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Specification 12.01
04/04/15 1
1.0 SCOPE
3.1 General
3.3 Materials
5.0 GROUNDING
6.0 REQUIREMENTS
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MAMTECH SERVICES LIMITED
Specification 12.01
9.1 Motors
9.4 Relays
14.0 LIGHTING
15.2 UPS
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MAMTECH SERVICES LIMITED
Specification 12.01
16.0 INSTRUMENTATION
18.0 INSPECTION
APPENDIX
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Specification 12.01
3.1 General
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Specification 12.01
System protective devices (relays, fuses, breaker trip units, etc.) shall be
selected and coordinated to ensure that the interrupter nearest the point
of short circuit (or high overload) will open first and minimize
disturbances to the rest of the system, and to prevent the
mechanical/electrical ratings of any of the equipment from being
exceeded.
3.3 Materials
Enclosures and terminal boxes for exterior general purpose use, not
required to be explosion proof, shall be NEMA 4X copper-free marine
grade aluminum, UV resistant fiberglass, or 316 stainless steel.
Enclosure penetrations shall be made on bottom or sides only.
Manufacturer provided hubs or penetrations in enclosure tops shall be
plugged and sealed. Exterior enclosures shall be mounted on
316 stainless steel standoffs.
Enclosures and terminal boxes for interior use shall be NEMA 4 sheet
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Specification 12.01
Hubs shall be used for all cable and conduit connections to enclosures.
Non-manufacturer supplied hubs shall be Myers-type, copper-free
aluminum, with grounding lug.
All building penetrations shall be made using MCT frames and sealing
blocks. No penetrations shall be made in the bottom of buildings unless
approved by Company. Exceptions to MCT type penetrations must be
approved by the Company.
4.1 Areas are classified in accordance with the American Petroleum Institute
Recommended Practice RP 500.
Unclassified areas:
Indoor - NEMA 1
Outdoor - NEMA 4X
NEMA 7
NEMA 7, no exceptions
5.0 GROUNDING
5.2 All grounding conductors shall be soft drawn copper wire, rigidly
supported and protected from mechanical injury. Grounding conductors
shall be bare or covered with green insulation. Green insulation is
required where conductors are exposed to ambient air.
6.0 REQUIREMENTS
All rotating equipment 1/2 HP and larger and equipment rated at 15 kVA
and above shall operate at 480 volts, 3-phase, 60 Hz, unless specified
otherwise by Company. Equipment rated less than 15 kVA not operating
at 480 volts shall operate at 208 or 120 volts, 1-phase, 60 Hz.
Controllers for single phase motors shall be manual motor starters except
in cases where magnetic contractor type starters are required. Short
circuit protection shall be provided by a circuit breaker located in a
receptacle or power panel. Enclosures shall be suitable for the area
classification in which they are installed.
Each starter shall have three thermal overload relays and a 120 volt AC
control power transformer. Motor controllers for indoor installation shall
be grouped in metal enclosed, free standing, electrically dead front,
NEMA 1A type motor control center with NEMA Class I, Type B wiring. All
NEMA starters size 1 through 4 shall be plug-in type. All NEMA size 5 and
6 starters shall be bolt-in type.
Hand - maintained position in which the motor will start and run.
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Specification 12.01
The UPS shall have a static transfer switch which will automatically
transfer upon loss of normal power supply or equipment failure to
alternate power supply or batteries without any interruption of the power
to the load. The transfer may also be established by a manual bypass
switch.
The UPS shall return to the normal source power supply by manual
activation only.
Since the UPS will not be shut down during a power shutdown from gas
detection, the UPS must be rated to operate in a Class I, Division 2 area.
This requires an overall enclosure that is purged, pressurized, and air-
conditioned (for heat removal). This enclosure shall not hamper access
for maintenance.
The battery backup for the UPS system shall be four hours.
9.1 Motors
All motors 5 HP and larger shall be equipped with space heaters. Leads
for the space heater shall be brought into a separate junction box from
the main junction box, except where composite cables are used. Space
heaters shall conform to the requirements of the area classification.
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Specification 12.01
Motor lead connection boxes shall be integral with the motor enclosure or
of cast construction. Sheet steel or sheet aluminum connection boxes
are not acceptable.
Motor leads shall be connected using Thomas & Betts color-keyed crimp-
type one- and two-hole lug connectors with Thomas & Betts motor stub
splice boots.
Junction boxes shall be provided at all motor locations for termination of
the cable sheath. Individual cable conductors shall be run in a flexible
conduit jumper to the motor connection box. Flexible conduit shall be
PVC-jacketed sealtite with external coiled ground for Class I, Group D,
Division 2 areas. Flexible conduit shall be PVC-coated Crouse-Hinds ECLK
for Division 1 areas.
