter. This adjustable
stop limits the pump’s maximum
displacement.

Setting range
J45B 8.4 to 45 cm³ [0.51 to 2.75 in³]
J51B 13.7 to 51 cm³ [0.84 to 3.11 in³]
J60B 16.8 to 60 cm³ [1.03 to 3.66 in³]
J65B 25.4 to 65 cm³ [1.55 to 3.97 in³] P106 727E
J75B 28.4 to 75 cm³ [1.73 to 4.58 in³]

Displacement per turn


J45B 6.2 cm³/rev [0.38 in³/rev]
J51B 6.2 cm³/rev [0.38 in³/rev]
J60B 6.2 cm³/rev [0.38 in³/rev]
J65B 7.2 cm³/rev [0.44 in³/rev]
J75B 7.2 cm³/rev [0.44 in³/rev]

Displacement limiters are only available for endcap options V and W.

241.65
[9.5] 207.12
[8.2]
167.72
[6.6]

162.54
[6.4]
146.5
[5.8]

Third-angle
P106 728E projection
mm [in]

520L0519 • Rev GB • November 2010 71


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Design Series 45 Frame F pumps have a single servo piston design with a cradle-type swashplate
set in polymer-coated journal bearings. A bias spring and internal forces increase
swashplate angle. The servo piston decreases swashplate angle. Nine reciprocating
pistons displace fluid from the pump inlet to the pump outlet as the cylinder block
rotates on the pump input shaft. The block spring holds the piston slippers to the
swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate
optimized for high volumetric efficiency and low noise. Tapered roller bearings support
the input shaft and a viton lip-seal protects against shaft leaks.

An adjustable one spool (PC only, not shown) or two spool (LS and PC) control senses
system pressure and load pressure (LS controls). The control ports system pressure to the
servo piston to control pump output flow.

Frame F cross section

LS control
(attached to endcap)

LS spool LS adjustment

PC spool PC adjustment

Servo piston Bias spring Slipper


Piston
Tapered roller
bearing

Valve Shaft seal


plate

Cylinder
block
spring

Input shaf t
Tapered
roller
bearing

Swashplate
Cylinder
block Bias piston Slipper retainer P104 341E

72 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Technical Specifications F Frame


Unit 074B 090C
Maximum Displacement cm³ [in³] 74 [4.52] 90 [5.49]
Working Input Minimum 500 500
For general operating Speed Continuous min -1 (rpm) 2400 2200
parameters, including fluid Maximum 2800 2600
viscosity, temperature, and Working Maximum
bar [psi]
310 [4495] 260 [3770]
inlet and case pressures, Pressure
see page 13. For system Flow at rated speed (theoretical) l/min 178 198
[US gal/min] [46.9] [52.3]
design parameters,
Input torque at maximum displacement N•m/bar 1.178 1.433
including installation, (theoretical) [lbf•in/1000 psi] [719.3] [874.8]
filtration, reservoir, and line Mass moment of inertia of internal kg•m² 0.0063 0.0065
velocities, see page 15. rotating components [slug•ft²] [0.00465] [0.00479]
Weight Axial ports 29 [64]
kg [lb]
Radial ports 32 [70]
For definitions of pressure External Shaft External moment (Me) N•m [lbf•in] 300 [2655] 300 [2655]
and speed ratings, Loads Thrust in (Tin), out (Tout) N [lbf ] 2900 [652] 2900 [652]
see page 14. For more Bearing Life at 150 bar [2175 psi] 31 300 17 400
information on external (1800 rpm, no at 200 bar [2900 psi] 11 100 5700
external shaft B10 hours
shaft loads, see page 16; loading)
at 250 bar [3625 psi] 4810 2490
mounting flange loads, at 280 bar [4060 psi] 3080 -
see page 17. Mounting flange Vibratory (continuous) 3730 [33 100]
load moments N•m [lbf•in]
Shock (maximum) 13220 [117 100]

520L0519 • Rev GB • November 2010 73


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Order code R S P C D E F G H J K L M N

Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features

R Product F Frame
074B 090C
FR F Frame, variable displacement open circuit pump • •

S Rotation
L Left Hand (counterclockwise) • •
R Right Hand (clockwise) • •

P Displacement
074B 074 cm³/rev [4.52 in³/rev] •
090C 090 cm³/rev [5.49 in³/rev] •

C Control type

PC Pressure Compensator • •
BC* Pressure Compensator •
LB Load Sensing/Pressure Comp. with internal bleed orifice • •
BB* Load Sensing/Pressure Comp. with internal bleed orifice •
LS Load Sensing/Pressure Comp. • •
BS* Load Sensing/Pressure Comp. •
RP Remote Pressure Compensator • •
BP* Remote Pressure Compensator •
AG Electric on/off, 12VDC, Normally Closed, Deutsch • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BE* Electric on/off, 12VDC, Normally Closed, Deutsch •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
AR Electric on/off, 12VDC, Normally Closed, Deutsch • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BR* Electric on/off, 12VDC, Normally Closed, Deutsch •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only

* Not available on 90cc pumps


74 520L0519 • Rev GB • November 2010
Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Order code (continued) R S P C D E F G H J K L M N

D PC setting (2 digit code, 10 bar increments) F Frame


074B 090C
Example 25 = 250 bar (3625 psi)
10–26 100 to 260 bar [1450 to 3771 psi] • •
27-28 270 to 280 bar [3916 to 4061 psi] • •
29-31 290-310 bar [4206 to 4496 psi] • •

E Load sensing setting (2 digit code, 1 bar increments)


Example 20 = 20 bar (290 psi)
10-40 10 to 34 bar [145 to 508 psi] • • • • •
NN Not applicable (pressure compensated only • • • • •
controls)

F Not used
NN Not applicable • • • • •

G Pilot/Choke Orifice
N None (standard) • • • • •

H Gain Orifice
3 1.0 mm diameter • • • • •

520L0519 • Rev GB • November 2010 75


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Order code R S P C D E F G H J K L M N

(continued)

J1 Input Shaft
S1 14 tooth 12/24 pitch
S2 17 tooth, 12/24 pitch
K4 1.25 inch straight keyed

J2 Auxiliary Mount
A SAE-A, 9-tooth
B SAE-B, 13-tooth
C SAE-C, 14-tooth
N None
R Running Cover
T SAE-A, 11-tooth
V SAE-BB, 15-tooth

J3 Endcap
2 Radial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange
4 Axial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange

F Frame
074B 090C
K4A2 • •
K4B2 • •
K4C2 • •
K4N2 • •
K4N4 • •
K4R2 • •
K4T2 • •
K4V2 • •
S1A2 • •
S1AA • •
S1AV • •
S1B2 • •
S1C2 • •
S1N2 • •
S1N4 • •
S1R2 • •
S1T2 • •
S1V2 • •
S2B2 • •
S2C2 • •
S2N2 • •
S2N4 • •
S2R2 • •
S2T2 • •
S2V2 • •

76 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Order code R S P C D E F G H J K L M N

(continued)

F Frame
K Shaft seal 074B 090C
A Single (Viton) • •

K Mounting flange and housing port style


1 SAE-C Flange 4-bolt/SAE O-ring boss ports • •
3 SAE-B Flange 2-bolt/SAE O-ring boss ports • •

K Not used
N Not applicable • •

L Displacement limiter
NNN None (plugged) • •
AAA Adjustable, factory set at max angle • •

M Special hardware
NNN None • •

N Special features
NNN None • •

520L0519 • Rev GB • November 2010 77


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Performance F74B Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

Flow vs. speed Input power vs. speed


200 100
50 i]
ps
70 120
r [37
ba
160 80 26
0
si ]
40 5p 100

Flow (US gal/min)


4
[30
bar
Flow (l/min)

210

Power (kW)

Power (hp)
120 60 80
30
psi]
030
b ar [2
140 60
80 20 40
40
40 10 20
20

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1
Speed min (rpm) P104 004E Speed min (rpm)
-1
P104 005E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100
90
Volumetric Efficiency
95
90 85
low
r - No F
85 310 ba
Efficiency (%)

Overall Efficiency 80
Noise (DBA)

80
75 75
w
70 - Full Flo
e
ang
gR 140 bar
65 70 er atin
al Op
60 ner
Ge
65
55
50 60
0 500 1000 1500 2000 2500 500 1000 1500 2000 2500
0
Input Speed (rpm) P108 445E
Input Speed (rpm) P108 446E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 2
1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000
-1
Shaft Speed min (rpm) P104 015E

78 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Performance F90C Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].

Flow vs. speed Input power vs. speed


250 120
60 150
si]
100 98p
200 [36 125
50 ar
5b

Flow (US gal/min)


25
80
Flow (l/min)

psi]

Power (kW)
100

Power (hp)
150 40 [26
97
bar
60 186
30 75
psi]
100 798
bar [1
124
20 40 50
50
10 20 25

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
-1 -1
Speed min (rpm) P104 006E Speed min (rpm) P104 007E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90
85
80
Efficiency (%)

Overall Efficiency
Flow
Noise (DBA)

80 260 bar - No
75 75
ge
g Ran
70 eratin
ral Op w
70 Gene - Full Flo
65 140 bar
60
65
55
50 60
0 500 1000 1500 2000 0 500 1000 1500 2000
Input Speed (rpm) P108 447E Input Speed (rpm) P108 448E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 2
1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
1800 2000 2200 2400 2600 2800
-1
Shaft Speed min (rpm) P104 015E

520L0519 • Rev GB • November 2010 79


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Hydraulic Controls Pressure Compensated Controls Schematic

Response/recovery times
(ms) Response Recovery
F74B 35 120 B
F90C 35 135
M2

PC setting range
Model PC BC M4
F74B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi] L1
S P107 788E
F90C 100-260 bar
N/A
[1450-3770 psi]
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port

Remote Pressure Compensated Controls Remote PC schematic


X
Response/recovery times
(ms) Response Recovery
F74B 35 120
X
F90C 35 135

B
PC setting range
Model RP BP M2
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar
N/A
[1450-3770 psi] M4
L2
An LS Setting of 20 is required for this control
S L1 P107 789E

Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = Remote PC port

80 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Controls Load Sensing/Pressure Compensatied Controls


(continued)
Response/recovery times* Schematic
X
(ms) Response Recovery
F74B 35 135
F90C 45 135 X
* For definitions, see page 11.

B
PC setting range
Model bar psi M2
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar
N/A M4
[1450-3770 psi]
L2

S L1 P107 790E

LS setting range Legend


Model bar psi B = Outlet
All 10–30 145–435 S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = LS signal port

Load Sensing Control with Bleed Orifice/Pressure Compensated

Response/recovery times* Schematic


X
(ms) Response Recovery
F74B 35 135
F90C 40 135 X
* For definitions, see page 11.

PC setting range B
Model LB BB
M2
F74B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar
N/A
[1450-3770 psi]
M4
L2

LS setting range S L1 P107 791E


Model bar psi
All 10–34 145–508
Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = LS signal port

520L0519 • Rev GB • November 2010 81


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Electric Controls Connectors

Description Quantity Ordering Number


Mating Connector 1 Deutsch® DT06-2S
Wedge Lock 1 Deutsch® W25
1 2
Socket Contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Sauer-Danfoss mating connector kit 1 K29657
P003 480

Continuous Duty Operating Range


120
Percent of Rated Voltage (%)

110
Operating Range
100

90

80

70

60

50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (°C)
P108 415E

Normally Closed on/ Response/Recovery Times* Schematic


off Electric Pressure (ms) Response Recovery
Compensated Controls F74B 35 120
F90C 35 135

B
PC setting range
Code AG, AR, AY, CR BE, BR, BG, DR M1

F74B 100-280 bar 290-310 bar


[1450-4060 psi] [4205-4495 psi]
F90C 100-260 bar
N/A L2
[1450-3770 bar]
S L1 P108 449E

Legend
LS setting range B = Outlet
Model bar psi S = Inlet
All 10-34 145-508 L1, L2 = Case drain
M1 = System pressure gauge port

82 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Input shafts

Shaft data
Maximum torque rating¹
Code Description N•m [lbf•in] Drawing
K4 Ø 31.75 mm [1.25 in] 734 [6495] MOUNTING
Straight keyed FLANGE

8 ± 0.8 7.938 +0.0


-0.05
[0.31 ± 0.03] [0.3125 +0.0
-0.0020 ]
SQ. KEY X 28.58 LG
[1.125 ±0.010]

35.19 ± 0.13 27.9 max.


[1.385 ±0.005]
19 min.
3.8 max.
Ø31.72 ± 0.02
[1.249 ± .001]
48 ± 0.6
[1.89 ±0.024]
5/16-18 thd
Dia. 11.18
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P104 351E

S1 14 tooth spline 594 [5257] MOUNTING


12/24 pitch FLANGE 14 TEETH 12/24 PITCH
(ANSI B92.1 1970 - Class 5) 8 ± 0.8 29.634 [1.167] PITCH Ø
[0.31 ± 0.03] 30° PRESSURE ANGLE
FILLET ROOT SIDE FIT
COMPATIBLE WITH
ANSI B92.1-1970
Ø25.52 MAX CLASS 5. ALSO MATES WITH
[1.005] FLAT ROOT SIDE FIT

Ø31.14 ± 0.08
[1.226 ± 0.003]

28 ± 0.15
[1.102± 0.006]

47.6 ± 0.06
[1.874 ± 0.024]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT
P104 349E

S2 17 tooth spline 1044 [9240] MOUNTING


12/24 pitch FLANGE 17 TEETH 12/24 PITCH
(ANSI B92.1 1970 - Class 5) 8 ± 0.8 35.983 [1.417] PITCH Ø
[0.31 ± 0.03] 30° PRESSURE ANGLE
FILLET ROOT SIDE FIT
COMPATIBLE WITH
ANSI B92.1-1970
30.75 MAX CLASS 6 ALSO MATES WITH
[1.211] FLAT ROOT SIDE FIT

Ø37.91 ± 0.09
[1.49 ± 0.0035]

39.91 ± 0.09
[1.571 ± 0.0035]

53.97 ± 0.6
[2.125 ± 0.24]
COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P104 350E

1. See Input shaft torque ratings, page 18 for an explaination of maximum torque.

520L0519 • Rev GB • November 2010 83


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Third-angle
Installation drawings Axial Ported Endcap projection
49.7 10.3 mm [in]
[1.96] [0.41]
LS SIGNAL LS SIGNAL
PORT X PORT X
ALTERNATE
SERVO PRESSURE
GAUGE PORT M4 SYSTEM PORT S
SAE J1926/1 3/4-16 (INLET PORT)
2.00 in -3000 PSI
SPLIT FLANGE BOSS
PER SAE J518
SYSTEM PORT B (CODE 61)
(OUTLET PORT) with 1/2 13 UNC
1.00 in -5000 PSI x 27 [1.06] Min.
SPLIT FLANGE BOSS threads
PER SAE J518
(CODE 61)
with 3/8-16 UNC
x 22 [0.87] Min. Split Flange Ports
threads