All control push buttons and rotary switches shall be Allen-Bradley with
sealed contact switch blocks.
9.4 Relays
All low current relays shall be Potter & Brumfield KHS, sealed type relays.
All high current relays shall be Allen-Bradley.
All terminal blocks shall be screw type, DIN, rail mounted, modular units.
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Specification 12.01
10.1 Allowable wiring methods include type MC cable and, in special instances
with prior approval by Company, Schedule 40 copper free aluminum
conduit with individual conductors. In general, conduit shall not be
allowed except inside buildings, and its use outside shall be discouraged.
10.3 Type TC or PLTC cables may be allowed with prior Company approval only
where there is a requirement for a specialized cable not available in a
type MC configuration. This unavailability must be documented by the
approved manufacturer.
10.4 All power and control cables shall have a separate, uninsulated ground
conductor. The cable sheath is not to be used as the primary grounding
conductor.
10.5 Motor power and control conductors may be combined within the same
cable for power conductors up to and including AWG 4. Separate cables
shall be provided for motor power conductors larger than AWG 4, or
motors greater than 60 HP.
10.6 All electrical conductors shall be Class B stranded, soft drawn copper, in
standard AWG or MCM sizes.
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Specification 12.01
10.7 Color codes used for conductor identification shall comply with the
following:
Power: black
Motor control: stop, red; start, blue; common, yellow;
pilot light, orange
Lighting: Phase A, black; phase B, red; phase
C, blue; neutral, white
Control to PLCs: Input power, black; switch, red; output
switch, orange; neutral, white
Miscellaneous control: Orange, yellow and brown
Equipment ground: Bare or green
10.8 Wiring on packaged units shall be type MC cable supported in ladder type
cable tray or with Kindorf cable support brackets. Conduit is not allowed
unless approved in writing by the Company prior to fabrication, and then
it must be insulated from all dissimilar metal supports by neoprene to
prevent galvanic corrosion.
10.10 Wiring to and from generator rooms shall be type MC cable or, with prior
Company approval, wire in schedule 40 copper-free rigid aluminum
conduit with insulating neoprene standoffs from all dissimilar metal
supports. Main power feed from generators to switchgear shall be bus
duct unless specified otherwise.
10.11 All cables shall be installed in continuous lengths. No splices are allowed.
Splices in junction boxes shall be acceptable for lighting systems only.
10.12 Individual wire markers shall be installed at all termination points, and
shall be printed heat shrinkable type tubing.
10.13 Cable ties shall be Thomas & Betts type MX ty-raps with 316 SS locking
clips. Substitutions will not be accepted by Company.
10.14 Wiring schedules shall be prepared for all lighting and receptacle panel
boards.
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Specification 12.01
11.1 Separate cable tray systems shall be provided for power (120-480 VAC)
and instrumentation/communications. All cable trays shall be ladder
type, copper-free aluminum (NEMA Class III, minimum 4" rail depth,
maximum 9" rung spacing, B-Line Series 34) or fiberglass cable trays in
accordance with the Technical Requirements. Contractor shall select one
brand and model of tray which shall be used throughout the project.
Fiberglass cable trays shall have a continuous #2 bare copper bond
conductor the entire length of the tray, bonded to platform structural
steel at all termination points, but at no greater than 50-foot intervals.
11.2 Both sides of metallic cable trays shall be grounded to the supporting
structure by means of green-insulated #2 AWG copper wire at intervals
not exceeding 50 feet. The tray end of bonding and grounding
conductors shall be connected with a burndy split-bolt servit post
connector, and the platform end shall be grounded by a horizontal
cadwelded connector. All tray joints and transitions shall have #6 copper
bonding jumpers provided on both sides.
11.4 Cable tray supports shall be hot dip galvanized steel. Insulating
standoffs such as neoprene shall separate tray from the supports to
minimize galvanic corrosion at fastening points.
11.5 Cables leaving the cable tray system shall be supported using Kindorf
brackets or, with prior Company approval for specific cases, in schedule
40 rigid aluminum conduit. Cables shall not be run in instrument type
channel.
11.6 Cabels larger than 4/0 AWG shall be installed in a single layer with no
cable cross-overs except as required for a specific peel-off.
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Specification 12.01
12.3 Spare space (25% minimum) shall be provided in cable tray and on cable
or conduit supports for future cable installation.
13.1.1 All power and control conductors shall be stranded copper. Wire and
cable insulation shall be THWN/THHN for 600 volt power and control
cables.
13.1.2 Minimum conductor size for power and lighting, generally, shall be No. 12
AWG, except No. 14 AWG may be used for motor control and for internal
panel and equipment wiring. The size of wire or cable conductors shall in
no case be smaller than the size determined from ampacity tables in the
NEC.
13.1.3 Type MC cable shall be used for all wiring, and shall be installed in cable
trays or on kindorf brackets. Terminations and fittings shall comply with
the requirements of the area classification. Exception to this, such as TC
or PLTC cable, shall only be granted, at Company discretion, for specific
cases of documented manufacturer supply impossibility.
13.1.4 The wiring systems shall be designed to limit the overall voltage drop as
follows:
13.1.6 Cable and conduit schedules shall be prepared for all power, control
instrument, alarm, communications, signal or other electrical services.
The schedules shall include, as a minimum, the following:
cable identification
origin and destination
conduit size
cable size
cable type
system voltage
tray or conduit identification
load in HP/KW
terminator size
Wire and cable insulation for 300 volt instrument and control cables shall
be 90oC rated PVC with a polyvinyl chloride inner and outer overall
jacket, with continuous corrugated aluminum armor (Type MC).
Single-pair or triad instrument wire shall be No. 16 AWG minimum,
7-strand tinned copper conductor twisted and shielded with an outer
jacket. Multiple pair or triad instrument wire shall be minimum No. 18
AWG 7-strand tinned copper conductor, each pair twisted, shielded and
numbered with overall shield and outer jacket.
14.0 LIGHTING
14.1 Illumination levels shall be not less that specified in API RP-14F Tables
7.2A and 7.2B, and the Technical Requirements.
14.2 Lighting transformers shall be 480 volt, 3-phase delta to 208/120 volt, 3-
phase grounded Y, dry-type.
14.3 Exterior general area lighting shall be mercury vapor luminaries. Fixtures
shall be 316 stainless steel, Class I, Division 2, stanchion mounted in
accordance with the Technical Requirements.
14.4 Exterior local area lighting fixtures shall be fluorescent type Class I,
Division 2, 120 VAC in accordance with the Technical Requirements.
14.5 Panelboards shall be provided for lighting and receptacle service and
shall be 208/120 volt, 3 phase, 4 wire, solid neutral with main breaker
located in top of panel unless specified otherwise. A permanent circuit
directory shall be provided for each panelboard.
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Specification 12.01
14.6 Branch circuit breakers for lighting and receptacle service shall generally
be 20 ampere, single phase. Maximum load connected to a 20 amp 120
volt branch circuit shall be 1600 watts. For purposes of panel loading,
the following shall be used:
14.7 All receptacles shall be protected by G.F.C.I. type branch circuit breakers
in the lighting panels.
14.8 Lighting equipment shall be installed in such a manner that it will not
obstruct or impair the clearance of passageways for personnel or
equipment, and such that shadows are not cast on valves, controllers,
control panels, etc. Junction boxes shall be provided at all fixtures.
Fixtures shall be connected to primary lighting cables with Type MC cable
of sufficient length so as to not restrict the positioning of the fixture. All
fixtures shall be accessible without working over open water or on
ladders in excess of 12 feet above deck.
14.10 Circuit breakers at lighting panel boards shall be used for switching of
outdoor lighting.
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Specification 12.01
Crane boom lights shall be 400-watt mercury vapor flood lights, mounted
on pivoting yokes to keep the fixture aimed down, including
counterweighting as needed. Lights shall be spaced at maximum 20-foot
intervals.
15.2 UPS
Red strobe lights shall be installed at the downwind side of the helideck,
on the crane gantry, and on the end of the crane boom(s). The lights are
to be energized automatically when the crane engine is running. These
lights shall be powered from the UPS.
Antenna tower obstruction lights shall be installed per FCC and FAA
regulations.
16.0 INSTRUMENTATION
Individual shield drain wires for milliamp and alarm pairs and RTD triads
shall be cut short and taped at the instrument head and brought to
designated individual terminals adjacent to the associated pair/triad
terminals at the control room interface cabinet only.
Overall shield drain wire for multipair milliamp and alarm and multitriad
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Specification 12.01
17.1 Where the requirements are not clear or in conflict, Contractor shall
submit written requests for clarification to the Company. However, in all
cases Contractor shall submit the following as a minimum:
a. Prior to purchase/fabrication:
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Specification 12.01
Shop drawings
Revised drawings from (a.) above to incorporate actual
manufactured information.
18.0 INSPECTION
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Specification 12.01
1. INDUSTRY ASSOCIATIONS
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Specification 12.01
2. GOVERNMENT AGENCIES
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