45 40
[1.77] [1.57] P108 450E

Axial Ported Endcap Installation Dimensions


PC PRESSURE LS STANDBY
ADJUSTMENT PRESSURE ADJUSTMENT

61.24
CASE DRAIN PORT L1 [2.41]
SAE J1926 7/8-14 Ø14.3
[0.56]

53
[2.09]
APPROXIMATE
CENTER OF
GRAVITY

114.5
[4.51]

CW CCW 57.25
[2.25]

256.355
[10.09]
57.25
[2.25]
165.14 114.5
LS SIGNAL PORT X [4.51] LS SIGNAL PORT X
[6.5]
SAE J1926 7/16-20 ALTERNATE
121.83 165.14 SAE J1926 7/16-20
[4.8] [6.5]
16.44
[0.65]
4X

158.7 143.2
[6.25] [5.64] 143.2
[5.64]

6.44
[0.25]

Ø126.975 ± 0.025
[4.999 ± 0.001]

91
103.54 [3.58]
[4.08] CASE DRAIN
PORT L1

12.7 89
[0.5] [3.5]
CASE DRAIN
227.74 SYSTEM PORT B AND S PORT L2
[8.97]
239.74
P104 347E
[9.44]

84 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Installation drawings Radial Ported Endcap Split Flange Ports


(continued)

SYSTEM PORT B
(OUTLET PORT)
1.00 in -5000 PSI
SPLIT FLANGE BOSS
PER SAE J518
(CODE 61)
with 3/8-16 UNC
x 22 [0.87] Min.
threads

103.54
SYSTEM PORT S [4.08]
(INLET PORT)
2.00 in -3000 PSI
SPLIT FLANGE BOSS
PER SAE J518 (CODE 61)
with 1/2-13 UNC
x 27 [1.06] Min.
215.74 212.74
[8.49] threads
[8.38]
P108 451E

Radial Ported Endcap Rear View

49.7 49.7
[1.96] [1.96]
10.3 LS SIGNAL LS SIGNAL 10.3
[0.41] PORT X PORT X [0.41]
LS SIGNAL LS SIGNAL
PORT X PORT X
ALTERNATE ALTERNATE
SERVO PRESSURE
GAUGE PORT M4
SAE J1926/1 3/4-16

SYSTEM SYSTEM
PORT B PORT S

75 82
82 75 [2.95] [3.23]
[3.23] [2.95]

Left Hand Rotation (CCW) Right Hand Rotation (CW) P108 452E

520L0519 • Rev GB • November 2010 85


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Installation drawings Radiall Ported Endcap Installation Dimensions


(continued) LS STANDBY
PRESSURE ADJUSTMENT
PC PRESSURE
ADJUSTMENT

CASE DRAIN PORT L1


SAE J1926 7/8-14 61.24 Ø14.3
[2.41] [0.56]

53
[2.09]
114.5
[4.51]
57.25
CW CCW [2.25]

57.25
[2.25]
114.5
[4.51]

LS SIGNAL PORT X
ALTERNATE
165.14
SAE J1926 7/16-20
[6.5] SERVO PRESSURE
LS SIGNAL PORT X
165.14 GAGE PORT M4
SAE J1926 7/16-20 133.45
[6.5]
[5.25] SAE J1926 7/16-20

16.44
[0.65]
158.7 4X
[6.25]
R1 MAX
[0.04]
143.2
143.2 [5.64]
[5.64]

5.98
[0.24]

Ø126.975 ± 0.025
[4.999 ± 0.001]
91
[3.58]
103.54
[4.08]

89
12.7 [3.5]
212.74 [0.5]
CASE DRAIN 215.74
[8.38] PORT L2
256.04 [8.49]
[10.08]
SYSTEM PORT S PER SAE J518 (CODE 61)
SYSTEM PORT B PER SAE J518 (INLET PORT) with 1/2-13 UNC
(OUTLET PORT) (CODE 61) 2.00 in -3000 PSI x 27 [1.06] Min.
1.00 in -5000 PSI with 3/8-16 UNC SPLIT FLANGE BOSS threads P104 348E
SPLIT FLANGE BOSS x 22 [0.87] Min.
threads

86 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Installation drawings Front Mounting Flange


(continued) LS STANDBY
PRESSURE ADJUSTMENT
PC PRESSURE
ADJUSTMENT

Ø14.3
[0.56]

APPROXIMATE
CENTER OF
GRAVITY

114.5
[4.51]

CW CCW 57.25
[2.25]

57.25
[2.25]
114.5
[4.51]

SAE-C 4 Bolt

73
146 [2.87]
[5.75]
Ø14.3
[0.56]

SAE-B 2 Bolt
P108 453E

520L0519 • Rev GB • November 2010 87


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Auxiliary mounting pads SAE-A auxiliary mounting pad


Dimensions
11 TOOTH SPLINE, 16/32 PITCH 278.07
17.463 [0.6875] PITCH Ø [10.95]
FILLET ROOT SIDE FIT 275.82
1.3 PER ANSI B92.1, CLASS 6 [10.86]
[0.05] (REAR FLANGE OPTION T)
9 TOOTH SPLINE, 16/32 PITCH
14.288 [0.5625] PITCH Ø 136.97
MOUNTING
FILLET ROOT SIDE FIT [5.39] FLANGE
PER ANSI B92.1, CLASS 6
(REAR FLANGE OPTION A)

APPROXIMATE 5.39
CENTER OF [0.21]
GRAVITY
Ø88.62 Ø82.6 +0.08
0
[3.49]
[3.252 +0.003
0 ]

O-RING SEAL REQUIRED


REF 82.27 [3.239] I.D. X
2.62 [0.103] CROSS SECTION
P/N 5000373
1.9
0.375-16 UNC-2B THD [0.077]
53.2
17.8 [0.70] MIN THD APPROXIMATE
[2.094] 8.1 ± 0.7 CENTER OF
106.4 DEPTH 2X
[0.319 ± 0.028] GRAVITY
[4.19]
A 58.5
MIN COUPLING P104 342E
CLEARANCE [2.30]
Specifications
Coupling 9-tooth 11-tooth
Spline minimum engagement 13.5 mm [0.53 in] 15 mm [0.59 in]
Maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]
Dimension A 14.9 mm [0.59 in] 16.1 mm [0.63 in]

SAE-B auxiliary mounting pad


Dimensions 15 TOOTH SPLINE, 16/32 PITCH
23.813 [0.9375] PITCH Ø 275.82
FILLET ROOT SIDE FIT [10.86]
PER ANSI B92.1, CLASS 6 273.69
(REAR FLANGE OPTION V) [10.78]
174
[6.85]
13 TOOTH SPLINE, 16/32 PITCH
87 20.638 [0.8125] PITCH Ø 136.24
[3.425] FILLET ROOT SIDE FIT [5.36]
MOUNTING
PER ANSI B92.1, CLASS 6 FLANGE
(REAR FLANGE OPTION B)
APPROXIMATE
CENTER OF
GRAVITY 5.42
[0.21]

Ø105.6 Ø101.65 +0.08


0
[4.16]
[4.002+0.003
0 ]

O-RING SEAL REQUIRED


REF 101.32 [3.989] I.D. X
1.78 [0.07] CROSS SECTION
P/N 9004104-0450
1.32 1.3
73 [0.05] 0.50-13 UNC-2B THD [0.051] APPROXIMATE
[2.87] 19.7 [0.76] CENTER OF
146 MIN THREAD 11±0.12
GRAVITY
[5.75] DEPTH 2X [0.433±0.005]

A
MIN COUPLING
CLEARANCE
54.1
[2.13]
Specifications P104 343E

Coupling 13-tooth 15-tooth


Spline minimum engagement 14.2 mm [0.56 in] 18.9 mm [0.74 in]
Maximum torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in]
Dimension A 20.7 mm [0.81 in] 12.7 mm [0.5 in]

88 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Auxiliary mounting pads SAE-C auxiliary mounting pad


(continued) Dimensions

See page 18 for mating pump 276.69


[10.89]
pilot and spline dimensions. 146.5 14 TOOTH SPLINE, 12/24 PITCH
[5.77] 29.633 [1.1667] PITCH Ø 236.14
FILLET ROOT SIDE FIT
PER ANSI B92.1, CLASS 6 [9.3]
73.25 138.77
[2.88] (REAR FLANGE OPTION C) MOUNTING
[5.46]
FLANGE
APPROXIMATE
CENTER OF
GRAVITY
5.42
[0.21]
57.3 Ø131.57
[2.26] [5.18]
Ø127.03 +0.08
0
114.6
[4.51] [5.001+0.003
0 ]

O-RING SEAL REQUIRED


REF 126.67 [4.987] I.D. X
2.62 [0.103] CROSS SECTION
P/N 5000755 1.3
1.21 [0.051] APPROXIMATE
[0.05] 10.09 CENTER OF
57.3 GRAVITY
[2.26] [0.4]
114.6 0.50-13 UNC-2B THD MINIMUM
[4.51] 22.7 [0.89] COUPLING
MIN THD DEPTH 4X
CLEARANCE
Specifications 14 ± 0.13
[0.551 ± 0.005] 57.1 MINIMUM
Coupling 14-tooth [2.25] SHAFT CLEARANCE
P104 344E
Spline minimum engagement 18.3 mm [0.72 in]
Maximum torque 339 N•m [3000 lbf•in]

Running Cover
Dimensions
275.82
[10.86]
264.2
[10.4]

MOUNTING
FLANGE

P104 346E

520L0519 • Rev GB • November 2010 89


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Installation drawings Radial Endcap Clockwise


271
(continued) 97.117
[3.824]
[10.67]

166.57
[6.558]

P108 457E

Radial Endcap Counterclockwise


97.117 271
[3.824] [10.67]

166.57
[6.558]

P108 455E

Axial Endcap Clockwise


270.33
97.117 [10.643]
[3.824]

166.57
[6.558]

P108 456E
Axial Endcap Counterclockwise
97.1
[3.82] 271
[10.67]

166.57
[6.558]

Third-angle
projection
mm [in] P108 457E

90 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame F

Displacement limiter Series 45 F90C and F74B open circuit Displacement limiter cross-section
pumps are available with an optional
adjustable displacement limiter. This
adjustable stop limits the pump’s
maximum displacement.

Setting range
F90C 45.6 to 90 cm³ [2.78 to 5.49 in³]
F74B 34.1 to 74 cm³ [1.92 to 4.52 in³] P104 345

Displacement per turn


F90C 6.8 cm³/rev [0.41 in³/rev]
F74B 6.1 cm³/rev [0.37 in³/rev]

264.2
[10.4]
258.62
[10.18]

P108 469E

520L0519 • Rev GB • November 2010 91


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Design Series 45 Frame E pumps have a single servo piston design with a cradle-type swashplate
set in polymer-coated journal bearings. A bias spring and internal forces increase
swashplate angle. The servo piston decreases swashplate angle. Nine reciprocating
pistons displace fluid from the pump inlet to the pump outlet as the cylinder block
rotates on the pump input shaft. The block spring holds the piston slippers to the
swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate
optimized for high volumetric efficiency and low noise. Tapered roller bearings support
the input shaft and a viton lip-seal protects against shaft leaks.

An adjustable one spool (PC only, not shown) or two spool (LS and PC) control senses
system pressure and load pressure (LS controls). The control ports system pressure to the
servo piston to control pump output flow.

Frame E cross section


LS control
(attached to endcap)

LS spool LS adjustment

PC spool PC adjustment

Lifting lug
Displacement piston guide

Adjustable Displacement piston


displacement
limiter Slipper retainer

Shaft seal
Valve plate
Cylinder
block Input shaft
Block
spring

Tapered
roller
bearing Tapered
roller
bearing

Swashplate
Slipper

Bias spring
Piston
Bias piston
Bias piston guide
P104 001E

92 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Technical Specifications E Frame


Unit 100B 130B 147C
Maximum Displacement cm³ [in³] 100 [6.1] 130 [7.93] 147 [8.97]
Working Input Minimum 500 500 500
For general operating Speed Continuous min -1 (rpm) 2450 2200 2100
parameters, including fluid Maximum 2880 2600 2475
viscosity, temperature, and Working Maximum
bar [psi]
310 [4495] 310 [4495] 260 [3770]
inlet and case pressures, Pressure
see page 13. For system Flow at rated speed (theoretical) l/min 245 286 309
[US gal/min] [64.7] [75.6] [81.5]
design parameters,
Input torque at maximum displacement N•m/bar 1.592 2.07 2.341
including installation, (theoretical) [lbf•in/1000 psi] [972] [1263.6] [1428.8]
filtration, reservoir, and line Mass moment of inertia of internal kg•m² 0.0128 0.0128 0.0128
velocities, see page 15. rotating components [slug•ft²] [0.00944] [0.00944] [0.00944]
Weight Axial ports 52 [115]
kg [lb]
Radial ports 56 [123]
For definitions of pressure External Shaft External moment (Me) N•m [lbf•in] 455 [4027] 360 [3186] 396 [3505]
and speed ratings, Loads Thrust in (Tin), out (Tout) N [lbf ] 2846 [640] 1735 [390] 2113 [475]
see page 14. For more Bearing Life at 140 bar [2030 psi] 77 200 32 700 21 600
information on external (1800 rpm, no at 210 bar [3045 psi] 11 100 5700 5500
external shaft B10 hours
shaft loads, see page 16; loading)
at 260 bar [3770 psi] 9700 4116 2700
mounting flange loads, at 310 bar [4495 psi] 5400 2300 --
see page 17. Mounting flange Vibratory (continuous) 1920 [17 000]
load moments N•m [lbf•in]
Shock (maximum) 6779 [60 000]

520L0519 • Rev GB • November 2010 93


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Order code R S P C D E F G H J K L M N

Code Description
R Product Frame, Variable Open Circuit Pump
S Rotation
P Displacement
C Control Type
D Pressure Compensator Setting
E Load Sense Setting
F Not Used
G Choke Orifice
H Gain Orifice
J Input Shaft/Auxiliary Mount/Endcap
K Shaft Seal/Front Mounting Flange/Housing Ports
L Displacement Limiter
M Special Hardware
N Special Features

R Product E Frame
100B 130B 147C
ER E Frame, variable displacement open circuit pump • • •

S Rotation
L Left Hand (counterclockwise) • • •
R Right Hand (clockwise) • • •

P Displacement
100B 100 cm³/rev [6.10 in³/rev] •
130B 130 cm³/rev [7.93 in³/rev] •
147C 147 cm³/rev [8.97 in³/rev] •

C Control type

PC Pressure Compensator • • •
BC* Pressure Compensator • •
LB Load Sensing/Pressure Comp. with internal bleed orifice • • •
BB* Load Sensing/Pressure Comp. with internal bleed orifice • •
LS Load Sensing/Pressure Comp. • • •
BS* Load Sensing/Pressure Comp. • •
RP Remote Pressure Compensator • • •
BP* Remote Pressure Compensator • •
AG Electric on/off, 12VDC, Normally Closed, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BE* Electric on/off, 12VDC, Normally Closed, Deutsch • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
AR Electric on/off, 12VDC, Normally Closed, Deutsch • • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only
BR* Electric on/off, 12VDC, Normally Closed, Deutsch • •
(Axial endcap, CCW rotation) or (Radial endcap, CW rotation) only

* Not available on 147cc pumps


94 520L0519 • Rev GB • November 2010
Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Order code (continued) R S P C D E F G H J K L M N

D PC setting (2 digit code, 10 bar increments) E Frame


100B 130B 147C
Example 25 = 250 bar (3625 psi)
10–26 100 to 260 bar [1450 to 3771 psi] • • •
27-28 270 to 280 bar [3916 to 4061 psi] • •
29-31 290-310 bar [4206 to 4496 psi] • •

E Load sensing setting (2 digit code, 1 bar increments)


Example 20 = 20 bar (290 psi)
10-34 10 to 34 bar [145 to 508 psi] • • •
NN Not applicable (pressure compensated only controls) • • •

F Not used
NN Not applicable • • •

G Pilot/Choke Orifice
N None (standard) • • •

H Gain Orifice
3 1.0 mm diameter • • •

520L0519 • Rev GB • November 2010 95


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Order code R S P C D E F G H J K L M N

(continued)

J1 Input Shaft
K5 1.5 inch straight keyed
S1 14 tooth 12/24 pitch
S2 17 tooth, 12/24 pitch
S4 13 tooth, 8/16 pitch

J2 Auxiliary Mount
A SAE-A, 9-tooth
B SAE-B, 13-tooth
C SAE-C, 14-tooth
L SAE-B, 14-tooth
N None
R Running Cover
T SAE-A, 11-tooth
V SAE-BB, 15-tooth
SAE-C, 17-tooth

J3 Endcap
2 Radial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange
4 Axial - Inlet: 4-bolt code 61 split flange/Outlet 4-bolt code 61 split flange

E Frame E Frame
100B 130B 147C 100B 130B 147C
K5AP • • • S2BP • • •
K5BP • • • S2CP • • •
K5CP • • • S2NL • • •
K5NL • • • S2NP • • •
K5NP • • • S2RP • • •
K5RP • • • S2TP • • •
K5VP • • • S2VP • • •
S1AP • • • S2WP • • •
S1BP • • • S4AP • • •
S1CP • • • S4BP • • •
S1LP • • • S4CP • • •
S1NL • • • S4NL • • •
S1NP • • • S4NP • • •
S1RP • • • S4RP • • •
S1TP • • • S4TP • • •
S1VP • • • S4VP • • •
S2AP • • • S4WP • • •

96 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Order code R S P C D E F G H J K L M N

(continued)

E Frame
K Shaft seal 100B 130B 147C
A Single (Viton) • • •

K Mounting flange and housing port style


1 SAE-C Flange 4-bolt/SAE O-ring boss ports • • •

K Not used
N Not applicable • • •

L Displacement limiter
NNN None (plugged) • • •
AAA Adjustable, factory set at max angle • • •

M Special hardware
NNN None • • •

N Special features
NNN None • • •

520L0519 • Rev GB • November 2010 97


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Performance Flow and power data valid at 49°C [120°F] and viscosity of 17.8 mm²/sec [88 SUS].
E100B

Flow vs. speed Input power vs. speed


250 150 200
60
] 175
125 psi
200 [44
95
50 ar 150

Flow (US gal/min)


b
3 10
100
Flow (l/min)

Power (kW)

Power (hp)
150 40 i] 125
5 ps
[304
75 bar 100
30 210
100 si]
ar [2 030 p 75
50 140 b
20
50
50
10 25
25
0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
-1
Speed min (rpm) P104 008E Speed min (rpm)
-1
P104 009E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90
low
r - No F
85 310 ba
80
Efficiency (%)

Noise (DBA)

80 ge
Overall Efficiency Ran
ing
75 75 Op erat
eral w
Gen - Full Flo
70 140 bar
70
65
60
65
55
50 60
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
Input Speed (rpm) P108 458E Input Speed (rpm) P108 459E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 2
1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
2000 2200 2400 2600 2800 3000 3200
-1
Shaft Speed min (rpm) P104 017E

98 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Performance
E130B

Flow vs. speed Input power vs. speed


300 150 200
i]
ps
70 495
r [4 175
250 0b
a
120 31
60 150

Flow (US gal/min)


200 psi]
Flow (l/min)

50

Power (kW)
45 125

Power (hp)
90 30
bar [
210
150 40 100
0 psi]
[203
30 60 bar
140 75
100
20 50
50 30
10 25
0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
-1
Speed min (rpm) P104 010E -1
Speed min (rpm) P104 011E

Efficiency Noise
System Pressure: 310 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95

90 85
low
r - No F
85 310 ba
Efficiency (%)

Overall Efficiency 80
80
Noise (DBA)

nge
g Ra
75 75 pe ratin w
ral O - Full Flo
Gen
e 140 bar
70
70
65

60
65
55
50 60
0 500 1000 1500 2000 0 500 1000 1500 2000
Input Speed (rpm) P108 460E Input Speed (rpm) P108 461E

Inlet pressure vs. speed


The chart on the right 100% 90% 80%
1.6
shows allowable inlet 8
pressure and speed at 1.5
(psi gauge)
Inlet Pressure (bar abs)

various displacements. 1.4 6


Greater speeds and lower 1.3 4
inlet pressures are possible 1.2
at reduced displacement. 2
1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces


0.9 3
pump life.
0.8 6
0.7 9
0.6
1800 2000 2200 2400 2600 2800
-1
Shaft Speed min (rpm) P104 018E

520L0519 • Rev GB • November 2010 99


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Performance
E147C

Flow vs. speed Input power vs. speed


350 90 150 200
i]
ps
7 70
300 80 a r [3 175
120 0b si]
26 5p
70 04 150

Flow (US gal/min)


250 [3
ar
0b
60 21
Flow (l/min)

Power (kW)
125

Power (hp)
200 90
50 psi]
030
0 ba
r [2 100
150 40 14
60 75
30
100
20 50
30
50
10 25
0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
Speed min (rpm)
-1 P104 012E -1
Speed min (rpm) P104 013E

Efficiency Noise
System Pressure: 260 Bar - Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C Inlet Pressure: 1.0 Bar abs - Inlet Temperature: 49C
100 90
Volumetric Efficiency
95
85
90
w
- Full Flo
85 140 bar
Overall Efficiency 80
Efficiency (%)

Noise (DBA)

80
low
75 75 r - No F
210 ba
70
70 ng
e
65 Ra
g
in
60 r at
65 pe
55 lO
e ra
G en
50 60
0 500 1000 1500 2000 0 500 1000 1500 2000
Input Speed (rpm) P108 462E Input Speed (rpm) P108 463E

Inlet pressure vs. speed


100% 90% 80%
The chart on the right 1.6
shows allowable inlet 8
1.5
(psi gauge)

pressure and speed at


Inlet Pressure (bar abs)

1.4 6
various displacements.
1.3 4
Greater speeds and lower
1.2
inlet pressures are possible 2
at reduced displacement. 1.1
Operating outside of 1.0 0
(in Hg vac)

acceptable limits reduces 0.9 3


pump life. 0.8 6
0.7 9
0.6
1800 2000 2200 2400 2600 2800
Shaft Speed min-1(rpm) P104 019E

100 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Hydraulic Controls Pressure Compensated Controls Schematic

Response/recovery times
(ms) Response Recovery
E100B 45 175 B
E130B 55 175
M1
E147C 60 190
M2

M4
PC Setting range
Model PC BC L2

E100B 100-280 bar 290-310 bar S L1 P104 025


[1450-4060 psi] [4205-4495 psi]
E130B 100-280 bar 290-310 bar Legend
[1450-4060 psi] [4205-4495 psi]
B = Outlet
E147C 100-260 bar N/A
[1450-3770 psi]
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port

Remote Pressure Compensated Controls Schematic


X
Response/recovery times
(ms) Response Recovery
E100B 45 175 X
E130B 55 175
E147C 60 190
B

M1
PC Setting range M2
Model PC BC
E100B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi] M4
E130B 100-280 bar 290-310 bar L2
[1450-4060 psi] [4205-4495 psi]
E147C 100-260 bar N/A S L1 P104 022

[1450-3770 psi]

Legend
B = Outlet
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = Remote PC port

520L0519 • Rev GB • November 2010 101


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Hydraulic Controls Load Sensing/Pressure Compensated Schematic


(continued) X
Response/recovery times*
(ms) Response Recovery X
E100B 45 200
E130B 50 200
E147C 60 200
B

PC Setting range M1
Model LS BS M2
E100B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
M4
E130B 100-280 bar 290-310 bar
L2
[1450-4060 psi] [4205-4495 psi]
E147C 100-260 bar N/A S L1 P104 024
[1450-3770 psi]
Legend
B = Outlet
LS setting range S = Inlet
Model bar psi L1, L2 = Case drain
All 10–30 145–435 M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = LS signal port

Load Sensing with Bleed Orifice/Pressure Compensated

PC setting range Schematic


X
Model bar psi
E100B 100–310 1450–4495
E130B 100–310 1450–4495 X
E147C 100–260 1450–3770

PC Setting range B
Model LB BB
E100B 100-280 bar 290-310 bar M1
M2
[1450-4060 psi] [4205-4495 psi]
E130B 100-280 bar 290-310 bar
[1450-4060 psi] [4205-4495 psi]
M4
E147C 100-260 bar N/A
[1450-3770 psi] L2

S L1 P107 792E

LS setting range Legend


Model bar psi B = Outlet
All 10–30 145–435 S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = LS signal port

102 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Electric Controls Connectors

Description Quantity Ordering Number


Mating Connector 1 Deutsch® DT06-2S
Wedge Lock 1 Deutsch® W25
1 2
Socket Contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Sauer-Danfoss mating connector kit 1 K29657
P003 480

Continuous Duty Operating Range


120
Percent of Rated Voltage (%)

110
Operating Range
100

90

80

70

60

50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (°C)
P108 415E

Normally Closed on/ Response/Recovery Times* Schematic


off Electric Pressure (ms) Response Recovery
Compensated Controls E100B 45 175
E130B 55 175
E147C 60 190

PC setting range M1
M2
Code AG, AR, AY, CR BE, BR, BG, DR
F74B 100-280 bar 290-310 bar
M4
[1450-4060 psi] [4205-4495 psi] L2
F90C 100-260 bar
N/A S L1 P108 488E
[1450-3770 bar]

Legend
B = Outlet
LS setting range S = Inlet
Model bar psi L1, L2 = Case drain
All 10-34 145-508 M1 = System pressure gauge port

520L0519 • Rev GB • November 2010 103


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Input shafts

Shaft data
Maximum torque rating¹
Code Description N•m [lbf•in] Drawing
K5 Ø 38.08 mm [1.5 in] 1161 [10 270]
9.525 [0.375]
Straight keyed X 38.1 [1.5] LONG
SQUARE KEY

Ø38.075 ± 0.025
[1.5 ± 0.0009] 23.5 max.

16.5 min.
3.8 max.
Ø42.26 ±0.125
[1.664 ±0.005]
54
Dia. 11.18
[2.13]
M8x1.25-6H thd
8 ± 0.8
[0.31 ± 0.03] COUPLING MUST NOT
PROTRUDE BEYOND
THIS POINT P104 037E

S1 14-tooth spline 1093 [9675] 14 TOOTH


12/24 pitch 12/24 PITCH
30° PRESSURE ANGLE
(ANSI B92.1 1970 - Class 5) 29.634 [1.167] PITCH |
FILLET ROOT SIDE FIT
COMPATIBLE WITH ANSI B92.1-1970
CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT

Ø31.14 ± 0.08
[1.226 ± 0.003]

MAXIMUM FULL SPLINE


33.7 ± 0.5 ENGAGEMENT
[1.33 ±0.02] SAUER-DANFOSS
RECOMMENDS USING
48 A COUNTER-BORE IN
[1.89] THE COUPLING TO ENSURE
SPLINES DO NOT
8 ± 0.8 ENGAGE BEYOND THIS
[0.31 ± 0.03] POINT.
COUPLING MUST NOT
PROTRUDE BEYOND THIS POINT P104 038E

S2 17-tooth spline 1044 [9240] 17 TOOTH


12/24 pitch 12/24 PITCH
30° PRESSURE ANGLE
(ANSI B92.1 1970 - Class 5) 35.983 [1.417] PITCH DIA
FILLET ROOT SIDE FIT
COMPATIBLE WITH
ANSI B92.1-1970
CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT

Ø30.75 [1.211] MAX Ø36.66 ± 0.08


[1.443 ± 0.003]

34 ± 0.15
[1.339 ± 0.006]

54
[2.126]
8 ± 0.8
[0.31 ± 0.03]
COUPLING MUST NOT
P104 036E PROTRUDE BEYOND
THIS POINT

1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.

104 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Input shafts
(continued)

Shaft data
Maximum torque rating¹
Code Description N•m [lbf•in] Drawing
S4 13-tooth spline 1551 [13 730] 13 TOOTH
8/16 pitch 8/16 PITCH
30° PRESSURE ANGLE
(ANSI B92.1 1970 - Class 5)
41.28 [1.625] PITCH DIA
FILLET ROOT SIDE FIT
COMPATIBLE WITH
ANSI B92.1-1970
CLASS 5 ALSO MATES WITH
FLAT ROOT SIDE FIT

Ø43.94 ± 0.08
Ø34.25 [1.348] MAX [1.73 ± 0.003]

42 ± 0.15
[1.654 ± 0.006]

67
[2.638]
8 ± 0.8
[0.31 ± 0.03] COUPLING MUST NOT
PROTRUDE BEYOND
P104 035E THIS POINT

1. See Input shaft torque ratings, page 18 for an explanation of maximum torque.

520L0519 • Rev GB • November 2010 105


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

66.7
[2.626] Third-angle
Installation drawings Axial Ported Endcap 27.3
[1.075]
PORT X projection
ALTERNATE mm [in]
LS SIGNAL
PORT X
DISPLACEMENT
LIMITER PORT
PER
ISO 11926-1
SAE J1926/1
Ø63.5 3/4 - 16UNF - 2B Ø31.8
[2.50] [1.25]
INLET OUTLET
SYSTEM PORT ‘S’ SYSTEM PORT ‘B’
172 BAR [2500 PSI] 414 BAR [6000 PSI]
SPLIT FLANGE BOSS 88.9 66.68 SPLIT FLANGE BOSS
[3.50] [2.63] PER
PER
ISO 6162 ISO 6162
SAE J518 SAE J518
CODE 61 CODE 62
WITH 1/2 - 13UNC WITH 1/2 - 13UNC
X 30 [1.181] X 25 [0.984]
MIN THD MIN THD
SYSTEM PRESSURE
GAGE PORT ‘M2’ 31.75 P108 464E
PER [1.25]
ISO 11926 - 1 50 50
SAE J1926/1 [1.969] [1.969]
9/16 - 18UNF - 2B

Axial Ported Endcap Installation Dimensions PC PRESSURE


1.87 ADJUSTMENT
[0.074]
LS STANDBY
PRESSURE
CASE DRAIN ADJUSTMENT
98 PORT L1
[3.858] PER ISO 11926-1
SAE J1926/1
1 1/16-12UN-2B

5.2
52 [0.205] 114.5
[2.047] [4.508]
98
[3.858]
57.25
CW [2.254]

76
[2.992]

Ø14.3
[0.563]
4X
57.25
[2.254]
114.5
[4.508]
CASE DRAIN
302.7 MAX PORT L1
[11.92] SPOTFACE DEPTH ALTERNATE
LS SIGNAL LS SIGNAL
PORT X 282.315 111.9
[11.115] [4.406] PORT X
PER ISO 11926-1 191.1 PER ISO 11926-1
SAE J1926/1 191.1 [7.524] SAE J1926/1
7/16-20UNF-2B [7.524] 7/16-20UNF-2B

SERVO
PRESSURE
PORT M4
PER ISO 11926-1
SAE J1926/1
9/16-18UNF-2B 167.4
[6.591] 167.4
182.9 [6.591]
[7.201]

Ø126.975 ± 0.025
[4.999 ±0.001]

132
[5.197]
R1 MAX
[0.04]
CASE DRAIN
12.7 PORT L2
[0.5] SPOTFACE DEPTH
111.9 148.05
SYSTEM PORTS S AND B 19.09 [4.406]
[0.751] [5.829] APPROXIMATE
275 CENTER OF P106 176E
[10.827] 4X
GRAVITY

106 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Installation drawings Radial Ported Endcap Split Flange Ports


(continued)

Ø31.8
[1.25] Ø63.5
OUTLET 132
[2.50]
SYSTEM PORT ‘B’ [5.197] INLET
414 BAR [6000 PSI] SYSTEM PORT ‘S’
SPLIT FLANGE BOSS 172 BAR [2500 PSI]
PER SPLIT FLANGE BOSS
ISO 6162 PER ISO 6162
SAE J518 251
[9.882] SAE J518
CODE 62 251 CODE 61
WITH 1/2 - 13UNC [9.882] WITH 1/2 - 13UNC
X 25 [0.984] P108 465E
X 30 [1.181]
MIN THD MIN THD

Radial Ported Endcap Rear View

66.7
[2.626]
27.3 100.5 100.5
[1.075] LS SIGNAL [3.957] [3.957]
PORT X
ALTERNATE SYSTEM SYSTEM
LS SIGNAL PORT S PORT B
PORT X SYSTEM PRESSURE
GAGE PORT ‘M2’
PER
ISO 11926 - 1
SAE J1926/1
9/16 - 18UNF - 2B
DISPLACEMENT
LIMITER PORT
PER ISO 11926-1
SAE J1926/1
3/4-16UNF-2B

DISPLACEMENT
LIMITER PORT
PER
ISO 11926-1
SAE J1926/1
3/4 - 16UNF - 2B

SYSTEM PRESSURE
GAGE PORT M2
PER ISO 11926-1
P108 466E
SAE J1926/1
9/16-18UNF-2B 27.3
[1.075]
100.5 100.5 ALTERNATE 66.7
[3.957] [3.957] LS SIGNAL [2.626]
PORT X LS SIGNAL
SYSTEM SYSTEM PORT X
PORT S PORT B

520L0519 • Rev GB • November 2010 107


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Installation drawings Radiall Ported Endcap Installation Dimensions


(continued) LS STANDBY
PRESSURE
ADJUSTMENT
PC PRESSURE
ADJUSTMENT
2.02
[0.08]

CASE DRAIN
PORT L1
PER ISO 11926-1
SAE J1926/1
1 1/16-12UN-2B 4.86
[0.192] 114.5
[4.508]

52 CW 57.25
[2.047] [2.254]

76 Ø14.3
[2.992] [0.563]
4X
LS SIGNAL 304
PORT X [11.969] 57.25
PER ISO 11926-1 [2.254]
114.5 ALTERNATE
SAE J1926/1 302.7 MAX 111.9 LS SIGNAL
7/16-20UNF-2B [11.92] [4.508] PORT X
[4.406]
CASE DRAIN PER ISO 11926-1
191.1 PORT L1 191.1 SAE J1926/1
[7.524] SPOTFACE DEPTH [7.524] 7/16-20UNF-2B

SERVO
PRESSURE
PORT M4
PER ISO 11926-1
SAE J1926/1
9/16-18UNF-2B 167.4
182.9 [6.591] 167.4
[7.201] [6.591]

66.68
[2.63]
Ø126.975 ± 0.025
[4.999 ± 0.001]

Ø31.8
[1.25]
OUTLET 132 Ø63.5
[5.197] R1 MAX
SYSTEM PORT ‘B’ [0.04] [2.50]
414 BAR [6000 PSI] 12.7 INLET
SPLIT FLANGE BOSS [0.5] 156.79 SYSTEM PORT ‘S’
PER 111.9 [6.173] 172 BAR [2500 PSI]
19.09 [4.406]
ISO 6162 31.75 [0.751] 251 SPLIT FLANGE BOSS
SAE J518 [1.25] [9.882] PER ISO 6162
251 4X CASE DRAIN
CODE 62 [9.882] PORT L2 SAE J518
WITH 1/2 - 13UNC SPOTFACE DEPTH CODE 61
APPROXIMATE
X 25 [0.984] CENTER OF WITH 1/2 - 13UNC
MIN THD GRAVITY P106 178E X 30 [1.181]
MIN THD

108 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Installation drawings Front Mounting Flange


(continued)
PC PRESSURE
1.87 ADJUSTMENT
[0.074]
LS STANDBY
PRESSURE
ADJUSTMENT

5.2
[0.205] 114.5
[4.508]

57.25
CW [2.254]

Ø14.3
[0.563]
4X
57.25
[2.254]
114.5
[4.508]
P108 467E

520L0519 • Rev GB • November 2010 109


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Auxiliary mounting pads SAE-A auxiliary mounting pad


301.7
Dimensions [11.878]
9.061
[0.357]
MOUNTING
MIN COUPLING FLANGE
Ø10.4 ± 0.12 CLEARANCE
3/8-16 UNC-2B THD
18 [0.71] MIN
THD DEPTH
4X

Ø88.62 Ø82.6 +0.076


0
[3.489]
[3.252 +.003
0 ]

O-RING SEAL
REQUIRED
REFERENCE
82.22 [3.237] I.D.
2.62 [0.103] CROSS SECTION
P/N 5000373
53.2 COUPLING-SAE A:
[2.094] 1.956 SPLINE: 11 TOOTH
2X [0.077] 16/32 PITCH
106.4 30° PRESSURE ANGLE
[4.189] 8.1 ± 0.7 17.463 [0.6875] PITCH DIA
2X [0.319 ±0.028]
FILLET ROOT SIDE FIT
PER SAE B92.1-1970 CLASS 6
Specifications 43.261
[1.703] COUPLING-SAE A:
MIN SHAFT SPLINE: 9 TOOTH
Coupling 9-tooth 11-tooth CLEARANCE 16/32 PITCH P104 068E
30° PRESSURE ANGLE
Spline minimum 13.5 mm [0.53 in] 13.5 mm [0.53 in] 4.288 [0.5625] PITCH DIA
FILLET ROOT SIDE FIT
engagement PER SAE B92.1-1970 CLASS 6
Maximum torque 107 N•m [950 lbf•in] 147 N•m [1300 lbf•in]

328.2
SAE-B auxiliary mounting pad [12.921]

Dimensions 1.956
[0.077] MOUNTING
FLANGE

1/2 -13UNC-2B THD


26.25 [1.03] MIN
THD DEPTH
4X

Ø107.82
[4.245]
Ø101.65 +0.076
0

[4.002 +.003
0 ]

O-RING SEAL
REQUIRED
REFERENCE
101.27 [3.987] I.D.
2.62 [0.103] CROSS SECTION
P/N 5000099 P104 066E
73 9.761 COUPLING-SAE B:
[2.874] [0.384] SPLINE: 13 TOOTH
2X MIN COUPLING 16/32 PITCH
146 CLEARANCE 30° PRESSURE ANGLE
[5.748] 20.638 [0.8125] PITCH DIA
2X 69.461 FILLET ROOT SIDE FIT
[2.735] PER SAE B92.1-1970 CLASS 6
MIN SHAFT
CLEARANCE COUPLING-SAE B-B:
SPLINE: 15 TOOTH
16/32 PITCH
30° PRESSURE ANGLE
Specifications 23.813 [0.9375] PITCH DIA
FILLET ROOT SIDE FIT
Coupling 13-tooth 15-tooth PER SAE B92.1-1970 CLASS 6

Spline minimum 14.2 mm [0.56 in] 16.1 mm [0.63 in]


engagement
Maximum torque 249 N•m [2200 lbf•in] 339 N•m [3000 lbf•in]

110 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Auxiliary mounting pads SAE-C auxiliary mounting pad


328.2
(continued) Dimensions [12.921]
1/2 -13 UNC-2B THD
Ø12.7±0.12
26.25 [1.03] MIN MOUNTING
THD DEPTH
See page 18 for mating pump 4X 33.011
[1.30]
FLANGE

pilot and spline dimensions. MINIMUM


COUPLING
CLEARANCE

114.6
[4.512] Ø127.05+0.076
0
[5.002 +.003
0 ]

Ø134.06
57.3 [5.278]
[2.256]

O-RING SEAL
REQUIRED
REFERENCE
126.7 [4.987] I.D.
57.3 2.62 [0.103] CROSS SECTION
[2.256] COUPLING-SAE C-C:
P/N 5000755 SPLINE:17 TOOTH
114.6 12/24 PITCH
[4.512] 1.956 30° PRESSURE ANGLE
[0.077]
35.992 [1.417] PITCH DIA
FILLET ROOT SIDE FIT
Specifications 69.461
[2.735] PER SAE B92.1-1970 CLASS 6
Coupling 14-tooth 17-tooth MIN SHAFT
CLEARANCE COUPLING-SAE C: P104 067E
Spline minimum 18.3 mm [0.72 in] 18.3 mm [0.72 in] SPLINE:14 TOOTH
12/24 PITCH
engagement 30° PRESSURE ANGLE
29.633 [1.1667] PITCH DIA
Maximum torque 1093 N•m [9675 lbf•in] 1044 N•m [9240 lbf•in] FILLET ROOT

Running cover
Dimensions

Mounting
flange

314.222
[12.371] P106 079E

520L0519 • Rev GB • November 2010 111


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Installation drawings Radial Endcap Clockwise


296.9
(continued) 114.450 [11.69]
[4.50]

190.8
[7.51]

P108 471E

Radial Endcap Counterclockwise

190.8
[7.51]

114.2
[4.50] 296.9 P108 472E
[11.69]

Axial Endcap Clockwise


296.9
114.2 [11.69]
[4.50]

190.8
[7.51]

P108 473E

Axial Endcap Counterclockwise

190.8
[7.51]

Third-angle 114.2
projection [4.50] 296.9 P108 474E
mm [in] [11.69]

112 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Frame E

Displacement limiters E Frame open circuit pumps are Displacement limiter cross-section
available with an optional adjustable
displacement limiter. This adjustable
stop limits the pump’s maximum
displacement.
P104 003

Setting range
E100B 40 to 100 cm³ [2.44 to 6.1 in³]
E130B 70 to 130 cm³ [4.27 to 7.93 in³]
E147C 87 to 147 cm³ [5.31 to 8.97 in³]

Displacement per turn


E100B 8.4 cm³/rev [0.51 in³/rev]
E130B 8.4 cm³/rev [0.51 in³/rev]
E147C 8.4 cm³/rev [0.51 in³/rev]

304
[11.969]
302.7 max.
[11.92]

P108 470E

520L0519 • Rev GB • November 2010 113


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Notes

114 520L0519 • Rev GB • November 2010


Series 45 Axial Piston Open Circuit Pumps
Technical Information
Notes

520L0519 • Rev GB • November 2010 115


Products we offer: Sauer-Danfoss is a global manufacturer and supplier of high-
quality hydraulic and electronic components. We specialize in
• Bent Axis Motors providing state-of-the-art technology and solutions that excel in
the harsh operating conditions of the mobile off-highway market.
• Closed Circuit Axial Piston Pumps
Building on our extensive applications expertise, we work closely
and Motors
with our customers to ensure exceptional performance for a broad
• Displays range of off-highway vehicles.
• Electrohydraulic Power Steering
We help OEMs around the world speed up system development,
• Electrohydraulics reduce costs and bring vehicles to market faster.
Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics.
• Hydraulic Power Steering
• Integrated Systems
• Joysticks and Control Handles
Go to www.sauer-danfoss.com for further product information.
• Microcontrollers and Software
• Open Circuit Axial Piston Pumps
• Orbital Motors Wherever off-highway vehicles are at work, so is Sauer-Danfoss.
• PLUS+1™ GUIDE
We offer expert worldwide support for our customers, ensuring
• Proportional Valves the best possible solutions for outstanding performance. And with
an extensive network of Global Service Partners, we also provide
• Sensors
comprehensive global service for all of our components.
• Steering
• Transit Mixer Drives
Please contact the Sauer-Danfoss representative nearest you.

Local address:

Members of the Sauer-Danfoss Group:

Comatrol
www.comatrol.com

Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Turolla
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.turollaocg.com Fax: +1 515 239 6618

Hydro-Gear Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD.


www.hydro-gear.com Postfach 2460, D-24531 Neumünster Shin-Osaka TERASAKI 3rd Bldg. 6F
Krokamp 35, D-24539 Neumünster, Germany 1-5-28 Nishimiyahara, Yodogawa-ku
Phone: +49 4321 871 0 Osaka 532-0004, Japan
Sauer-Danfoss-Daikin Fax: +49 4321 871 122 Phone: +81 6 6395 6066
Fax: +81 6 6395 8585
www.sauer-danfoss-daikin.com

520L0519 • Rev GB • November 2010


www.sauer-danfoss.com

Вам также может понравиться